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2.3 Insertion / Ejection Unit

REGIUS MODEL 190 Service Manual Ver.1.00 2004.11.01

2.3.3

Removal of Ejection Guide Assy

Remove the insertion / ejection unit front cover. (

"2.2.4

Removal of Insertion / Ejection Front Cover, p.31"

)

Remove 4

xing screws (2 on each side).

Unplug two relay connectors.

•

JJ46, JJ59

First, slide the ejection guide assy toward rear of the main
unit, lift it up, and remove from the main unit.

Carry out reassembly in the reverse order to that described
above.

Fixing Screws

Relay Connectors

Ejection Guide Assy

Summary of Contents for REGIUS 190

Page 1: ...REGIUS MODEL 190 DD 941 SERVICE MANUAL No 26 2 Nishishinjuku 1 chome Shinjuku ku Tokyo 163 0512 Japan DIRECT DIGITIZER CODE NO 0676 2nd EDITION DEC 2004...

Page 2: ...ocations of Sensors and Switches 15 1 4 Block Diagram 17 1 5 Description of Operation 19 1 5 1 Operation Flow 19 1 5 2 Normal Operation 20 1 5 3 Initializing Sequence 23 1 5 4 Erase Operation 23 1 6 R...

Page 3: ...iver Sensor 63 2 5 Subscan Unit 64 2 5 1 Controlling Parts of subscan Unit 64 2 5 2 Replacement of Cassette Magnetizing Plate 66 2 5 3 Steel Belt Decelerating Unit 68 2 5 4 Replacement of Peel Detect...

Page 4: ...ence 105 3 4 Verification of Reading Operation 108 3 5 Checking the Stand Alone Operation 116 3 6 Adjusting the Peel Detection Rollers 117 3 6 1 Peel detection mechanism 117 3 6 2 Adjustment of the St...

Page 5: ...correction data is excessive i e 300 steps or more from MAX to MIN 145 4 3 15 Case 14 S value variation 146 4 3 16 Case 15 Poor contrast raw data 146 4 3 17 Case 16 Density differs from the left to t...

Page 6: ...ue 175 A 1 7 Maintenance Window 176 A 1 8 Get Task Information Dialogue 182 A 1 9 Change data Dialogue 182 A 1 10 Firmware Update Parameters Dialogue 183 A 2 DIP Switch Setting 184 A 2 1 DIP Switches...

Page 7: ...VI REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01...

Page 8: ...installing the REGIUS 190 for a field service engineer Be sure to carefully read and understand this manual before installing the REGIUS 190 TRADEMARK Microsoft and Windows are trademarks of Microsoft...

Page 9: ...onsole just after exposure allows the doctor to check images on the spot 6 Sampling pitch can be selected from 43 75 m 87 5 m and 175 m depending on diagnostic purposes 7 Cassette size can be selected...

Page 10: ...ins 6 Stand by ON OFF The main power source will still be ON even when this is turned OFF 7 Dangerous voltage 8 Type B applied part 9 High temperature cautions The part indicated with this symbol beco...

Page 11: ...ury or dam age as explained below DANGER Indicates an acute hazard that will result in death or serious injury if not avoided WARNING Indicates a danger that may result in death or serious injury if n...

Page 12: ...UTION The basic cautions to be observed when installing or operating the REGIUS MODEL 190 are described in this chapter Be sure to read the descriptions in this chapter and drive the users home to the...

Page 13: ...Blank...

Page 14: ...g transportation 4 Do not install the equipment in a location where chemical reagents are stored or where chemical fumes may be present 5 Check the frequency voltage and allowable current or power con...

Page 15: ...etc Store the equipment in a stable location Do not store it on an inclined surface and avoid vibrational shock including during transportation Do not store the equipment in a location where chemical...

Page 16: ...ing servicing never peel or soil the labels on the REGIUS MODEL 190 CAUTION If the label gets soiled or falls off and the caution is no Longer legible replace it with a new one Warning Labels Warning...

Page 17: ...anual Ver 1 00 2004 11 01 Warning for Foreign Object Warning for Laser Do not place anything on the inner shelf Warning for Laser External Be careful of static electricity it may damage the electronic...

Page 18: ...Warning Labels Exterior Transport Unit Cassette Magne tizing Plate Warning for LCD fall Warning for Ejection Slot Warning for Laser Exterior Warning for Magnetizing Plate Warning for High Temperature...

Page 19: ...GIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 Front Door inner shelf Steel Belt Optical Unit Do not place anything on the inner shelft Warning for Electrostatic Warning for Steel Belt Warning for...

Page 20: ...Use Power supply breakers should be switched off following prescribed proce dures When disconnecting be sure to hold cables properly All accessories and cables should be cleaned and set in order at th...

Page 21: ...onsulted immediately If the coating comes into contact with the skin the affected area should be immediately rinsed with clean water Even if the coating has not been ingested care must be taken to ens...

Page 22: ...ning properly and check for bending or other damage Do not insert damaged cassettes into the REGIUS MODEL 190 Make sure that there is no paper clipped into the memo clip on the back plate Make sure th...

Page 23: ...L 190 incorporates high voltage parts which pose the risk of electrocution if touched WARNING To minimize risk only properly trained service personnel are allowed to remove covers or handle internal c...

Page 24: ...lines Cautions Relating to Lithium Batteries The SCB2 System Control Board in the REGIUS MODEL 190 incorpo rates a lithium battery Unless given specific instructions the lithium battery should not be...

