Kinoton DCP 30 LX Operating Manual Download Page 93

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DCP 30 LX / DCP 30 SX

Issue: 11/2009

Maintenance

• Remove the outer back lamphouse cover plate (Allen key 4 mm).
• Lift up the cover plates from the

guide rails.

The inner cover plates are visible.

• Remove the screws (Torx wrench

3 mm) (black arrows) on the inner

cover plate.

• Use the handles to pull the cover

to the right side until it disengages

from the locking bolts on the left side

(white arrow) - remove the cover.

NOTE

The screws of the left guide rail (white

arrow) must not be removed.

6 .3 .1 .1 Removing the Xenon Bulb

• Manually loosen the bulb support

and put it down.

• Put the original protective bonded

fabric around the bulb and fix the

bonded fabric with hook-and-loop

tape (see figure).

Summary of Contents for DCP 30 LX

Page 1: ...Operating Manual DCP 30 LX SX en DCP 30 LX DCP 30 SX Digital Cinema Projector ...

Page 2: ...y only be reprinted or otherwise copied with special written permission from KINOTON GmbH Editor responsible for the contents KINOTON GmbH Editing and layout Carmen Auer KINOTON GmbH CineBlack CineCanvas CineLink II and CinePalette are trademarks of Texas Instruments DLP Cinema is a registered trademark of Texas Instruments Barco is one of three licencees of DLP Cinema technology ...

Page 3: ...nomical operation It will also help you to avoid danger to reduce failures and to increase life and reliability of the projector This operating manual includes useful hints for owner and personnel obligations It does not substitute for but supports a thorough training period All information in this manual is correct to the best of our knowledge and has been checked carefully However KINOTON accept...

Page 4: ...DCP 30 LX DCP 30 SX Changes Additions Notes Issue of this manual November 2009 Software version of the DCP Communicator 3 3 10 or higher ...

Page 5: ... the Lamphouse 4 1 4 4 Air Flow Switch in the Lamphouse 4 1 4 5 Monitoring of the Water Cooling 4 1 5 Special Hazard Points and Safety Hints 5 1 5 1 General Hints 5 1 5 2 Ventilation 5 1 5 3 Optical Performances 5 1 5 4 Lamphouse 6 1 5 5 Warning Risk of Fire 7 1 5 6 Danger because of Errors and Malfunctions 7 1 5 7 Electric Power Hazards 7 1 5 8 Cleaning the Projector Housing 8 1 5 9 Service 8 1 6...

Page 6: ...Cinema VIDEO IN 15 2 4 2 Inputs Outputs CONTROL 15 3 Function Description and Components 17 3 1 Function and Description 17 3 2 What is DLP Cinema 17 3 3 Components Overview 18 3 4 Projector Head 19 3 4 1 Light Engine 19 3 4 2 Lamphouse 20 3 4 2 1 Reflection Mirror and UV Filter Correcting Lens 21 3 4 2 2 Xenon Lamp 21 3 4 2 3 Cold Mirrors 21 3 4 3 ELCA Box Electronic Control Unit 22 3 4 4 Fans 22...

Page 7: ... Button Panel 33 4 1 2 Starting the Projection via the Communicator Software 34 4 2 Stopping Ending the Cinema Projection Manually 35 4 3 Lens Adjustments 36 4 3 1 Basic Lens Lens Holder 36 4 3 1 1 Zooming 37 4 3 1 2 Focusing 38 4 3 1 3 Shifting 39 4 3 2 Anamorphic Lens option 42 4 3 2 1 Pivoting Manually 42 4 3 2 2 Pivoting Remotely option 42 5 DCP Communicator Software 43 5 1 General 43 5 1 1 St...

Page 8: ...Configuration File Image Settings 55 5 3 4 Loading and Activating of Screen Files 56 5 3 5 Loading and Activating of Other Files EXTRA 57 5 3 6 Loading Activating of Lens Setting Files 58 5 4 Menu Diagnostics 59 5 4 1 Actual Diagnosis 59 5 4 1 1 Error Messages 60 5 4 1 2 Cinema Front End TI components 60 5 4 1 3 Diagnosis of further Components 60 5 4 2 History 62 5 4 2 1 Reading and Saving the TI ...

Page 9: ...6 5 6 1 International Selecting the Software Language Selecting the Unit Celsius Fahrenheit 76 5 6 2 Diagnosis 77 5 6 2 1 Program Version 77 5 6 2 2 Identification of the Cinema Projector 77 5 6 2 3 Log Information 77 6 Cleaning Maintenance and Troubleshooting 67 6 1 General Hints 67 6 2 Cleaning 67 6 2 1 Projector Housing 67 6 2 2 Dust Filter on the Projector s Top 68 6 2 3 Fans 68 6 2 3 1 Exhaus...

