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R e p a i r M a n u a l
Corporate Division
Off-Road Driveline Technology
and Axle Systems
5871 146 002
0/3
Structure of Service Manual
The structure of this manual reflects the sequence of the work steps for completely disassembling the
dismantled unit.
Special tools required for carrying out the repair work are listed in the current text and in chapters "W“ (List
of Special Tools) and "WB" (Illustrated Tables).
Important information on industrial safety
As a basic principle, the workshop carrying out the repair or maintenance of ZF units shall be fully
responsible for industrial safety.
The observance of all valid safety regulations and legal requirements is a prerequisite for avoiding
any damage to persons and products during maintenance and repair work.
Repair workshops must familiarize themselves with these regulations prior to starting any work.
A suitably trained and skilled staff is required for a proper repair of these ZF products.
The repair workshop shall be responsible for the training.
The following safety references are used in this manual:
CAUTION
This symbol serves as a
reference
to special working procedures,
methods, information, use of auxiliaries etc... indicated in this
repair manual.
DANGER
This symbol identifies situations in which lacking care may lead
to
personal injury or damage to the product
.
NOTE:
Thoroughly study this manual before starting any tests or repair work.
NOTE:
Figures, drawings and parts in this manual do not always represent the original; they show
the working procedure.
Since the figures, drawings and parts are not shown to scale, do not draw any conclusions
on size and weight (not even within one and the same illustration.)
Carry out work according to the legend.
NOTE:
After repair work and tests, the expert staff must verify that the product is perfectly
functioning again.
Summary of Contents for 65E Turbo Motor Grader
Page 2: ...This page intentionally left blank ...
Page 7: ...Service Manual Section 1 Electronic Display Service 2 00_2013 03 ...
Page 33: ...Service Manual Section 2 Engine Service 2 00_2013 03 ...
Page 34: ......
Page 75: ...Service Manual Section 3 Operator s Platform and Controls Service 2 00_2013 03 ...
Page 76: ......
Page 121: ...Service Manual Section 4 Transmission Service 2 00_2013 03 ...
Page 122: ......
Page 149: ...ERGOPOWER Geschäftsbereich Arbeitsmaschinen Antriebe und Achssysteme 2 1 Edition ...
Page 171: ......
Page 202: ...Order No 5871 146 002 ZF ERGOPOWER 6 WG 115 ZF Passau GmbH Donaustr 25 71 D 94 034 Passau ...
Page 330: ...Service Manual Section 5 Front Axle Service 2 00_2013 03 ...
Page 331: ......
Page 382: ...Service Manual Section 6 Rear Axle and Tandem Service 2 00_2013 03 ...
Page 383: ......
Page 456: ...Service Manual Section 7 Electrical Service 2 00_2013 03 ...
Page 457: ......
Page 471: ...65E Turbo Motor Grader Service Manual Service 2 00_2013 03 7 4 Section 7 Electrical ...
Page 472: ...65E Turbo Motor Grader Service Manual 7 5 Service 2 00_2013 03 Section 7 Electrical ...
Page 473: ...65E Turbo Motor Grader Service Manual Service 2 00_2013 03 7 6 Section 7 Electrical ...
Page 474: ...65E Turbo Motor Grader Service Manual 7 7 Service 2 00_2013 03 Section 7 Electrical ...
Page 475: ...65E Turbo Motor Grader Service Manual Service 2 00_2013 03 7 8 Section 7 Electrical ...
Page 477: ...65E Turbo Motor Grader Service Manual Service 2 00_2013 03 7 10 Section 7 Electrical ...
Page 478: ...65E Turbo Motor Grader Service Manual 7 11 Service 2 00_2013 03 Section 7 Electrical ...
Page 479: ...65E Turbo Motor Grader Service Manual Service 2 00_2013 03 7 12 Section 7 Electrical ...
Page 480: ...65E Turbo Motor Grader Service Manual 7 13 Service 2 00_2013 03 Section 7 Electrical ...
Page 481: ...65E Turbo Motor Grader Service Manual Service 2 00_2013 03 7 14 Section 7 Electrical ...
Page 519: ...Service Manual Section 8 Hydraulics Service 2 00_2013 03 ...
Page 520: ......
Page 641: ...Service Manual Section 9 Moldboard and Implement Service 2 00_2013 03 ...
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Page 677: ...Service Manual Section 10 Diagnostic Fault Codes Service 2 00_2013 03 ...
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