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ZX-GT User’s Manual

Reading Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

List of Key Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

Laser Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

Label Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

Requirements from Regulations and
Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

Summary of Requirements to Manufactures . . . . . . . . . . 146

Summary of Requirements to User . . . . . . . . . . . . . . . . . 150

Definitions of Laser Classification . . . . . . . . . . . . . . . . . . . 153

Compliance with EC Directives . . . . . . . . . . . . . . . . 154

Quick Reference for Displays . . . . . . . . . . . . . . . . . . 156

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

zx_gt.book Page 14 Wednesday, May 30, 2007 3:29 PM

Summary of Contents for ZX-GT -

Page 1: ...Smart Sensor Cat No Z263 E1 01 ZX GT Series USER S MANUAL...

Page 2: ...equired for using the ZX GT When using the ZX GT be sure to observe the following The ZX GT must be operated by personnel knowledgeable in electrical engineering To ensure correct use please read this...

Page 3: ...User s Manual APPRICATIONCONSIDERATIONS Please read BEFORE USE BASIC OPERATIONS FUNCTION SETTINGS COMMUNICATIONS WITH EXTERNAL DEVICES APPENDICES Smart Sensor Wide Laser Beam CCD Measurement Sensor ZX...

Page 4: ...ERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR...

Page 5: ...he following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it intended to imp...

Page 6: ...application on your request Please consult with your OMRON representative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal...

Page 7: ...serious injury or death Additionally there may be significant property damage Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or in property dam...

Page 8: ...of persons Do not use it for such purposes Never look into the laser beam Doing so continuously will result in visual impairment Do not attempt to dismantle pressurize or incinerate the product Doing...

Page 9: ...n the rated load High voltage lines and power lines must be wired separately from this product Wiring them together or placing them in the same duct may cause induction resulting in malfunction or dam...

Page 10: ...is connected make sure that the power supply voltage is correct there are no incorrect connections e g load short circuit and the load current is appropriate Incorrect wiring may result in breakdown o...

Page 11: ...indows dialog boxes and other GUI elements displayed on the PC are indicated enclosed by brackets Visual Aids Indicates points that are important to achieve the full product performance such as operat...

Page 12: ...ZX GT User s Manual 10 MEMO...

Page 13: ...28 Connecting Controllers to Each Other 37 Connecting Interface Units 38 Initializing Controller Settings 39 2 BASIC OPERATIONS Setting Measurement Conditions FUN Mode 42 Adjusting the Optical Axis an...

Page 14: ...t Conditions 65 Judgment output timing timer 65 Hysteresis 67 Analog Output Conditions 68 Setting Hold Functions 73 Hold 73 Delay Hold 75 Changing Display Conditions 77 Reversing the Display 77 Changi...

Page 15: ...cting External Devices 101 About Communications Commands 102 Setting Acquisition Change Commands 107 Measurement Control Measured Value Acquisition Commands 123 Bank Control Command 127 Utility Comman...

Page 16: ...Label Replacement 144 Requirements from Regulations and Standards 146 Summary of Requirements to Manufactures 146 Summary of Requirements to User 150 Definitions of Laser Classification 153 Compliance...

Page 17: ...CONTENTS ZX GT User s Manual 15 MEMO...

Page 18: ...ons Selecting the Measurement Mode Preparations for Measurement FUN Setting Thresholds T Zero Reset Start of Operation RUN Communications with External Devices I O Cable Binary Output RS 232C Adjustin...

Page 19: ...ty Adjusting the Number of Samples to Average Ignoring Rapid Changes in Measured Values Stabilizing Judgment Output Changing the Output Time Setting Hold Functions Reversing the Controller Display Cha...

Page 20: ...Operation Step Guide ZX GT User s Manual 18 MEMO...

Page 21: ...guration 20 Part Names and Functions 21 Mounting and Connecting Devices 25 Mounting the Sensor 25 Mounting the Controller 27 Connecting Devices 28 Connecting Controllers to Each Other 37 Connecting In...

Page 22: ...puts RS 232C PLC Exclusive PC software allows complex setups and verification of measured values to be performed with ease Measured values and judgments can be output Also the Controller can be contro...

