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—————— Instruction manual ——————

477

A1.3 Choosing the right model for your application

TPD32-CU-230/500-THY1-FC70

TPD32-CU-230/500-THY1-FC40

TPD32-CU-230/500-THY2-FC70

TPD32-CU-230/500-THY2-FC40

TPD32-CU-575/690-THY1-FC70

TPD32-CU-575/690-THY1-FC40

TPD32-CU-575/690-THY2-FC70

TPD32-CU-575/690-THY2-FC40

2 3 0 V

A C

t o 5 0 0 V

A C

a b o v e 5 0 0 V

A C

t o 6 9 0 V

A C

1

2

7 0 A

40A

START

Power bridge

mains voltage value

SCR in parallel on each

leg of power bridge

SCR in parallel on each

leg of power bridge

1

2

Max motor

field current

Max motor

field current

Max motor

field current

Max motor

field current

4 0 A

70A

40A

70A

40A

70A

The flow chart illustrates the choice of unit, based on the rated supply voltage, the need to control pulse trans

-

formers with one or two secondary windings and the maximum field current requested.
There is no need to make a distinction between two or four-quadrant drives; this is done by configuring jumper

S1 on the FIRXP-XX power card. ON=4Q (default), OFF=2Q (see Figure 11.3.5).

The control unit is capable of controlling SCR power bridges with four possible configurations, which must also

be taken into account when choosing the appropriate CU with the relative connection cables and pulse trans

-

formers. These four possible configurations, referring to two-quadrant bridges, are illustrated below (the same

choices apply to four-quadrant bridges). Likewise, the mains voltage and max. field current are not considered..

Configuration 1: Single bridge with 1 SCR per branch

Configuration 2: 1 single bridge with 1 SCR per branch in parallel

PTD1-...

PTD2-...

This is regarded as a standard configuration that can be achieved with a

TPD32-EV-CU-XXX/XXX-THY1-XX control unit and the cables supplied with it.

This is achieved with the TPD32-EV-CU-XXX/XXX-THY2-XX control unit and

the cables supplied with it

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Summary of Contents for TPD32-EV-...-2B

Page 1: ... Instruction manual Industrial Application DC drives TPD32 EV ...

Page 2: ...e data can only be used for the product description and they can not be understood as legally stated properties All rights reserved This manual is updated according the software version TPD32 EV Standard V 11 01A TPD32 EV CU V 11 01A TPD32 EV FC V 11 26A 11 27A Starting from firmware version V 10 08 it is possible the use of the SOFTSCOPE Tool Ge fran Digital Scope Refer to 1S9SFTEN Softscope manu...

Page 3: ...sistors 2000A 1500A type E 32 Table 2 3 3 4 F Field current resistors Sizes TPD32 EV CU 32 Output voltage 33 Table 2 3 3 5 Armature circuit output voltages 33 Field circuit 33 Table 2 3 3 6 Field circuit output voltages 33 Field circuit TPD32 EV FC version 33 Table 2 3 3 7 Field circuit output voltages TPD32 EV FC 33 2 3 4 Control section 34 2 3 5 Accuracy 35 2 4 DIMENSION AND WEIGHTS 36 Figure 2 ...

Page 4: ... 4 4 REGULATION SECTION 69 4 4 1 R TPD32 EV Regulation Card 69 Figure 4 4 1 R TPD32 EV regulation card 69 Table 4 4 1 LEDs on the R TPD32 EV card 69 Table 4 4 2 A Dip switch S15 adaptation of the regulation card to the device type 70 Table 4 4 2 B Dip switch S15 Adjustment of the TPD32 EV CU series mains voltage regulation card 71 Table 4 4 3 Dip switch S4 adaptation of the tachometer feedback to ...

Page 5: ...uit 87 Table 4 9 1 3 Fc Internal input side fuses 88 Table 4 9 1 4 Fd Internal fuses for the field circuit 90 Table 4 9 1 5 FU1 FV1 External field circuit fuses for TPD32 EV CU 91 Table 4 9 1 5 Other internal fuses 91 4 9 2 Fuses selection when the Overload function is activated 92 Table 4 9 2 1 Fa Overload fuses 92 4 9 3 AC input contactors 93 4 9 4 Control power protection 93 Table 4 9 5 Control...

Page 6: ...meter Eint 122 5 3 5 2 Self tuning of the speed regulator 123 5 3 5 3 Field converter 125 Selection of the functioning system 125 Setting the rated field current 125 Flux current min max 125 5 3 6 Manual tuning of the regulators 126 Using the Test generator 126 Manual tuning of speed regulator 126 Figure 5 3 6 1 Above Actual spd Below Motor current Speed P too low 127 Figure 5 3 6 2 Above Actual s...

Page 7: ...ameter tables 137 6 1 ENABLES 138 Figure 6 1 1 Enables via potential free contacts and PLC 138 6 1 1 Enable drive 139 6 1 2 Start Stop 140 6 1 3 Fast stop 141 6 1 4 Quick Stop 142 6 1 5 External fault 142 6 2 BASIC START UP MENUS 143 DRIVE STATUS 143 START UP 143 First basic setting 143 Motor data 143 Limits 144 Speed feedback 144 Alarms 144 Overload control 144 Analog inputs 145 Self tuning of cu...

Page 8: ...f the OK relay Terminals 35 36 186 6 11 4 To increase the resolution of current limits and references 187 6 11 5 Configuration of the speed feedback circuit 188 Figure 6 11 5 1 Speed feedback 189 Figure 6 11 5 2 Allowed area for Encoder 2 pulses and Motor max speed 190 Ind store ctrl parameter 92 191 Index storing parameter 13 192 6 11 6 Standard American selection Software Version 193 6 11 7 Dime...

Page 9: ...ble 6 14 4 1 Ramp selection 243 Figure 6 14 4 1 Multi ramp selection via terminals 244 Figure 6 14 4 2 Multi ramp selection via signals 244 6 14 5 Speed Draw function 245 Figure 6 14 5 1 Speed draw block diagram 245 Figure 6 14 5 2 Rubber calender example 246 6 14 6 Overload control 247 Table 6 14 6 1 I2t derating 249 Figure 6 14 6 1 Overload control Overload mode curr limited 250 Figure 6 14 6 2 ...

Page 10: ...ple with small and large diameter 318 Figure 6 16 3 16 Relation between PI I gain PID and PI I output PID 319 Figure 6 16 3 17 General description of the PID blocks 320 6 17 TORQUE WINDER FUNCTION 321 6 17 1 Diameter calculation 322 6 17 2 Torque calculation 326 6 17 2 1 Compensations and closing of the tension loop 327 Figure 6 17 1 Acceleration and deceleration indication 328 6 17 2 2 Taper func...

Page 11: ...66 7 MAINTENANCE 367 7 1 CARE 367 7 2 SERVICE 367 7 3 REPAIRS 367 7 4 CUSTOMER SERVICE 367 8 TROUBLESHOOTING 368 Failure alarms in the keypad display 368 Other faults 370 9 BLOCK DIAGRAM 372 9 1 CONTROL BLOCK DIAGRAMS 372 TPD32 EV Converter Index 372 TPD32 EV Converter Overview 373 Digital Inputs Outputs Mapping Standard and TBO cards 374 Analog Inputs Outputs Mapping 375 Speed Reference Generatio...

Page 12: ...EV CU 422 Figure 9 4 3 B ESE5799 2 3 TPD32 EV CU 423 Figure 9 4 3 C ESE5799 3 3 TPD32 EV CU 424 Figure 9 4 4 ESE5771 TPD32 EV CU 230 690 THY1 XX_1 425 Figure 9 4 5 ESE5771 TPD32 EV CU 230 690 THY1 XX_2 426 10 PARAMETER LISTS 427 10 1 COMPLETE MAIN MENU LIST 427 10 2 LIST OF HIGH PRIORITY PARAMETERS 469 11 REPLACEMENT PARTS 471 11 1 HARDWARE CONFIGURATION 471 Figure 11 3 1 FIR1 power driver cards 4...

Page 13: ... FC FIELD CONTROL UNIT 488 A2 1 Current regulation CURRENT REGULAT 488 A2 2 Regulator parameters REG PARAMETERS 489 A2 3 Autotune function of PI current regulator 490 A2 4 Digital Outputs 492 A2 5 External Three phase Field Exciter Control 493 A2 5 1 Fiber optics connection of master board in TPD32 EV CU unit to Slave board in TPD32 EV FC unit 494 Figure A2 5 1 Block diagram of Field exciter contr...

Page 14: ...bserved could result in personai injury or death Caution Commands attention to an operating procedure practice condition or statement which if not strictly observed could result in damage or destruction of equipment Note Commands attention to an operating procedure practice condition or statement that must be highlighted BLOCK DIAGRAM LEGEND ...

Page 15: ...ves in hazardous areas such as locations where flammable or combustible vapors or dusts are present Drives should be installed away from hazardous areas even if used with motors suitable for use in these locations L utilisation des drives dans des zônes à risques présence de vapeurs ou de poussières inflammables peut provoquer des incendies ou des explosions Les drives doivent être installés loin ...

Page 16: ...3 PE In case of a three phase supply not symmetrical to ground an insulation loss of one of the devices connected to the same network can cause functional problem to the drive if the use of a wye delta transformer is avoided 1 The drives are designed to be powered from standard three phase lines that are electrically symmetrical with respect to ground TN or TT network 2 In case of supply with IT n...

Page 17: ...ecteur de terre separé des autres pour éviter le couplage des perturbations Le cable de terre devrait être dimensionné selon la norme electique national et doit être fixé a l aide d un instrument de serrage specifié par le producteur du cable CAUTION PRECAUTION Do not perform a megger test between the Drive terminals or on the control circuit terminals Ne pas exécuter un test megger entre les born...

Page 18: ...ED FUNCT 6 A capacitative load e g phase compensation capacitors should not be connected to the output of the frequency inverter terminals C and D Aucune charge capacitive ne doit être connectée à la sortie du convertisseur bornes C et D par exemple des condensateurs de mise en phase 7 Always connect the converter to the protective ground PE via the marked connection terminals and the housing The ...

Page 19: ...rms Note The converter will be protected by semi conductor fuses as specified in the instruction manual Branch circuit protection Use the fuses specified in paragraph 4 9 Circuit Protection on page 86 to protect the drive against overcurrent Environmental conditions The drive is supplied as open type equipment Maximum ambient temperature 40 C Pollution degree 2 Wiring of input and output terminals...

Page 20: ...V 50 60 Hz Armature converter Totally controlled three phase bridge Double bridge for TPD32 EV 4B Field converter Semi controlled single phase bridge Programmable control section Control and regulation cards of the power section Commands refer ences and feedbacks are connected to them Output voltage UdN Direct voltage changing from 0 UdN Output rated current IdN 20 3300 A for a max ambient tempera...

Page 21: ...input VAC Type of converter TPD32 EV FC Series of converters designed to supply highly inductive loads such as electromagnets chokes synchronous motor excitation circuits galvanic applications etc Maximum supply voltage available TPD32 EV 500 AC input supply voltage up to 3 x 500 V TPD32 EV 200 AC input supply voltage up to 3 x 200 V TPD32 EV FC XXX XXX XX XB X Construction type A B Operating quad...

Page 22: ...0 1350 110 88 A3 110 88 1800 1400 E 1800 1400 140 112 A3 140 112 2000 1500 E 2000 1500 185 148 A3 185 148 2400 1800 E 2400 1800 280 224 B1 280 224 2700 2000 E 2700 2000 350 280 B1 350 280 2900 2200 E 2900 2200 420 336 B1 420 336 3300 2350 E 3300 2350 500 400 B1 500 400 1010 900 E 1010 900 560 360 C 560 360 1400 1150 E 1400 1150 650 450 B2 650 450 1700 1350 E 1700 1350 700 490 C 700 490 2000 1500 E...

Page 23: ...DeviceNet Stored messages concerning the last 10 faults and indication of the operation time Separate configuration of the drive behaviour for each message in an alarm situation Automatic change into an armature feedback because of the interruption of the speed feedback signal only in constant torque mode Overload control Three freely configurable analog inputs on the standard device Widening of d...

Page 24: ...Note A certain degree of moisture condensation is permissible if this arises from changes in tem perature see section 3 1 Permissible Ambient Conditions This does not however apply when the devices are in operation Ensure always that there is no moisture condensation in devices that are connected to the power supply 2 2 1 Device setting The converters of the TPD32 EV series can operate connected t...

Page 25: ...he converter can supply 1 06 of motor rated current continously If higher overload values are required see section 6 14 6 Overload control 2 Four quadrant functioning Nameplate data Power 15 kW Armature Voltage 420 VDC Armature Current 42 Amps Field Voltage 310 VDC Field Current 0 8 Amps Choice criteria 400 V 3Ph see section AC Input 42 A 70 A see section AC Output 0 8 A 10 A see section AC Output...

Page 26: ... to EN61800 1 2 3 2 AC Input Table 2 3 2 1 AC input voltages DC Drive series Power section U V W terminals Field circuit Power supply regulation section U1 V1 terminals U2 V2 terminals TPD32 EV 500 3 x 230 V 10 3 x 400 V 10 3 x 440 V 10 3 x 460 V 10 3 x 480 V 10 3 x 500 V 10 50 60 Hz 5 1 x 230 V 10 1 x 400 V 10 1 x 460 V 10 50 60 Hz 5 1 x 115 V 15 or 1 x 230 V 15 50 60 Hz 5 TPD32 EV 575 3 x 230 V ...

Page 27: ...7 ON S15 8 OFF TPD32 EV FC 500 from fw 10 20 S15 7 ON S15 8 OFF Note As for the operation of the TPD32 EV converters AC input reactors and interference sup pression filters are required See section 4 10 Reactors Filters The converters above 770 A and the AC input reactors have a discharge currents to ground higher than 3 5 mA EN 50178 states that beside the ground conductor another ground con nect...

Page 28: ...0 A 25 A TPD32 EV 850 4B C 731 A TPD32 EV 500 1050 4B C 904 A 25 A TPD32 EV 920 2B D 791 2 A TPD32 EV 690 1300 2B D 1119 A 40 A TPD32 EV 980 D 843 A TPD32 EV 575 1300 D 1119 A 40 A TPD32 EV 1000 D 860 A TPD32 EV 1400 D 1205 A 40 A TPD32 EV 1200 D 1032 A TPD32 EV 1600 D 1378 A 40 A TPD32 EV 1450 D 1247 A TPD32 EV 1900 D 1636 A 40 A TPD32 EV 1500 D 1290 A TPD32 EV 2000 D 1722 A 40 A TPD32 EV 1650 D ...

Page 29: ...2 EV 450 B 450 A 900 A TPD32 EV 650 B 650 A 1300 A 20 A TPD32 EV 490 C 490 A 980 A TPD32 EV 700 C 700 A 1400 A 25 A TPD32 EV 560 C 560 A 1120 A TPD32 EV 770 C 770 A 1540 A 25 A TPD32 EV 650 C 650 A 1300 A TPD32 EV 900 C 900 A 1800 A 25 A TPD32 EV 750 2B C 750 A 1500 A TPD32 EV 575 1000 2B C 1000 A 2000 A 25 A TPD32 EV 575 750 4B C 750 A 1500 A TPD32 EV 575 1050 4B C 1050 A 2100 A 25 A TPD32 EV 800...

Page 30: ...Continuous curr IdN with Ta 40 C 104 F Max current with overload TPD32 EV FC 20 A 20 A 40 A TPD32 EV FC 40 A 40 A 80 A TPD32 EV FC 70 A 70 A 140 A TPD32 EV FC 110 A 110 A 220 A TPD32 EV FC 140 A 140 A 280 A TPD32 EV FC 185 A 185 A 370 A TPD32 EV FC 280 B 280 A 560 A TPD32 EV FC 350 B 350 A 700 A TPD32 EV FC 420 B 420 A 840 A TPD32 EV FC 500 B 500 A 1000 A TPD32 EV FC 650 B 650 A 1300 A Table 2 3 3...

Page 31: ...ulate the resistance to be used between the terminals LA and LB on the regulation card In this case all the switches have to be set to zero OFF 1 For sizes TPD32 EV 20 A 17 NA A up to TPD32 EV 1050 C 850 NA C Resistance 1667 field current A Table 2 3 3 4 A Field current resistors 20A 1050A 17A 850A types A B C Switch ohms 168 5 Ohm 333 Ohm 182 Ohm 36 4 Ohm 845 Ohm 1668 Ohm Equivalent resistance No...

Page 32: ...5 For sizes bigger than TPD32 EV 2000 E 1500 NA E up to TPD32 EV 3300 E 2350 NA E Resistance 1667 field current A Table 2 3 3 4 E Field current resistors 2000A 1500A type E Switch ohms 168 5 Ohm 333 Ohm 182 Ohm 36 4 Ohm 845 Ohm 1668 Ohm Equivalent resistance Nom flux curr S14 1 S14 2 S14 3 S14 4 S14 5 S14 6 S14 7 S14 8 14 A OFF ON ON OFF OFF OFF Not used 117 6 Ohm 24 A ON ON ON OFF OFF OFF 69 2 Oh...

Page 33: ...oltage terminals U V W Max output voltage UdN terminals C D Two quadrant converter Four quadrant converter 3 x 230 V 10 260 V 240 V 3 x 400 V 10 470 V 420 V 3 x 440 V 10 530 V 460 V 3 x 460 V 10 560 V 480 V 3 x 480 V 10 580 V 500 V 3 x 500 V 10 600 V 520 V 3 x 575 V 10 680 V 600 V 3 x 690 V 10 810 V 720 V Voltage measured as DIN 40 030 09 93 Field circuit Table 2 3 3 6 Field circuit output voltage...

Page 34: ... HTL H logic current 4 5 mA 6 8 10 9 mA each channel with H logic pulses per rev min 600 max 9999 max frequency 150 kHz max cable length screened 150m 0 75 mm2 125m 0 5 mm2 55m 0 22 mm2 Analog tachogenerator input voltage 22 7 45 4 90 7 181 6 302 9 V max depending on the switch S4 setting current 8 mA full scale max cable length screened the max length depends on the installation typical 150m Inte...

Page 35: ...eed regulation for all the operation mode max speed 8000 rpm digital reference resolution 0 25 rpm analog reference resolution 0 25 rpm with sinusoidal encoder speed feedback resolution 0 25 rpm accuracy typical 0 01 control range better than 1 10000 with digital encoder speed feedback resolution 0 5 rpm accuracy typical 0 02 control range better than 1 1000 with tachogenerator speed feedback reso...

Page 36: ...ld be made to the corresponding TPD32 EV Standard sizes Figure 2 4 1 Type A1 dimensions 250mm 9 84 42 8mm 275mm 10 82 23 3mm 349 3mm 13 75 266 8mm 10 5 279 9mm 10 02 7mm American Standard Weight kg lbs TPD32 EV 17 A TPD32 EV 20 8 4 18 5 TPD32 EV 35 A TPD32 EV 40 8 4 18 5 ...

Page 37: ...nual 37 Figure 2 4 2 Type A2 dimensions 250mm 9 84 42 75mm 275mm 10 8 23 25mm 266 8mm 10 5 263 2mm 2 3 279 9mm 11 02 7mm 237 2mm 9 34 349 1mm 11 74 American Standard Weight kg lbs TPD32 EV 56 A TPD32 EV 70 A 8 8 19 4 ...

Page 38: ... 5 263 2mm 9 3 280mm 11 02 237 2mm 9 34 250mm 9 84 42 75mm 275mm 10 8 23 25mm 7mm 349 2mm 13 75 342mm 13 5 American Standard Weight kg lbs TPD32 EV 88 A TPD32 EV 110 A 10 8 23 8 TPD32 EV 112 A TPD32 EV 140 A 10 8 23 8 TPD32 EV 148 A TPD32 EV 185 A 10 8 23 8 ...

Page 39: ... 14 388mm 15 27 325mm 12 8 343 6mm 13 53 357mm 14 05 275mm 10 82 6 5mm 375mm 14 76 American Standard Weight kg lbs TPD32 EV 224 B TPD32 EV 280 B 25 5 56 2 TPD32 EV 280 B TPD32 EV 350 B 25 5 56 2 TPD32 EV 336 B TPD32 EV 420 B 25 5 56 2 TPD32 EV 400 B TPD32 EV 500 B 25 5 56 2 ...

Page 40: ...V 40 Figure 2 4 5 Type B2 dimensions 388mm 15 27 6 5mm 375mm 14 76 275mm 10 82 311mm 12 24 355mm 13 98 388mm 12 27 355mm 13 97 373 6mm 14 7 American Standard Weight kg lbs TPD32 EV 450 B TPD32 EV 650 B 32 70 5 ...

Page 41: ...m 470mm 18 5 410mm 16 14 American Standard Weight kg lbs TPD32 EV 360 C TPD32 EV 560 C 61 134 5 TPD32 EV 490 C TPD32 EV 700 C 61 134 5 TPD32 EV 560 C TPD32 EV 770 C 61 134 5 TPD32 EV 650 C TPD32 EV 900 C 65 143 3 TPD32 EV 750 C TPD32 EV 575 1000 C 72 158 7 TPD32 EV 750 C TPD32 EV 575 1050 C 72 158 7 TPD32 EV 800 C TPD32 EV 500 1000 C 72 158 7 TPD32 EV 850 C TPD32 EV 500 1050 C 72 158 7 ...

Page 42: ...4B TPD32 EV 920 D TPD32 EV 1300 D 152 335 1 203 447 5 TPD32 EV 980 D TPD32 EV 575 1300 D 152 335 1 203 447 5 TPD32 EV 1000 D TPD32 EV 1400 D 165 363 8 215 474 0 TPD32 EV 1200 D TPD32 EV 1600 D 165 363 8 215 474 0 TPD32 EV 1450 D TPD32 EV 1900 D 165 363 8 215 474 0 TPD32 EV 1500 D TPD32 EV 2000 D 165 363 8 215 474 0 TPD32 EV 1650 D TPD32 EV 2100 D 191 421 1 241 531 3 TPD32 EV 1800 D TPD32 EV 2300 D...

Page 43: ...127mm 127mm 127mm 10 5mm 10mm 23 10 5mm 127mm 127mm 127mm 127mm 5 94mm 3 7 94mm 10 5 10 146 60 269 5 100mm 454 5 100 25 44 5 15 30 27 8 44 5 27 8 44 5 25 44 5 25 44 5 Quote in mm 42 174mm 60mm 359mm 60mm 544mm 21 42 60mm 2 36 25 44 5 15 30 15 30 25 44 5 15mm 30mm 25 44 5 OPTIONAL C D BARS OPTIONAL U V W BARS ...

Page 44: ...t 7mm 250mm 9 8 19 5mm 294 5mm 19 5mm 267mm 10 5 280mm 11 397 9mm 15 7 31mm 120 4mm 390 5mm 42 75mm 275mm 23 25mm 263mm 2 5mm Model Type Weight kg lbs TPD32 EV CU THY1 40 A1 8 4 18 5 TPD32 EV CU THY2 40 A1 8 4 18 5 TPD32 EV CU THY1 70 A1 8 4 18 5 TPD32 EV CU THY2 70 A1 8 4 18 5 ...

Page 45: ... D U V W E 265 275 M12 D 50x8 12 5 25 12 5 12 5 25 n 4 fori Ø9 Scala 1 2 5 DETT B DETT A DETT B DETT A n 2 fori Ø9 25 12 5 12 5 35 8 Scala 1 2 5 M4 12 5 50x8 95 665 Ø240 Ø240 125 250 125 500 150 200 150 42 34 21 79 28 24 28 54 100 152 152 5 40 24 20 45 70 50 107 107 107 22 Ø 3 0 20 32 22 108 170 50 8 70 Ø30 25 50 Values in mm Characteristics WEIGHT 65 kg FAN UNIT Tot capacity 900 m3 h Single phase...

Page 46: ...M12 n 4 fori Ø11 275 265 D 95 855 DETT B Scala 1 2 5 12 5 25 12 5 12 5 25 n 4 fori Ø9 50x10 DETT A DETT B 25 12 5 12 5 60 8 M4 50x8 1400 1500A 12 5 Scala 1 2 5 DETT A 50x10 1800 2000A n 4 fori Ø9 25 Ø240 Ø240 125 250 125 500 150 200 150 42 34 21 79 28 24 28 54 100 152 152 5 40 24 28 50 36 Ø 3 0 55 70 80 110 55 260 22 22 Ø 30 75 45 8 70 107 107 107 Values in mm Characteristics WEIGHT 75 kg FAN UNIT...

Page 47: ...6 fori Ø11 325 360 Ø280 D 95 859 30 15 15 65 8 M4 60x8 1700A 15 Scala 1 2 5 DETT A 60x10 2000 2400A n 4 fori Ø11 30 DETT A DETT B DETT B Scala 1 2 5 15 30 15 15 30 n 4 fori Ø11 60x10 1700 2000A 60x12 2300 2400A Ø280 143 284 143 570 21 79 47 35 24 28 28 54 150 200 192 192 5 40 24 18 140 140 140 Ø30 40 60 45 70 60 60 260 121 40 40 Ø 3 0 22 22 8 70 200 14 Values in mm Characteristics WEIGHT 115 kg FA...

Page 48: ... 80 395 Ø320 330 D E M12 100 975 DETT A DETT B DETT A 15 30 15 15 30 8 M4 65 4 FORI Ø13 Sc 1 2 5 60x12 Sc 1 2 5 DETT B 20 40 20 20 40 4 FORI Ø18 2 80x8 Ø320 165 336 165 666 47 35 21 79 28 24 40 54 150 200 222 222 40 75 Ø35 10 40 24 23 70 160 110 160 113 69 113 69 113 69 190 23 23 40 40 Ø 3 5 200 15 365 100 10 Values in mm Characteristics WEIGHT 155 kg FAN UNIT Tot capacity 2600 m3 h Single phase m...

Page 49: ...5 Ø320 330 D E M12 100 875 DETT A 160 DETT B 935x2900A DETT A 15 30 15 20 40 20 15 30 20 40 8 M4 65 90 4 FORI Ø13 Ø18 Sc 1 2 5 60x12 2400 2700A 80x10 2900A Sc 1 2 5 DETT B 20 40 20 20 40 4 FORI Ø18 2 80x8 Ø320 165 336 165 666 47 35 21 79 28 24 200 222 222 40 75 Ø35 150 40 54 200 15 10 40 70 160 60 160 113 69 113 69 113 69 190 40 40 Ø 3 5 23 23 10 100 365 24 23 Values in mm Characteristics WEIGHT 1...

