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11-5

 

Trips and Fault Finding 

 

890CS Common Bus Supply - Frames B & D; 890CD Common Bus Drive and 890SD Standalone Drive - Frames E & F 

 

 

 

 

6511 

Keypad 

Display 

6901 

Keypad 

Display 

Description 

Possible Reason for Trip 

OC 

OVERCURRENT 

The motor current being 

drawn from the drive is too 

high 

♦

 

Trying to accelerate a large inertia load too quickly 

♦

 

Trying to decelerate a large inertia load too quickly 

♦

 

Application of shock load to motor 

♦

 

Short circuit between motor phases 

♦

 

Short circuit between motor phase and earth 

♦

 

Motor output cables too long or too many parallel 

motors connected to the drive 

♦

 

Fixed or auto boost levels are set too high 

STO 

SAFE TORQUE OFF  Safe Torque Off (STO) is 

active. 

♦

 

One or both STO user inputs is low 

♦

 

A fault has been detected in the STO circuit 

HOT 

HEATSINK 

The drive heatsink 

temperature is too high 

♦

 

The ambient air temperature is too high 

♦

 

Poor ventilation or spacing between drives 

ET 

EXTERNAL TRIP 

User trip caused via control 

terminals 

♦

 

+24V not present on external trip (terminal X15/05) 

♦

 

Check setting of EXT TRIP MODE parameter 

IN 1 

INPUT 1 BREAK

 

I/O TRIPS:: INPUT 1 

BREAK has gone True 

♦

 

Check configuration to determine source of signal 

Summary of Contents for 890CD

Page 1: ...A469315U004 Issue 6 Compatible with Software Version 3 9 onwards Product Manual aerospace climate control electromechanical filtration fluid gas handling hydraulics pneumatics process control sealing...

Page 2: ...d Although every effort has been taken to ensure the accuracy of this document it may be necessary without notice to make amendments or correct omissions Parker Hannifin Manufacturing Limited cannot a...

Page 3: ...are met The user must analyze all aspects of the application follow applicable industry standards and follow the information concerning the product in the current product catalogue and in any other m...

Page 4: ...nd 890SD Standalone Drive Frames E F Chapter 1 Safety Please read these important Safety notes before installing and operating this equipment Caution CAUTION notes in the manual warn of danger to equi...

Page 5: ...rence detailing how the unit is to be installed and used INSTALLATION DETAILS Model Number see product label Where installed for your own information Unit used as a refer to Certification Component Re...

Page 6: ...ere may be more than one supply connection to the drive 4 There may still be dangerous voltages present at power terminals motor output supply input phases DC bus and the brake where fitted when the m...

Page 7: ...inals are SELV i e protected by double insulation Ensure all external wiring is rated for the highest system voltage Thermal sensors contained within the motor must have at least basic insulation All...

Page 8: ...fault conditions power loss or unintended operating conditions the drive may not operate as intended In particular Stored energy might not discharge to safe levels as quickly as suggested and can sti...

Page 9: ...l Installation 5 2 Step 2 Connecting Power 5 10 Step 2 Connecting Power 5 11 Step 3 Control Connections 5 20 Step 4 Powering up the Unit 5 30 Step 5 Run the Motor 5 45 Chapter6 SafeTorqueOff 6 1 Gener...

Page 10: ...11 23 Chapter 12 RoutineMaintenanceandRepair 12 1 Routine Maintenance 12 2 Repair 12 2 Appendix A Options A 1 Option Cards A 2 Contents PageNo Appendix B SequencingLogic B 1 Principle State Machine B...

Page 11: ...n Bus Drive and 890SD Standalone Drive Frames E F 10 11 A B C D 7 8 9 1 3 4 5 6 E Chapter 2 Getting Started A few things you should do when you first receive the unit How the manual is organised Initi...

Page 12: ...890 drive It assumes a reasonable level of understanding in these three disciplines Note Please read all Safety information before proceeding with the installation and operation of this unit It is im...

Page 13: ...nce conformance with local installation requirements supply and cabling requirements Operation Know your operator how is it to be operated local and or remote what level of user is going to operate th...

Page 14: ...55 C Shipping Temperature 25 C to 70 C Refer to Appendix E Technical Specifications to check the rating label product code Refer to Chapter 12 Routine Maintenance and Repair for information on return...

Page 15: ...D 890CD Common Bus Drive and 890SD Standalone Drive Frames E F D Chapter 3 Product Overview An introduction to the 890 range of products and a quick look at the Keypads and available plug in Options P...

Page 16: ...es of 890 890CS Common Bus Supply The Common Bus Supply connects to AC and provides DC to the Common Bus Drive s 890CD Common Bus Drive The Common Bus Drive s receives DC from the Common Bus Supply It...

Page 17: ...Supply FRAME B FRAME D 32A AC Frame B1 nominal full load input current 54A AC Frame B2 nominal full load input current 108A AC Frame D1 nominal full load input current 162A AC Frame D2 nominal full lo...

Page 18: ...n be calculated by adding up the sum of the motor currents attached to the associated output stages Refer to Appendix E Electrical Ratings 890CS Calculation 890SD Standalone Drive FRAME E FRAME F 30 5...

Page 19: ...DOUT1 DIN9 DOUT2 X15 DIGITAL I O INTERFACE KEYPAD INTERFACE KEYPAD HMI REMOTE PROGRAMMING PORT RS232 0V AIN1 AIN2 AIN3 AIN4 AOUT1 AOUT2 10V 10V ANALOG I O X12 X11 PUMR A POS PUMR A NEG PUMR B POS PUMR...

Page 20: ...DIN6 DIN7 DIN8 DOUT1 DIN9 DOUT2 X15 DIGITAL I O INTERFACE KEYPAD HMI REMOTE PROGRAMMING PORT RS232 0V AIN1 AIN2 AIN3 AIN4 AOUT1 AOUT2 10V 10V ANALOG I O X12 X11 PUMR A POS PUMR A NEG PUMR B POS PUMR B...

Page 21: ...n The 6511 keypad fits to the front of the 890CS You can also remote mount the 6511 keypad up to 3 metres away Another option is to remote mount a 6901 keypad as used on our larger 690 drives The 890C...

Page 22: ...fitted to the plug in Control Board For full details of the options available refer to Appendix A Control Board Access You can access this board from the front of the unit by removing the lower front...

Page 23: ...rst time Follow the Steps for a successful installation Step 1 Mechanical installation Mechanical Installation diagram Enclosure details Mounting dimensions Step 2 Connecting power Wiring Diagram Step...

Page 24: ...ical layout using Star Point earthing for EMC compliance Refer to Appendix C for further information KEY A Analog Clean Earth B Back plate C Cubicle E Dirty Earth F Filter optional G Star Point Earth...

Page 25: ...equiring no side air clearance 890CD units do require side air clearance Adequate ventilation must be provided Avoid excessive vibration The earth points D E G M S are shown separated it may be possib...

Page 26: ...ate up to a maximum of 50 C 0 C to 40 C 32 F to 104 F derate up to a maximum of 50 C Output power is derated linearly at 2 per degree centigrade for temperature exceeding the maximum rating ambient fo...

Page 27: ...on Test Fc of EN60068 2 6 10Hz f 57Hz sinusoidal 0 075mm amplitude 57Hz f 150Hz sinusoidal 1g 10 sweep cycles per axis on each of three mutually perpendicular axis Safety Pollution Degree Pollution De...

Page 28: ...5 6 7 E Mounting Dimensions 890CD W H W 1 D H1 Approximate Frame E shown for illustration purposes Models Max Weight kg lbs H H1 W W1 D Fixings Frame E 32 5 72 668 6 26 3 630 0 24 8 257 0 10 1 150 0 5...

Page 29: ...98 35mm DIN 25 12 5 25 258 5 238 6 X X 7mm open slot 15mm keyhole 8mm keyslot 433 6 260 Y B Side view Front view Dimensions are in millimetres X Power Bracket 890 Installation Kit 890CS Weight Frame B...

Page 30: ...e unit Insert the bottom fixing s and tighten to the required torque DIN Rail Mounting The unit can be DIN rail mounted 35mm DIN Convert the unit to accept to DIN rail mounting 1 Secure the DIN clips...

Page 31: ...CD Common Bus Units 890CS Common Bus Supply Frames B D 890CD Common Bus Drive and 890SD Standalone Drive Frames E F 890 Installation Kit The fitting instructions for the kit used on the 890CS are repr...

Page 32: ...normally cool Allow a free flow of air through the top and bottom ventilation slots and heatsink Remember that any other equipment may have its own clearance requirements If you mount next to each oth...

Page 33: ...mmon Bus Supply Frames B D 890CD Common Bus Drive and 890SD Standalone Drive Frames E F 890CD Frame E Cubicle Mount Europe IP2x USA Canada Open Type J K L ISOLATED FORCED AIR FLOWS M Clearances for St...

Page 34: ...ply Frames B D 890CD Common Bus Drive and 890SD Standalone Drive Frames E F 8 9 10 11 A B C D 1 2 3 5 6 7 E 890CD Frame F Cubicle Mount Europe IP2x USA Canada Open Type J K L M Heat Sink Control Clear...

Page 35: ...Cut out the hole for the duct directly above where the drive sits Project the position of the drive mounting surface inside the cubicle and mark it on the roof From the drawing you can calculate that...

Page 36: ...CS 890CD Common Bus Units 4 14 890CS Common Bus Supply Frames B D 890CD Common Bus Drive and 890SD Standalone Drive Frames E F 8 9 10 11 A B C D 1 2 3 5 6 7 E 890CD Frame F Duct Kit Installation Diagr...

Page 37: ...rt Circuit Protection These devices provide Class 10 motor overload protection The maximum internal overload protection level current limit is 150 for 60 seconds in Constant mode and 110 for 60s in Qu...

Page 38: ...tion The 890CS Common Bus Supply is factory fitted with a safety bung to terminals DC and DC which maintains the IP20 rating Remove this bung These terminals are used Each unit must be permanently ear...

Page 39: ...Common Bus Drive and 890SD Standalone Drive Frames E F Wiring Diagram L1 L2 L3 P F L C H D G 890CS R E A DC M S B PE2 PE1 24V 24V PSU T 890CD M1 M2 M3 K 0V X12 01 X14 04 890CD M1 M2 M3 K 0V X12 01 X14...

Page 40: ...reference from X12 01 or X14 04 should be included in the control wiring E Dirty Earth This must be insulated from the back panel It is used for all power earths F Filter Refer to Chapter 7 Associate...

Page 41: ...Type B RCD AC Input Fuse Fuse rating refer to Appendix E We don t recommend the use of circuit breakers e g RCD ELCB GFCI but if their use is mandatory use only a Type B RCD R Line Reactor mandatory...

Page 42: ...oduct rating label on the side of the unit to check the power rating 0032 32A etc Power Connections 890CS Common Bus Supply SUPPLY EARTH GROUND SUPPLY L1 L2 L3 Fix earth connections to Maximum wire si...

Page 43: ...imum wire sizes Frame B1 10mm2 8AWG 2 5 3Nm 1 8 2 2lbf Frame B2 16mm2 4AWG 2 5 3Nm 1 8 2 2lbf Frame D1 50mm2 1 0AWG 15 20Nm 11 14 8lbf Frame D2 95mm2 4 0AWG 15 20Nm 11 14 8lbf EXTERNAL BRAKE RESISTOR...

Page 44: ...om 890CS Note The standard Frame E terminals are not intended for flat busbar A Power Terminal adaptor is available to enable wiring with flat busbar part number BE465483 Remove the terminal cover ret...

Page 45: ...Technical Specifications Cooling Fans Frame F Note The standard Frame F terminals are not intended for flat busbar A Power Terminal adaptor is available to enable wiring with flat busbar part number B...

Page 46: ...e 1650 to 4000 Falling temperature trip reset resistance 750 to 1650 If the motor is not fitted with an internal thermistor you should disable the thermistor trip function either by setting INVERT THE...

Page 47: ...to EN 50178 see below Protect the incoming mains supply using a suitable fuse or circuit breaker circuit breaker types RCD ELCB GFCI are not recommended Refer to Chapter 7 Circuit Breakers IMPORTANT...

Page 48: ...9 10 11 A B C D 1 2 3 5 6 7 E Motor Connections power wiring rubber grommet M PE to motor 2 power wiring to motor metal gland must have 360 degree screened connection for EMC compliance EMC 1 metal c...

Page 49: ...rives using the FireWireTM Option Cards is recommended for applications requiring high levels of accuracy Otherwise use I O to transfer data from master to slave units To access the control board and...

Page 50: ...890CS Common Bus Supply Frames B D 890CD Common Bus Drive and 890SD Standalone Drive Frames E F 8 9 10 11 A B C D 1 2 3 5 6 7 E Frame E secure control cables using the cable clamps Frame F secure cont...

Page 51: ...4 29 890CS 890CD Common Bus Units 890CS Common Bus Supply Frames B D 890CD Common Bus Drive and 890SD Standalone Drive Frames E F Control Connection Diagram...

Page 52: ...STO Connect X11 01 and X11 03 to X14 03 Connect X11 04 to X14 04 Speed Reference Connect a 10k potentiometer at terminal X12 X12 01 Low CCW X12 04 Wiper X12 08 High CW Connect the shield to earth gro...

Page 53: ...O of X02 02 DIGIN1 Future use 03 ENABLE 0 24V 24V 890CS Common Bus Supply powers up to supply DC to connected units This is intended as an aid to functional sequencing only and must NOT be used as the...

Page 54: ...en powering up and this can checked when configuring using only the 24V DC Control Supply X04 01 PRE TRIP WARNING 24V DC 100V AC 240V AC Internal volt free contacts Closed Healthy PRE TRIP WARNING ind...

Page 55: ...dalone Drive Frames E F Control Connections 890CD Common Bus Drive The table below shows the factory defaults Mini USB Port Name Range Description X10 USB This Mini USB port provides a serial communic...

Page 56: ...O Name Range Description X11 01 STO A To disable STO connect to X14 03 To use the STO feature the user must read and fully understand chapter 6 Safe Torque Off of this manual 02 STO 0V To disable STO...

Page 57: ...ut 2 default torque feedback O P 08 10V REF 10V output 10V reference for analog i o Load 10mA maximum 09 10V REF 10V output 10V reference for analog i o Load 10mA maximum Note AIN1 and AIN2 are fitted...

Page 58: ...ollowing paragraphs are only valid when the control card is used on frames B C D Connection can be made from the X01 terminal on the 890CS Common Bus Supply unit This 24V DC control supply allows for...

Page 59: ...down to 1mA 12V levels DOUT3 closed HEALTH 02 DOUT3B 0 24V DC Relay Output normally open volt free 24V DC 1A resistive load or use down to 1mA 12V levels DOUT3 closed HEALTH 03 USER 24V 0 24V DC 24V D...

Page 60: ...DIN7 0 24V DC Digital Input 7 default unassigned 08 DIN8 DOUT1 0 24V DC Digital Input output 1 default digital output RUNNING 09 DIN9 DOUT2 0 24V DC Digital Input output 2 default digital output ZERO...

Page 61: ...s A B 06 DOUT6B open closed No default function 07 NC Not Connected this terminal is unused 08 MTR THRM A Motor thermistor connection or link to MTR THRM B 09 MTR THRM B Motor thermistor connection or...

Page 62: ...Operation Checks Before Applying 24V DC If you have already wired the 3 phase supply to the 890CS Common Bus Supply DISCONNECT IT NOW remove the supply fuses or trip the circuit breaker Check for dama...

Page 63: ...o terminal X01 01 or X02 02 and 0V 24V to terminal X01 03 or X01 04 on the 890CS Common Bus Supply The units are protected against reversal of this 24V DC supply Use the spare X01 terminals to daisy c...

Page 64: ...e supply is missing The trip displays are shown below Press the key whenever this message appears to clear it from the screen 6511 Keypad 6901 Keypad 890CS TRIPPED SUPPLY LOSS If the unit is not power...

Page 65: ...at S1 on the front panel and apply 24V again Re check The correct voltage setting ensures that suitable voltage levels are used for Overvoltage Undervoltage and Brake Level detection To display the I...

Page 66: ...cidentally whilst you are working Main Points 1 You MUST have performed the Voltage Check on the 890CS Common Bus Supply 2 Complete all Pre Operation Checks 3 Ensure all the set up parameter values fo...

Page 67: ...ing how to disable Safe Torque Off are shown in that chapter Ensure that unexpected rotation of the motor in either direction will not result in damage bodily harm or injury Disconnect the load from t...

Page 68: ...ive will not turn the motor The red LEDs on the top of each drive unit will light to show DC is present at the busbars The diagnostics on the 890CS keypad will indicate power is present refer to Chapt...

Page 69: ...Drive System Explorer Configuration Tool has a full Help system Insert the DSE 890 disk into your PC and follow the on screen instructions Use the tool to set up the I O connectivity so that it meets...

Page 70: ...it or connect remotely The set up parameters are stored in the QUICK SETUP menu on the 6901 keypad 6901 Keypad WELCOME SCREEN SETUP OPERATOR menu at level 1 M menu at level 1 QUICK SETUP x 2 How to Ed...

Page 71: ...drive must be tuned to the motor in use by matching the motor parameters in the drive to those of the motor being controlled You MUST use the Autotune feature after entering your parameter values CLV...

Page 72: ...performance application where the drive uses Resolver or Sin Cos Encoder motor feedback In this mode speed feedback signals from the motor shaft encoder are processed to determine the rotational speed...

Page 73: ...enter an application specific value for improved performance otherwise use the typical value Note PREF is a parameter reference number used by the DSE 890 Configuration Tool SET UP PARAMETERS PREF 651...

Page 74: ...ndent The maximum speed clamp and scale factor for other speed parameters at full process speed x x x x 100 02 RAMP ACCEL TIME 10 0 s Acceleration time from 0 rpm to MAX SPEED x x x x x 100 03 RAMP DE...

Page 75: ...ux the motor x 70 01 QUADRATIC TORQUE 0 FALSE 1 TRUE 0 FALSE Constant Selects between Constant or Quadratic mode of operation x x x x 27 05 MOTOR CURRENT product code dependent Enter the motor full lo...

Page 76: ...7 03 MOTOR BASE FREQUENCY product code dependent Enter the motor nameplate base frequency x x x 27 04 MOTOR VOLTAGE product code dependent Enter the motor nameplate voltage at base frequency x x x 27...

Page 77: ...f motor connection x x 71 01 PULSE ENC VOLTS product code dependent Set between 10 20V to match the encoder supply voltage x 71 02 ENCODER LINES product code dependent Set to the number of lines used...

Page 78: ...OOP STATIONARY Set the type of Autotune x x 27 06 MAG CURRENT product code dependent Rotating Autotune sets actual value Enter the No Load Amps from the motor nameplate x x x 27 14 STATOR RES product...

Page 79: ...actual value The motor model rotor time constant as determined by Autotune x x 78 01 SPEED PROP GAIN 20 0 Sets the proportional gain of the loop x x x 78 02 SPEED INT TIME 100 ms The integral time con...

Page 80: ...Description V Hz SV CLV 4 Q PMAC 4 03 AIN4 TYPE 0 10 10 V 1 0 10 V 2 0 20 mA 3 4 20 mA Select the input range and type x x x x x 97 01 DISABLED WORD 1 0700 Indicates which trips have been disabled re...

Page 81: ...motor It loads the values into the parameters below which are in the QUICK SETUP menu PREF Parameter Description Note 71 03 ENCODER INVERT Encoder direction Parameter is only set up if drive is config...

Page 82: ...n freely during Autotune Stationary Autotune Only used when the motor cannot spin freely during the Autotune feature Motor does not spin during Autotune A limited set of motor characteristics are iden...

Page 83: ...operate the drive in normal operation The Autotune will characterise the motor up to 30 above this speed If you later wish to run faster than this you will need to carry out another Autotune 2 Ensure...

Page 84: ...ameter to STATIONARY 0 2 Ensure that STO is disabled by connecting terminals X11 01 and X11 03 to X14 03 and terminal X11 04 to X14 04 3 Set ENABLE to TRUE and start the drive The drive will carry out...

Page 85: ...speed demand and direction If ENCODER INVERT is incorrect the motor will rotate in a jerky and or noisy manner Alternatively it may rotate smoothly at a very low speed but not respond to changes in s...

Page 86: ...als The 890CS Common Bus Supply must be supplying DC to the 890CD Common Bus Drive s This is indicated by the red LEDs displaying at the front of the busbar terminal boxes on the top of the units Rout...

Page 87: ...light and the motor will rotate slowly the RUN LED will flash if the setpoint is at zero The 6511 keypad will display a rotating symbol Reverse the motor s direction of rotation either by pressing th...

Page 88: ...ng to investigate and remove the cause of the trip 2 Select Remote Mode refer to Chapter 9 The Keypad for details or power down and power up the unit to re initialise in Remote mode 3 To Start in Remo...

Page 89: ...turn the motor for the first time Follow the steps for a successful installation Step 1 Mechanical Installation Mechanical Installation Diagram Enclosure details Mounting dimensions Minimum air clear...

Page 90: ...ated equipment into the cubicle The diagram shows a typical layout using Star Point earthing for EMC compliance Refer to Appendix C for further information KEY A Analog Clean Earth B Back plate C Cubi...

