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HEIDENHAIN GAGE-CHEK 2000, Operating Instructions Manual

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HEIDENHAIN GAGE-CHEK 2000 Operating Instructions Manual Download Page 47

Information for OEM and Setup users

7.2.8 Service info................................................................................................................................... 162

7.2.9 Documentation.............................................................................................................................162

7.3

Sensors.........................................................................................................................................................163

7.4

Interfaces..................................................................................................................................................... 164
7.4.1 USB................................................................................................................................................. 164

7.5

User............................................................................................................................................................... 165
7.5.1 OEM................................................................................................................................................ 165

7.5.2 Setup...............................................................................................................................................165

7.5.3 Operator......................................................................................................................................... 166

7.6

Axes...............................................................................................................................................................167
7.6.1 Information....................................................................................................................................168

7.7

Service.......................................................................................................................................................... 169
7.7.1 Firmware information................................................................................................................. 170

8

Servicing and maintenance............................................................................................................ 172

8.1

Overview.......................................................................................................................................................173

8.2

Cleaning........................................................................................................................................................173

8.3

Maintenance plan...................................................................................................................................... 174

8.4

Resuming operation.................................................................................................................................. 174

8.5

Updating the firmware..............................................................................................................................174

8.6

Encoder diagnostics..................................................................................................................................176
8.6.1 Diagnostics for encoders with 1 V

PP

/11 µA

PP

 interface...................................................... 176

8.6.2 Diagnostics for encoders with EnDat interface.................................................................... 178

8.7

Restoring files and settings.....................................................................................................................179
8.7.1 Restore OEM-specific folders and files.................................................................................. 180

8.7.2 Restore user files.........................................................................................................................181

8.7.3 Restoring settings....................................................................................................................... 182

8.8

Reset all settings....................................................................................................................................... 183

8.9

Reset to shipping conditions...................................................................................................................183

9

Removal and disposal.................................................................................................................... 184

9.1

Overview.......................................................................................................................................................185

9.2

Removal....................................................................................................................................................... 185

9.3

Disposal........................................................................................................................................................185

10

Specifications.................................................................................................................................186

10.1

Overview.......................................................................................................................................................187

10.2

Product data............................................................................................................................................... 187

10.3

Product dimensions and mating dimensions......................................................................................189
10.3.1 Product dimensions with Single-Pos stand...........................................................................191

10.3.2 Product dimensions with Duo-Pos stand...............................................................................192

10.3.3 Product dimensions with Multi-Pos stand.............................................................................192

10.3.4 Product dimensions with Multi-Pos holder............................................................................193

II

HEIDENHAIN | GAGE-CHEK 2000 | Operating Instructions | 06/2022

47

Summary of Contents for GAGE-CHEK 2000

Page 1: ...GAGE CHEK 2000 Operating Instructions Evaluation Unit English en 06 2022...

Page 2: ...storage Page 48 Mounting Page 54 Installation Page 60 Commissioning Page 72 Setup Page 121 File management Page 150 Settings Page 157 Servicing and maintenance Page 172 Removal and disposal Page 184 S...

Page 3: ...I General information...

Page 4: ...target groups that these chapters are mainly intended for Chapter Contents Target group This chapter contains information about OEM Setup Operator 1 Fundamentals this product these instructions 2 Safe...

Page 5: ...he operating company 16 2 7 General safety precautions 17 2 7 1 Symbols on the product 17 2 7 2 Electrical safety precautions 18 3 Basic operation 19 3 1 Overview 20 3 2 Using the touchscreen and inpu...

Page 6: ...ng the function bar 35 3 10 3 Scrolling the function bar 35 3 10 4 Moving functions on the function bar 35 3 11 Using the function bar 36 3 11 1 Operating elements of the function bar 36 3 11 2 Functi...

Page 7: ...1 Fundamentals...

Page 8: ...EST network protocols Further information Activating the interface for Data transfer Page 146 Remote access Functions for remote access to the product will be available with the introduction of the ne...

Page 9: ...ts from your HEIDENHAIN contact person 1 5 Documentation on the product 1 5 1 Validity of the documentation Before using the documentation and the product you need to verify that the documentation mat...

Page 10: ...ontain all of the infor mation and safety precautions needed for the proper mounting and installation of the product The Installation Instructions are contained as an excerpt from the Operating Instru...

Page 11: ...1 6 About these instructions These instructions provide all the information and safety precautions needed for the safe operation of the device 1 6 1 Document category Operating Instructions These inst...

Page 12: ...user cannot create additional users but is allowed to edit various operator specific settings such as his name or the language A user of the Operator group can be logged in automatically as soon as t...

Page 13: ...on the configurable machine settings The book symbol represents a cross reference to external documentation e g the documentation of your machine manufacturer or other supplier 1 6 5 Symbols and font...

Page 14: ...2 Safety...

Page 15: ...primarily on measuring machines and positioning equipment The products of this series must only be used in commercial applications and in an industrial environment must be mounted on a suitable stand...

Page 16: ...ssigned work regarding the application concerned and of proactively identifying and avoiding potential risks Electrical specialist The electrical specialist has the required technical training knowled...

Page 17: ...ion at hand it must be obtained from the manufacturers concerned The specific safety precautions required for the individual activities to be performed on the product are indicated in the respective s...

Page 18: ...e electrical components is to be performed only by trained specialists For power connection and all interface connections use only cables and connectors that comply with applicable standards Have the...

Page 19: ...3 Basic operation...

Page 20: ...estures and mouse actions To activate switch or move the operating elements of the user interface you can use the unit s touchscreen or a mouse Gestures are used to operate the touchscreen and the mou...

Page 21: ...ns Dragging Is a combination of long press and then swipe moving a finger over the touchscreen when at least the starting point of motion is defined Means pressing the left mouse button once and holdi...

Page 22: ...yed Enter text or numbers If the entry is correct and complete a green check mark is displayed as applicable If the entry is incomplete or the values are incorrect a red exclamation mark is displayed...

