ITT Industries PumpSmart PS200, Configuration & Operation Manual

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X21
X22
X23
X25
X26
X27
X20
E-Stop
E-Stop
E-Stop
X22
Terminal Block
Example: Pressure Control Application
P
(+)
(-)
Example
2 Wire START/STOP
X21
Terminal Block
4-20 mA Signal Power Externally
Primary Process Instrument
4-20 mA Signal Power Externally
[E.g. Vibration or Condition Monitoring
Instrument, 2nd process Transmitter etc...]
Multiple Transmitters/Jumpers
OPTION - 2nd 4-20 mA Process Transmitter OR external signal for
Variable Setpoint Control Connected at AI1
Example: Pressure Control
Application
P (+)
(-)
I
(+)
(-)
Resistor
500 OHM
+/- 1%
1/4 Watts
Externally Powered Instruments
I2
(+) (-)
NOT REQUIRED IF
2-10 VDC SIGNAL
500 OHM Resistor
[+/- 1%, 1/4 Watts]
I1
(+) (-)
PS200 - Basic Wiring
Instruments Powered By PumpSmart
Expose the shield of
the control wire
cable and slide a
conductive clamp
onto the cable.
Connect clamp to
the grounding lugs
JUMPERS
When PumpSmart is powering a process transmitter, The power supply ground
must be connected to the negative terminal (-) of each transmitter. Rather than
run separate wires from the ground connection [X23-2], use smaller "jumpers".
Jumper size: 16-20 Guage
Jumper
Example: Pressure Control
Application w/ Vibration Tx
P (+)
(-)
(-)
(+)
Copyright 2004 ITT Industries
PROCESS TRANSMITTER POWER
24VDC 250 mA Maximum
17.20 AI1 CONFIG
PROC TRANS 2 - Secondary process transmitter
EXT SETPOINT - External setpoint input
VIBRATION 2 - Vibration transmitter 2
CONDITION 2 - General condition transmitter 2
SPD CTRL REF - Speed signal reference
PWM SIGNAL - Pump Wear Monitor input
NOT USED
17.21 AI2 CONFIG
PROC TRANS 1 - Primary process transmitter
SPD CTRL REF - Speed signal reference
NOT USED
17.22 AI3 CONFIG
VIBRATION 1 - Vibration transmitter 1
CONDITION 1 - General condition transmitter 1
EXT SETPOINT - External Setpoint input
PWM SIGNAL - Pump Wear Monitor input
PROC TRANS 2 - Secondary process transmitter
NOT USED
20.01 AO1 CONFIG
20.06 AO2 CONFIG
NOT USED
SPEED - Motor Speed (RPM)
FREQUENCY - Motor frequency (Hz)
CURRENT - Current (A)
TORQUE - Torque (%)
POWER - Power (%)
VIBR LVL 1 - Vibration level 1 (IPS)
VIBR LVL 2 - Vibration level 2 (IPS)
PROC VAR - Process variable
ENERGY SAVING - Energy Savings ($)
COND LVL 1 - General condition signal 1
COND LVL 2 - General condition signal 2
Shielded
control wire
Grounding
Clamp
SHIELD
View of I/O Connection Board (RMIO)
(Simplified Representation)
19.01 RELAY R01 OUTPUT
19.04 RELAY R02 OUTPUT
19.07 RELAY R03 OUTPUT
READY
RUNNING
VFD FAULT
PUMP FAULT
ALL FAULTS
LOW PUMP PERF
SECONDARY PROTECT A/B
HIGH VIBRATION 1 & 2
PUMP PROTECT
START SLAVE
HIGH CONDITION 1 & 2
PROC TX ERR
NOT USED
X23
Terminal Block
!! NOTE !!
All instrumentation shielding must
be terminated at grounding lugs
provided by the PS200. Do not
terminate Shielding at sensor end.
!! NOTE !!
