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Hill-Rom Basic Care P1440, Service Manual

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Table of Contents 

Basic Care™ Bed Service Manual (man336)

 Page vii 

Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4 - 58

Casters for Individual Brake and Steer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4 - 59

Removal  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4 - 59

Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4 - 60

Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4 - 61

Removal  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4 - 61

Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4 - 61

Sleep Surface Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4 - 62

Removal  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4 - 62

Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  4 - 63

Chapter 5: Parts List

Service Parts Ordering  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 1

Exchange Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 3

In-Warranty Exchanges  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 3

Out-of-Warranty Exchanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 3

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 5

Recommended Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 6

Base Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 8

Upper Frame for the Electric Model Basic Care™ Bed . . . . . . . . . . . . . . . . . . . .  5 - 10

Upper Frame for the Manual Model Basic Care™ Bed . . . . . . . . . . . . . . . . . . . .  5 - 12

Siderails  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 14

Power Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 16

Sleep Surface  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  5 - 18

Chapter 6: General Procedures

Cleaning and Care. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6 - 1

General Cleaning  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6 - 1

Steam Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6 - 2

Hard to Clean Spots  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6 - 2

Disinfecting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6 - 2

Component Handling  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6 - 2

P.C. Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  6 - 2

Summary of Contents for Basic Care P1440

Page 1: ...SERVICE MANUAL Basic Care Bed From Hill Rom Product No P1440 P1441 For Parts or Technical Assistance man336 USA 1 812 934 1796 Canada 800 267 2337 International Contact your distributor...

Page 2: ......

Page 3: ...to third parties without the prior written consent of Hill Rom First Edition First Printing 2004 Printed in the USA Allen is a trademark of Industrial Fasteners Inc Basic Care is a trademark of Hill R...

Page 4: ...tal of its products To order additional copies of this manual man336 refer to the back cover for contact information For countries not listed on the back cover contact your distributor NOTE The back c...

Page 5: ...Chapter 2 Troubleshooting Procedures Getting Started 2 1 Initial Actions 2 2 Function Checks 2 2 Final Actions 2 4 None of the Bed Functions Operate 2 5 The Head Up Function Does Not Operate 2 6 The H...

Page 6: ...Frame 3 1 Articulating Sleep Deck 3 1 Siderails 3 1 Motion Control 3 1 Transformer Configurations 3 2 Motor Assemblies 3 3 Battery Backup 3 3 Controls 3 3 Chapter 4 Removal Replacement and Adjustment...

Page 7: ...djustment 4 19 CPR Cable 4 20 Removal 4 20 Replacement 4 22 Adjustment 4 22 Knee Motor 4 23 Removal 4 23 Replacement 4 24 Hilow Motor 4 25 Removal 4 25 Replacement 4 26 Manual Crank Handle Assembly 4...

Page 8: ...lacement 4 41 Siderail Retraction Assembly 4 42 Removal 4 42 Replacement 4 43 Siderail Control Assembly 4 44 Removal 4 44 Replacement 4 45 Siderail Control Cable 4 47 Removal 4 47 Replacement 4 49 Sid...

Page 9: ...e Parts Ordering 5 1 Exchange Policy 5 3 In Warranty Exchanges 5 3 Out of Warranty Exchanges 5 3 Warranty 5 5 Recommended Spare Parts 5 6 Base Frame 5 8 Upper Frame for the Electric Model Basic Care B...

Page 10: ...edule 6 6 Preventive Maintenance Checklist 6 7 Basic Care Bed Sleep Mode 6 8 CPR Cable Adjustment 6 10 Chapter 7 Accessories Basic Care Bed Accessories 7 1 IV Pole P1445 7 2 Installation 7 2 Removal 7...

Page 11: ...parts lists in chapter 5 for ordering replacement components Audience This manual is intended for use by only facility authorized personnel Ignoring this restriction can result in severe injury to pe...

Page 12: ...ow shows a WARNING or CAUTION Figure 1 1 Warning and Caution A WARNING identifies situations or actions that could affect patient or user safety Disobeying a warning could result in patient or user in...

Page 13: ...pacity maximum 200 lb 91 kg Maximum height of seat section in Tren delenburg position 23 5 59 7 cm Siderail opening size 3 875 9 843 cm Distance between siderails 11 375 28 893 cm Length with standard...