Page 91: ...ded Avoid excessive vibration The earth points E G M S are shown separated it may be possible to use one large star point without EMC problems this will depend upon your application Note Refer to Appe...

Page 92: ...up to a maximum of 50 C 0 C to 40 C 32 F to 104 F derate up to a maximum of 50 C Output power is derated linearly at 2 per degree centigrade for temperature exceeding the maximum rating ambient for t...

Page 93: ...g specification Test Fc of EN60068 2 6 10Hz f 57Hz sinusoidal 0 075mm amplitude 57Hz f 150Hz sinusoidal 1g 10 sweep cycles per axis on each of three mutually perpendicular axis Safety Pollution Degree...

Page 94: ...1 2 3 4 6 7 E Panel Mount Fixings Support the unit at the top and bottom with fixings to secure the unit to the panel Mark and drill the fixing holes into the panel Refer to the fixing centres given...

Page 95: ...6 E Mounting Dimensions 890SD W H W 1 D H1 Approximate Frame E shown for illustration purposes Models Max Weight kg lbs H H1 W W1 D Fixings Frame E 32 5 72 668 6 26 3 630 0 24 8 257 0 10 1 150 0 5 9...

Page 96: ...the unit should be normally cool Allow a free flow of air through the top and bottom ventilation slots and heatsink Remember that any other equipment may have its own clearance requirements If you mo...

Page 97: ...and 890SD Standalone Drive Frames E F 10 11 A B C D 7 8 9 1 2 3 4 6 E 890SD Frame F Cubicle Mount Europe IP2x USA Canada Open Type Note There is no through panel mount capability for the 890SD Frame F...

Page 98: ...erance of 4mm Cut out the hole for the duct directly above where the drive sits Project the position of the drive mounting surface inside the cubicle and mark it on the roof From the drawing you can c...

Page 99: ...5 11 890SD Standalone Drive 890CS Common Bus Supply Frames B D 890CD Common Bus Drive and 890SD Standalone Drive Frames E F 10 11 A B C D 7 8 9 1 2 3 4 6 E 890SD Frame F Duct Kit Installation Diagram...

Page 100: ...n Motor over temperature sensing is required where the motor has a full load Ampere rating of less than 50 of the drive output rating or when the MOTOR STALLED trip is TRUE TRIPS STATUS DISABLED WORD...

Page 101: ...and plate It must be capable of securing a 360 degree screened connection to give EMC compliance A 360 degree screened connection can be achieved as shown power wiring rubber grommet M PE to motor 2 p...

Page 102: ...t recommended Refer to Chapter 7 Circuit Breakers IMPORTANT The drive is only suitable for earth referenced supplies TN when fitted with an internal filter External filters are available for use on TN...

Page 103: ...Common Bus Drive and 890SD Standalone Drive Frames E F 10 11 A B C D 7 8 9 1 2 3 4 6 E Wiring Diagram L1 L2 L3 L C D G E A M S 24V B F PE1 E P P PE2 F PE1 H M1 M2 M3 K 0V X12 01 X14 04 H M1 M2 M3 K 0...

Page 104: ...Extra Low Voltage i e double insulated from power circuits 0 08mm2 28AWG to 2 5mm2 12AWG E Dirty Earth This must be insulated from the back panel It is used for all power earths F Filter optional Ref...

Page 105: ...tem voltage Refer to Appendix E L 3 Power Supply Cable L1 L2 L3 Ensure wiring is rated for highest system voltage Refer to Appendix E M Metal Work Earth Use the back panel for this earth It provides e...

Page 106: ...se AC supply Note The standard Frame E terminals are not intended for flat busbar A Power Terminal adaptor is available to enable wiring with flat busbar part number BE465483 Remove the terminal cover...

Page 107: ...d the motor cable screen to the drive and motor as close as possible to both terminals brake resistor terminals Note For cooling fan details refer to Appendix E Technical Specifications Cooling Fans N...

Page 108: ...tted with an internal thermistor There is no polarity to the thermistor connections IMPORTANT This input provides Basic insulation only to the SELV control circuits and assumes the motor has Basic ins...

Page 109: ...and or FireWireTM connection The use of the keypad Local mode is for configuration purposes Connecting 890SD Standalone Drives using the FireWireTM Option Cards is recommended for applications requiri...

Page 110: ...SD Standalone Drive 5 22 890CS Common Bus Supply Frames B D 890CD Common Bus Drive and 890SD Standalone Drive Frames E F 8 9 10 11 A B C D 1 2 3 4 6 7 E Control Connection Diagram 890CD COMMON BUS DRI...

Page 111: ...arth Safe Torque Off To disable STO Connect X11 01 and X11 03 to X14 03 Connect X11 04 to X14 04 Speed Reference Connect a 10k potentiometer at terminal X12 X12 01 Low CCW X12 04 Wiper X12 08 High CW...

Page 112: ...E F 8 9 10 11 A B C D 1 2 3 4 6 7 E Control Connections 890SD Standalone Drive The table below shows the factory defaults Mini USB Port Name Range Description X10 USB This Mini USB port provides a se...

Page 113: ...ame Range Description X11 01 STO A To disable STO connect to X14 03 To use the STO feature the user must read and fully understand chapter 6 Safe Torque Off of this manual 02 STO 0V To disable STO do...

Page 114: ...e Analog Output 2 default torque feedback O P 08 10V REF 10V output 10V reference for analog i o Load 10mA maximum 09 10V REF 10V output 10V reference for analog i o Load 10mA maximum Note AIN1 and AI...

Page 115: ...V 24V input Note These connections are not necessary for normal operation of the drive Following paragraphs are only valid when the control card is used on frames B C D This 24V DC control supply allo...

Page 116: ...load or use down to 1mA 12V levels DOUT3 closed HEALTH 02 DOUT3B 0 24V DC Relay Output normally open volt free 24V DC 1A resistive load or use down to 1mA 12V levels DOUT3 closed HEALTH 03 USER 24V 0...

Page 117: ...N7 0 24V DC Digital Input 7 default unassigned 08 DIN8 DOUT1 0 24V DC Digital Input output 1 default digital output RUNNING 09 DIN9 DOUT2 0 24V DC Digital Input output 2 default digital output ZERO SP...

Page 118: ...ontacts A B 06 DOUT6B 0 24V DC No default function 07 NC Not Connnected this terminal is unused 08 MTR THRM A Motor thermistor connection or link to MTR THRM B 09 MTR THRM B Motor thermistor connectio...

Page 119: ...1 2 3 4 6 E Step 4 Powering up the Unit Main Points 1 Complete all Pre Operation Checks 2 Ensure all the set up parameter values for each 890SD Standalone Drive have been entered Refer to Set up Para...

Page 120: ...e Off function read chapter 6 Otherwise disable it example wiring diagrams including how to disable Safe Torque Off are shown in that chapter Ensure that unexpected rotation of the motor in either dir...

Page 121: ...OCAL mode operation The Keypad will display the Remote Setpoint parameter 3 You MUST carry out an Autotune if you intend to use the drive in Sensorless Vector Fluxing Mode or Closed Loop Vector Mode g...

Page 122: ...g the DSE 890 Configuration Tool The DSE 890 Drive System Explorer Configuration Tool has a full Help system Insert the DSE 890 disk into your PC and follow the on screen instructions Use the tool to...

Page 123: ...connect remotely The set up parameters are stored in QUICK SETUP menu on the 6901 keypad 6901 Keypad WELCOME SCREEN SETUP OPERATOR menu at level 1 M menu at level 1 QUICK SETUP x 2 How to Edit a Param...

Page 124: ...d changes The drive must be tuned to the motor in use by matching the motor parameters in the drive to those of the motor being controlled You MUST use the Autotune feature after entering your paramet...

Page 125: ...formance application where the drive uses Resolver or Sin Cos Encoder motor feedback In this mode speed feedback signals from the motor shaft encoder are processed to determine the rotational speed of...

Page 126: ...or required enter an application specific value for improved performance otherwise use the typical value Note PREF is a parameter reference number used by the DSE 890 Configuration Tool SET UP PARAME...

Page 127: ...nt The maximum speed clamp and scale factor for other speed parameters at full process speed x x x x 100 02 RAMP ACCEL TIME 10 0 s Acceleration time from 0 rpm to MAX SPEED x x x x x 100 03 RAMP DECEL...

Page 128: ...is used to flux the motor x 70 01 QUADRATIC TORQUE 0 FALSE 1 TRUE 0 FALSE Constant Selects between Constant or Quadratic mode of operation x x x x 27 05 MOTOR CURRENT product code dependent Enter the...

Page 129: ...3 MOTOR BASE FREQUENCY product code dependent Enter the motor nameplate base frequency x x x 27 04 MOTOR VOLTAGE product code dependent Enter the motor nameplate voltage at base frequency x x x 27 07...

Page 130: ...er the type of motor connection x x 71 01 PULSE ENC VOLTS product code dependent Set between 10 20V to match the encoder supply voltage x 71 02 ENCODER LINES product code dependent Set to the number o...

Page 131: ...STATIONARY Set the type of Autotune x x 27 06 MAG CURRENT product code dependent Rotating Autotune sets actual value Enter the No Load Amps from the motor nameplate x x x 27 14 STATOR RES product cod...

Page 132: ...utotune sets actual value The motor model rotor time constant as determined by Autotune x x 78 01 SPEED PROP GAIN 20 0 Sets the proportional gain of the loop x x x 78 02 SPEED INT TIME 100 ms The inte...

Page 133: ...scription V Hz SV CLV 4 Q PMAC 4 03 AIN4 TYPE 0 10 10 V 1 0 10 V 2 0 20 mA 3 4 20 mA Select the input range and type x x x x x 97 01 DISABLED WORD 1 0700 Indicates which trips have been disabled refer...

Page 134: ...haracteristics to allow the drive to control the motor It loads the values into the parameters below which are in the QUICK SETUP menu PREF Parameter Description Note 71 03 ENCODER INVERT Encoder dire...

Page 135: ...reely during Autotune Stationary Autotune Only used when the motor cannot spin freely during the Autotune feature Motor does not spin during Autotune A limited set of motor characteristics are identif...

Page 136: ...ill operate the drive in normal operation The Autotune will characterise the motor up to 30 above this speed If you later wish to run faster than this you will need to carry out another Autotune 2 Ens...

Page 137: ...ter to STATIONARY 0 2 Ensure that STO is disabled by connecting terminals X11 01 and X11 03 to X14 03 and terminal X11 04 to X14 04 3 Set ENABLE to TRUE and start the drive The drive will carry out a...

Page 138: ...he changes in speed demand and direction If ENCODER INVERT is incorrect the motor will rotate in a jerky and or noisy manner Alternatively it may rotate smoothly at a very low speed but not respond to...

Page 139: ...mode VOLTS HZ to begin with using either the Keypad or the Control Terminals Routine 1 Local Mode Note Refer to Chapter 9 The Keypad to familiarise yourself with the keypad and menu structure Local co...

Page 140: ...tor will rotate slowly the RUN LED will flash if the setpoint is at zero Reverse the motor s direction of rotation either by pressing the FORWARD REVERSE key on the 6901 keypad or by swapping two of t...

Page 141: ...Trips and Fault Finding to investigate and remove the cause of the trip 2 Select Remote Mode refer to Chapter 9 The Keypad for details or power down and power up the unit to re initialise in Remote mo...

Page 142: ...th advice on how to use it install test and maintain it in various applications General Information STO Functional Description Alignment to European Standards Safety Specification EMC Specification Us...

Page 143: ...the external safety control unit causes the drive to decelerate to rest Once at rest it invokes STO in the 890 Please refer to EN61800 5 2 2007 para 4 2 2 3 for the formal definitions It is the user s...

Page 144: ...th its declared safety ratings STO always overrides any attempt to start the drive If one or both STO control inputs is requesting the STO function the drive will not start even if for example the dri...

Page 145: ...systems STO aligns internally to the following aspects of this standard Architecture according to Category 3 Solid lines represent the STO control paths Dashed lines represent reasonably practicable...

Page 146: ...equired for low diagnostic coverage Detected component failures will result in the STO function being applied without intervention from the user The risk associated with the loss of STO safety functio...

Page 147: ...systems and Functional safety of electrical electronic programmable electronic safety related systems STO aligns to the following aspects of this standard Safety Integrity Level 3 Probability of dange...

Page 148: ...dium Medium Mission Time 20 years 20 years Note all values quoted in this table are valid only when the two STO user inputs are driven independently This is as required by EN ISO 13849 1 category 3 Se...

Page 149: ...return for STO A and STO B inputs Connected internally to X11 04 This terminal or X11 04 must be connected to earth at one common point in the drive system X11 03 STO B Input 0V drive will not run STO...

Page 150: ...i e the drive will not cause its motor to produce torque However this output should be used primarily as an indication In the unlikely event of a fault in the STO circuit this output could turn on er...

Page 151: ...11 06 is low when STO is in the intended safe STO state The examples show the use of the 24V supply provided on X14 03 24V and X14 04 0V as source of power to a load Alternatively an external 24V supp...

Page 152: ...input voltage for low level 0V to 5V Recommended input voltage for high level 21 6V to 26 4V Typical input threshold voltage 10 5V Absolute maximum input voltage 30V to 30V Typical input current 24V...

Page 153: ...Maximum output current 150mA Overcurrent protection Included implemented by a resettable fuse Voltage drop X11 06 to X11 05 Less than 2 5V see below WARNING WIRED CONNECTIONS TO TERMINALS X11 01 X11...

Page 154: ...annel operation detection 24V 0V Drive cannot start or supply power to its motor STO trip reported if drive is running or drive start is attempted If either of these conditions persists for more than...

Page 155: ...d X11 03 should change state simultaneously reflecting true dual channel operation as intended States 1 Both inputs are low STO prevents the drive from starting User output is ON This is the safe torq...

Page 156: ...e safe torque off state of the drive 2 Both inputs are high Drive is able to run under software control User output is OFF 3 One input is high and the other input is low Drive cannot start due to STO...

Page 157: ...tarting User output is ON This is the safe torque off state of the drive 3 One input is high and the other input is low STO prevents the drive from starting In this example this state persists for mor...

Page 158: ...he drive from starting User output is OFF To exit from state 4 the drive must be powered off all power removed including any auxiliary 24Vdc and back on DANGER OPERATION OF THE 890 UNIT SHOULD CEASE I...

Page 159: ...are less than 2ms in width The product will not react to such pulses and therefore will not inadvertently invoke the STO function States 1 Both inputs are low STO prevents the drive from starting Use...

Page 160: ...nds Key One channel operation Two channel operation Out of box state Normal startup state X11 01 low X11 03 low Drive cannot run X11 01 low X11 03 high Drive cannot run X11 03 high X11 01 high X11 01...

Page 161: ...ctions to X11 when it is first started Appropriate connections must be made to X11 to prevent this trip from occurring as described elsewhere in this chapter The user must decide if STO is to be perma...

Page 162: ...OR FOR ANY CONSEQUENTIAL LOSS OR DAMAGE It is important that the 890 product environment including all aspects of its CE conformance and IP etc specified elsewhere in this manual is maintained to ens...

Page 163: ...e for information only and should not be relied on They are not part of the drive module safety system and its associated PL SIL declared rating Any customer use of these must be appropriately risk as...

Page 164: ...ly restored before attempting to use the 890 STO safety feature DANGER FAILURE TO DO SO COULD RESULT IN STO NOT BEING ACHIEVABLE AND THUS THE MOTOR MAY ROTATE UNEXPECTEDLY AND COULD RESULT IN INJURY D...

Page 165: ...RE FOR ILLUSTRATION ONLY THEY ARE NOT TO BE CONSIDERED FINAL DESIGNS NOR AS AN ATTEMPT TO CREATE A DESIGN FOR SPECIFIC SOLUTIONS THE USER INSTALLER IS RESPONSIBLE FOR DESIGNING A SUITABLE SYSTEM TO ME...

Page 166: ...t to the inactive state tied to 24V Drive control is performed solely through software with no inherent safety function The drive is controlled with its own start and stop pushbuttons Note Only X11 02...

Page 167: ...will confirm via X11 05 that STO has been invoked by the lamp being ON If the lamp is OFF do not access the machine as a fault may be present Note if the STO Request contacts open while the motor is...

Page 168: ...tions for wiring and earthing detail Note On power up the safety control unit outputs are OPEN thus the STO state is requested of the 890 The latter responds by energising KA1 if both channels are act...

Page 169: ...s open that causes the safety control unit to open its output contacts together In response the drive will confirm by energising KA1 via X11 05 that STO has been invoked The user may wish require that...

Page 170: ...te On power up the Safety Control Unit outputs are OPEN thus STO is requested of the 890 This responds by energising KA1 if both channels are active and healthy KA1 is used as a self check for the res...

Page 171: ...ate the Safety Demand contacts open This should cause the Safety Control Unit to open its instantaneous output shown here as a single channel This causes the drive to decelerate to rest using its own...

Page 172: ...FURTHER ON THE STO FEATURE FAILURE TO DO SO COULD RESULT IN STO NOT BEING ACHIEVABLE AND THUS THE MOTOR MAY ROTATE UNEXPECTEDLY AND COULD RESULT IN INJURY DEATH OR DAMAGE PARKER SSD DRIVES WILL NOT A...

Page 173: ...ECTIFIED BEFORE ATTEMPTING TO PUT THE EQUIPMENT INTO SERVICE FURTHER OPERATION OF THE 890 WITHOUT RESOLVING THIS FAILURE IS ENTIRELY AT THE USER S OWN RISK FAILURE TO DO SO COULD RESULT IN INJURY DEAT...

Page 174: ...e design changes which may affect the 890 concerned After each intervention into the system and control wiring At defined maintenance intervals as determined by the machine builder and or user risk as...

Page 175: ...OT BE RELIED ON BECAUSE AT TIMES ONLY ONE CHANNEL WILL BE ACTIVATED AND THEREFORE THE INTENDED SAFETY FUNCTION MAY NOT BE AVAILABLE ALSO STO WILL BE ACTIVATED WHILE THE MOTOR IS ROTATING WHICH IS NOT...

Page 176: ...03 3 Switch on power and 24V supply voltage No error must be present in the drive system X11 05 and 06 must be OFF 4 Configure the drive and associated equipment if necessary so that it can be started...

Page 177: ...in OFF 7 Ensure terminals X11 01 and X11 03 are both 24V Try to restart the drive Drive must restart at SPT1 STO trip must clear X11 05 and 06 must remain OFF Channel B Check STO test Comprehensive Ch...

Page 178: ...the drive X11 05 and 06 must be OFF 13 Try to restart the drive Drive must start at SPT1 X11 05 and 06 must remain OFF Channel B Fault Check STO test Comprehensive Check Activity Expected reaction an...

Page 179: ...ove it Drive must not start while run command is given Drive must report STO trip immediately X11 05 and 06 must remain ON 21 Reconnect X11 01 and X11 03 to 24V X11 05 and 06 must turn OFF immediately...

Page 180: ...nnel or equipment if the motor turns 2 Apply 24V DC to terminals X11 01 and X11 03 No error must be present in the drive system 3 Apply power to the drive X11 05 and 06 must be OFF No error must be pr...

Page 181: ...e trip and remove its cause If symptom persists return the 890 for repair Any other message Off Both 15V and 30V Faulty hardware Return for repair Drives starts unexpectedly Don t care Don t care Both...

Page 182: ...is chapter DANGER IF ANY FAULTY OPERATION OF THE STO FUNCTION IS OBSERVED OR SUSPECTED OPERATION OF THE 890 SHOULD CEASE IMMEDIATELY AND THE UNIT SHOULD BE RETURNED TO PARKER SSD DRIVES FOR INVESTIGAT...

Page 183: ...1 2 3 4 5 Chapter 7 Associated Equipment Details for all the ancillary parts of a system that can be used with the 890 Main Points 890CS AC Line Reactor External Braking Resistors Dynamic Brake Resist...

Page 184: ...rake resistor noisy noisy signal control cable sensitive ac noisy motor cable supply EMC motor choke noisy filter motor output external EMC 890CD motor brake resistor noisy noisy signal control cable...

Page 185: ...used with the 890CS Common Bus Supply unit to achieve the design output rating and to reduce the harmonic content of the supply current The recommended external line reactor for each unit is listed be...

Page 186: ...00 RL03501 6 4 14 CO352901 183 7 2 147 5 8 102 4 0 70 2 75 76 3 00 RL03502 7 3 16 CO353016 229 9 0 185 7 3 135 5 3 80 3 16 76 3 00 RL05501 11 24 CO352903 229 9 0 178 7 0 135 5 3 80 3 16 76 3 00 RL0550...

Page 187: ...ng a thermal overload switch to protect the braking circuit Refer to page 7 6 Main Points The 890SD unit must be fitted with external braking resistors if braking is required Use the DSE 890 Configura...

Page 188: ...890CS B1 25 40 4 740 13 5x7x5 LA471349 890CS B2 45 22 5 7 1 1134 13 5x10x5 LA471350 890CS D1 90 12 11 1505 13 5x13x5 LA471351 890CS D2 135 9 0 15 8 2247 13 5x10x7 5 LA471352 890SD E 50 60 18 7 9 1123...

Page 189: ...s available Each one can support 10 x Power Rating for 5 seconds Refer to the following Calculation IMPORTANT The continuous rating quoted is not to be exceeded under repetitive loading Flying Lead Le...