Page 10: ... 30 LX 78 6 3 2 2 UV Filter DCP 30 SX 78 6 3 3 Refilling Changing the Cooling Fluid D Aerating the System DCP 30 SX 79 6 3 3 1 Draining the Coolant 79 6 3 3 2 Filling Coolant 79 6 3 3 3 De Aerating the Cooling System 80 6 4 Troubleshooting 81 6 4 1 Projector Electronic 81 6 4 1 1 Projector Reset Hardware Reset 81 6 4 1 2 Creating a Service Diagnosis 81 6 4 2 Water Cooling 82 6 4 3 Xenon Lamp 82 7 ...

Page 11: ...hines and components of the system have read and fully understand the safety chapter and the warnings within this operating manual The owner must assure that safe working procedures are followed by personnel The owner must assure that personnel are provided with the correct tools and safety equipment Personnel s Responsibilities Those persons who work with the digital projector are responsible to ...

Page 12: ...tions in the manual regarding transportation storage assembly commissioning operation and maintenance modification of the projector without written authorisation from the manufacturer connecting to power other than as specified failure to monitor and or replace parts subject to wear and tear improper repairs emergencies due to influence from outside bodies or force majeure 1 2 Important Safety Ins...

Page 13: ...y If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician Do not modify the plug in any way SAVE THESE INSTRUCTIONS 1 3 Explanations of Symbols and Notes DANGER This symbol indicates an imminent threat of danger to life and personal health Disregarding this warning can result in serious personal injuries or highly dangerous injuries AT...

Page 14: ...itioned close to the radial fan arrow As soon as the lamp is turned on the fan operates If the air flow is interrupted the xenon lamp will be switched off by the air flow switch If the projector and therefore the lamp is switched off the fan should continue to operate and cool the lamphouse up to 10 minutes Wait these 10 minutes before switching off the main switch 1 4 5 Monitoring of the Water Co...

Page 15: ...tside the projection room or the building in order to minimize the warming up of the room To do so the duct system must be capable of actively providing an airflow of 10 12 m min or 350 420 CFM measured at the ventilation exhaust of the projector or lamphouse respectively The air filters on projector head have to be regularly cleaned or replaced to guarantee enough air flow inside the projector In...

Page 16: ...hot condition of about 30 bar 435 psi S S Dispose xenon bulb Before removing xenon lamp put protective cover around it pack xenon bulb in original package and give it back to your supplier S S Only insert the new xenon bulb in protective cover Remove cover after mounting the xenon bulb Danger because of ultraviolet radiation when operating the xenon lamp with an open lamphouse DANGER Operate proje...

Page 17: ...rmed by Kinoton authorized service personnel 1 5 6 Danger because of Errors and Malfunctions DANGER S S Make sure that nobody starts the projector while anyone is working on it S S Make sure that power is disconnected while anyone is working on projector S S Never ignite the xenon lamp by switching on the rectifier Directly use the DCP controls S S Never operate a defective system 1 5 7 Electric P...

Page 18: ...ourself as opening or removing covers may expose you to dangerous voltage potential and risk of electric shock Refer all pro jector servicing to a qualified Kinoton service center U U When replacement parts are required be sure the service technician has used original replacement parts or authorized replacement parts which have the same characteristics as the original parts Unauthorized substituti...

Page 19: ... person can re activate the system 1 7 Modification of Projector Construction No alterations additions or modifications may be made to a projector without written consent of KINOTON This includes welding of load bearing parts Only use original spare and wear parts Parts obtained from third party manufacturers cannot guarantee strength and safety standards 1 8 Copyright Copyright of this manual rem...

Page 20: ...DCP 30 LX DCP 30 SX Issue 11 2009 10 ...

Page 21: ...ystem for light engine and integrator internal at DCP 30 SX external at DCP 30 LX Xenon unit in lamphouse 9 9 up to 3000 W for DCP 30 SX 9 9 up to 7000 W for DCP 30 LX 9 9 Main reflector 9 9 Xenon lamp option 9 9 Adapter corresponding to xenon bulb 9 9 Reflection mirror 9 9 UV filter Correction lens for DCP 30 LX Lens holder 9 9 manually adjustable 9 9 prepared for remotely controlled zoom option ...

Page 22: ...ane fork lift U U Do not use unit parts as climbing aid U U Electrical connections have to be in accordance with local regulations and be installed professionally U U All installation should only be carried out by trained service personnel 2 3 1 Place of Installation Place of Operation This projector is intended for installation in a restricted access projection room Projection room must be well v...

Page 23: ...and lamphouse must only be connected by a service technician X X note Z Z The figure shows the connection in a DCP 30 LX Z Z The connection in a DCP 30 SX can vary especially when it is equipped with a LDU The rectifier KEX 110 G or KEX 170 G will connected to mains via the power plug X X note For more information see KEX 110 G KEX 170 G operating manual Dimensions Connections ...