Page 14: ...to 206 cm Mattress length short model 76 to 77 193 cm to 196 cm Mattress thickness 6 to 7 15 cm to 18 cm Condition Range Temperature 40 F to 158 F 40 C to 70 C Relative humidity RH 10 to 95 Atmospher...

Page 15: ...fication Standard Technical and Quality Assur ance Standards UL 60601 1 CSA a C22 2 No 601 1 EN 60601 2 38 including amendment 1 EN 60601 1 IEC 60601 1 2 EN ISO 9002 a CSA is a registered trademark of...

Page 16: ...lectronic equipment RF Emissions CISPR 11 Class A The Basic Care Bed is suitable for use in all establishments other than domestic and those directly connected to the public low voltage power supply n...

Page 17: ...1000 4 5 1 kV Differential Mode 2 kV Common Mode 1 kV Differential Mode 2 kV Common Mode Mains power quality should be that of a typi cal commercial or hospi tal environment Conducted RF IEC 61000 4 6...

Page 18: ...or inter ruption the Basic Care Bed should be switched to operate from the backup battery Note 1 UT is the AC mains voltage prior to application of the test level Note 2 The compliance levels in the...

Page 19: ...Chapter 1 Introduction Basic Care Bed Service Manual man336 Page 1 9 1 Model Identification Table 1 10 Model Identification Model Number Description P1440 Basic Care Bed electric model P1441 Basic Ca...

Page 20: ...serious injury or death NOTE Siderails are intended to be a reminder to the patient of the unit s edges not a patient restraining device When appropriate Hill Rom recommends that medical personnel de...

Page 21: ...vicing by unauthorized personnel could result in personal injury or equipment damage WARNING Obey the product manufacturer s instructions Failure to do so could result in personal injury or equipment...

Page 22: ...amage WARNING Adhere to appropriate infection control policies and procedures Failure to do so could result in the spread of infection WARNING Failure to install the IV pole correctly could allow it t...

Page 23: ...ld result in equipment damage CAUTION Do not use harsh cleansers disinfectants such as scouring pads heavy duty grease removers solvents such as toluene xylene or acetone Equipment damage could occur...

Page 24: ...s footboard or other designated location Failure to do so can result in equipment damage CAUTION Do not lower the bed frame while the trapeze support assembly is attached to the bed Turn off the hilow...

Page 25: ...Warning and Caution Labels Chapter 1 Introduction Basic Care Bed Service Manual man336 Page 1 15 1 Warning and Caution Labels Figure 1 5 Warning and Caution Labels...

Page 26: ...Warning and Caution Labels Chapter 1 Introduction Page 1 16 Basic Care Bed Service Manual man336 Figure 1 6 Battery Backup Wiring Diagram...

Page 27: ...de by answering Yes or No to the statement Your response will lead to another step in the procedure a repair analysis procedure RAP or a component replacement If more than one component is listed repl...

Page 28: ...correct operator action Yes No Go to Function Checks on page 2 2 4 Instruct the operator to refer to the Basic Care Bed User Manual usr124 To make sure the Basic Care Bed is operating correctly do the...

Page 29: ...he Hilow Down switch The bed lowers Yes No Go to page 2 18 10 Raise the bed to the high position Pull the Trendelenburg handle and press the Hilow Down switch The bed goes into the Trendelenburg posit...

Page 30: ...on each caster having that function Try to move the bed out of its position The bed does not move Yes No Replace the casters that are not operating correctly refer to procedure 4 25 on page 4 59 16 I...

Page 31: ...The power cord is tightly seated in the connector on the control box Yes No Tightly seat the power cord into its connector on the control box If this corrects the problem go to Final Actions on page...

Page 32: ...or for the head motor into its socket on the control box The head up function does not operate Yes No Go to Final Actions on page 2 4 4 Replace the head motor The head up function does not operate Yes...

Page 33: ...2 8 Replace the controls on the siderail with the faulty function The head up function operates from this siderail Yes No Replace the siderail with the faulty function If this corrects the problem go...

Page 34: ...or for the head motor into its socket on the control box The head down function does not operate Yes No Go to Final Actions on page 2 4 4 Replace the head motor The head down function does not operate...

Page 35: ...Replace the controls having the head down function that does not operate The head down function operates from this siderail Yes No Replace the siderail with the faulty function If this corrects the pr...