Page 190: ...g power P P t av pk c x tb n2 final speed rpm tb braking time s tc cycle time s Obtain information on the peak power rating and the average power rating of the resistors from the resistor manufacturer...

Page 191: ...ames B D 890CD Common Bus Drive and 890SD Standalone Drive Frames E F 1 2 3 4 5 0 20 40 60 80 100 120 0 25 50 75 100 125 150 175 200 Ambient Temp C of Rated Power chassis mounted free air Figure 3 1 B...

Page 192: ...0 20 4 3 370 13 5x4x5 LA471377 890CS B2 20 10 8 7 757 13 5x7x5 LA471378 890CS D1 40 6 13 7 1126 13 5x10x5 LA471379 890CS D2 60 4 0 19 4 1505 13 5x13x5 LA471380 Drive Frame Drive VT Resistor Resistor R...

Page 193: ...emechanique SquareD Part Number 400 500Vac HP1 45R 45R 6A 4 to 6 3A GV2 ME10 DB388420 HP1 24R 24R 8A 6 to 10A GV2 ME14 DB388421 HP2 12R 12R 16A 13 to 18A GV2 ME20 DB388423 HP3 9R 9R 22A 17 to 23A GV2...

Page 194: ...eference Number Parker SSD Part Number Fuse Rating Reference Number SSD Part Number 32A 890CS 320B 50A A50QS50 4R CS470408U050 40A 170M1563 CH570044 54A 890CS 540B 80A A50QS80 4R CS470408U080 80A 170M...

Page 195: ...Torque Quadratic Torque 400VAC BUILD VARIANT Frame E Frame F 890CD 432730E 100 125 890CD 433105F 150 200 890CD 432870E 110 150 890CD 433145F 200 225 890CD 433156F 225 250 890CD 433180F 225 250 500VAC...

Page 196: ...t flows to earth to charge the internal external ac supply EMC filter s internal capacitors which are connected between phase and earth This has been minimised in Parker SSD Drives filters but may sti...

Page 197: ...ly be used with earth referenced supplies TN External filters are available for use with TN and IT supplies Please check for suitability in Appendix E Technical Specifications Do not touch filter term...

Page 198: ...box when wall mounted The typical filter drawing is given in the following pages for the Frame E unit Size variations for the frames are given in the table below The Frame F drawing and sizes are also...

Page 199: ...7 Associated Equipment 890CS Common Bus Supply Frames B D 890CD Common Bus Drive and 890SD Standalone Drive Frames E F 1 2 3 4 5 Footprint Bookcase Mounting Filters generic drawing PARKER SSD PARKER S...

Page 200: ...Equipment 7 18 890CS Common Bus Supply Frames B D 890CD Common Bus Drive and 890SD Standalone Drive Frames E F 8 9 10 11 A B C D 1 2 3 4 5 7 E Gland Box for Footprint Bookcase Mounting Filters generi...

Page 201: ...Drive Frames E F Chapter 8 Operating the Drive Having turned the motor for the first time now learn about the various ways you can start and stop the drive This chapter also offers some application a...

Page 202: ...Philosophy There are four ways to control the drive using Remote and Local control 890 drive using 890 drive using 890 drive using analog Option Card A and digital and Option Card B inputs and to fiel...

Page 203: ...an be individually selected to be under either Local or Remote Control Local or Remote Start Stop decides how you will start and stop the drive Local or Remote Speed Control determines how you will co...

Page 204: ...tions of local and remote modes REMOTE SPEED CONTROL REMOTE START STOP LOCAL SPEED CONTROL LOCAL START STOP REMOTE SPEED CONTROL LOCAL START STOP LOCAL SPEED CONTROL REMOTE START STOP Figure 8 2 The F...

Page 205: ...eference value is obtained by summing ANALOG INPUT 1 and ANALOG INPUT 2 The direction of rotation is controlled by DIGITAL INPUT 4 When the RUN input DIGITAL INPUT 1 is TRUE the SPEED DEMAND ramps up...

Page 206: ...mp DECEL TIME ACCEL TIME Sequencing Logic Reference Selection SETPOINT REMOTE LOCAL SETPOINT JOG SETPOINT 0 stopped RUNNING Digital Output 1 Terminal X15 08 ZERO SPEED Digital Output 2 Terminal X15 09...

Page 207: ...by JOG ACCEL TIME not shown in the diagram Release the JOG key to stop the drive Interaction between RUN and JOG Only one of these signals can be in effect at any one time the other signal is ignored...

Page 208: ...input terminal X15 02 and from the STOP input terminal X15 03 Using the Keypad or DSE Configuration Tool the drive can be selected to Ramp to Stop or to Coast to Stop at one of two rates STOP TIME or...

Page 209: ...CIRCUIT DISABLED STOP DELAY Figure 8 4 Ramp to Stop with a Remote Reference SPEED DEMAND REMOTE SETPOINT Speed 0 RUN input Ramp SPEED DEMAND to zero at STOP TIME SPEED TRIM POWER CIRCUIT DISABLED STOP...

Page 210: ...STOP RUN STOP MODE parameter to COAST In this mode the DECEL TIME ramp and the STOP TIME ramp are both ignored Thus the SPEED DEMAND changes immediately to 0 as soon as the Stop command is given The...

Page 211: ...Stop mode overrides the RUN FORWARD RUN REVERSE and JOG inputs in Remote mode and the RUN and JOG Keypad keys in Local mode Select the SETUP SEQ REF REFERENCE STOP FAST STOP MODE parameter to either...

Page 212: ...t Stop Using the Not Coast Stop mode immediately disables the power stack causing the load to coast to a stop The drive gives priority to the NOT COAST STOP signal The NOT FAST STOP signal is therefor...

Page 213: ...lt Finding for further details Logic Stopping The drive can be stopped by setting the NOT STOP to FALSE for a short time 100 ms The stop sequence continues even if the NOT STOP signal goes inactive be...

Page 214: ...C D 1 2 3 4 5 6 E SPEED DEMAND JOG SETPOINT Speed 0 RUN FORWARD NOT STOP REMOTE SETPOINT JOG JOG ignored as already running JOG immediately effective as now stopping from Jog JOG not ignored as now s...

Page 215: ...AL INPUT 2 when the motor direction will always be the same The motor will run while the RUN switch is closed and will stop when it is open Note that the SETUP SEQ REF SEQUENCING LOGIC NOT STOP parame...

Page 216: ...inputs RUN and REVERSE The drive can operate in forward and reverse depending upon which switch is closed If both RUN and REVERSE are TRUE 24V at the same time both are ignored and the drive will sto...

Page 217: ...action of NOT STOP is to latch the RUN FORWARD and RUN REVERSE signals When FALSE these signals are not latched For example operating the RUN FORWARD switch starts the drive running forward Operating...

Page 218: ...perational reasons The motor can be a standard induction motor fitted with an electro mechanical brake or it could be a special conical rotor machine In the case of a conical rotor machine the spring...

Page 219: ...required to limit input current to 890SD drives However line reactors may be used to reduce the harmonic content of the supply current where this a particular requirement of the application or where g...

Page 220: ...limits the capacitive current Screened cable has a higher capacitance and may cause problems in shorter runs The recommended choke values are shown in Table 8 1 Motor Power Choke Inductance RMS Curren...

Page 221: ...level 2 The drive must be rated to supply the total motor current It is not sufficient to simply sum the power ratings of the motors since the drive has also to supply the magnetising current for eac...

Page 222: ...Simply reducing the level of the FIXED BOOST parameter will remove this problem It is important to use the minimum level of FIXED BOOST necessary to accelerate the load Using a level of FIXED BOOST h...

Page 223: ...ing 890CS Common Bus Supplies In high power applications involving 890CS Common Bus Supplies and 890CD Common Bus Drives it is acceptable to parallel the DC output from two or more 890CS units X02 03...

Page 224: ...0CS unit by 5 For example the 890CS Frame D has a rated current of 162A AC and should be derated to 154A AC i e two paralleled units will have a combined rating of 308A AC All 890CS units require the...

Page 225: ...ng transformer is used A characteristic of the phase shifting is to cause the 5th 7th 17th 19th etc harmonics to cancel and this results in reduced line harmonics The phaseshift transformer MUST be of...

Page 226: ...drive displays 07 in Block 3 of the Europe Product Code indicating that Special Option 7 is applied Y cap disconnection IMPORTANT All drives in a common DC link scheme using a 4 Q Regen front end MUS...

Page 227: ...DC Link systems Allows standard 890 drive to act as 4 Q DC Link power supply unit Near sinusoidal supply currents Motoring and Regenerating Near unity power factor operation 0 99 or better Low supply...

Page 228: ...Drive Frames E F 8 9 10 11 A B C D 1 2 3 4 5 6 E 4 Q Active Front End The 4 Q Regen drive requires the following 4 Q Active Front End Notes Contactor CON1 is rated to match the 4 Q power supply drive...

Page 229: ...LA482470U055 B 6 400 LA482468U006 LA482471U006 C 15 400 LA482468U018 LA482471U018 D 30 400 LA482468U037 LA482471U037 E 45 400 LA482468U055 LA482471U055 F 90 400 LA482468U110 LA482471U110 G 180 400 LA...

Page 230: ...bus The fuses must be of suitable current rating and capable of withstanding 1000Vdc Although HRC fuses would be adequate the high DC voltage requirement 1000Vdc may limit the choice to semiconductor...

Page 231: ...ll description of the REGEN CONTROL function block parameters MMI Menu Map 890 4 Q Regen Drive Create an application using the DSE 890 Configuration Tool Refer to page 8 33 for wiring details sv 1 x M...

Page 232: ...eleration on high link volts feature If in Volts Hz motor control mode the VOLTAGE MODE parameter in the VOLTAGE CONTROL function block MUST be set to FIXED This will ensure the motor is not overfluxe...

Page 233: ...cation A suggested wiring diagram for the 890 control board is shown below Programming Port USB 0V AIN1 AIN2 AIN1 AIN4 AIN3 AOUT 2 AOUT1 10V 10V 24V DC 0V Daisy chain to next drive 24V Auxiliary Suppl...

Page 234: ...F SEQUENCING LOGIC RUN FORWARD 92 01 DIN7 to SETUP SEQ REF SEQUENCING LOGIC REM TRIP RESET 92 10 DOUT2 to SETUP MOTOR CONTROL REGEN CNTRL CLOSE PRECHARGE 114 12 REGEN CONTROL Function Block for exampl...

Page 235: ...ont End The simplest configuration for 4 Q Regen control is a single 890 Regen drive acting as the unity power factor supply connected via the DC link to another 890 driving the application Applicatio...

Page 236: ...mic braking resistor is required When mains power is applied to the 4 Q Regen drive the DC link slowly charges through the external pre charge circuit and the drive s internal power supply will start...

Page 237: ...ne Drive Frames E F A Multi Motor System 890Drive 4 Q Power Supply DC DC U V W External Pre Charge Control AC Motor U V W 4 Q Active Front End 720V Boosted Common DC Link Supply Motor Actingas Load Mo...

Page 238: ...Q Regen drive supplies the motoring and regenerating requirement of the load Additional external equipment required by the 4 Q Regen drive includes EMC Filter AC Line Fuses DC Link Fuses No extra har...

Page 239: ...d Common DC Link External Pre Charge Control Motor Actingas Load Motoring Motor Actingas Brake Regenerating DC DC DC Link Fuses 890 Drive AC Motor U V W DC DC 890 Drive 3 3 Phase Supply 3 Isolating Tr...

Page 240: ...r own internal 3 phase diode bridge The 4 Q Regen drive tracks the mains supply but does not supply motoring power to the common DC Link During regeneration the DC link voltage will rise and trigger t...

Page 241: ...er 0 75 1 B 15 CO89495J CS481079 CS481099 CS481039 1 5 2 B 15 CO89495J CS481079 CS481099 CS481039 2 2 3 B 15 CO89495J CS481079 CS481099 CS481039 4 5 B 15 CO89495J CS481079 CS481099 CS481039 5 5 7 5 C...

Page 242: ...75 100 F 300 IXL70F300 CS481083 CS481088 90 125 F 300 IXL70F300 CS481083 CS481088 90 150 F 300 IXL70F300 CS481083 CS481088 110 150 G 350 IXL70F350 CS481084 CS481088 132 200 G 600 IXL70F600 CS481085 C...

Page 243: ...or the external pre charge circuit The continuous and peak power capabilities of these resistors are given below SSD Part No Resistance Continuous Power Rating W Peak Power Rating kW CZ389853 100 100...

Page 244: ...ange is given in the table below Drive Power kW Hp 230V Units Nominal 400V Units Nominal 500V Units Nominal Size F Size F Size F 0 55 0 75 B 470 B 235 1 1 1 5 B 470 B 235 1 5 2 B 940 B 235 2 2 3 B 940...

Page 245: ...150 G 6600 132 200 G 9900 160 250 G 13500 180 300 G 13500 200 300 H 14850 220 350 H 14850 250 400 H 20250 280 450 H 20250 315 500 J 19800 Simply sum the DC Link capacitance for all the drives on the c...

Page 246: ...allowed PWM carrier frequency in non overload conditions for each frame size is given below 890 Frame Size PWM Carrier Frequency B to F 3kHz G and H 2 5kHz J 2kHz The IEEE 519 standard IEEE Standard...

Page 247: ...O468342U018 346 61 20 1 22 11 20 63 E 22 30 230 CO468342U030 294 72 00 1 44 13 18 74 F 45 60 230 CO468342U055 153 138 60 2 77 25 36 141 B 6 10 400 CO468326U006 2918 12 60 0 25 2 31 13 C 15 20 400 CO46...

Page 248: ...63 1 59 0 00 62 E 22 30 230 CO468341U030 177 72 50 1 87 0 00 73 F 45 60 230 CO468341U055 92 139 57 3 60 0 00 140 B 6 10 400 CO468325U006 1750 12 69 0 33 0 00 13 C 15 20 400 CO468325U018 817 27 19 0 70...

Page 249: ...rames E F Chapter 9 The Keypad In this chapter learn about the control keys and keypad indications The main menu maps are shown here but for details of sub menus refer to Chapter 10 Introduction 6511...

Page 250: ...mounted 6901 Keypad The 890CD and 890SD units are fitted with the 6901 Keypad Both the 6511 and 6901 Keypad can be mounted up to 3 metres away from the 890 using the optional panel mounting kit with...

Page 251: ...ve diagnostics provided on the display To display the Software Version Press and hold to display software version To display the Line Voltage Rating Press and hold to display software version Press or...

Page 252: ...rough the Diagnostics menu Decrement Move down through the Diagnostics menu Run Local Mode Run the unit power up the DC link Stop Local Mode Stops the unit power down the DC link Navigation Press and...

Page 253: ...ged Indicates numbers or values trip information error codes etc See Status Indications below Indicates the drive is in Local control Drive is in remote control when not visible Displays the units for...

Page 254: ...elcome Screen Displays the software version of the unit From the Welcome Screen the display times out alternatively you can press the key to show the first of 5 diagnostics Output Power As a percentag...

Page 255: ...etter to indicate entering or leaving Local Mode RUN Not possible to change between Local Remote mode The drive is running in Local mode or the Remote run signal is active Alert Message Displays A mes...

Page 256: ...can change between local and remote mode from any point on the MMI Note You can only change between Local and Remote Mode when the unit is stopped when the DC link is powered down Remote to Local Mode...

Page 257: ...on the display Control Key Definitions To display the Software Version Voltage Rating Press and hold to display software version Time out or press To Stop in Local Mode Press To Start in Local Mode P...

Page 258: ...e time out from the Welcome screen to display the Diagnostics menu Increment Move up through the Diagnostics menu Decrement Move down through the Diagnostics menu Run Local Mode Run the unit power up...

Page 259: ...Drive Frames E F Example To view the INPUT CURRENT diagnostic 1 The display will default to show the OUTPUT POWER diagnostic OUTPUT POWER 0 2 Press the key repeatedly to scroll to the INPUT CURRENT A...

Page 260: ...ch LED is considered to operate in three different ways The LEDs are labelled HEALTH LOCAL as SEQ and REF RUN STOP FWD and REV FWD and REV are unused Combinations of these LEDs have the following mean...

Page 261: ...NK TEMP 0 degC OUTPUT POWER 0 M 0 0 Hz 0 V INPUT CURRENT 0 0 A time out E Welcome Screen Displays the software version of the unit From the Welcome Screen the display times out to show the first of 5...

Page 262: ...ed The top line indicates a trip has occurred while the bottom line gives the reason for the trip See example opposite Most messages are displayed for only a short period or for as long as an illegal...

Page 263: ...nd outputs Local Mode Providing local control and monitoring of the drive using the Keypad Local control keys are inactive when Remote Mode is selected You can change between local and remote mode fro...

Page 264: ...and complete access for application programming To display the Software Version Press and hold to display software version Time out or press To Stop in Local Mode Press To Start in Local Mode Press I...

Page 265: ...vious level s Menu Parameter Returns to the parameter list Trip Message Clear the Trip or Error message from the display MENU M Navigation Displays the next Menu level or the first parameter of the cu...

Page 266: ...ETPOINT parameter When the key is released the drive returns to stopped Only operates when the drive is stopped and in Local Start Stop mode RUN Control Runs the motor at a speed determined by the LOC...

Page 267: ...SETPOINT REMOTE parameter to be displayed Note A different naming convention is applied in the OPERATOR menu for these parameters when displayed as the first parameter entry REMOTE SETPOINT is displa...

Page 268: ...of the menu you are about to enter is displayed i e OPERATOR or for example DIAGNOSTICS Releasing the key clears the display and releases you into that menu WELCOME SCREEN PROG The Menu System M E to...

Page 269: ...operate in three different ways The LEDs are labelled HEALTH LOCAL as SEQ and REF RUN STOP FWD and REV Combinations of these LEDs have the following meanings HEALTH RUN STOP Drive State Re Configurati...

Page 270: ...rection is reverse Requested direction is reverse but actual direction is forward LOCAL SEQ LOCAL REF Local Remote Mode Start Stop Seq and Speed Control Ref are controlled from the terminals Start Sto...

Page 271: ...Welcome Screen Displays the software version of the unit From the Welcome Screen the display times out alternatively you can press the key to show the first of 4 menus Operator A customised view of s...

Page 272: ...OR MENU 1 SETPOINT DISPLAY 3 2 1 1 M E SELECTING ADVANCED DISPLAYS ALL MENUS OPERATOR BASIC Effect of VIEW LEVEL BASIC Effect of VIEW LEVEL VIEW LEVEL COMMUNICATIONS COMMS PORT CANOPEN CONTROLNET DEVI...

Page 273: ...9 25 The Keypad 890CS Common Bus Supply Frames B D 890CD Common Bus Drive and 890SD Standalone Drive Frames E F The Menu System Map continued...

Page 274: ...ake you directly to the OPERATOR menu The menu system can be thought of as map which is navigated using the four keys shown opposite Keys E and M navigate through the menu levels The up and down keys...

Page 275: ...rive has tripped The top line indicates a trip has occurred while the bottom line gives the reason for the trip See example opposite Most messages are displayed for only a short period or for as long...

Page 276: ...l using digital and analog inputs and outputs Local Mode Providing local control and monitoring of the drive using the Keypad Local control keys are inactive when Remote Mode is selected Note You can...

Page 277: ...TUP menus Refer to Chapter 8 for further information View the parameter to be edited and press to display the parameter s value Select the digit to be changed pressing the key moves the cursor from ri...

Page 278: ...ames E F How to Save the Application The SAVE menu available in all menu levels is used to save any changes you make to the Keypad settings Press the UP key as instructed to save all parameters Values...

Page 279: ...ides how much of the menu system will be displayed The choice of menu for each has been designed around a type of user hence we have the Operator Basic and Advanced viewing levels In the QUICK SETUP m...

Page 280: ...Drive and 890SD Standalone Drive Frames E F Quick Save Feature From anywhere in the menu system hold down the PROG key for approximately 3 seconds to move quickly to the SAVE CONFIG menu You can save...

Page 281: ...S SAVE CONFIG menu at level 2 SAVE CONFIG APP M menu at level 1 for example PROG HOLD for example M SAVE CONFIG UP TO CONFIRM SAVE CONFIG menu at level 2 PROG SETPOINT REMOTE 0 0 DIAGNOSTICS menu at l...

Page 282: ...Standalone Drive Frames E F Quick Tag Information With a parameter displayed hold down the M key for approximately 3 seconds to display the parameter s tag number a message may be displayed during th...

Page 283: ...d deactivated using the PASSWORD parameter To Activate Password Protection By default the password feature is deactivated i e 0000 1 Enter a new password in the PASSWORD parameter anything other than...

Page 284: ...e Password Protection Re activate an existing password by pressing the E key repeatedly until the PASSWORD LOCKED screen is displayed To Remove Password Protection default status Navigate to the PASSW...

Page 285: ...arameter values This feature is only available at power up as a security measure 6901 Keypad Combination Hold down the keys opposite Power up the drive continue to hold for at least 2 seconds RESTORE...

Page 286: ...ill take you to the POWER BOARD menu in the expanded SYSTEM menu highlighted in the diagrams below 6901 Keypad Combination Hold down the keys opposite Power up the drive continue to hold for at least...

Page 287: ...g mode is selected indicated by all LEDs flashing Config mode is de selected LEDs cease flashing The power data is stored The diagram above shows a 3 button reset when there is no power data stored in...