Page 24: ...se red arrow coming from the water cooling to the hose from the integrator rod X X note You will ger more information about the KWK DCP water cooling unit in the correspond ing operating manual 2 3 5 Mains Connection danger Connecting to mains must only be carried out by an electrician or a trained service technician Mains voltage of 230 V will be connect ed to the terminal strip in the projector ...

Page 25: ... DCP Communicator control software Selection of RS 232 or RS 422 is configured by service via Communicator 3b Serial Connectors SERIAL NETWORK RS232 422 IN OUT Serial interfaces e g for connecting several serial device Each of the devices needs a determined address configuration via DCP Communicator GENERAL PURPOSE IN OUT Connection to GPI O connecting area please do not disconnect not used Networ...

Page 26: ...DCP 30 LX DCP 30 SX Issue 11 2009 16 ...

Page 27: ...er KEX 110 G for DCP 30 SX and KEX 170 G for DCP 30 LX The DCP 30 LX version has the Light Engine cooled by an external water cooling system KWK DCP The button panel can be placed on the right or on the back side of the projector head The projector can be controlled by a touch panel PC option or via the Communica tor software on an external PC The digital cinema projector can operate with differen...

Page 28: ...ht upper edge of the projector head The button panel can either be positioned on the right side or on the backside of the projector head depends on customers order Right side operating panel 1 2 3 4 Button panel macros lens control lamp control Á Touch panel PC option Â Air filter under the grill cover Ã Lens lens holder ...

Page 29: ... 1 Light Engine Light Engine enclosed and sealed Á Integrator rod Â Fan air cooling Ã Cooling water hoses Ä CLO sensor Å Lens holder ELCA box Air filter The light engine is the heart of the projector and contains the DLP chips The light engine is enclosed and sealed The light engine is water cooled Attention If the light engine is removed the system will be locked The projector can only be operate...

Page 30: ...grator Heat protection shield X X note Z Z The inner cover plates are secured with contact switches therefore the xenon lamp cannot ignite if the cover plates are not installed Z Z The xenon unit and optical parts are adjusted when installed at the factory Z Z Changing the xenon bulb see 6 3 1 Changing the Xenon Bulb Attention Adjusting the optical axis should only be carried out by an authorized ...

Page 31: ...to 7000 W DCP 30 LX The quartz glass bulb encloses the electrode system and the xenon gas The discharge arc burns between the anode and the cathode The cathode delivers the electrons The anode takes off the electrons The resulting energy will be trans formed into heat energy and then reflected The discharge arc light arc is stabilized through a magnet attention The adjustment of the stabilization ...

Page 32: ...jector head is equipped with several fans 2 fans to cool the lamphouse arrows left upper figure on the next page 1 radial fan to cool the xenon bulb and the lamphouse arrow right upper figure on the next page 1 exhaust fan on the top of the lamphouse which leads away the warm air from the housing arrow left lower figure on the next page X X note The warm air from the lamphouse should be absorbed b...

Page 33: ...DCP 30 LX DCP 30 SX Components Issue 11 2009 23 1 fan to cool the integrator rod arrow right lower figure 1 fan to cool the reflection mirror 2 fans to cool the electronic control box ...

Page 34: ...uous fluid flow and the tem perature of the coolant is monitored by sensors in the Light Engine If the fluid flow is low or interrupted the xenon lamp will be switched off for safety reasons If the coolant temperature exceeds an upper limit the xenon lamp will be switched off for safety reasons In both cases the status lamp on the top of the projector head illuminates red and the touch panel PC or...

Page 35: ...he projector head a status lamp arrow is mounted This lamp illuminates green at normal and accurate operation The lamp illuminates red if an error occurs or if a security error anticipates the projec tion of encrypted content The lamp blinks red during the boot phase of the projector X X note If the lamp illuminates red due to an error you can get detailed information with the aid of the Communica...

Page 36: ...ry for special or test projection Z Z The settings of a remotely controlled lens holder are stored as lens files in the DCP Communicator and usually saved to a macro This macro can be easily activated on the button panel or via the DCP Communicator Z Z If the lens holder can be remotely adjusted zoom shift and focusing should generally be operated on the button panel by pushing the corresponding b...

Page 37: ... and smaller images The anamorphic lens holder can put in front of the basic lens manually or optionally remotely X X note Z Z For controlling the anamorphic lens remotely associated macros are mandatory Z Z It is absolutely necessary that the anamorphic lens factor is saved in a SCREEN file This SCREEN file can be integrated in a macro Z Z All necessary adjustments and settings are already done b...