Page 23: ...oration alarm indicator ALARM red turns ON 2 Laser emitter This emits the laser for measurement 3 Laser receiver This receives the laser light emitted from the laser emitter 4 Connector This is the co...

Page 24: ...ad connected to analog output wire co axial analog GND wire satisfies the rating of the set state voltage or current output before turning the Controller ON Otherwise the Controller may be damaged Rat...

Page 25: ...ator lights when the measured value the LOW threshold value 5 Main display indicator The main display shows measured values and function names Reading Displays p 143 6 Sub display indicator The sub di...

Page 26: ...ure below If this switch setting is changed the communications functions will be changed and the Controller will not operate correctly Name Function 1 Power ON indicator The power ON indicator lights...

Page 27: ...rs Mount the Sensor so that it is not influenced by reflected light Never look into the laser beam Doing so continuously will result in visual impairment Do not attempt to dismantle pressurize or inci...

Page 28: ...on the positions of screw holes check the external dimensions in 5 APPENDICES External dimensions p 131 Adjusting the Optical Axis p 42 Integrated Type Fix the Sensor onto the mounting base with M3 s...

Page 29: ...ked onto the DIN track first 2 Push the Controller down onto the DIN track until the hook on the I O cable side is locked After mounting the Controller on the DIN track attach the end plates sold sepa...

Page 30: ...e Controller s default mode is the standard mode Measurement is not possible without the sync wires connected 3 Connect the power wire brown and the GND wire blue of the emitter and the Controller I O...

Page 31: ...r laser deteriorates Replace the Sensor when this output turns ON Red Laser OFF input sync input Laser emission stops when this output turns ON Synchronized operation is available with this wire conne...

Page 32: ...sing a PNP type Controller the power supply terminal is also the common terminal for all I O excluding analog output Blue GND 0 V This is the power supply 0 V terminal When using an NPN type Controlle...

Page 33: ...SE 31 Wiring the Interface Unit Output Cables Assignments and Functions of Output Signal Wires p 93 Unused GATE D7 D9 D11 D10 D8 D5 D6 D2 D3 D4 D1 D0 Binary output Light blue Red white Black Yellow Br...

Page 34: ...ZX GT28E41 Brown Blue Orange Load 24 VDC Laser deterioration alarm output GND 0 V 24 VDC Shielded Red Laser OFF input sync input Internal circuit Shield not connected internally Brown Blue Orange Load...

Page 35: ...type Controller ZX GTC11 Important 100 Brown Blue White Green Gray Co axial black Co axial shield Load Load Load Load 24 VDC HIGH judgment output PASS judgment output LOW judgment output GND 0 V 24 V...

Page 36: ...utput PASS judgment output LOW judgment output GND 0 V 24 VDC Pink Purple Orange Red Bank switching input Timing input Zero reset input Reset input Analog output Analog GND Current output 300 or less...

Page 37: ...ons are used for data outputs D0 to D11 and the total of 13 GATE signal outputs NPN type Internal circuit Blue GND 0 Brown 12 to 24 VDC Load Controller Red D1 Orange D2 White D3 Green D4 Gray D5 Pink...

Page 38: ...P type Internal circuit Load Controller Blue GND 0 V Brown 12 to 24 VDC Red D1 Orange D2 White D3 Green D4 Gray D5 Pink D6 Blue D7 Brown D8 Yellow D9 Black D10 Red white D11 Purple D0 Same as D0 circu...

Page 39: ...rgets must always be CH1 When multiple points are measured and are collectively output from the Interface Unit three Controllers or less 1 Open the Controller connector cover by lifting and sliding it...

Page 40: ...on a DIN track 3 Slide the Interface Unit to insert it into the connector on the Controller Channels Nos when Controllers are connected to each other Cable clamp provided with the Controller The chann...

Page 41: ...elected bank No To save these settings back them up to a personal computer using the SmartMonitor GT ZX GSW11 before performing initialization Default States p 142 1 Initialize Controller settings Dur...