Page 23: ...position The selected value is displayed graphically or in percent Drop down list Buttons that open drop down lists are indicated by a triangle pointing down Tap the button The drop down list opens Th...

Page 24: ...the Measure menu If automatic user login is not active the User login menu is displayed Further information User login and logout Page 25 3 4 2 Activating and deactivating the energy saving mode If y...

Page 25: ...menu Tap Shut down The operating system shuts down Wait until the following message appears on the screen You can switch off the device now Turn the power switch off 3 5 User login and logout In the...

Page 26: ...s been assigned to the user ask a Setup or OEM user for the assigned password If the password is no longer known contact a HEIDENHAIN service agency Confirm entry with RET Tap Log in The user is logge...

Page 27: ...reference mark search has been successfully completed Further information Reference marks Encoder Page 90 For encoders with EnDat interface the reference mark search is omitted because the axes are re...

Page 28: ...r interface in the product s factory default setting User interface after start up If automatic user login is activated and the last user who logged in was of the Operator type then the product displa...

Page 29: ...g and measurement of minimum maximum and range perform relative measurements Further information Measure menu Page 30 File management Management of the files that are available on the product Further...

Page 30: ...menu Page 34 3 8 3 Measure menu Call Tap Measure in the main menu The user interface for measuring and positioning is displayed Short description 1 2 Figure 4 Measure menu 1 The workspace shows the c...

Page 31: ...ers in the selected storage location The File management menu shows an overview of the files stored in the product s memory Any connected USB mass storage devices FAT32 format or available network dri...

Page 32: ...2 Figure 6 User login menu 1 Display of the logged in user 2 User login The User login menu shows the logged in user in the column on the left The login of a new user is displayed in the right hand co...

Page 33: ...2 List of setting parameters The Settings menu shows all of the options for configuring the product The settings parameters allow you to adapt the product to on site requirements Further information...

Page 34: ...m continues unchanged Further information GAGE CHEK 2000 switch on and switch off Page 24 Further information Cleaning the screen Page 173 3 9 Position display The unit s position display shows the ax...

Page 35: ...he function bar is hidden The arrow changes direction To show the function bar tap the tab again 3 10 3 Scrolling the function bar The function bar becomes scrollable if it has more function elements...

Page 36: ...ck access menu Page 39 3 11 2 Function elements Function elements are operating elements that you can add to the function bar and configure individually The following function elements are available B...

Page 37: ...on values of radial axes tapping switch es from radius to diameter the product displays the doubled position value Further information Diameter Radius Page 216 Functions for measured value output Func...

Page 38: ...opens Tap the desired function element Tap Close The function element is now available Removing a function element from the function bar The operation of the function bar may be restricted Contact yo...

Page 39: ...via a USB mass storage product Further information Exporting files Page 155 Further information Importing files Page 155 Opening the configuration of function elements The operation of the function ba...

Page 40: ...rea displays the time and the number of unclosed messages 2 Message list The messages that appear at the top of the workspace are triggered by for example operator errors or uncompleted processes The...

Page 41: ...ppears 3 12 2 Wizard 1 Figure 9 Display of messages in the wizard 1 Wizard example The wizard supports you when you are performing actions and teach sequences or when you are running programs You can...

Page 42: ...indicate user actions completed processes or malfunctions The available sounds are grouped into categories The sounds differ within a category You can define the audio feedback settings in the Setting...

Page 43: ...II Information for OEM and Setup users...

Page 44: ...or 1 Transport and storage transporting the product storing the product items supplied with the product accessories for the product 2 Mounting correct mounting of the product 3 Installation correct in...

Page 45: ...6 Wiring switching inputs and outputs 66 3 7 Connecting input devices 70 3 8 Connecting a network peripheral 70 3 9 Connecting the line voltage 71 4 Commissioning 72 4 1 Overview 73 4 2 Logging in for...

Page 46: ...measure 126 5 3 3 Entering and configuring users 127 5 3 4 Adding the Operating Instructions 129 5 3 5 Configuring the network 130 5 3 6 Configuring the network drive 131 5 3 7 Configuring operation...

Page 47: ...6 2 Diagnostics for encoders with EnDat interface 178 8 7 Restoring files and settings 179 8 7 1 Restore OEM specific folders and files 180 8 7 2 Restore user files 181 8 7 3 Restoring settings 182 8...

Page 48: ...1 Transport and storage...

Page 49: ...delivery for damage 1 3 Items supplied and accessories 1 3 1 Items supplied The following items are included in delivery Name Description Single Pos stand Stand for rigid mounting inclination angle 20...

Page 50: ...ing screws male 15 pin 1089213 01 Adapter connector for 1 Vpp Conversion of the 1 VPP inter face from installation in D sub connector 2 row male 15 pin to D sub connector 2 row with locking screws mal...

Page 51: ...and Stand for rigid mounting incli nation angle 20 or 45 fixing hole pattern 50 mm x 50 mm 1089230 06 Mounting arm Mounting arm for mounting to a machine 1089207 01 Multi Pos holder Holder for fasteni...

Page 52: ...wald is used for measured value output The settings are not configurable For more information on transferring data with products or the data format from Steinwald please refer to STEINWALD datentechni...

Page 53: ...ries that were included in the shipment in the original packaging Further information Items supplied and accessories Page 49 Enclose all the documentation that was included in the original packaging F...

Page 54: ...2 Mounting...

Page 55: ...the mounting variants is provided on the rear panel The mounting hole pattern corresponds to a grid of 50 mm x 50 mm 50 50 Figure 10 Dimensions of rear panel of the product The materials for attachmen...

Page 56: ...rmissible tightening torque of 2 6 Nm Fasten the stand with two suitable screws from above to a supporting surface or Attach self adhesive rubber pads to the underside of the stand Route the cables fr...

Page 57: ...n the stand to the lower threaded holes on the rear panel Comply with the permissible tightening torque of 2 6 Nm Using the mounting slots width 4 5 mm screw the stand to a supporting surface or Set u...