Page 288: ...erating frequency It affects those parameters whose values are dependent upon the default base frequency of the drive Settings will only be updated following a restore macro operation The default is 5...

Page 289: ...tting the Remote 6901 Keypad The 6052 Mounting Kit is required to remote mount a 6901 Keypad An enclosure rating of IP54 is achieved for the remote Keypad when correctly mounted using the 6052 Mountin...

Page 290: ...90CS Common Bus Supply Frames B D 890CD Common Bus Drive and 890SD Standalone Drive Frames E F Assembly Procedure Figure 8 1 Mounting Dimensions for the Remote Mounted 6901 Keypad mm Template 2 3 To K...

Page 291: ...Keypad You can remote mount the keypad using a standard P3 lead SSD Part Number CM057375U300 to connect the keypad to the drive Two self tapping screws are provided with the keypad Remove the protecti...

Page 292: ...D 890CD Common Bus Drive and 890SD Standalone Drive Frames E F 72mm 26mm 54mm 7mm mm 15 5 1 0 3 5 0 5 0 mm 32 2 0 mm mm 5 5 0 5 mm 25 0 5 mm 58 0 5 Template Cut out Assembly Procedure Figure 8 2 Mount...

Page 293: ...on the 890CS Common Bus Supply and the 6901 Keypad when used on the 890CD Common Bus Drive 890SD Standalone Drive The 6511 keypad displays a numbered menu whilst the 6901 keypad displays information u...

Page 294: ...d the DSE Configuration Tool are also provided The list is shown in MMI order The DIAGNOSTIC Menu DIAGNOSTIC MENU 890CS Common Bus Supply 6511 Display 6901 Display OUTPUT POWER As a percentage of nomi...

Page 295: ...Note Additional parameters are available using the 6901 Keypad and the DSE Configuration Tool Refer to Appendix D for a full listing of all parameters Keypad Menus 6901 Keypad DSE __OPERATOR __SETPOIN...

Page 296: ..._ACTUAL NEG LIM __AUX TORQUE DMD __TORQUE DEMAND __TORQUE FEEDBACK __FIELD FEEDBACK __MOTOR CURRENT __MOTOR CURRENT A __DC LINK VOLTS __TERMINAL VOLTS __BRAKING __DRIVE FREQUENCY __ACTIVE WORD 1 __ACT...

Page 297: ...IGITAL INPUT 3 __DIGITAL INPUT 4 __DIGITAL INPUT 5 __DIGITAL INPUT 6 __DIGITAL INPUT 7 __DIGITAL INPUT 8 __DIGITAL INPUT 9 __ANALOG OUTPUT 1 __ANALOG OUTPUT 2 __DIGITAL OUTPUT 1 __DIGITAL OUTPUT 2 __D...

Page 298: ...VOLTAGE __NAMEPLATE RPM __MOTOR POLES __MOTOR CONNECTION __PULSE ENC VOLTS __ENCODER LINES __ENCODER INVERT __AUTOTUNE ENABLE __AUTOTUNE MODE __MAG CURRENT __STATOR RES __LEAKAGE INDUC __MUTUAL INDUC...

Page 299: ...PREF 101 16 Indicates actual speed demand This is the input to the Drive Refer to the REFERENCE function block DRIVE FREQUENCY Range xx Hz Default PREF 73 04 The Drive output frequency Refer to the RE...

Page 300: ...ection is taken from REFERENCE REMOTE REVERSE and the sign of REMOTE SETPOINT Refer to the REFERENCE function block 101 14 COMMS SETPOINT Range xx This setpoint is the target reference that the drive...

Page 301: ...ing all sources as a percentage of MAX SPEED CLAMP REFERENCE function block Refer to the SPEED LOOP function block 70 04 SPEED FBK RPM Range xx rpm The mechanical speed of the motor shaft in revolutio...

Page 302: ...Control mode TRUE Refer to the SPEED LOOP function block 83 05 ACTUAL POS LIM Range xx The final actual positive torque limit as a percentage of rated motor torque Refer to the TORQUE LIMIT function...

Page 303: ...70 12 MOTOR CURRENT Range xx This diagnostic contains the level of rms line current being drawn from the drive and is seen as a of the MOTOR CURRENT parameter setting in the MOTOR INDUCTION function b...

Page 304: ...ock 97 05 ACTIVE WORD 1 Range 0000 to FFFF Indicates which trips are currently active These parameters are a coded representation of the trip status Refer to the TRIPS STATUS function block 97 06 ACTI...

Page 305: ...refer to block Records the second most recent trip that caused the drive to stop Refer to the TRIPS STATUS function block 96 03 TRIP 3 Range Enumerated refer to block Records the third most recent tr...

Page 306: ...r to block Records the seventh most recent trip that caused the drive to stop Refer to the TRIPS STATUS function block 96 08 TRIP 8 Range Enumerated refer to block Records the eighth most recent trip...

Page 307: ...ANALOG INPUT 2 Range xx VALUE The input reading Refer to the ANALOG INPUT function block 3 06 ANALOG INPUT 3 Range xx VALUE The input reading Refer to the ANALOG INPUT function block 4 06 ANALOG INPU...

Page 308: ...ge FALSE TRUE VALUE The TRUE or FALSE input Refer to the DIGITAL INPUT function block 11 02 DIGITAL INPUT 4 Range FALSE TRUE VALUE The TRUE or FALSE input Refer to the DIGITAL INPUT function block 12...

Page 309: ...LSE TRUE VALUE The TRUE or FALSE input Refer to the DIGITAL INPUT function block 6 01 ANALOG OUTPUT 1 Range xx VALUE The demanded value to output Refer to the ANALOG OUTPUT function block 7 01 ANALOG...

Page 310: ...D Common Bus Drive and 890SD Standalone Drive Frames E F DIAGNOSTIC MENU 890CD Common Bus Drive 890SD Standalone Drive PREF 6901 Display 19 01 DIGITAL OUTPUT 3 Range FALSE TRUE VALUE The TRUE or FALSE...

Page 311: ...l 1 Saving Your Modifications When parameter values are modified the new settings must be saved The drive will not retain new settings during power down unless they have been saved Refer to Saving You...

Page 312: ...r control used by the drive 0 VOLTS Hz 1 SENSORLESS VEC 2 CLOSED LOOP VEC 3 4 Q REGEN 4 PMAC 0 101 08 MAX SPEED The speed at which the 890 will run when maximum setpoint is applied The default is Prod...

Page 313: ...motor is allowed to freewheel to a standstill DC INJECTION On a stop command the motor volts are rapidly reduced at constant frequency to deflux the motor A low frequency braking current is then appl...

Page 314: ...his gives a constant flux characteristic up to the BASE FREQUENCY FAN LAW This gives a quadratic flux characteristic up to the BASE FREQUENCY This matches the load requirement for fan and most pump ap...

Page 315: ...overload for 60s then ramps back the current limit to 105 over a 10s period At a lower load the overload area remains the same e g at 127 5 load for 120s after 120s has expired the output of the inve...

Page 316: ...creases the motor volts above the selected V F characteristic at the lower end of the speed range OUTPUT VOLTS FREQUENCY f B 25 100 BOOST f B BASE FREQUENCY 0 INCREASING INCREASED TORQUE CONSTANT POWE...

Page 317: ...is reached 7 5 to 1000 0 Hz 50 0 Hz 27 04 induction motor only MOTOR VOLTAGE This parameter contains the motor nameplate voltage at base frequency 0 0 to 575 0V product code dependent 27 07 induction...

Page 318: ...The voltage output from the encoder feedback card 10 to 20V 5 0 71 02 ENCODER LINES The number of lines must be set to match the type of encoder being used Incorrect setting of this parameter will res...

Page 319: ...urrent as determined by the Autotune or taken from the motor nameplate 0 00 to 3276 70 A product code dependent 27 14 induction motor only STATOR RES This parameter contains the motor model per phase...

Page 320: ...ortional gain of the loop Speed error mechanical rev s x proportional gain torque percent 0 0 to 3000 0 20 0 78 02 SPEED INT TIME This is the integral time constant of the speed loop A speed error whi...

Page 321: ...ates which trips have been disabled Not all trips may be disabled the DISABLED TRIPS mask is ignored for trips that cannot be disabled Refer to Chapter 11 0000 to FFFF 0700 97 02 DISABLE TRIPS Indicat...

Page 322: ...lone Drive Note We recommend that you program the 890 using the DSE Configuration Tool For details of the parameters in this menu refer to Appendix D The SYSTEM Menu SAVE CONFIG The SAVE CONFIG menu s...

Page 323: ...g The drive may trip in order to protect itself To restart the drive you will need to clear the trip s This chapter provides a list of trips as displayed by the 6511 keypad and 6901 keypad Trips What...

Page 324: ...lowing actions 1 The programming block SEQ REF SEQUENCING LOGIC TRIPPED signal is set to TRUE 2 The FIRST TRIP parameter in the TRIPS STATUS function block displays the trip ID Refer to Chapter 10 Key...

Page 325: ...The unit needs to cool sufficiently Local Mode To reset a trip in Local Mode Remove the trip condition Press the Stop key to clear the trip You can now press Run to restart the system Remote Mode To r...

Page 326: ...ad Display 6901 Keypad Display Description Possible Reason for Trip DCHI OVERVOLTAGE The drive internal dc link voltage is too high The supply voltage is too high Trying to decelerate a large inertia...

Page 327: ...en motor phase and earth Motor output cables too long or too many parallel motors connected to the drive Fixed or auto boost levels are set too high STO SAFE TORQUE OFF Safe Torque Off STO is active O...

Page 328: ...n is set too low Fixed or auto boost levels are set too high IT INVERSE TIME The inverse time current limit is active motor loading is too great fixed or autoboost levels are too high Full Load Curren...

Page 329: ...input in the SEQUENCING LOGIC function block remained FALSE after a run command was issued SPD SPEED FEEDBACK SPEED ERROR 50 00 for 10 seconds AOT AMBIENT TEMP The ambient temperature in the drive is...

Page 330: ...will trip This is caused by shock loads Remove the cause of the shock load A24SC 24V FAILURE The 24V customer output has fallen below 17V 24V customer output is short circuited Excessive loading LSPD...

Page 331: ...ce is not less than minimum value allowed check wiring and brake resistor for earth faults OSPD OVERSPEED Speed feedback 150 for 0 1 seconds ANIN ANALOG INPUT ERR 4 20mA analog input current 22mA coul...

Page 332: ...or as a minimum It may be reduced if required after the Autotune is complete ATN2 MAINS VOLTS LOW The mains input voltage is not sufficient to carry out the Autotune Re try when the mains have recover...

Page 333: ...arge Check the value of nameplate rpm ATN7 TR TOO SMALL The calculated value of rotor time constant is too small Check the value of nameplate rpm ATN8 MAX RPM DATA ERR This error is reported when the...

Page 334: ...ce has ramped Speed Setpoint to zero or timed out ATNC MOTR TURNING ERR The motor must be stationary when starting the Autotune ATND MOTR STALLED ERR The motor must be able to rotate during Autotune A...

Page 335: ...er feedback option board Resolver length cable too long Incorrect Resolver Function Block settings MI2T I2T MOTOR TRIP See function block description Motor is undersized STO SAFE TORQUE OFF The safe t...

Page 336: ...Description Possible Reason for Trip CT1 CUST TRIP 1 See function block description CT2 CUST TRIP 2 See function block description CT3 CUST TRIP 3 See function block description CT4 CUST TRIP 4 See fu...

Page 337: ...ly voltage is too high Trying to decelerate a large inertia load too quickly The brake resistor is open circuit OC OVERCURRENT The current being drawn from the drive is too high HOT HEATSINK The heats...

Page 338: ...17V Refer to Parker Hannifin technical support T 4 VOLTS SEL SWITCH Failure to read voltage selector switch May be caused by excessive loading on anout PHAS PHASE LOSS Input phase missing CHRG CHARGIN...

Page 339: ...VE WORD WARNINGS WORD Refer to Appendix D AUTO RESTART for information about TRIGGERS WORD Automatic Trip Reset 6901 keypad Using the Keypad the drive can be configured to automatically attempt to res...

Page 340: ...nditions Seq Ref Sequencing Logic Trips Trips History Trips Trips Status Trips Status Active Trips Trips Status Active Trips Trips Status First Trip Trips History Trip 1 NEWEST to Trip 10 OLDEST Viewi...

Page 341: ...sts the messages and the reason for each message Alert Message IDs ID Message Reason 6901 Keypad 6511 Keypad 0 No Alert 1 RUNTIME ALERT XXXX YYYYYYYY XXXX Runtime alert 2 SAVING SAVE Saving to flash 3...

Page 342: ...EF REF Direction key inactive 10 KEY INACTIVE DRIVE RUNNING RUN Local Remote and Jog keys inactive 11 KEY INACTIVE COAST STOP FALSE STOP Run and Jog keys over ridden 12 KEY INACTIVE FAST STOP FALSE ST...

Page 343: ...e MMI tree 18 CHECKSUM FAIL DEFAULTS LOADED ERR2 Error reading data on power up 19 SUCCESS GOOD 20 FAILED FAIL 21 NEW PCODE FAILED FAIL Failed to save new product code or country data 22 DEFAULTS LOAD...

Page 344: ...PP CFG Fixed motor data file MOTOR1 MOT Fixed persistent data file APP PST Default frequency and language file COUNTRY SYS Drive ID file DRIVE_ID SYS now obsolete 28 NEW PCODE SUCCESS CODE Saved new p...

Page 345: ...E LANG Obsolete message 36 APPLICATION NOT FOUND DATA Attempt to save fixed parameter set before it is valid 37 AUTOTUNE IN PROGRESS ATN 38 OPERATOR OPER Alert displayed while changing to the operator...

Page 346: ...he control board calibration data is invalid 46 INCOMPATIBLE PCB PCB Software is not compatible with this version of control card PCB 47 INCOMPATIBLE POWER BOARD TYPE TYPE Stack has been marked as a 6...

Page 347: ...nuity Drive fuse keeps blowing Faulty cabling or connections wrong Check for problem and rectify before replacing with correct fuse Faulty drive Contact Parker SSD Drives Cannot obtain HEALTH state In...

Page 348: ...N FLASH Off 95 Green 5 Initialization checking for network GREEN OFF FLASH Green 50 Off 50 OK application running no network GREEN OFF FLASH Green 95 Off 5 OK application running network OK RED GREEN...

Page 349: ...12 1Routine Maintenance and Repair 890CS Common Bus Supply Frames B D 890CD Common Bus Drive and 890SD Standalone Drive Frames E F Chapter 12 Routine Maintenance and Repair Routine Maintenance Repair...

Page 350: ...repair application data will be saved whenever possible However we advise you to copy your application settings before returning the unit Returning the Unit to Parker SSD Drives Please have the follow...

Page 351: ...Parker Hannifin Company together with local distributors and in accordance with EU directive 2002 96 EC undertakes to withdraw and dispose of its products fully respecting environmental considerations...

Page 352: ...S Common Bus Supply Frames B D 890CD Common Bus Drive and 890SD Standalone Drive Frames E F Appendix A Options This Chapter contains information about various options that can be fitted to the 890 ran...

Page 353: ...e for fieldbus communications and speed feedback and are mounted on to the Control Board Refer to the Technical Manual suppled with each Option Card for detailed instructions Option Card A slot Fieldb...

Page 354: ...g installing and servicing this option 1 Remove the lower front cover from the drive 2 Undo the two screws securing OPTION A and OPTION B 3 Undo the screws X located in handles of the control board Ge...

Page 355: ...g Logic The 890CD Common Bus Drive and 890SD Standalone Drive s reaction to commands is defined by a state machine This determines which commands provide the demanded action and in which sequence Main...

Page 356: ...0 START DISABLED Switch On Disabled The Drive will not accept a switch on command 1 START ENABLED Ready To Switch On The Drive will accept a switch on command 2 SWITCHED ON Switched On The Drive s st...

Page 357: ...IVE TRIPPED Tripped FALSE FALSE FALSE FALSE FALSE FALSE TRUE TRUE Running FALSE FALSE FALSE FALSE TRUE FALSE FALSE FALSE Jogging FALSE FALSE FALSE FALSE Note 1 FALSE FALSE FALSE Stopping FALSE FALSE F...

Page 358: ...The transition matrix describes what causes the transition from one state to another for example see number 4 below the transition from Ready To Switch On to Trip Active is triggered by TRIP going TR...

Page 359: ...NOT COAST STOP FALSE or NOT FAST STOP FALSE 9 Switched On Ready To Switch On RUN FALSE and JOG FALSE 10 Switched On Ready CONTACTOR CLOSED TRUE and defluxed 11 Ready Trip Active Trip includes CONTACT...

Page 360: ...N FALSE JOG FALSE and stopping complete 19 Enabled Ready ENABLE FALSE 20 Fast Stop Active Trip Active Trip includes CONTACTOR CLOSED FALSE 21 Fast Stop Active Switch On Disabled Fast Stop timer expire...

Page 361: ...890SD Standalone Drive Frames E F 1 State Diagram Ready To Switch On 1 Switch On Disabled 0 Run Jog Ramp to zero Delay Fast Stop Active Program Stop 5 Enabled Trip Active 6 1 14 19 17 6 23 3 18 2 4 7...

Page 362: ...word based on standard fieldbus drive profiles Some bits are not implemented in this release see Supported column of the table below Bit Name Description Supported Required Value 0 Switch On OFF1 Ope...

Page 363: ...nd 890SD Standalone Drive Frames E F Switch On Replaces the RUN FWD RUN REV and NOT STOP parameters of the SEQUENCING LOGIC function block When Set 1 is the same as RUN FWD TRUE RUN REV FALSE NOT STOP...

Page 364: ...ither or both Cleared 0 is the same as NOT COAST STOP FALSE Not Quick Stop ANDed with the NOT FAST STOP parameter on the SEQUENCING LOGIC function block When both Set 1 is the same as NOT FAST STOP TR...

Page 365: ...be added in the future Reset Fault Replaces the REM TRIP RESET parameter on the SEQUENCING LOCIC function block When Set 1 is the same as REM TRIP RESET TRUE When Cleared 0 is the same as REM TRIP RE...

Page 366: ...release and are set to 0 see Supported column of the table below Bit Name Description Supported 0 Ready To Switch On 1 Switched On Ready for operation refer control bit 0 2 Operation Enabled refer co...

Page 367: ...f the SEQUENCING LOGIC function block Not Voltage Disabled If in Remote Comms mode this is the same as Bit 1 of the COMMS COMMAND parameter Otherwise it is the same as the NOT COAST STOP input paramet...

Page 368: ...90SD Standalone Drive Frames E F Setpoint Reached This bit is set 1 if the Reference Ramp is not ramping Internal Limit Active This bit is set 1 if while in vector control mode the speed limit has rea...

Page 369: ...ndalone Drive Frames E F Appendix C Certification This Chapter outlines the additional steps that may be required to achieve EMC conformance What is the EMC Directive Who is Responsible Definition of...

Page 370: ...tory Historically each European drives manufacture and importer interpreted the EMC directive and CE marking requirements differently To provide a unified approach the European machines and drives man...

Page 371: ...ure compliance with the directive Relevant Apparatus Parker SSD Drives Responsibility Occasionally say in a case where an existing fixed speed motor such as a fan or pump is converted to variable spee...

Page 372: ...s Immunity Category C2 Emission Environment that includes all establishments other than those directly connected to a low voltage 1000V rms supply network that supplies buildings used for domestic pur...

Page 373: ...ified in these instructions This will not cause shielding problems because of the relatively high RF impedance of the local earth connection EMC Earth Connections For compliance with EMC requirements...

Page 374: ...sy cables at 90 Never run sensitive cables close or parallel to the motor dc link and braking chopper circuit for any distance Never run supply dc link or motor cables in the same bundle as the signal...

Page 375: ...heating inside the EMC ac supply filter from the increased conducted emissions These effects can be overcome by adding chokes or output filters at the output of the VSD Emissions All VSDs potentially...

Page 376: ...rds Limits interpreted for 10m measurement Standards Product Specific Generic EN 61800 3 EN61000 6 3 EN61000 6 4 30 230MHZ 30dB V m 230 1000MHz 37dB V m Category C1 Table 15 Unrestricted Distribution...

Page 377: ...The equipment must be mounted in a metal cubicle Refer to EMC Compliance table on page C 12 Note Radiated magnetic and electric fields inside the cubicle will be high and any components fitted inside...

Page 378: ...possible inside the cubicle Always maintain the integrity of the shield If the cable is interrupted to insert contactors etc re connect the screen using the shortest possible route Some motor gland b...

Page 379: ...Peak Average EN 61800 3 EN61000 6 3 EN61000 6 4 0 15 0 5 0 5 5 0 5 0 30 0 79 73 73 66 60 60 Category C2 Table 14 Restricted Distribution N A Equivalent 0 15 0 5 decreasing with log of frequency to 0 5...

Page 380: ...Refer to Chapter 7 Filters Conducted emissions Table 17 Category C3 Second Environment Where I 100A No filter required No filter required Conducted emissions Table 17 Category C3 Second Environment Wh...

Page 381: ...d armoured Screened Segregation From all other wiring clean From all other wiring noisy From all other wiring sensitive 890xx x Unfiltered Length Limitations Unlimited 25 meters To achieve EN61800 3 T...