Page 42: ...Initializing Controller Settings ZX GT User s Manual 40 MEMO...

Page 43: ...djusting the Optical Axis and Registering the Standard Received Light Intensity 42 Selecting the Measurement Mode 44 Setting Thresholds T Mode 45 Functions and Operations during Operation RUN Mode 46...

Page 44: ...Controller p 30 1 Switch to the optical axis adjustment mode 2 Switch to the received light balance display to show received light balance and light intensity 3 Adjust the emitter while verifying the...

Page 45: ...sity fails an error is displayed Standard Received Light Intensity Registration Errors p 141 The received light waveform can be observed in more detail on the exclusive PC software SmartMonitor GT ZX...

Page 46: ...de matched to your specific measurement requirements from the FUN mode menu Specific Measurement Requirement and Measurement Mode Used p 50 The following describes as an example the basic operation pr...

Page 47: ...ad pitch or IC lead width judgment mode the following values are output HIGH Standard value setting LOW Tolerance setting Measurement Cycle p 61 Move from one digit to another Change the current value...

Page 48: ...alue is displayed on the main display and thresholds and other information are displayed on the sub display 1 In the IC lead pitch and IC lead width judgment modes standard values and tolerances are d...

Page 49: ...y i e are returned to their defaults This setting can also be changed so that settings are saved in memory when the power is turned OFF Zero Reset Memory p 82 Executing zero reset 1 Set the measuremen...

Page 50: ...Functions and Operations during Operation RUN Mode 48 ZX GT User s Manual MEMO...

Page 51: ...Conditions 65 Judgment output timing timer 65 Hysteresis 67 Analog Output Conditions 68 Setting Hold Functions 73 Hold 73 Delay Hold 75 Changing Display Conditions 77 Reversing the Display 77 Changing...

Page 52: ...mode Glass edge measurement mode Center position measurement mode Wire position measurement mode Position Regular positioning Position of round bar Position of wire Outer diameter dimension Gap Specif...

Page 53: ...ent object is measured Thin wire of up to 0 1 mm in diameter is measured Measurement details are the same as those for the center position measurement mode The width from the first edge of the measure...

Page 54: ...LT WID This mode is for measuring the width up to the end of the first incident beam section How to select the measurement mode p 44 In cases such as the following the width of the first interrupted...

Page 55: ...he width from the top edge of the beam up to the center of the measurement object How to select the measurement mode p 44 In cases such as the following the width from the first edge up to the last ed...

Page 56: ...andard 3 Set the IC lead pitch tolerance Description Range Number of IC leads A Set the number of IC leads of the measurement object 2 to 14 IC leads IC lead pitch B Set the IC lead pitch to be used a...

Page 57: ...as the standard 3 Set the IC lead width tolerance value Description Range Number of IC leads A Set the number of IC leads of the measurement object 1 to 14 IC leads IC lead width B Set the IC lead wi...

Page 58: ...s How to select the measurement mode p 44 After selecting the measurement mode make the following settings 1 Set the 1st edge 2 Set the 2nd edge Description Range Edge No Set the edge of the measureme...

Page 59: ...s 1 and the bottom edge is always the last edge Special measurement How the edge No is counted differs according to measurement of a to c in the figure below a Width from top edge of beam to last inte...

Page 60: ...the edge position of glass sheets In this mode the distance from the beam top edge to the edge of the glass sheets is measured How to select the measurement mode p 44 After selecting the measurement...

Page 61: ...tput Data List p 90 Setting value Description OFF The measurement result is not calculated default value A B Calculates the sum of the measurement results for two Controllers A B Calculates the differ...

Page 62: ...ng 2 sensor operation processing Hold processing Hold processing Zero reset processing Zero reset processing Judgment processing Judgment processing Output processing Output processing CH1 CH2 The mea...

Page 63: ...value Description NORM Standard mode This mode is for performing measurement with laser emission from the emitter synchronized with the measurement timing of the receiver However the Controller become...

Page 64: ...an be output as the measured value Set this function to disregard sudden changes in the waveform 1 Setting the number of samples to average Setting value Description 1 2 4 8 16 32 64 128 256 512 1024...