Page 25: ...osal this product must be handled in accordance with the appropriate waste disposal regulations Disposal of the product must be carried out in accordance with local ordinances and regulations Part tha...

Page 26: ...ife Expectancy The above figure is valid on condition that the part is used in accordance with prescribed cautions relating to usage and is properly maintained and inspected The above figure should be...

Page 27: ...xx REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01...

Page 28: ...Chap 1 Overview...

Page 29: ...Blank Page...

Page 30: ...4892 14 x 14 352 0 x 352 0 2010 x 2010 4020 x 4020 11 x 14 275 0 x 352 0 1570 x 2010 3140 x 4020 10 x 12 250 5 x 301 5 1430 x 1722 2860 x 3444 8 x 10 199 5 x 250 5 1140 x 1430 2280 x 2860 24 x 30cm ma...

Page 31: ...i e Super High Precision Mode 43 75 m High Precision mode 87 5 and Normal mode 175 Max Reading Size mm 352 0 x 428 5 14 x 17 cassette Max Number of Pixels 7080 x 9480 QR Value 3 types i e Low Sensiti...

Page 32: ...gon Faces 7 inscribed circle diameter 82 Rotation Speed of Polygon 2 types 1 137rpm 1 648rpm Laser Wavelength 660nm On Plate Laser Inten sity 35mW or higher Imaging beam diameter100 100 or less for bo...

Page 33: ...ire elimination digital filtering Calculation for gain and offset correction Calculation for correction of irregularity in the main scanning direction shading correction and polygon correction Calcula...

Page 34: ...10 60Hz AC200 220 230 240V 10 50Hz Environment Temperature Humidity At operation 15 30 C 35 80 RH no condensation At storage 10 40 C 10 95 RH no condensation Noise 60dB or less Regular Spare Parts Era...

Page 35: ...me of Parts 1 2 1 External View of REGIUS 190 Front Right LCD Panel operation SW erase SW operation Lamp Gr erase Lamp Or READY Lamp Insertion Ejection Front Cover Exit Guide Front Cover Cassette Disc...

Page 36: ...9 1 2 Name of Parts REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01 Rear Left Ethernet Port AC Inlet Rear Cover Circuit Breaker Left Cover...

Page 37: ...d converts the light through condenser tube into the electrical signal Insertion Ejec tion Slot Draws a cassette into the device which the operator inserts Ejects the cassette after reading onto the c...

Page 38: ...1 2 3 Name of Cassette Parts X X X X X X X X X X X x x x x x Size Indication Label Steel Plate Claw Open Close Lock Bar Code Label Memo Clip Back Plate CE Marking X X X X X X X X X X X x x x x x Front...

Page 39: ...delivered has following information 1 2 1 2 1 2 3 1 2 3 4 5 6 7 Cassette Size 2 digits 00 14 x17 01 14 x14 02 11 x14 03 10 x12 04 8 x10 05 24x30cm 06 18x24cm 07 24x30cm Mammography 08 18x24cm Mammogra...

Page 40: ...t Name 1 SUP1 DC5V 24V power supply 8 ADB2 A D board 2 PSB 15V power supply 9 MCB2 Mechanical control board 3 Power Transformer PT1 10 LCD Panel 4 SUP3 Halogen power supply 11 GYB Green Yellow LED boa...

Page 41: ...8 MCB2 Cooling Fan FM4 2 DC Power Supply Cooling Fan FM2 9 Justification Motor PM2 3 Halogen Cooling Fan FM3 10 Transportation Motor PM3 4 Main Unit Exhaustion Fan FM1 11 Lock Release Motor M4 5 Speak...

Page 42: ...r Open Sensor S19 18 Lock Release Sensor S1 6 Bar Code Reader 19 Thermostat TM1 7 eject SW SW5 20 Sync Sensor S12 8 Insertion Slot Sensor Emission LLB1 LLB2 21 Absorption Magnetizing Detect Sensor S15...

Page 43: ...16 1 3 Layout of Controlling Components REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01...

Page 44: ...ptor 1 LPB1 Insertion Slot Sensor Emission 2 LLB2 Insertion Slot Sensor Receptor 2 LPB2 Insertion Shutter Open Sensor S18 Insertion Shutter Close Sensor S19 Eject Shutter Close S20 Cassette Back Plate...

Page 45: ...Blank Page...

Page 46: ...ation Power OFF READY Status Error Status ERASE MODE 1 Count Down ERASE MODE 2 Count Down Initializing Process Power OFF Process Image Reading Image Erasure Image Erasure High Speed Mode Image Erasure...

Page 47: ...nds after the insertion slot sensors turn off the shutter closes When the cassette has been fully drawn into the transport section the width justification motor drives the width justifi cation mechani...

Page 48: ...fter the V SYNC sensor turns on the laser also turns on and image reading operations start 8 When the image reading has been completed the absorp tion plate moves down and simultaneously the erasing l...

Page 49: ...t of back plate detachment or the like the cas sette passes the ejection shutter without a front plate the back plate sensor does not turn on and an error is gener ated If a subsequent cassette is ins...

Page 50: ...s the normal opera tion Erasing will be completed in step 7 of 1 5 2 Normal Operation 1 Insertion Slot Shutter Initialization of the insertion slot shutter is implemented 2 Justification Assy Justific...

Page 51: ...d screwdriver Torque driver Peel detection roller tester Front door interlock release key Maintenance PC Unit checker RS 232C cable Dummy SCB2 Software Maintenance tool software Laser goggle Earth str...

Page 52: ...Chap 2 Disassembly and Reassembly...

Page 53: ...Blank Page...