Page 50: ...U V W C D 71 242 242 764 10 10 784 50 290 290 680 50 250 30 960 80 80 32 5 237 98 58 120 n 6 fori Ø 11 299 5 270 D n 6 fori Ø11 M12 415 330 A partic B 30 30 60 60 30 120x12 Ø18 partic A 25 17 5 50 35 17 5 Ø13 2x70x10 B 150 B W V U Values in mm Characteristics WEIGHT 197 kg FAN UNIT Tot capacity 2600 m3 h Single phase motor 230 V 50 60 Hz 1 A 72 74 dBA ...

Page 51: ...i Ø11 n 6 fori Ø11 M12 n 4 fori Ø11 G2 1405 95 DETT B DETT A DETT A Scala 1 3 12 5 25 8 12 5 25 12 5 60 M4 50x8 1000 1500A 50x10 1800 2000A n 4 fori Ø9 Scala 1 2 5 DETT B 12 5 25 12 5 12 5 25 n 4 fori Ø9 50x10 110 22 45 75 Ø 3 0 22 120 110 230 50 274 181 274 80 35 50 107 107 107 152 40 5 100 28 54 24 28 24 42 34 79 21 200 Ø240 Ø240 125 250 125 500 275 Pos 2 con fusib 1250 V 375 181 92 65 75 140 72...

Page 52: ...30 60 30 30 60 n 4 fori Ø18 120x6 DETT B 1740 2000A Scala 1 5 2300 2400A Scala 1 5 DETT B n 4 fori Ø13 15 30 15 30 15 60x12 15 30 15 15 30 65 M4 8 n 4 fori Ø11 DETT A 60x8 1700A 60x10 2000A 2400A Scala 1 5 DETT B DETT A 200 15 Ø280 Ø280 284 143 143 570 40 54 47 35 21 79 28 24 154 200 192 192 40 60 Ø 3 0 176 280 150 250 120 60 140 140 140 40 40 Ø 3 0 22 22 280 325 129 121 150 72 92 176 Pos 1 con fu...

Page 53: ...95 330 176 n 6 fori Ø11 M12 G2 Scala 1 5 DETT B n 4 fori Ø18 30 60 30 60 30 120x8 n 4 fori Ø13 60x12 DETT A Scala 1 5 M4 15 30 15 15 30 65 8 DETT A DETT B 100 Ø320 Ø320 165 336 165 666 47 35 21 79 28 24 40 54 150 200 10 40 24 23 222 Ø 3 5 75 40 80 206 350 190 280 140 80 10 40 23 24 Ø 3 5 40 40 10 70 70 140 365 100 70 90 206 200 15 148 148 148 Values in mm Characteristics WEIGHT 280 kg FAN UNIT Tot...

Page 54: ...54 Figure 2 4 18 TPD32 EV 500 520 3300 4B E and TPD32 EV 690 720 3300 4B E dimensions Values in mm Characteristics WEIGHT 322 kg FAN UNIT Tot capacity 2600 m3 h Single phase motor 230 V 50 60 Hz 1 A tot 71 74dBA ...

Page 55: ...90 475 330 176 n 6 fori Ø11 M12 G2 Scala 1 5 DETT B n 4 fori Ø18 30 60 30 60 30 120x8 n 4 fori Ø13 60x12 DETT A Scala 1 5 M4 15 30 15 15 30 65 8 DETT A DETT B 100 200 15 Ø320 Ø320 165 336 165 666 47 35 21 79 28 24 40 54 150 200 222 222 10 40 24 23 Ø 3 5 80 75 40 156 300 140 280 80 190 40 40 Ø 35 148 148 148 23 23 365 100 156 90 70 70 140 70 10 Values in mm Characteristics WEIGHT 280 kg FAN UNIT To...

Page 56: ...D32 EV 560 C 2143 1ph 230 1 1050 TPD32 EV 900 C TPD32 EV 650 C 3384 1ph 230 1 1050 TPD32 EV 575 1000 2B C TPD32 EV 750 2B C 2986 1ph 230 1 1050 TPD32 EV 575 1050 4B C TPD32 EV 575 750 4B C 3103 1ph 230 1 1050 TPD32 EV 500 1000 C TPD32 EV 800 C 2590 1ph 230 1 1050 TPD32 EV 500 1050 4B C TPD32 EV 850 4B C 2590 1ph 230 1 1050 TPD32 EV 690 1300 2B D TPD32 EV 920 2B D 6175 3 ph 400 460 1 25 50Hz 1 55 6...

Page 57: ...0 303 2 x 11 TPD32 EV CU 230 500 THY1 70 TPD32 EV CU 230 500 THY2 70 357 2 x 14 TPD32 EV CU 575 690 THY1 40 TPD32 EV CU 575 690 THY2 40 374 2 x 11 TPD32 EV CU 575 690 THY1 70 TPD32 EV CU 575 690 THY2 70 428 2 x 14 Table 2 5 2 Dissipated power TPD32 EV CU series Information on the power dissipated by recommended external field fuses is also provided ...

Page 58: ...n terminals 78 and 79 it is possible to connect a thermistor or thermal switch in order to detect motor overheat ing When no temperature sensors are present an external resistor R 1 kohm has to be connected to these terminals The connection of the sensor has to be done according the following instructions Thermistors PTC PTC thermistors according to DIN 44081 or 44082 fitted in the motor can be co...

Page 59: ...rnal supply load capacity 8 3 mA pp each channel Digital encoder max frequency 150 kHz number of pulses per revolution min 600 max 9999 channels two channel with complementary outputs supply 5V 15 24V external supply 24V internal supply load capacity 4 5 mA 6 8 10 9 mA each channel Analog tachometer for TPD32 EV 2B dynamo for TPD32 EV 4B dynamo for the rotation direction inversion the sup plied vo...

Page 60: ...1 25 for every K above 104 F 40 C best in class 3K3 according to EN 50178 Storage Ta 13 F 131 F 25 55 C 1K4 class as per EN 50178 Ta 4 F 131 F 20 55 C for devices with LCD Transport Ta 13 F 131 F 25 55 C 2K3 class as per EN 50178 Ta 4 F 140 F 20 60 C for devices with LCD Air humidity Operation 5 up to 85 1 g m3 up to 25 g m3 without moisture condensation or icing 3K3 class as per EN 50178 Storage ...

Page 61: ...x 30 Figure 3 3 1 max Angle of Inclination This equipment is designed for use in a clean dry environment see 3 1 Permissible Ambient Condition on page 60 It must not be possible for air borne contaminants such as oils corrosive fumes or abrasive materials to penetrate installation cabinets The IP20 or IP00 protection rating does not protect the equipment against air borne contaminants The maximum ...

Page 62: ... TPD32 EV 62 10 mm 0 4 150 mm 6 150 mm 6 150 mm 6 10 mm 0 4 10 mm 0 4 50 mm 2 Figure 3 3 2 Mounting Clearance ...

Page 63: ...ols specified mounting form A mounting form B C D 2 3 3 1 1 5 Nm 1 1 5 Nm 2 Figure 4 1 1 Removing the Front Panel To remove the lower cover of devices use a phillips screwdriver Remove the screws 1 2 lift cover 3 and open out to the front Tools required 7x2 mm slotted head screwdriver Torx screwdriver T10 T20 T25 Cross head screwdriver 1 2 3 Registered trademark of Camcar LLC of Acument Global Tec...

Page 64: ...converters only O 250 VAC 1 A AC11 100mA 35 36 Contact without potential of OK relay closed OK function as per the OK relay func parameter in the CONFIGURATION digital output menu O 250 VAC 1 A AC11 100mA 75 76 Contact without potential of relay 2 function as per Relay 2 parameter in the I O CONFIGURATION digital outputs menu O 250 VAC 1 A AC11 100mA 78 79 Thermistor connection I 81 82 Internal fu...

Page 65: ... 8 25 TPD32 EV 770 C U V W 4 x 1 0 10 50 C D 4 x 2 0 10 50 PE 1 8 25 TPD32 EV 900 C U V W 2 x 400 kit required 10 50 C D 2 x 600 kit required 10 50 PE 1 8 25 TPD32 EV 1050 C U V W 4 x 300 kit required 10 50 C D 4 x 400 kit required 10 50 PE 2 0 8 25 TPD32 EV 1000 C TPD32 EV 1050 C U V W 4 x 300 kit required 10 50 C D 4 x 4 0 kit required 10 50 PE 2 0 8 25 TPD32 EV 1000 C U V W 4 x 300 kit required...

Page 66: ...YA27L BOX M10 25 C D 4 x 2 0 YA26L6 BOX M10 25 PE M8 15 TPD32 EV 750 C NA U V W 4 x 4 0 YA28L BOX 2 x M10 25 C D 4 x 300 serve kit YA30L 2 x M10 25 PE 2 0 YA26L6 BOX M8 15 TPD32 EV 800 C NA U V W C D 4 x 250 CRA 250 o CRA 250L M10 25 PE M8 15 TPD32 EV 850 C NA U V W C D 4 x 300 serve kit CRA 300 o CRA 300L M10 25 PE M8 15 TPD32 EV 980 D NA U V W 4 x 300 3LM58 4 x M12 45 C D 4 x 500 3LM61 4 x M12 4...

Page 67: ...2 YA1CL6 BOX C D CCL 2 0 12 YA26L6 BOX PE CRA 2 0 CCL 2 0 38 YA26 LBOX TPD32 EV 280 B NA U V W CCL 4 0 12 YA26L6 BOX C D CCL 4 0 12 YA27L BOX PE CRA 2 0 CCL 2 0 38 YA26 LBOX TPD32 EV 336 B NA U V W CCL 4 0 12 YA27L BOX C D CRA 300 CRA 300L YA29L BOX PE CRA 2 0 CCL 2 0 38 YA26 LBOX TPD32 EV 400 B NA U V W 2 x 250 M10 25 YA29L BOX C D EAM1579 M10 25 YA30L PE CRA 2 0 CCL 2 0 38 YA26 LBOX TPD32 EV 450...

Page 68: ...nals they are not the indication about the cable dimension to be connected Caution The current in the protective conductor of the motor cable can be up to twice the value of the rated current IdN if there is an earth fault at the output of the TPD32 converter Note For further details about Kits see A3 1 EAM Adapter Kit on page 501 on these drawings it is possible to indicate alternative wire termi...

Page 69: ...or feedback voltage 4 4 1 R TPD32 EV Regulation Card ENC 1 ENC 2 21 30 1 10 31 42 11 20 RS485 Figure 4 4 1 R TPD32 EV regulation card Table 4 4 1 LEDs on the R TPD32 EV card Designation Function PWR ON when the 5 V voltage is present at the right value RST ON when the signal RST is active RS485 ON when the RS485 interface is supplied ACT It is lit when the SCR driving system is active RUN The LED ...

Page 70: ... OFF ON OFF OFF OFF ON TPD32 EV 500 600 1800 2B E TPD32 EV 500 600 1400 2B E NA OFF ON OFF ON OFF OFF ON ON TPD32 EV 500 600 2000 2B E TPD32 EV 500 600 1500 2B E NA OFF ON OFF ON OFF ON OFF OFF TPD32 EV 500 600 2400 2B E TPD32 EV 500 600 1800 2B E NA OFF ON OFF ON OFF ON OFF ON TPD32 EV 500 600 2700 2B E TPD32 EV 500 600 2000 2B E NA OFF ON OFF ON OFF ON ON OFF TPD32 EV 500 600 2900 2B E TPD32 EV ...

Page 71: ...N ON OFF OFF TPD32 EV 575 600 2000 4B D TPD32 EV 575 600 1500 4B D NA ON OFF OFF ON OFF OFF OFF ON TPD32 EV 575 600 2300 4B D TPD32 EV 575 600 1800 4B D NA ON OFF ON OFF OFF OFF OFF OFF TPD32 EV 690 720 560 4B C TPD32 EV 690 720 360 4B C NA ON OFF OFF ON OFF ON ON OFF TPD32 EV 690 720 700 4B C TPD32 EV 690 720 490 4B C NA ON OFF OFF ON OFF ON ON ON TPD32 EV 690 720 900 4B C TPD32 EV 690 720 650 4B...

Page 72: ...ng see table 2 4 3 2 S15 Adaptation of the regulation card to the device type see table 4 4 2 S18 S19 Selection of the internal external supply of the RS485 serial interface OFF OFF Serial interface supplied from the outside PIN 5 and 9 and galvanic divided form the regula tion section ON Serial interface supplied from the inside and connected to the potential reference point of the regulation PIN...

Page 73: ...mand 24V 5mA 15 30V Start 30V 6 4mA 14 Fast stop I 30V 15V 3 2mA Fast stop 0V Fast stop 24V 5mA 15 30V No Fast stop 30V 6 4mA 15 External fault I 30V 15V 3 2mA External fault 0V External fault present 24V 5mA 15 30V No external fault present 30V 6 4mA 16 Reference point of the digital inputs COM ID terminals 12 to 15 18 Reference point of the 24V voltage 0V 24 on terminal 19 19 Voltage 24V O 20 30...

Page 74: ...ot Factory set I 30V 15V 3 2mA 24V 5mA 30V 6 4mA 32 Digital input 2 Digital input 2 COM Terminal 37 Not Factory set I 30V 15V 3 2mA 24V 5mA 30V 6 4mA 33 Digital input 3 Digital input 3 COM Terminal 37 Not Factory set I 30V 15V 3 2mA 24V 5mA 30V 6 4mA 34 Digital input 4 Digital input 4 COM Terminal 37 Not Factory set I 30V 15V 3 2mA 24V 5mA 30V 6 4mA 37 COM digital inputs COM of the digital inputs ...

Page 75: ...y voltage 5V for the encoder O 5 V 160mA 9 pole socket connector fitted on device A plug connector according DIN 41 652 is required for the connection Table 4 4 10 Assignment of the XE2 connector for a digital encoder Designation Function I O max volt max curr PIN 1 Channel B I 30 V pp 17mA pp PIN 2 Supply voltage 24V for the encoder O 24 V 200mA PIN 3 Channel C zero pulse I 30 V pp 17mA pp PIN 4 ...

Page 76: ...nnector XS The communication may be with or without galvanic isolation by using galvanic isolation an external power supply is necessary for 5V The differential signal is transferred via PIN 3 TxA RxA and PIN 7 TxB RxB Bus terminating resistors must be connected at the physical beginning and end of an RS 485 bus in order to prevent signal reflexion The bus terminating resistors on TPD32 series dev...

Page 77: ...ted on device A plug connector acc DIN 41 652 is required for the connection The pin 5 and 9 function depends on the position of the jumpers S18 and S19 which state if the serial line is divided or not from the converter reference potential S18 and S19 in position OFF The serial interface is galvanic separated from the regulator section The serial interface power supply is provided from the outsid...

Page 78: ... 50mA 9 Digital output 8 Digital output 8 COM Terminal 5 Factory set for Overload available Overcurrent O 30V 50mA 10 Supply digital outputs Supply voltage for digital outputs I 30V depends on the load max 80mA 11 Digital input 5 Digital input 5 COM Terminal 15 Not Factory set I 30V 15V 3 2mA 24V 5mA 30V 6 4mA 12 Digital input 6 Digital input 6 COM Terminal 15 Not Factory set I 30V 15V 3 2mA 24V 5...

Page 79: ...ure 4 6 2 1 Installing the option card 1 Unscrew the existing fixing screws and screw the spacers in the threaded holes 2 Fix the option card connector XB of the option in the connector XBB of the device 3 Fix the option cards on the spacers with the screws ...

Page 80: ...switched on the HTL or TTL LED will light up If the encoder has HTL outputs switch S1 S2 S3 must be positioned on HTL side default configuration on the opposite side if the encoder has a TTL output If switch S1 S2 S3 is positioned on TTL side voltage Venc is also connected to pin 9 of XS1 in addition to pin 2 S4 jumper is used to cut out the channel C no impulse from the test of encoder loss S4 cl...

Page 81: ...3 x 0 1 x 0 02 inches 75 x 2 5 x 0 4 mm flat screwdriver is recommended Strip the ends of the cables to a length of 0 26 inch 6 5 mm Only one unprepared wire without ferrite should be connected to each terminal Table 4 7 2 3 XS1 9 pole connector Designation Function I O max volt max curr PIN 1 Channel B I 24V 10 9mA PIN 2 Supply voltage for the encoder the allowed level depends on the jumper posit...

Page 82: ... input 1 Analog input 2 Analog input 3 4 W1 TPD32 2B TPD32 4B 1 3 5 2 4 6 Q2 F12 V1 U1 D1 C1 1F1 2F2 1B1 2B2 F3 2 PE PE U2 V2 11 G1 M SMPS 81 82 5 Analog outputs 1 2 21 22 23 24 Digital outputs 1 2 3 4 25 26 27 28 29 30 Supply Digital inputs 37 31 32 33 34 1 2 3 4 0 V 24 V F13 M1 M2 115 230 VAC 230 VAC EMC FILTER M M AL EN n 0 Ilim E CANC Figure 4 8 2 Typical connections Typical wiring diagram for...

Page 83: ...D32 EV FC typical connection diagram 24V K2 0 V24 PE K1M A A B B K0 1 5 6 2 8 7 0V 24V XE2 COM ID 19 18 16 15 External Fault 14 13 12 Fast stop Start Enable drive 35 1 36 75 76 ok P412 Relay 2 P629 RS 485 Keypad 7 8 9 10 V 10 V 0 V 10 0 V 0 Rigth Left R1 2 5 kOhm 2 1 3 4 5 6 Analog input 1 Analog input 2 Analog input 3 4 W1 FU1 V1 U1 D1 C1 11 M SMPS Analog outputs 1 2 21 22 23 24 Digital outputs 1...

Page 84: ... 1 2 3 4 25 26 27 28 29 30 Supply Digital inputs 37 31 32 33 34 1 2 3 4 19 18 0 V 24 24 V 0 V 24 V R TPD32 Figure 4 8 6 Programmable Inputs outputs with relay and contacts Note To improve the noise immunity it is advisable to connect the common of the outputs terminals 22 24 25 37 with the ground terminals 10 or 20 of the regulation board It is not possible the above mentioned common have to be gr...

Page 85: ...al Outputs 0 V QD 1 QD 2 QD 3 QD 4 Figure 4 8 7 Programmable Inputs outputs with PLC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 XS 1 9 6 5 1 9 6 5 XE1 XE2 A A B B C C 1 9 6 5 5 6 8 1 3 4 7 9 Versorgung Encoder Supply encoder Alimentation encoder Alimentazione encoder 5 V oder or ou o 15 24 V Supp Supp 0Venc Venc SH DEII 1 5m XS2 XS1 2 9 7 5 6 8 1 3 4 S4 2 S1 S2 S3 S1 S2 S3 S1 S2 S3 S1 S2 S...

Page 86: ... Position of the super fast fuses For protection of the bridge thristors use fast acting fuses The fuses FA and FB are externally mounted Sizes TPD32 EV C TPD32 EV D and TPD32 EV E are already fitted with fast acting mains fuses FC Note Technical characteristics of fuses including size weight dissipation heat etc are provided in the relative fuse manufacturers catalogues Z Jean Muller FWP 170M Bus...

Page 87: ... TPD32 EV 500 20 4B A 2 Z14gR20 F4M07 A70P25 S7G51 TPD32 EV 500 40 4B A 2 Z22gR63 F4M17 A70P80 S7G54 TPD32 EV 500 70 4B A 2 S00C üf1 80 100A 660V F4EAG A70P100 S7G55 TPD32 EV 500 110 4B A 2 S00C üf1 80 125A 660V F4EAJ A70P150 S7G56 TPD32 EV 500 140 4B A 2 S00C üf1 80 160A 660V F4EAL A70P175 S7G57 TPD32 EV 500 185 4B A 2 S00üF1 80 200A 660V F4G23 A70P200 S7G58 TPD32 EV 500 280 4B B 2 S1üF1 110 315A...

Page 88: ... 170M 6265 1100A 690V S86C2 TPD32 EV 575 680 2000 2B D 6 170M 6267 1400A 690V S85C2 170M 6267 1400A 690V S85C2 TPD32 EV 575 680 2300 2B D 12 170M 6263 900A 690V S86C1 170M 6263 900A 690V S86C1 TPD32 EV 690 810 560 2B C 3 170M 5461 550A 690V S85C11 170M 5461 550A 690V S85C11 TPD32 EV 690 810 700 2B C 3 170M 5463 700A 690V S7791 170M 5463 700A 690V S7791 TPD32 EV 690 810 900 2B C 3 170M 5465 900A 69...

Page 89: ...30A 1250V S7794 170M 6344 630A 1250V S7794 TPD32 EV 690 720 2400 4B E 12 170M 6345 700A 1250V S7795 170M 6345 700A 1250V S7795 TPD32 EV 690 720 2700 4B E 12 170M 6346 800A 1250V S7805 170M 6346 800A 1250V S7805 TPD32 EV 690 720 3300 4B E 12 170M 6500 1250A 1100V S7806 170M 6500 1250A 1100V S7806 TPD32 EV American sizes Quantity American Type Code TPD32 EV 500 600 560 2B C NA 3 170M 5464 800A 660V ...

Page 90: ...0 4B D NA 6 170M 6249 1100A 1250V S85C10 TPD32 EV 575 600 1500 4B D NA 12 170M 6245 700A 1250V S85C5 TPD32 EV 575 600 1800 4B D NA 12 170M 6247 900A 1250V S85C7 TPD32 EV 690 720 360 4B C NA 6 170M 5392 400A 1250V S85C12 TPD32 EV 690 720 490 4B C NA 6 170M 5394 500A 1250V S85D3 TPD32 EV 690 720 650 4B C NA 6 170M 5396 630A 1100V S85D1 TPD32 EV 690 720 980 4B D NA 6 170M 6247 900A 1250V S85C7 TPD32 ...

Page 91: ...IBA FWP Bussmann A70 Ferraz Shawmut Table 4 9 1 5 Other internal fuses Construction type Designation Fuses for Fuse Code Mounted on A F1 24V power supply out IEC 250 V 2 50 A slo blo 0 2 x 0 8 5 x 20 mm S8B29 SW1 31 rev K B F1 F2 24V power supply out IEC 250 V 2 50 A slo blo 0 2 x 0 8 5 x 20 mm S8B29 SW2 32 rev J F1 F2 F3 Varistor fuse IEC 500 V 16 A fast acting 0 24 x 1 26 6 x 32 mm IEC 600 V 15 ...

Page 92: ...660V F4E31 170M4265 Fb 2 S2üF1 110 710A 660V F4G85 S2üF1 110 710A 660V F4G85 170M4265 TPD32 EV 650 B Fa 3 S2üF1 110 630A 660V F4E31 S2üF1 110 630A 660V F4E31 S1üf01 110 630A 690V Fb 2 S2üF1 110 710A 660V F4G85 S2üF1 110 710A 660V F4G85 170M6246 Converter type Code Pieces 400 VAC Input supply 500 VAC Input Supply 575 VAC Input Supply TPD32 EV 17 A NA Fa 3 Z14gR25 GRD2 25 Z14gR25 GRD2 25 Fb 2 Z14gR3...

Page 93: ...nrush current of the drive power supply The rating of the fuses or circuit breaker should be sized mainly to protect the wiring from the fuses circuit breaker connections to U2 V2 and not nuisance trip or blow from the inrush current The table below Table 4 9 5 lists the input current characteristics of the control power For version TPD32 EV FC refer to the values shown for the TPD32 EV standard m...

Page 94: ... Ld mains spool having a relative voltage drop of 2 or 4 The value refers to a drive rated output current but can be calculated for the motor DC rated current The line current value is given by ILN IdN x 0 82 On shown calculations a safety margin of 5 has been added It should also be noted that drives having such a high relative voltage usually belong to the second environment The calculation form...

Page 95: ...1464 TPD32 EV 500 1800 E 1800 8 3 16 7 1550 TPD32 EV 500 2000 E 2000 7 5 15 0 1722 TPD32 EV 500 2400 E 2400 6 3 12 5 2066 TPD32 EV 500 2700 E 2700 5 6 11 1 2325 TPD32 EV 500 2900 E 2900 5 2 10 3 2497 TPD32 EV 500 3300 E 3300 4 5 9 1 2841 Table 4 10 2 Mains chokes for 500 Vac input supply TPD32 EV Standard sizes Converter rated current Rated inductance with Ukd 2 Rated inductance with Ukd 4 Rated c...

Page 96: ...00 1700 E 1700 11 0 22 1 1464 TPD32 EV 500 1800 E 1800 10 4 20 8 1550 TPD32 EV 500 2000 E 2000 9 4 18 8 1722 TPD32 EV 500 2400 E 2400 7 8 15 6 2066 TPD32 EV 500 2700 E 2700 6 9 13 9 2325 TPD32 EV 500 2900 E 2900 6 5 12 9 2497 TPD32 EV 500 3300 E 3300 5 7 11 4 2841 For 575 V type B TPD32 converters and 575 690 V type C converters which are usually installed in a second type environment in this case...

Page 97: ... chokes for 690 Vac input supply TPD32 EV Standard sizes Converter rated current Rated inductance with Ukd 2 Rated inductance with Ukd 4 Rated current inductance A µH µH A Mains voltage 690V 3ph 50 Hz TPD32 EV 690 560 C 560 55 5 110 9 482 TPD32 EV 690 700 C 700 44 4 88 7 603 TPD32 EV 690 900 C 900 34 5 69 0 775 TPD32 EV 690 1300 D 1300 23 9 47 8 1119 TPD32 EV 690 1600 D 1600 19 4 38 8 1378 TPD32 E...

Page 98: ...0 60 LR3 41 61 0 68 S7D03 190 x 170 x 150 10 TPD32 EV 56 A NA 0 488 60 2 120 4 50 60 LR3 61 91 0 45 S7D04 190 x 170 x 165 13 TPD32 EV 88 A NA 0 311 94 6 189 2 50 60 LR3 90 135 0 30 S7D05 240 x 210 x 180 20 TPD32 EV 112 A NA 0 244 120 4 240 8 50 60 LR3 107 160 0 26 S7D06 240 x 210 x 180 21 TPD32 EV 148 A NA 0 185 159 318 50 60 LR3 163 244 0 17 S7D07 240 x 235 x 210 29 TPD32 EV 224 B NA 0 122 241 48...

