NEMA1
Installation Checklist
MECHANICAL
1. Check that the ambient operating conditions are suitable [Technical Data].
2. Check that the unit is mounted properly on a vertical non-flammable wall [Mechanical Installation]
3. Check that cooling air flows freely
4. Check the applicability of the motor and the driven equipment [Electrical Installation]
ELECTRICAL
5. If the PS200 is connected to an ungrounded power system or a high resistance grounded power system (over 30
Ohms), check that the EMC filter capacitors are disconnected.
6. The Capacitors are reformed if stored over 1 year.
7. Check that the drive is grounded properly
8. Check that the input voltage matches the drive nominal input voltage
9. Check that the input power connections at U1, V1, and W1 are OK
10. Check that the appropriate line fuses are installed
11. Check that motor connections at U2, V2, and W2 are okay
12. Check the motor cable routing
13. Check that there are no power factor compensation capacitors connected between the drive and the motor.
14. Review and check that control connections inside the drive are properly wired [See control wiring diagrams].
15. Set the fan voltage transformer and NEMA 12 Fan Transformer (if present)
16. Check that there are no tools or foreign objects left inside the drive.
17. With bypass connection, check that input line voltage cannot be applied to the output of the PumpSmart PS200.
18. Drive, motor connection box and other covers are in place.
Refer to Hardware
Manual Technical
Data for application
guidelines outside of
the above listed limits
NEMA1 / NEMA12
5-95% RELATIVE
HUMIDITY
NO CONDENSATION
NO CORROSIVE GASES
NEMA1/NEMA12
104
o
F
MAX
32
o
F
MIN
NO DIRECT SUNLIGHT
3300 Ft
NEMA1/NEMA12
!WARNING!
Review the entire hardware manual prior
to installation
Mains / Power Wiring Schematic
General Notes:
1- 360
o
Grounded terminations are required
2. Standard T/L type fuses or Ultra-rapid fuses are required to
protect drive. Fuse operating times should be less than 0.5 sec
Refer to Technical Data Section for details
PE
U1 V1 W1
U2 V2 W2
L1
L2
L3
T1
T2
T3
G
G
G
G
Metallic Conduit
or Shielded
Cable
Motor
3
Power
Supply
Fu
ses and Disconne
ct
Supp
lied b
y Goul
ds
**
** - Disconnect / fusing provided by Goulds on
extended enclosure (ACS800- U2 and U7).
Customer supplied disconnect/fusing is
required for Basic Drive (ACS800- 02)
The information provided on this sheet is for
installation reference only. Please refer to
ACS800 Installation Manual for additional
installation details
PS200 UL INSTALLATION QUICK REFERENCE - Floor Mount Units (ACS 800-U2 , ACS 800-02 and ACS 800-U7)
NEMA1 / NEMA12
- ACS 800-02 (NEMA1) & ACS800-
U7 (NEMA1 575V and NEMA12) are
bottom entry /exit
- ACS 800-U2(NEMA1) is top entry/exit
Input and Motor Cable terminal sizes (per phase) and tightening torques are given below. Two hole cable lugs (1/2
inch diameter) can be used for U2/U7 models. For 02 models one hole cable lugs (½ inch diameter) can be used.The