Page 58: ...ottom Adjust the desired angle of inclination To fix the stand Tighten the T25 screw Comply with the tightening torque for screw T25 Recommended tightening torque 5 0 Nm Maximum permissible tightening...

Page 59: ...gh the two holes to the intended surface Adjust the desired angle of inclination To fix the holder in place tighten the T25 screw Comply with the tightening torque for screw T25 Recommended tightening...

Page 60: ...3 Installation...

Page 61: ...with continuous shielding e g by metalized film and metal braiding or a metal housing The degree of coverage provided by the braiding must be 85 or higher The shield must be connected around the entir...

Page 62: ...the device are protected by dust protection caps from contamination and damage NOTICE Contamination or damage may result if the dust protection caps are missing If no dust protection caps are fitted t...

Page 63: ...EIDENHAIN X113 X3 X2 X1 X116 X100 X32 4 5 6 7 8 9 10 Figure 19 Rear panel on devices with ID 1089181 01 AC 100 V 240 V 50 Hz 60 Hz max 38 W HEIDENHAIN X113 X106 X105 X104 X3 X2 X1 X116 X100 X32 4 3 2...

Page 64: ...s on devices with ID 1089182 xx 2 X105 37 pin D sub connection for digital interface DC 24 V 24 switching inputs 8 switching outputs 3 X106 15 pin D sub connection for analog interface 4 inputs 4 outp...

Page 65: ...llowing touch probes can be connected to the unit HEIDENHAIN TS 248 touch probe HEIDENHAIN KT 130 edge finder Renishaw touch trigger probe Further information Items supplied and accessories Page 49 Co...

Page 66: ...SELV exceeded Further information Personnel qualification Page 16 The device fulfills the requirements of standard IEC 61010 1 only if the power is supplied from a secondary circuit with current limit...

Page 67: ...connectors include mounting screws do not overtighten them The digital or analog inputs and outputs must be assigned in the device settings of the respective switching function Pin layout of X104 1 2...

Page 68: ...2 Dout 0 Dout 2 Dout 4 Dout 6 17 18 19 20 21 22 23 24 DC 24 V DC 24 V GND Din 1 Din 3 Din 5 Din 7 Din 9 25 26 27 28 29 30 31 32 Din 11 Din 13 Din 15 Din 17 Din 19 Din 21 Din 23 Dout 1 33 34 35 36 37 D...

Page 69: ...nalog inputs Analog outputs Pin layout of X113 1 2 3 4 5 6 7 8 LED B 5 V B 12 V Dout 0 DC 12 V DC 5 V Din 0 GND 9 10 11 12 13 14 15 Din 1 Din 2 TP GND TP Din 3 LED B Probe signals readiness TP Touch P...

Page 70: ...Page 62 Pin layout of X32 4 3 2 1 1 2 3 4 DC 5 V Data Data GND 3 8 Connecting a network peripheral Comply with the pin layout Remove and save the dust protection cap Route the cables depending on the...

Page 71: ...ns WARNING Fire hazard due to wrong power cable Use of a power cable that does not meet the requirements of the mounting location may cause a fire hazard Use only a power cable that meets at least the...

Page 72: ...4 Commissioning...

Page 73: ...age 19 The following steps must be performed only by qualified personnel Further information Personnel qualification Page 16 4 2 Logging in for commissioning 4 2 1 User login To commission the product...

Page 74: ...in follow the instructions of the wizard The Reference symbol stops blinking upon successful completion of the reference mark search Further information Operating elements of the position display Pag...

Page 75: ...e order described here Prerequisite You are logged on as a user of the OEM type see Logging in for commissioning Page 73 Basic settings Activating Software options Setting the date and time Setting th...

Page 76: ...re options on the overview page Further information Checking the Software options Page 78 Requesting license key You can request a license key by using the following procedure Reading out device infor...

Page 77: ...uitable file name Confirm your input with RET Tap Save as The license key request is created and saved in the selected folder If the license key request is stored on the product move the file to a con...

Page 78: ...is available Entering license key manually Tap Settings in the main menu Tap Service Open in succession Software options Activate options Enter the license key into the License key input field Confirm...

Page 79: ...Millimeters Rounding method for linear values Rounding method for linear values Settings Commercial Decimal places from 1 to 4 are rounded down decimal places from 5 to 9 are rounded up Round off Deci...

Page 80: ...unded up Truncate Decimal places are truncated without rounding up or down Round to 0 and 5 Decimal places 24 or 75 are rounded to 0 decimal places 25 or 74 are rounded to 5 Default setting Commercial...

Page 81: ...ch probe Setting range ON or OFF Default value ON Use the touch probe triggered output of measured values to automatically send the measured values to a computer when the stylus is deflected Further i...

Page 82: ...haracter combination of letters or a two character combination of a numerical value and a letter Settings Axes General settings Alias assignment for axis names Parameter Explanation C1 C2 C3 Setting r...

Page 83: ...imum traverse path 20 m 4 m AK LIDA 27 TTL 2 m One 4 m One 4 m Coded 1000 20 mm 2 m One AK LIDA 47 TTL 2 m Coded 1000 20 mm LS 388C 1 VPP 20 m Coded 1000 20 mm AK LIDA 28 1 VPP 200 m One AK LIDA 48 1...

Page 84: ...0 2 m One 25 mm MT 258x 1 VPP 2 m One 25 mm MT 60x 11 APP 10 m One 60 mm MT 101x 11 APP 10 m One 100 mm ST 127x TTL 4 m 2 m One 12 mm ST 128x 1 VPP 20 m One 12 mm ST 307x TTL 4 m 2 m One 30 mm ST 308...

Page 85: ...PP 18000 One RON 785C 1 VPP 18000 Coded 20 RON 786 1 VPP 18000 One RON 786C 1 VPP 18000 Coded 20 ROD 280 1 VPP 18000 One ROD 280C 1 VPP 18000 Coded 20 The formulae below enable you to calculate the no...