Page 99: ... 520 1050 4B C EMI 480 1000 S7DGN 350x280x150 24 C3 2 100 m TPD32 EV 500 600 1400 2B D TPD32 EV 500 520 1400 4B D EMI 480 1600 S7DGO 400x300x160 34 C3 2 100 m TPD32 EV 500 600 1600 2B D TPD32 EV 500 520 1600 4B D EMI 480 1600 S7DGO 400x300x160 34 C3 2 100 m TPD32 EV 500 600 2000 2B D TPD32 EV 500 520 2000 4B D EMI FN 3359 480 2500 S7EMI5 600x370x200 55 C3 2 100 m TPD32 EV 500 600 2400 2B D TPD32 E...

Page 100: ... 690 400 S7EMI12 230x190x116 7 5 C3 2 100 m TPD32 EV 500 600 420 2B B TPD32 EV 500 520 420 4B B EMI 690 400 S7EMI12 230x190x116 7 5 C3 2 100 m TPD32 EV 500 600 500 2B B TPD32 EV 500 520 500 4B B EMI 690 600 S7DGS 230x190x116 7 8 C3 2 100 m TPD32 EV 500 600 650 2B B TPD32 EV 500 520 650 4B B EMI 690 600 S7DGS 230x190x116 7 8 C3 2 100 m TPD32 EV 500 600 770 2B C TPD32 EV 500 520 770 4B C EMI 690 100...

Page 101: ...2 EV 690 810 1600 2B D TPD32 EV 690 720 1600 4B D EMI 690 1600 S7DGK 300x260x140 24 5 C3 2 100 m TPD32 EV 690 810 1900 2B D TPD32 EV 690 720 1900 4B D EPCOS B84143B2500S021 650x385x221 5 105 C3 2 100 m TPD32 EV 690 810 2100 2B D TPD32 EV 690 720 2100 4B D TPD32 EV 690 810 1010 2B E TPD32 EV 690 720 1010 4B E EMI 690 1000 S7DGT 300x260x140 18 5 C3 2 100 m TPD32 EV 690 810 1400 2B E TPD32 EV 690 720...

Page 102: ...x260x135 13 6 C3 2 100 m TPD32 EV 500 600 450 2B B NA TPD32 EV 500 520 450 4B B NA EMI 480 600 S7DGL 300x260x135 13 6 C3 2 100 m TPD32 EV 500 600 560 2B C NA TPD32 EV 500 520 560 4B C NA EMI 480 800 S7DGM 350x280x150 23 C3 2 100 m TPD32 EV 500 600 800 2B C NA TPD32 EV 500 520 850 4B C NA EMI 480 1000 S7DGN 350x280x150 24 C3 2 100 m TPD32 EV 500 600 1000 2B D NA TPD32 EV 500 520 1000 4B D NA EMI 48...

Page 103: ... B NA EMI 690 600 S7DGS 230x190x116 7 8 C3 2 100 m C3 2 100 m TPD32 EV 575 680 490 2B C NA TPD32 EV 575 600 490 4B C NA EMI 690 600 S7DGS 230x190x116 7 8 C3 2 100 m TPD32 EV 575 680 750 2B C NA TPD32 EV 575 600 750 4B C NA EMI 690 1000 S7DGT 300x260x140 18 5 C3 2 100 m C3 2 100 m TPD32 EV 575 680 980 2B D NA TPD32 EV 575 600 980 4B D NA EMI 690 1600 S7DGK 300x260x140 24 5 C3 2 100 m TPD32 EV 575 6...

Page 104: ...ractice and referring to the fundamental value I1 are provided below Harmonic order h Ih I1 5 24 28 7 5 10 11 8 9 13 4 6 17 4 5 5 19 3 3 5 4 11 ENGINEERING NOTES TBO Analog outputs 1 2 1 2 3 4 Digital outputs 1 2 3 4 5 6 7 8 9 10 Supply Digital inputs 15 11 12 13 14 1 2 3 4 1 2 3 4 5 6 Analog inputs 12 13 14 15 16 Enables 11 XE 2 7 2 19 18 24 V 0 V 24 9 0 V 10 10 V 10 V 7 8 Reference Supply dig I ...

Page 105: ...al 37 as a common potential External devices As for the installation of contactors protection devices chokes filters and other external devices it is neces sary to follow the indication given in the previous chapters The same theory is valid for motors encoders and tachometers Connection cables The encoder shielded cable must be made of twisted pairs The connection cables of the encoders and of th...

Page 106: ...32 EV KB TPD32 EV programmable keypad optional The keypad is made of a LCD display with two 16 digit lines and 10 function buttons It is used to command the drive when this system has been selected to display the speed the voltage and diagnostics during the operating time to set parameters LED module KC TPD32 EV In the standard delivery the convert is supplied with the led module mounted on the fr...

Page 107: ... lower than the threshold set by Speed zero level I Lim yellow the LED is lit when the converter operates at a current limit 5 1 2 Moving inside a menu The DRIVE STATUS always appears when the converter is switched on Use the s and t keys to select the individual points within the same menu level Press the ENT key to enter the next menu level Use the CANC key to return to the next higher menu leve...

Page 108: ...d e g Auto tune inp XX Note Only those parameters that are not assigned to a digital or analog input output can be changed with the keypad The changed parameters must be saved otherwise the previous values will be loaded the next time the device is switched on Changing numerical values and text Encoder 2 pulses 1 0 2 4 ok Return without changes 0 9 9 0 Speed feedback Encoder 2 pulses Speed feedbac...

Page 109: ...iblities are marked with on the keypad display To change a value press E The current value is shown in the display This can be changed with the and keys Confirm the new value and return to the previous display by pressing E Return without changes via CANC Autotuning of Analog input Analog input 1 Auto tune inp 1 Auto tune inp 1 Tuning Auto tune inp 1 Ready E Select the parameter Auto tune input XX...

Page 110: ... 1 Disabled Pword 1 Disabled Password 0 0 0 0 0 ok Return without changes 0 9 9 0 CONFIGURATION Pword 1 Enabled Pword 1 Enabled Password 0 0 0 0 0 E E CANC Select Pword1 Password 1 in the CONFIGURATION menu Press E The value 00000 will appear with the last digit flashing The value of the flashing digit is changed Increase the numerical value with Reduce the numerical value with Select the next dig...

Page 111: ...correct password is entered and then the E key pressed the message Password wrong will appear and the keypad will return to the CONFIGURATION menu with the display Pword1 Enabled Note The Save parameter function must be used to save the password if the password itself must not only be disabled but completely unlocked 5 1 5 Operating the drive via the Keypad In order to operate the drive via the ke...

Page 112: ...NITOR menu Press E Use the key to choose Disabled or Enabled Press E to confirm your entry Disabling the converter START UP Enable drive Enable drive Enabled Enable drive Disabled E E Select the parameter Enable drive in the DRIVE STATUS or START UP or MONITOR menu Press E Use the key to change the display from Enabled into Disabled Press E to confirm your entry Start Stop Warning The keypad STOP ...

Page 113: ...ed The time refers to the converter functioning period presence of the supply voltage After displaying the menu goes back automatically to the Failure register point By pressing the key CANC during the alarm display the intervention time is not shown but on the contrary you go back to the Failure register menu SPEC FUNCTIONS Failure register Failure register External fault Failure register 237 hou...

Page 114: ... Press the E key to acknowledge or reset the failure alarm The converter must be disabled for this and there should be no Start command present 5 1 5 3 Motor potentiometer function Note To use the motor potentiometer function this must be enabled with the Enable motor pot parameter by selecting configuration Config 1 or Config 2 The following information refers to configuration Config 1 Accelerati...

Page 115: ... value Motor pot Motor pot reset Reference value 0 E Select the Motor pot reset parameter in the Motor pot submenu Press E The reference speed is set to zero Note The speed reference value can only be reset when the drive is switched off 5 1 5 4 Jog function Note The Jog function must be enabled via the Enable jog parameter Jog function Jog operation Jog forward clockwise Jog backward anti clockwi...

Page 116: ...menu Root submenu corresponds to PC submenu parameter corresponds to individual parameters The menu structure is described in the function description given in section 6 Function description The fol lowing conventions apply Main menu Submenu Parameter Black field text in upper case letters Black field White field INPUT VARIABLES Ramp ref Ramp ref 1 44 Ramp ref 1 FF 47 Ramp ref 1 Ramp ref 2 48 Ramp...

Page 117: ...aptation for the speed feedback type Sinusoidal Encoder Jumper S5 S6 in position A Digital Encoder Jumper S5 S6 any position Analog tachometer generator Jumper S5 S6 in position B Armature reaction Jumper S5 S6 any position Adaptation for the digital encoder voltage Voltage 5 V Jumper S21 S22 S23 ON Voltage 15 30 V Jumper S21 S22 S23 OFF Control of a digital encoder connected to the connector XE2 ...

Page 118: ...meter signal 5 3 3 Basic settings of the converter Note It is assumed that the device has the default configuration and is connected and tested according to the diagrams provided in section 4 8 Standard connection diagrams The default setting can be loaded via the Load default parameter in the SPEC FUNCTIONS menu Laoding this parameter will mean that all modifications carried out by the user will ...

Page 119: ...supplied to terminal 12 When the keypad is used set Main commands Digital Saving Settings Use Save parameters in START UP menu or SPECIAL FUNCTION menu User parameters setting must be saved into memory so that the stored values are read the next time the device is switched on When using the keypad press ENT On standard setting to perform the self tuning of cuurent regulator during the commissionin...

Page 120: ...output current The default value is the nominal drive current The settings for the current limits T current limit parameters and the Overload function are based on this value Motor max speed Maximum motor speed value Set the motor plate data value Max out voltage Maximum armature voltage value When Flux reg mode is set to fld weakening it cor responds to the crossover point Flux weak speed Motor m...

Page 121: ...warning 4 No Stop Start Using this selection the motor will be not stopped as a result of multi Warning and the drive can be enabled in presence of warning Note The parameter Warning Cfg can be modified only if no warning are active To change the configuration please follow below step Step1 set the new value of Warning Cfg parameter Step2 store via the Save parameters BASIC MENU Step3 switch off a...

Page 122: ...nable drive command ENABLE START UP menu Note If Stop mode parameter is not set to OFF FUNCTIONS Stop Control menu press Start button on the keypad The R LSearch takes a few minutes and can be interrupted by powering off the drive or set Enable drive to disable At the end of the current self tuning procedure the drive is automatically set to disabled and the R L Search command to OFF Set the Enabl...

Page 123: ...otor max speed Set the maximum motor speed value Flux weak speed Motor max speed percentage where the flux weakening range starts Crossover point T Current limit Set the nominal motor current value Motor nom flux Set the Motor nom flux in Amps Max out voltage Set the maximum armature voltage value With speed regulator self tunig performed the above parameters value can be changed according to the ...

Page 124: ...f self tune error messages Generic messages Description Note Drive disabled Provide enable input by setting terminal 12 high Not ready Take val can not be executed because the measurement has not been completed cor rectly Repeat self tune command Time out Measurement has not been completed in the proper time Start Press E to confirm start of measurement Tuning aborted Measurement aborted by user C...

Page 125: ...substantially lower than the rated current of the field converter adapt trough the S14 dip switches the field converter It must be configured according to the table 5 3 5 3 1 Via the Nom flux curr parameter it is possible to select the new field rated current For fixed field current operation if the actual motor base field current 10 of the maximum rating of the field package it is required to cal...

Page 126: ... voltage on terminal 12 Drive disabled Choose the following settings for the Test generator Gen access Ramp ref Gen frequency 0 2 Hz Gen amplitude 10 Gen offset 10 Measuring the reaction on an analog output To this purpose Actual Spd and Motor current variables must be set on two different analog outputs see Programming inputs outputs In the START UP menu set the Acc delta speed parameter with the...

Page 127: ...ptive speed regulator For the tuning see the following pages 20 00 ms DIV 20 00 ms DIV Figure 5 3 6 1 Above Actual spd Below Motor current Speed P too low Figure 5 3 6 2 Above Actual spd Below Motor current Speed P too high 20 00 ms DIV 20 00 ms DIV Figure 5 3 6 3 Above Actual spd Below Motor current Speed I too high Figure 5 3 6 4 Above Actual spd Below Motor current Speed P and Speed I set corre...

Page 128: ...iable Flux reference on another see Input Output programming Select the FLUX REGULATION menu Enable flux reg Enabled default Flux reg mode Voltage control Enable flux weak Enabled Set Gen access Flux reference and Gen amplitude to 70 of the rated field motor current this to allow the overshoot of the system Increase the value of the Flux P parameter till the overshoot of the field current is lower...

Page 129: ... Instruction manual 129 Figure 5 3 6 7 Above Flux reference Below Flux current The increment in the field current has no jump Variation compared to Fig 5 3 6 5 Increase of Flux P from 2 to 10 Flux I 5 ...

Page 130: ...amp ref Gen frequency 0 2 Hz Gen amplitude 10 Gen offset according to the changing point from the armature regulation to the field one Example Motor max speed 2000 rpm the Voltage control starts at 1500 rpm Gen offset 75 Measure the field current and the armature voltage on an analog output The Flux current and the Output voltage variables must be set on two different analog outputs see Programmin...

Page 131: ... Instruction manual 131 Figure 5 3 6 10 Above Flux Below Output voltage Optimal Field regulator After a short transient the field current and armature voltage are constant Voltage P 40 Voltage I 50 ...

Page 132: ...in the field converter 40 50 70 90 100 50 Motor nom flux I field cnst 90 I field cnst 70 I field cnst 40 Flux current Flux reference 100 Curve A Curve B Figure 5 3 7 1 Curve convertion flux current Example A With the default setting of the converter there will be a linear characteristic Curve A of the flux current Flux current when the parameter Flux reference changes Then Flux current max Flux re...

Page 133: ...vlt level parameter FLUX REGULATION menu Set the Flux regulator Flux reg mode Constant current FLUX REGULATION menu Set the flux percentage at 100 via the Flux current max parameter FLUX REGULATION menu Operate the Drive speed so that the Armature voltage MONITOR Measurements menu corresponds to the value previously set in Max out voltage CONFIGURATION menu Via the Flux current max parameter decre...

Page 134: ...on Speed up is not active Figure 5 3 7 4 Above Actual spd Below Motor current The same drive with Speed up function active Parameters used in the example Speed up base 14 ms Speed up gain 50 Speed up filter 20 ms Setting of the speed zero logic The speed zero logic is factory set as disabled See section 6 7 2 Speed zero logic for a description of the drive behavior Disable of the I section of the ...

Page 135: ...sert Adap reference via the serial interface or a Bus In this case the insertion via the terminal strip is not necessary Entering Adap speed 1 and Adap speed 2 three different speed ranges are available with several gains Value expressed as a percentage of Speed base value and respectively of the max value of Adap reference With Select adap type Speed the optimization is carried out as described f...

Page 136: ...ot in the standard configuration these can be selected and their parameters set accordingly via the appropriate menu The TBO option card is required for expanding the standard device with programmable inputs outputs Up to no 2 TBOs can be fitted each providing 4 digital inputs 4 digital outputs and 2 analog outputs Three analog inputs are provided on the standard device The converters of the TPD32...

Page 137: ...REGULAT Configuration of the speed regulator speed zero logic speed up droop function CURRENT REGULAT Configuration of the current regulator FLUX REGULATION Functioning of the field current regulator REG PARAMETERS Parameters for speed current field and voltage regulation CONFIGURATION Functioning regulation encoder type function factor programmable alarms address password I O CONFIG Configuration...

Page 138: ...al 16 When using an operator keypad serial interface Mains Command Digital both the signals on the ap propriate terminals and the corresponding commands on the keypad serial interface are necessary If an en able is removed via a signal on the terminals the appropriate command must be sent via the keypad serial interface in addition to the signal on the terminal in order to restart the drive There ...

Page 139: ... commands e g Jog Jog or Start are accepted Removal of the Enable drive command Enable drive disable while the drive is running causes the motor coasting to stop Neither electrical braking nor controlled stopping of the motor within a prescribed time during the run down are possible The actuation of the Drive is disabled When operated via the keypad the Enable drive command is provided in the DRIV...

Page 140: ...e ramp defined If the Start command is selected once more during the deceleration time the drive accelerates once more to the required speed If the Speed ref 1 value reaches the input of the speed regulator directly without a ramp Enable ramp Disabled and Enable spd reg Enabled the drive accelerates to the required speed in the shortest possible time once the Start command has been given When the ...

Page 141: ...eters Qstp delta speed and Qstp delta time When the drive is brought to a halt it is still enabled and has torque The Start command or Enable drive com mand must be removed for it to be disconnected The drive behavior after the Fast stop command has been given depends on the type of operating mode selected Operation via the terminal strip Main commands Terminals The drive executes braking until th...

Page 142: ...tp delta time parameters When the drive is at a halt it is disabled and thus has no torque The Start command must be given again for the drive to be started 6 1 5 External fault Parameter description No Value Standard Configuration min max Factory American Factory Standard External fault External fault No External fault Terminal 15 15 30 V 0 V The External fault command enables an external signal ...

Page 143: ...egulation given as a percentage and corresponds to 100 of the speed Changing this parameter is only possible when the drive is disabled Enable drive Disable The speed base value does not define the maximum possible speed which in some cases can be formed from the addition of several reference values This is defined with Speed max amount Nom flux curr Drive field current value Speed 0 f weak Enable...

Page 144: ...eed Max out voltage Flux weak speed parameters must be set correctly according to the motor used Refresh enc 2 Enable the monitoring of the encoder 2 XE2 connector connection status A B Anot Bnot channels Enable fbk contr must be enabled Alarms Overvoltage and Overcurrent threshold setting see chapter 6 11 7 for more details Warning Cfg Configuration of the TPD32 EV drive behaviour during multi Wa...

Page 145: ...2 23 76 lb ft2 Inertia Nw New total Inertia value at the motor shaft in Kg m2 identified during the speed self tune procedure 1 Kg m2 23 76 lb ft2 Friction Friction value or Loss compensation in N m 1 N m 0 738 lb ft Friction Nw New Friction value or Loss compensation in N m identified during the speed self tune procedure 1 N m 0 738 lb ft Speed P Proportional coefficient of the speed regulator in...

Page 146: ...as indicate in START UP Speed self tune menu Manual tuning of speed regulator field regulator and voltage regulator Manual tuning of the drive regulators see chaper 5 3 6 for other details Speed P Proportional coefficient of the speed regulator in percentage Speed I Integral coefficient of the speed regulator in percentage Prop filter Time constant filter to the proportional coefficient of the spe...

Page 147: ...Ramp output 117 Speed ref 121 Actual spd 466 Mains voltage V 588 Mains frequency Hz 1052 Output power Kw 233 Output voltage V 199 Motor current 928 F T curr 926 T curr filter s 41 T current ref 500 Flux reference 234 Flux current 351 Flux current A I O Digital I Q 582 Virtual dig inp 583 Virtual dig out The MONITOR menu shows all current references actual reference values for torque and speed and ...

Page 148: ... 100 Enc 1 speed rpm 427 8192 8192 Enc 2 speed rpm 420 8192 8192 Mains voltage V 466 0 999 Mains frequency Hz 588 0 0 70 0 Output power Kw 1052 0 01 9999 99 Output voltage V 233 0 999 Motor current 199 250 250 F T curr 928 500 500 T curr filter s 926 0 001 0 250 0 100 0 100 T current ref 41 200 200 Flux reference 500 0 0 100 0 Flux current 234 0 0 100 0 Flux current A 351 0 1 99 9 S S Digital I Q ...

Page 149: ...er 1st order low pass filter time constant on Actual speed Enc 1 speed rpm Actual speed measured by the encoder 1 The parameter is accessible only when jumpers S5 and S6 are in position A If a digital encoder is used as encoder 1 it must be interfaced to the converter by means of card DEII Enc 2 speed rpm Actual speed measured by the encoder 2 Mains voltage Mains voltage in V Mains frequency AC in...

Page 150: ...put 7 terminal 13 option TBO TBO B Dig input term 8 Status of the digital input 8 terminal 14 option TBO TBO B Dig input term 9 Status of the digital input on terminal 12 Enable drive Dig input term 10 Status of the digital input on terminal 13 Start Dig input term 11 Status of the digital input on terminal 14 Fast stop Dig input term 12 Not used Dig input term 13 Not used Dig input term 14 Not us...

Page 151: ...he other parameters are overwritten automatically Parameters with same value N Dimensions Ramp ref 1 Ramp ref 1 Speed input var Speed input perc 44 47 44 46 according to the Factor function Ramp ref 2 Ramp ref 2 48 49 according to the Factor function Speed ref 1 Speed ref 1 Speed ref var Percent ref var 42 337 115 116 according to the Factor function Speed ref 2 Speed ref 2 43 338 according to the...

Page 152: ...ication at hand This parameter can be assigned to a programmable analog output Ramp ref 1 1st reference value for the ramp The value to be entered depends on the factor function Ramp ref 1 1st reference value as a percentage of the Speed base value Ramp ref 2 2nd reference value for the ramp The value to be entered depends on the factor function Ramp ref 2 2nd reference value as a percentage of th...

Page 153: ...Limits DV_Spd_Fbk Encoder 2 Encoder 1 Actual speed Output voltage Droop compensation Speed Feedback Droop gain 0 Speed max amount 1750 rpm Speed max pos 1750 rpm Speed max neg 1750 rpm Speed ref 2 0 rpm Speed reg output Enable spd reg T current ref 1 0 T current ref 2 0 T current ref Load comp 0 Spd draw out d Speed ref d Actual spd d T current ref Speed limited Motor current Speed fbk sel Encoder...

Page 154: ...ref 50 30 80 Example 2 Speed ref 1 40 Speed ref 2 60 Speed ref 40 60 20 0 10 V 0 20 mA and 4 20 mA signals can be used when setting the reference value via terminals The speed reference value has an upper and a lower limit If the ramp is selected Enable ramp parameter Enabled the reference value input Speed ref 1 is automati cally linked with the ramp output 6 4 3 Torque current reference T curren...

Page 155: ...or analog input regard less of the type of speed torque control that is enabled T current ref 2 2nd current reference value as a percentage of the Full load curr The maximum value possible depends on the Enable overload parameter Enable overload disabled T current ref 2 100 max Enable overload enabled T current ref 2 200 max T current Ref Total current reference value as a percentage of the Full l...

Page 156: ...his parameter affects the speed regulator input and therefore takes into account both the reference values that come from the ramp as well as the direction of rotation see Figure 6 4 2 1 If the Speed max amount parameter is changed the Speed max pos and Speed max neg parameters are set to the same value If any of these values is subsequently changed the last change is valid The value to be entered...

Page 157: ...y do not however have an effect on the Ramp ref 2 parameter 6 5 2 Armature current limits Current limits LIMITS Current limits 715 T current lim type 7 T current lim 8 T current lim 9 T current lim 10 In use Tcur lim 11 In use Tcur lim 13 Current lim red 342 Torque reduct The current effects the input of the current regulator and only take into account the armature current Parameter description No...

Page 158: ...on the Enable overload parameter Enable overload Disabled T current limit 100 max Enable overload Enabled T current limit 200 max If the T current limit parameter is changed the Parameter T current lim and T current lim parameters are set to the same value If both these parameters are subsequently changed the last change is valid T current lim Setting of the drive current limit for the positive cu...

Page 159: ... be set in the START UP Limits menu 6 5 3 Flux limits LIMITS Flux limits 467 Flux current max 468 Flux current min Parameter description No Value Standard Configuration min max Factory American Factory Standard Flux current max 467 P468 100 100 100 Flux current min 468 0 P467 5 5 This parameter can be set on a programmable analogic outputs This parameter can be set on a programmable analogic input...

Page 160: ...s the acceleration and deceleration times of the drive These times can be set independently of each other An additional ramp is provided for a quick stop This ramp can only be activated via the serial interface or a field bus The ramp can either be linear or S shaped The reference values can be defined in different ways with the Ramp ref 1 and or Ramp ref 2 reference values with the multi speed fu...

Page 161: ...ction Acc delta time Is defined in seconds If 0 s is entered the ramp output directly follows the reference value Dec delta speed Has the same units as the ramp reference value and is based on the factor function Dec delta time Is defined in seconds If 0s is entered the ramp output directly follows the reference value Qstp delta speed Has the same dimension as the ramp reference value and is based...

Page 162: ...s 663 0 15000 300 300 S dec t const ms 664 0 15000 300 300 Ramp delay ms 20 0 65535 100 100 Fwd Rev No direction 0 Fwd direction 1 Rev direction 2 No direction 3 673 0 3 1 1 Forward sign 293 0 1 0 0 Reverse sign 294 0 1 0 0 Enable ramp Enabled 1 Disabled 0 245 0 1 Enabled 1 Enabled 1 Ramp out 0 Active 0 Not active 1 344 0 1 Not active 1 Not active 1 Ramp in 0 Active 0 Not active 1 345 0 1 Not acti...

Page 163: ...delta time The same consideration can be done for the motor deceleration Figure 6 6 2 1 S shape acceleration ramp Ramp Reference S 0 Ts Tlin Ts t Example calculation of the total ramp time P21 Acc Delta speed 10rpm P22 Acc Delta time 10s P110 Ramp ref 60rpm P663 S acc t const 6000ms Acc Jerk Acceleration Jerk rpm s 2 Acc Jerk 2 Acc Delta speed S acc t const 1000 2 Acc Jerk 2 10 6000 1000 2 0 56 rp...

Page 164: ... the Ramp reference is multiplied by 1 Forward sign Set the Fwd direction of the Ramp reference It can be programmed on a digital input Reverse sign Set the Rev direction of the Ramp reference It can be programmed on a digital input When both Fwd and Rev sign are 0 or 1 or Fwd Rev is 0 or 1 the multiplexer is 0 The behavior of the ramp circuit is defined by the Enable Ramp Ramp In 0 Ramp Out 0 and...

Page 165: ...nd counter clockwise braking Ramp Active if the drive uses a negative torque counter clockwise rotation and clockwise braking Only for TPD32 EV 4B Drive operation is only possible with the ramp functionenabled Enable ramp Enabled When the ramp input is enable via Ramp in 0 the acceleration time of the drive starts If the input is disabled the drive slows down according to the decelertion time set ...

Page 166: ...x neg 1750 rpm Speed max amount 1750 rpm T current ref Lock speed reg Enable spd reg Speed P bypass 10 Speed I bypass 1 Zero torque Aux spd fun sel Figure 6 7 1 Speed regulation The converters of the TPD32 EV series are provided with a speed regulator circuit that can adapt flexibly to the requirements of various applications The device is factory set for PI regulation and regulator parameters tha...

Page 167: ...h a data can be transferred to the APC300 board to be used for other regulation If the speed regulator is enabled Enable spd reg Enabled the Speed reg output contains the sum of the actual speed regulator output and T current ref 2 Lock speed reg This parameter is used in order to lock the speed regulator When this happens it stops to work the current reference value is set to zero and the drive c...