Page 36: ...D for a bed function lockout is on the function is locked out Yes No Turn the head function lockout off If this corrects the problem go to Final Actions on page 2 4 2 Disconnect the bed from its power...

Page 37: ...ctor for the knee motor into its socket on the control box The knee up function does not operate Yes No Go to Final Actions on page 2 4 4 Replace the knee motor The knee up function does not operate Y...

Page 38: ...on the siderail having the knee up function that does not operate The knee up function operates from this siderail Yes No Replace the siderail having the knee up function that does not operate If thi...

Page 39: ...ctor for the knee motor into its socket on the control box The knee down function does not operate Yes No Go to Final Actions on page 2 4 4 Replace the knee motor The knee down function does not opera...

Page 40: ...n the siderail having the knee down function that does not operate The knee down function operates from this siderail Yes No Replace the siderail having the knee down function that does not operate If...

Page 41: ...ED for a bed function lockout is on the function is locked out Yes No Turn the knee function lockout off If this corrects the problem go to Final Actions on page 2 4 2 Disconnect the bed from its powe...

Page 42: ...r for the hilow motor into its socket on the control box The hilow up function does not operate Yes No Go to Final Actions on page 2 4 4 Replace the hilow motor The hilow up function does not operate...

Page 43: ...on the siderail having the hilow up function that does not operate The hilow up function operates from this siderail Yes No Replace the siderail having the hilow up function that does not operate If...

Page 44: ...tor for the hilow motor into its socket on the control box The hilow down function does not operate Yes No Go to Final Actions on page 2 4 4 Replace the hilow motor The hilow down function does not op...

Page 45: ...n the siderail having the hilow down function that does not operate The hilow down function operates from this siderail Yes No Replace the siderail having the hilow down function that does not operate...

Page 46: ...LED for a bed function lockout is on the function is locked out Yes No Turn the hilow function lockout off If this corrects the problem go to Final Actions on page 2 4 2 Disconnect the bed from its po...

Page 47: ...this corrects the problem go to Final Actions on page 2 4 3 Do the procedure on page 2 6 The head section rises when the control for the auto contour up is pressed Yes No Call Hill Rom Technical Supp...

Page 48: ...this corrects the problem go to Final Actions on page 2 4 3 Do the procedure on page 2 8 The head section lowers when the control for the auto contour down is pressed Yes No Call Hill Rom Technical S...

Page 49: ...fer to procedure 4 3 on page 4 7 If this corrects the problem go to Final Actions on page 2 4 2 Visually inspect the Trendelenburg or Reverse Trendelenburg rods C The Trendelenburg or Reverse Trendele...

Page 50: ...rendelenburg or Reverse Trendelenburg Function Does Not Operate Chapter 2 Troubleshooting Procedures Page 2 24 Basic Care Bed Service Manual man336 Figure 2 1 Trendelenburg and Reverse Trendelenburg A...

Page 51: ...The CPR wire C is held tightly in the bracket D Yes No Tighten the screw E that attaches the CPR wire C under the bracket D If this corrects the problem go to Final Actions on page 2 4 Otherwise go t...

Page 52: ...2 14 The CPR Function Does Not Operate Chapter 2 Troubleshooting Procedures Page 2 26 Basic Care Bed Service Manual man336 Figure 2 2 CPR Control Assembly...

Page 53: ...different bed sections Articulating Sleep Deck The articulating sleep deck contains the head seat knee and foot sections These sections except for the seat section articulate in a manner that changes...

Page 54: ...tions on the control board see figure 3 1 on page 3 2 NOTE The control board is configured for either T1 or T2 transformers Figure 3 1 Transformer Configurations For the correct transformer configurat...

Page 55: ...g load SWL of 450 lb 204 kg on the bed For the battery backup wiring diagram see figure 1 6 on page 1 16 Controls On the electric Basic Care Bed patients or caregivers can change the angle of the head...

Page 56: ...Introduction Chapter 3 Theory of Operation Page 3 4 Basic Care Bed Service Manual man336 NOTES...

Page 57: ...d supplies are necessary Phillips head screwdriver Screwdriver Small screwdriver 13 mm socket 17 mm socket Ratchet 8 mm nut driver deep well 13 mm nut driver 6 mm wrench 8 mm wrench 17 mm wrench 2 5 m...