Page 65: ...level is changed The edge detection state can be verified by the EDGEPOS command p 123 1 Select the special setting 2 Set the binary level When the measurement mode is the wire position measurement mo...

Page 66: ...e edge filter Setting value Description 3 to 7 pixels Set the number of pixels to function as the edge filter The setting differs according to the measurement mode When the wire position measurement m...

Page 67: ...PASS output to turn OFF by the time set to timer Also delays turning OFF the HIGH and LOW outputs ON D ON delay After the judgment result has been confirmed delays the time required for the PASS outp...

Page 68: ...ith a pulse width equivalent to the time set to the timer Neither the HIGH nor the LOW output are output Range 0 to 5999 ms Select TIMER Change the selection Confirm the selection Select T TIM The sub...

Page 69: ...ble near the threshold values 1 Select the hysteresis setting 2 Change the current value Setting value Description 00 000 to 59 999 mm Sets the hysteresis width default value 00 100 Select HYS Confirm...

Page 70: ...and is then output Match the settings to suit the connected external device Enter the output values for any two current values or voltage values to set the output range Example Set 10 mm to 4 mA and 2...

Page 71: ...tch to current output Be sure to perform the following with the Controller turned OFF 2 Select the special setting 3 Set output scaling Be sure to set the same selections as the setting made on the cu...

Page 72: ...the selection If output scaling has not been set correctly check the following points Is the measured value on the sub display set to a value within the measuring range The content of zero reset or c...

Page 73: ...any two points Set scaling beforehand and select current output or voltage output Also connect the analog output wire to an external ammeter or voltmeter This section uses a current output as an exam...

Page 74: ...Setting Output Conditions ZX GT User s Manual 72 5 Check that setting of correction values is completed SUB...

Page 75: ...held during the sampling period The output changes at the end of the sampling period and is held until the end of the next sampling period B H Bottom hold The minimum value is held during the samplin...

Page 76: ...detecting vibration The output changes at the end of the sampling period and is held until the end of the next sampling period AVE H Average hold The average measured value during the sampling period...

Page 77: ...time is not set default value ON The delay time is set After selecting this value set the following items Delay Time Set the delay time Range 0 to 5999 ms Sampling Time Set the sampling time or sampl...

Page 78: ...y time 4 Set the sampling time Set the delay hold Change the selection Confirm the selection Select H D T The sub display flashes Move from one digit to another Change the current value Confirm the se...

Page 79: ...reversed This function is useful when the Controller is mounted upside down on a device 1 Select the special setting 2 Set display reverse Setting value Description OFF The display is not reversed def...

Page 80: ...he digits are disabled from the rightmost digit first If 0 digits are set all of the digital displays will go out 1 Select the special setting 2 Set the number of display digits Setting value Descript...

Page 81: ...splay and sub display are not lit reducing current consumption 1 Select the special setting 2 Set the ECO mode Setting value Description OFF The main display and sub display are lit at their regular b...

Page 82: ...n back ON again to enable the settings 1 Select the special setting 2 Set the baud rate 3 Set other items by the same procedure Setting value Range BPS baud rate 1200 2400 4800 9600 19200 38400 defaul...

Page 83: ...cycle the Controller must be turned OFF then back ON again to enable the settings 1 Select the special setting 2 Set the output cycle Setting value Description 1 to 500 ms Set the output cycle default...

Page 84: ...t is performed The EEPROM can be written a maximum of 100 000 times Setting the zero reset memory to ON can therefore use up the life of the memory and lead to malfunctions Executing and Canceling a Z...

Page 85: ...lue to a value other than 0 zero 1 Select the special setting 2 Set the reference value Setting value Range 00 000 to 59 999 mm Set the reference value default value 00 000 Select SPCL Select ETC or A...

Page 86: ...This function is useful for preventing inadvertent changes to settings The mode and threshold switches are still enabled even when the key lock function is ON Setting the Key Lock 1 Apply the key lock...