Page 54: ...nfirm that they have not become trapped between or caught on components Sensors are still electified even after the interlock has been disengated Be careful not to short cir cuit the sensors Except fo...

Page 55: ...190 Service Manual Ver 1 00 2004 11 01 2 2 Removing the External Covers 2 2 1 Removal of the Rear Cover 1 Unscrew and remove the four fixing screws 4pcs 2 Grip the handle and lift up the rear cover t...

Page 56: ...Important Sems screws M4 x 12mm are used to retain the right and left covers Be cau tious not to loose them nor to use them for other purpose 1 Unscrew and remove the four fixing screws 2 Slide the c...

Page 57: ...r 3 Lift the front top cover 2 3mm Then tilt the front top cover towards the front until a gap of approximately 100 mm opens up between that cover and the front cover 4 Uncouple the connector from the...

Page 58: ...Important Sems screws M4 x 12mm are used to retain the insertion ejection front cover Be cautious not to loose them nor to use them for other purpose 1 Open the front cover 2 Remove two fixing screws...

Page 59: ...terminal from the front top cover 3 Remove two fixing screws b and remove the display assy 4 Remove two fixing screws a and remove the mount plate 5 Unplug a relay connector JJ15 6 Remove 4 fixing scr...

Page 60: ...2 Remove the cassette stacker Refer to 2 3 4 Replacement of Bar Code Reader p 40 3 Remove the stay Refer to 2 3 4 Replacement of Bar Code Reader p 40 4 Remove the fixing screws one for each sensor 5...

Page 61: ...Cover p 31 2 Remove the insertion guide Refer to 2 3 5 Replacement of Insertion Nip Rollers p 41 3 Remove tow fixing screws from the sensor 4 Pull out the fasten terminal COM terminal Black NC termina...

Page 62: ...Removal of Insertion Ejection Front Cover p 31 2 Remove the sensor bracket 3 Remove the sensor from the sensor bracket 4 Unplug a connector JP53 2 Insertion Shutter Open Sensor S19 Detects the inser...

Page 63: ...ject sensor wiring Refer to 2 3 8 Replacement of Ejection Motor M3 p 45 3 Remove the eject sensor bracket Refer to 2 3 8 Replacement of Ejection Motor M3 p 45 4 Remove the sensor from the eject sensor...

Page 64: ...f the Left Right Covers p 29 3 Remove the front top cover 2 2 3 Removal of the Front Top Cover p 30 4 Loosen 6 fixing screws Then detach board cover 5 Loosen the 5 fixing screws and then remove the li...

Page 65: ...g the position of the Transport Unit at the time it may require to tilt the Transport Unit using a handle so that the hand can reach the part 10 Hold the insertion ejection unit as shown in the right...

Page 66: ...2 4 Removal of Insertion Ejection Front Cover p 31 2 Remove 4 fixing screws 2 on each side 3 Unplug two relay connectors JJ46 JJ59 4 First slide the ejection guide assy toward rear of the main unit li...

Page 67: ...Assy p 39 2 Remove three fixing screws and remove the cassette stacker 3 Remove 4 fixing screws a and remove the stay 4 Remove two fixing screws b and remove the bar code reader from the stay 5 Remov...

Page 68: ...ve the front top cover 2 2 3 Removal of the Front Top Cover p 30 4 Remove the insertion ejection unit 2 3 2 Removal of the Insertion Ejection Unit p 37 5 Remove the insertion ejection unit front cover...

Page 69: ...emove an E ring and remove shaft bearing B x 1 from the right of the roller shaft 10 Remove the insertion roller front 11 Remove E rings one on each side from the both shaft ends and remove the insert...

Page 70: ...oval of Insertion Ejection Front Cover p 31 2 Remove three fixing screws and remove the insertion motor M1 3 Detach the wire bundle from the wire clamp and unplug a connector JJ47 4 Remove an E ring a...

Page 71: ...2 2 4 Removal of Insertion Ejection Front Cover p 31 3 Remove an E ring and then an idler gear At the same time a parallel pin will also become free Be cautious not to loose this pin 4 Remove the wir...

Page 72: ...1 3 Remove two fixing screws and remove the guide plate for the ejection sensor wiring The fixing screws used here are M3 x 6 2pcs 4 Remove two fixing screws and remove the ejection sensor bracket 5 R...

Page 73: ...the right and left frame and remove the ejection shutter assy from the insertion ejec tion unit 10 Remove 4 fixing screws and remove the tray assy 11 Remove two fixing screws and remove the tray assy...

Page 74: ...reassembly in the reverse order to that described above Remarks for Installation Assembling the ejection shutter step9 Confirm that the arm for shutter spring is properly set in the damper gear assy L...

Page 75: ...the eject sensor bracket is held up Confirm that the sensor pin stays close to the center of the ejection sensor when the ejection shutter closes Ejection sensor wiring guide plate step3 Confirm that...

Page 76: ...ion Access to the Part 1 Feed Escape Sensor S11 Detects the evacu ation position of the base 1 Remove the right cover Refer to 2 2 2 Removal of the Left Right Covers p 29 2 Remove two fixing screws an...

Page 77: ...e frame comes in contact 2 Feed HP Sensor S10 Detects the HP of the base 1 Remove the right cover Refer to Removal of the Left Right Covers p 29 2 Remove two fixing screws and remove the transport sen...

Page 78: ...ification mechanism to the center by hand 3 Remove a fixing screw and remove the justification sensor mount plate 4 Remove the sensor from the justification sensor mount plate 5 Unplug a connector JP2...