DIIL Must be closed for the drive to
operate. If your application does not
require an E-Stop/Drive Permissive, DIIL
may be bypassed by jumping DIIL to X22
connections #7 or #8
OPTION: 2-Wire Start/Stop or Hand - off - Auto (HOA)
Set Parameter 12.01 to 2wire/HOA
Hand
(Jog)
AUTO
(start)
OPTION: 3-Wire Start/Stop
Set Parameter 12.01 to 3 Wire
B05026A
SHEET 1 OF 1
REV
0
Issue
-
PS200 Basic Wiring ACS 800 V4.0
Drawing is not to scale
Dimensions in inches [mm]
Checked: Tony Stavale
Drawn: AI 060204
START
STOP
DI1
DI2
DI3
DI4
DI5
DI6
24 VDC
24 VDC
GND 1
GND 2
DI IL
FAULT RESET
DI Reference Voltage
100 mA Max
DI GROUND
E STOP/DRIVE PERMISSIVE
DI GROUND
2 & 3 -WIRE START/STOP
3-WIRE START/STOP
DUAL SETPOINT
SECONDARY PUMP
PROTECT A
SECONDARY PUMP
PROTECT B
0-Open, Setpoint 1 [REF 1]
1-Closed, Setpoint 2 [REF 2]
0 - Secondary Protect (Open)
1 - Normal (Closed)
0 - Secondary Protect (Open)
1 - Normal (Closed)
OPTI
ON
O
PTI
ON
OP
TI
O
N
OPTI
ON
OPTI
ON
OPTI
ON
OPTI
ON
2-10 VDC ANALOG INPUT (1)
4-20mA transmitters may be used with 500
ohm resistor.
OPTION - Input assigned in parameter 17.20
4-20 mA ANALOG INPUT (2)
Proc Trans 1-Primary Control Instrument
OPTION - Input assigned in parameter 17.21
4-20 mA ANALOG INPUT (3)
OPTION - Input assigned in parameter 17.22
4-20 mA ANALOG OUTPUT (1)
OPTION -Output assigned in parameter
20.01
4-20 mA ANALOG OUTPUT (2)
OPTION -Output assigned in parameter
20.06
AI REFERENCE VOLTAGE
Used for AI1 2-10VDC Signals
10 mA Maximum
OP
TION
OP
TION
OPTI
ON
OPTI
ON
OPTIO
N
VREF 1
GND 2
AI1 (+) 3
AI1 (-) 4
AI2 (+) 5
AI2 (-) 6
AI3 (+) 7
AI3 (-) 8
AO1 (+) 9
AO1 (-) 10
AO2 (+) 11
AO2 (-) 12
1
2
3
4
5
6
7
8
9
10
11
1
2
24 VDC
GND
ASSIGNABLE RELAY [RO1]
The output of this relay is
assignable from parameter 19.01
Default : Ready
OP
TI
ON
ASSIGNABLE RELAY [RO3]
The output of this relay is
assignable from parameter 19.07
Default : Not Used
OPTI
O
N
1
2
3
RO1 NC
RO1 COM
RO1 NO
1
2
3
RO3 NC
RO3 COM
RO3 NO
X25
Terminal Block
X27
Terminal Block
ASSIGNABLE RELAY [RO2]
The output of this relay is
assignable from parameter 19.04
Default : Running
OP
TI
ON
1
2
3
RO2 NC
RO2 COM
RO2 NO
X26
Terminal Block
X22
Terminal Block
DI1
DI2
DI3
DI4
DI5
DI6
24 VDC
24 VDC
GND 1
GND 2
DI IL
1
2
3
4
5
6
7
8
9
10
11
X22
Terminal Block
DI1
DI2
DI3
DI4
DI5
DI6
24 VDC
24 VDC
GND 1
GND 2
DI IL
1
2
3
4
5
6
7
8
9
10
11
X21
Terminal Block
VREF 1
GND 2
AI1 (+) 3
AI1 (-) 4
AI2 (+) 5
AI2 (-) 6
AI3 (+) 7
AI3 (-) 8
AO1 (+) 9
AO2 (-) 10
AO2 (+) 11
AO2 (-) 12
X21
Terminal Block
VREF 1
GND 2
AI1 (+) 3
AI1 (-) 4
AI2 (+) 5
AI2 (-) 6
AI3 (+) 7
AI3 (-) 8
AO1 (+) 9
AO2 (-) 10
AO2 (+) 11
AO2 (-) 12
X21
Terminal Block
VREF 1
GND 2
AI1 (+) 3
AI1 (-) 4
AI2 (+) 5
AI2 (-) 6
AI3 (+) 7
AI3 (-) 8
AO1 (+) 9
AO2 (-) 10
AO2 (+) 11
AO2 (-) 12
X23
Terminal Block
24 VDC 1
GND 2
X23
Terminal Block
24 VDC 1
GND 2
OFF