Page 58: ...ly Requirements Chapter 4 Removal Replacement and Adjustment Procedures Page 4 2 Basic Care Bed Service Manual man336 Wire cutters Needle nose pliers Rubber mallet Bed supports Straps Bed frame jack C...

Page 59: ...its power source Failure to do so could result in personal injury or equipment damage 3 Disconnect the bed from its power source 4 Disconnect the cables A from the control box assembly B see figure 4...

Page 60: ...1 Control Box Assembly Replacement 1 Do the removal procedure in the reverse order CAUTION Connect the cables to the correct socket Failure to do so may cause the equipment to operate incorrectly 2 M...

Page 61: ...s head screwdriver Wire cutters Removal SHOCK HAZARD Disconnect the bed from its power source Failure to do so could result in personal injury or equipment damage 1 Disconnect the bed from its power s...

Page 62: ...of the wires ties on the two cables C from the foot end control panel A to the bed frame D 4 Disconnect the two cables C from the control box assembly B 5 Remove the footboard E from the bed frame D 6...

Page 63: ...rsonal injury or equipment damage 1 Disconnect the bed from its power source 2 Disconnect the battery cable from the control board refer to procedure 4 7 on page 4 16 3 Remove the two retaining rings...

Page 64: ...pter 4 Removal Replacement and Adjustment Procedures Page 4 8 Basic Care Bed Service Manual man336 Figure 4 3 Trendelenburg Control Box Replacement 1 Do the removal procedure in the reverse order 2 Do...

Page 65: ...e 3 Put bed supports under the upper bed frame A see figure 4 4 on page 4 10 SHOCK HAZARD Disconnect the bed from its power source Failure to do so could result in personal injury or equipment damage...

Page 66: ...ndelenburg or Reverse Trendelenburg Assembly Chapter 4 Removal Replacement and Adjustment Procedures Page 4 10 Basic Care Bed Service Manual man336 Figure 4 4 Trendelenburg or Reverse Trendelenburg As...

Page 67: ...3 Insert the Trendelenburg rod C into the trip lever E 4 Install the retaining ring B to attach the Trendelenburg rod C to the trip lever E 5 Install the retaining ring F to attach the Trendelenburg...

Page 68: ...equired Screwdriver Rubber mallet Whenever one of the Trendelenburg indicators needs replaced or reset adjust the indicator caps Removal Carefully pry the indicator cap A from the lift arm B see figur...

Page 69: ...enburg and Reverse Trendelenburg CAUTION Use care when removing indicator caps Failure to do so could damage the indicator cap 4 If the indicator cap A is installed carefully remove it 5 Align the mar...

Page 70: ...the head section to the highest position 2 Adjust the bed height to have access to the cover A see figure 4 6 on page 4 14 Figure 4 6 Control Box Assembly SHOCK HAZARD Disconnect the bed from its powe...

Page 71: ...Service Manual man336 Page 4 15 4 5 Disconnect the battery cable D from the control board E 6 Remove the fuse F from the fuse assembly G 7 Remove the fuse H from the control board E Replacement 1 Do...

Page 72: ...1 Raise the head section to the highest position 2 Adjust the bed height to have access to the cover A see figure 4 7 on page 4 16 Figure 4 7 Control Box Assembly SHOCK HAZARD Disconnect the bed from...

Page 73: ...E from the control board F 7 Disconnect the battery cable E and the fuse assembly G from the two batteries D CAUTION Dispose of batteries according to your local regulations Failure to dispose of batt...

Page 74: ...A lower the head section B to the lowest position see figure 4 8 on page 4 19 5 Make a note showing the cable routing from the head motor C to the control box assembly D CAUTION Use caution when cutti...

Page 75: ...o allow the bed to move through its full range of motion without putting force on any of the cables Failure to do so could result in equipment damage 1 When routing the cables make sure they have enou...

Page 76: ...power source Failure to do so could result in personal injury or equipment damage 4 Disconnect the bed from its power source 5 Make a note showing the cable routing from the CPR handle assembly A to t...

Page 77: ...4 9 CPR Cable Chapter 4 Removal Replacement and Adjustment Procedures Basic Care Bed Service Manual man336 Page 4 21 4 Figure 4 9 CPR Cable Assembly...