Page 79: ...e front cover and tilt the Transport Unit using handle 2 Remove a fixing screw and remove the sensor 3 Unplug a connector JP31 2 Elevator Motor PM1 Drives the receiver via belt and elevate the receive...

Page 80: ...elease shaft 1 Remove the receiver assy Refer to 2 4 2 Removal of the Cassette Receive Unit p 54 2 Unplug a connector JP20 3 Remove the sensor from the release sensor bracket 3 Lock Release Motor M4 A...

Page 81: ...screws painted in white must not be removed and if this precaution is not observed it may become impossible for cassettes to be correctly passed from the Transport Unit to the subscan ning section 4...

Page 82: ...to tilt the Transport Unit 5 Remove two fixing screws a and detach the cover for jus tification motor 6 Uncouple the connector from the justification motor JP29 7 Remove two fixing screws and remove t...

Page 83: ...s and remove the pulley cover for justification mechanism 2 The width justification motor is to be secured in such a way that a 2 mm deflection in the center of the belt will be caused by a load of be...

Page 84: ...ght position the trans portation rack gear is being pressed down by the weight of the Transport Unit rendering it difficult to remove the unit 4 Remove three fixing screws a and remove the rack gear h...

Page 85: ...e right sector plate with two fixing screws 14 Install the rack gear holder pad on the right sector plate with three fixing screws Lubrication after installation Lubricate the pinion gear on the trans...

Page 86: ...notch in the elevator motor s cover 5 Remove the elevator motor s cover 6 Remove the two fixing screws b which are securing the elevator motor 7 Unplug the connector from the elevator motor JP28 8 Rem...

Page 87: ...e the two fixing screws and detach the transport motor cover 3 Unplug the connector from the transport motor JJ2830 4 Remove the two fixing screws and remove the transport motor The coupling green may...

Page 88: ...and remove the receiver motor bracket 3 Cut the wire bundle of the receiver motor bracket 4 Unplug the connector JJ19 5 Remove the three fixing screws and remove the unlock motor M4 from the receiver...

Page 89: ...oint and cause a trouble in operation Before fixing the screw for the receiver motor bracket confirm that the top edge of the guide shaft is correctly fitted into the hole of the receiver motor bracke...

Page 90: ...screws and remove the receiver sensor bracket 4 Unplug the connector from the receiver JP21 5 Remove the receiver sensor S2 from the receiver sensor bracket 6 Carry out reassembly in the reverse order...

Page 91: ...ing Parts of subscan Unit 1 2 3 4 Magnetic Plate Steel Belt Part Name Function Access to the Part 1 V sync Sensor S12 Detects the read start position of sub scan ning direction 1 Remove the sensor ass...

Page 92: ...ing plate 1 Remove the sensor assy Refer to 2 5 5 Removal of the Sensor Assembly p 71 2 Unplug the connector JP45 3 Remove a fixing screw and remove the sensor 4 Subscan Motor PM4 Moves the cassette m...

Page 93: ...anually raise the balance weight up to the top level 3 Remove the two fixing screws and remove the anti fall pro tection metal yellow 4 While holding the bottom of balance weight secure the anti fall...

Page 94: ...o positioning pins which are located between the fixing screws are properly sit in the hole tighten the fixing screws Attach the anti fall protection metal to its original position from which it was d...

Page 95: ...top cover 4 Remove the cassette magnetizing plate 2 5 2 Replacement of Cassette Magnetizing Plate p 66 5 Place a paper on the top cover This will help to avoid causing scratches on the steel belt when...

Page 96: ...12 Carry out reassembly in the reverse order to that described above Important When securing the steel belt to the bal ance weight check that the steel belt is not pinched between the bearing and wash...

Page 97: ...2 Remove a fixing screw a detach the peel detect sensor L mount plate or peel detect sensor R mount plate 3 Remove a fixing screw b which is securing the peel detect sensor and detach the peel detect...

Page 98: ...anually raise the balance weight to the top 3 Uncouple the relay connector and push it out to the front through the hole in the main unit JP65 4 Lower the balance weight to the bottom by hand 5 Move t...

Page 99: ...igure slide the assy up If the slide roller is in upright position it interferes with the activator receptor plate and cannot be slid in When sliding the sensor assy up align the assy to the left end...

Page 100: ...2 Removal of the Left Right Covers p 29 3 Unplug the connector from the subscanning motor JP35 4 Loosen the set screw on the coupling Loosening the set screw releases the link between the subscan moto...

Page 101: ...removed ensure that the hole which it was covering remains oriented upward 3 Attach the subscanning motor to the main body using four fixing screws 4 Use a hexagonal screwdriver or the equivalent to e...

Page 102: ...fixing screws to remove the board cover 3 Unplug two connectors from the analog digital board ADB2 J1 J3 4 Remove four fixing screws and remove the photomultiplier from the optical unit Important Whe...

Page 103: ...ultiplier 2 6 1 Replacement of Photomultiplier PMT p 75 6 Unplug a relay connector JJ37 7 Remove 5 fixing screws The fixing screw on the upper right also fixes the earth cable of the optical unit to t...

Page 104: ...004 11 01 Check and adjustment after installation Always carry out the calibration below following the Installation Service Manual for REGIUS Console Confirmation of Shading Correction Sensitivity Cal...

Page 105: ...do not touch the erase lamp immediately after it is extinguished 1 Remove the right cover See page p 29 2 Unplug two connectors JJ12 JJ13 3 If the dust proof blade is not drawn out the erase lamp uni...