Page 87: ...IC leads IC lead width IC lead width tolerance IC lead width judgment mode The first and second specified edges Specified edge measurement mode Setting the Bank Switching Source Set from where switch...

Page 88: ...ching Source p 85 1 Select the special setting 2 Set the bank Switching banks by external signal input When I O is set as the source from where banks are to be switched the banks can be switched from...

Page 89: ...ensor version 1 Select the version display 2 Check the version information The version information for the selected item is displayed Setting value Range CONT Displays the Controller version default v...

Page 90: ...Special Functions ZX GT User s Manual 88 MEMO...

Page 91: ...91 Binary Output 93 Assignments and Functions of Output Signal Wires 93 Output Format 94 I O Timing Charts 95 RS 232C 100 Communications on the RS 232C Interface 100 Connecting External Devices 101 Ab...

Page 92: ...s fixed to CH1 Set the expression on the Controller having the larger CH No Output path Outputs Controller Judgment output by HIGH PASS LOW Output of voltage or current as analog values in accordance...

Page 93: ...HIGH and LOW outputs turn ON when the judgment result is NG 2 In the IC lead pitch and IC lead width judgment modes 0 V or 4 mA is output at all times Cable color Function Signal Description White Jud...

Page 94: ...ero reset signal turns OFF the zero reset is executed within one measurement cycle At zero reset cancellation Turn the zero reset signal ON for at least 1 second The zero reset is cancelled within one...

Page 95: ...on the Interface Unit output cables Cable color Signal name Bit assignment Description Purple D0 b0 Binary data output signal wires Red D1 b1 Orange D2 b2 White D3 b3 Green D4 b4 Gray D5 b5 Pink D6 b...

Page 96: ...the Controller Binary output cycle p 81 Output Format Output of Measured Values example When a measurement result error occurs the previous output status is held b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 b0...

Page 97: ...letion of measurement This time differs according to the number of Controllers connected to each other 0 5 ms x number of connected Controllers 0 5 ms T5 Binary output cycle This is the time in which...

Page 98: ...the IFU binary output response time T4 elapses Measurement cycle High speed mode FAST T1 Measurement cycle The measurement cycle is 0 5 ms Note however that the response time is 1 ms in the IC lead pi...

Page 99: ...xecuted once every two measurements 5 The GATE signal turns ON for the predetermined time and measured data is captured on the external device after measured data is applied and the IFU binary output...

Page 100: ...e for ensuring hold processing This time can be changed Range 0 to 5999 ms T4 Delay time This is the time until hold processing is started after trigger input Range 0 to 5999 ms T1 Laser OFF input res...

Page 101: ...e input during bank switching Bank switching is enabled only when the bank switching setting is set to external input wire Output response time maximum Reset input Input the reset signal for at least...

Page 102: ...a command is sent to the Controller from an external device and a response is returned to the external device from the Controller when command processing ends An error response is returned when the c...

Page 103: ...he respective instruction manual Connector Pin Arrangement and Connection Example with a PC Important Important 1 2 3 4 5 6 7 8 9 1 N C 2 RD 3 SD 4 N C 5 SG 6 N C 7 N C 8 N C 9 N C 1 2 3 4 5 6 7 8 9 1...

Page 104: ...other the channel No is specified in front of the command 01 to 03 The default channel No is channel 01 99 can be specified to target all channels only when the MEASURE command is issued Response data...

Page 105: ...nnel 01 99 can be specified to target all channels only when the MEASURE command is issued Command data Specifies the command and parameters Response data Stores the acquired data Footer This control...

Page 106: ...value Integer When the measured value is less than 6 characters it is prefixed with spaces for the number of insufficient data without digits past the decimal point CR Delimiter Sign integer 6 digits...

Page 107: ...itions p 112 HYS Sets the hysteresis width p 113 Acquires the current hysteresis p 113 JUDPARA Sets the judgment thresholds p 114 Acquires the current HIGH LOW thresholds p 115 MEASMODE Switches the c...

Page 108: ...s the current number of edges edge positions p 123 MEASURE or M Acquires measured values judgment results p 124 ZERO Executes a zero reset p 126 Cancels a zero reset p 126 Command name Description Ref...