Page 38: ...r is switched off X X note In case of an emergency you can switch off the projector by the main switch console back Push the switch to position 0 OFF 3 8 2 Button Panel Button panel light Backlight light blue Activated macro dowser or lamp buttons green Deactivated dowser or lamp button red Initializing or activating phase colors the macro dowser and lamp buttons violet ...

Page 39: ...he dowser is OPEN the button illuminates green If the dowser is CLOSED the button illuminates red Test Pattern ACTIVATED DEACTIVATED Pressing allows you to select the internal saved test patterns If the button is operated it illuminates violet until the test pattern is projected If a test pattern is ACTIVE the button illuminates green If a test pattern is not active the button illuminates red Lens...

Page 40: ...en During the initializing phase the button field illuminates violet If no macro is activated the button panel illuminates light blue X X note Z Z After the projector has been switched on the last selected macro is active the corresponding button field illuminates green Z Z You fill find more information about macros in 5 3 1 Presets Executing Macros Z Z The button fields can be labelled or marked...

Page 41: ...en the pin code must be entered X X note Z Z Always store the Dallas key in safe place Service personnel must have access to the key Z Z Five different Dallas keys can be registered by the service 3 8 5 Touch Panel PC Option Via the touch panel PC the Communicator can be operated by pushing on the desired button or area by a finger tip or a touch pen for controlling the projector The panel is pivo...

Page 42: ...igure the DCP projector The computer can be linked to the projector by using a Ethernet or serial connection X X note Communicator software see chapter 5 DCP Communicator Software 3 8 7 Ammeter and Operating Hour Counter The ammeter indicates the power of the rectifier The operating hour counter sums up the hours the xenon lamp is on ...

Page 43: ...panel PC boots and starts the Communicator software The button panel s backlight illuminates blue The last selected macro is active the assigned macro button illuminates green 4 1 1 Starting the Projection via the Button Panel Press the desired macro button 1 12 to select the preset program At first the selected button illuminates magenta as soon the macro is active the button illuminates green Th...

Page 44: ... 3D_FLAT 6 3D_SCOPE 7 HDTV_A_1920 8 DVI_A_2048 4 1 2 Starting the Projection via the Communicator Software The Communicator is started Click Tip on Connect left bottom side to connect the DCP projector with the Com municator software The Connect click button is greyed out Click Tip on Control menu and then on Presets menu registers The preset macros appear as click buttons Activate and execute the...

Page 45: ...nicator to close the dowser If the dowser is closed the button illuminates red The user interface of the Communicator shows a grey dowser button Click Tip on the button panel or the click button Lamp in Communicator to switch off the lamp If the lamp is off the button illuminates red The user interface of the Communicator shows a grey lamp button The status lamp on the top of the projector head il...

Page 46: ... the lens holder 3 3 Zooming manually by turning the adjusting ring remotely on the button panel 3 3 Focusing manually by turning the adjusting knob remotely on the button panel 3 3 Shifting horizontal and vertical manually by turning the adjusting screws remotely on the button panel 3 3 Scheimflug correction manually by turning the adjusting screws only service 3 3 Image setting Masking Resizing ...

Page 47: ... note Minolta lenses has no arresting position In this case fix the adjustment with a tape to avoid unintended moving of the adjusting ring Zooming remotely via button panel option Press the corresponding zoom button or on the button panel The zooming motor in the lens housing moves the lens to the set position Loading a lens file from the DCP Communicator software Go to Configuration Lens and cli...

Page 48: ...te With remotely controlled focusing manual focusing should only be done in case of need Preparation for focusing Switch on projector and xenon lamp Project a suitable test pattern or content Focusing manually Turn the adjusting knob arrow clockwise or counterclockwise to set the focus to plus or minus Focusing remotely option Set the focus by pressing the focus buttons on the button panel The foc...

Page 49: ...ettings and saving to a macro is only possible at service mode 4 3 1 3 Shifting Shifting vertically and horizontally can be carried out manually by turning adjusting screws or remotely by pressing the shift buttons on the button panel X X note Z Z With remotely controlled shifting manual focusing should only be done in case of need Z Z Do not shift the picture into the border zones of the lens bec...

Page 50: ...ure Setting the vertical shift manually up down Turn the corresponding adjust ing screw with a short screw driver clockwise or counterclockwise see figure After adjustment mount the cover plate again Shifting remotely option For shifting remotely the lens holder must be equipped with two shifting mo tors arrows With remotely controlled shifting manual shifting should only be done in case of need ...

Page 51: ...software Go to Configuration Lens and click on A list with different lens files opens Select the desired file and click on OK The selected file will be executed the lens will be adjusted X X note Z Z Changing the lens settings and saving to a macro is only possible at service mode Z Z The shifting area is limited Z Z For checking quickly see the image in the lens the image should be completely dis...