Page 382: ...fety earth from the main supply Flexible large cross section cable is used to ensure a low HF impedance Busbars are arranged so that connection to the single earth point is as short as possible 1 Clea...

Page 383: ...e Remember that the radiated fields from EMC compliant drive systems are measured at least 10m from the equipment over the band 30 1000MHz Any equipment placed closer than this will see larger magnitu...

Page 384: ...irectives and the CE Mark The following information is supplied to provide a basic understanding of the EMC and low voltage directives CE marking requirements The following literature is recommended f...

Page 385: ...ve either Parker SSD Drives Responsibility You intend to use the unit as relevant apparatus When the specified EMC filter is correctly fitted to the unit following EMC installation instructions it com...

Page 386: ...NUFACTURERS DECLARATIONS EMC DECLARATION MACHINERY DIRECTIVE We Parker Hannifin Manufacturing Limited address as below declare under our sole responsibility that the above Electronic Products when ins...

Page 387: ...Certification 890CS Common Bus Supply Frames B D 890CD Common Bus Drive and 890SD Standalone Drive Frames E F Note The German certificate take precedence over the English translated certificate from B...

Page 388: ...pendix provides an introduction to programming the 890 It describes the 890 Function Blocks and the parameters they contain We recommend that you program the 890 using the DSE Configuration Tool Progr...

Page 389: ...ormed by the shipping configuration are represented as a block diagram consisting of function blocks and links Each function block contains the parameters required for setting up a particular processi...

Page 390: ...this process Programming Rules The following rules apply when programming Function block output parameter values cannot be changed because they are a result of the function block s processing Function...

Page 391: ...upon the Language field of the Product Code e g UK Value dependent upon the overall power build e g 230V 2 2kW The values for these parameters may be different for your drive application Refer to App...

Page 392: ...131 REFERENCE STOP D 18 COMMS CONTROL D 127 REFERENCE JOG D 141 SEQUENCING LOGIC D 71 LOCAL CONTROL D 128 REFERENCE RAMP Motor Control D 14 AUTOTUNE D 67 INVERSE TIME PMAC D 136 RESOLVER D 20 CURRENT...

Page 393: ...TRIP D 171 TRIPS HISTORY Menus D 7 ACCESS CONTROL D 93 OP STATION D 145 SETPOINT DISPLAY D 30 DISPLAY SCALE D 95 OPERATOR MENU Phase Control D 26 DRIVE CONFIG D 103 PHASE MOVE D 121 REFERNCE ENCODER...

Page 394: ...ATOR 1 BASIC 2 ADVANCED PASSWORD PREF 31 02 Default 0000 Range 0x0000 to 0xFFFF Setting a non zero value enables the password feature CONFIG NAME PREF 31 05 Default Range See below The maximum length...

Page 395: ...ort all types ANALOG INPUT 5 is the differential of ANIN1 and ANIN2 see the Functional Description ANALOG INPUT 6 is 10 10 V and its type is not user selectable Enumerated Value Type 0 10 10 V 1 0 10...

Page 396: ...4 AIN4 is associated with the signal on terminal X12 05 Analog input 5 is a special case terminals AIN1 and AIN2 can be used as a differential 10V input which we call AIN5 Analog input 6 is also a spe...

Page 397: ...D 10 Programming 890CS Common Bus Supply Frames B D 890CD Common Bus Drive and 890SD Standalone Drive Frames E F VALUE INPUT BREAK VALUE INPUT LOSS LEVEL BREAK ENABLE BREAK TYPE UNPROCESSED...

Page 398: ...criptions VALUE PREF 6 01 7 01 Default xx Range 300 00 to 300 00 The demanded value to output TYPE PREF 6 05 7 05 Default 0 10V Range See below The output hardware Voltage type An incorrect selection...

Page 399: ...F 93 01 Default FALSE Range FALSE TRUE Enables operation of the auto restart feature TRUE enabled ATTEMPTS PREF 93 02 Default 5 Range 1 to 10 Determines the number of restarts that will be permitted b...

Page 400: ...selection of trip conditions If a trip is included in both TRIGGERS 1 WORD 1 and TRIGGERS 2 WORD 1 for instance then the times associated with TRIGGERS 1 WORD 1 will take priority Refer to page D 182...

Page 401: ...ntrol modes Refer to the Chapter 4 5 The Autotune Feature Parameter Descriptions ENABLE PREF 80 01 Default FALSE Range FALSE TRUE Determines whether the Autotune sequence is operational or not The Aut...

Page 402: ...fault 2 0 Hz Range 0 0 to 500 0 Hz Sets the target bandwidth for the speed loop autotune After the speed loop autotune this will display the actual bandwidth corresponding to the speed loop gains SPD...

Page 403: ...1 The Standard Autotune feature identifies and loads values into the parameters below These are in the MOTOR INDUCTION function block and also accessible via the QUICK SETUP menu ENCODER INVERT is in...

Page 404: ...of torque steps to the motor and load to determine the total inertia of the system This value is entered into the TOTAL INERTIA parameter in the MOTOR INDUCTION function block The maximum speed and to...

Page 405: ...E COMMS SEL PREF 95 01 Default FALSE Range FALSE TRUE Selects the type of remote communications mode 0 FALSE and in REMOTE mode then control is from the terminals 1 TRUE and in REMOTE mode then contro...

Page 406: ...E 0 the Drive may be in Local Sequencing mode or Remote Sequencing Terminal mode COMMS REF PREF 95 07 Default FALSE Range FALSE TRUE Diagnostic indicating if operating in Remote Reference Comms Mode I...

Page 407: ...e maximum value of current limit for a particular motor is limited by the 890 current rating If a motor of larger rating than the 890 is connected then the current limit applies to the 890 and not the...

Page 408: ...drive to stop The corresponding bit in the TRIPS STATUS WARNINGS WORD 5 parameter will be match this input CUSTOM TRIP 1 7 PREF 165 08 to 165 14 Default FALSE Range FALSE TRUE When TRUE this causes th...

Page 409: ...ned for all Motor Control Modes This function block allows you to set the mode for the P3 Comms Port keypad port Parameter Descriptions MODE PREF 129 01 Default AUTOMATIC Range Enumerated see below Th...

Page 410: ...s a DIGITAL INPUT function block associated with each of the following terminals The Control Board has nine configurable digital inputs DIN1 is associated with terminal X15 01 DIN2 is associated with...

Page 411: ...ard has 2 configurable digital inputs outputs These share terminals X15 08 and X15 09 Also refer to ACTUAL CUR LIMIT PREF 82 03 Default 0 Range 0 to 300 This diagnostic indicated the final actual curr...

Page 412: ...Programming D 25 890CS Common Bus Supply Frames B D 890CD Common Bus Drive and 890SD Standalone Drive Frames E F VALUE OUTPUT...

Page 413: ...PREF 136 02 Default 0 Range See below This parameter defines how the drive will control the motor If PMAC control is required the motor wizard feature in the 890 DSE Configuration Tool MUST be used t...

Page 414: ...Descriptions FBK FITTED PREF 136 06 Default 0 Range See below This diagnostic indicates which kind of feedback board is currently fitted in slot F Enumerated Value FBK FITTED 0 NONE 1 8903 RE 8902 RR...

Page 415: ...fault 0 Range See below This diagnostic indicates which kind of option board is currently fitted in slot A Enumerated Value SLOT A FITTED 0 NONE 11 ANYBUS CC 1 8903 FA 12 8903 SP 2 8903 PB 13 8903 IM...

Page 416: ...Default 0 Range See below This diagnostic defines what kind of option board is currently fitted in slot B Enumerated Value SLOT B FITTED 0 NONE 11 ANYBUS CC 1 8903 FA 12 8903 SP 2 8903 PB 13 8903 IM 3...

Page 417: ...xx is DISPLAY SCALE 1 PREF 66 xx is DISPLAY SCALE 2 etc Parameter Descriptions DECIMAL PLACE PREF 65 01 66 01 67 01 68 01 Default 0 Range Enumerated see below Select the position of the decimal point...

Page 418: ...fficient used as defined by the formula HIGH LIMIT PREF 65 06 66 06 67 06 68 06 Default 0 00 Range 300 00 to 300 00 Use high limit to set a maximum value for the modified parameter on the keypad Setti...

Page 419: ...08 UNITS m s 4 DECIMAL PLACE X X 0 FORMULA A B X C thus 2 1 50 00 0 100 0 SETPOINT LOCAL 100 0 m s DISPLAY SCALE 1 as above limited to 100 0 to 100 0 SETPOINT LOCAL 90 0 M S example 50 00 value in fu...

Page 420: ...98 r 72 114 23 35 3 33 51 C 43 67 S 53 83 c 63 99 s 73 115 24 36 4 34 52 D 44 68 T 54 84 d 64 100 t 74 116 25 37 5 35 53 E 45 69 U 55 85 e 65 101 u 75 117 26 38 6 36 54 F 46 70 V 56 86 f 66 102 v 76...

Page 421: ...RUE Enables operation of the dynamic braking block BRAKE RESISTANCE PREF 99 03 Default 100 00 Ohm Range 0 01 to 300 00 Ohm The value of the dynamic braking load resistance BRAKE POWER PREF 99 04 Defau...

Page 422: ...automatically tuned to the characteristics of the load motor Drive and brake resistor The DYNAMIC BRAKING block operates even when the motor output is not enabled This allows the block to continually...

Page 423: ...e product Enumerated Value Internal EMC Y Capacitors 0 CONNECTED Y caps connected to earth 1 NOT CONNECTED Y caps disconnected from earth Caution Isolating the capacitors in this way will lower the in...

Page 424: ...he supply voltage required by the pulse encoder SINCOS ENC VOLTS PREF 71 22 Default 5 0 V Range See below Used to set the supply volts required by the sin cos encoder Enumerated Value SinCos Encoder V...

Page 425: ...oder 8 ABS ENDAT MT multi turn endat absolute encoder 9 RESOLVER absolute encoder Note that if an absolute endat encoder is used the encoder MUST be wired exactly as specified If not it will fail to c...

Page 426: ...moved This is only possible if the encoder is an absolute multi turn Otherwise the load position will be set equal to the motor position on power up ENCODER MECH O S PREF 71 06 Default 0 0000 deg Rang...

Page 427: ...ault 0 Range see below If a sincos absolute Endat encoder is fitted single turn or multi turn the software will attempt to match the slow absolute position Endat information to the fast analog feedbac...

Page 428: ...n the calibration is done it will automatically be reset to FALSE LINE COUNT X4 PREF 71 31 Default 0 Range _ Diagnostic showing the encoder line count times 4 i e each edge is counted This diagnostic...

Page 429: ...ime will cause the ENERGY USED parameter to be reset to zero POWER PREF 113 02 Default 0 00 kW Range xx kW This diagnostic shows the power being delivered to the load in kilowatts POWER PREF 113 03 De...

Page 430: ...alone Drive Frames E F Parameter Descriptions RAW POWER PREF 113 09 Default 0 00 kW Range xx kW This diagnostic shows the unfiltered estimate of active input power RAW R POWER PREF 113 10 Default 0 00...

Page 431: ...ic Torque operation is especially suited to fan or pump applications When FALSE selects CONSTANT duty OVERLOAD LEVEL PREF 70 20 Default HIGH Range See below Designed for all Motor Control Modes except...

Page 432: ...nute In VOLTS Hz mode the parameter shows motor synchronous speed in rpm In PMAC control mode the parameter shows the mechanical speed of the motor shaft SPEED FBK REV S PREF 70 05 Default xx rev s Ra...

Page 433: ...PMAC control mode the parameter shows the mechanical speed of the motor shaft TORQUE FEEDBACK PREF 70 10 Default xx Range xx In PMAC Motor Control Mode this shows the estimated motor torque as a perce...

Page 434: ...rames E F Parameter Descriptions HEATSINK TEMP PREF 70 17 Default C Range C This diagnostic displays the power stack heatsink temperature in Centigrade HEATSINK TEMP PREF 70 18 Default Range This diag...

Page 435: ...e Isochronous Resource Manager The IRM ID can change after a Bus Reset NUMBER OF NODES PREF 117 03 Default 0 Range Total number of Firewire Nodes connected to the network CYCLE TIMER PREF 117 04 Defau...

Page 436: ...and 890SD Standalone Drive Frames E F Parameter Descriptions MAX HOPS PREF 117 07 Default 0 Range Maximum number of cable hops from this node to all other nodes OFFSET 40 69ns PREF 117 08 Default 0 Ra...

Page 437: ...om RESET PREF 119 02 Default FALSE Range FALSE TRUE This parameter resets the Outputs to zero Note if this is set TRUE whilst the drive is running following the Firewire Reference then the drive will...

Page 438: ...T PREF 119 08 Default xx Range xx This diagnostic shows the acceleration demand in load mechanical Hz s rev s2 MASTER POSITION PREF 119 09 Default xxxx deg Range xxxx deg This diagnostic shows the mas...

Page 439: ...numerated Value Status 0 READY the Firewire Ref is operating normally 1 REF RESET the FireWire Ref RESET is set TRUE 2 MASTER RESET the Virtual Master is in Reset 3 LOST SYNC time stamp difference to...

Page 440: ...ptions V F SHAPE PREF 21 01 Default 0 Range See below This parameter determines the type of volts to frequency template that is used to flux the motor The choices for this parameter are Enumerated Val...

Page 441: ...meter allows for load dependent stator resistance voltage drop compensation This correctly fluxes the motor under load conditions at low output frequencies thereby increasing available motor torque Au...

Page 442: ...VOLTAGE parameters provide the user defined voltage profile USER FREQ n USER VOLTAGE n provide up to 10 x y points on this profile The USER FREQ parameters are defined as a percentage of the BASE FRE...

Page 443: ...Frames B D 890CD Common Bus Drive and 890SD Standalone Drive Frames E F Functional Description LINEAR LAW FAN LAW DEMANDED DRIVE MEASURED LOAD V F SHAPE BASE FREQUENCY AUTO BOOST FIXED BOOST BASE VOLT...

Page 444: ...overridden For example USER FREQ 1 0 USER VOLTAGE 1 5 takes precedence over 0 0 For any of these V F shapes the BASE FREQUENCY parameter in the MOTOR INDUCTION function block which is the value of Dri...

Page 445: ...ng air ducts can cause a fan to windmill Parameter Descriptions VHZ ENABLE PREF 69 01 Default FALSE Range FALSE TRUE Enables flycatching in Volts Hz Control mode when TRUE VECTOR ENABLE PREF 69 15 Def...

Page 446: ...search too quickly can cause the drive to inaccurately identify the motor speed Refluxing at an inaccurate motor speed can cause the drive to trip on overvoltage If this occurs increasing this paramet...

Page 447: ...arch has failed and the Drive will ramp to the speed setpoint from zero The flycatching sequence can be triggered by different starting conditions ALWAYS All starts after controlled or uncontrolled st...

Page 448: ...nology Box EXT TRIP MODE PREF 98 08 Default DISABLED Range See below Determines the special function of digital input 5 Enumerated Value External Trip Mode 0 TRIP A low at digital input 5 will cause a...

Page 449: ...EF 98 06 Default FALSE Range FALSE TRUE The current state of the encoder feedback card Option F error trip input TRUE is tripped EXTERNAL TRIP PREF 98 07 Default FALSE Range FALSE TRUE If external tri...

Page 450: ...0 00 to 100 00 Dynamic Friction compensation gain RELATIVE INERTIA PREF 122 03 Default 0 00 Range 0 0000 to 30000 0000 Inertia compensation gain FRICTION COMP PREF 122 04 Default xx Range xx This diag...

Page 451: ...Return to the SPEED PI OUTPUT diagnostic and verify that it is now zero or that the noise on the diagnostic is equally positive and negative After friction compensation has been set up the RELATIVE IN...

Page 452: ...Hz Range 1 0 to 500 0 Hz Determines the maximum frequency applied to the motor for the low frequency injection braking mode It is also clamped internally so as never to exceed 50 of base speed value I...

Page 453: ...600 0 s Determines the maximum amount of time the sequence is allowed to remain in the low frequency injection braking state BASE VOLTS PREF 29 08 Default 100 00 Range 0 00 to 115 47 Determines the m...

Page 454: ...ed by DOWN TIME Once the overload condition is removed the inverse time current limit is ramped back to the normal INVERSE TIME OP at a rate determined by the UP TIME Parameter Descriptions AIMING POI...

Page 455: ...o the MOTOR PMAC 1 function block Under normal conditions and when not clamped by MAX CURRENT this ranges from 110 to 200 of STACK CURRENT depending on the frame size and mode as described below When...

Page 456: ...is ramped to the AIMING POINT is defined by DOWN TIME Once the overload condition is removed the inverse time current limit level is ramped back toward the CURRENT LIMIT at a rate determined by the UP...

Page 457: ...e rated at which the inverse time current limit is ramped back to the CURRENT LIMIT refer to the CURRENT LIMIT function block once the overload is removed IT LIMITING PREF 84 05 Default FALSE Range FA...

Page 458: ...The Keypad The L R Key Parameter Descriptions SEQ MODES PREF 94 01 Default 0 Range See below Allows the source of sequencing commands to be selected Local is the Keypad Remote is an external signal Th...

Page 459: ...c is the same mode as at power down The modes supported are Enumerated Value Power Up Mode 0 LOCAL 1 REMOTE 2 AUTOMATIC SEQ DIRECTION PREF 94 04 Default FALSE Range FALSE TRUE When TRUE direction is a...

Page 460: ...thermal time constant The 100 permanent current is the following curve extracted from parameters in MOTOR PMAC 1 and 2 function block The rms motor current is filtered with a first order low pass filt...

Page 461: ...tor should be used to protect the motor FALSE The block is Disabled TRUE The block is Enabled I2T LIMIT MOTOR PREF 161 02 Default FALSE Range FALSE TRUE This diagnostic indicates the state of the moto...

Page 462: ...meter POLARISATION PREF 156 02 Default DISABLE Range DISABLE ENABLE Set this parameter to ENABLE to enter the resolver calibration mode POLAR START PREF 156 03 Default FALSE Range FALSE TRUE Set this...

Page 463: ...0000 Range 180 0000 to 180 0000 An electrical position offset value that compensates for deviation from the theoretical value For example if the value of the ELEC POS parameter is 100 and the theoret...

Page 464: ...orrect succession of motor phases is U or M1 V or M2 W or M3 if the motor rotates in a clockwise direction looking to the motor shaft on the front side U phase must ride through the 0 point in a posit...

Page 465: ...motor shaft 2 Choose a MOTOR PHASE U V or M 3 Set the current level to apply in the MOT CURRENT PCNT parameter 4 Set a ramp value for the current level in the MOT CURRENT RAMP parameter 5 Set POLARIS...

Page 466: ...ATION DISABLE POLAR START FALSE This function could also be used to verify the correct connection of the motor phase correct succession of the 3 phases by 1 Polarise the motor on the U phase with a lo...

Page 467: ...attempt to control motors whose rated current is less than 25 of the drive rated current Poor motor control or Autotune problems may occur if you do Parameter Descriptions POWER PREF 27 02 Default 1...

Page 468: ...Value Motor Connection 0 DELTA 1 STAR MOTOR POLES PREF 27 09 Default 1 Range See below This parameter contains the motor nameplate pole pairs Enumerated Value Motor Poles 0 2 pole 1 4 pole 2 6 pole 3...

Page 469: ...1 5907 Range 0 0000 to 250 0000 This parameter contains the motor model per phase stator resistance as determined by Autotune LEAKAGE INDUC PREF 27 15 Default 33 76 mH Range 0 00 to 300 00 mH This par...

Page 470: ...drive to control the motor the parameters marked MUST be set Parameter Descriptions MANUFACTURER PREF 134 01 Default PARVEX Range Enter the motor manufacturer s name MODEL PREF 134 02 Default HS620EV...

Page 471: ...A Set the motor s maximum rms current This parameter is used to limit the current demand PERM CURRENT PREF 134 09 Default 4 90 Range 0 00 to 4096 00 A Set the motor s permanent rms current Permanent...

Page 472: ...approximately correct BACK EMF MAX SPEED AC Input voltage R PREF 134 14 Default 3 63 Range 0 00 to 50 00 Set the motor s resistance between phases at 25 C This parameter is used within the current lo...

Page 473: ...376 Range 0 0000 to100 0000 Nm A Torque constant Kt Nm A rms This parameter is used to compute the current demand given a torque demand Current demand Torque demand KT In order to have correct feedbac...

Page 474: ...ter defines the current loop bandwidth The value will automatically generate the proportional gain of the PI corrector of the current loop The proportional gain is calculated based on the L motor para...

Page 475: ...D 88 Programming 890CS Common Bus Supply Frames B D 890CD Common Bus Drive and 890SD Standalone Drive Frames E F Functional Description...

Page 476: ...REF 135 01 Default 230 V Range 0 to 600 V MPS2 PREF 135 02 Default 400 V Range 0 to 600 V MPS3 PREF 135 03 Default 480 V Range 0 to 600 V These parameters define the waypoints on the motor s thermal p...

Page 477: ...nent current is defined as a constant on the whole range of use the following parameters must be set to MPS1 MPS2 MPS3 AC input voltage in Vrms CURRENT AT MPS1 CURRENT AT MPS2 CURRENT AT MPS3 PERM CUR...