Page 109: ...ber of samples to average Command format Response format Explanation of parameters Averaging number Specifies the number of samples to average 1 2 4 8 16 32 64 128 256 512 1024 2048 4096 Number of sam...

Page 110: ...es the current binary level Command format Response format Explanation of parameters Binary level Specifies the binary level 25 to 90 Binary level The acquired binary level is returned 25 to 90 B I N...

Page 111: ...dges whose width is to be obtained Command format Response format Explanation of parameters Specified edge 1 No Specifies the edge Nos whose width is to be obtained 1 to 30 49 50 Specified edge 2 No E...

Page 112: ...ges 1 2 Command format Response format Explanation of parameters Edge No The edge No of the acquired specified edge 1 2 is returned 1 to 30 49 50 E D G E N U M 0 E D G E N U M 1 CR CR Specified edge 1...

Page 113: ...s Sets the hold conditions Command format Response format Explanation of parameters Hold conditions Specifies the hold conditions 0 OFF 1 P H Peak hold 2 B H Bottom hold 3 S H Sample hold 4 PP H Peak...

Page 114: ...at Response format Explanation of parameters Hold conditions The acquired hold conditions are returned 0 OFF 1 P H Peak hold 2 B H Bottom hold 3 S H Sample hold 4 PP H Peak to peak hold 5 AVE H Averag...

Page 115: ...mmand format Response format Explanation of parameters Hysteresis Specifies the hysteresis width 0 to 59999 Note however that hysteresis can be set only by the value HIGH threshold LOW threshold or le...

Page 116: ...e format Explanation of parameters HIGH threshold Specifies the judgment thresholds 19999 to 59999 Note however that judgment thresholds can be set only by the value HIGH threshold LOW threshold hyste...

Page 117: ...current HIGH LOW thresholds Command format Response format Explanation of parameters Threshold The acquired HIGH LOW thresholds are returned 19999 to 59999 J U D P A R A 0 CR J U D P A R A 1 CR HIGH...

Page 118: ...t mode after measurement mode switching 0 Interrupted beam width measurement mode 1 Incident beam width measurement mode 2 Outer diameter measurement mode 3 Center position measurement mode 4 IC lead...

Page 119: ...rement mode is returned 0 Interrupted beam width measurement mode 1 Incident beam width measurement mode 2 Outer diameter measurement mode 3 Center position measurement mode 4 IC lead pitch judgment m...

Page 120: ...judgment mode Setting the number of IC leads Sets the number of IC leads Command format Response format Explanation of parameters Number of IC leads Specifies the number of IC leads IC lead pitch judg...

Page 121: ...t number of IC leads Command format Response format Explanation of parameters Number of IC leads The acquired number of IC leads is returned IC lead pitch judgment mode 2 to 14 IC lead width judgment...

Page 122: ...ode Setting standard values Sets the IC lead pitch IC lead width standard values Command format Response format Explanation of parameters Standard values Specifies the IC lead pitch IC lead width stan...

Page 123: ...ll incident light state as the standard received light intensity No parameters are provided for this command Command format Response format Standard values The acquired IC lead pitch IC lead width sta...

Page 124: ...uiring tolerance values Acquires the current IC lead pitch IC lead width tolerance values Command format Response format Explanation of parameters Tolerance value Specifies the IC lead pitch IC lead w...

Page 125: ...s is returned as 2 bytes 1 to 32 The maximum number of edges that can be detected is 32 When this limit is exceeded the ER response is returned When the number of detected edges is 0 number of edges 0...

Page 126: ...Edge count method in the specified edge measurement mode p 57 The boundary between incident light and interrupted beam sections is counted as an edge Note however that when the lower edge or upper ed...

Page 127: ...is returned Measured value 19999 to 59999 Judgment result P N Configuration of measured value data p 104 E R CR CR CR When processing ends successfully When processing fails Measured value max 6 digit...

Page 128: ...vided for this command Command format Response format Canceling a zero reset Cancels a zero reset No parameters are provided for this command Command format Response format Z E R O 0 CR O K E R CR CR...

