Section 02 ENGINE
Subsection 11 (CYLINDER BLOCK)
Remove:
– Intake manifold (refer to
INTAKE MANIFOLD
subsection)
– Spark plugs
– Cylinder head cover (refer to
CYLINDER HEAD
subsection
– Crankshaft access plug screw.
smr2009-026-002_a
1. Crankshaft access plug screw
2. Gasket ring
Turn engine counterclockwise.
Bring piston of cylinder
no. 3
to ignition TDC, us-
ing a dial gauge or another similarly suitable tool.
NOTICE
Do not scratch or damage piston and
cylinder surface.
smr2009-026-003_a
1. Dial gauge
NOTE:
When the piston of cylinder
no. 3
is at igni-
tion TDC, the position lines on oil separator cover
must be lined up as shown in the following illus-
tration.
smr2009-026-004_a
1. Position lines
Use a small screwdriver to check if the groove in
the crankshaft is aligned with the hole.
In this position, lock the crankshaft using the
CRANKSHAFT LOCKING TOOL (P/N 529 035 821)
.
529035821
Crankshaft Removal
1. Drain engine oil (refer to
LUBRICATION SYS-
TEM
subsection).
2. Remove engine from vehicle (refer to
ENGINE
REMOVAL/INSTALLATION
subsection).
3. Remove cylinder head (refer to
CYLINDER
HEAD
subsection).
4. Remove PTO housing (refer to
PTO HOUSING
AND MAGNETO
subsection).
5. Remove starter gear (refer to
PTO HOUSING
AND MAGNETO
subsection).
6. Remove starter drive.
7. Remove oil suction pump (refer to
LUBRICA-
TION SYSTEM
subsection).
8. Remove engine mounting brackets.
9. Remove oil reservoir plug screws
no. 1
with
O-ring
no. 2
.
160
smr2009-026
Summary of Contents for GTX Limited iS 255 2009
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Page 554: ...2009 Sea Doo 4 TEC iTC iS Series RXT iS 255 GTX Limited iS 255 smr2009 045 001 ...
Page 555: ...IGNITION SYSTEM CHARGING SYSTEM STARTING SYSTEM smr2009 045 002 ...