Page 52: ...3 2 1 Pivoting Manually Manually swivel the anamorphic lens holder in front of the basic lens 4 3 2 2 Pivoting Remotely option By activating macros via the button panel the anamorphic lens holder can be swivelled in or out Activate the corresponding macro by pressing the macro button The anamorphic lens holder is pivoting in front of the lens or is pivoting away X X note Adjusting the anamorphic l...

Page 53: ... service The Service level is password protected If this mode is enabled further settings for projector installation configuration and maintenance can be carried out The service mode must only be used by trained service personnel This chapter describes the usage for the default user The DCP Communicator is user friendly installed either on the optional touch panel PC or can be installed on an exte...

Page 54: ...e names click on OK to confirm The first program window opens Logo and Status window Main window Connection window Menus Touch Panel PC Because the network connection is already done and configured simply click on to activate the connection External PC The PC can be connected either by Ethernet or serial via RS 232 Ethernet If necessary enter the IP address of the projector Barco in the Connection...

Page 55: ...window Splitting off a window Click on in the upper right window edge and hold the button down Drag the split window to the desired place and release the mouse button A new separate window is created X X note For splitting off a window quickly double click on of the desired window array The split window will be placed outside of the main window Docking a window by drag drop For docking a window to...

Page 56: ...bar to activate or deactivate the keyboard 5 1 2 Overview of the Program and Window Areas Exemplarily you will an overview by means of the Control menu window 2 1 3 4 5 6 7 8 Area Array Description 1 Status window or name of the projector or cinema edible only in service level 2 Indication of the network connected projectors 3 Operation area Selection and execution of orders 4 Main menu navigation...

Page 57: ...he connected projector 2 Status of the projector Projector is running green Projector is not running red 3 Frame rate Hz of the input signal 4 Selected input 5 Active PCF Projector Configuration File 6 Status of the lamp ON or OFF Lamp is on yellow Lamp is off grey 7 Status of the dowser OPEN or CLOSED Dowser is open dowser symbol beside the lamp symbol Dowser is closed dowser symbol on the active...

Page 58: ...tandards5 The name of the macro is indicated beside the click button The click buttons 1 12 corresponds to the buttons of the button panel X X note Z Z Macros can only be changed deleted and created at the password protected service level Z Z Macros can be allocated in the Configuration menu by the service A permanent button to open or close the dowser A permanent button to switch on or off the xe...

Page 59: ...ion depends on the server Ask for information at the server manufacturer By clicking on the desired register with the desired macro Standards1 Standards2 Standards3 Standards4 Standards5 you can scroll through the pages Click on the desired button to activate the macro The macro will be executed The macro button appears blue 5 2 1 2 Switching the Xenon Lamp ON OFF Click on the Lamp button to switc...

Page 60: ...atterns can be activated by clicking on the corresponding shortcut Overview 9 9 Activating a test pattern 9 9 Deactivating a test pattern 9 9 Shortcuts for test patterns Click on Test Patterns X X note The default test pattern is projected in the RGB color space Before loading a test pattern with YCbCr color space you have to select YCbCr otherwise the color of the pattern is displayed in a wrong ...

Page 61: ...e of the corresponding column Select the desired test pattern in the list Click on OK The selected test pattern will be loaded and activated The name of the test pattern will be indicated in the area beside Test pattern currently displayed 5 2 2 2 Deactivating a Test Pattern Click on A warning message appears Click on No to cancel the action and to save the settings Click on Yes to clear the test ...

Page 62: ...ed as soon as the lamp is ignited and the dowser is opened X X note The test pattern will be projected in the selected color space even when it was created in another color space For deactivating the test pattern off click again on the shortcut or click on The test pattern will be cleared and all former settings will be over taken except of rezising masking and anamorphic factor 5 2 3 Service Sett...

Page 63: ...ew 9 9 Presets 9 9 Macro 9 9 Image PCF 9 9 Screen 9 9 Other EXTRA 9 9 Lens 5 3 1 Presets Executing Macros Click on Presets Under Presets you will find all preset macros click buttons and the names Each register shows 8 macro buttons There can be up to 5 registers with together 40 preset macros Beside the button you will find the name of the preset macro Click on the desired macro button for execut...

Page 64: ...AT_A_B DCDM_XYZ_SCOPE_A_B MXFI_FLAT_A MXFI_SCOPE_A 3D_FLAT 3D_SCOPE HDTV_A_1920 DVI_A_2048 Click on Macro To execute a macro click on After a short information that the macro is loaded a window opens with the listed macros Select the desired macro and click then on OK The selected macro will be executed If the selected macro a preset one the button in Presets or Control Presets appears blue X X no...