Page 78: ...UTION Keep enough slack in the cables to allow the bed to move through its full range of motion without putting force on any of the cables Failure to do so could result in equipment damage 1 When rout...

Page 79: ...head section A WARNING Attach the foot section to the head section Failure to do so could result in personal injury 5 Use straps to attach the foot section B to the head section A SHOCK HAZARD Disconn...

Page 80: ...e F 11 Remove the knee motor D Replacement CAUTION Keep enough slack in the cables to allow the bed to move through its full range of motion without putting force on any of the cables Failure to do so...

Page 81: ...rol board refer to procedure 4 7 on page 4 16 3 Raise the head section A to its highest position see figure 4 11 on page 4 26 SHOCK HAZARD Disconnect the bed from its power source Failure to do so cou...

Page 82: ...L and pin M attaching the other half of the hilow motor B to the bed frame E Replacement CAUTION Keep enough slack in the cables to allow the bed to move through its full range of motion without putti...

Page 83: ...hese sections cannot be raised this procedure can be done from underneath the foot end WARNING Attach the foot section to the head section Failure to do so could result in personal injury 3 Use straps...

Page 84: ...pter 4 Removal Replacement and Adjustment Procedures Page 4 28 Basic Care Bed Service Manual man336 Figure 4 12 Manual Crank Handle Assembly Replacement 1 Do the removal procedure in the reverse order...

Page 85: ...the head section Failure to do so could result in personal injury 3 Use straps to attach the foot section to the head section 4 Remove the footboard A from the bed frame B see figure 4 13 on page 4 30...

Page 86: ...Crank Rod and Drive Screw Assembly Manual Model Only Chapter 4 Removal Replacement and Adjustment Procedures Page 4 30 Basic Care Bed Service Manual man336 Figure 4 13 Head or Knee Crank Rod and Driv...

Page 87: ...r 4 Removal Replacement and Adjustment Procedures Basic Care Bed Service Manual man336 Page 4 31 4 12 Remove the two bolts L attaching the drive screw assembly H to the bed frame B Replacement 1 Do th...

Page 88: ...in personal injury or equipment damage 1 Put bed supports under the upper bed frame 2 Raise the knee section and the head section to their highest positions 3 Lift the foot section of the sleep surfac...

Page 89: ...rew Assembly Including Gas Springs Manual Model Only Chapter 4 Removal Replacement and Adjustment Procedures Basic Care Bed Service Manual man336 Page 4 33 4 Figure 4 14 Hilow Crank Rod and Drive Scre...

Page 90: ...he bed frame B 12 Remove the two bolts L attaching the drive screw assembly H and the two gas springs M to the bed frame B 13 Remove the two retaining rings N two spacers O and pin P attaching the two...

Page 91: ...Failure to do so could result in personal injury or equipment damage 3 Disconnect the bed from its power source 4 Disconnect the battery cable from the control board refer to procedure 4 7 on page 4 1...

Page 92: ...t and Adjustment Procedures Page 4 36 Basic Care Bed Service Manual man336 Figure 4 15 CPR Handle Assembly Replacement Do the removal procedure in the reverse order Adjustment Adjust the tension on th...

Page 93: ...ction B and the knee section D to their highest positions b Lift the foot section E of the sleep surface and fold it back toward the head section B WARNING Attach the foot section to the head section...

Page 94: ...4 16 Siderails Chapter 4 Removal Replacement and Adjustment Procedures Page 4 38 Basic Care Bed Service Manual man336 Figure 4 16 Siderails...

Page 95: ...nd discard the label I on the inside of the siderail control assembly J NOTE The new headrail comes with a new label for the inside of the siderail control assembly b Remove the siderail control assem...

Page 96: ...d from its power source Failure to do so could result in personal injury or equipment damage 1 Disconnect the bed from its power source 2 Disconnect the battery cable from the control board refer to p...

Page 97: ...apter 4 Removal Replacement and Adjustment Procedures Basic Care Bed Service Manual man336 Page 4 41 4 Figure 4 17 Slide Bracket Replacement 1 Do the removal procedure in the reverse order 2 Do the Fu...

Page 98: ...andle Allen wrench Phillips head screwdriver Screwdriver Removal 1 Raise the bed to the highest position 2 Lower the siderail A to the down position see figure 4 18 on page 4 42 Figure 4 18 Siderail R...