Page 168: ...egulator SPEED REGULAT Self tuning 1029 Fwd Rev spd tune 1048 Test T curr lim 1027 Start 1014 Inertia kg m m 1030 Inertia Nw kg m m 1015 Friction N m 1031 Friction Nw N m 87 Speed P 1032 Speed P Nw 88 Speed I 1033 Speed I Nw 1028 Take val Parameter description No Value Standard Configuration min max Factory American Factory Standard Fwd Rev spd tune Fwd direction 1 Rev direction 2 1029 1 2 Fwd Dir...

Page 169: ...t values Note This is not a permanent save Go to Save parameters command 6 7 2 Spd zero logic 0 t Lock speed I Lock speed I Ref 0 level Speed zero Speed Ramp ref Speed ref T T T Spd 0 P gain 10 Ref 0 level 10 rpm Speed zero delay 100 ms Enable spd 0 I Enable spd 0 P Enable spd 0 R Figure 6 7 2 1 Speed zero logic SPEED REGULAT Spd zero logic 123 Enable spd 0 I 124 Enable spd 0 R 125 Enable spd 0 P ...

Page 170: ...d zero logic Defined in the dimension specified in the factor function Speeds below this threshold are defined as zero 6 7 3 Speed up SPEED REGULAT Speed up 445 Speed up gain 446 Speed up base ms 447 Speed up filter ms Parameter description No Value Standard Configuration min max Factory American Factory Standard Speed up gain 445 0 00 100 00 0 00 0 00 Speed up base ms 446 0 16000 1000 1000 Speed ...

Page 171: ...fferent characteristic of the two speed regulators one of the motors is driven to run at a higher speed it will be overloaded and the second motor will work as a brake The Droop function permits to avoid this bad functioning by adding a com ponent in the in the speed reference of the drive which is proportional to the actual load difference of the drives The effect is the balancing of the two moto...

Page 172: ...6 7 4 2 Droop function example Example setting Pourpose Torque of motor 1 has to be equal to torque of motor 2 Drive Master Drive slave Analog input 1 Speed ref 1 Analog input 1 Speed ref 1 Analog output 1 Tcurr ref Analog input 2 Load comp Enable droop enables Droop gain 5 Droop filter 100ms Droop limit 1000 ...

Page 173: ...lf tune function START UP Speed self tune and SPEED REGULAT Self tuning but they can also be set from the user This function is mutually exclusive to the Speed up function This selection must be done via the Aux spd fun sel 1016 parameter SPEED REGULAT menu See section 6 7 1 Speed regulator Inertia Total Inertia value at the motor shaft in Kg m2 identified during the speed self tune procedure 1 Kg...

Page 174: ...nt regulaton CURRENT REGULAT 41 T current ref 199 Motor current 1430 Mot cur threshld 1431 Mot cur th delay ms 1520 dI dt delta time 453 Arm resistance ohm 454 Arm inductance mH 587 E int V 452 R L Search 353 Zero torque Parameter description No Value Standard Configuration min max Factory American Factory Standard T current ref 41 200 200 Motor current 199 250 250 Mot cur threshld 1430 0 200 100 ...

Page 175: ...re if necessary it can be changed Arm inductance Motor armature inductance in mH When self tuning cycle is performed via R L Search this parameter is set to the obtained value Therefore if necessary it can be changed Parameter N Value max sizes 185 1050 A sizes 1050 A Arm inductance mH 454 50 mH 30 mH E int Auxiliary signal used to determine whether the current regulator is correctly tuned Its val...

Page 176: ...x 10 A Flux reg mode Speed zero level 10 rpm Set flux if 0 Reset flux if 0 Flux P base 3277 Flux I Base 3277 Voltage P base 1 8 A V Voltage I base 13 0909 A V ms Enable flux reg Flux reference Field econ delay 0 Flux current min Figure 6 9 1 Motor control FLUX REGULATION 497 Enable flux reg 469 Flux reg mode 498 Enable flux weak 499 Speed 0 f weak 500 Flux reference 234 Flux current 921 Out vlt le...

Page 177: ... Field converter Disabled The field current is zero Flux reg mode Operating mode of the field converter Constant current The motor field works with a constant current The current value corresponds to the setting of the Motor nom flux parameter If any curve via the I field cnst parameters will be defined this value can be changed linearly through Motor nom flux percentage of nominal flux Motor nom ...

Page 178: ...ting ON Enabled function OFF Disabled function Flux reference Flux current reference the 100 corresponds to the Motor nom flux parameter With the function Flux if curve defined this reference corresponds to the flux reference With the function Flux if curve not defined default conditions this reference cor responds to the field current reference Flux curr Field current feedback expressed as percen...

Page 179: ...Amps default Set the dip switches S14 to decrease the field current from the drive supplied as below Switch ohms 168 5 Ohm 333 Ohm 182 Ohm 36 4 Ohm 845 Ohm 1668 Ohm Equivalent resistance Nom flux curr S14 1 S14 2 S14 3 S14 4 S14 5 S14 6 1 0 A OFF OFF OFF OFF OFF ON 1668 Ohm GD6111g Set Nom flux curr parameter to 0 8 Motor nom flux Rated field current IFN of the connected motor FC limit ramp When u...

Page 180: ...00 Speed I 88 0 00 100 00 1 00 1 00 Speed P bypass 459 0 00 100 00 10 00 10 00 Speed I bypass 460 0 00 100 00 1 00 1 00 Flux P 91 0 00 100 00 2 00 2 00 Flux I 92 0 00 100 00 1 00 1 00 Voltage P 493 0 00 100 00 30 00 30 00 Voltage I 494 0 00 100 00 40 00 40 00 Speed P base A rpm 93 000 1 S 0 3 x P93max P93max 0 3 x P93max P93max Speed I base A rpm ms 94 0 001 S 0 3 P94max 0 3 P94max Flux P base 97 ...

Page 181: ...nt regulator in base value Voltage P base Proportional gain KP0 of the field voltage regulator in A Vs base value Voltage I base Integral coefficient KI0 of the field voltage regulator in A V ms base value Speed P in use Display of the active proportional coefficient of the speed regulator as a percentage of Speed P base Speed I in use Display of the active derivative coefficient of the speed regu...

Page 182: ...ve is initiated by removing the Start command on terminal 13 both the voltage on terminal 13 and the command via the digital channel are necessary to restart the drive This also applies to a removal of the Fast stop command If the Stop is initiated via the digital channel the digital command is sufficient to restart the drive The control method through terminal commands Terminals is selectable onl...

Page 183: ...ccess to everything assigned to programmable I Os Access to all parameters not assigned to programmable I Os None Digital Local Access to everything assigned to programmable I Os Access to all parameters not assigned to programmable I Os None Terminals Bus Access to everything assigned to programmable I Os read all save parameters reset failures select Control mode Access to all parameters not ass...

Page 184: ... of the Overvoltage message Encoder Spd Res This parameter allows to achieve a greater resolution on the speed reference Its value is the reverse of the desired speed resolution Default and minimum value 1 Max value 20 Setting 1 default condition the resolution is 1rpm Setting 10 the speed resolution is 0 1rpm This parameter can be used only in case as feedback of the motor speed it is used an enc...

Page 185: ...max amount rpm 1426 Overspeed thr rpm 122 Actual spd rpm 3 Speed max pos rpm 1530 MPot Lower Limit rpm 420 Enc 2 speed rpm 4 Speed max neg rpm 1531 MPot Upper Limit rpm 427 Enc 1 speed rpm 5 Speed min pos rpm 266 Jog reference rpm 924 F act spd rpm 6 Speed min neg rpm 154 160 Multi speed 1 7 rpm 1537 Motor pot out rpm 44 Ramp ref 1 rpm 659 Acc delta speed 0 rpm 1018 Spd draw out rpm 48 Ramp ref 2 ...

Page 186: ...ith voltage and when there are no failure alarms or warning set to stop the motor Standard warning will not open the relay Note The relay will open if multi warning are active and IPA 9287 Warning Cfg parameter is set to 1 Stop No Start In this case the motor will be stopped too In case of warning when drive is disabled OK Relay will be open only if IPA 9287 Warning Cfg parameter is set to 4 No St...

Page 187: ... 11 0 200 R T current ref 1 39 200 200 0 0 R W T current ref 2 40 200 200 0 0 R W Motor current 199 200 200 R F T curr 928 200 200 R Values with En TCurr HiRes enabled Parameter N UdM Min Max Default US Default EU T current lim 7 0 2000 1500 1000 R W T current lim 8 0 2000 1500 1000 R W T current lim 9 0 2000 1500 1000 R W In use Tcur lim 10 0 2000 R In use Tcur lim 11 0 2000 R T current ref 1 39 ...

Page 188: ...d 1 Enabled 1 Enable fbk bypas Enabled 1 Disabled 0 458 0 1 0 0 Flux weak speed 456 0 100 100 100 Speed fbk error 455 0 100 22 22 Tacho scale 562 0 90 3 00 1 00 1 00 Speed offset 563 20 00 20 00 0 00 0 00 Encoder 1 pulses 416 600 9999 1024 1024 Encoder 2 pulses 169 150 9999 1000 1000 Refresh enc 1 Enabled 1 Disabled 0 649 0 1 Disabled 0 Disabled 0 Encoder 2 state Encoder Fault 0 Encoder ok 1 651 0...

Page 189: ...connected to the XE2 connector is used standard Tacho Theanalogtachogeneratorconnectedtotheterminals and isused Armature The internal measurement of the armature voltage is used No external connection is required Enable fbk contr Enable of the control for the speed feedback Enabled Enabled control Disabled Disabled control This function controls the speed feedback where a comparison between the ar...

Page 190: ... tacho scale parameter 181 6V 180V 1 01 Fine adjust the value of Tacho scale if the 180 VDC tach voltage is not perfectly reached Speed offset Offset scaling of the feedback circuit Encoder 1 pulses Number of pulses per revolution of the sinusoidal encoder connected to the XE1 connector Encoder 2 pulses Number of pulses per revolution of the digital encoder connected to the XE2 connector The Encod...

Page 191: ...le ind store This parameter enables the reading of the encoder index and qualifying signal that could be used in a system for implementation of position control Enabled This setting enables the reading of the encoder index Disabled This setting disables the reading of the encoder index Ind store ctrl Control register for the encoder index and qualifying signal Index storing Status register and fun...

Page 192: ...egister data are referred to the Encoder 2 R 0 1 MP_IN Actual Qualifier level value 0 qualifier input level is low 1 qualifier input level is high R 0 2 3 STATNLT Status of the acquisition function 0 Switched off 1 Once storing is not executed yet 2 Once storing is already executed 3 Continuous R 0 16 31 CNTNLT Position counter value corresponding to the index 0 Switched off Value is only valid wh...

Page 193: ... for overload see 6 14 5 With America selection the rated current is defined considering an overload of 1 5 times for 60 seconds This causes a reduction of the converter rated current continuative current for the same type of drive See section 4 4 R TPD32 EV Regulation card Standard The converter produces rated current in a continuative way It is stated as Drive size No overload functions are set ...

Page 194: ...m factor num 50 1 65535 1 1 Dim factor den 51 1 231 1 1 1 Dim factor text 52 rpm rpm Face value num 54 1 32767 1 1 Face value den 53 1 32767 1 1 Dim factor num Numerator of the dimension factor Dim factor den Denominator of the dimension factor Dim factor text Unit of the dimension factor 5 characters This text is shown in the keypad display for reference value entry Possible characters 0 9 A Z a ...

Page 195: ... the filling of 0 75 bottles This corresponds to a dimension factor of 4 3 The speed limitation and the ramp function are also given in bottles per minute Dimension factor for03 output rpm input here bottles min 3 4 of a bottle corresponds to 1 revolution of the motor shaft Dimension factor for04 1 min 4 min 3 bottles 4 3 min bottles 1 min Units should not be shortened when calculating the dimensi...

Page 196: ...2 OS Activity 1421 OS Latch 1423 OS Ok relay open 1424 OS Hold off time ms 1425 OS Restart time ms Heatsink 368 HS Activity 370 HS Ok relay open Overtemp motor 365 OM Activity 367 OM Ok relay open External fault 354 EF Activity 355 EF Latch 356 EF Ok relay open 502 EF Hold off time ms 501 EF Restart time ms Brake fault 1296 BF Activity 1297 BF Ok relay open Motor I2t ovrld 1419 Motor I2t Activity ...

Page 197: ...1527 Open test act 1524 SCR test enable 1525 SCR diag status 1528 Open SCR thr Hw opt1 failure 386 HO Activity 387 HO Ok relay open Enable seq err 728 ES Activity 729 ES Latch 730 ES Ok relay open The converters of the TPD32 EV series contain extensive monitoring functions The effect of possible alarms on the behaviour of the drive are defined in the PROG ALARMS submenu Saving of alarm status How ...

Page 198: ...tivity Warning The alarm does not cause reaction of the drive A warning message can be output via a digital output When the drive is disabled it will not restart until the failure has been canceled Disable drive The alarm causes the immediate disabling of the converter The motor runs to an uncontrolled stop Quick stop When the alarm occurs the drive stops according to the ramp set in the RAMP QUIC...

Page 199: ...t one was reset the text Multiple failures will appear in the display In this case a reset is only possible via Failure reset parameter in the SPEC FUNCTIONS menu The reset can be obtained by pressing the E key with a disabled inverter Failure supply Failure on the supply voltage It indicates a failure on the internal voltage of the regulation circuit The message Failure supply occurs if an enable...

Page 200: ...field cur rent set with the Flux current min parameter This alarm message is active with the enabled converter Enable drive Enabled Delta frequency This alarm condition is active if the frequency of the three phase power supply to the drive exceeds the positive or negative percentage threshold set via the Delta freq thres parameter The power supply frequency 50 or 60 Hz and thus the relative thres...

Page 201: ... enabling of the drive Enabled Start with generation of pulses to SCR modules Note If IPA 8818 Stop mode OFF the SCR Short test is run without the Start command on When the SCR Short test is run 5s of delay is included between execution of the Start command and enabling of the control Open Short test This selection simultaneously detects SCRs in short circuit and or open When enabled Enable Start ...

Page 202: ...teger value DISABLED Open F SCR 100 of Internal Integer value Open SCR Open test act Ignore Open W SCR 50 of Internal Integer value IGNORE Open F SCR 100 of Internal Integer value Open test act Warning Open W SCR 50 of Internal Integer value WARNING Open F SCR 100 of Internal Integer value Open SCR Note Internal integrator At each line frequency period the software compares the current that flows ...

Page 203: ... end of the drive initialization step 3 or during the 1s delay time the Enable drive terminal term 12 is High 24V a fault is detected Reg board power up Drive init Enable drive terminal 12 H L t s min 1 s Figure 6 11 8 1 Drive enabling sequence Main command Terminals Case b Main command Digital 1 Regulation board power up Enable terminal term 12 in any state 2 Drive initialization Max duration tim...

Page 204: ...le drive 314 Disable 0 3 If Main commands Terminals set Start Stop terminal term 13 L 0V 4 Failure reset command The failure is reset and the drive can work normally Case b Latch OFF 1 Set Enable drive terminal term 12 L 0V and Enable drive 314 Disable 0 for at least 30 ms The failure is automatically reset Note In case of Enable seq err alarm the behaviour of the Ok Relay function can be affected...

Page 205: ...st therefore be stored and the drive has to be switched off See the specific manual for the numbering system of the registers and coils MODBUS RTU and JBUS Device address Address with the drive can be accessed if it is networked via the RS485 interface For connection see section 4 5 Serial interface Ser answer delay Setting of the minimum delay between the receiving of the last byte from the conve...

Page 206: ...ed off and then later switched back on Saving parameters Proceed as follows to unlock the Pword 1 Select Pword in the CONFIGURATION menu The display indicates whether the password is active Enabled or not Disabled If yes press E and enter the password see start up Press E again The display now indicates that the password is not active Disabled This configuration must be saved in order to keep the ...

Page 207: ... functions This can either be carried out via the keypad the serial interface or any bus connection present The freely programmable inputs outputs are factory set for assignment to the most frequently required functions However these can be modified by the user accordingly to meet the requirements of the applicationn at hand The device inputs outputs are subdivided as follows converter with integr...

Page 208: ...re possible OFF Speed ref 1 1 Speed ref 2 1 Ramp ref 1 1 Ramp ref 2 1 Ramp ref 1 Speed ref 1 Ramp out 1 Actual speed 1 T current ref 1 2 T current ref 2 2 T current ref 2 Speed reg out 2 Motor current 2 0 1 2 3 4 5 6 7 8 9 10 11 15 16 Output voltage 3 Analog input 1 4 Analog input 2 4 Analog input 3 4 Flux current 5 Pad 0 6 Pad 1 6 Pad 4 6 Pad 5 6 Flux reference 7 Pad 6 6 PID output 8 Out vlt leve...

Page 209: ...h a scale factor equal to 1 the output supplies 5 volts to the rated power given by Full load current Max out voltage 2 1 D A C 1 4 3 D A C 2 AO1 ACOM AO2 ACOM 2 1 D A C 1 AO3 ACOM 4 3 D A C 2 AO4 ACOM TBO integrated pos A TBO card pos B option Select output 1 Actual spd rpm Select output 2 Motor current Scale output 1 1 Scale output 2 1 Select output 3 Flux current Scale output 3 1 Select output ...

Page 210: ...0 Auto tune inp 2 801 Input 2 filter ms 79 Offset input 2 Analog input 3 80 Select input 3 297 An in 3 target 81 Input 3 type 391 Input 3 sign 82 Scale input 3 83 Tune value inp 3 261 Auto tune inp 3 802 Input 3filter ms 84 Offset input 3 Parameter description No Value Standard Configuration min max Factory American Factory Standard Select input 1 70 0 32 Ramp ref 1 4 Ramp ref 1 4 Terminals 1 2 An...

Page 211: ...1 Input 3 sign Input 3 sign Scale input 3 82 10 000 10000 1 000 1 000 Tune value inp 3 83 0 100 10 000 1 000 1 000 Auto tune inp 3 Auto tune 261 Input 3 filter ms 802 0 1000 0 0 Offset input 3 84 32768 32767 0 0 This function can be assigned to one of the programmable digital inputs This parameter can be assigned to one of the programmable digital outputs Select input XX Selection of the parameter...

Page 212: ...ers the rotation direction can be reversed via the Input XX sign and Input XX sign parameters 4 20 mA A current signal of 4 20 mA is connected to the analog input concerned The signal must be positive If the signal is used as a reference value for TPD32 EV 4B converters the drive rotation direction can be reversed via the Input XX sign and Input XX sign parameters Input XX sign Selection of rotati...

Page 213: ...signal present this can be compensated via the Offset inp XX The converter is factory set so that analog values as 10V 10V With field bus operation Option the Input XX sign parameter specifies the sign for the rotation direction If a parameter is already internally assigned e g if Speed ref 1 is automatically connected with the ramp output when the ramp is enabled it will no longer appear in the l...

Page 214: ...t 1 cp match An in 1 target An in 2 target An in 3 target Select input 1 Ramp ref 1 Select input 2 OFF Select input 3 OFF Figure 6 12 2 1 Analog input Analog Input 1 window comparator This function allows to signal the match of a programmable value on analog input 1 Input 1 compare Sets the level for the comparator Input 1 cp error Defines a tolerance window around Input 1 compare Input 1 cp delay...

Page 215: ... 1 cp error 100 10000 1500 666 Example 3 Select analog input 1 to Pad 0 10Volt or 20 mA on Analog input 1 corresponds to Pad 0 2047 The application requires a signaling at 700 count via a digital output with a tolerance window equal to 50 count Input 1 cp match assigned to a programmable digital output Input 1 compare 700 10000 2047 3420 Input 1 cp error 50 10000 2047 244 Example 4 Select analog i...

Page 216: ... 1 Disabled 0 1268 0 1 Disabled 0 Disabled 0 Digital output 3 147 0 77 Spd thr 2 Spd thr 2 Inversion out 3 Enabled 1 Disabled 0 1269 0 1 Disabled 0 Disabled 0 Digital output 4 148 0 77 Overld avail 6 Overld avail 6 Inversion out 4 Enabled 1 Disabled 0 1270 0 1 Disabled 0 Disabled 0 Digital output 5 149 0 77 Curr lim state 4 Curr lim state 4 Inversion out 5 Enabled 1 Disabled 0 1271 0 1 Disabled 0 ...

Page 217: ...15 16 17 Pad A bit Pad B bit Virt dig input Torque sign Stop control Field loss Speed fbk loss Bus loss Hw opt1 failure Opt2 failure Encoder 1 state Encoder 2 state Enable seq err Diameter calc st 1 Drive healthy 13 Input 1 cp match Diam reached Spd match compl 18 19 20 21 23 24 25 26 28 29 30 31 35 38 42 49 58 59 Acc state Dec state Brake comand 2 Brake failure 3 Mot ovrld preal 4 Dvr ovrld preal...

Page 218: ...s sent via a digital output to indicate whether the drive is in a data transfer via fieldbus condition Control mode BUS 16 Indicates the absence of communication by the slave with three phase external exciter control 17 Active when the converter is firing the SCRs of the armature bridge 18 Active when the converter output current is continuous Its value has to be con sidered only when the armature...

Page 219: ... 6 12 4 1 Digital inputs I O CONFIG Digital inputs 137 Digital input 1 1276 Inversion in 1 138 Digital input 2 1277 Inversion in 2 139 Digital input 3 1278 Inversion in 3 140 Digital input 4 1279 Inversion in 4 141 Digital input 5 1280 Inversion in 5 142 Digital input 6 1281 Inversion in 6 143 Digital input 7 1282 Inversion in 7 144 Digital input 8 1283 Inversion in 8 Parameter N Value Standard co...

Page 220: ...ward sign Reverse sign An in 1 target An in 2 target An in 3 target Enable droop Enable PI PID 4 Enable PD PID 4 PI integral freeze 4 PID offs Sel 4 PI central vs0 4 25 26 27 29 30 31 32 33 34 35 36 37 38 39 44 45 46 47 48 49 52 53 54 55 56 PI central vs1 4 Diameter calc 4 Diam reset Diam calc Dis Torque winder EN Line acc status Line dec status Line fstp status Speed match Diam inc dec En Wind un...

Page 221: ... A A B B 0V 5V XE1 connector 6 5 1 8 2 7 A A B B 0V 24 XE2 connector Encoder 1 Encoder 2 Select enc 2 OFF Select enc 1 OFF Figure 6 12 5 1 Tach follower This configuration allows the use of the encoder inputs as a speed reference Compared to an analog input these inputs have higher resolution and higher noise immunity Using for this purpouse the encoder input XE1 or XE2 connector it is necessary t...

Page 222: ...s Pulse number of the encoder to the XE2 connector connected Refresh enc 1 Enables the monitoring of the encoder 1 connection status in order to detect a speed feedback loss alarm Refresh enc 2 Enables the monitoring of the digital encoder 2 connection status in order to detect a speed feedback loss alarm XE1 XE2 M E EXT REF Drive A Master Encoder 2 XE1 XE2 M E Drive B Follower XE1 XE2 M Drive C F...

Page 223: ...g medium Reconnection after a fault alarm If the speed reference value is defined via the ramp with Auto capture ON starting at a reference value cor responding to the motor speed Note If the function is switched off ensure that the motor is not turning when the converter is switched on If this is not the case this may cause a harsh motor deceleration in current limit 6 13 2 Adptive spd reg ADD SP...

Page 224: ...cording to which the speed regulator parameters are to be modified only with Select adap type Adap reference Adap selector The Adap selector parameter selects a pair of parameters Adap P gain and Adap I gain from 1 to 4 if Sel adap type is set to Parameter If the Adap selector parameter is programmed on digital inputs Adapt Sel 1 or Adapt Sel 2 it only indicates which pair of gains has been select...

Page 225: ...e Adap reference parameter This must be selected with the Select adap type parameter The Adap speed 1 and Adap speed 2 parameters are used to define the three ranges that may have different gains A parameter set can be defined for each of these ranges with each set containing an individually definable P and I component The Adap joint 1 and Adap joint 2 parameters ensure a smooth transition between...

Page 226: ...he Factor function Spd threshold Switch point for the Speed not exceeded for counter clockwise rotation of the drive in the units defined by the Factor function Threshold delay Setting of a delay time in milliseconds which is active when the speed is lowered within the limits of the set threshold Spd threshold Message Set speed not exceeded via a programmable digital input High Speed not exceeded ...

Page 227: ...t Actual spd rpm Threshold delay 100 ms Spd threshold Spd threshold 1000 rpm Spd threshold 1000 rpm Set delay 100 ms Set speed Set error 100 rpm Speed ref Actual spd rpm Figure 6 13 3 1 Speed threshold up and Set speed down messages ...

Page 228: ...rogrammable digital output Speed zero level Switch threshold for Speed zero level The value applies to both rotation directions for the TPD32 EV 4B converters Defined by the units specified in the factor function Speed zero delay Definition of a delay time in milliseconds when the zero speed is reached Speed zero thr Speed zero thr message Drive turning via a programmable digital output High Drive...

Page 229: ... Disabled Motor pot oper 247 Motor pot sign Positive 1 Negative 0 248 0 1 Positive Positive Motor pot sign Motor pot sign Motor pot reset 249 Motor pot up No acceleration 0 Acceleration 1 396 0 1 Motor pot down No deceleration 0 Deceleration 1 397 0 1 MPot Lower Limit 1530 0 8000 0 0 MPot Upper Limit 1531 0 8000 1000 1000 MPot Acc Time 1532 0 65535 10 10 MPot Dec Time 1533 0 65535 10 10 MPot Mode ...

Page 230: ...ed or the ramp block is not enabled In those case it will not have any effect on the speed of the motor until the drive and the ramp block is enabled When Config1 is selected the ramp must be enabled and the Start command must be present in order to use the motor potentiometer function When Config2 is selected the function can be used also when the ramp is not enabled or the Start command is not p...

Page 231: ... reset Motor pot down No Decrease Motor pot up No Increase 15 Reset Digital input 1 TBO Figure 6 14 1 1 CONFIG 1 F F Min Speed Limit t Speed Motor potentiometer function Multi speed function Ramp Reference 11 Motor pot sign Motor pot sign 15 11 12 13 14 TBO 19 18 24V 0V 24 Digital input 1 Digital input 2 Digital input 3 Digital input 4 COM D I O Up Down Sign Sign Ramp ref 1 0 rpm Enab motor pot En...