Page 478: ...is parameter commands the Move To Master function to start on positive edge MOVE METHOD PREF 124 02 Default 0 Range See below This parameter defines how the move will be performed either Forwards Back...

Page 479: ...on Total Offset position ACTIVE PREF 124 08 Default FALSE Range FALSE TRUE This diagnostic is TRUE to indicate Move to Master is active STATE PREF 124 09 Default 1 Range See below This diagnostic indi...

Page 480: ...e following keys on the Keypad can be enabled or disabled separately The combination produces the parameter setting as in the table below Parameter Setting RUN L R JOG DIR 0000 0010 0020 0030 0040 005...

Page 481: ...tandalone Drive Frames E F Parameter Descriptions OP VERSION PREF 30 02 Default 0000 Range 0x0000 to 0xFFFF Displays the software version of the Keypad It is cleared to 0x0000 if no Keypad is connecte...

Page 482: ...efault 0 Range 0 to 5505 Selects a parameter to be displayed in the Operator menu Enter the correct PREF on the Keypad Enter an equivalent decimal number when using LINK or comms link To convert the r...

Page 483: ...ameter Descriptions READ ONLY PREF 33 04 to 64 04 Default FALSE Range FALSE TRUE When TRUE this entry in the Operator Menu will not be adjustable IGNORE PASSWORD PREF 33 05 to 64 05 Default FALSE Rang...

Page 484: ...s operating in Closed Loop or Sensorless Vector Control Parameter Descriptions INHIBIT PREF 123 01 Default FALSE Range FALSE TRUE Set this parameter to TRUE to disable the over speed trip THRESHOLD PR...

Page 485: ...the speed feedback is a resolver This parameter selects the PWM switching frequency of the output power stack The higher the switching frequency the lower the level of motor audible noise However this...

Page 486: ...ency For frames B to D no restriction For all other frames the switching frequency is fixed at 4kHz OTHERS is used in conjunction with the FREQ SELECT parameter It is effective only when used with an...

Page 487: ...Frames B D 890CD Common Bus Drive and 890SD Standalone Drive Frames E F higher Drive losses and smooth motor rotation at low output frequencies A low setting of carrier frequency e g 3kHz reduces Driv...

Page 488: ...e given by RATE RESET PREF 108 09 Default FALSE Range FALSE TRUE This parameter when TRUE resets the Inch Offset to zero The block may only be reset while the position loop is not operating RATE PREF...

Page 489: ...are active Functional Description When in Phase control the Phase Inch function block may be used to advance or retard the relative position on the slave axis with respect to the master axis This is...

Page 490: ...already Active ENABLE starts the Move operation when going from FALSE to TRUE Setting ENABLE to FALSE while a move is active will NOT abort the operation HOLD PREF 109 08 Default FALSE Range FALSE TRU...

Page 491: ...the move distance is none zero DISTANCE LEFT PREF 109 06 Default xx Range xx A diagnostic showing the distance remaining before the move is complete OFFSET PREF 109 10 Default xxxx Range xxxx This dia...

Page 492: ...ly Frames B D 890CD Common Bus Drive and 890SD Standalone Drive Frames E F Input Speed Calculator X Gain Encoder Fbk Position Calculator Enable Decel Limit Output Error Deceleration Max Speed Correcti...

Page 493: ...ter Descriptions ENABLE PREF 120 01 Default FALSE Range FALSE TRUE On a positive edge this parameter commands the Move Abs function to start RESET PREF 120 02 Default FALSE Range FALSE TRUE With Enabl...

Page 494: ...POSITION PREF 120 08 Default xxxx Range xxxx This diagnostic displays the absolute position feedback 1 0 1 load mechanical revolution ACTIVE PREF 120 10 Default FALSE Range FALSE TRUE This diagnostic...

Page 495: ...fset Offset Fine Parameter Descriptions OFFSET PREF 110 01 Default 0 0 Range 3000 0 to 3000 0 A course offset added to the phase error allowing an absolute phase correction to be applied The Offset is...

Page 496: ...mand speed offset REFERENCE TYPE PREF 111 08 Default 0 Range See below Type of tuning reference either square sine or triangular wave Enumerated Value Type 0 SQUARE 1 SINUSOIDAL 2 TRIANGULAR SPEED AMP...

Page 497: ...0 Range 1 to 1000 This parameter sets the number of times the pseudorandom torque sequence is applied to the motor The sequence duration is typically around 2 seconds the test will last for 2 seconds...

Page 498: ...signal The resultant change in speed is measured stored and read out to a pc where it may be analysed and the system transfer function determined Using this mode it is also possible to determine the c...

Page 499: ...PROP GAIN PREF 121 01 Default 10 0 Range The position loop proportional gain INTEGRAL TIME PREF 121 02 Default 500 0 ms Range The position loop integral time constant INTEGRAL DEFEAT PREF 121 03 Defau...

Page 500: ...UE if the PID output has reached the Limit value PID OUTPUT PREF 121 09 Default xxxx Hz Range xxxx Hz This diagnostic shows the output of the position loop PI loop only SPD FEEDFORWARD PREF 121 08 Def...

Page 501: ...ISED The position loop is operating but this drive has not been synchronised to the master by a Move To Master operation 3 SYNCHRONISED The position loop is operating and the drive has been synchronis...

Page 502: ...sabled the drive will trip on UNDERVOLTS if the mains supply is removed Parameter Descriptions ENABLE PREF 112 01 Default FALSE Range FALSE TRUE When TRUE the Power Loss Ride Through functionality is...

Page 503: ...L STEP PREF 112 08 Default 0 00 Range 0 00 to 100 00 This parameter sets the initial speed reduction step at the start of the power loss control sequence TIME LIMIT PREF 112 06 Default 30 00 s Range 0...

Page 504: ...02 Default 0 00 Range 300 00 to 300 00 The trim is added to the ramp output in remote mode or if TRIM IN LOCAL is TRUE to form SPEED DEMAND The trim is typically connected to the output of a PID in a...

Page 505: ...PREF 101 11 Default FALSE Range FALSE TRUE Indicates demanded direction This may not be the actual direction as no account of setpoint sign is taken LOCAL SETPOINT PREF 101 12 Default xx Range xx Indi...

Page 506: ...al Description MAX SPEED CLAMP MIN SPEED CLAMP SPEED SETPOINT SPEED DEMAND REVERSE SPEED TRIM REMOTE SETPOINT REMOTE REVERSE REFERENCE RAMP COMMS SETPOINT REMOTE SETPOINT if Remote Reference Terminal...

Page 507: ...890CD Common Bus Drive and 890SD Standalone Drive Frames E F MAX SPEED CLAMP MIN SPEED CLAMP SPEED SETPOINT SPEED DEMAND REVERSE SPEED TRIM TRIM IN LOCAL LOCAL SETPOINT LOCAL REVERSE RAMP 0 Set only f...

Page 508: ...be flagged The reference encoder input will normally be used to make the drive precisely follow an external reference This is done in conjunction with the VIRTUAL MASTER function block The Firewire m...

Page 509: ...ngle ended pulse encoder 2 CLOCK single ended pulse encoder 3 QUADRATURE DIFF differential pulse encoder 4 CLOCK DIR DIFF differential pulse encoder 5 CLOCK DIFF differential pulse encoder 6 SINCOS IN...

Page 510: ...ible if the encoder is an absolute multi turn Otherwise the load position will be set equal to the motor position on power up ENCODER MECH O S PREF 158 06 Default 0 0000 deg Range 0 0000 to 360 0000 d...

Page 511: ...It will normally start from zero on power up If a multi turn Endat encoder is fitted REV COUNT will be made to match the multi turn encoder rev count However it will continue to count beyond the Enda...

Page 512: ...see CALIBRATN STATUS above and then go into the CALIBRATN FAILED state If the problem has been corrected it is necessary to get it to try again This can be done either by switching the drive on and of...

Page 513: ...rature encoder uses 2 input signals A and B phase shifted by a quarter of a cycle 90 Direction is obtained by looking at the combined state of A and B A B Speed is calculated using the following funct...

Page 514: ...et reference that the Drive will ramp to ACCEL TIME PREF 103 02 Default 1 0 s Range 0 0 to 3000 0 s The time that the Drive will take to ramp the jog setpoint from 0 00 to 100 00 DECEL TIME PREF 103 0...

Page 515: ...ge 0 0 to 3000 0 s The time that the Drive will take to ramp the setpoint from 100 00 to 0 00 SYMMETRIC MODE PREF 100 04 Default FALSE Range FALSE TRUE Select whether to use the ACCEL TIME and DECEL T...

Page 516: ...tion for the first segment of the curve in units of percent per second i e if the full speed of the machine is 1 25m s then the jerk will be 1 25 x 50 00 0 625m s SRAMP JERK 2 PREF 100 10 Default 10 0...

Page 517: ...Drive Frames E F Functional Description Chapter 8 Operating the Drive Starting and Stopping Methods describes the use of the system ramp The ramp output takes the form shown below 20 10 0 10 20 30 40...

Page 518: ...When RUN RAMP is selected the Drive will decelerate using the reference ramp deceleration time provided it is non zero When COAST is selected the motor will free wheel When DC INJECTION is selected t...

Page 519: ...RAMPED 1 COAST FAST STOP LIMIT PREF 102 06 Default 30 0 s Range 0 0 to 3000 0 s Maximum time that the Drive will try to Fast Stop before quenching FAST STOP TIME PREF 102 07 Default 0 1 s Range 0 0 t...

Page 520: ...lower than the overvolts 820V on 400V products 410V on 230V products BRAKE MODE PREF 114 15 Default FALSE Range FALSE TRUE Setting this parameter True allows the drive to generate energy into the main...

Page 521: ...synchronising period lasts for 100ms SYNCHRONIZED PREF 114 10 Default FALSE Range FALSE TRUE This diagnostic reads True when mains synchronisation has been successfully completed PHASE LOSS PREF 114 1...

Page 522: ...CHRONIZING Indicates during mains synchronisation period first 100ms after Run command SYNCHRONIZED Indicates successful synchronisation is complete SUPPLY FREQ HIGH Indicates 4Q drive output frequenc...

Page 523: ...es For a standard resolver this number is 2 When using an ENDAT encoder with a belt pulley system on the feedback typically PARVEX Torque motors this parameter can be used to declare the ratio between...

Page 524: ...unknown use the default value CURRENT PREF 133 07 Default 0 046 Range 0 000 to 1 000A Set the resolver s nominal carrier rms current at 8kz under nominal carrier voltage in Amps If unknown use the de...

Page 525: ...going INIT DONE TRUE init done REVERSE CNT DIR PREF 133 18 Default FALSE Range FALSE TRUE Set the count direction for the resolver feedback REVERSE CNT DIR FALSE the position is increasing if the mot...

Page 526: ...etection The trip is issued from the sine and cosine inputs based on the following nominal values for the resolver CARRIER VOLTAGE 7Vrms RATIO 0 5 Software Detection The trip is also issued from the s...

Page 527: ...E F Parameter Descriptions PULLEYBELT RATIO PREF 133 28 Default 1 Range _1 to 100 Set the ratio of Pulley Belt system between the encoder feedback and the motor shaft typically PARVEX Torque Motors Ca...

Page 528: ...ult 0 000 s Range 0 000 to 30 000s Delays the action of ramping to setpoint from the Run command This can allow a period for motor flux to establish before the ramp to setpoint RUN FORWARD PREF 92 01...

Page 529: ...The Drive cannot be restarted until fast stop is completed NOT COAST STOP PREF 92 08 Default TRUE Range FALSE TRUE Setting this parameter to FALSE disables the Drive operation and causes the motor to...

Page 530: ...Output to be used to drive an external contactor in the motor output This contactor is normally closed unless a Trip condition has occurred or the Drive goes into the re configuration mode SWITCH ON E...

Page 531: ...Set FALSE when the Drive trips and set TRUE when the run command is removed FAN RUNNING PREF 92 26 Default FALSE Range FALSE TRUE This can be used to control the running of externally supplied fans TR...

Page 532: ...setpoint name If this name is left blank then the default setpoint name will be used for example SETPOINT LOCAL SETPOINT JOG etc SCALING PREF 32 03 Default 0 Range 0 to 4 A scaling factor applied to...

Page 533: ...to 500 0 Hz This parameter contains the centre frequency of each skip band in Hz BAND 2 PREF 91 04 Default 0 0 Hz Range 0 0 to 500 0 Hz The width of each skip band in Hz FREQUENCY 2 PREF 91 05 Default...

Page 534: ...tion block in Hz Functional Description Four programmable skip frequencies are available to avoid resonances within the mechanical system Enter the value of frequency that causes the resonance using t...

Page 535: ...D 148 Programming 890CS Common Bus Supply Frames B D 890CD Common Bus Drive and 890SD Standalone Drive Frames E F Setpoint Drive Frequency Frequency 1 Frequency 2...

Page 536: ...Supply Frames B D 890CD Common Bus Drive and 890SD Standalone Drive Frames E F The behaviour of this function block is illustrated below Skip band Skip Frequency Setpoint Drive Frequency Setpoint Driv...

Page 537: ...to 1200 0 Hz s The maximum rate at which the setpoint may accelerate away from zero DECEL LIMIT PREF 22 03 Default 500 0 Hz s Range 1 0 to 1200 0 Hz s The maximum rate at which the setpoint may decel...

Page 538: ...ommon Bus Drive and 890SD Standalone Drive Frames E F SETPOINT DECEL LIMIT ACCEL LIMIT HOLD SIGNAL Note If the drive is part of a common DC link bus system set the ENABLE parameter to FALSE This disab...

Page 539: ...erational this must be TRUE MOTORING LIMIT PREF 23 02 Default 150 0 rpm Range 0 0 to 600 0 rpm The maximum trim that will be produced by the slip compensation block when the motor is driving the load...

Page 540: ...Programming D 153 890CS Common Bus Supply Frames B D 890CD Common Bus Drive and 890SD Standalone Drive Frames E F Speed Rated Speed No Load Speed synchronous speed Rated Torque Torque...

Page 541: ...ing by setting INHIBIT to TRUE Torque control is defined as operating in torque or current limit or if the TORQ DMD ISOLATE parameter in the SPEED LOOP function block is TRUE Parameter Descriptions IN...

Page 542: ...om the encoder when the Control Mode is configured as CLOSED LOOP VEC When configured as SENSORLESS VEC the speed feedback is calculated from the voltages and currents slowing in the motor and the mot...

Page 543: ...d to reduce ripple such as that caused by low line count encoders The filter is first order with time constant equal to the value of this parameter AUX TORQUE DMD PREF 78 07 Default 0 00 Range 300 00...

Page 544: ...03 AI board is not fitted the input is set to zero When not in use it should be disabled by selecting NONE Enumerated Value Direct IP Select 0 NONE 1 ANIN1 2 ANIN2 3 ANIN3 4 ANIN4 5 ANIN5 6 ANIN6 DIRE...

Page 545: ...mming all sources This is the value which is presented to the speed loop TOTAL SPD DMD PREF 78 18 Default 00 Range 00 This diagnostic shows the final values of the speed demand as a of MAX SPEED obtai...

Page 546: ...tions as described in Functional Description depending on which compensation mode is selected by COMPENSATN TYPE COMPENSATION F2 PREF 78 31 Default 2000 Hz Range 200 to 8000 Hz Used only when COMPENSA...

Page 547: ...00 Range 00 This diagnostic shows the torque demand due to the speed loop PI output not including any feedforward terms Ki S Integral Term Kp Prop Term Lo Pass Filter Lo Pass Filter Speed Demand Speed...

Page 548: ...AX ATTENTUATION This applies a first order filter with 3db attenuation frequency given by parameter COMPENSATION F1 This form of compensation has a more efficient roll off characteristic falling to ze...

Page 549: ...ample period A sample period is 1 2 switching frequency For example if the switching frequency is 4kHz a sample period is 125us Summary COMPENSATN TYPE Selection Compensation Type Action of COMPENSATI...

Page 550: ...ers is located in the SPEED LOOP function block the other two filters are located in the SPEED LOOP 2 function block this block The SPEED LOOP function block contains one filter this is selected by CO...

Page 551: ...ELECT TQ COMP 3 PREF 163 3 Default NONE Range See below Selects the type of compensation applied to the torque demand Refer to Functional Description in the SPEED LOOP function block for selection det...

Page 552: ...ATION SETUP MOTOR CONTROL STABILISATION Designed for VOLTS Hz motor Control Mode Enabling this function reduces the problem of unstable running in induction motors This can be experienced at approxima...

Page 553: ...motor current Enumerated Value Stall Limit Type 0 TORQUE 1 CURRENT Functional Description If STALL LIMIT TYPE is set to TORQUE and the estimated load exceeds the active TORQUE LIMIT refer to the TORQ...

Page 554: ...synthetic encoder Enumerated Value Mode Select 0 OFF 1 RUN SYNTH ENCDR 2 RPEAT FBK ENCDR 3 RPEAT REF ENCDR SOURCE PREF 160 09 Default V MASTER POSN Range See below This selects the input to the synthe...

Page 555: ...LINES PREF 160 02 Default 1024 Range 4 to 65536 Sets the number of lines of the simulated encoder DIRECTION PREF 160 03 Default SAME AS SOURCE Range See below Allows inverting the synthetic encoder d...

Page 556: ...positive and negative torque limits including any current limit or inverse time current limit action is indicated in the ACTUAL POS LIM and ACTUAL NEG LIM diagnostic These are the final limits used to...

Page 557: ...POS LIM PREF 83 05 Default 00 Range 00 This diagnostic indicates the final actual positive torque limit including any current limit or inverse time current limit action ACTUAL NEG LIM PREF 83 06 Defau...

Page 558: ...TRIPS STATUS function block TRIP 2 PREF 96 02 Default 0 Range As above Records the second most recent trip that caused the Drive to stop TRIP 3 PREF 96 03 Default 0 Range As above Records the third mo...

Page 559: ...s above Records the tenth most recent trip that caused the Drive to stop Functional Description This function block provides a view of the ten most recent trips that caused the Drive to stop Every tim...

Page 560: ...this parameter is formed DISABLED WORD 3 PREF 97 10 Default 0000 Range 0x0000 to 0xFFFF Use this parameter to disable trips Not all trips may be disabled the DISABLED WORD 3 mask is ignored for trips...

Page 561: ...ange 0x0000 to 0xFFFF Indicates which trips are currently active These parameters are a coded representation of the trip status See below for a description of how this parameter is formed ACTIVE WORD...

Page 562: ...ions are likely to cause a trip These parameters are a coded representation of the warning status See below for a description of how this parameter is formed WARNINGS WORD 6 PREF 97 25 Default 0000 Ra...

Page 563: ...esponding number as shown below Trip Name MMI First Trip Value Mask User Disable Auto restart NO TRIP 0 0x0000 N A N A OVERVOLTAGE 1 0x0001 No Yes UNDERVOLTAGE 2 0x0002 No Yes OVERCURRENT 3 0x0004 No...

Page 564: ...Value Mask User Disable Auto restart MOTOR OVERTEMP 17 0x0001 Yes Yes CURRENT LIMIT 18 0x0002 No Yes TRIP 19 Reserved 19 0x0004 No No 24V FAILURE 20 0x0008 Yes Yes LOW SPEED OVER I 21 0x0010 No Yes P...

Page 565: ...sable Auto restart MAX SPEED LOW 33 0x0001 Yes N A MAINS VOLTS LOW 34 0x0002 Yes N A NOT AT SPEED 35 0x0004 Yes N A MAG CURRENT FAIL 36 0x0008 Yes N A NEGATIVE SLIP F 37 0x0010 Yes N A TR TOO LARGE 38...

Page 566: ...Auto restart OUTPUT GBX ERROR 49 0x0001 Yes N A APP HALTED 50 0x0002 N A N A APP ERROR 51 0x0004 N A N A FIRMWARE ERROR 52 0x0008 N A N A TRIP 53 Reserved 53 0x0010 N A N A TRIP 54 Reserved 54 0x0020...

Page 567: ...0001 N A N A TRIP 66 Not Affected 66 0x0002 N A N A TRIP 67 Not Affected 67 0x0004 N A N A TRIP 68 Not Affected 68 0x0008 N A N A TRIP 69 Not Affected 69 0x0010 N A N A TRIP 70 Not Affected 70 0x0020...

Page 568: ...1 N A N A TRIP 82 Not Affected 82 0x0002 N A N A TRIP 83 Not Affected 83 0x0004 N A N A TRIP 84 Not Affected 84 0x0008 N A N A TRIP 85 Not Affected 85 0x0010 N A N A TRIP 86 Not Affected 86 0x0020 N A...

Page 569: ...2 8 2 10 displayed as A an 8 in digit 1 This in turn represents the active trips BRAKE RESISTOR MOTOR STALLED INPUT 1 BREAK and HEATSINK TEMP an unlikely situation In decimal representation 02A8h is 6...

Page 570: ...RAMP Range See below Selects the source of the virtual master speed and position Enumerated Value Source 0 S RAMP the virtual master output is derived from the INPUT parameter via an sramp function 1...

Page 571: ...18 10 Default FALSE Range FALSE TRUE When TRUE JERK 1 is used for all segments of the curve JERK 2 JERK 3 and JERK 4 are ignored RESET PREF 118 11 Default FALSE Range FALSE TRUE If TRUE the output is...