Page 106: ...Cover p 30 4 Remove the insertion ejection unit 2 3 2 Removal of the Insertion Ejection Unit p 37 5 Remove the photomultiplier 2 6 1 Replacement of Photomultiplier PMT p 75 6 Remove the optical unit 2...

Page 107: ...rews and detach the board cover 3 Turn OFF set to the right the HVSW SW3 high voltage SW of the ADB2 A D board 4 Connect the oscilloscope to TP10 HSYNC located at the upper left and to TP7 AGND locate...

Page 108: ...5 fixing screws and remove the MCB2 box cover 3 Put note of the setting of rotary SW SW4 and DIP SW SW3 This setting has been adjusted in 3 7 Adjusting the Pressing Amount p 122 and varies from one ma...

Page 109: ...out reassembly in the reverse order to that described above Remarks for Installation Set the rotary SW SW4 and DIP SW SW3 on the new board according to the note taken in step 3 Check that the DIP SW S...

Page 110: ...onsole in advance All related settings necessary when the CF card is replaced refer to 5 3Replacement Procedures of CF Card p 187 CF card is installed in the card slot on the SCB2 1 Detach the left co...

Page 111: ...the backed up data from the REGIUS Console onto the CF card by following the Installation Service Manual for REGIUS Con sole 1 Detach the left cover 2 2 2 Removal of the Left Right Covers p 29 2 Loos...

Page 112: ...was changed in setting at the time of installa tion because of different host name IP address subnet set ting In this case set the network first referring to A 3 Replacement Procedures of CF Card p 1...

Page 113: ...t the SCB2 5 Unplug 8 connectors from ADB2 CN2 CN3 CN4 CN5 CN7 CN8 J1 J3 6 Remove 5 fixing screws and pull out ADB2 7 Carry out reassembly in the reverse order to that described above Remarks for inst...

Page 114: ...rs from PSB 15V supply JP6 JP7 3 Remove a fixing screw and pull out the PSB from board s support legs 3pcs 4 Carry out reassembly in the reverse order to that described above Remarks for installation...

Page 115: ...an excessive force 4 Unplug a relay connector of the DC supply cooling fan JJ60 5 Unplug two connectors from SUP1 DC5V 24V supply JP2 JP3 6 Remove 4 fixing screws and pull out SUP1 7 Carry out reassem...

Page 116: ...3 Unplug three connectors from the SUP 3 halogen power supply JP8 JP9 JP11 4 Remove 4 fixing screws and remove the SUP 3 halogen power supply 5 Carry out reassembly in the reverse order to that descr...

Page 117: ...CN1 CN2 CN3 CN4 JP1 3 Remove 4 fixing screws and pull out the TAP 4 Carry out reassembly in the reverse order to that described above Remarks for installation When connecting JP1 to the new board sel...

Page 118: ...Chap 3 Maintenance Adjustment...

Page 119: ......

Page 120: ...Task Weekly Monthly Every 6 mo Cleaning of the cassette stacker Cleaning of the REGIUS Plate Cleaning of the outer covers Cleaning of the exhaust slot Frequency Maintenance Task Every 6 mo Every 12 m...

Page 121: ...b scanning 1 Remove the rear cover 2 2 1 Removal of the Rear Cover p 28 2 Lubricate via grease nipple A on the balance weight Trigger the grease gun twice 3 Move the balance weight up and down until t...

Page 122: ...t a grease is applied to the worm wheel 1 Open the front cover 2 Apply the grease directly to the worm wheel Important Never apply a grease to the antislip rub ber on the surface of the justification...

Page 123: ...the transport unit 3 Remove the cassette receive unit refer to p 54 4 Apply a small amount of grease to the inner side of the angle groove of the up down bracket within which the release shaft holder...

Page 124: ...connector that is located on the back of the fan bracket 3 Unplug one relay connector of the DC power supply cooling fan JJ60 4 Remove 2 fixing screws retaining the power supply cooling fan and remov...

Page 125: ...etizing Plate Gently clean the surface of the cassette magnetizing plate magnetizing surface with an alcohol every 6 months At the same time check that there is no scratches on the surface of the plat...

Page 126: ...hat the all dips of DIP SW SW2 are set to OFF left 3 2 1 Installing the dummy SBC2 program Preparation of maintenance PC Prepare a PC which satisfies the following specifications OS Windows2000 or lat...

Page 127: ...left side cover 2 2 2 Removal of the Left Right Covers p 29 3 Loosen 5 fixing screws and remove the cover of the mechanical control box 4 Move the SW2 1 dip switch on the top of the MCB2 to the ON rig...

Page 128: ...ind the home position mark If the gear cove is located before the home position mark move the transport unit using the handle 3 Insert the interlock release key into the interlock switch Important Mak...

Page 129: ...SBC2 program on the desk top dummy SBC2 program starts up and Main window and Information window will be shown COM1 OPEN will be shown on the Main window Starting will be shown on the Information wind...

Page 130: ...Starting is on the Information window is shown in black 4 Restart the REGIUS 190 Though READY is shown on the LCD panel of the REGIUS 190 Starting on the Information window does not change to screene...

Page 131: ...to the HP before starting the erasing operation erase mode Move to the HP before inserting the cassette Transport Unit Motor Move the receiver to the transport standby position before starting the ini...

Page 132: ...2 Set Up of dummy SBC2 program p 99 2 Check the initializing sequence of the insertion slot shutter 1 Click DC motors tab 2 Click Initialize of Insertion slot Shutter 3 Check that Insertion Slot Init...