Page 232: ...out via keypad button via the terminal or Bus MPot Lower Limit Setting of the lower limit RPM of the motor pot value when Config2 is selected MPot Upper Limit Setting of the Upper limit RPM of the motor pot value when Config2 is selected Mpot top lim Mpot bottom lim Up Down Mpot output mon MPot Acc Time Setting of acceleration time s between lower and upper limits set when Config2 is selected MPot...

Page 233: ... each time the Up or Down commands are enabled the output of the Motor potentiometer func tion increases or decreases with the set ramp When the Up or Down command is removed the last value that was reached is maintained Up Down Mpot output mon Mode Ramp In Fine mode each time the Up or Down commands are enabled the output of the Motor potentiometer func tion increases or decreases by 1 rpm If the...

Page 234: ...ometer output starts from a value of 0 Lower Limit When set to Lower limit the output of the motor potentiometer starts from the value of the lower limit set in the Mpot bottom limit parameter Upper Limit When set to Upper limit the output of the motor potentiometer starts from the value of the upper limit set in the Mpot top limit parameter Reset Cfg Configuration of the Motorpot reset when Confi...

Page 235: ...d The previous reference value is maintained If the reset command is enabled the output of the Motor potentiometer function continues to be low limit if the reset command is not enabled the output of the Motor potentiometer function varies with the set ramp times Out Ref Zero sets Out 0 i e a definitive setting for the output of the Motor potentiometer function is performed Out Ref Low Limit sets ...

Page 236: ...Disabled Disabled Jog function Jog operation Pressing the and keys on the keypad enables the drive to be moved forward and backward In connection with the TPD32 EV 4B converters it is possible to operate the Jog function in an anti clockwise rotation by pressing the key Jog clockwise rotation Jog counter clockwise rotation Jog reference Reference value for jog mode Defined by the units specified b...

Page 237: ...n to the commands Jog and Jog Enable drive Fast Stop External fault Low Disabled The jog speed corresponds to the value which is defined by the Jog reference parameter In this case no ramp is used The jog reference value can only be activated by the Jog or Jog command if there is no Start command active If the Start command is given in addition to the Jog and Jog command Jog mode will be aborted a...

Page 238: ...al signal F F Min Speed Limit Motor potentiometer function Ramp Reference 0 7 Ramp ref 1 Ramp ref 2 15 11 12 13 14 TBO 19 18 24V 0V 24 Digital input 5 Digital input 6 Digital input 7 Digital input 8 COM D I O 20 21 22 Ramp ref 1 0 rpm Enab motor pot Enab multi spd Speed min amount 0 rpm Speed min pos 0 rpm Speed min neg 0 rpm Ramp ref 2 0 rpm Ramp ref d Speed limited Ramp output d Speed sel 1 Bit ...

Page 239: ...d by the units specified in the factor function Multi speed 3 Reference value 3 for enabled multi speed function Defined by the units specified in the factor function Multi speed 4 Reference value 4 for enabled multi speed function Defined by the units specified in the factor function Multi speed 5 Reference value 5 for enabled multi speed function Defined by the units specified in the factor func...

Page 240: ...lti speed 7 0 rpm Multi speed 6 0 rpm Ramp ref 2 0 rpm Enable multi spd Disabled Table 6 14 2 1 Multi speed function 7 6 5 4 3 2 1 0 Multi speed 1 Multi speed 2 Multi speed 3 Multi speed 4 Multi speed 5 Multi speed 0 Multi speed 6 Multi speed 7 Speed sel 0 Speed sel 2 Speed sel 1 Figure 6 14 3 2 Multi speed function In order to operate the Multi speed function it must be enabled with Enab multi sp...

Page 241: ...1 31 Dec delta speed1 FF 32 Dec delta time 1 s 668 S dec t const 1 ms Ramp 2 Acceleration 2 25 Acc delta speed2 FF 26 Acc delta time 2 s 669 S acc t const 2 ms Deceleration 2 33 Dec delta speed2 FF 34 Dec delta time 2 s 670 S dec t const 2 ms Ramp 3 Acceleration 3 27 Acc delta speed3 FF 28 Acc delta time 3 s 671 S acc t const 3 ms Deceleration 3 35 Dec delta speed3 FF 36 Dec delta time 3 s 672 S d...

Page 242: ... one of the programmable digital inputs Enab multi rmp Enabled The Multi ramp function is enabled Disabled The Multi ramp function is disabled Ramp selector It is the word representaton of the two parameters Ramp sel 0 bit0 and Ramp sel 1 bit1 Used to change the ramp selection by changing only one parameter instead of two This allows to select different ramps via serial line or Bus instantaneously...

Page 243: ...eed3 It defines together with Dec delta time 3 the deceleration ramp 3 Defined by the units specified in the factor function Dec delta time 3 It defines together with Dec delta speed 3 the deceleration ramp 3 Defined in seconds S dec t const 3 Defines the deceleration curve for S shape ramp 3 Defined in ms Ramp sel 0 Ramp selection with the significance 20 Bit 0 Parameter can only be used in conju...

Page 244: ...b multi rmp Ramp shape S acc t const 0 300 ms S acc t const 1 300 ms S acc t const 2 300 ms S acc t const 3 300 ms S dec t const 3 300 ms S dec t const 0 300 ms S dec t const 1 300 ms S dec t const 2 300 ms Acc delta speed 1 100 rpm Dec delta speed 1 100 rpm Acc delta speed 2 100 rpm Dec delta speed 2 100 rpm Acc delta speed0 100 rpm Acc delta speed 3 100 rpm Dec delta speed0 100 rpm Dec delta spe...

Page 245: ...allows a configurable Speed ratio to be applied to the main reference Speed ref 1 The Speed ratio range can be set between 0 and 32767 if written in digital form It can be set from 0 to 20000 0 to 10V if assigned via an analog input This function is useful in a multidrive system where a speed ratio between the motors is required see example in figure 6 14 5 2 The speed resulting value can be read ...

Page 246: ...Line speed ratio 2 10 AN INPUT 1 AN INPUT 1 2 AN INPUT 1 2 Figure 6 14 5 2 Rubber calender example DRIVE A master Set Analog input 1 Ramp ref 1 DRIVE B Line speed ratio 1 Line speed 5 Set Analog input 1 Ramp ref 1 Set Analog input 2 Speed ratio Set Speed ratio parameter 10500 DRIVE C Line speed ratio 2 Line speed 10 Set Analog input 1 Ramp ref 1 Set Analog input 2 Speed ratio Set Speed ratio param...

Page 247: ...eal 1438 0 1 Drive I2t accum 1439 0 00 100 00 Pause time s 311 0 65535 540 300 Overld available Overload not possible 0 Overload possible 1 406 0 1 Digital outp 4 Overload state Current limit value 0 Current limit value 1 407 0 1 This parameter can be assigned to a programmable digital output The Overload control function allows an overcurrent for a limited time that can also exceed the rated curr...

Page 248: ...ng the drive with Standard sizes Size selection Standard the Derated Drive Current is calculated as follows Derated Drive Current Drive size x Derating_fact see table Table 6 14 6 1 I2t derating on page 249 If using the drive with American sizes Size selection American the Derated Drive Current is calculated as follows Derated Drive Current Drive size The motor overload function is designed to all...

Page 249: ... D TPD32 EV 1450 2B 4B D NA 0 76 TPD32 EV 2000 2B 4B D TPD32 EV 1500 2B 4B D NA 0 75 TPD32 EV 2100 2B 4B D TPD32 EV 1650 2B 4B D NA 0 79 TPD32 EV 2300 2B 4B D TPD32 EV 1800 2B 4B D NA 0 78 TPD32 EV 2400 2B 4B D TPD32 EV 1850 2B 4B D NA 0 77 Table 6 14 6 1 I2t derating Overload current Armature current that is permissible during the overload time set with Overload time It is always 200 as a maximum...

Page 250: ...ad control is enabled with the Enable overload parameter It can be used to protect the drive or motor from thermal overloads with cyclical loads The max possible values as for the converter are obtainable through the following curves The operating point must always be below the corresponding curve At the verification it is to state that the torque and the current are proportional The Overld availa...

Page 251: ...rent 312 Base current 313 Overload time 310 Overload time 310 Overload time 310 Pause time 311 Pause time 311 Waiting time Overld available 406 Overload state 407 T current Limits Figure 6 14 6 2 Overload control Overload mode curr not limited ...

Page 252: ... 25 1 00 Overload current I dAN dAN 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 Overload time Pause time Overload time Overload time Idan 56A NA Idan 88A NA 1 s 30 s 60 s Base current 100 I 2 00 1 75 1 50 1 25 1 00 Overload current I dAN dAN 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 Overload time Pause time Overload time Overload time 1 s 30 s 60 s Base current 00 I 2 00 1 75 1 50 1 25 1 00 dAN 0 1 0 2 ...

Page 253: ...ad current I dAN dAN 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 Overload time Pause time Overload time Overload time Idan 148A NA 1s 30 s 60 s Base current 25 I 2 00 1 75 1 50 1 25 1 00 Overload current I dAN dAN 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 Overload time Pause time Overload time Overload time 1 s 30 s 60 s Base current 50 I 2 00 1 75 1 50 1 25 1 00 Overload current I dAN dAN 0 1 0 2 0 3 0...

Page 254: ... dAN dAN 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 Overload time Pause time Overload time Overload time Idan 280A NA Idan 336A NA 1 s 30 s 60 s Base current 75 I 2 00 1 75 1 50 1 25 1 00 Overload current I dAN dAN 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 Overload time Pause time Overload time Overload time 1 s 30 s 60 s Base current 100 I 2 00 1 75 1 50 1 25 1 00 Overload current I dAN dAN 0 1 0 2 0 ...

Page 255: ...6 0 7 0 8 0 9 1 0 Overload time Pause time Overload time Overload time Overload current I dAN Idan 450A NA 1 s 30 s 60 s Base current 00 I 2 00 1 75 1 50 1 25 1 00 Overload current I dAN dAN 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 Overload time Pause time Overload time Overload time 1s 30 s 60 s Base current 25 I 2 00 1 75 1 50 1 25 1 00 Overload current I dAN dAN 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0...

Page 256: ...time Overload time Overload time 1 s 30 s 60 s Base current 00 I 2 00 1 75 1 50 1 25 1 00 Overload current I dAN dAN 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 Overload time Pause time Overload time Overload time 1s 30 s 60 s Base current 25 I 2 00 1 75 1 50 1 25 1 00 Overload current I dAN dAN 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 Overload time Pause time Overload time Overload time Idan 850A NA 1...

Page 257: ... 00 Overload current I dAN dAN 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 Overload time Pause time Overload time Overload time Idan 110 185A Idan 280 650A 1 s 30 s 60 s Base current 50 I 2 00 1 75 1 50 1 25 1 00 Overload current I dAN dAN 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 Overload time Pause time Overload time Overload time 1 s 30 s 60 s Base current 75 I 2 00 1 75 1 50 1 25 1 00 Overload curre...

Page 258: ...dAN dAN 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 Overload time Pause time Overload time Overload time 1 s 30 s 60 s Base current 50 I 2 00 1 75 1 50 1 25 1 00 Overload current I dAN dAN 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 Overload time Pause time Overload time Overload time Idan 770 1050A 1 s 30 s 60 s Base current 75 I 2 00 1 75 1 50 1 25 1 00 Overload current I dAN dAN 0 1 0 2 0 3 0 4 0 5 0 6...

Page 259: ...Pause time Overload time Overload time Pause time Overload time Overload time Pause time Overload time TPD32 500 600 1200 2B E TPD32 690 810 1400 2B E Overload current Id an Overload current Id an Overload current Id an Overload time Pause time Overload time Overload time Pause time Overload time Overload time Pause time Overload time TPD32 690 810 1400 2B E Overload current Id an Overload current...

Page 260: ... time Overload time Overload time Pause time Overload time Overload time Pause time Overload time TPD32 690 810 1700 2B E TPD32 500 600 1800 2B E Overload current Id an Overload current Id an Overload current Id an Overload time Pause time Overload time Overload time Pause time Overload time Overload time Pause time Overload time TPD32 500 600 1800 2B E Overload current Id an Overload current Id a...

Page 261: ...Pause time Overload time Overload time Pause time Overload time Overload time Pause time Overload time TPD32 690 810 2000 2B E TPD32 500 600 2400 2B E Overload current Id an Overload current Id an Overload current Id an Overload time Pause time Overload time Overload time Pause time Overload time Overload time Pause time Overload time TPD32 500 600 2400 2B E Overload current Id an Overload current...

Page 262: ... time Overload time Overload time Pause time Overload time Overload time Pause time Overload time TPD32 500 600 2700 2B E TPD32 690 810 2700 2B E Overload current Id an Overload current Id an Overload current Id an Overload time Pause time Overload time Overload time Pause time Overload time Overload time Pause time Overload time TPD32 690 810 2700 2B E Overload current Id an Overload current Id a...

Page 263: ...use time Overload time Overload time Pause time Overload time Overload time Pause time Overload time TPD32 500 600 3300 2B E TPD32 690 810 3300 2B E TPD32 690 720 1010 4B E Overload current Id an Overload current Id an Overload current Id an Overload time Pause time Overload time Overload time Pause time Overload time Overload time Pause time Overload time TPD32 690 720 1010 4B E Overload current ...

Page 264: ... time Overload time Overload time Pause time Overload time Overload time Pause time Overload time TPD32 500 520 1500 4B E TPD32 500 520 1700 4B E Overload current Id an Overload current Id an Overload current Id an Overload time Pause time Overload time Overload time Pause time Overload time Overload time Pause time Overload time TPD32 500 520 1700 4B E Overload current Id an Overload current Id a...

Page 265: ...Pause time Overload time Overload time Pause time Overload time Overload time Pause time Overload time TPD32 500 520 2000 4B E TPD32 690 720 2000 4B E Overload current Id an Overload current Id an Overload current Id an Overload time Pause time Overload time Overload time Pause time Overload time Overload time Pause time Overload time TPD32 690 720 2000 4B E Overload current Id an Overload current...

Page 266: ... time Overload time Overload time Pause time Overload time Overload time Pause time Overload time TPD32 690 720 2400 4B E TPD32 500 520 2700 4B E Overload current Id an Overload current Id an Overload current Id an Overload time Pause time Overload time Overload time Pause time Overload time Overload time Pause time Overload time TPD32 500 520 2700 4B E Overload current Id an Overload current Id a...

Page 267: ...n Overload current Id an Overload current Id an Overload time Pause time Overload time Overload time Pause time Overload time Overload time Pause time Overload time TPD32 690 720 2700 4B E Overload current Id an Overload time Pause time Overload time 20 s 30 s 60 s 10 s ...

Page 268: ...lation Operating point Basis rated data of the converter Overload current 82A 1 8 147 6A for06 1 34 for07 Overload current I of converter dAN 147 6 A 110A Overload factor 0 16 for08 Overload time Pause time Overload time 1s 5s 1s 1 s Base current 75 I 2 00 1 75 1 50 1 25 1 00 Overload current I dAN dAN 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 Overload time Pause time Overload time Overload time Fig...

Page 269: ...led only when a Spd 0 trip delay is elapsed Then after the Trip cont delay the Relay 2 opens to remove the supply from the drive Parameter description No Value Standard Configuration min max Factory American Factory Standard Stop mode OFF 0 Stop speed 0 1 Fast stp spd 0 2 Fst stp spd 0 3 626 0 3 Stop Speed 0 Stop Speed 0 Relay 75 76 Spd 0 trip delay ms 627 0 40000 0 0 Trip cont delay ms 628 0 4000...

Page 270: ...isdisabledorwhenaFastStopcommandisenteredandafter reaching zero speed the converter is stopped after a timespan set by Spd 0 trip delay The relay contact between the terminals 75 76 opens after a timespan set by Trip cont delay Spd 0 trip delay Delay time in ms between reaching zero speed and disenabling of the converter Trip cont delay Delay time in ms between disenabling and opening of the conta...

Page 271: ...hoisting equipment during the brake release transient phase Enable Torque pr Enables the mechanical brake control function It is used to apply a torque capable of sustaining a load during the transient phase of releasing opening the brake Closing speed After sending a stop command to the drive this is the speed of the motor for which the brake is closed Torque delay The delay after a start command...

Page 272: ...Forward DI2 Rev sign Descending conventionally Reverse DI3 Brake fbk mechanical brake feedback relay status Relay 2 Brake command KM10 contactor command With reference to the previous graph a brake alarm condition occurs if when the brake is released following the Enable and Start commands the value of the current supplied by the drive is unable to sustain the load indicated by the Torque proving ...

Page 273: ...13 12 Fast stop Start Enable drive 35 6 36 75 76 ok P412 Relay 2 P629 RS 485 Keypad 7 8 9 10 V 10 V 0 V 10 0 V 0 Rigth Left R1 2 5 kOhm 2 1 3 4 5 6 Analog input 1 Analog input 2 Analog input 3 4 W1 1 3 5 2 4 6 Q2 F12 V1 U1 D1 C1 1F1 2F2 1B1 2B2 F3 2 PE PE U2 V2 11 G1 M SMPS 81 82 5 Analog outputs 1 2 21 22 23 24 Digital outputs 1 2 3 4 25 26 27 28 29 30 Supply Digital inputs 37 31 32 33 34 1 2 3 4...

Page 274: ...pt at the value of I n lim 0 The speed range included between I n speed and the 100 of the max speed will be divided internally in four equal segments at the ends of which the current limits I n lim 0 1 2 3 4 are associated The set values must decrease starting from I n lim 0 up to I n lim 4 I n curve Enabled Limits current speed curve enabled Disabled Limits current speed curve disabled I n lim 0...

Page 275: ...ual tune the regulators It consists of a square wave generator whose frequency offset and amplitude can be set The output signal of the Test Generator can be set on a programmable analog output Generator output Time Gen frequency 0 1 Hz Gen amplitude 0 Gen offset 0 Gen access Not Connected Figure 6 15 1 1 Test generator output Gen access Different parameters can be simulated by the test generator ...

Page 276: ...lt these two parameters do not change so that a new scaling is not required 6 15 3 Failure Register SPEC FUNCTIONS 330 Failure register 262 Failure reset 263 Failure reg del Parameter description No Value Standard Configuration min max Factory American Factory Standard Failure register 330 1 10 10 10 Failure reset 262 Failure reg del 263 Failure register The Failure register contains the last 10 f...

Page 277: ...1225 1234 1243 1252 231 231 1 0 0 Inp absolute OFF ON 492 561 1226 1235 1244 1253 0 1 OFF OFF The Link1 and Link 6 functions are two control section operating independently of each other for the signal adaptation With the Links parameters can be rectified limited multiplied by a factor divided by a factor and provided with an offset Source Parameter number used as an input quantity For example 823...

Page 278: ...2 Tune value inp 2 Scale input 3 Pword1 Tune value inp 3 Password2 Overload mode Ser answer delay Enable OPT2 Prop Filter Arm resistance Arm inductance Flux weak speed Flux current max Flux current min Undervoltage Hold off time 474 475 480 482 483 484 485 501 502 553 554 562 585 586 636 637 649 652 663 664 Field loss Restart time Field loss Hold off time Speed fbk loss Hold off time Overvoltage H...

Page 279: ...5 32768 32767 0 0 Pad 3 506 32768 32767 0 0 Pad 4 507 32768 32767 0 0 Pad 5 508 32768 32767 0 0 Pad 6 509 32768 32767 0 0 Pad 7 510 32768 32767 0 0 Pad 8 511 32768 32767 0 0 Pad 9 512 32768 32767 0 0 Pad 10 513 32768 32767 0 0 Pad 11 514 32768 32767 0 0 Pad 12 515 32768 32767 0 0 Pad 13 516 32768 32767 0 0 Pad 14 517 32768 32767 0 0 Pad 15 518 32768 32767 0 0 Bitword pad A 519 0 65535 0 0 Pad A Bi...

Page 280: ...A bit 6 1 26 64 Pad A bit 7 0 Pad A bit 8 0 Pad A bit 9 0 Pad A bit 10 1 210 1024 Pad A bit 11 0 Pad A bit 12 1 212 4096 Pad A bit 13 0 Pad A bit 14 0 Pad A bit 15 0 Bitword pad A 2 32 64 1024 4096 5218 Pad A B bit 0 15 Bit variables The single Bits can be read or written With the Bitword pad A B it is possible to process a Word See the example From the Pad A it is possible to read the Bits 0 7 of...

Page 281: ...cation with Profibus board the updated SBI PDP32 board with firmware 2 400 is required 6 16 2 Option 2 OPTIONS Option 2 Menu 425 Enable OPT2 Parameter description No Value Standard Configuration min max Factory American Factory Standard Menu Enable OPT2 Enabled 1 Disabled 0 425 0 1 Disable Disable This menu allows the user access to the parameter set of the APC300 option card Menu The menu is acti...

Page 282: ...PC300 card Option 2 all parameters listed in the Opt2 A PDC column of Parameter List section 10 1 and 10 2 can be accessed through the automatic asynchronous communication Parameters listed in the High Priority Parameter List section 10 2 can be accessed by means of the automatic synchronous communication See APC300 manual for more details If the software has detected the presence of the APC300 th...

Page 283: ...3 P init gain PID 734 I init gain PID 779 PI central v sel 776 PI central v1 777 PI central v2 778 PI central v3 784 PI top lim 785 PI bottom lim 783 PI integr freeze 771 PI output PID 418 Real FF PID PD control 768 PD P gain 1 PID 766 PD D gain 1 PID 788 PD P gain 2 PID 789 PD D gain 2 PID 790 PD P gain 3 PID 791 PD D gain 3 PID 767 PD D filter PID ms 421 PD output PID 772 PID out sign PID 774 PI...

Page 284: ...et Parameter associated with the regulator output Normally it will be programmed on the speed reference of the drive PID output Analog output of the regulator Used to carry on a reference cascade in multidrives systems PI central v3 PID Initial value setting of the integral component of the regulator corresponds to initial diameter It can be programmed on an analog input E g to an ultrasonic trans...

Page 285: ...Number 2000H 8192 decimal must be added to the parameter PID source gain Multiplier of the input value to PID source Feed fwd PID Value of feed forward Through the parameter PID source it is possible to select which point in the drive the feed forward signal may be sent The selectable parameters are those indicated in the paragraph 10 2 List of the high priority param eters The measure units are t...

Page 286: ...iority parameters The feed forward value can be read through the parameter Feed fwd PID via keypad or serial line Referring to the above examples 1 Programming example of the ramp output block Parameter Ramp out on PID source Speeds will be converted inside the drive into RPM x 4 The ramp input references take as maximum set value what set in Speed base value Feed fwd PID Speed base value x 4 x PI...

Page 287: ...et 1 1046 PID acc time 1047 PID dec time 757 PID clamp Parameter description No Value Standard Configuration min max Factory American Factory Standard PID error 759 10000 10000 0 0 PID feed back 763 10000 10000 0 0 PID offs Sel Offset 0 0 Offset 1 1 762 0 1 0 0 PID offset 0 760 10000 10000 0 0 PID offset 1 761 10000 10000 0 0 PID acc time 1046 0 0 900 0 0 0 0 0 PID dec time 1047 0 0 900 0 0 0 0 0 ...

Page 288: ...e Now PID clamp is automatically take back at its maximum value corresponding to 10000 The clamp is kept at 10000 till the next disabling of the drive or of Enable PD PID The feed back input is provided for the analog transducers connection like dancer with relative potentiometer or load cell Nevertheless it is possible to use this input block as comparison point between two different analog signa...

Page 289: ...ard Feed fwd PID obtaining the correct value of the speed reference for the drive Real FF PID The PI block will be enabled setting Enable PI PID Enable If Enable PI PID has been programmed on a digital input this must be set to a high logic level 24V PID 769 Enable PI PID Parameter description No Value Standard Configuration min max Factory American Factory Standard Menu Enable PI PID Enabled 1 Di...

Page 290: ...output PID 771 0 1000 x PI top limit 1000 1000 Real FF PID 418 10000 10000 0 0 This function can be set on a digital programmable input This parameter can be set on an analog programmable input PI P gain PID Proportional gain of PI block PI I gain PID Integral gain of PI block PI steady thr Threshold feed forward survey If Feed fwd PID is less than PI steady thr the integral regulation will be fro...

Page 291: ...d value will be automatically set only if when powering up the drive the digital input programmed as Enable PI PID is already set at a high level PI central v 1 Setting of the first initial value of the regulator s integral component corresponding to initial diameter 1 The PI central v 1 value must be included in the limits set in PI top lim PID and PI bottom lim PID PI central v 1 will be selecte...

Page 292: ...nt peripheral speed the following is valid ω0 Φ1 ω1 Φ1 where ω0 angular speed at minimum diameter Φ0 minimum diameter ω1 angular speed at actual diameter Φ1 actual diameter ω1 ω0 x Φ0 Φ1 If the drive is set correctly and ω0 is equivalent to the maximum value of the feed forward then PI output PID depends on Φ0 Φ1 Taking into consideration the internal coefficients of the firmware it can be written...

Page 293: ...lator The PD block carries out proportional derivative regulation and its output PD output PID will be added to Real FF PID The PD block is enabled by setting Enable PD PID Enable If Enable PD PID has been programmed on a digital input this must be set to a high logical level PID 770 Enable PD PID Parameter description No Value Standard Configuration min max Factory American Factory Standard Menu ...

Page 294: ...6 13 2 of the manual it operates both on the PID function and on the gains of the speed regulator So it is necessary to appropriately program all relative parameters If one wishes to modify only the gains of the speed regulator and keep fixed the gains of the PID function it is necessary set the three proportional gains and integral gains of the PD block at the same value The same is valid in case...

Page 295: ... analogue programmable output PID out sign PID Through this parameter it is possible to set the output of the regulator to be either bipolar or simply positive clamp of negative side PID output Display of regulator output It is possible to program this parameter to an analog output in order to perform a reference cascade in multidrive systems PID target 782 PID target 773 PID out scale Parameter d...

Page 296: ...er to which it will be associated choosing it from the paragraph 10 2 List of high priority parameters Speed ref 1 has the decimal number 42 To obtain the value it must be added the decimal number 8192 fixed offset 8192 42 8234 Note When the ramp function has been enabled Speed ref 1 will be automatically programmed on its output To have it available it is necessary to set parameter Enable ramp di...

Page 297: ...factor of the feed forward in order to obtain the angular speed reference of the motor Its value is universely proportional to the roll diameter Diameter calc st Minimum diameter Gear box ratio Max deviation Dancer constant Positioning spd PI output PID Diameter calc PID feed back after offset Speed fbk sel Encoder 1 position Encoder 2 position Diameter calculation I O Parameter Parameter Internal...