Page 86: ...ings Linear encoder Linear axis Angle encoder Rotary axis Angle encoder as linear encoder Rotary axis is displayed as linear axis Default value Depending on the connected encoder Mechanical ratio For...

Page 87: ...encoders with a 1 VPP or 11 APP interface Settings Axes Axis name Encoder Parameter Explanation Encoder input Assignment of the encoder input to the axis of the product Settings Not connected X1 X2 X...

Page 88: ...ing range 0 1 mm 1000 mm Default value 1 0 Reference marks Configuration of the Reference marks Further information Reference marks Encoder Page 90 Analog filter frequency Frequency value of the analo...

Page 89: ...message with voltage 0 18 V or 1 34 V Signal 1 Vpp setting Frequency Error message with frequency 400 kHz Signal 11 App setting Amplitude Warning with current 5 76 A Error message with current 2 32 A...

Page 90: ...ained line count remains stored if you select a different display mode after the teach sequence Reference marks Encoder Settings Axes Axis name Encoder Reference marks For encoders with EnDat interfac...

Page 91: ...n the reference mark and the zero point Further information Reference point displacement Page 87 Reference point displacement Settings Axes Axis name Encoder Reference marks Reference point displaceme...

Page 92: ...ignal period Setting range 0 001 m 1000000 000 m Default value 20 000 Output signals per revolution For angle encoders and for display of a rotary axis as a linear axis Number of output signals Settin...

Page 93: ...evolution For angle encoders with interfaces of the type TTL you can use a teach sequence to ascertain the exact quantity of output signals per revolution Settings Axes Axis name Encoder From the Enco...

Page 94: ...ange 0 1 mm 10000 0 mm Default value 20 0 Nominal increment For angle encoders with coded reference marks maximum nominal increment for determining the absolute position Setting range 0 360 Default va...

Page 95: ...he machine Setting range ON or OFF Default value OFF Reference point displacement Manual input of the offset in mm or degrees according to the selected encoder type between reference mark and zero poi...

Page 96: ...lied for every segment Configuring error compensation across axes Nonlinear error compensation NLEC By means of a maximum of a 99 supporting points the measuring range is divided into a grid with mult...

Page 97: ...length and actual angle The compensation factor is applied to the entire measuring range Settings Axes Axis name Error compensation Linear error compensation LEC Parameter Explanation Compensation Me...

Page 98: ...points Settings Axes Axis name Error compensation Segmented linear error compensation SLEC Parameter Explanation Compensation Mechanical influences on the axes of the machine are compensat ed Settings...

Page 99: ...he compensation value D 0 0 for supporting point 0 Enter the measured compensation values into the compensation value D input field for each supporting point created Confirm the entries with RET Creat...

Page 100: ...the measuring range is divided into a grid of identically sized surface segments using up to 99 supporting points For each of the surface segments a specific compensation factor is determined by comp...

Page 101: ...e of supporting points Uploading a file in txt format with position information regarding the supporting points in xml format with position information regarding the supporting points and the deviatio...

Page 102: ...error compensation NLEC Tap Read deviations of calibration standard Navigate to the desired folder Tap the desired file ACF Tap Select The nominal values are imported from the file Creating an ACF imp...

Page 103: ...d 20 mm on the Y axis oriented along the X axis Example MM X 25 0 20 0 5 5 0 0000 0 0000 25 0012 0 0010 50 0003 0 0006 75 0010 0 0016 100 0021 0 0000 0 00005 20 0020 25 0013 20 0021 50 0013 20 0022 75...

Page 104: ...Y values for each supporting point The supporting points can be indicated row by row or in a meander shaped sequence The product adapts the reading direction automatically Row by row reading direction...

Page 105: ...he file TXT The actual values are imported from the file Extended TXT The actual values are corrected by the deviations In order to keep the nominal values in the original table of supporting points d...

Page 106: ...X axis Example MM X 25 0 20 0 5 5 0 0000 0 0000 25 0012 0 0010 50 0003 0 0006 75 0010 0 0016 100 0021 0 0000 0 00005 20 0020 25 0013 20 0021 50 0013 20 0022 75 0005 20 0023 99 9996 20 0003 0 00010 39...

Page 107: ...ng of supporting points on the X axis 20 0 Spacing of supporting points on the Y axis 5 Number of supporting points on the X axis 5 Number of supporting points on the Y axis 0 0000 Actual value of the...

Page 108: ...0 MM ON Number of Grid Points x y 5 5 Grid Block Size x y 25 0 20 0 Offset 0 0 Station 1 1 0 00000 0 00000 Station 2 1 0 00120 0 00100 Station 3 1 0 00030 0 00060 Station 4 1 0 00100 0 00160 Station 5...

Page 109: ...from the example Value Explanation Serial Number CA 1288 6631 1710 Serial number optional MM Unit of measurement millimeters alternatively IN for inches Number of Grid Points x y 5 5 Number of suppor...

Page 110: ...ction from the import file if desired Creating a new file Create a new file in the XML editor or in a text editor available on your computer Save the file under a unique name and add the xml file exte...

Page 111: ...id 1 2 Y 39 997900000000001 X 24 998100000000001 element id 2 2 Y 40 000100000000003 X 49 999899999999997 element id 3 2 Y 40 002099999999999 X 75 000399999999999 element id 4 2 Y 40 000799999999998...

Page 112: ...his example X 0 Y 0 element id 1 0 Y 0 001 X 25 001200000000001 Actual value of the supporting point in mm In this example X 0 001 Y 25 001200000000001 group id Level0 For each supporting point the gr...

Page 113: ...d during measuring point acquisition The compensation factor is determined by comparing the deviation of the actual measurement result from the nominal angle of the spatial axes The compensation facto...

Page 114: ...the position display The position axis shows only the principal axis with the calculated position value of both axes For coupled axes the product adapts the axis name automatically The axis name cons...