Page 133: ...ce of Cassette receive Unit 1 Click Initialize of Cassette receive Unit 2 Check that Cassette receive Unit Initialize OK is shown on Information 7 Move the Cassette receive Unit to the transport stand...

Page 134: ...of Transport Unit 2 Check that Transport Unit Initialize OK is shown on Information 10 Move the Cassette receive Unit to the HP 1 Click Move to HP of Cassette receive Unit 2 Check that Cassette recei...

Page 135: ...sette type on the window depending on the cassette size which will be tested The position of the Cassette receive Unit will be auto matically adjusted according to the selection of the cas sette type...

Page 136: ...nfor mation window and the value read in is shown 6 The cassette is then drawn into the device and sand wiched by justification mechanism from right and left 1 Click DC motors tab 2 Click Open of Inse...

Page 137: ...it Detect of Sensor is switched to ON 9 Click Stepping motors tab 10 Click Transport pos of Cassette receive Unit 11 Check that Cassette receive Unit at Transport Position OK is shown on Information w...

Page 138: ...on Information window 8 Releases the cassette open close lock and separates the front plate from the back plate 1 Click DC motors tab 2 Click Lock of Lock release motor 3 Check that Lock OK is shown o...

Page 139: ...ates Image reading by the optical unit will not be imple mented 3 Check that V SYNC of Sensor switches from OFF to ON 4 Check that Subscan Subscanning OK is shown on Information window 10 Erasing oper...

Page 140: ...tte is mammo type click 3mm up of Sub scanning 3 Check that Transport Unit Magnetizing Position OK is shown on Information window 4 Click DC motors tab 5 Click Lock of Lock release motor 6 Check that...

Page 141: ...eck that Cassette receive Unit Standby Position OK is shown on Information window 5 Check that the leading edge of the cassette is located at the ejection slot 13 Ejects the cassette and returns the t...

Page 142: ...Check that Transport Unit Insertion Position OK is shown on Information window 8 Click Move to HP of Cassette receive Unit 9 Check that Cassette receive Unit to HP OK is shown on Information window Im...

Page 143: ...P SW other than SW2 5 on the MCB2 for the rest of DIP SW refer to 5 2 DIP Switch Setting p 184 Important To terminate the dummy SBC2 program confirm that the all dips of DIP SW SW2 are set to OFF left...

Page 144: ...e plate surface However in situa tions such as where abnormal adherence of double sided adhesive tape leads to peeling of the plate from the back plate any attempted subscanning operation could result...

Page 145: ...ng as it starts rotation 3 Peel Detect Cam L Move the position of this sheet plate to adjust the reference position of the peel detect roller 1 4 Peel Detect Sensor L When the sensor plunger of the pe...

Page 146: ...through it should not contact the peel detect roller When the thinner part plate thickness 11 4mm passes through though it is allowed to contact the peel detect roller but the peel detect sensor shou...

Page 147: ...7 Loosen two fixing screws a It is possible to start at either the left or right side 8 Slowly lower the balance weight until the peel detection roller comes into contact with thinner part of the peel...

Page 148: ...nger the Back Plate Warp display on the Mainte nance Tool window will change from OFF to ON 5 Tighten the lock nut at the point where the Back Plate Warp display changes from OFF to ON Important Note...

Page 149: ...t cover 3 Start the dummy SBC2 program and open the mainte nance window 3 2 Set Up of dummy SBC2 program p 99 4 Click Stepping motors tab 5 Click Move to HP of Justification Justification to HP OK on...

Page 150: ...y the rating Adjust the correction amount mm by turning the rotary switch SW4 on the MCB2 Important When the MCB2 is changed 2 7 1 Replacement of MCB2 Mechanical Con trol Board p 81 set the correction...

Page 151: ...ssette on the justification mechanism and measure the gap between the justification control guide R1 and justification control guide R2 Criterion 1 3mm If the drive pulley is loose tighten the drive p...

Page 152: ...guide bossed part beneath the slit 3 Tighten two fixing screws right and left to secure the mag net catch receiver plate 4 Pull up the insertion guide 5 Loosen 2 fixing screws which are securing the i...

Page 153: ...126 3 9 Adjusting the Position of Insertion Guide Switch SW4 REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 01...

Page 154: ...Chap 4 Troubleshooting...

Page 155: ......

Page 156: ...EGIUS Console is not operating Startup the JM or the JM s integrated REGIUS Console 4 Network between the REGIUS Console and REGIUS 190 is faulty Send a ping from the REGIUS Console to the REGIUS 190...

Page 157: ...detection and cassette insertion If operation is attempted with only the JM started last a registration error will occur 5 Two REGIUS Consoles exist with the same IP The REGIUS Console with the modif...

Page 158: ...e required for REGIUS Console and JM If after disconnection a non operating JM is restarted to return to the reading condition The reading of registered images will be possible however it will not be...

Page 159: ...ed during reading by the REGIUS The image in reading process will be transferred to the REGIUS Console The REGIUS 190 will be automatically shut down after completing the image transfer Restart the RE...

Page 160: ...B connector CN2 while the operation button is pressed down refer to fig A in the right If AC100V is not output the TAP PCB is faulty Important AC100V will not be output while the opera tion button is...

Page 161: ...irm whether the CF card is properly inserted 4 Confirm whether operation is possible when the CF card is replaced If this is possible replace the original CF card and return it to the plant 5 Confirm...

Page 162: ...tion When attempting to remove the back plate from the cassette magnetizing plate always couple the back plate with the front plate first then remove the cassette from the mag netizing plate Removing...