Page 298: ...e slightly lower standard Max deviation 8000 Gear box ratio Ratio reduction between the motor and the roll 1 Dancer constant It expresses the measure in mm the total bunching of material in the dancer Dancer constant L x x M Gear box ratio Dancer constant L x x Dancer Winder Unwinder L electrical 0 Central position of working Dancer Upper limit switch 10000 count Lower limit switch 10000 count L e...

Page 299: ...ial regulation verifies that the signal coming from the potentiometer of the dancer is lower than what already set in Max deviation the motor starts running with speed reference set in Positioning speed in order to unwind the material and bring the dancer on the point identified by Max deviation at this point the reference will be inverted to bring the dancer to its central position When the dance...

Page 300: ... speed of slave motor Vn 3000rpm Slave motors speed correspondent to the max line speed 85 Vn 2550rpm Max correction of the dancer 15 of the line speed 382 5rpm The slave drive must be sent the analog signals regarding line speed and the position of the dancer whose po tentiometer will be supplied between terminals 10V 10V and the digital commands regarding the enabling of the PID control The regu...

Page 301: ...of paragraph 10 2 List of high priority parameters PAD 0 has the decimal number 503 To obtain the correct value it must be added to the decimal number 8192 fixed offset PID source 8192 503 8695 Set PID source Gain so that Feed fwd PID reaches along with the max analog value on Analog input 2 85 of its max value 10000 x 85 When an analog input is set on a PAD parameter this will have a max value 20...

Page 302: ...respond to an equal proportional correction of feed forward For this reason set PI top limit 10 PI bottom limit 0 1 Set PI P gain PID 15 Set PI I gain PID 0 With this configuration having a correction proportional to the line speed the PI block is not able to position the dancer at speed 0 In order to do the drawing in stop conditions it is necessary to use the PD block Set PD P gain PID to a valu...

Page 303: ...data Rated speed of slave motor Vn 3000rpm Slave motors speed corresponding to the max line speed 85 Vn 2550rpm Max correction of the dancer 20 of the line speed 510rpm To the slave drive must be sent the analog signals regarding the line speed and the position of the load cell signal 0 10V and the tension set 0 10V and the digital commands regarding the enabling of the PID control The regulator o...

Page 304: ...ard reading on Analog input 2 For PID source set the parameter number to which it will be associated choosing it from the list of paragraph 10 2 List of high priority parameters PAD 0 has the decimal number 503 To obtain the correct value it must be added the decimal number 8192 fixed offset PID source 8192 503 8695 Set PID source Gain so that Feed fwd PID reaches along with the max analog value o...

Page 305: ...top limit 3060 2550 1 2 2550 510 2040rpm PI bottom limit 2040 2550 0 80 which will to multiply the setting of PI central v 1 1 by 20 1 2 and 20 0 80 With this configuration having a correction proportional to the line speed the PI block is not able to apply ten sion at speed 0 In order to apply tension in stop conditions it is necessary to use on the PD block The gains of the single components hav...

Page 306: ...of electric 0 160mm The drive of the winder unwinder must be sent the analog signals regarding line speed and the position of the dancer whose potentiometer will be supplied between the terminals 10V 10V and the digital commands regarding the enabling of the PID control The regulator output will be sent to the speed reference 1 Drive setting below are only the parameters regarding the PID function...

Page 307: ...st of high priority parameters PAD 0 had the decimal number 503 To obtain the correct value it must be added the decimal number 8192 fixed offset PID source 8192 503 8695 Set Gain source and PID out scale so that the max analog value on Analog input 2 and without the PID cor rection Enable PI PID e Enable PD PID Disable the peripheral speed of the roll in conditions of minimum diameter core is the...

Page 308: ...ed In order to send to the drive the correct speed angular value Note When PI central v sel 0 has been selected and the the PI block has been disabled the system keeps in memory or reset automatically in case of switching off the last value calculated for PI output PID If it would be necessary to set the value in order to have at the output an incorrect reference and so equal to the feed forward i...

Page 309: ... another drive program PID output on an analog output for example Analog output 1 Select output 1 PID output with Real FF PID 10000 count Analog output 1 10V Parameters regarding the calculation function of the initial diameter This function is always necessary when one has to control an unwinder or when the starting diameter is unknown Set Positioning spd at the value in rpm with which the initia...

Page 310: ...per limit switch 1000 count Lower limit switch 1000 count Figure 6 16 3 11 Diameter calculation Measure of Dancer constant Set the keypad of the drive on the parameter PID feed back Measure and multiply by 2 the distance between the lower mechanical fullrange and the position of the dancer so that in the parameter PID feed back will display 0 position of 0 electric As the dancer has only one pitch...

Page 311: ... gear In these cases it is necessary to know the value of the starting diameter in order to calculate the reference of the angular speed of the motor before the insertion of the new core The transducer must set in order to supply a voltage signal proportional to the roll diameter F V 90 900 1V 10V min max 450 5V Figure 6 16 3 13 Relation between transducer signal and coil signal Example Φmin 90 mm...

Page 312: ... so the voltage signal proportional to the diameter will be automatically recalculated with the formula PI central V3 Φ0 Φ1 Where Φ0 minimum winder diameter Φ1 actual diameter Setting resolution 3 digits after the comma also if in PI central V3 are displayed only 2 digits after the comma Note During commissioning it is necessary to verify that the signal coming from the sensor as proportional to t...

Page 313: ...ng of the PID control The regulator output must be sent to the speed reference 1 Setting of the drive below are only the parameters regarding the PID function Input output Set Analog input 1 as input for the pressure transducer Analog input 1 Select input 1 PID Feed back Set Analog input 2 as input for the ramp block The output of the ramp block must be used as speed reference feed forward Analog ...

Page 314: ...rameter Enable ramp Disable This setting allows the working of the ramp block but disconnects its output from the speed reference 1 For PID target set the parameter number to which it will be associated choosing it from the list of the section 10 2 List of high priority parameters Speed ref 1 has the decimal number 42 To obtain the correct value it must be added the decimal value 8192 fixed offset...

Page 315: ... the machine A reference it is possible to start the test with the values below default values Set PI P gain PID 10 Set PI I gain PID 20 Set PD P gain PID 10 If necessary use the derivative component for forcing the regulator output during velocity changes of the system setting for example PD D gain PID 5 PD D filter PID 20ms If not necessary keep these parameters 0 ...

Page 316: ... be set the parameter number which has to be associated choosing it from the list of the section 10 2 List of high priority parameters PAD 0 has the decimal number 503 To obtain the value it must be added to the decimal value 8192 fixed offset PID source 8192 503 8695 Set PAD 0 10000 The parameter PAD 0 is situated in the menu Special Function Note Setting PAD 0 10000 the output regulator polarity...

Page 317: ...figuration when executing the transition Off On of the parameters for the enabling of the PID func tion the regulator output starts from 0 If it is necessary to retain the last value calculated also when the machine is disabled it necessary to use a digital input programmed as Digital input xx PI central v S0 PI central v 1 0 When the digital input is at a low logic level L the last value calculat...

Page 318: ... dancer control is realized if the gain of the PI is modified dynamically based on diameter This can be accomplished using LINKS function In case of higher ratio diameters PI I gain PID could be dynamically changed according to the actual diameter At the moment this functionality has not been implemented as specific function For example to control a winder having a diameters ratio of 1 10 The func...

Page 319: ...is case 1 correspondent to a maximum value of PI output PID 1000 The value 100 is defined by PI bottom lim which will be in this case 0 1 correspondent to a minimum value of PI output PID 100 With this configuration at minimum diameter it will correspond an integral gain 40 and at maximum diameter it will correspond to an integral gain 4 between the two setpoints the gain will change with an hyper...

Page 320: ...1 Positioning spd 0 rpm Max deviation 8000 Dancer constant 1 mm Speed fbk sel Encoder 2 PI central v1 1 PI central v2 1 PID out sign PID Bipolar PI top lim 10 PI bottom lim 0 PI P gain PID 10 P init gain PID 10 PI I gain PID 10 I init gain PID 10 PID offset 1 0 PI steady delay 0 ms Feed fwd PID PID out scale 1 PID output Diameter calc st PI output PID PID error PI output PID PI output PID PID feed...

Page 321: ...ly for the diameter calculation The speed threshold Ref speed thr under which the calculation procedure is blocked refers to Ref line speed It can be programmed as analog input or encoder input Ref spd source Line reference sampling parameter It is used exclusively for the calculation of the inertia compensations the line speed reference It can be programmed as analog input or encoder input Analog...

Page 322: ...lculation Closed loop En Enabling of the closed loop control Digital outputs Diameter reached Indication the diameter threshold has been overcome Spd match compl Indication the launching speed has been reached 6 17 1 Diameter calculation OPTIONS Torque winder Diam Calculatio 1154 Roll diameter m 1160 Line speed 1286 Ref line speed 1161 Diam calc Dis 1205 Diam inc dec En 1187 Wind unwind 799 Minimu...

Page 323: ...meter can be set on a programmable digital output This parameter can be set on a programmable analog input This parameter can be set on a programmable analog output The inputs received by the diameter calculator are the angular speed of the controlled motor and the line speed The latter can be measured through an analog input or an encoder The value of the calculated diameter can be sent to an ana...

Page 324: ...e winder Diam calculation Line speed source 8695 Paragraph 10 2 List of the high priority parameters shows that PAD 0 has the deci mal number 503 In order to obtain the value to be entered it is necessary to add 8192 decimal fixed offset 8192 503 8695 Line speed gain Calibration value for the line speed Its setting depends on the sampling parameter of the line speed it is used to obtain Line speed...

Page 325: ...nit filter Initial filter on the diameter calculation in ms Diam stdy delay Time in ms during which the value of Diam init filter is kept active after Line speed thr has been overcome Diam reset Diameter reset When this parameter is enabled the diameter gets a starting value se lected with Diam preset sel Diam thr Programmable diameter threshold as a percentage of Maximum diameter The threshold ov...

Page 326: ...nd the motor the setting with the lowest value is always the most important It is also possible to set a specific current limit for the coil launching function during an automatic switching The outcoming tension value and that of the calculated torque current can be monitored on the analog outputs OPTIONS Torque winder Torque calculat 1180 Tension ref 1181 Tension scale 1194 Act tension ref 1193 T...

Page 327: ... 1 Enabled 1 Enabled 1 Time acc dec min s 1182 0 15 300 00 9 01 9 01 Acc dec filter ms 1212 0 5000 30 30 Line acc 1184 0 00 100 00 100 100 Line dec 1185 0 00 100 00 100 100 Line fast stop 1186 0 00 100 00 100 100 Line acc status 1188 0 1 OFF OFF Line dec status 1189 0 1 OFF OFF Line fstp status 1190 0 1 OFF OFF Variable J comp 1171 0 00 199 99 0 0 Constant J comp 1172 100 00 100 00 0 0 Act var J c...

Page 328: ...eceleration fast stop 5s Time acc dec min 5s Line acc 5 10 x 100 50 Line dec Deceleration time as a percentage of Time Acc dec min Ex Acceleration line deceleration 10s Fast deceleration fast stop 5s Time acc dec min 5s Line dec 5 10 x 100 50 Line fast stop Fast deceleration time as a percentage of Time Acc dec min Ex Acceleration line deceleration 10s Fast deceleration fast stop 5s Time acc dec m...

Page 329: ...ve rated current As for tuning see the paragraph Application example Dinamic f Compensation of the dynamic frictions as a percentage of the drive rated current As for tuning see the paragraph Application examples Static f Zero By setting the parameter on Enabled the friction compensation is completely inserted for all speed values When it set as Disabled the static friction compensation is com ple...

Page 330: ...0 This parameter can be set on a programmable digital input This parameter can be set on a programmable analog input This parameter can be set on a programmable analog output Tension ref Min diameter Max diameter Init diameter Final diameter Tension ref x 1 Tension red 100 Roll diameter Act tension ref Figure 6 17 2 Relation among the Taper function parameters Taper enable Enabling of Taper functi...

Page 331: ... with a stopped line The calculator output can be addressed to one of the four possible speed references of the drive or on an analog output Parameter description No Value Standard Configuration min max Factory American Factory Standard Speed demand En Enabled 1 Disabled 0 1215 0 1 Disabled 0 Disabled 0 Winder side Down 1 Up 0 1201 0 1 Up 0 Up 0 W gain 1202 0 100 0 0 Speed match ON 1 OFF 0 1195 0 ...

Page 332: ...current during the launching and change phase The parameter is given as a percentage of the drive rated current W offset Offset setting on the speed reference for the initial phase of the winder unwinder when the line is stopped The parameter is given in rpm Offset acc time Setting of the ramp for the initial phase when the machine is stopped The parameter is given in s It refers to Speed base val...

Page 333: ...ence of the functioning status Status 1 Default status this system condition is given when the drive is in a Stop condition The speed reference is zero Status 2 The system reaches this status when the Start command is given When the line is stopped the initial phase reference W offset is assigned with the ramp time Offset acc time When the line is started the motor speed reference follows its prof...

Page 334: ...he cutting and coil change command In this status the motor speed reference is set to W reference Line speed x Minimum diameter Roll diameter W gain W offset all the internal ramp times for the reference calculation are set at zero If during a Status 4 functioning period the system receives a Stop command Start drive 0 the Status 5 is set at zero Status 5 The system reaches this status through the...

Page 335: ...e Spd match acc Int dec time Spd match dec W reference 0 Figure 6 17 4 Functioning with Jog TW enable Jog TW enable prepares the system for a particular functioning condition in order to enable the coil rotation it is necessary to give the Start command a following Stop will force the speed reference to 0 see paragraph Control logic In the Status 6 the motor speed reference is set to W reference J...

Page 336: ...eedback Tension red Tension ref 35 36 75 76 OK Relay 2 RS 485 Enable drive Start Fast Stop External Fault COM ID 0V24 24V Analog input 1 Analog input 2 Analog input 3 10 V 10 V 0 V 10 PE 7 8 11 10 20 9 Internal 0 V XBA XBB XE1 Keypad 5 6 3 4 1 2 0V 78 79 U1 U2 U V W PE U2 V2 U3 V3 C1 D1 C D 81 82 SMPS Q2 Fan with external supply only above 560 770 A included American European Thermistor PE PE Figu...

Page 337: ... 5m Venc 0Venc Supp Supp 5 6 7 8 2 1 9 3 4 A A B B C C DEII From encoder of the Nip roll TPD32 Winder motor A A B B Figure 6 17 6 Winder with an automatic switch and a closed loop tension regulation Interface card of the second encoder ...

Page 338: ...O DRIVE REGULATION BOARD Analog outputs 1 2 Motor current 10 0 10V Roll diameter 0 10V 0V I O expansion card on TPD32 EV winder motor connector XBA Diam preset sel 2 Diam preset sel 1 Diam reset Torque winder En Diameter reached 24V Figure 6 17 7 Winder with an automatic switch and a closed loop tension regulation I O expansion card ...

Page 339: ... 4 18 19 0 V 24 24 V 0 V 24 V TBO DRIVE REGULATION BOARD Analog outputs 1 2 0V I O expansion card on TPD32 EV winder motor connector XBB Diam calc Dis Speed match Enable PI PD PID Winder side Spd match compl 24V Figure 6 17 8 Winder with an automatic switch and a closed loop tension regulation I O expansion card ...

Page 340: ...uts such as Diam preset sel 0 and Diam preset sel 1 or via the parameter Diam preset sel If the value of the starting diameter is set via an analog input set Diam preset sel 3 Enable the parameter Diam reset for a time longer than 20ms Reset the digital input status before the start Initial phase This sequence is carried out in order to start the initial phase with a stopped line Torque winder En ...

Page 341: ...er value as stated above Enable the command Speed match Torque winder en and give the start command to the drive The motor will increase the coil speed till a peripheral speed has been reached which corresponds to the line speed for Spd match gain with the ramp set to Spd match acc After reaching such speed the drive indicates the end of the launching phase with the parameter Spd match compl Disab...

Page 342: ... Figure 6 17 12 Jog function to prepare the machine Initialize the diameter value as stated above Disable the diameter calculation Enable Jog TW enable Use the Start stop command to carry out the Jog function With the Start the motor increases the coil speed till reaching the peripheral speed set in Jog TW speed with the ramp time Spd match acc With the Stop the motor decreases its speed till reac...

Page 343: ...ameter 0 7m Winder minimum diameter 100mm Motor winder reduction ratio 0 5 Line speed reference 0 10V from nip roll motor Line acceleration deceleration time 30sec Fast deceleration time fast stop 15 sec Winder unwinder selection via a digital input Winding side selection up down via a digital input Tension setting via the analog input The winder unwinder drive receives the analog signals referrin...

Page 344: ... on an analog input as this parameter is not listed among the high priority parameters it is necessary to pass through a support parameter PAD0 PAD15 Ref spd source 10V 20mA 100 Programming of the analog input 2 on PAD 1 I O CONFIG Menu Analog input Analog input 3 Select input 3 PAD 1 PROGRAMMING OF DIGITAL INPUTS DIGITAL INPUT 1 Diam calc Dis Disabling of the diameter calculation see also par Lin...

Page 345: ... status before the start DIGITAL INPUT 5 Diam preset sel 0 DIGITAL INPUT 6 Diam preset sel 1 In case of a system with a winder or unwinder control it is possible to set in Diam preset 0 the value of the starting diameter for the winder control a minimum diameter for the unwinder control a maximum diameter Set Diam preset sel 0 do not set any digital input as diam preset sel 0 diam preset 1 By star...

Page 346: ...it is necessary to add 2000H 8192 decimal to the parameter number Setting of PAD 0 as a line speed input OPTION Menu Torque winder Diam calculation Ref speed source 8695 Ref speed gain Gauging value of the line speed reference The relative setting depends on the sampling parameter of the line speed reference and is used to obtain Line speed 100 at its peak The calculation of Ref speed gain must be...

Page 347: ...d reference calculation set Enable Winder side Selection of the winding unwinding side Selection to be carried out only if the digital inputs are not set 0 up 1 down W gain Setting of the speed reference gain used for the loop saturation Parameter given as a percentage of the increase decrease of the angular speed reference W gain 30 set this starting value W offset Offset setting on the speed ref...

Page 348: ...Static f with a value of 10 20 The motor speed will increase reaching the speed Base omega the converter in this phase has to overcome the current limit When the motor reaches its rated speed set the parameter Static f with its previ ously tuned value The speed will start decreasing Increase gradually the parameter Dynamic f till the speed ends its decreasing phase and the motor rotates at a const...

Page 349: ...iable J comp 0 Set the tension tension ref 0 Minimum jog function and line reference Carry out some changes on the line reference Increase gradually the value of the parameter Constant J comp till the winder unwinder is able to follow the line speed reference Variable J comp Torque compensation due to the wound material as a percentage of the drive rated current Operation to be carried out without...

Page 350: ...e speed 400m min Rated speed of the winder motorVn 3000rpm Winder maximum diameter 0 7m Winder minimum diameter 100mm Motor winder reduction ratio 0 5 Line speed reference 0 10V from nip roll motor Line acceleration deceleration time 30sec Fast deceleration time fast stop 15 sec Winder unwinder selection via a digital input Winding side selection up down via a digital input Tension setting via the...

Page 351: ...Source as PAD 1 Pid source 8192 504 8696 PARAMETERS OPTION Menu PID Pid source Pid source 8695 Set PAD 1 10000 Pad 1 is in the Special function menu Set Pid source gain 1 Set PID target as the parameter Closed loop comp The parameter Closed loop comp has the decimal number 1208 In order to obtain the value to be entered add 8192 decimal fixed offset PID target 8192 1208 9400 Set Pid out scale Pid ...

Page 352: ...easured by the loading cell The loading cell has to be tuned in order to have an analog output 10V connected to the maximum tension on the required material With a loaded machine start the winder unwinder by setting a tension of 50 Check the values of the parameters Act tension ref 0 100 tension set in the Torque winder menu and Pid feedback 0 10000 loading cell feedback in the PID menu The two va...

Page 353: ... The polarity of the line speed reference is not important because the system states the output reference polarity only according to the parameters Wind unwind and Winder side 1 Drive used as a winder winding side up M W DRIVE R Line speed T M Nip roll Winder Winder side Up Wind unwind Winder Figure 6 17 13 Drive used as a winder winding side up If the speed demand function is used the system crea...

Page 354: ...this polarity the coil winds the material starting from the lower side The wind ing torque is negative 3 Drive used as an unwinder unwinding side up M W DRIVE R Line speed T M Nip roll Unwinder Winder side Up Wind unwind Unwinder Figure 6 17 15 Drive used as an unwinder unwinding side up If the speed demand function is used the system creates a negative speed reference it is therefore necessary to...

Page 355: ...wn Wind unwind Unwinder Figure 6 17 16 Drive used as an unwinder unwinding side down If the speed demand function is used the system creates a positive speed reference it is therefore necessary to connect the motor so that with this polarity the coil unwinds the material starting from the lower side The unwinding torque is negative ...

Page 356: ... Diam preset 1 Diam preset 2 Diam preset 3 Preset sel 0 Preset sel 1 Roll diameter Radius Diameter reached Diameter reset Diameter thr Diam calc Dis Diam stdy delay Diam filter Diam init filter Ref speed thr Internal variable Parameter I O parameter Line speed Ref line spd Ref line spd Line speed gain Ref speed gain Line speed source Ref spd source DIAMETER CALCULATION Calc En ...

Page 357: ... red Taper Enable Init diameter Final diameter Act tension ref Closed loop En To PID function Radius f x y z X Y Radius Tension scale Closed loop comp Closed loop En Act comp Flux ref Torque current Spd match torque Speed match T current lim Jog TW enable Torque winder En T current lim ...

Page 358: ... En Line speed acc Line acc status Line dec status Line acc Line dec Line fstp status Line fast stop Time acc dec min Wind unwind Dinamic f W Static f Variable J comp Radius f x y Line speed acc Act var J comp Act cost J comp Math width Act comp Radius Line speed acc f x y f x y z Minimum diameter Maximum diameter Constant J comp ...

Page 359: ...ble Parameter I O parameter Wind unwind Torque request sign W gain X Y Radius Minimum radius Ref line spd Jog TW speed Jog TW enable Jog TW enable Spd demand status Torque request sign W offset Offset acc time W offset management W gain management Spd match dec Spd match acc Spd demand status Acc dec time management W target W reference Winder side ...

Page 360: ... code 57 Control word 55 0 65535 Status word 56 0 65535 Malfunction code Malfunction code according to DRIVECOM specification Mandatory functions The code displayed indicates a particular failure The meaning of the individual failures concerned is described in the section Programmable Alarms 1001h Unknown alarm 2300h Overcurrent 4210h Heatsink overtemperature 5000h Hardware 5100h Failure supply 52...

Page 361: ...ing Active Fault or and warning Except when the drive is disabled and or Alarm activity set to warning which does not prevent activation of motor 4 Drive enabled and start is set to 0 zero if enable 0 and start 0 If a drive fault is shown it remains to 1 one until Enable command and Start is not removed set to 0 zero 5 Drive enabled and NO Malfunctioning situation 6 Drive disabled and no fault 7 W...

Page 362: ...pos FF 6 Speed min neg FF 4 Speed max neg FF Parameter description No Value Standard Configuration min max Factory American Factory Standard Speed min amount FF 1 0 232 1 0 0 Speed max amount FF 2 0 232 1 5000 5000 Speed min pos FF 5 0 232 1 0 0 Speed max pos FF 3 0 232 1 5000 5000 Speed min neg FF 6 0 232 1 0 0 Speed max neg FF 4 0 232 1 5000 5000 Speed min amount Defines the minimum speed for bo...

Page 363: ...The function has an effect on the input of the speed regulator and therefore takes into consideration the reference value that comes from the ramp as well as those that are entered directly see Figure 6 4 2 1 The value to be entered is based on the factor function Speed min neg Defines the minimum speed for the anti clockwise rotation of the motor with TPD32 EV 4B A lower value than the defined va...

Page 364: ...uick stop Acc delta speed Has the same unit as the ramp reference value and is based on the factor function Acc delta time Is defined in seconds The ramp output follows the reference value directly if 0 s is entered Dec delta speed Has the same unit as the ramp reference value and is based on the factor function Dec delta time Is defined in seconds If 0 s is entered the ramp output follows the ref...

Page 365: ...of the motor The deceleration of the drive is defined as a quotient of the Dec delta speed and Dec delta time parameters It is the same for both rotation directions of the motor The Quick stop function provides a second deceleration ramp for braking the drive to halt in the event of an emergency The deceleration of the drive using the Quick stop function is defined as a quotient of the Qstp delta ...

Page 366: ... max Factory American Factory Standard Face value num 54 1 32767 1 1 Face value den 53 1 32767 1 1 Dim factor num 50 1 65535 1 1 Dim factor den 51 1 231 1 1 1 Dim factor text 52 rpm rpm Dim factor num Numerator of the dimension factor Dim factor den Denomiator of the dimension factor Dim factor text Unit of the dimension factor This text is shown in the display of the keypad when the reference val...

Page 367: ...carry out a repair of your own observe the following points When ordering spare parts do not only state the device type but also the device number nameplate It is also useful to state the type of regulator card and the software version of the operating system data plate attached to the EEPROM of the R TPD32 regulation card When exchanging cards ensure that the positions of switches and jumpers are...

Page 368: ...rnal fault message is not used connection missing between terminals 16 and 18 reference point and or 15 and 19 The signal on terminal 15 is missing 15 30V to terminal 16 With external voltage supply reference points must be connected with each other Failure supply Fault in voltage supply the voltages are below the permitted value CAUTION switch off voltage before removing terminal strips In most c...

Page 369: ...though the set speed can be reached only with a field weakening Check the Flux reg mode parameter Speed fbk loss No speed feedback signal The conductors of the feedback signal are interrupted One or several encoder channels are missing conductor interruption no encoder power supply SSC Error Non configurable alarm that disables the drive if no serial communication is received from the slave becaus...

Page 370: ...value reduces the main reference value Remedy check the configuration The factor function is set incorrectly The motor reaches the maxi mum speed immediately Reference value set via terminals Check whether the value varies from min to max value Poten tiometer used for reference value setting is there a 0V connection present Encoder tachometer not connected or incorrectly connected or not supplied ...

Page 371: ...art command is still present Function not enabled Enable jog Enabled With operation via terminal strip Jog and or Jog were not assigned to a digital input Internal speed reference values not carried out Function not enabled Enab multi spd Enabled With operation via terminal strip Speed sel 0 Speed sel 1 and Speed sel 2 were not assigned to a digital input Multi Ramp function not reacting Function ...