Page 572: ...t in s 2 RAMPING PREF 118 16 Default FALSE Range FALSE TRUE This is set TRUE when ramping STATUS PREF 118 19 Default 4 Range See below Operating status of the Virtual Master Enumerated Value Status 0...

Page 573: ...2 therefore the stopping acceleration distance can be calculated V is the maximum speed the drive must reach in sec A is the maximum allowable acceleration in sec2 J is the maximum allowable value fo...

Page 574: ...PREF 81 01 Default 0 Range See below Set to NONE no attempt is made to control the PWM modulation depth for variations in dc link voltage Set to FIXED the Drive s output volts are maintained regardle...

Page 575: ...t to zero ELSE the On level Threshold Hysteresis and the Off level Threshold Hysteresis THRESHOLD PREF 85 02 Default 0 50 Range 0 00 to 300 00 The nominal level below which the outputs are set AT ZERO...

Page 576: ...D 890CD Common Bus Drive and 890SD Standalone Drive Frames E F Functional Description true zero THRESHOLD speed demand AT ZERO SPD DMD 0 5 0 3 0 7 HYSTERESIS window Example where BAND 0 2 AT ZERO SPD...

Page 577: ...oating point value Integer value A Boolean bit representing FALSE or TRUE An enumerated value representing a selection An ASCII string 16 Bit hexadecimal number Range This varies with parameter type R...

Page 578: ...Output parameters are not saved in non volatile memory unless indicated 1 This input parameter is not saved in non volatile memory 2 This input parameter can only be written to when the drive is stopp...

Page 579: ...10 10 V 1 0 10 V 2 0 20 mA 3 4 20 mA 10 10 V rw 3 04 BREAK ENABLE ANALOG INPUT 3 BOOL 0 FALSE 1 TRUE FALSE rw 3 05 BREAK VALUE ANALOG INPUT 3 REAL 300 00 to 300 00 0 00 rw 3 06 VALUE ANALOG INPUT 3 RE...

Page 580: ...FALSE ro Output 9 02 VALUE DIGITAL INPUT 2 BOOL 0 FALSE 1 TRUE FALSE ro Output 10 02 VALUE DIGITAL INPUT 3 BOOL 0 FALSE 1 TRUE FALSE ro Output 11 02 VALUE DIGITAL INPUT 4 BOOL 0 FALSE 1 TRUE FALSE ro...

Page 581: ...100 0 10 0 rw 21 12 USER FREQ 2 FLUXING REAL 0 0 to 100 0 20 0 rw 21 13 USER VOLTAGE 2 FLUXING REAL 0 0 to 100 0 20 0 rw 21 14 USER FREQ 3 FLUXING REAL 0 0 to 100 0 30 0 rw 21 15 USER VOLTAGE 3 FLUXIN...

Page 582: ...BLE SLIP COMP BOOL 0 FALSE 1 TRUE FALSE rw 2 23 02 MOTORING LIMIT SLIP COMP REAL 0 0 to 600 0 RPM 150 0 RPM rw 5 23 03 REGEN LIMIT SLIP COMP REAL 0 0 to 600 0 RPM 150 0 RPM rw 5 25 01 ENABLE STABILISA...

Page 583: ...INDUCTION REAL 0 00 to 3000 00 mH 36 30 mH rw 3 5 27 17 ROTOR TIME CONST MOTOR INDUCTION REAL 10 00 to 30000 00 ms 506 08 ms rw 3 5 27 23 TOTAL INERTIA MOTOR INDUCTION REAL 0 0000 to 300 0000 kgm2 0...

Page 584: ...ONTROL WORD 0000 to FFFF 0000 rw 31 05 CONFIG NAME ACCESS CONTROL STRING max length is 16 chars rw 31 06 STARTUP SCREEN ACCESS CONTROL INT 0 to 32 0 rw 32 02 NAME SETPOINT DISPLAY STRING max length is...

Page 585: ...SCALING OPERATOR MENU 2 ENUM 0 NONE 1 DISPLAY SCALE 1 2 DISPLAY SCALE 2 3 DISPLAY SCALE 3 4 DISPLAY SCALE 4 NONE rw 34 04 READ ONLY OPERATOR MENU 2 BOOL 0 FALSE 1 TRUE FALSE rw 34 05 IGNORE PASSWORD...

Page 586: ...READ ONLY OPERATOR MENU 4 BOOL 0 FALSE 1 TRUE FALSE rw 36 05 IGNORE PASSWORD OPERATOR MENU 4 BOOL 0 FALSE 1 TRUE FALSE rw 37 01 PARAMETER OPERATOR MENU 5 PREF 00 00 to B8 01 0 rw 37 02 NAME OPERATOR M...

Page 587: ...rw 39 01 PARAMETER OPERATOR MENU 7 PREF 00 00 to B8 01 0 rw 39 02 NAME OPERATOR MENU 7 STRING max length is 16 chars rw 39 03 SCALING OPERATOR MENU 7 ENUM 0 NONE 1 DISPLAY SCALE 1 2 DISPLAY SCALE 2 3...

Page 588: ...ALING OPERATOR MENU 9 ENUM 0 NONE 1 DISPLAY SCALE 1 2 DISPLAY SCALE 2 3 DISPLAY SCALE 3 4 DISPLAY SCALE 4 NONE rw 41 04 READ ONLY OPERATOR MENU 9 BOOL 0 FALSE 1 TRUE FALSE rw 41 05 IGNORE PASSWORD OPE...

Page 589: ...D ONLY OPERATOR MENU 11 BOOL 0 FALSE 1 TRUE FALSE rw 43 05 IGNORE PASSWORD OPERATOR MENU 11 BOOL 0 FALSE 1 TRUE FALSE rw 44 01 PARAMETER OPERATOR MENU 12 PREF 00 00 to B8 01 0 rw 44 02 NAME OPERATOR M...

Page 590: ...46 01 PARAMETER OPERATOR MENU 14 PREF 00 00 to B8 01 0 rw 46 02 NAME OPERATOR MENU 14 STRING max length is 16 chars rw 46 03 SCALING OPERATOR MENU 14 ENUM 0 NONE 1 DISPLAY SCALE 1 2 DISPLAY SCALE 2 3...

Page 591: ...CALING OPERATOR MENU 16 ENUM 0 NONE 1 DISPLAY SCALE 1 2 DISPLAY SCALE 2 3 DISPLAY SCALE 3 4 DISPLAY SCALE 4 NONE rw 48 04 READ ONLY OPERATOR MENU 16 BOOL 0 FALSE 1 TRUE FALSE rw 48 05 IGNORE PASSWORD...

Page 592: ...D ONLY OPERATOR MENU 18 BOOL 0 FALSE 1 TRUE FALSE rw 50 05 IGNORE PASSWORD OPERATOR MENU 18 BOOL 0 FALSE 1 TRUE FALSE rw 51 01 PARAMETER OPERATOR MENU 19 PREF 00 00 to B8 01 0 rw 51 02 NAME OPERATOR M...

Page 593: ...53 01 PARAMETER OPERATOR MENU 21 PREF 00 00 to B8 01 0 rw 53 02 NAME OPERATOR MENU 21 STRING max length is 16 chars rw 53 03 SCALING OPERATOR MENU 21 ENUM 0 NONE 1 DISPLAY SCALE 1 2 DISPLAY SCALE 2 3...

Page 594: ...CALING OPERATOR MENU 23 ENUM 0 NONE 1 DISPLAY SCALE 1 2 DISPLAY SCALE 2 3 DISPLAY SCALE 3 4 DISPLAY SCALE 4 NONE rw 55 04 READ ONLY OPERATOR MENU 23 BOOL 0 FALSE 1 TRUE FALSE rw 55 05 IGNORE PASSWORD...

Page 595: ...D ONLY OPERATOR MENU 25 BOOL 0 FALSE 1 TRUE FALSE rw 57 05 IGNORE PASSWORD OPERATOR MENU 25 BOOL 0 FALSE 1 TRUE FALSE rw 58 01 PARAMETER OPERATOR MENU 26 PREF 00 00 to B8 01 0 rw 58 02 NAME OPERATOR M...

Page 596: ...60 01 PARAMETER OPERATOR MENU 28 PREF 00 00 to B8 01 0 rw 60 02 NAME OPERATOR MENU 28 STRING max length is 16 chars rw 60 03 SCALING OPERATOR MENU 28 ENUM 0 NONE 1 DISPLAY SCALE 1 2 DISPLAY SCALE 2 3...

Page 597: ...CALING OPERATOR MENU 30 ENUM 0 NONE 1 DISPLAY SCALE 1 2 DISPLAY SCALE 2 3 DISPLAY SCALE 3 4 DISPLAY SCALE 4 NONE rw 62 04 READ ONLY OPERATOR MENU 30 BOOL 0 FALSE 1 TRUE FALSE rw 62 05 IGNORE PASSWORD...

Page 598: ...READ ONLY OPERATOR MENU 32 BOOL 0 FALSE 1 TRUE FALSE rw 64 05 IGNORE PASSWORD OPERATOR MENU 32 BOOL 0 FALSE 1 TRUE FALSE rw 65 01 DECIMAL PLACE DISPLAY SCALE 1 ENUM 0 DEFAULT 1 X XXXX 2 X XXX 3 X XX...

Page 599: ...DISPLAY SCALE 2 ENUM 0 A B X C 1 A B X C 2 A B X C 3 A B X C A B X C rw 66 03 COEFFICIENT A DISPLAY SCALE 2 REAL 32768 0000 to 32767 0000 1 0000 rw 66 04 COEFFICIENT B DISPLAY SCALE 2 REAL 32768 0000...

Page 600: ...0000 to 32767 0000 0 0000 rw 67 06 HIGH LIMIT DISPLAY SCALE 3 REAL 32768 0000 to 32767 0000 0 0000 rw 67 07 LOW LIMIT DISPLAY SCALE 3 REAL 32768 0000 to 32767 0000 0 0000 rw 67 08 UNITS DISPLAY SCALE...

Page 601: ...rw 69 04 SEARCH VOLTS FLYCATCHING REAL 0 00 to 100 00 8 00 rw 3 5 69 05 SEARCH BOOST FLYCATCHING REAL 0 00 to 50 00 15 00 rw 3 5 69 06 SEARCH TIME FLYCATCHING REAL 0 1 to 60 0 s 15 0 s rw 3 5 69 07 M...

Page 602: ..._ 28 C ro Output 70 18 HEATSINK TEMP FEEDBACKS REAL _ 28 ro Output 70 19 STACK RATING A FEEDBACKS REAL _ x 59 0 A ro Output 70 20 OVERLOAD LEVEL FEEDBACKS ENUM 0 LOW 1 HIGH HIGH rw 71 01 PULSE ENC VOL...

Page 603: ...N LOST 8 CALIBRATN FAILED 9 CAL WARNING NOT REQUIRED ro Output 71 15 REV COUNT ENCODER INT _ 0 ro Output 71 22 SINCOS ENC VOLTS ENCODER ENUM 0 5V 1 10V 5V rw 2 71 23 RESET LINE COUNT ENCODER BOOL 0 FA...

Page 604: ...SE 1 TRUE FALSE rw 78 04 SPEED INT PRESET SPEED LOOP REAL 500 00 to 500 00 0 00 rw 78 05 SPEED DMD FILTER SPEED LOOP REAL 0 0 to 14 0 ms 0 0 ms rw 78 06 SPEED FBK FILTER SPEED LOOP REAL 0 0 to 15 0 ms...

Page 605: ...D ERROR SPEED LOOP REAL _ xx 0 00 ro Output 78 20 TORQUE DEMAND SPEED LOOP REAL _ xx 0 00 ro Output 78 21 DIRECT INPUT SPEED LOOP REAL _ xx 0 00 ro Output 78 26 PHASE INPUT SPEED LOOP REAL _ xx 0 00 r...

Page 606: ...0 to 100 0 50 0 rw 81 01 VOLTAGE MODE VOLTAGE CONTROL ENUM 0 NONE 1 FIXED 2 AUTOMATIC NONE rw 81 03 BASE VOLTS VOLTAGE CONTROL REAL 0 00 to 115 47 100 00 rw 82 01 CURRENT LIMIT CURRENT LIMIT REAL 0 0...

Page 607: ...TIME OP INVERSE TIME REAL _ xx 150 00 ro Output 84 08 IT WARNING INVERSE TIME BOOL 0 FALSE 1 TRUE FALSE ro Output 85 01 HYSTERISIS ZERO SPEED REAL 0 00 to 300 00 0 10 rw 85 02 THRESHOLD ZERO SPEED REA...

Page 608: ..._ xx 0 00 ro Output 91 11 OUTPUT Hz SKIP FREQUENCIES REAL _ x 0 0 Hz ro Output 91 12 INPUT Hz SKIP FREQUENCIES REAL _ x 0 0 Hz ro Output 92 01 RUN FORWARD SEQUENCING LOGIC BOOL 0 FALSE 1 TRUE FALSE r...

Page 609: ...92 13 TRIPPED SEQUENCING LOGIC BOOL 0 FALSE 1 TRUE FALSE ro Output 92 14 RUNNING SEQUENCING LOGIC BOOL 0 FALSE 1 TRUE FALSE ro Output 92 15 JOGGING SEQUENCING LOGIC BOOL 0 FALSE 1 TRUE FALSE ro Output...

Page 610: ...TART DELAY SEQUENCING LOGIC REAL 0 000 to 30 000 s 0 000 s rw 92 26 FAN RUNNING SEQUENCING LOGIC BOOL 0 FALSE 1 TRUE FALSE ro Output 92 27 CONTACTOR DELAY SEQUENCING LOGIC REAL 1 0 to 10 0 s 10 0 s rw...

Page 611: ...ro Output 93 14 TIME LEFT AUTO RESTART REAL _ x 0 0 s ro Output 93 15 TRIGGER 1 WORD 3 AUTO RESTART WORD 0000 to FFFF 0000 rw 93 16 TRIGGER 1 WORD 4 AUTO RESTART WORD 0000 to FFFF 0000 rw 93 17 TRIGG...

Page 612: ...LSE 1 TRUE TRUE ro Output 94 06 REMOTE REF LOCAL CONTROL BOOL 0 FALSE 1 TRUE TRUE ro Output 95 01 REMOTE COMMS SEL COMMS CONTROL BOOL 0 FALSE 1 TRUE FALSE rw 95 02 REMOTE SEQ MODES COMMS CONTROL ENUM...

Page 613: ...ut 96 01 TRIP 1 NEWEST TRIPS HISTORY ENUM 0 NO TRIP 1 OVERVOLTAGE 2 UNDERVOLTAGE 3 OVERCURRENT 4 HEATSINK 5 EXTERNAL TRIP 6 INPUT 1 BREAK 7 INPUT 2 BREAK 8 MOTOR STALLED 9 INVERSE TIME 10 BRAKE RESIST...

Page 614: ...ISTOR 30 TRIP 30 31 UNKNOWN 32 OTHER 33 MAX SPEED LOW 34 MAINS VOLTS LOW 35 NOT AT SPEED 36 MAG CURRENT FAIL 37 NEGATIVE SLIP F 38 TR TOO LARGE 39 TR TOO SMALL 40 MAX RPM DATA ERR 41 STACK TRIP 42 LEA...

Page 615: ...T MOTOR TRIP 59 60 SAFE TORQUE OFF 61 REF ENCODER CAL 62 REF ENCODER FAIL 63 DRIVE CONFIG ERR 64 65 CUST TRIP 1 66 CUST TRIP 2 67 CUST TRIP 3 68 CUST TRIP 4 69 CUST TRIP 5 70 CUST TRIP 6 71 CUST TRIP...

Page 616: ...ut 96 05 TRIP 5 TRIPS HISTORY ENUM Same as TRIP 1 NEWEST NO TRIP ro Output 96 06 TRIP 6 TRIPS HISTORY ENUM Same as TRIP 1 NEWEST NO TRIP ro Output 96 07 TRIP 7 TRIPS HISTORY ENUM Same as TRIP 1 NEWEST...

Page 617: ...TRIPS STATUS WORD 0000 to FFFF 0000 ro Output 97 16 WARNINGS WORD 3 TRIPS STATUS WORD 0000 to FFFF 0000 ro Output 97 17 WARNINGS WORD 4 TRIPS STATUS WORD 0000 to FFFF 0000 ro Output 97 18 DISABLED WO...

Page 618: ...Output 98 06 ENCODER I O TRIPS BOOL 0 FALSE 1 TRUE FALSE ro Output 98 07 EXTERNAL TRIP I O TRIPS BOOL 0 FALSE 1 TRUE FALSE ro Output 98 08 EXT TRIP MODE I O TRIPS ENUM 0 TRIP 1 COAST 2 DISABLED DISABL...

Page 619: ...DECEL TIME REFERENCE RAMP REAL 0 0 to 3000 0 s 20 0 s rw 3 100 04 SYMMETRIC MODE REFERENCE RAMP BOOL 0 FALSE 1 TRUE FALSE rw 100 05 SYMMETRIC TIME REFERENCE RAMP REAL 0 0 to 3000 0 s 20 0 s rw 3 100 0...

Page 620: ...IN LOCAL REFERENCE BOOL 0 FALSE 1 TRUE FALSE rw 101 06 REMOTE REVERSE REFERENCE BOOL 0 FALSE 1 TRUE FALSE rw 101 07 COMMS SETPOINT REFERENCE REAL 300 00 to 300 00 0 00 rw 1 101 08 MAX SPEED REFERENCE...

Page 621: ...REAL 0 0 to 600 0 s 0 1 s rw 102 08 FINAL STOP RATE REFERENCE STOP REAL 1 to 4800 Hz s 1200 Hz s rw 103 01 SETPOINT REFERENCE JOG REAL 100 00 to 100 00 10 00 rw 103 02 ACCEL TIME REFERENCE JOG REAL 0...

Page 622: ...E 1 TRUE FALSE ro Output 109 06 DISTANCE LEFT PHASE MOVE REAL _ xx 0 00 ro Output 109 07 ACCELERATION PHASE MOVE REAL 0 01 to 3000 00 1 00 rw 109 08 HOLD PHASE MOVE BOOL 0 FALSE 1 TRUE FALSE rw 109 10...

Page 623: ...S PHASE TUNING INT 1 to 10000 100 rw 111 14 TORQUE AMPLITUDE PHASE TUNING REAL 0 00 to 100 00 20 00 rw 111 15 TRANSF FUNC TYPE PHASE TUNING ENUM 0 SPEED TRANSFR FN 1 OPEN LP TRANS FN 2 CURRENT LP TR F...

Page 624: ...3 04 REACTIVE POWER ENERGY METER REAL _ xx 0 00 kVAR ro Output 113 05 ENERGY USED ENERGY METER REAL _ x 0 0 kW hr ro Output 113 07 POWER FACTOR ENERGY METER REAL _ x 1 0 ro Output 113 08 PF ANGLE ENER...

Page 625: ...o Output 114 15 BRAKE MODE REGEN CNTRL BOOL 0 FALSE 1 TRUE FALSE rw 114 18 Iq DEMAND REGEN CNTRL REAL 1 5 to 1 5 0 0 rw 114 19 MAX CURRENT REGEN CNTRL REAL 0 0 to 1 5 1 5 rw 114 25 HARDWARE SYNC REGEN...

Page 626: ...100 00 s 3 10 00 s 3 rw 118 05 JERK 2 VIRTUAL MASTER REAL 0 00 to 100 00 s 3 10 00 s 3 rw 118 06 JERK 3 VIRTUAL MASTER REAL 0 00 to 100 00 s 3 10 00 s 3 rw 118 07 JERK 4 VIRTUAL MASTER REAL 0 00 to 10...

Page 627: ...CEL FILT TIME VIRTUAL MASTER REAL 0 0 to 100 0 ms 5 0 ms rw 119 01 CHANNEL FIREWIRE REF INT 0 to 62 0 rw 119 02 RESET FIREWIRE REF BOOL 0 FALSE 1 TRUE FALSE rw 119 03 INVERT FIREWIRE REF BOOL 0 FALSE...

Page 628: ...Output 120 01 ENABLE PHASE MOVE ABS BOOL 0 FALSE 1 TRUE FALSE rw 120 02 RESET PHASE MOVE ABS BOOL 0 FALSE 1 TRUE FALSE rw 120 03 MOVE METHOD PHASE MOVE ABS ENUM 0 SHORTEST 1 FORWARD 2 BACKWARD SHORTES...

Page 629: ...LOOP REAL _ x 100 0 ms ro Output 121 05 POSITION ERROR POSITION LOOP REAL _ xxxx 0 0000 deg ro Output 121 06 POSITN INTEGRAL POSITION LOOP REAL _ xxxx 0 0000 deg ro Output 121 07 ENABLE POSITION LOOP...

Page 630: ...ICTION COMP INERTIA COMP REAL _ xx 0 00 ro Output 122 05 INERTIA COMP INERTIA COMP REAL _ xx 0 00 ro Output 122 06 TORQ FEEDFORWARD INERTIA COMP REAL _ xx 0 00 ro Output 122 07 SPEED PI OUTPUT INERTIA...

Page 631: ...E FALSE ro Output 124 09 STATE MOVE TO MASTER ENUM 0 RESET 1 READY 2 POS AQUIRE 3 ALIGN 4 DONE READY ro Output 125 01 EMC CAPACITORS EMC CAPACITORS ENUM 0 CONNECTED 1 NOT CONNECTED CONNECTED rw 2 126...