Page 115: ...ence mark search Specifies whether the reference mark search can be canceled by all user types Settings ON The reference mark search can be canceled by users of any type OFF The reference mark search...

Page 116: ...marks Encoder Page 90 Tap Settings in the main menu Tap Axes Open in succession General settings Reference marks Activate Reference mark search after unit start with the ON OFF slide switch The refere...

Page 117: ...l be displayed when the product is switched on An image file with the following properties needs to be stored on the product for this purpose File type PNG or JPG Resolution 96 ppi Image format 16 10...

Page 118: ...Connection status 2 File path and file name 3 Language selection 4 Status messages ScreenshotClient is included in the standard installation of GAGE CHEK 2000 Demo For a detailed description please re...

Page 119: ...settings The product s settings can be backed up as a file so that they are available after a reset to the factory default settings has been performed or for installation on multiple units Settings Se...

Page 120: ...ngs Service Back up and restore Parameter Explanation Back up user files Backing up of user files of the product Performing back up The user files can be backed up as a ZIP file on a USB mass storage...

Page 121: ...5 Setup...

Page 122: ...sic operation Page 19 The following steps must be performed only by qualified personnel Further information Personnel qualification Page 16 5 2 Logging in for setup 5 2 1 User login To set up the prod...

Page 123: ...ow the instructions of the wizard The Reference symbol stops blinking upon successful completion of the reference mark search Further information Operating elements of the position display Page 34 Fur...

Page 124: ...ther person Tap Settings in the main menu Tap User The logged in user is indicated by a check mark Select the logged in user Tap Password Enter the current password Confirm entry with RET Enter the ne...

Page 125: ...d configuring users Adding the Operating Instructions Configuring the network Configuring the network drive Configuring operation with a mouse or touchscreen Configuring the interfaces Configuring the...

Page 126: ...illimeters Rounding method for linear values Rounding method for linear values Settings Commercial Decimal places from 1 to 4 are rounded down decimal places from 5 to 9 are rounded up Round off Decim...

Page 127: ...5 Decimal places 24 or 75 are rounded to 0 decimal places 25 or 74 are rounded to 5 Default setting Commercial Decimal places for angular values Number of decimal places for angular values Setting ra...

Page 128: ...password fields in plain text and hide them again Configuring and deleting a user Settings User User name Parameter Explanation Name Name of the user First name First name of the user Department Depar...

Page 129: ...guage The Operating Instructions can be copied from the supplied USB mass storage device to the product The latest version can be downloaded from the download area at www heidenhain com Settings Servi...

Page 130: ...ctets The subnet mask is automatically assigned if DHCP is active or it can be entered manually Setting range 0 0 0 0 255 255 255 255 IPv4 standard gateway Network address of the router connecting a n...

Page 131: ...ver IP address or host name Name or network address of the server Shared folder Name of the shared folder User name Name of the authorized user Password Password of the authorized user Show password D...

Page 132: ...g the touchscreen multitouch Settings Auto until first multitouch Touching the touchscreen causes mouse deactivation On no multitouch Operation only possible with the mouse the touchscreen is deactiva...

Page 133: ...None Even Odd Space Mark Stop bits Selection of the stop bit for synchronization Settings 1 bit 2 bits Flow control Selection of the data flow Settings None Hardware Xon Xoff Selecting a data format...

Page 134: ...down list Further information Activating the interface for Data transfer Page 146 Brief description of the Standard and Steinwald data formats In the following you will find a description of data outp...

Page 135: ...0 07 29 T07 50 06 965 CR LF Date in yyyy mm dd Time in hh mm ss f X MIN 19 987 CR LF 1 2 3 4 5 6 7 8 CR LF End of the transfer block space 1 Axis name 2 Function MIN MAX RANGE 3 Algebraic sign 0 then...

Page 136: ...T07 49 16 008 CR LF Date in yyyy mm dd Time in hh mm ss f X MIN 19 987 mm CR LF 1 2 3 4 5 6 7 8 9 END CR LF End of the transfer block 1 Axis name 2 Function MIN MAX RANGE 3 Algebraic sign 0 then minus...

Page 137: ...tor 1 newline false prefix suffix decimalPlaces 3 digits 0 positiveSign false element id X RANGE unit mm base 10 factor 1 newline false prefix suffix decimalPlaces 3 digits 0 positiveSign false elemen...

Page 138: ...ment previousValues false true The previous send block is output in addition to the current send block false Only the current send block is output element writeLabel true true The axis name is output...

Page 139: ...ms rad If no value is defined the units are not adapted element base 10 10 Measured value is output as a decimal value 16 Measured value is output as a hexadecimal value element factor 1 Factor by whi...

Page 140: ...g all of the axes or individual axes to zero Switch the unit for linear values Switch the unit for angular values Assignment of the digital input in accordance with the pin layout in order to execute...

Page 141: ...s Serial interface with RS 232 Ethernet with MQTT protocol Ethernet with HTTP protocol as a REST implementation Text based data transfer methods such as RS 232 MQTT and REST require a protocol You sel...

Page 142: ...vailable for measured value output HEIDENHAIN GC 2000 MVO trigger Remote station e g computer Remote access Disconnect MVO connection MVO Generally valid remote access commands In its default setting...

Page 143: ...er command to default Default value toggleAngularUnit State of reference mark search Querying the state of reference mark search Command to be transferred Reset user command to default Default value s...

Page 144: ...mum Reading out the measured minimum value of the axis Command to be transferred Maximum number of characters 20 Reset user command to default Default value channelMin Indexes Possible indexes between...

Page 145: ...s State Description True The touch probe is connected and activated False The touch probe is not activated Measured value output Setting up the connection for measured value output Command to be trans...

Page 146: ...C 1 Multiple indexes GC command la lb Not possible GC command la lb Example GC zeroC 1 3 GC zeroC 1 3 Remote query Without index GC command Topic GC command or GC GC command Example GC units Topic GC...