Page 163: ...he front plate is separated and sent to the evacuation position In this operation if the unti slip rubber which sandwiches and hold the front plate from both side is fell off or dis abled in some way...

Page 164: ...the material If the dropped material fell further in depth and unable to pick up simply by pulling up the insertion guide follow the procedures below to remove the dropped material 1 Shut down the REG...

Page 165: ...o the manufacturer i e quality assurance After replacement of the optical unit carry out PLL adjustment side start point adjustment uniformity calibra tion and sensitivity calibration 4 3 2 Case 1 Ent...

Page 166: ...y dosage using a quantimeter 3 S value i e gain setting of the REGIUS Console is too low for FIX processing and non processed images Correct the S value setting to a suitable level 4 Failure in sensit...

Page 167: ...der very specific conditions and it can be resolved by moving the shield ing material as far as possible from the subject or by restricting the exposure field If this continues to occur repeatedly ple...

Page 168: ...roblem it is possible that the optical unit s internal laser beam is being disturbed and the optical unit should be replaced 2 6 2 Replacement of Optical Unit p 76 2 Irregular horizontal lines over th...

Page 169: ...that the location of dust adherence can be estimated from the position of the vertical lines in the image The service tool s left side corresponds to the right side of the con densing mirror 2 Sharp b...

Page 170: ...e visible over the entire image 2 There is a possibility that the laser is disturbed and the optical unit should be replaced 2 6 2 Replacement of Optical Unit p 76 4 Faint black lines 1 Lines disappea...

Page 171: ...t of ADB2 A D board p 86 2 7 3 Replacement of SCB2 System Control Board p 84 Phenomena Cause Remedy 1 If this occurs with a 7 line interval Incorrect rotation of the polygon Replace the optical unit a...

Page 172: ...tion start point and modify if neces sary Phenomena Cause Remedy 1 The image data for creation of irregularity correction is bad Recreate the irregularity correction using a plate with no sur face dam...

Page 173: ...confirming that exposure condi tions i e tube grid X ray quality tube voltage distance expo sure field are identical carry out sensitivity calibration once again 3 Varies when compared to the S Value...

Page 174: ...measuring the val ues for mAs and mR is not linear check the linearity for each of 1mAs 10mAs 100mAs against mR Request the X ray tube manufacturer for remedies Remedy 1 Check the bulb dose i e measur...

Page 175: ...n is to be carried out with correction Remedy 1 Check whether the correction image s exposure conditions and input values are correct Phenomena Cause Remedy 1 A high overall contrast is set for the pr...

Page 176: ...long Organs move over extended periods Check the equipment s exposure time and the display S value An S value of less than 50 is exceptionally low Confirm whether the photo timer is operating correctl...

Page 177: ...capable 3 Press operation button and shut down the REGIUS 190 4 Turn OFF the circuit breaker located on the side of the main unit 5 Restart the REGIUS 190 Information to be attached when sending the...

Page 178: ...or OFF detection by the Feed Escape Posi tion sensor during motion by the transport unit from the absorption position to the escape position Check MCB2 CN11 pins 35 through 37 Feed Escape Position sen...

Page 179: ...gh 11 Justification Sensor L MCB2 CN11 pins 12 through 14 Justification Sensor R and MCB2 CN17 Justification Motor Check the loose of the drive pulley Refer to 2 4 3 Replacement of the Justification M...

Page 180: ...he com pletion of motion by the trans port unit to the absorption position during cassette ejec tion Check MCB2 CN11 pins 6 through 8 Cassette Receive Sensor 04033 Cassette Receive Sensor NG during es...

Page 181: ...Sensor NG 1 The V SYNC sensor was already ON before reading operations started for subscan ning 2 A limit over occurred for ON detection by the V SYNC sen sor during read operation pro cessing for sub...

Page 182: ...descent pulse number and the elevation pulse number i e HP motion during initialization opera tions for the elevation bed Check MCB2 CN11 pins 26 through 28 Elevator HP Sensor and MCB2 CN16 Elevator M...

Page 183: ...f the auxiliary scan ning motor cannot be carried out as a result of a problem in the firmware Open the front door remove any cas sette that may be present inside the equipment and then carry out a re...

Page 184: ...front door remove any cas sette that may be present inside the equipment and then carry out a restart 04164 Notice for erase lamp ON not reached The timing for switch On of the erasure lamp during er...

Page 185: ...ot damaged or broken 04203 GetStatus receipt time out high voltage ON High voltage on Communication for the purpose of reporting a request for high voltage to the SCB2 was not possible Open the front...

Page 186: ...tandBy condition to the SCB2 was not possible Open the front door remove any cas sette that may be present inside the equipment and then carry out a restart If this problem should reoccur confirm that...

Page 187: ...no stand by cassette in the insertion slot Open the front door remove any cas sette that may be present inside the equipment and then carry out a restart 04218 Laser ON w o send ing high voltage ON c...

Page 188: ...he front door remove any cas settes and then close the door and restore If restoration was not possible i e Ready is not achieved after com pletion of initialization operations press the Operation swi...

Page 189: ...04907 Cassette peel off NG The Absorption Detect sensor turned on after peeling of the cas sette from the absorption plate following joining of the front and back plates 1 Remove any cassettes and th...

Page 190: ...restore If restoration is not possible restart 12010 Internal error Mechanical control com munication Resent counts Overflow Open and close the door and then restore If restoration is not possible re...