Page 372: ... TPD32 EV 372 9 BLOCK DIAGRAM 9 1 CONTROL BLOCK DIAGRAMS ...

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Page 403: ...5 T6 T6 R T3 C T1 C T2 C T3 C T4 C T5 C T6 k2 l2 K2 L2 k1 l1 K1 L1 TA U TA V TH1 V K V U K U XTA 1 2 3 4 XTA K 2 M R T1 R T2 R T4 R T5 R T6 G 2 F K 2 F T2 F U1 V1 D1 C1 1 2 X3 1U1 1V1 PFC1A 32 ESE 2213 FU1 FV1 SW3 SW4 X4 1 X4 2 OT KG6 KG06 KG5 KG05 KG4 KG04 1 2 X3 Sync XR 12 XR 11 XP XR 13 XR 14 230 500V AC 50 60Hz U V W PE F11 F21 F31 from C D from D C KG1 KG01 KG2 KG02 KG3 KG03 I A 0 XR 19 XR 18...

Page 404: ... R T5 R T6 U1 V1 D1 C1 1 2 X3 1U1 1V1 FU1 FV1 SW3 SW4 X4 1 X4 2 OT KG6 KG5 KG4 1 2 X3 Sync XR 12 XR 11 XR 13 XR 14 U V W PE F11 F21 F31 from C D from D C KG1 KG2 KG3 XR 19 XR 18 XR 15 XR 16 XR 17 1 4 XUV 24V 15V 5V SMPS SW1 31 ESE 2192 From to Control Board R PFX32 Low voltage signals only M XV 4 XV 3 XV 2 XV 1 SW1 31 ESE 2192 460V AC max 50 60 Hz to R PFX32 U V W C D F L F L F L FIR1 51 2B FIR1 5...

Page 405: ...T3 C T4 C T5 C T6 k2 l2 K2 L2 k1 l1 K1 L1 TA U TA V TH1 V K V U K U XTA 1 2 3 4 XTA K 2 M R T1 R T2 R T4 R T5 R T6 TH3 CT T1 F T2 F D1 F D2 F R T1F R T2F C T1F C T2F G1 F G2 F K1 F K2 F U1 V1 D1 C1 1 2 1 2 3 4 XFCD 15V 15V 0V M X3 1U1 1V1 PFC2A 31 ESE 2271 to R PFX32 FU1 FV1 SW3 SW4 XCT 2 1 Ext R X4 1 X4 2 OT KG6 KG06 KG5 KG05 KG4 KG04 1 2 X3 Sync XR 12 XR 11 XP1 XP2 K2 F G2 F XR 13 XR 14 230 500V...

Page 406: ...T6 TH3 CT T1 F T2 F D1 F D2 F R T1F R T2F C T1F C T2F G1 F G2 F K1 F K2 F U1 V1 D1 C1 1 2 1 2 3 4 XFCD 15V 15V 0V M X3 1U1 1V1 PFC2A 31 ESE 2271 to R PFX32 FU1 FV1 SW3 SW4 XCT 2 1 Ext R X4 1 X4 2 OT KG6 KG5 KG4 1 2 X3 Sync XR 12 XR 11 XP1 XP2 K2 F G2 F XR 13 XR 14 U V W PE F11 F21 F31 from C D from D C KG1 KG2 KG3 XR 19 XR 18 XR 15 XR 16 XR 17 1 4 XUV 24V 15V 5V SMPS SW2 32 ESE 2239 SA SB From to ...

Page 407: ...1 K1 TA U TA W TH1 W W K U U K XTA 1 2 4 3 XTA K 2 M TH2 F1 R T1 R T2 F2 F3 R T4 R T5 R T6 TH3 CT T1 F T2 F D1 F D2 F R T1F R T2F C T1F C T2F G1 F G2 F K1 F K2 F U1 V1 D1 C1 1 2 1 2 3 4 XFCD 15V 15V 0V M X3 1U1 1V1 SN FC ESE 2265 to R TPD32 SW3 SW4 XCT 2 1 Ext R X4 1 X4 2 OT KG6 KG06 KG5 KG05 KG4 KG04 1 2 X3 Sync XR 12 XR 11 XP1 XP2 K2 F G2 F XR 13 XR 14 230 500V AC 50 60Hz U V W PE F11 F21 F31 FL...

Page 408: ...A W TH1 W W K U U K XTA 1 2 4 3 XTA K 2 M TH2 F1 R T1 R T2 R T4 R T5 R T6 TH3 CT T1 F T2 F D1 F D2 F R T1F R T2F C T1F C T2F G1 F G2 F K1 F K2 F 1 2 1 2 3 4 XFCD 15V 15V 0V M X3 1U1 1V1 SN FC ESE 2265 to R TPD32 SW3 SW4 XCT 2 1 Ext R X4 1 X4 2 OT KG6 KG5 KG4 1 2 X3 Sync XR 12 XR 11 XP1 XP2 K2 F G2 F XR 13 XR 14 U V W PE KG1 KG2 KG3 1 3 5 1 3 XUVW XUVW XCD XR 19 XR 18 XR 15 XR 16 XR 17 FIR3 32 2B E...

Page 409: ...CT U CT W 5 6 7 5 6 7 13TPK 8 TH CT FIR4P 53 ESE 2334 G1 K1 XP1 1 2 X3 K2 G2 XP2 M P I T 4 M N M P M N M P M N I T 1 I T 5 I T 2 I T 3 I T 6 M P I T 1 M N I T 4 M P I T 2 M N I T 5 M P I T 3 M N I T 6 TH2 TH3 3 2 1 KPT31 1 2 XCD 1 XCD 3 Contactor Ready K7 35 36 K8 75 76 78 79 Motor overtemperature 1 2 3 4 5 6 7 8 12 13 I T 1 I T 2 I T 3 I T 4 I T 5 I T 6 M N M N M P M P KPT11 1 3 5 7 9 11 13 15 8 ...

Page 410: ...TPK 8 TH CT FIR4P 53 ESE 2334 G1 K1 XP1 1 2 X3 K2 G2 XP2 M P I T 4 M P M P I T 5 I T 6 M P I T 1 M P I T 2 M P I T 3 3 2 1 KPT31 1 2 XCD 1 XCD 3 Contactor Ready K7 35 36 K8 75 76 78 79 Motor overtemperature 1 2 3 4 5 6 7 8 12 13 I T 1 I T 2 I T 3 I T 4 I T 5 I T 6 M N M N M P M P KPT11 1 3 5 7 9 11 13 15 8 10 XPT1 FIR4P 53 ESE 2334 X4 1 X4 2 PE Armature voltage Line voltage and synchronisation C I...

Page 411: ...rom C F11 F21 F31 XUVW 3 1 5 X1UVW1 1 3 5 XCD 1 3 7 5 from D C6 C1 C1 C2 C2 C3 C3 C4 C4 C4 C4 C5 W W K U U K XTA 1 2 3 4 XTA K 2 CT K 1 F G 1 F G 2 F T1 F T2 F D1 F D2 F R T1F R D1F R T2F R D2F C T1F C D1F C D2F C T2F U1 V1 1 C 1 D 1 2 1 2 3 4 XFCD 15V 15V 0V M X3 1U1 1V1 PFC40 PFC70 ESE 2374 G1 K1 XP1 K2 G2 XP2 to FIR D XX to R TPD32 KG1 KG01 KG2 KG02 KG3 KG03 KG4 KG04 KG5 KG05 KG6 KG06 FIR D XX ...

Page 412: ...1 F31 XUVW 3 1 5 X1UVW1 1 3 5 XCD 1 3 7 5 from D C6 C1 C1 C2 C2 C3 C3 C4 C4 C4 C4 C5 W W K U U K XTA 1 2 3 4 XTA K 2 CT K 1 F G 1 F G 2 F T1 F T2 F D1 F D2 F R T1F R D1F R T2F R D2F C T1F C D1F C D2F C T2F U1 V1 1 C 1 D 1 2 1 2 3 4 XFCD 15V 15V 0V M X3 1U1 1V1 PFC40 PFC70 ESE 2374 G1 K1 XP1 K2 G2 XP2 to FIR D XX to R TPD32 KG1 KG2 KG3 KG4 KG5 KG6 FIR D XX 2B ESE 5313 FIR D XX 2B ESE 5313 1 3 XCD F...

Page 413: ...C T3 C T4 C T5 C T6 k2 l2 K2 L2 k1 l1 K1 L1 TA U TA V TH1 V K V U K U XTA 1 2 3 4 XTA K 2 M R T1 R T2 R T4 R T5 R T6 TH3 CT T1 F T2 F D1 F D2 F R T1F R T2F C T1F C T2F G1 F G2 F K1 F K2 F U1 V1 D1 C1 1 2 1 2 3 4 XFCD 15V 15V 0V M X3 1U1 1V1 PFC2A 31 ESE 2271 to R PFX32 FU1 FV1 SW3 SW4 XCT 2 1 Ext R X4 1 X4 2 OT KG6 KG06 KG5 KG05 KG4 KG04 1 2 X3 Sync XR 12 XR 11 XP1 XP2 K2 F G2 F XR 13 XR 14 575V A...

Page 414: ... R T6 TH3 CT T1 F T2 F D1 F D2 F R T1F R T2F C T1F C T2F G1 F G2 F K1 F K2 F U1 V1 D1 C1 1 2 1 2 3 4 XFCD 15V 15V 0V M X3 1U1 1V1 PFC2A 31 ESE 2271 to R PFX32 FU1 FV1 SW3 SW4 XCT 2 1 Ext R X4 1 X4 2 OT KG6 KG5 KG4 1 2 X3 Sync XR 12 XR 11 XP1 XP2 K2 F G2 F XR 13 XR 14 U V W PE F11 F21 F31 from C D from D C KG1 KG2 KG3 XR 19 XR 18 XR 15 XR 16 XR 17 1 4 XUV 24V 15V 5V SMPS SW2 32 ESE 2239 SA SB From ...

Page 415: ...2 k1 l1 L1 K1 TA U TA W TH1 W W K U U K XTA 1 2 4 3 XTA K 2 M TH2 F1 R T1 R T2 F2 F3 R T4 R T5 R T6 TH3 CT T1 F T2 F D1 F D2 F R T1F R T2F C T1F C T2F G1 F G2 F K1 F K2 F U1 V1 D1 C1 1 2 1 2 3 4 J1 15V 15V 0V M P1 1U1 1V1 SN FCC ESE 5697 to R TPD32 FU1 FV1 SW3 SW4 XCT 2 1 Ext R X4 1 X4 2 OT KG6 KG06 KG5 KG05 KG4 KG04 1 2 X3 Sync XR 12 XR 11 XP1 XP2 K2 F G2 F XR 13 XR 14 575 690V AC 50 60Hz U V W P...

Page 416: ...TA U TA W TH1 W W K U U K XTA 1 2 4 3 XTA K 2 M TH2 F1 R T1 R T2 R T4 R T5 R T6 TH3 CT T1 F T2 F D1 F D2 F R T1F R T2F C T1F C T2F G1 F G2 F K1 F K2 F U1 V1 D1 C1 1 2 1 2 3 4 J1 15V 15V 0V M P1 1U1 1V1 SN FCC ESE 5697 to R TPD32 FU1 FV1 SW3 SW4 XCT 2 1 Ext R X4 1 X4 2 OT KG6 KG5 KG4 1 2 X3 Sync XR 12 XR 11 XP1 XP2 K2 F G2 F XR 13 XR 14 U V W PE 1 3 5 1 3 5 F11 F21 F31 1 1 3 3 FL 57 FL 69 ESE 5694 ...

Page 417: ...I T 3 M N I T 6 3 2 1 KPT31 1 2 XCD 1 XCD 3 Contactor Ready K7 35 36 K8 75 76 78 79 Motor overtemperature 1 2 3 4 5 6 7 8 12 13 I T 1 I T 2 I T 3 I T 4 I T 5 I T 6 M N M N M P M P KPT11 1 3 5 7 9 11 13 15 8 10 XPT1 FIR5P 63 ESE 2334 X4 1 X4 2 PE Armature voltage Line voltage and synchronisation C I A 0 XF 1 XF 5 R6 C4 R6 XF 5 Sync M M 4 3 2 1 XV SW1 31 ESE 2192 C U Cooling fans 230V AC to 480V AC ...

Page 418: ...2 M P I T 3 3 2 1 KPT31 1 2 XCD 1 XCD 3 Contactor Ready K7 35 36 K8 75 76 78 79 Motor overtemperature 1 2 3 4 5 6 7 8 12 13 I T 1 I T 2 I T 3 I T 4 I T 5 I T 6 M N M N M P M P KPT11 1 3 5 7 9 11 13 15 8 10 XPT1 FIR5P 63 ESE 2334 X4 1 X4 2 PE Armature voltage Line voltage and synchronisation C I A 0 XF 1 XF 5 R6 C4 R6 XF 5 Sync M M 4 3 2 1 XV SW1 31 ESE 2192 C U Cooling fans 230V AC to 480V AC 50 6...

Page 419: ...R 25 XR 31 XR 21 XR 27 XR 34 XR 33 RST HS0 HS1 HS2 HS3 HS4 HS5 MN MP S7 C D ANALOG FRONT END VecAna ANL OUT 1 COM ANL OUT 1 ANL OUT 2 COM ANL 2 COM DGT OUT DGT OUT 1 DGT OUT 2 DGT OUT 3 DGT OUT 4 SUPPLY DGT OUT DGT INP 1 DGT INP 2 DGT INP 3 DGT INP 4 COM DGT INP COM DGT INP DGT INP 8 DGT INP 7 DGT INP 6 DGT INP 5 SUPPLY DGT OUT TBO Optional XBB DGT OUT 8 DGT OUT 7 DGT OUT 6 DGT OUT 5 COM DGT OUT C...

Page 420: ... 2 3 4 5 6 7 8 U V W C D KP KPT31 Viti fissaggio Fastening screws 8S8L69 CT W CT U Sez min AWG 22 MONTAGGIO E COLLEGAM TA Vista dal basso Attenzione alla posiz morsetto K CT Mounting and wiring Notice position of terminal K Bottom view Fissare i cavi inguainati sulla cappa di ventilaz Tighten sheathed cables onto the Fan hood Morsett Ventilat Fan terminals TAS2 3 Remark twist wires 1 2 5 6 7 8 3 p...

Page 421: ... W U K K KPT11 Custodia Cover 6S8V99 K K 1 2 3 4 5 6 7 8 U V W C D KP KPT31 Viti fissaggio Fastening screws 8S8L69 CT W CT U Sez min AWG 22 Min cross section AWG 22 MONTAGGIO E COLLEGAM TA Vista dal basso Attenzione alla posiz morsetto K CT Mounting and wiring Notice position of terminal K Bottom view Fissare i cavi inguainati sulla cappa di ventilaz Tighten sheathed cables onto the Fan hood Morse...

Page 422: ...ESE 5799 M 5 CT U CT W M P I T 4 M N M P M N M P M N I T 1 I T 5 I T 2 I T 3 I T 6 M P I T 1 M N I T 4 M P I T 2 M N I T 5 M P I T 3 M N I T 6 T1 T6 T1 T6 F1 F6 F1 F6 TH1 1 Fuse fault 81 82 PT PT V W U C D D C U V W PE 5 6 7 8 KPT31 KP 3 4 2 1 6 8 7 C D KPT11 1 2 3 4 5 6 7 8 12 13 I T 1 I T 2 I T 3 I T 4 I T 5 I T 6 M N M N M P M P Wire 1mm 2 AWG 18 isol 600V Wire 1mm 2 AWG 18 isol 600V Wire 2 5mm...

Page 423: ...C D 5 6 7 8 KPT31 3 4 2 1 KPT11 1 2 3 4 5 6 7 8 12 13 I T 1 I T 2 I T 3 I T 4 I T 5 I T 6 M N M N M P M P KP BLACK BLUE RED BLACK BLACK D C W V U D C W V U KP KP D C W V U 1 2 3 4 5 6 7 8 12 13 9 10 11 1 2 3 4 5 6 7 8 12 13 KPT11 14 15 BLACK BLUE RED BLUE BLACK WHITE BROWN WHITE BROWN RED RED WHITE RED WHITE RED WHITE BLACK WHITE BLACK WHITE 1 2 3 4 5 6 7 8 12 13 1 2 3 4 5 6 7 8 1 1 1 0 9 1 5 1 4 ...

Page 424: ... U 1 2 3 4 5 6 7 8 12 13 R E D B L U E B L A C K R E D B L U E B L A C K W H I T E W H I T E B R O W N B R O W N 1 2 3 4 5 6 7 8 KPT31 KPT11 KP Connector Interface Cable for TPD32 EV CU Wire 2 5mm 2 AWG 14 isol 600V Sheated 5 wires bundle overall length 250cm sheat length 150cm KPT11 Connector Interface Cable for TPD32 EV CU Wire 0 25mm 2 AWG 22 isol 300V Sheated 10 wires bundle overall length 250...

Page 425: ...230V AC 1 4 XUV 24V 15V 5V SMPS SW1 31 ESE 2192 ESE 5771 C1 C2 C3 C4 R1 R2 R3 R4 C1 C1 C2 C2 C3 C3 C4 C4 C4 CFS 35X ESE 5301 FIR4P 53 ESE 2334 5 3 1 KP CT U CT W 5 6 7 5 6 7 13TPK 8 TH CT FIR4P 53 ESE 2334 G1 K1 XP1 1 2 X3 K2 G2 XP2 M P I T 4 M N M P M N M P M N I T 1 I T 5 I T 2 I T 3 I T 6 M P I T 1 M N I T 4 M P I T 2 M N I T 5 M P I T 3 M N I T 6 TH2 TH3 3 2 1 KPT31 1 2 XCD 1 XCD 3 Contactor R...

Page 426: ...CFS 47X ESE 5301 FIR5P 63 ESE 2334 5 3 1 KP CT U CT W 5 6 7 5 6 7 13TPK 8 TH CT FIR5P 63 ESE 2334 G1 K1 XP1 1 2 X3 K2 G2 XP2 M P I T 4 M N M P M N M P M N I T 1 I T 5 I T 2 I T 3 I T 6 M P I T 1 M N I T 4 M P I T 2 M N I T 5 M P I T 3 M N I T 6 TH2 TH3 3 2 1 KPT31 1 2 XCD 1 XCD 3 Contactor Ready K7 35 36 K8 75 76 78 79 Motor overtemperature 1 2 3 4 5 6 7 8 12 13 I T 1 I T 2 I T 3 I T 4 I T 5 I T 6...

Page 427: ...s in the Drivecom group can be accessed using the format and index specified in the DRIVECOM power transmission profile 21 Format column Internal parameter format I Integer Example I16 Integer 16 bit U Unsigned Example U32 unsigned 32 bit Float Floating point Value column Minimum maximum and factory parameter values If S the value is depending on the size of the device Keypad column ü Parameter av...

Page 428: ... is the one by which the terminal is called H L in the Term column Level of the terminal signals H high L low which enables the single function R W Z C Access possibilities via the serial interface Bus or Opt2 manual or asynchronous communication R Read W Write Z Write only when drive disabled C Command parameter the writing of any value causes the execution of a command X Pyy The value of this pa...

Page 429: ...ast Stop 316 U16 0 1 No Fast Stop No Fast Stop R W 0 1 14 L H R W 0 1 DRIVE STATUS Ramp ref 1 FF 44 I16 2 P45 2 P45 0 0 ü R W IA QA R W Enable drive Enabled Disabled 314 U16 0 1 Disabled Disabled ü R W 1 0 12 H L R W 1 0 Start Stop Start Stop 315 U16 0 1 Stop 0 Stop 0 ü R W 1 0 13 H L R W 1 0 Output voltage V 233 Float 0 999 ü R QA R Motor current 199 I16 250 250 ü R QA R Actual spd rpm 122 I16 81...

Page 430: ...R Max out voltage V 175 Float 20 999 400 400 ü R Z Flux weak speed 456 U16 0 100 100 100 ü R Z R START UP Limits T current lim 7 U16 0 200 150 150 ü R W IA R W Flux current min 468 U16 0 P467 5 5 ü R W Flux current max 467 U16 P468 100 100 100 ü R W R W Speed min amount FF 1 U32 0 232 1 0 0 ü R Z Speed max amount FF 2 U32 0 232 1 5000 5000 ü R Z START UP Speed feedback Speed fbk sel Encoder 1 Enco...

Page 431: ... not possible Overload possible 406 U16 0 1 R 0 1 QD L H R 0 1 Overload state Current limit value Current limit value 407 U16 0 1 R 0 1 QD L H R 0 1 START UP Analog inputs Analog input 1 Select input 1 70 U16 0 32 Ramp ref Ramp ref ü R Z 1 4 1 4 OFF 0 Jog reference 1 Speed ref 1 2 Speed ref 2 3 Ramp ref 1 4 Ramp ref 2 5 T current ref 1 6 T current ref 2 7 Adap reference 8 T current limit 9 T curre...

Page 432: ...art Stop Start Stop 315 U16 0 1 Stop 0 Stop 0 ü R W 1 0 13 H L R W 1 0 START UP Speed self tune Fwd Rev spd tune Fwd direction Rev direction 1029 U16 1 2 Fwd Direction 1 Fwd Direction 1 ü R Z 1 2 Test T curr lim 1048 U16 0 S 20 20 ü R Z Start 1027 U16 0 65535 ü C Inertia kg m m 1014 Float 0 001 999 999 S S ü R W Inertia Nw kg m m 1030 Float 0 001 999 999 ü R Friction N m 1015 Float 0 000 99 999 S ...

Page 433: ...16 0 65535 ü C Inertia kg m m 1014 Float 0 001 999 999 S S ü R W Inertia Nw kg m m 1030 Float 0 001 999 999 ü R Friction N m 1015 Float 0 000 99 999 S S ü R W Friction Nw N m 1031 Float 0 00 99 99 ü R Speed P 87 Float 0 00 100 00 S S ü R W Speed P Nw 1032 Float 0 00 100 00 ü R Speed I 88 Float 0 00 100 00 S S ü R W Speed I Nw 1033 Float 0 00 100 00 ü R Take val 1028 U16 0 65535 ü Z C TUNING Speed ...

Page 434: ...ct spd filter s 923 Float 0 001 1 000 0 100 0 100 ü R W MONITOR Measurements Speed Speed in Ramp ref 111 Float 200 0 200 0 ü R Ramp output 114 Float 200 0 200 0 ü R Speed ref 117 Float 200 0 200 0 ü R Actual spd 121 Float 200 0 200 0 ü R MONITOR Measurements Mains voltage V 466 U16 0 999 ü R Mains frequency Hz 588 Float 0 0 70 0 ü R Output power Kw 1052 Float 0 01 9999 99 ü R Output voltage V 233 ...

Page 435: ...ry American Factory European Keyp RS485 BUS Opt2 M Term Opt2 A PDC Dig input term 12 576 U16 0 1 R R Dig input term 15 579 U16 0 1 R R Dig input term 16 580 U16 0 1 R R Dig output term 581 U16 0 65535 R R Virtual dig inp 582 U16 0 65535 ü R Virtual dig out 583 U16 0 65535 ü R ...

Page 436: ...ref 2 FF 48 I16 2 P45 2 P45 0 0 ü R W IA QA R W Ramp ref 2 49 Float 200 0 200 0 0 0 0 0 ü R W INPUT VARIABLES Speed ref Speed ref 1 Speed ref 1 FF 42 I16 2 P45 2 P45 0 0 ü R W IA QA R W Speed ref 1 378 Float 200 0 200 0 0 0 ü R W INPUT VARIABLES Speed ref Speed ref 2 Speed ref 2 FF 43 I16 2 P45 2 P45 0 0 ü R W IA QA R W Speed Ref 2 379 Float 200 0 200 0 0 0 ü R W INPUT VARIABLES T current ref T cu...

Page 437: ...ed limited 372 U16 0 1 R 0 1 QD L H R 0 1 LIMITS Current limits T current lim type T lim T lim mot gen 715 U16 0 1 0 0 ü R Z 0 1 T current lim 7 U16 0 200 150 150 ü R W IA R W T current lim 8 U16 0 200 150 150 ü R W IA R W T current lim 9 U16 0 200 150 150 ü R W IA R W Curr limit state Curr limit not reached Curr limit reached 349 U16 0 1 R 0 1 QD L H R 0 1 In use Tcur lim 10 U16 0 200 ü R R In us...

Page 438: ... ms 663 Float 0 15000 300 300 ü R W S dec t const ms 664 Float 0 15000 300 300 ü R W Ramp delay ms 20 U16 0 65535 100 100 ü R W Fwd Rev No direction Fwd direction Rev direction No direction 673 U16 0 3 1 1 ü R W 0 1 2 3 ID R W 0 1 2 3 Forward sign 293 U16 0 1 0 0 R W ID R W Reverse sign 294 U16 0 1 0 0 R W ID R W Enable ramp Enabled Disabled 245 I16 0 1 Enabled 1 Enabled 1 ü R Z 1 0 Ramp out 0 Act...

Page 439: ... 999 ü R Friction N m 1015 Float 0 000 99 999 S S ü R W Friction Nw N m 1031 Float 0 00 99 99 ü R Speed P 87 Float 0 00 100 00 S S ü R W Speed P Nw 1032 Float 0 00 100 00 ü R Speed I 88 Float 0 00 100 00 S S ü R W Speed I Nw 1033 Float 0 00 100 00 ü R Take val 1028 U16 0 65535 ü Z C SPEED REGULAT Spd zero logic Enable spd 0 I Enabled Disabled 123 U16 0 1 Disabled Disabled ü R Z 1 0 Enable spd 0 R ...

Page 440: ... Factory European Keyp RS485 BUS Opt2 M Term Opt2 A PDC SPEED REGULAT Inertia loss cp Inertia kg m m 1014 Float 0 001 999 999 S S ü R W Friction N m 1015 Float 0 000 99 999 S S ü R W Torque const N m A 1013 Float 0 01 99 99 S S ü R Inertia c filter ms 1012 U16 0 1000 0 0 ü R W ...

Page 441: ...0 250 ü R QA R Mot cur threshld 1430 U16 0 200 100 100 ü R W Mot cur th delay ms 1431 U16 0 65535 1000 1000 ü R W dI dt delta time 1520 U16 0 100 0 0 ü R W Arm resistance ohm 453 Float S S 0 500 0 500 ü R W Arm inductance mH 454 Float S S 4 00 4 00 ü R W E int V 587 I16 80 80 ü R QA R L Search OFF ON 452 U16 0 1 OFF OFF ü R Z 0 1 Zero torque Active Not active 353 U16 0 1 Not active 1 Not active 1 ...