Page 65: ...trol on this projector is enabled the following message appears when loading a PCF Meta data is enabled server is in control Z Z The meta data control should not be deactivated during the D Cinema server delivers the data Click on Image PCF To activate a stored PCF click on After a short information that the PCF is loaded a window opens with the listed image files Select the desired PCF and then c...

Page 66: ... correction factor Letterboxing Resizing Click on Screen To activate a stored screen file click on After a short information that the screen file is loaded a window opens with the listed screen files Select the desired file and then click on OK The selected screen file will be executed the status window changes the display cor responding to the screen file X X note Changing of the screen file savi...

Page 67: ... re synchronization offset lookup table de Gamma LUT 3D lookup table scaling image orientation Click on Other EXTRA To activate a stored extra file click on After a short information that the extra file is loaded a window opens with the listed extra files Select the desired file and then click on OK The selected extra file will be executed the status window changes the display cor responding to th...

Page 68: ...urrently used lens and a description is displayed on the bottom of the window Click on Lens To activate a stored lens file click on After a short information that the lens file is loaded a window opens with the listed lens files e g Lens 1 Lens 2 etc Select the desired lens file and then click on OK The selected lens file will be executed the status window changes the display corre sponding to the...

Page 69: ...oltage values and the rotation speed of the fans Furthermore error messages and version information will be indicated Menus 9 9 Actual 9 9 History 9 9 Version info 9 9 Package 9 9 Tests 9 9 CineCanvas X X note Tests can only be carried out by service 5 4 1 Actual Diagnosis Click on Actual The mid window shows error messages if available The array on the bottom shows the projector status ...

Page 70: ...n black all is OK If some status information is indi cated in red read the error descrip tion in the bottom array Error Messages to fathom the error X X note If an error occurs please call service 5 4 1 3 Diagnosis of further Components Temperature Values Click on to get a list of temperature values of different components If one of the values exceeds a limit this value appears red By clicking on ...

Page 71: ...ry tree can be expanded to see the maxi mum and minimum voltage values for this component Fan Speeds Click on to get a list of fan speeds If one of the values exceeds a limit this value appears red By clicking on the directory tree can be expanded to see the maximum and mini mum speed values for this component Attention U U Service work should only be carried out by trained service personnel U U I...

Page 72: ...ows you to get access to the log files Click on History A window with three click buttons opens 5 4 2 1 Reading and Saving the TI Cinema Boards Log File To get the TI log files click on beside Cinema front end TI The projector reads out the log files This action can last some seconds ...

Page 73: ...opens Select the desired direc tory and enter a name Then click on OK 5 4 2 2 Reading and Saving the OEM Projector Boards Log File To get the OEM log files click on beside Projector BARCO The software requests the log files This action can last some seconds The logging list opens The log files can be saved on the hard disk therefore click on The file manager opens Select the desired directory and ...

Page 74: ...neLink connections to the server To get the list of the stored security log files click on in the array Security log file The software requests the log files This action can last some seconds The logging list with the last 33 entries opens To get the complete log file list click on The log files can be saved on the hard disk therefore click on The file manager opens Select the desired directory an...

Page 75: ...I firmware versions Therefore click on Version info A list opens which consists the firmware version information of the boards Version number of the software package By clicking on the plus symbol you can open the directory tree to get more infor mation about the Barco firmware versions upper area and the TI firmware versions lower area ...

Page 76: ...elevant projector log files This package can be sent to the service for error analysis purpose Click on Package To create a package file click on The file manager opens dialogue box save as Select the desired directory for the zip file If desired change the suggested name and then click on Save The zip file will be created and saved in the selected directory ...

Page 77: ...s The tests area gives you an overview about 9 9 Synchronous errors on input Port 292 A or B 9 9 A tool for testing the GPOs General Purpose Outputs X X note All other functions like restarting actions test patterns and self test are only accessible by the service Click on Tests ...

Page 78: ... since the last switching on Recent Error Count includes all sync errors which has been occurred since the last 60 seconds If Continuous update is ticked then the error counter calculates every 300 milliseconds 5 4 5 2 Testing the Outputs GPOs Click on You get an overview of the signal types square wave ow high toggle falling edge rising edge etc X X note The test function is only accessible by th...

Page 79: ... also provides electronic masking and high quality picture scaling X X note CineCanvasTM is only available at Cinema Processing mode Click on CineCanvas The server interface shows the current server configuration concerning on subtitles and meta data support Subtitle or Metadata are controlled by the server they cannot be influenced It is only suitable for your information see also Communicator se...

Page 80: ...he additional subtitles from the server Then the picture data will be transferred via SMPTE292 to the projector and if activated by the projector time controlled supplied with subtitles DCP Projector Server Satelite Dish Satelite Picture and Audio Data Subtitle File Languages or Playback Server Image Processing Subtitle Processing Subtitle Processing Image Processing Subtitle Overlays Projection P...