Page 129: ...planation of parameters Acquiring the bank No Acquires the current bank No Command format Response format Explanation of parameters Bank No Specifies the bank No after the bank is switched 1 2 Bank No...

Page 130: ...tialize Controller DATAINIT command Returns all Controller setup data to their defaults No parameters are provided for this command Command format Response format D A T A I N I T CR O K E R CR CR When...

Page 131: ...dard Received Light Intensity Registration Errors 141 Default Values 142 Basic Knowledge for Operation 143 Reading Displays 143 List of Key Operations 143 Laser Safety 144 Label Replacement 144 Requir...

Page 132: ...ited with 0 V or 1 5 V max OFF Open leakage current 0 1 mA max ON Short circuited with power supply voltage or power supply voltage 1 5 V max OFF Open leakage current 0 1 mA max Laser deterioration al...

Page 133: ...en the distance between the emitter and receiver is 100 mm and the light is half cutoff at a distance of 50 mm from the receiver On the ZX GT2840__ the measurement object is measured at a distance of...

Page 134: ...dia 7 0 127 mm dia 15 core standard length 2 m Round vinyl insulated cable 5 mm dia 7 0 18 mm dia 4 core standard length 2 m Emitter 15 5 20 20 0 1 10 3 34 8 5 31 8 1 16 9 mm dia 54 1 31 17 8 5 6 13 3...

Page 135: ...een Main functions Number of registered setups 2 banks Measurement Mode Interrupted beam width measurement incident beam width measurement outer diameter measurement center position measurement IC lea...

Page 136: ...iring of the sync wires is not required when the Controller is run in the high speed mode Note however that the Controller becomes more susceptible to the influence of ambient light in this case Exter...

Page 137: ...n resistance 100 M at 500 VDC megger Ambient temperature Operating 0 to 50 C Storage 15 to 60 C with no icing or condensation Ambient humidity Operating and storage 35 to 85 with no condensation Vibra...

Page 138: ...2 V max Power supply voltage Supplied from Controller power consumption 60 mA max Dielectric strength 1 000 VAC 50 60 Hz for 1 min Insulation resistance 20 M at 500 VDC megger Ambient temperature Oper...

Page 139: ...Dimensions ZX GIF11 GIF41 13 2 15 46 336 13 36 8 4 2 3 64 3 4 2 31 5 30 Round vinyl insulated cable 5 2 mm dia 19 0 08 mm dia 10 core standard length 0 3 m Round vinyl insulated cable 5 4 mm dia 19 0...

Page 140: ...X XGC1R ZX XGC2R ZX XGC5R ZX XGC8R ZX XGC20R Cable length 1 m 2 m 5 m 8 m 20 m Applicable Sensor ZX GT series Applicable Controller ZX GT series L1 Note 1 Note 1 ZX XGC1A R 1M ZX XGC2A R 2M ZX XGC5A R...

Page 141: ...d Enabled UP key disabled Disabled Reset Input Enabled Enabled DOWN key disabled Disabled Laser OFF input emitter signal Enabled Enabled Enabled RUN mode T mode FUN mode Regular After a reset Analog o...

Page 142: ...ble cause and possible countermeasure Reference E CHL There are two Sensors but only one Controller connected If two or more Controllers are connected to each other turn OFF the power supply and check...

Page 143: ...does not solve the problem p 39 Error message Probable cause and possible countermeasure Reference ERR1 Excessive ambient light error Prevent ambient light from entering the receiver for example by re...

Page 144: ...old OFF Judgment output timing timer OFF Special functions CLOSE Zero reset memory OFF Zero reset 00 000 Display reverse OFF ECO mode OFF Number of display digits 5 digits Output scaling Voltage Measu...

Page 145: ...ngs Switches the function display Selects the digit of numerical values Stops setting Selects the digit of numerical values Changes the sub display content RIGHT key UP key The function changes depend...

Page 146: ...ug Administration laser regulations and is classified as Class II specified by the U S FDA This product has already been registered with the CDRH Center for Devices and Radiological Health Labels in c...

