ITT Industries PumpSmart PS200, Configuration & Operation Manual

Page: 156 / 159

Free Space Required for Ventilation
Installation Checklist
MECHANICAL
1. Check that the ambient operating conditions are suitable [Technical Data].
2. Check that the unit is mounted properly on a vertical non-flammable wall [Mechanical Installation]
3. Check that cooling air flows freely
4. Check the applicability of the motor and the driven equipment [Electrical Installation]
ELECTRICAL
5. If the PS200 is connected to an ungrounded power system or a high resistance grounded power
system (over 30 Ohms), check that the EMC filter capacitors are disconnected.
6. The capacitors are reformed if stored over 1 year.
7. Check that the drive is grounded properly
8. Check that the input voltage matches the drive nominal input voltage
9. Check that the input power connections at U1, V1, and W1 are OK
10. Check that the appropriate line fuses are installed
11. Check that motor connections at U2, V2, and W2 are okay
12. Check the motor cable routing
13. Check that there are no power factor compensation capacitors connected between the drive and
the motor.
14. Review and check that control connections inside the drive are properly wired [See control wiring
diagrams].
15. Check that there are no tools or foreign objects left inside the drive.
16. With bypass connection, check that input line voltage cannot be applied to the output of the
PumpSmart PS200.
17. Drive, motor connection box and other covers are in place.
4.92
[125]
W
Inches
[mm]
NEMA 1/12
Drill Pattern
cable connection box
4.92
[125]
8.39
[213]
9.37
[238]
10.35
[263]
14.17
[360]
H
Inches
[mm]
16.06
[408]
18.70
[475]
23.15
[588]
26.57
[675]
10.5
[266]
B
Inches
[mm]
NEMA1 Free Space
Requirements
10.8
[274]
13.5
[343]
14.5
[368]
15.8
[401]
34.5
[876]
A
Inches
[mm]
36.4
[925]
39.2
[996]
43.6
[1107]
47.5
[1207]
Refer to Hardware
Manual Technical
Data for application
guidelines outside of
the above listed limits
IP21~NEMA1
IP55~NEMA 12
5-95% RELATIVE
HUMIDITY
NO CONDENSATION
NO CORROSIVE GASES
NEMA 1
104 o F
MAX
32 o F
MIN
NO DIRECT SUNLIGHT
3300 Ft
NEMA 1
R2
Frame
Size
R3
R4
R5
R6
A
B
Mounting
template
cut from
shipping
package
W
H
7.9"
[200]
TYP
Control/Power Wiring Layout
Mains Cable Motor Cable
Minimum Distance
12 Inches
[300 mm]
Minimum Distance
20 Inches
[500 mm]
Keep control wiring
perpendicular to
power wiring
Control Wiring
Minimum Distance
8 Inches
[200 mm]
!WARNING!
Review the entire hardware manual prior
to installation
Mains / Power Wiring
General Notes:
1- 360 o Grounded terminations are required
2. Ultra-rapid fuses are required to protect drive. Fuse operating
time is to be less than 0.5 sec.
Refer to Technical Data section for details
PE
U1 V1 W1 U2 V2 W2
L1 L2 L3
T1
T2
T3
G
G
G
G
Metallic Conduit
or Shielded
Cable
Motor
3
Power
Supply
Fus
es and
Di
sconne
ct
Supplied by
Cust
omer
The information provided on this sheet is for
installation reference only. Please refer to ACS800
Installation Manual for additional installation details
PS200 INSTALLATION QUICK REFERNCE - Wall Mount Units (ACS 800-U1)
NEMA 1 / NEMA 12
Cooling Air Flow
Side View
2.0"
[51]
TYP
!
12" [305]
For NEMA 12 Free Space Requirement
is 2" (50) Around Drive Perimeter
*NEMA1 Only
Checked: Tony Stavale
Drawn: AI 091003
Drawing is not to scale
Dimensions in inches [mm]
Issue
-
PS 200 Installation Quick Reference ACS 800 Wall Mount units
REV
1
SHEET 1 OF 1
B04933A
Copyright 2003 ITT Industries
NEMA 1, 12
HP
2
3
230 VAC -
Single Phase
230 VAC -
Three Phase
5
7.5
10
15
20
25
30
40
50*
60*
75*
1
1.5
2
3
5
7.5
10
NEMA 1, 12
HP
NEMA 1, 12
HP
R2
R3
R4
R5
R6
3
5
7.5
10
380 VAC 460 VAC
15
20
25
30
40
50
60
75
100
125
150
2.2
3
4
5.5
7.5
11
15
18.5
22
30
37
45
55
75
90
NEMA 1, 12
kW
Max. Wire
Size
AWG
U1/V1/W1 - U2/V2/W2 Earthing PE
6
6
4
2/0
350 MCM
Tightening
Torque
Lbf-Ft
0.9--1.1
1.5--3.0
11.1
14.8
29.5
0.9--1.1
Max. Wire
Size
AWG
8
8
5
2/0
4/0
Tightening
Torque
Lbf-Ft
1.1
2.2
11.1
5.9
1.1
Frame Size
NEMA 1, 12
HP
575 VAC
7.5
10/15
20/25/30
40
50
60
75
100
Basic Drive Dimensions
NEMA 1 / IP21
R2
Frame Size
R3
R4
R5
R6
Basic Drive Dimensions
NEMA 12 / IP55
15.96
[405]
Height
Inches
[mm]
18.54
[471]
23.87
[606]
29.09
[739]
34.65
[880]
6.50
[165]
Width
Inches
[mm]
6.81
[173]
9.45
[240]
10.43
[265]
11.81
[300]
8.90
[226]
Depth
Inches
[mm]
10.43
[265]
10.79
[274]
11.26
[286]
15.75
[400]
20
[9]
Weight
Lbm
[kg]
26
[12]
57
[26]
82
[37]
148
[67]
20.8
[528]
Height
Inches
[mm]
20.8
[528]
30.49
[774]
30.49
[774]
36.34
[923]
10.35
[263]
Width
Inches
[mm]
10.35
[263]
14.84
[377]
14.84
[377]
16.54
[420]
9.49
[242]
Depth
Inches
[mm]
10.74
[273]
10.94
[278]
12.14
[308]
16.54
[420]
34
[16]
Weight
Lbm
[kg]
41
[19]
71
[32]
110
[50]
170
[77]