Page 81: ...ys X X note All settings can only be carried out by service personnel Menus 9 9 Communication only service 9 9 Lamp not for DCP projectors 9 9 Color Calibration only service 9 9 Automation only service 9 9 Advanced 5 5 1 Communication The communication window informs you about the connected network addresses Click on Communication OEM IP Address Projector TI IP Address Cinema CineLink connection b...

Page 82: ...ion The submenu is suitable to give you information about the measured color values and the verification of the measured colors The color values are the basic for the color correction at the projector installation X X note Color calibration and changes of the color settings can only be carried out by the service Click on Color calibration ...

Page 83: ...30 LX SX Communicator Issue 11 2009 73 Click on to get the measured values of the native colors Click on to get the values of the verified colors 5 5 4 Automation In this menu area the GPIs inputs can be configured by the service ...

Page 84: ...eys SNMP and certificates are only accessible by the service Click on Advanced 5 5 5 1 Setting the System Time and the Date Synchronizing the Projector Time only Service Attention The system time setting must only be carried out by service personnel Changes of the projector time effect the security manager of the projector A consequence of changed system time can be that encrypted contents cannot ...

Page 85: ...click button is active Click on The key code window opens Enter the key code of the original Dallas iButton master key into the corresponding entries 1 2 and 3 Enter the pin code 4 Click on OK The security window with the listed security keys master code opens X X note Z Z If the entered key code is the master key it will be displayed in the first line of the list lock symbol Z Z If the entered ke...

Page 86: ... 9 User only for Service 9 9 International only for Service 9 9 Diagnostics 5 6 1 International Selecting the Software Language Selecting the Unit Celsius Fahrenheit The program language and the corresponding unit is preset for individual needs Changes can only be carried out by service with password Click on International ...

Page 87: ...w with the following information 5 6 2 1 Program Version You will find the software version of the Communicator below Version info in the upper left area of the window This information could be helpful for the service in case of a malfunction 5 6 2 2 Identification of the Cinema Projector The name company for whom the software is registered appears below Identification area 5 6 2 3 Log Information...

Page 88: ...DCP 30 70 L DCP 30 70 S DCP 30 LX SX Issue 11 2009 78 ...

Page 89: ...aintenance and cleaning work may be performed by the projector s operators This work has to be carried out regularly and carefully See the following lists regarding the schedule for this work Do every week Check the operating hours of the xenon lamp and if necessary change it Clean lens Use a linen cloth but wipe only in one direction Clean the porthole Check image settings Clean projector on the ...

Page 90: ...n U U If the filter is not cleaned regularly the ventilation of the projector decreases This can lead to overheating and therefore to interruption of the performance lamp switch off U U While cleaning the filter grids do not press too hard towards the grid it could be damaged 6 2 3 Fans 6 2 3 1 Exhaust Fan on the Lamphouse X X note The fan on the top of the lamphouse must be cleaned every six mont...

Page 91: ...move the loose dust on the blower impeller of the two fans arrows and on the inner cover plates Close lamphouse again 6 2 3 3 Fans on the ELCA Box To clean the fans on the ELCA box remove the frontal cover plate on the projector head lens side Use a brush with long bristles or a vacuum cleaner to remove the loose dust on the blower impeller of the two fans arrows Close the housing again ...

Page 92: ...nce danger Always switch off the main switch position 0 OFF before doing any cleaning or maintenance work 6 3 1 Changing the Xenon Bulb DANGER S S Xenon bulbs are high pressure discharge lamps in which a high interior pressure exists even if bulb is cold S S Inserting the xenon bulb wear safety gloves face protection and protective suit S S Handle the xenon bulb with extreme care never force it du...

Page 93: ...n the inner cover plate Use the handles to pull the cover to the right side until it disengages from the locking bolts on the left side white arrow remove the cover X X note The screws of the left guide rail white arrow must not be removed 6 3 1 1 Removing the Xenon Bulb Manually loosen the bulb support and put it down Put the original protective bonded fabric around the bulb and fix the bonded fa...

Page 94: ...c tive coat Attention Do not bump the reflector carefully guide the bulb around the corner Remove the adapter on the bulb socket by loosening 2 fixing screws Allen key 2 5 Check the adapter for arcing spots if necessary change it Pack the old bulb best will be to use the original package 6 3 1 2 Inserting the Xenon Bulb Take the xenon bulb with the protective bonded fabric around out of its packag...

Page 95: ...fully guide bulb around the corner Fasten the xenon bulb from the outside of the lamphouse through the opening of the inner cover plate Allen key 5 see upper figure Fastening the anaode cable Connect the anode cable onto the connecting bolt in the lamphouse and fix it Attention Z Z Position the anode cable away from any metal components as far as possible Z Z Do not overtighten the anode cable ...