Page 147: ...he data format for measured value output Settings Standard Steinwald MyFormat1 template for copying Any data formats you have defined yourself Default value Standard Data format for continuous data tr...

Page 148: ...omplete backup If required connect a USB mass storage device FAT32 format to a USB port of the product Select the folder to which you want to copy the configuration data Specify a name for the configu...

Page 149: ...ck up The user files can be backed up as a ZIP file on a USB mass storage device or connected network drive Open in succession Back up and restore Back up user files Tap Save as ZIP If required connec...

Page 150: ...6 File management...

Page 151: ...iew of the files stored in the product s memory Any connected USB mass storage devices FAT32 format or available network drives are shown in the list of storage locations The USB mass storage devices...

Page 152: ...t files System Audio files and system files User User data Operating element Function Creating a new folder Touch the icon of the folder in which you want to create a new folder and drag it to the rig...

Page 153: ...ter a name for the new folder Confirm your input with RET Tap OK The folder is renamed Moving a file Touch the icon of the file you want to move and drag it to the right The operating elements are dis...

Page 154: ...folders and files contained in that folder will also be deleted Touch the icon of the folder or file you want to delete and drag it to the right The operating elements are displayed Tap Delete selecti...

Page 155: ...ile management in the main menu Navigate to the list of storage locations Tap Safely remove The message The storage medium can be removed now appears Disconnect the USB mass storage device 6 6 Importi...

Page 156: ...mass storage device Tap File management in the main menu Navigate to the list of storage locations Tap Safely remove The message The storage medium can be removed now appears Disconnect the USB mass...

Page 157: ...7 Settings...

Page 158: ...rs can be edited and changed edit permission If a user logged in to the product has no edit permission for a setting or a settings parameter the setting or settings parameter is grayed out and cannot...

Page 159: ...n Page 162 7 2 1 Device information Settings General Device information The overview displays basic information about the software Parameter Displays the information Product designation Product design...

Page 160: ...h the touchscreen and drag the arrow upwards from the lower edge Tap Touch the touchscreen Tap or axis movement Touch the touchscreen or move the axis Default setting Tap and drag 7 2 3 Display Settin...

Page 161: ...ng the associated sound is played Settings Standard Guitar Robot Outer space No sound Default setting Standard Message and Error Sound to be played when a message is displayed When you select a settin...

Page 162: ...bar Page 38 7 2 7 Copyrights Settings General Copyrights Parameter Meaning and function Open source software Display of the licenses of the software used 7 2 8 Service info Settings General Service in...

Page 163: ...p users Settings 7 3 Sensors This chapter describes settings for configuring the sensors Parameter Further information Touch probe Configuring a touch probe Page 81 II HEIDENHAIN GAGE CHEK 2000 Operat...

Page 164: ...protocols Network protocols Page 140 USB USB Page 164 RS 232 RS 232 Page 133 Data transfer Activating the interface for Data transfer Page 146 Switching functions Switching functions Page 140 Remote...

Page 165: ...xplanation Edit permission Name Name of the user Default value OEM First name First name of the user Default value Department Department of the user Default value Group Group of the user Default value...

Page 166: ...various operator specific settings such as his name or the language A user of the Operator group can be logged in automatically as soon as the product is switched on Parameters Explanation Edit permis...

Page 167: ...Parameter Further information Axis name settings of the axis Configuring the axes Page 81 Encoder Configuring axes for encoders with EnDat interface Page 86 Configuring the axes for encoders with a 1...

Page 168: ...assignment of the analog outputs to the axes Assignment of the analog inputs to the axes Shows the assignment of the analog inputs to the axes Assignment of the digital outputs to the axes Shows the...

Page 169: ...up user files Page 120 Restore user files Page 181 Restoring settings Page 182 Firmware update Updating the firmware Page 174 Reset Reset all settings Page 183 Reset to shipping conditions Page 183 O...

Page 170: ...the logged in user SystemInterface Version number of the system interface module BackendInterface Version number of the backend interface module GuiInterface Version number of the user interface modu...

Page 171: ...ters audio xml Version number of the audio parameters metrology xml Metrology parameters network xml Version number of the network parameters os xml Version number of the operating system parameters r...

Page 172: ...8 Servicing and maintenance...

Page 173: ...leaners and never use strong detergents or solvents Do not use sharp edged objects to remove persistent contamination Cleaning the housing Use only a cloth dampened with water and a mild detergent for...

Page 174: ...ng to the specification 8 4 Resuming operation When operation is resumed e g when the product is reinstalled after repair or when it is remounted the same measures and personnel requirements apply as...

Page 175: ...storage device to a USB port of the product Navigate to the folder containing the new firmware If you have accidentally tapped the wrong folder you can return to the previous folder Tap the file name...

Page 176: ...yed values allow you to evaluate the fundamental functioning of the encoders Based on this initial diagnostic option for encoders you can initiate further actions for more detailed testing or repair T...

Page 177: ...erance circles are hidden Default value OFF Encoder input for comparative measure ment Display of another encoder at another encoder input for comparative measurement the Freeze graph parameter allows...

Page 178: ...ncremental track 4 Position value calculation 5 Current position of encoder Path Settings Axes Axis name Encoder Diagnosis Functional reserves Parameter Explanation Absolute track Displays the functio...

Page 179: ...displayed Frequency collision Temperature exceedance Light source control reserve Battery charge Reference point The messages can have the following status Status Evaluation OK The encoder is within t...

Page 180: ...M area as a ZIP file Restore OEM specific folders and files Tap Load as ZIP If required connect a USB mass storage device FAT32 format to a USB port of the product Navigate to the folder containing th...

Page 181: ...not restored Settings Service Back up and restore Parameter Explanation Restore user files Restoring of user files of the product Restore user files Tap Load as ZIP If required connect a USB mass sto...

Page 182: ...ettings Page 183 Settings Service Back up and restore Parameter Explanation Restoring settings Restoring of the backed up settings Restoring settings Tap Complete restoration If required connect a USB...