Page 99: ...Failure to do so may result in eye injury 4 Put on eye protection 5 Remove the two screws D attaching the top cane E to the siderail A 6 Remove the two spring assemblies F from the siderail A Replace...

Page 100: ...iver deep well Removal SHOCK HAZARD Disconnect the bed from its power source Failure to do so could result in personal injury or equipment damage 1 Disconnect the bed from its power source 2 Disconnec...

Page 101: ...iderail control assembly D 10 Remove and discard the two halves of the siderail control assembly D and B Replacement 1 Remove and save the center screw C from the new outer half of the siderail contro...

Page 102: ...rail Control Assembly Chapter 4 Removal Replacement and Adjustment Procedures Page 4 46 Basic Care Bed Service Manual man336 9 Connect the bed to the correct power source 10 Do the Function Checks on...

Page 103: ...re 4 7 on page 4 16 4 Make a note showing the cable routing from the siderail A to the control box assembly B see figure 4 20 on page 4 48 5 Remove the two screws C attaching the wire cover D to the s...

Page 104: ...4 20 Siderail Control Cable Chapter 4 Removal Replacement and Adjustment Procedures Page 4 48 Basic Care Bed Service Manual man336 Figure 4 20 Siderail Control Cable...

Page 105: ...trol box assembly B Replacement CAUTION Keep enough slack in the cables to allow the bed to move through its full range of motion without putting force on any of the cables Failure to do so could resu...

Page 106: ...uired Phillips head screwdriver Removal 1 Raise the siderail A to its up and locked position see figure 4 21 on page 4 50 2 Remove the two screws B attaching the top cane C to the siderail A 3 Remove...

Page 107: ...llips head screwdriver Removal 1 Raise the siderail A to its up and locked position 2 Remove the two screws B attaching the siderail wire cover C to the siderail A 3 Remove and discard the siderail wi...

Page 108: ...uipment damage 2 Disconnect the bed from its power source Remove the Foot End WARNING Put caster blocks behind the casters at the opposite end of the bed Failure to do so could result in personal inju...

Page 109: ...he caster the caster will fall off the bed frame 8 If necessary remove the bolt K and nut L attaching the linkage M to the rocker arm J 9 Remove the bolt N and washer O attaching the swivel caster P t...

Page 110: ...4 Remove the bolt S and washer T attaching the brake caster U to the bed frame D see figure 4 24 on page 4 54 Figure 4 24 Central Brake and Steer Brake Caster Assemblies 5 Remove the bolt V and washe...

Page 111: ...23 on page 4 53 NOTE When left hand and right hand sides of the bed are identified they are from the patient s point of view CAUTION Make sure that a flat side of the hex rod is facing upward when it...

Page 112: ...of the hex rod is facing upward when it is installed Failure to do so may result in the central brake and steer not operating correctly 3 Push the hex rod X through the opening in the bed frame D and...

Page 113: ...bed from its power source 3 Put the central brake and steer pedals A in the neutral position see figure 4 25 on page 4 58 4 Remove the two screws B attaching the two pedals A to the hex rod C 5 Remove...

Page 114: ...d Steer Pedal Assemblies Replacement CAUTION Make sure that a flat side of the hex rod is facing upward when it is installed Failure to do so may result in the central brake and steer not operating co...

Page 115: ...the bed from its power source Failure to do so could result in personal injury or equipment damage 2 Disconnect the bed from its power source WARNING Put caster blocks behind the casters at the oppos...

Page 116: ...er 4 Removal Replacement and Adjustment Procedures Page 4 60 Basic Care Bed Service Manual man336 Figure 4 26 Casters for Individual Brake and Steer Replacement 1 Do the removal procedure in the rever...

Page 117: ...moval 1 Raise the bed to its highest position 2 Remove the screw A and bushing B attaching the bumper C to the bed frame D see figure 4 27 on page 4 61 Figure 4 27 Bumper 3 Remove the bumper C from th...

Page 118: ...e sections to their lowest positions 3 If you are replacing a seat panel A or thigh panel B do the following see figure 4 28 on page 4 62 a Remove the four retaining rings C and four pins D attaching...

Page 119: ...5 If you are replacing a head panel H do the following a Remove the two headrails I from the bed frame E refer to procedure 4 16 on page 4 37 b Remove the CPR handle assembly J from the bed frame E re...