Page 96: ...lates must be closed for safety reasons and for having an adequate cooling for the xenon bulb 6 3 1 3 Adjusting the Screen Illumination Xenon Bulb Position Attention The xenon bulb must only be ignited with mounted inner cover plates Preconditions The bulb support is down but lamphouse is closed with inner cover plates The lens is inserted and the fullwhite test pattern is selected In DCP Communic...

Page 97: ...l adjusting screw black arrow upper left figure horizontal adjusting screw red arrow upper right figure and vertical adjusting screw white arrow lower figure until the maximum brightness on screen is reached Observe the screen and or the CLO value in DCP Communicator software Adjust the lamp current to nominal value and repeat the basic adjustment nominal current see data sheet of the xenon lamp A...

Page 98: ...justment screws see figures The easiest way is to watch the CLO value in DCP Communicator under Installation Lamp and adjust the CLO value to maximum X X note The indicated CLO value is only relatively and does not correspond to the real luminance on the screen Repeat this procedure for each axis at least two times for getting optimum results Then switch off the xenon lamp ...

Page 99: ...rly see figure Attention After positioning the bulb stay the position of the xenon lamp must not be adjusted otherwise the lamp can burst Mount the inner and outer cover plate again 6 3 2 Changing the UV Filter Correcting Lens DCP 30 XL have the UV filter mounted on the correcting lens Attention U U The UV filter protects the DLP chips from UV radiance The projector must not be operated without th...

Page 100: ...taken away Insert the new lens curved surface to flat reflector into the holder Tighten the fixing screws on the clips Close the inner and outer cover plates 6 3 2 2 UV Filter DCP 30 SX Loosen the locking screw of the UV filter Pull off the filter from the lateral side of the filter holder Push the new filter into the holder Tighten the locking screw Close the inner and outer cover plate ...

Page 101: ... Z Z The coolant should be changed once in a year Z Z Use only the original coolant from Kinoton 6 3 3 1 Draining the Coolant Remove the tank cap withe arrow Remove the cap on the draining hose orange arrow Take the draining hose black arrow out of the clip and hang it downwards in a pot 2 5 l to let the coolant run out Insert some fresh coolant via the filler neck in the tank to rinse it Attentio...

Page 102: ...on the projector but not the xenon lamp and wait some minutes Connect the hose coming from the water pump yellow arrow to the Light Engine again black arrow Press the return valve on the disconnected end of the runback hose white arrow of the Light Engine to drain about 1 liter coolant into a pot The draining coolant will rinse air bubbles out of the cooling circle of the Light Engine After that c...

Page 103: ...6 4 1 1 Projector Reset Hardware Reset Switch off the xenon lamp Let the lamp cool down for at least one minute fans run Switch off the projector by using the main switch Wait at least 15 seconds Switch on the projector again The projector should usually boot and correctly operate now If the error cannot be cleared on this way create the diagnosis package and call service see next chapter 6 4 1 2 ...

Page 104: ...oor to contact the switches Screen lighting is uneven Xenon bulb is not adjusted correctly Adjust Xenon bulb has been run too many operating hours Change the xenon bulb Base cover anode discolored due to base overheating more than 230 C Electrical connections are poor Call service Poor cooling of the bulb Check lamphouse fans Intensity of currents too high Check and adjust Bulb gets black or dark ...

Page 105: ...anagement CinePaletteTM Color Management Resolution nativ 2048 x 1080 Pixel Contrast 2000 1 full field Brightness Light output meets SMPTE standard 14 fL for extreme large screens Brightness Uniformity 90 full white Color Depth 45 bit 3 x 15 bit Color Space 35 trillion colors Digital Video Input 2 HD SDI SMPTE 292 M single or dual link 2 DVI single or dual link further inputs via optional content ...

Page 106: ...nvironment Requirements Ambient Temperature at operation 10 C 50 F 35 C 95 F otherwise 15 C 5 F 60 C 140 F Humidity at operation 5 85 otherwise 5 95 Altitude at operation 60 m 197 Ft to 3000 m 9843 Ft otherwise 60 m 197 Ft to 10 000 m 32 810 Ft ...

Page 107: ...ine regulation 2006 42 EG 98 37 EG Low Voltage regulation 73 23 EWG EMC regulation 2004 108 EG Standards if need be harmonized standards if need be national standards and technical specifications IEC 226 W64 5 94 EN 61000 6 4 EN 61000 6 2 DIN 19090 It is certified herewith that the machine specified above satisfies the above listed EC regulations Place date Germering 02 07 2007 Signature Prename n...

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Kinoton DCP 30 LX, Operating Manual

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