Page 183: ...nd then back on 8 9 Reset to shipping conditions You can reset the settings of the product to the factory defaults and delete the user files from product s memory area The software options are deactiv...

Page 184: ...9 Removal and disposal...

Page 185: ...nents must be taken Removing the product To remove the product follow the installation and mounting steps in the reverse order Further information Installation Page 60 Further information Mounting Pag...

Page 186: ...10 Specifications...

Page 187: ...face User interface GUI with touchscreen Electrical data Supply voltage AC 100 V 240 V 10 50 Hz 60 Hz 5 Max input power 38 W Buffer battery Lithium battery type CR2032 3 0 V Overvoltage category II Nu...

Page 188: ...voltage AC 30 V DC 30 V Max switching current 0 5 A Max switching capacity 15 W Max continuous current 0 5 A Analog inputs For devices with ID 1089182 xx Voltage range DC 0 V 5 V Resistance 100 R 50 k...

Page 189: ...With Multi Pos holder 1 65 kg For devices with ID 1089182 xx 1 5 kg With Single Pos stand 1 55 kg With Duo Pos stand 1 65 kg With Multi Pos stand 2 15 kg With Multi Pos holder 1 85 kg 10 3 Product di...

Page 190: ...ousing dimensions for devices with ID 1089182 xx AC 100 V 240 V 50 Hz 60 Hz max 38 W HEIDENHAIN X113 X3 X2 X1 X100 X32 X116 140 50 115 90 65 37 5 15 5 0 88 80 72 64 24 75 50 67 5 Figure 30 Dimensions...

Page 191: ...115 90 65 37 5 15 5 0 80 72 64 24 78 126 151 50 67 5 88 Figure 31 Housing dimensions of the rear panel for devices with ID 1089182 xx 10 3 1 Product dimensions with Single Pos stand 107 1 169 1 ISO 1...

Page 192: ...150 2 150 1 ISO 7092 4 ISO 7380 M4x8 Md 2 6 Nm 45 4 5 5 50 4 5 50 4 5 Figure 33 Product dimensions with Duo Pos stand 10 3 3 Product dimensions with Multi Pos stand 15 25 4 5 ISO 14581 M4x8 Md 2 6 Nm...

Page 193: ...ecifications 10 3 4 Product dimensions with Multi Pos holder 4 5 ISO 14581 M4x8 Md 2 6 Nm T25 Md 15 Nm max 10 80 133 186 1 Figure 35 Product dimensions with Multi Pos holder II HEIDENHAIN GAGE CHEK 20...

Page 194: ......

Page 195: ...III Information for the Operator user...

Page 196: ...thods for capturing the measuring points and positioning the axes depend on the respective machine on which GAGE CHEK 2000 is used A general description follows below Make sure that you have read and...

Page 197: ...mum maximum and range the configuration of the function element the performance of a measurement 7 Diameter Radius the configuration of the function element the performance of a measurement 8 Relative...

Page 198: ...preset 205 2 2 4 Probing the preset 206 3 Lengths and angles 207 3 1 Measuring lengths and angles 207 4 Touch probe 208 4 1 Measuring with a touch probe 208 5 Probing functions 209 5 1 Configuring pro...

Page 199: ...12 Sending measured values to a computer 234 12 1 Configuring the measured value output 234 12 1 1 Functions for measured value output 235 12 1 2 Adding a function element 235 12 1 3 Selecting content...

Page 200: ...nt time 1 3 Reducing environmental influences Environmental influences such as incident light ground vibration or air humidity can affect the measuring machine the sensors or the measured objects and...

Page 201: ...rd The Reference symbol stops blinking upon successful completion of the reference mark search Further information Operating elements of the position display Page 34 Further information Activating the...

Page 202: ...lues are thus always referenced to the machine zero point Tap Measure in the main menu Drag an empty function bar field to the left and into the workspace A dialog box for selecting the function eleme...

Page 203: ...low the instructions of the wizard Measured values are acquired when the stylus deflects The product determines the desired position from the measured values The Select preset dialog box appears To ov...

Page 204: ...se The Preset table dialog box is closed 2 2 Selecting a preset The following options are available for defining the preset of a measurement Activate an existing preset from the preset table Set a pos...

Page 205: ...ion Remote commands Page 142 2 2 3 Setting a position as a preset Prerequisite The axes are referenced Setting the current position as preset Approach the desired position Z Long press the axis key Th...

Page 206: ...Follow the instructions of the wizard Measured values are acquired when the stylus deflects The product determines the desired position from the measured values The Select preset dialog box appears T...

Page 207: ...essfully completed Further information Performing the reference mark search after startup Page 27 1 Figure 36 Measure menu 1 Current axis positions Select a preset where necessary Move to the desired...

Page 208: ...re menu with touch probe 1 Current axis position 2 Last measured value captured upon deflection of the stylus Select a preset where necessary Move to the desired position The display of the position i...

Page 209: ...ssion was configured Further information Configuring a touch probe Page 81 Further information Configuring the measured value output Page 234 The following probing functions are available Icon Functio...

Page 210: ...axes Tap Close The selection is saved The product uses the data format for measured value output that is selected for manual data transmission in the product settings Further information Selecting a...

Page 211: ...function bar Edge probing or Determining the center line or Determining the circle center Follow the instructions of the wizard The measured values are acquired when the stylus is deflected The produ...

Page 212: ...the main menu Drag an empty function bar field to the left and into the workspace A dialog box for selecting the function element appears Tap the MinMax function element Tap Close The MinMax function...

Page 213: ...In the MinMax dialog box swipe across the touchscreen from right to left Assign the digital input to the desired function More than one input is available depending on the product variant Activating...

Page 214: ...e captured and shown in the position display Select a preset where necessary Tap MinMax in order to start the acquisition The function element turns green to show that the MinMax function is active Th...

Page 215: ...ding measured values to a computer Page 237 The last measured values remain in the product s buffer memory and can be transferred via measured value output until you capture new measured values with t...