Page 120: ...4 27 Sleep Surface Panels Chapter 4 Removal Replacement and Adjustment Procedures Page 4 64 Basic Care Bed Service Manual man336 NOTES...

Page 121: ...ts List Service Parts Ordering Using the parts lists in this manual identify the necessary part number s Find the product number and serial number on the product identification label A see figure 5 1...

Page 122: ...ll orders shipped by Hill Rom nominated unless specified Address all inquiries to ATTN TECHNICAL SUPPORT PARTS HILL ROM COMPANY INC 1069 STATE ROUTE 46 E BATESVILLE IN 47006 9167 Address all return go...

Page 123: ...full selling price only for internal use at Hill Rom Do not confuse this price with your price Do not return any parts without an RMA number When parts products have been requested to be returned Hill...

Page 124: ...Exchange Policy Chapter 5 Parts List Page 5 4 Basic Care Bed Service Manual man336 NOTES...

Page 125: ...tion of problem A qualified specialist will provide via telephone United States and Canada or FAX Outside the United States and Canada troubleshooting assistance for facility personnel and provide nec...

Page 126: ...ox assemblya 120 V 127 V 131523 2 Control box assembly a 220 V 230 V 131524 2 Control box assembly a 240 V 131493 2 Head foot board assembly 131480 2 Head siderail assembly right hand 131482 2 Head si...

Page 127: ...u Philippines U S Vir gin Islands Lebanon Mexico Saudi Arabia Aruba Antigua Barbuda and Brit ish Virgin Islands 131504 5 Power cordb CG 4 19 Australia and New Zealand 131505 5 Power cord b CG 5 Chile...

Page 128: ...Base Frame Chapter 5 Parts List Page 5 8 Basic Care Bed Service Manual man336 Base Frame Figure 5 2 Base Frame...

Page 129: ...ot available 3 Caster hex rod 5 131421 5 Rocker arm assembly Basic Care 6 131467 2 Brake steer pedal pad set 7 131425 1 Brake steer hex rod center 8 131433 1 Brake steer caster central brake and steer...

Page 130: ...r the Electric Model Basic Care Bed Chapter 5 Parts List Page 5 10 Basic Care Bed Service Manual man336 Upper Frame for the Electric Model Basic Care Bed Figure 5 3 Upper Frame for the Electric Model...

Page 131: ...95 1 Bolt assembly hilo drive 10 131438 2 Trendelenburg assembly short length as applicable 11 131437 2 Trendelenburg assembly standard length as applicable 12 131526 1 Control panel foot end 13 13152...

Page 132: ...for the Manual Model Basic Care Bed Chapter 5 Parts List Page 5 12 Basic Care Bed Service Manual man336 Upper Frame for the Manual Model Basic Care Bed Figure 5 4 Upper Frame for the Manual Model Bas...

Page 133: ...Spring manual crank assembly 3 131438 1 Trendelenburg assembly short length as applicable 4 131437 1 Trendelenburg assembly standard length as applicable 5 131435 4 Trendelenburg indicator 6 131497 3...

Page 134: ...Siderails Chapter 5 Parts List Page 5 14 Basic Care Bed Service Manual man336 Siderails Figure 5 5 Siderails...

Page 135: ...traction bar assembly foot left hand 9 131486 1 Siderail assembly foot left hand 10 131485 1 Siderail retraction bar assembly foot right hand 11 131484 1 Foot siderail assembly right hand 12 131477 2...

Page 136: ...Power Cord Chapter 5 Parts List Page 5 16 Basic Care Bed Service Manual man336 Power Cord Figure 5 6 Power Cord...

Page 137: ...cord CG 6 Japan 3 131507 Power cord CG 7 Taiwan 4 131509 1 Power cord CG 9 Argentina 5 131510 1 Power cord CG 10 20 India and Pakistan 6 131501 1 Power cord CG 1 15 Bolivia Brazil Indonesia South Kor...

Page 138: ...p Surface Item Number Part Number Quantity Description 1 131469 1 Head panel electric standard length 2 131470 1 Head panel electric short length 3 131471 1 Head panel manual standard length 4 131472...

Page 139: ...h or serious injury personal injury SHOCK HAZARD Disconnect the unit from its power source Failure to do so could result in personal injury or equipment damage SHOCK HAZARD Do not expose the unit to e...