Page 632: ...kbits sec 5 187 5 kbits sec 6 93 75 kbits sec 7 45 45 kbits sec 8 19 2 kbits sec 9 9 6 kbits sec 10 UNKNOWN 12 Mbits sec ro Output 127 02 ADDRESS PROFIBUS INT _ 0 ro Output 127 03 STATUS PROFIBUS ENUM...

Page 633: ...BOOL 0 FALSE 1 TRUE FALSE ro Output 128 05 SERIAL NUMBER CONTROLNET INT _ 0 ro Output 128 06 FAULT CONTROLNET BOOL 0 FALSE 1 TRUE FALSE ro Output 128 07 DIAGNOSTIC CONTROLNET WORD 0000 to FFFF 0000 ro...

Page 634: ...OR REC FAULT 4 MINOR UNREC FLT 5 MAJOR REC FAULT 6 MAJOR UNREC FLT NO ERROR ro Output 130 05 HARDWARE DEVICENET BOOL 0 FALSE 1 TRUE FALSE ro Output 130 06 BAUDRATE SOFT DEVICENET ENUM 0 125K 1 250K 2...

Page 635: ...3 15 RESOLVER POS OUT RESOLVER REAL _ xxxx 0 0000 ro Output 133 16 TRIP RESOLVER BOOL 0 FALSE 1 TRUE FALSE ro Output 133 17 INIT DONE RESOLVER BOOL 0 FALSE 1 TRUE FALSE ro Output 133 18 REVERSE CNT DI...

Page 636: ...96 00 A 4 90 A rw 2 134 10 PERM TORQUE MOTOR PMAC 1 REAL 0 00 to 30000 00 Nm 6 40 Nm rw 2 134 11 LOW SPEED VALUE MOTOR PMAC 1 INT 0 to 2147483647 0 rw 2 134 12 POLES MOTOR PMAC 1 INT 0 to 400 10 rw 2...

Page 637: ...35 01 MPS1 MOTOR PMAC 2 REAL 0 to 600 V 230 V rw 2 135 02 MPS2 MOTOR PMAC 2 REAL 0 to 600 V 400 V rw 2 135 03 MPS3 MOTOR PMAC 2 REAL 0 to 600 V 480 V rw 2 135 04 CURRENT AT MPS1 MOTOR PMAC 2 REAL 0 00...

Page 638: ...R 2 8902 EQ 3 RS485 INC ENC 4 8902 E1 5 8902 LS 6 UNKNOWN 7 8902 M1 8 8902 EP 9 VMASTER SIM 10 HTTL ENC REG 11 RS485 ENC REG NONE ro Output 136 09 SLOT A FITTED DRIVE CONFIG ENUM 0 NONE 1 8903 FA 2 89...

Page 639: ...903 DN 10 8903 AI 11 ANYBUS CC 12 8903 SP 13 8903 IM 14 8903 PN 15 8903 IP 16 ETHERCAT 17 8903 M1 18 8903 EP 19 8903 RS 20 8903 FB NONE ro Output 136 19 SUPPLY VOLTAGE DRIVE CONFIG ENUM 0 230V 1 380V...

Page 640: ...06 1 MOT CUR PCNT MOT POLARISATION REAL 0 00 to 100 00 50 00 rw 1 156 07 1 MOT CUR RAMP MOT POLARISATION REAL 0 00 to 20 00 s 1 00 s rw 1 156 16 ELEC POS OFFSET MOT POLARISATION REAL 180 0000 to 180 0...

Page 641: ...UTPUT GBOX IN REFERNCE ENCODER INT 1 to 2000000000 1 rw 2 158 06 ENCODER MECH O S REFERNCE ENCODER REAL 0 0000 to 360 0000 deg 0 0000 deg rw 2 158 09 SHAFT POSITION REFERNCE ENCODER REAL _ xx 0 00 deg...

Page 642: ...PM ro Output 158 31 LINE COUNT X4 REFERNCE ENCODER INT _ 0 ro Output 160 01 MODE SELECT SYNTHETIC ENCODR ENUM 0 OFF 1 RUN SYNTH ENCDR 2 RPEAT FBK ENCDR 3 RPEAT REF ENCDR OFF rw 2 160 02 ENCODER LINES...

Page 643: ...rw 162 03 DOWN TIME INVERS TIME PMAC REAL 0 5 to 10 0 s 1 0 s rw 162 04 UP TIME INVERS TIME PMAC REAL 0 5 to 10 0 s 1 0 s rw 162 05 IT LIMITING INVERS TIME PMAC BOOL 0 FALSE 1 TRUE FALSE ro Output 162...

Page 644: ...6 CUST ALARM 6 CUSTOM TRIPS BOOL 0 FALSE 1 TRUE FALSE rw 165 07 CUST ALARM 7 CUSTOM TRIPS BOOL 0 FALSE 1 TRUE FALSE rw 165 08 CUST TRIP 1 CUSTOM TRIPS BOOL 0 FALSE 1 TRUE FALSE rw 165 09 CUST TRIP 2 C...

Page 645: ...RTNX IP ADDRESS ETHERNET STRING max length is 15 chars ro Output 177 02 STATE ETHERNET ENUM 0 UNKNOWN 1 SETUP 2 INITIALISATION 3 WAIT PROCESS 4 IDLE 5 PROCESS ACTIVE 6 ERROR 7 EXCEPTION 8 WAIT TO CONN...

Page 646: ...O PEER INT _ 0 ro Output 178 03 STATUS PEER TO PEER ENUM 0 UNKNOWN 1 ERROR 2 DUP PHY ADDR 3 INITIALISING 4 NO BUS 5 NO MASTER 6 OPERATING UNKNOWN ro Output 178 04 BAUDRATE PEER TO PEER ENUM 0 INVALID...

Page 647: ...BITS MODBUS RTU INT _ 0 ro Output 182 05 PARITY MODBUS RTU ENUM 0 NONE 1 ODD 2 EVEN NONE ro Output 182 06 STOP BITS MODBUS RTU ENUM 0 UNKNOWN 1 ONE 2 TWO UNKNOWN ro Output 182 07 TIMEOUT MODBUS RTU R...

Page 648: ...FUNCTION 2 ILLEGAL ADDRESS 3 ILLEGAL DATA VAL 4 SLAVE DEVICE FAIL 5 ACKNOWLEDGE NONE ro Output 182 12 EXCEPTION COUNT MODBUS RTU INT _ 0 ro Output 182 13 CRC ERROR COUNT MODBUS RTU INT _ 0 ro Output 1...

Page 649: ...dependent upon the drive s default motor BASE FREQUENCY Parameter Function Block PREF Default 50Hz Operation 60Hz Operation BASE FREQUENCY MOTOR INDUCTION 27 03 50 0Hz 60 0Hz MOTOR CONNECTION MOTOR IN...

Page 650: ...uts 890CS Analog Inputs Outputs 890CD 890SD Digital Inputs 890CD 890SD Digital Outputs 890CD 890SD Relay Outputs 890CD 890SD Reference Outputs User 24V Supply Auxiliary Power Supply Load Requirements...

Page 651: ...the factory and the country of origin The Product Code appears as the Model No Each block of the Product Code is identified as below 890CA Frames B Common Bus Adaptor Block 1 Block 2 Block 3 Block 4...

Page 652: ...B D Common Bus Supply Block 1 Block 2 Block 3 Block 4 Example 890CS 53 2320 B 0 B 00 U Family 890 Common Bus Supply 890CS Supply Current Rating Frame Size Rating 400 500v 3ph 53 32 0 B 2320 B 54 0 B...

Page 653: ...7 5 16 0 10 0 14 0 30 more peak B 216S B 11 0 24 0 15 0 24 0 C 2240 C 15 0 30 0 20 0 30 0 C 2300 C 15 0 30 0 20 0 30 0 30 more peak C 230S C 18 5 39 0 25 0 35 0 D 2390 D 22 0 45 0 30 0 40 0 D 2450 D 3...

Page 654: ...e peak B 216S B 11 0 24 0 15 0 24 0 C 2240 C 15 0 30 0 20 0 30 0 C 2300 C 15 0 30 0 20 0 30 0 30 more peak C 230S C 18 5 39 0 25 0 35 0 D 2390 D 22 0 45 0 30 0 40 0 D 2450 D 30 0 59 0 40 0 52 0 D 2590...

Page 655: ...s is a standard 890SD Standalone Drive maybe prefixed by C Block 2 4 Nominal input voltage rating is 400V Block 3 0073E Current rating continuous output RMS Amps 73 Amps Physical frame size E Block 4...

Page 656: ...dalone Drive 2 X One number specifying the nominal input voltage rating 4 400 Vac 5 500 Vac 3 XXXXX Four numbers specifying the nominal current in Amps and one character indicating size frame Current...

Page 657: ...00 Not applicable 1F 110Vac fan s fitted 2F 230Vac fan s fitted 6 X One character specifying the Performance Level A Advanced Standard Level plus Advanced LINK macro blocks such as SPW CPW winder con...

Page 658: ...g the livery Brand Label Partners 01 thru 99 00 SSD Standard 9 XX Two characters specifying special options 00 None fitted 10 XX Two characters specifying the Feedback Option 8902 product for OPTION F...

Page 659: ...Modbus TCP IP Ethernet IP PN ProfiNet I O M1 Mark Registration Endat 2 1 RS RS485 Modbus RTU CT EtherCAT A1 Analogue Input Option if fitted in slot A cannot be fitted to slot B EP EP Encoder Option if...

Page 660: ...5 105 105 Output Overload 150 overload for 60 seconds Dynamic Brake Current Rating Note 1 A 20 20 20 20 Input Bridge I2 t A2 s 1000 Prospective Short Circuit Current kA 65 FRAME B 54A AC rms Input Cur...

Page 661: ...00 Output Overload 150 overload for 60 seconds Dynamic Brake Current Rating Note 1 A 75 75 75 75 Input Bridge I2 t A2 s 108 000 Prospective Short Circuit Current kA 100 FRAME D 162A AC rms Input Curre...

Page 662: ...LC of 82A and a 90kW 4 pole 400VAC motor has a FLC of 157A Then a system with 1 x 45kW motor and 1 x 90kW motor has a total load current of 239A which is greater than the single 162A 890CS input stage...

Page 663: ...t rms A Heatsink Power Loss W Total Power Loss W Maximum Switching Frequency kHz FRAME E Prospective short circuit current 65kA Constant Torque Output Overload Motoring 150 overload for 60 seconds all...

Page 664: ...the 890CS unit Model Number Europe Catalog Number North America Motor Power Output Current A note 1 DC Input Current rms A Heatsink Power Loss W Total Power Loss W Maximum Switching Frequency kHz FRA...

Page 665: ...rope Catalog Number North America Motor Power Output Current A note 1 DC Input Current rms A Heatsink Power Loss W Total Power Loss W Maximum Switching Frequency kHz FRAME F Prospective short circuit...

Page 666: ...duced output power below 500V Model Number Europe Catalog Number North America Motor Power Output Current A note 1 DC Input Current rms A Heatsink Power Loss W Total Power Loss W Maximum Switching Fre...

Page 667: ...o the 890CS unit 500V unit full power ratings are only available at 500V The unit can be operated between 380 500V supply voltage with reduced output power below 500V Model Number Europe Catalog Numbe...

Page 668: ...operated between 380 500V supply voltage with reduced output power below 500V Model Number Europe Catalog Number North America Motor Power Output Current A note 1 DC Input Current rms A Heatsink Power...

Page 669: ...kHz Input Bridge I2 t A2 s FRAME E Prospective short circuit current 18kA Constant Torque Output Overload Motoring 150 overload for 60 seconds all vector modes 180 for 1s V Hz mode 890SD 432730E 37kW...

Page 670: ...t Current A note 1 AC Input Current A Heatsink Power Loss W Total Power Loss W Maximum Switching Frequency kHz Input Bridge I2 t A2 s FRAME F Prospective short circuit current 18kA Constant Torque Out...

Page 671: ...Loss W Maximum Switching Frequency kHz Input Bridge I2 t A2 s FRAME F Prospective short circuit current 18kA Quadratic Torque Output Overload Motoring 110 for 60s V Hz mode 890SD 433105F 75kW 145 143...

Page 672: ...Current A note 1 AC Input Current A Heatsink Power Loss W Total Power Loss W Maximum Switching Frequency kHz Input Bridge I2 t A2 s FRAME E Prospective short circuit current 18kA Constant Torque Outpu...

Page 673: ...available at 500V The unit can be operated between 380 500V supply voltage with reduced output power below 500V Model Number Europe Catalog Number North America Motor Power Output Current A note 1 AC...

Page 674: ...tage with reduced output power below 500V Model Number Europe Catalog Number North America Motor Power Output Current A note 1 AC Input Current A Heatsink Power Loss W Total Power Loss W Maximum Switc...

Page 675: ...e 1 DC Input Current rms A Heatsink Power Loss W Total Power Loss W Maximum Switching Frequency kHz FRAME E Prospective short circuit current 65kA Constant Torque Output Overload Motoring 150 overload...

Page 676: ...e is fitted to the 890CS unit Model Number Europe Catalog Number North America Motor Power Output Current A note 1 DC Input Current rms A Heatsink Power Loss W Total Power Loss W Maximum Switching Fre...

Page 677: ...e Catalog Number North America Motor Power Output Current A note 1 DC Input Current rms A Heatsink Power Loss W Total Power Loss W Maximum Switching Frequency kHz FRAME F Prospective short circuit cur...

Page 678: ...oltage with reduced output power below 500V Model Number Europe Catalog Number North America Motor Power Output Current A note 1 DC Input Current rms A Heatsink Power Loss W Total Power Loss W Maximum...

Page 679: ...e is fitted to the 890CS unit 500V unit full power ratings are only available at 500V The unit can be operated between 380 500V supply voltage with reduced output power below 500V Model Number Europe...

Page 680: ...perated between 380 500V supply voltage with reduced output power below 500V Model Number Europe Catalog Number North America Motor Power Output Current A note 1 DC Input Current rms A Heatsink Power...

Page 681: ...itching Frequency kHz Input Bridge I2 t A2 s FRAME E Prospective short circuit current 18kA Constant Torque Output Overload Motoring 150 overload for 60 seconds PMAC mode 890SD 432730E 37kW 73 81 730...

Page 682: ...r Power Output Current A note 1 AC Input Current A Heatsink Power Loss W Total Power Loss W Maximum Switching Frequency kHz Input Bridge I2 t A2 s FRAME F Prospective short circuit current 18kA Consta...

Page 683: ...oss W Maximum Switching Frequency kHz Input Bridge I2 t A2 s FRAME F Prospective short circuit current 18kA Quadratic Torque Output Overload Motoring 110 for 60s PMAC mode 890SD 433105F 75kW 126 143 1...

Page 684: ...r Power Output Current A note 1 AC Input Current A Heatsink Power Loss W Total Power Loss W Maximum Switching Frequency kHz Input Bridge I2 t A2 s FRAME E Prospective short circuit current 18kA Consta...

Page 685: ...ngs are only available at 500V The unit can be operated between 380 500V supply voltage with reduced output power below 500V Model Number Europe Catalog Number North America Motor Power Output Current...

Page 686: ...age with reduced output power below 500V Model Number Europe Catalog Number North America Motor Power Output Current A note 1 AC Input Current A Heatsink Power Loss W Total Power Loss W Maximum Switch...

Page 687: ...og Number North America Fuse Type Class J Amp Trap Parker SSD MTE Inductance Rated CT QT Part Number Part Number mH amps FRAME F Prospective short circuit current 50kA Constant Torque Output Overload...

Page 688: ...um of 41 H 380 460V Model Number Europe Catalog Number North America Fuse Type Class J Amp Trap Parker SSD MTE Inductance Rated CT QT Part Number Part Number mH amps FRAME F Prospective short circuit...

Page 689: ...which provides a minimum of 41 H 380 460V Model Number Europe Catalog Number North America Fuse Type Class J Amp Trap Parker SSD MTE Inductance Rated CT QT Part Number Part Number mH amps FRAME F Pros...

Page 690: ...ively a suitable rated inductor which provides a minimum of 51 H 500V Model Number Europe Catalog Number North America Fuse Type Class J Amp Trap Parker SSD MTE Inductance Rated CT QT Part Number Part...

Page 691: ...inimum of 51 H 500V Model Number Europe Catalog Number North America Fuse Type Class J Amp Trap Parker SSD MTE Inductance Rated CT QT Part Number Part Number mH amps FRAME F Prospective short circuit...

Page 692: ...ctive earth conductor 10mm minimum cross section or install a second conductor in parallel with the protective conductor to a separate protective earth terminal The conductor itself must meet local re...

Page 693: ...s provided supplied from an auxiliary input There are two voltage variants either 115V ac or 220Vac The fan is powered from a single phase supply which uses a capacitor to generate the quadrature phas...

Page 694: ...V no sign Resolution 10 bit 1 in 1024 Dynamic Response Bandwidth 15Hz Overload Short Circuit Protection 10mA maximum Digital Inputs 890CS DIGIN1 ENABLE AOUT MODE Conforming to IEC1131 2 Nominal Rated...

Page 695: ...s 24V OUT Output High Voltage 18V 26V On state output current 0 to maximum output current Maximum Output Current 160mA Overload Short Circuit Protection 160mA PRE TRIP WARNING X04 01 02 Rated Voltage...

Page 696: ...V to 30V 0 10V 10V 10mA maximum range set in software Impedance Voltage range 47k Current range 150 series diode Voltage range 100 Resolution 12 bit plus sign 12 bit plus sign Sample Rate 5ms one sele...

Page 697: ...tacts DOUT3A and DOUT 3B DINOUT1 DINOUT2 Output High Voltage 18V 26V On state output current 0 to maximum output current Maximum Output Current 160mA Note The maximum output is the sum of all 24V sour...

Page 698: ...rmally open relay contacts Default function DOUT4 closed healthy DOUT4_B DOUT5_A Normally open relay contacts Default function DOUT5 closed running DOUT5_B DOUT6_A Normally open relay contacts No defa...

Page 699: ...User 24V Supply A supply is provided for powering external equipment or for providing power to the digital inputs Terminal X14 03 Output Voltage 18V 28V Maximum Output Current 160mA Note The maximum o...

Page 700: ...y Item Load Requirements Item Load Requirements Tech Cards Speed Feedback 8902 EQ HTTL Encoder 8W 8902 RE Resolver 3 2W 8902 E1 Sin Cos Encoder 3 3W 8902 RR Resolver Repeater 4 4W 8902 M1 Mark Registr...

Page 701: ...d 1W 6911 Keypad 1W Worked Example To calculate the total requirement for an 890CS Frame D fitted with a 6511 keypad Power 24 10 2 fan load 0 9 35 1W Input Current 24V 35 1 24 1 463A IMPORTANT The 890...

Page 702: ...to 4 0 5 to 16 20 to 6 0 5 to 10 Tightening Torque Nm Sleeved Lug 2 0 to 2 3 2 5 to 3 0 2 0 2 0 2 0 to 2 3 2 5 to 3 0 1 2 1 2 890CS 532320B Wire size AWG mm2 8 10 10mm by 3mm 8 10 10 6 0 890CS 532540...

Page 703: ...ncluding Thermistor Terminals Solid Stranded Frame E 16 50mm2 25 50mm2 70mm2 2 5 mm2 Frame F 25 120mm2 35 95mm2 120mm2 2 5 mm2 Note The standard Frame E and Frame F terminals are not intended for flat...

Page 704: ...w for an ampacity of 125 of the rated input and output amperes for motor branch circuit conductors as specified in NEC NFPA 70 FRAME E Terminal acceptance range 6 1 0 AWG Model Number Power Input AWG...

Page 705: ...s recommended that UL Listed JDDZ non renewable cartridge fuses Class K5 or H or UL Listed JDRX renewable cartridge fuse Class H are installed upstream of the drive Model Number Input Fuse Rating A Mo...

Page 706: ...se Class H are installed upstream of the drive Model Number Input Fuse Rating A Model Number Input Fuse Rating A Constant Torque Quadratic Torque Constant Torque Quadratic Torque 400VAC BUILD VARIANT...

Page 707: ...ke Dissipation kW hp Brake Switch Continuous Current A Continuous Brake Dissipation kW hp Minimum Brake Resistor Value 20s maximum 30 duty 400V Build Variant 380 460V 10 45 65Hz DC link brake voltage...

Page 708: ...us Brake Dissipation kW hp Minimum Brake Resistor Value 20s maximum 25 duty 400V Build Variant 380 460V 10 45 65Hz DC link brake voltage 750V 890SD 433105F 55 75 94 62 83 25 18 25 8 890SD 433145F 75 1...

Page 709: ...rol PMAC Torque Motor Control V3 x Induction Motor Control AFE Control No Motion Control PMAC Servo Motor Control PMAC Torque Motor Control Which Firmware for Which Hardware Old Control Card Hardware...

Page 710: ...arker com JP Japan Tokyo Tel 81 0 3 6408 3901 KR South Korea Seoul Tel 82 2 559 0400 KZ Kazakhstan Almaty Tel 7 7272 505 800 parker easteurope parker com MX Mexico Apodaca Tel 52 81 8156 6000 MY Malay...

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