Page 216: ...Diameter Radius function Add the D R function element to the function bar Select the axes to be affected by the switch Adding a function element Tap Measure in the main menu Drag an empty function bar...

Page 217: ...ou can thus switch between the radius and diameter You can activate and deactivate the conversion by tapping the D R function element on the function bar When you configure the function element you ca...

Page 218: ...vate the Relative function all of the position values and measuring steps are once again referenced to the selected preset You can activate and deactivate this function by tapping the Relative functio...

Page 219: ...active the preset table is barred from editing so that the zeroing of axes or the overwriting of position values has no effect on the selected preset In order to perform a relative measurement tap th...

Page 220: ...ion element to the function bar Select the axes Enter or load the values that will be set Adding a function element Tap Measure in the main menu Drag an empty function bar field to the left into the w...

Page 221: ...tion is started In the Mastering dialog box swipe across the touchscreen from right to left Assign the digital input to the desired function More than one input is available depending on the product v...

Page 222: ...open Mastering function The Mastering function allows you to set saved position values in the position display Tap Mastering Set each axis value individually or Tap Apply all axes to set all of the s...

Page 223: ...or relative values In the subsequent measurement the actual value is determined and compared with the nominal value Difference measurement In a difference measurement the distance between the actual v...

Page 224: ...ge function element is now available 10 1 2 Setting general parameters Drag the dial gage function element to the left in the workspace The dial gage dialog box appears Enter a name in the Name input...

Page 225: ...y If you want your desired entry to exhibit identical positive and negative limit values then you can change the magnitude of these limit values at the same time by using the Warning limits Tolerance...

Page 226: ...sired type of switching High level on exceeding Low level on exceeding Activate Pulse with the slide switch if required Enter Pulse time if required 10 1 6 Remote access You have various options for r...

Page 227: ...Default command Start function The function is started fctStartCmd11 Stop function The function is terminated fctStopCmd11 1 The numbering is incremented sequentially In the Dial gage dialog box Gene...

Page 228: ...e Z axis value Depending on the deviation between the nominal value of the measurement and the specified tolerance values and warning values the dial gage depiction of the measured value appears in a...

Page 229: ...rance limit 2 Minimum warning limit 3 Nominal value 4 Maximum warning limit 5 Maximum tolerance limit 6 Maximum limit 7 Actual value 8 Minimum limit Opening the single view To switch from the overview...

Page 230: ...f you deactivate the Part function then all of the active functions within the part will also be deactivated You can add the following functions to the Part function as many times as needed Dial gage...

Page 231: ...r Page 38 Activating the Part function Tap Part The green lettering of the function element indicates that the function is active All other functions of the function bar are hidden Only the functions...

Page 232: ...rted If you import the configuration file into a part the data will be imported You can change the data but the configuration file will remain unchanged If you want to change configuration file you ca...

Page 233: ...is activated all of the irrelevant functions are hidden You can save the required functions separately for every object of measurement Tap Part The green lettering of the function element indicates t...

Page 234: ...The following steps are necessary in order to configure the measured value output Configuring an interface Select the data format only for RS 232 Adding the desired function elements to the function b...

Page 235: ...obe triggered output of measured values Continuous output of measured values You can use the Manual output of measured values and Touch probe triggered output of measured values in parallel The Contin...

Page 236: ...lected contents for Measured value output Tap Close The selection is saved Ensure that the MinMax function covers all measured values that you want to send to a computer as part of the measured value...

Page 237: ...ands MVO Action Description Default command Trigger function The function is execut ed once fctStartCmd11 Start function The function is start ed fctStartCmd11 Stop function The function is termi nate...

Page 238: ...ered output of measured values function element again Activating continuous output of measured values Tap Continuous output of measured values The green icon shows that the function is active Conduct...

Page 239: ...cess You can access the product from the remote station via the broker by specifying the broker address and the port Read the IP address of the broker from the settings Read the port from the settings...

Page 240: ...14 What to do if...

Page 241: ...the Internal memory location Drag the Logging folder to the right The operating elements are displayed Tap Copy to In the dialog select the desired storage location of the connected USB mass storage d...

Page 242: ...tions To restore settings you must either reconfigure them on the unit yourself or restore previously backed up settings on the unit Software options that were active when the settings were backed up...

Page 243: ...personnel Defective USB connec tion Check the correct position of the USB mass storage device in the port Use another USB port Qualified personnel The connected USB mass storage device is not detected...

Page 244: ...not respond to remote command Forgotten prefix The prefix GC must be placed before all commands Qualified personnel Measured value output MVO via REST does not work Connection has not been establishe...

Page 245: ...iew 229 Documentation Addendum 10 download 9 OEM 117 Dragging 21 Duo Pos 57 E Electrical specialist 16 Encoders Axis parameter configuration 1 Vpp 11 App 87 Configuring axis parameters EnDat 86 Config...

Page 246: ...23 Undo 23 Operating Instructions 10 updating 129 Operation Audio feedback 42 Energy saving mode 24 Function elements 36 General operation 20 Gestures and mouse actions 20 Messages 40 Operating eleme...

Page 247: ...User files restoring 181 User ID 128 User interface After start up 28 Factory default setting 28 File management menu 31 Main menu 29 Measure menu 30 Settings menu 33 Switch off menu 34 User login men...

Page 248: ...a transfer for the X and Y axes with the active MinMax function in the data format Steinwald 136 Figure 24 Data format MyFormat1 xml 137 Figure 25 File management menu 151 Figure 26 File management me...

Page 249: ...ure 46 Overview 228 Figure 47 Single view of the dial gage 229 Figure 48 Example of active Part function with selected functions 230 Figure 49 Measure menu with activated Part function 233 Figure 50 D...

Page 250: ...9 8669 31 3104 E mail service ms support heidenhain de NC support 49 8669 31 3101 E mail service nc support heidenhain de NC programming 49 8669 31 3103 E mail service nc pgm heidenhain de PLC program...

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