Page 140: ...urate the spot Disinfecting Dilute disinfectants and germicides as specified on the manufacturer s label Component Handling CAUTION Make sure that your hands are clean and only handle the P C boards b...

Page 141: ...rd in an antistatic protective bag Lubrication Requirements WARNING Obey the product manufacturer s instructions Failure to do so could result in personal injury or equipment damage CAUTION Do not use...

Page 142: ...al Procedures Page 6 4 Basic Care Bed Service Manual man336 SA3352 1400 Gear grease use on motor gears only SA0646 1400 Teflon a lubricant dry a Teflon is a registered trademark of E I du Pont de Nemo...

Page 143: ...only meet JCAHO requirements but will help make sure of a long operative life for the Basic Care Bed PM will minimize downtime due to excessive wear The following PM schedule guides you through a nor...

Page 144: ...es Examine the caster tires for cuts and wear Replace the caster if nec essary Siderail controls Make sure the switches in the siderails operate correctly Siderail Examine the siderail and make sure i...

Page 145: ...burg Lockout controls Brake and steer option Individual brake caster Individual brake steer caster Caster tires Siderail controls Siderail Model Number Pivot points Power cord and connector Headboard...

Page 146: ...s head screwdriver 1 Raise the head section A to its full up position 2 Lower the bed to have access to the cover B on the control box assembly C see figure 6 1 on page 6 8 Figure 6 1 Control Box SHOC...

Page 147: ...edures Basic Care Bed Service Manual man336 Page 6 9 6 6 Make sure the indicator G turns off 7 Connect the battery cable E to the control board F NOTE The indicator should remain off 8 Install the six...

Page 148: ...he CPR wire D to the bracket E b Pull a small part of the CPR wire D out of the cable F c While holding the CPR wire D tightly tighten the screw C to attach the wire D to the bracket E NOTE While the...

Page 149: ...D to the bracket E b Allow a small part of the CPR wire D to go into the cable F c While holding the CPR wire D tightly tighten the screw C to attach the wire D to the bracket E NOTE While the CPR wir...

Page 150: ...6 2 CPR Cable Adjustment Chapter 6 General Procedures Page 6 12 Basic Care Bed Service Manual man336 NOTES...

Page 151: ...7 1 7 Chapter 7 Accessories Basic Care Bed Accessories Table 7 1 Accessories List Product Number Description P1445 IV pole P846D48 Trapeze support light neutral P847B Fracture frame adapter set 3 4 pi...

Page 152: ...two at the head end and two at the foot end Installation WARNING Failure to install the IV pole correctly could allow it to fall resulting in personal injury or equipment damage Put the IV pole A into...

Page 153: ...445 Chapter 7 Accessories Basic Care Bed Service Manual man336 Page 7 3 7 Adjustment To change the height of the IV pole A pull the knob C out and adjust the upper section D of the IV pole A to the ne...

Page 154: ...tall the four bolts A and two backing plates B to attach the trapeze support C and on the bed frame D see figure 7 2 on page 7 4 Figure 7 2 Trapeze Support CAUTION Do not lower the bed frame while the...

Page 155: ...Support P846D48 Chapter 7 Accessories Basic Care Bed Service Manual man336 Page 7 5 7 Removal 1 Loosen and remove the four bolts A and the two backing plates B 2 Remove the trapeze support A from the...

Page 156: ...ve a 3 4 inside diameter while the P847C sockets have a 1 2 inside diameter Please specify which size is necessary when ordering Installation 1 Put the short adapter tubes A into the IV sockets B at t...

Page 157: ...B and P847C Chapter 7 Accessories Basic Care Bed Service Manual man336 Page 7 7 7 2 Remove the long adapter tubes C from the IV sockets D at the foot end of the bed by lifting the tubes C upward 3 Do...

Page 158: ...7 3 Fracture Frame Adapter P847B and P847C Chapter 7 Accessories Page 7 8 Basic Care Bed Service Manual man336 NOTES...

Page 159: ......

Page 160: ...Ambrosoli 6 20090 Rodano Tel 39 0 02 950541 Fax 39 0 02 95328578 Nederland Hill Rom Medical Services BV Hagenweg 1c Postbus 173 4130 ED Vianen Tel 31 0 347 32 35 32 Fax 31 0 347 32 35 00 Norge Avalon...

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