maximum allowed width of the cable lug is 1.5 inches
Checked: Tony Stavale
Drawn: AI 091003
Drawing is not to scale
Dimensions in inches [mm]
Issue
-
PS 200 UL Installation Quick Reference ACS 800-U2/02/U7 Floor Mount units
REV
1
SHEET 1 OF 1
B04934A
Free
Space
Free Space
Free
Space
Keypad Mounting Slot
Wall fixing point
Air Inlet Surface
Required Free Space
ACS800-02 NEMA1
ACS 800-U2
NEMA1
ACS800–02 NEMA1
FS
FS
FX
FS
ACS 800-U7
NEMA1/NEMA12
31.5 in
(800mm)
1
- Does not include room for installer
2
- Additional space may be required for fan/
capacitor replacement
Free Space
Above Unit
Inches
(mm)
7.9
[200]
12
[300]
ACS800-U7 Dimensions
A
Inches
(mm)
Frame
Size
B
Inches
(mm)
32.9
(836)
R7
R8
84.2
(2139)
A
2
B
C
A
1
Keypad mounting
receptacles are
located on both the
front and side of the
drive
ACS 800 -02
Basic Drive (Enclosure
Extension Deduct)
ACS 800-U2
Standard Drive
Copyright 2003 ITT Industries
C
ACS 800 -U7
NEMA1 (575V)
NEMA 12
A
B
Door Opening Space
Requirements (R7/R8)
20
[500]
FX
1,2
Inches
[mm]
7.9
[200]
FS
1
Inches
[mm]
R7
Frame
Size
24
[600]
12
[300]
R8
A
1
Inches
[mm]
ACS 800-U2 and 02 NEMA 1 Dimensions
23.7
[605]
31.2
[792]
R7
Frame
Size
R8
B
Inches
[mm]
59.3
[1506]
79.7
[2024]
C
Inches
[mm]
20.7
[526]
24.5
[622]
Std
Lbm
[kg]
220
[100]
507
[230]
430
[195]
827
[375]
Basic
Lbm
[kg]
Weight
9.8
[249]
13.6
[345]
A
2
Inches
[mm]
Weight
C
Inches
(mm)
Std
Lb
(kg)
27.3
(693)
900
(410)
1100
(500)
91.1
(2314)
NEMA12
Line Fuse
Drive Options
I/O Boards
Terminal Blocks
Relay Contacts
Refer to
installation
manual for
detail wiring
diagrams
Motor Cables should be
spaced at least 12 inches
[300 mm] from input
power[MAINS] cable
U1 V1 W1
U2
V2
W2
Not
Used
PE Connection
MAINS Cable
MOTOR Cable
12" Minimum
[300 mm]
8" Minimum
[200 mm]
20" Minimum
[500 mm]
90
o
Control Wiring
Copper cables with concentric copper shield
Cable Type
AWG/ Kcmil
Max. Load
Current
A
(Drive lifted
from above)
!
ACS 800 -U2
NEMA1
Typical
Standard Cable Entry
2x350MCM or3x4/0
2x400MCM or3x4/0
2x500MCM or 3x250MCM
2x600MCM or 3x300MCM
2x700MCM or 3x350MCM
3x400MCM or 4x250MCM
3x500MCM or 4x300MCM
3x600MCM or 4x400MCM
3x700MCM or 4x500MCM
546
590
669
739
810
884
1003
1109
1214
250MCM or 2x1
224
300MCM or 2x1/0
251
350MCM or 2x2/0
273
400MCM or 2x2/0
295
500MCM or 2x3/0
334
600MCM or 2x4/0 or 3x1/0
370
700MCM or 2x4/0 or 3x2/0
405
2x250MCM or 3x2/0
449
2x300MCM or 3x3/0
502
U1,V1,W1,U2,V2,W2
SCREW
SIZE
TIGHTENING
TORQUE
lbf ft
EARTHING PE
SCREW
SIZE
½ inch
½ inch
37...55
37...55
FRAME
SIZE
R7
R8
TIGHTENING TORQUE
Nm
11...16
11...16
ACS 800-U7
ACS 800-U2/02
22...32
22...32
5/16 inch
5/16 inch
ACS 800-U7
ACS 800-U2/02
3/8 inch
3/8 inch
Summary of Contents for PumpSmart PS200
Page 1: ... PUMPSMART CONTROL SOLUTIONS PS200 Version 4 0 Configuration Operation Guide ...
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Page 146: ...PS200 Configuration Operation Guide APPENDIX A 3 PARAMETER LISTING Page 143 ...
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