Page 147: ...Other than the U S For countries other than Japan and U S explanatory labels must be replaced by English ones supplied with the product When exporting to Europe regulations differ as they must comply...

Page 148: ...dition of external interlock in laser installation Key control Not required Laser inoperative when key is removed Emission warning device Not required Give audible or visible warning when laser is swi...

Page 149: ...complete requirements 2 For the safety medical laser products IEC 60601 2 22 applies 3 AEL Accessible Emission Limit The maximum accessible emission level permitted within a particular class For your...

Page 150: ...onnector N A N A N A N A R R Key control N A N A N A N A R R Emission indicator N A N A R R R see note 10 R see note 10 Beam attenuator N A N A R R R R Reset N A N A N A N A N A R see note 13 Performa...

Page 151: ...ngs opened during operation or maintenance if human access thus gained is not always necessary when housing is open Note 4 Interlock requirements vary according to Class of internal radiation Note 5 W...

Page 152: ...on Required Remote interlock Not required Connect to room or door circuits Key control Not required Remove key when not in use Beam attenuator Not required When in use prevents inadvertent exposure Em...

Page 153: ...g Optics 4 3 5 2 MPE MPE MPE MPE MPE MPE Totally Open Beam Path 4 3 6 1 X NHZ X NHZ Limited Open Beam Path 4 3 6 2 X NHZ X NHZ Enclosed Beam Path 4 3 6 3 None is required if 4 3 1 and 4 3 2 fulfilled...

Page 154: ...ures 4 4 1 X Output Emission Limitations 4 4 2 LSO Determination Education and Training 4 4 3 X X Authorized Personnel 4 4 4 X X Alignment Procedures 4 4 5 X X X X Protective Equipment 4 4 6 X Spectat...

Page 155: ...ions of 1 000 seconds or less and are not intended for viewing Class 2 lasers are divided into two subclasses 2 and 2a A Class 2 laser emits in the visible portion of the spectrum 0 4 to 0 7 m and eye...

Page 156: ...1 For details of detailed compliance levels we have issued the Compliance with Declaration of Conformity EN45014 Please contact your OMRON sales representative CE marking Applicable directive Safety...

Page 157: ...Compliance with EC Directives ZX GT User s Manual 5 APPENDICES 155 MEMO...

Page 158: ...cycle Number of samples to average Hysteresis Hold Timer 2 sensor operation 2 Initialization Special Version display Standard mode High speed mode Interrupted beam width measurement mode Incident bea...

Page 159: ...o each other this is displayed on the Controller whose channel No is not CH1 This symbol requests you to move to another menu using the LEFT key or RIGHT key after pressing the ENT Key to confirm the...

Page 160: ...Display during zero reset Zero reset memory Returns to version display When IFU is selected Data length Baud rate Parity Stop bit Binary output cycle Header footer selection Returns to version displa...

Page 161: ...e threshold switch setting 2 In the IC lead pitch and IC lead width judgment modes 0V is displayed at all times 3 In the IC lead pitch and IC lead width judgment modes 4mA is displayed at all times 4...

Page 162: ...Quick Reference for Displays ZX GT User s Manual 160 MEMO...

Page 163: ...mmunications Commands 102 Configuration of Measured Value Data 104 Connecting Devices 28 Connecting External Devices 101 Control keys 23 Controller Assignments and Functions of I O Signal Wires 91 Con...

Page 164: ...output indicator 23 Judgment output timing 65 JUDPARA command 114 K Key Functions 143 Key Lock 84 L Laser indicators 21 M Main display indicator 23 MEASMODE command 116 MEASURE command 124 Measurement...

Page 165: ...ion Change Commands 105 Setting hold conditions 73 Setting the Bank Switching Source 85 Specified Edge Measurement Mode 56 Standard mode NORM 61 Sub display indicator 23 System Configuration 20 T T Mo...

Page 166: ...sion History A manual revision code appears as a suffix to the catalog number at the bottom of the front and back covers of this manual Revision code Revision date Revised content 01 June 2007 Origina...

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