Page 191: ...is not possible restart 13031 Main control error SCOM Timeout Open and close the door and then restore If restoration is not possible restart 14000 Signal process error Gain Overflow The gain value ha...

Page 192: ...eplace the plate and confirm operation 4 Check the connectors in the vicin ity of the PMT and ADB2 14011 Signal process error QRV Underflow The sensitivity has been mistakenly corrected Check the foll...

Page 193: ...SCB2 and CF card 26000 Invalid Job Error A problem such as absence of a search job has occurred and execution is not possible 26100 Mode out Job Error The search job is invalid for Standby Read and Ma...

Page 194: ...A Appendix...

Page 195: ......

Page 196: ...scription File Send Log S N A at present End Log E N A at present Exit Dummy SCB2 X Exit the Dummy SCB2 Program Set Up Communication Set Up C Displays the Communication Set Up dialogue and enables to...

Page 197: ...ut off due to the power OFF initiated by pressing the operation button of REGIUS 190 to running status again Network Error N Sends a network error to the MCB2 and transits the REGIUS 190 to the networ...

Page 198: ...is waiting the initialization to complete and changes to halftone when Ready status is received from the MCB2 Power OFF It is displayed in black when the power OFF status is received from the MCB2 Po...

Page 199: ...Communication is selected in SetUp menu of the main window A 1 1 Main Window p 169 Item Description COM Port number Specifies the serial port to be used Bits per second Specifies the line speed at wh...

Page 200: ...iting time between the receipt of Laser ON status from the MCB2 and sending GoBackward Reference erase value Specifies the reference value for erasure This setting will be sent as a parameter of GoBac...

Page 201: ...of the main window A 1 1 Main Window p 169 Do not change the setting unless otherwise instructed Item Description Error code Specifies the error code which shall be sent to the MCB2 Occurrence Releas...

Page 202: ...ue This dialogue will appear when SCB2 Error is selected in Command menu of the main window A 1 1 Main Window p 169 Do not change the setting unless otherwise instructed Item Description Error code Sp...

Page 203: ...n Screen Sensors Status Status of each sensors are displayed here on real time basis Command Operation Keys Displays the command keys for the com mand group which is displayed by selecting the command...

Page 204: ...ON Switches ON OFF of operation lamp green Erase SW OFF Switches ON OFF of erase lamp orange Insertion slot ON Switches ON OFF of READY lamp blue Ejection slot OFF Switches ON OFF of Cassette Ejectio...

Page 205: ...motor Lock Plunge the cassette lock one time Insertion roller Forward High Initiates normal rotation to draw the cassette of the insertion roller at high speed Forward Low Initiates normal rotation to...

Page 206: ...to HP Sub scanning Initiates the subscan operation image reading operation of the subscan unit Erase1 Initiates the erase operation erase after image reading of the subscan unit Erase2 Initiates the e...

Page 207: ...s sette is brought down when inserted Transport pos Moves the Cassette receive Unit to the transport position where the cas sette is aligned to the level for transportation Standby pos Moves the Casse...

Page 208: ...same time the backlight is turned ON Speaker Sound 1 Output Sound 1 pin pone from the speaker This sound is used to notify an error Sound 2 Output Sound 1 pipi pipi continued from the speaker This sou...

Page 209: ...ain Window p 169 Do not change the setting unless otherwise instructed Important REGIUS 190 may not operate properly when the data change is implemented Item Description Current Statu Status at Error...

Page 210: ...erwise instructed Important If the update of the firmware is imple mented only on the MCB2 and not on the SCB2 may cause malfunction of the REGIUS 190 depending on the combina tion of versions Item De...

Page 211: ...cription OFF OFF Bar code reader Enables the bar code reader on the REGIUS 190 ON OFF No input output Disables the I O operation of the specified port Reading opera tion is performed by default casset...

Page 212: ...Unit ON Nonexpanded Continuous operation without ejecting the cassette SW3 3 Setting Mode Description OFF Japanese Uses Japanese for the LCD message on the REGIUS 190 ON English Uses English for the...

Page 213: ...t at 50uA ON OFF 500nA Set the reference current at 500nA OFF ON 50nA Set the reference current at 50nA ON ON 0A Set the reference current at 0A SW1 5 SW1 6 Setting Mode Description OFF OFF Setting 1...

Page 214: ...work communication between the REGIUS 190 and REGIUS Console is valid back up the data in the CF card onto the REGIUS Console Start the service tool and click REGIUS190 REGIUS Console of the REGIUS 19...

Page 215: ...data onto the CF card of the REGIUS 190 using the Board Change screen Restore the data that was backed up in the step 1 or at the time of installation servicing If there is no CF data available for r...

Page 216: ...EN JUSTIF L SEN JUSTIF HP SEN JUSTIF R SEN ELEVATOR HP SEN ELEVATOR MOTOR JUSTIF MOTOR FEED MOTOR FEED HP SEN FEED RETR SEN SUBSCAN MOTOR MAIN UNIT COOL FAN MCB COOL FAN LOCK RELEASE MOTOR DC SUPP COO...

Page 217: ...190 A 5 Parts Layout Diagram REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 A 5 Parts Layout Diagram A 5 1 MCB2 Mechanical Control Board...

Page 218: ...191 A 5 Parts Layout Diagram REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 A 5 2 SCB2 System Control Board...

Page 219: ...192 A 5 Parts Layout Diagram REGIUS MODEL 190 Service Manual Ver 1 00 2004 11 A 5 3 ADB2 A D Board...

Page 220: ...0676 55030 B 0412TE...

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Konica Minolta REGIUS 190, Service Manual

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