Page 442: ...abled 499 U16 0 1 0 0 ü R W 1 0 Flux reference 500 Float 0 0 100 0 0 0 0 0 ü R QA Flux current 234 Float 0 0 100 0 ü R QA Out vlt level 921 Float 0 00 100 0 100 0 100 0 ü R W IA QA R W FC cur ref hyst 1522 U16 1 100 5 5 ü R W FC limit ramp Disabled 0 Enabled 1 411 U16 Disabled Disabled ü R W FC lmt ramp time ms 888 U16 200 10000 800 800 ü R W FLUX REGULATION FIELD CURRENT REGULATION Flux if curve ...

Page 443: ... REG PARAMETERS Percent values Voltage reg Voltage P 493 Float 0 00 100 00 30 00 30 00 ü R W Voltage I 494 Float 0 00 100 00 40 00 40 00 ü R W REG PARAMETERS Base values Speed regulator Speed P base A rpm 93 Float 000 1 S 0 3 x P93max P93max 0 3 x P93max P93max ü R Z Speed I base A rpm ms 94 Float 0 001 S 0 3 P94max 0 3 P94max ü R Z REG PARAMETERS Base values Flux regulator Field regulator Flux P ...

Page 444: ...able fbk contr Enabled Disabled 457 U16 0 1 Enabled 1 Enabled 1 ü R Z 1 0 Enable fbk bypas Enabled Disabled 458 U16 0 1 0 0 ü R Z 1 0 Flux weak speed 456 U16 0 100 100 100 ü R Z R Speed fbk error 455 U16 0 100 22 22 ü R Z Tacho scale 562 Float 0 90 3 00 1 00 1 00 ü R W Speed offset 563 Float 20 00 20 00 0 00 0 00 ü R W Encoder 1 pulses 416 Float 600 9999 1024 1024 ü R Z R Encoder 2 pulses 169 Floa...

Page 445: ... ON ON ü R W 1 0 UV Hold off time ms 470 U16 0 100 0 0 ü R W UV Restart time ms 359 U16 0 65535 1000 1000 ü R W CONFIGURATION Prog alarms Overvoltage OV Activity Ignore Warning Disable drive 203 U16 0 2 Ignore Ignore ü R Z 0 1 2 OV Latch ON OFF 361 U16 0 1 ON ON ü R Z 1 0 OVk relay open ON OFF 362 I16 0 1 ON ON ü R W 1 0 OV Hold off time ms 482 U16 0 10000 0 0 ü R W OV Restart time ms 483 U16 0 10...

Page 446: ...ON ON ü R W 1 0 EF Hold off time ms 502 U16 0 10000 0 0 ü R W EF Restart time ms 501 U16 0 10000 0 0 ü R W CONFIGURATION Prog alarms Brake fault BF Activity Ignore Warning Disable drive Quick stop Normal stop Curr lim stop 1296 U16 0 5 Disable drive Disable drive ü R Z 0 1 2 3 4 5 BF Ok relay open ON OFF 1297 I16 0 1 ON ON ü R W 0 1 CONFIGURATION Prog alarms Motor I2t ovrld Motor I2t Activity Igno...

Page 447: ...URATION Prog alarms Delta frequency Delta freq thres 1437 Float 1 15 5 5 ü R Z DF Activity Ignore Warning Disable drive 1432 U16 0 2 Ignore Ignore ü R Z 0 1 2 DF Latch ON OFF 1433 U16 0 1 ON ON ü R Z 0 1 DF Ok relay open ON OFF 1434 I16 0 1 ON ON ü R W 0 1 DF Hold off time ms 1435 U16 0 10000 0 0 ü R W DF Restart time ms 1436 U16 0 10000 0 0 ü R W CONFIGURATION Prog alarms SSC Error Threshold 8601...

Page 448: ...HORT TEST 1524 I16 0 1 OFF OFF ü R Z 0 1 2 3 SCR diag status 1525 U16 ü R Open SCR thr 1528 U16 0 100 50 50 ü R W CONFIGURATION Prog alarms Hw opt1 failure HO Activity Warning Disable drive Quick stop Normal stop Curr lim stop 386 U16 1 5 Disable drive Disable drive ü R Z 1 2 3 4 5 HO Ok relay open ON OFF 387 I16 0 1 ON ON ü R W 1 0 CONFIGURATION Prog alarms Enable seq err ES Activity Ignore Disab...

Page 449: ...reference Actual comp Brake current Field cur ref Motor Pot Out 66 U16 0 96 Actual speed 8 Actual speed 8 ü R Z 0 1 2 3 4 5 6 7 8 9 10 11 15 16 20 24 25 26 27 31 32 33 34 35 38 39 79 80 81 82 84 88 89 90 91 92 93 94 95 96 Scale output 1 62 Float 10 000 10 000 0 000 0 000 ü R W I O CONFIG Analog outputs Analog output 2 Select output 2 Select like output 1 67 U16 0 94 Motor current 16 Motor current ...

Page 450: ... 0 1 2 Input 1 sign Positive Negative 389 U16 0 1 1 1 ü R W 1 0 R W 1 0 Scale input 1 72 Float 10000 10000 1 000 1 000 ü R W Tune value inp 1 73 Float 0 100 10 000 1 000 1 000 ü R W Auto tune inp 1 Auto tune 259 U16 ü C W 1 Input 1 filter ms 792 U16 0 1000 0 0 ü R W R W Input 1 compare 1042 I16 10000 10000 0 0 ü R W Input 1 cp error 1043 U16 0 10000 0 0 ü R W Input 1 cp delay 1044 U16 0 65000 0 0 ...

Page 451: ...input 3 Select like Input 1 80 U16 0 32 OFF 0 OFF 0 ü R Z An in 3 target Assigned Not assigned 297 U16 0 1 0 0 ü R W 0 1 ID L H R W 0 1 Input 3 type 10V 10 V 0 20 mA 0 10 V 4 20 mA 81 U16 0 2 10 V 10 V ü R Z 0 1 2 Input 3 sign Positive Negative 391 U16 0 1 1 1 ü R W 1 0 R W 1 0 Scale input 3 82 Float 10 000 10000 1 000 1 000 ü R W Tune value inp 3 83 Float 0 100 10 000 1 000 1 000 ü R W Auto tune ...

Page 452: ...hed Spd match compl Acc state Dec state Brake comand Brake failure Mot ovrld preal Dvr ovrld preal Dvr ovrld avail I2t mot ovrld fail I2t drv ovrld fail Mot cur threshld Overspeed Delta frequency Drv rdy to start BUS control mode SSC Error Firing Cont Current 145 U16 0 79 Ramp 8 Ramp 8 ü R Z 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 28 29 30 31 35 38 42 49 58 59 60 61 62 ...

Page 453: ...ü R W 1 0 Digital output 6 Select like output 1 150 U16 0 77 Over voltage 12 Over voltage 12 ü R Z Inversion out 6 Enabled Disabled 1272 U16 0 1 Disabled 0 Disabled 0 ü R W 1 0 Digital output 7 Select like output 1 151 U16 0 77 Under voltage 11 Under voltage 11 ü R Z Inversion out 7 Enabled Disabled 1273 U16 0 1 Disabled 0 Disabled 0 ü R W 1 0 Digital output 8 Select like output 1 152 U16 0 77 Ove...

Page 454: ... sign An in 1 target An in 2 target An in 3 target Enable droop Enable PI PID Enable PD PID PI integral freeze PID offs Sel PI central vs0 PI central vs1 Diameter calc Diam reset Diam calc Dis Torque winder EN Line acc status Line dec status Line fstp status Speed match Diam inc dec En Wind unwind Diam preset sel0 Diam preset sel1 Taper enable Speed demand En Winder side Enable PI PD PID Jog TW en...

Page 455: ... ü R Z Inversion in 6 Enabled Disabled 1281 U16 0 1 Disabled 0 Disabled 0 ü R W 1 0 Digital input 7 Select like input 1 143 U16 0 87 OFF 0 OFF 0 ü R Z Inversion in 7 Enabled Disabled 1282 U16 0 1 Disabled 0 Disabled 0 ü R W 1 0 Digital input 8 Select like input 1 144 U16 0 87 OFF 0 OFF 0 ü R Z Inversion in 8 Enabled Disabled 1283 U16 0 1 Disabled 0 Disabled 0 ü R W 1 0 I O CONFIG Encoder inputs Se...

Page 456: ...00 100 00 1 00 1 00 ü R W Adap P gain 2 190 Float 0 00 100 00 10 00 10 00 ü R W Adap I gain 2 191 Float 0 00 100 00 1 00 1 00 ü R W Adap P gain 3 192 Float 0 00 100 00 10 00 10 00 ü R W Adap I gain 3 193 Float 0 00 100 00 1 00 1 00 ü R W Adap P gain 4 1462 Float 0 00 100 00 10 00 10 00 ü R W Adap I gain 4 1463 Float 0 00 100 00 1 00 1 00 ü R W ADD SPEED FUNCT Speed control Spd threshold FF 101 U16...

Page 457: ...p Up Limit Inp Ref Up Lim Inp Freeze 1536 U16 ü R W 0 1 2 3 4 5 6 7 8 9 10 11 Motor pot out rpm 1537 I16 R Motor pot sign Positive Negative 248 I16 0 1 Positive Positive ü R W 1 0 ID Motor pot reset 249 U16 ü Z C 1 ID H Motor pot up No acceleration Acceleration 396 U16 0 1 R W 0 1 ID L H R W 0 1 Motor pot down No deceleration Deceleration 397 U16 0 1 R W 0 1 ID L H R W 0 1 FUNCTIONS Jog function E...

Page 458: ...const 0 ms 666 Float 0 15000 300 300 ü R W FUNCTIONS Multi ramp fct Ramp 1 Acceleration 1 Acc delta speed1 FF 23 U32 0 232 1 100 100 ü R W Acc delta time 1 s 24 U16 0 65535 1 1 ü R W S acc t const 1 ms 667 Float 0 15000 300 300 ü R W FUNCTIONS Multi ramp fct Ramp 1 Deceleration 1 Dec delta speed1 FF 31 U32 0 232 1 100 100 ü R W Dec delta time 1 s 32 U16 0 65535 1 1 ü R W S dec t const 1 ms 668 Flo...

Page 459: ...2t accum 1439 FLOAT 0 00 100 00 ü R Pause time s 311 U16 0 65535 540 300 ü R W Overld available Overload not possible Overload possible 406 U16 0 1 R 0 1 QD L H R 0 1 Overload state Current limit value Current limit value 407 U16 0 1 R 0 1 QD L H R 0 1 FUNCTIONS Stop control Stop mode OFF Stop speed 0 Fast stp spd 0 Fst stp spd 0 626 U16 0 3 Stop Speed 0 Stop Speed 0 ü R Z 0 1 2 3 Spd 0 trip delay...

Page 460: ...temp motor Field loss Bus loss Hw opt 1 failure Opt2 Unknown Enable seq err 417 U16 0 65535 R 5100h 3120h 3310h 2300h 4210h 5000h 6110h 6120h 7301h 9000h 4310h 3330h 8110h 7510h 7400h 1001h 9009h Failure reset 262 U16 ü Z C 1 ID H W Failure reg del 263 U16 ü C SPEC FUNCTIONS Links Link 1 Source 484 U16 0 65535 0 0 ü R W Destination 485 U16 0 65535 0 0 ü R W Mul gain 486 Float 10000 10000 1 1 ü R W...

Page 461: ...31 1 0 0 ü R W Input offset 1233 Float 231 231 1 0 0 ü R W Output offset 1234 Float 231 231 1 0 0 ü R W Inp absolute ON OFF 1235 U16 0 1 OFF 0 OFF 0 ü R W 1 0 SPEC FUNCTIONS Links Link 5 Source 1236 U16 0 65535 0 0 ü R W Destination 1237 U16 0 65535 0 0 ü R W Mul gain 1238 Float 10000 10000 1 1 ü R W Div gain 1239 Float 10000 10000 1 1 ü R W Input max 1240 Float 231 231 1 0 0 ü R W Input min 1241 ...

Page 462: ...D R W Pad A Bit 3 523 U16 0 1 0 0 R W ID QD R W Pad A Bit 4 524 U16 0 1 0 0 R W ID QD R W Pad A Bit 5 525 U16 0 1 0 0 R W ID QD R W Pad A Bit 6 526 U16 0 1 0 0 R W ID QD R W Pad A Bit 7 527 U16 0 1 0 0 R W ID QD R W Pad A Bit 8 528 U16 0 1 0 0 R W QD Pad A Bit 9 529 U16 0 1 0 0 R W QD Pad A Bit 10 530 U16 0 1 0 0 R W QD Pad A Bit 11 531 U16 0 1 0 0 R W QD Pad A Bit 12 532 U16 0 1 0 0 R W QD Pad A ...

Page 463: ...I16 10000 10000 0 0 ü R W IA R W PID offset 1 761 I16 10000 10000 0 0 ü R W PID acc time 1046 Float 0 0 900 0 0 0 0 0 ü R W PID dec time 1047 Float 0 0 900 0 0 0 0 0 ü R W PID clamp 757 I16 10000 10000 10000 10000 ü R W OPTIONS PID PI controls PI P gain PID 765 Float 0 00 100 00 10 00 10 00 ü R W PI I gain PID 764 Float 0 00 100 00 10 00 10 00 ü R W PI steady thr 695 I16 0 10000 0 0 ü R W PI stead...

Page 464: ...99 U16 1 2000 1 1 ü R W OPTIONS PID PI central vs0 780 U16 0 1 1 1 R W ID R W PI central vs1 781 U16 0 1 0 0 R W ID R W Diameter calc st 800 U16 0 1 0 0 R QD R OPTIONS TORQUE WINDER Torque winder En Enabled Disabled 1209 U16 0 1 Disabled 0 Disabled 0 ü R W 1 0 ID R W OPTIONS TORQUE WINDER Diam Calculatio Roll diameter m 1154 Float 0 000 32 000 ü R QA Line speed 1160 Float 0 00 200 00 ü R Ref line ...

Page 465: ...fast stop 1186 Float 0 00 100 00 100 100 ü R W Line acc status 1188 U16 0 1 OFF OFF ü R W ID R W Line dec status 1189 U16 0 1 OFF OFF ü R W ID R W Line fstp status 1190 U16 0 1 OFF OFF ü R W ID R W Variable J comp 1171 Float 0 00 199 99 0 0 ü R W Constant J comp 1172 Float 100 00 100 00 0 0 ü R W Act var J comp 1192 Float 200 00 0 0 ü R Act const J comp 1191 Float 200 00 0 0 ü R Mat width 1173 Flo...

Page 466: ...150 100 100 ü R W Spd match acc s 1196 Float 0 30 300 00 83 88 83 88 ü R W Spd match dec s 1197 Float 0 30 300 00 83 88 83 88 ü R W Spd match compl 1203 U16 0 1 ü R QD R Spd match torque 1216 U16 0 200 100 100 ü R W W offset rpm 1199 I16 0 1000 0 0 ü R W Offset acc time s 1198 Float 0 30 950 00 83 88 83 88 ü R W W target 1210 U16 0 65535 0 0 ü R Z W reference rpm 1217 I16 8192 8192 ü R QA Jog TW e...

Page 467: ...unt FF 2 U32 0 232 1 5000 5000 ü R Z DRIVECOM Speed min max Speed min pos FF 5 U32 0 232 1 0 0 ü R Z Speed max pos FF 3 U32 0 232 1 5000 5000 ü R Z Speed min neg FF 6 U32 0 232 1 0 0 ü R Z Speed max neg FF 4 U32 0 232 1 5000 5000 ü R Z DRIVECOM Acceleration Acc delta speed FF 21 U32 0 232 1 100 100 ü R W Acc delta time s 22 U16 0 65535 1 1 ü R W DRIVECOM Deceleration Dec delta speed FF 29 U32 0 23...

Page 468: ...y European Keyp RS485 BUS Opt2 M Term Opt2 A PDC SERVICE Password 2 When the parameter is accessed by Opt2 A PDC the format is U16 When the parameter is accessed by Opt2 A PDC the format is I16 When the parameter is accessed by Opt2 A PDC the lower word of the parameter is considered ...

Page 469: ... SPD 122 I16 32767 32767 R Adap reference SPD 183 I16 32767 32767 4000 R W Enc 1 position ENC_PLS 197 I16 32767 32767 R Enc 2 position ENC_PLS 198 I16 32767 32767 R Enc 1 last time ENC_TIM 204 U32 0 232 1 R Enc 1 last time high ENC_TIM 205 U16 0 65535 R Enc 2 last time ENC_TIM 206 U32 0 232 1 R Enc 2 last time high ENC_TIM 207 U16 0 65535 R Speed reg output CURR 236 I16 2 TOP_CURR 2 TOP_CURR R Loc...

Page 470: ...Motor Amps 2000 is TOP_CURR 3 ENC_PLS Encoders positions are expressed in pulses 4 4 ENC_TIM Encoders last time s are expressed in 50ns units 1 50nS 5 Encoder 2 parameters marked with in the table can be read by the APC300 only if the parameter Speed fbk sel encoder 2 6 Encoder 1 parameters marked with in the table can be read by the APC300 only if the parameter Speed fbk sel encoder 2 and a digit...

Page 471: ... 2B 4B ESE 4188 X X FIR2 2B 4B ESE 2238 X FIR2 FC 2B FIR2 FC 4B ESE 4823 ESE 4351 X FIR3 32 2B 4B ESE 2260 X FIR D 2B 4B ESE 5313 X FIR P ESE 5534 X X PBB 2B 4B ESE 2275 X Supply SW1 31 ESE 2192 X X X X X SW2 32 ESE 2239 X SW3 32 ESE 2239 X Field PFC1A 32 ESE 2213 X X PFC2 31 ESE 2271 X SN FCC ESE 5697 X PFC40 70 ESE 2374 X X X SN FC ESE 2265 X Filter FL 31 ESE 2253 X FL 57 FL 69 ESE 5694 X CFS ES...

Page 472: ... 4 S3 5 S3 6 S3 7 S3 8 S4 1 S4 2 S4 3 S4 4 20 ON 200 0 1 ETI1188 40 ON ON 70 ON ON 110 ON ON ON 140 ON ON ON 185 ON ON ON Figure 11 3 2 FIR2 power driver card 4B only Table 11 3 2 A Selection of dip switches S3 XX and S4 XX for FIR2 X cards TPD32 EV Dip switch Dip switch Standard American S3 1 S3 2 S3 3 S3 4 S3 5 S3 6 S3 7 S3 8 S4 1 S4 2 S4 3 S4 4 S4 5 S4 6 S4 7 S4 8 280 224 ON ON ON ON 350 280 ON...

Page 473: ...Selection of dip switches S3 XX and S4 XX for FIR3 D cards TPD32 EV Dip switch Dip switch Standard American S3 1 S3 2 S3 3 S3 4 S3 5 S3 6 S3 7 S3 8 S4 1 S4 2 S4 3 S4 4 S4 5 S4 6 S4 7 S4 8 1300 920 980 ON ON ON ON 1400 1000 ON ON ON ON 1600 1200 ON ON ON ON 1900 1450 ON ON ON ON 2000 1500 ON ON ON ON ON 2100 1650 ON ON ON ON 2300 1800 ON ON ON ON ON 2400 1850 ON ON ON ON ON Figure 11 3 5 FIR4 5P XX...

Page 474: ...N ON ON ON ON ON ON ON ON ON ON ON ON ON ON EU TPD32 EV 690 810 2000 2B E NA ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON AM TPD32 EV 690 810 3300 2B E ON ON ON ON ON ON ON ON ON ON ON ON EU TPD32 EV 690 810 2350 2B E NA ON ON ON ON ON ON ON ON ON ON ON ON AM Drive 500Vac 4 quadrants On board FIR4P 53 On board R TPD32 EV Jumper Dip switch Dip switch Dip switch Dip switch IPA 464 S1 J4 J5 SW3 1 SW3...

Page 475: ... circuit It is suitable for power bridges connected to a 230 VAC to 690 VAC 50 60 Hz three phase voltage supply It interfaces directly with the three phase power line the armature voltage and armature current measured by two current transducers that must be included on the power bridge It covers armature currents ranging from 4 Adc to 20 000 Adc Figure A1 1 Typical single wire connection diagram F...

Page 476: ... CU Name Description Supplied as standard Electrical diagram Code KP Connector Interface Cable for TPD32 EV CU Cable 5 pin AWG14 tot length 2 5 m sheathing for 1 5 m Link between mains voltage and armature voltage KP connector yes Figure 9 4 3 C ESE5799 3 3 TPD32 EV CU on page 424 S72762 KPT31 Connector Interface Cable for TPD32 EV CU Cable 3 twisted pairs 6 pin AWG18 tot length 2 5 m sheathing fo...

Page 477: ...uested There is no need to make a distinction between two or four quadrant drives this is done by configuring jumper S1 on the FIRXP XX power card ON 4Q default OFF 2Q see Figure 11 3 5 The control unit is capable of controlling SCR power bridges with four possible configurations which must also be taken into account when choosing the appropriate CU with the relative connection cables and pulse tr...

Page 478: ...branch in parallel Type TPD32 EV CU XXX XXX THY1 XX TPD32 EV CU XXX XXX THY2 XX TPD32 EV CU XXX XXX THY1 XX TPD32 EV CU XXX XXX THY2 XX 3 Standard cables yes yes yes yes Additional cables no no 1 x cod S72764 EAM2764 1 x cod S72764 EAM2764 Pulse trans formers upon request Single bridge with 1 SCR per branch Single bridge with 2 SCRs per branch in parallel 2 single bridges with 1 SCR per branch in ...

Page 479: ...K A1 5 Current transducers CT or TA The armature current of the motor is measured by two AC current transducers inserted on the line side of the power bridge see for example Figure 9 4 4 ESE5771 TPD32 EV CU 230 690 THY1 XX_1 on page 425 Transducers with different primary secondary current ratios are available on the market and can be used with the CU The TPD32 series uses a CT with standard curren...

Page 480: ... K2 G2 XP2 M P I T 4 M N MP MN MP MN I T 1 IT5 IT2 IT3 IT6 M P I T 1 M N I T 4 M P I T 2 M N I T 5 M P I T 3 M N I T 6 TH2 TH3 3 2 1 KPT31 XCD 1 XCD 3 Contactor Ready K7 35 36 K8 75 76 78 79 Motor overtemperature 1 2 3 4 5 6 7 8 12 13 I T 1 IT2 IT3 IT4 IT5 IT6 M N MN MP MP KPT11 1 3 5 7 9 11 13 15 8 10 XPT1 FIR5P 63 ESE 2334 X4 1 X4 2 PE Armature voltage Line voltage and synchronisation C I A 0 XF...

Page 481: ...earth PE connector must be connected to the system s ground circuit according to the laws in force Recommended field fuses FU1 FV1 and fuse holders Rated field current Type of fuse cylindrical 22x58 mm Bussmann Ferraz Shawmut Mersen Siba Code 40A FWP 50A22Fa A70QS50 22F 5014006 50 F4M15 70A FWP 100A22Fa A70QS100 22F 5014006 100 F4M21 Fuse holders Bussmann CH222D or Ferraz Shawmut US222 Ref L227940...

Page 482: ...tion of pulse transformers The primary circuits of the pulse transformers are connected to connector KPT11 and KPT21 where applicable for switching the SCRs on A specific cable already fitted with the relative KPT11 connector at the CU end and free conductors at the other end is supplied KP11 connector interface cable for TPD32 EV CU EAM2764 For details of wiring see ESE5771 showing the connection...

Page 483: ...tion Section on page 69 R TPD32 regulation card Dip switch S15 see Table 4 4 2 B Dip switch S15Adjustment of the TPD32 EV CU series mains volt age regulation card on page 71 Dip switch S14 see Table 2 3 3 4 F Field current resistors Sizes TPD32 EV CU on page 32 A1 6 3 Configuration of the armature current feedback circuit Overview The current feedback signal is sent to the control unit by two curr...

Page 484: ...e drive s rated current IdN the average reaction voltage applied between pins XR 13 XR 14 0 V is 0 612 V Dip switch S3 1 represents the most significant bit MSB and dip switch S4 8 the least significant bit LSB A closed switch ON means binary value 1 an open switch OFF means 0 In graph form SW3 1 SW3 2 SW3 3 SW3 4 SW4 1 SW4 2 SW4 3 SW4 4 SW4 5 SW4 6 SW4 7 SW4 8 bit 11 MSB bit 10 bit 9 bit 8 bit 7 ...

Page 485: ...ted to terminals XCT and CT with a 5 A secondary current Applying the same criteria for the burden resistor the ideal burden resistor value is 2 5 Ohm 5 0 5 Ohm The nearest value for the EIA E96 series is 0 499 Ohm 1 but the more commonly used 47 Ohm 1 can of course also be used Idn 8000A CT 10000A 5A Rb 0 47Ohm Vb Idn Idn 10000 5 x Rb 8000 2000 X 0 47 1 88V Gain_required Vf Idn Vb Idn 0 612 1 88 ...

Page 486: ...ion of the configuration of dip switches SW3 1 to SW4 8 for standard TPD32 EV drives with external bridge on page 485 above Insert two EAM2760 and EAM2761 adapter cables between the two KP and KPT11 cables connected to the existing power bridge and the new TPD32 EV CU Connect these adapter cables to connectors KP KPT31 and KPT11 on the new control unit as shown Figure 9 4 3 B ESE5799 2 3 TPD32 EV ...

Page 487: ...lue of motor field current is required you can use the TPD32 EV FC external field exciter With the TPD32 EV FC field exciter dynamic control of four quadrant systems is also possible with a two quadrant power and control circuit in the 2B e configuration connected to the armature this is done by inverting the polarity of the excitation circuit current connected to a four quadrant bridge For detail...

Page 488: ...ctory Keyp RS485 BUS Opt2 M Term Opt2 A PDC CURRENT REGULAT dI dt delta time 1520 U16 0 100 0 ü R QA R Arm resistance ohm 453 Float 0 S 0 0 ü R W Arm inductance mH 454 Float S S 0 41 ü R W CD curr thr 838 Int16 0 200 100 ü R W CD factor P 839 Float 0 001 100 DC Curr P P847 0 3 ü R W CD factor I 840 Float 0 100 DC Curr I P848 0 3 ü R W Autotune 915 U16 0 65535 ü C Autotune Status Not executed 0 In ...

Page 489: ... error corresponding to the various values see the description of the autotuning procedure below T Current Ref P Gain DC Curr P DC Curr P CD Factor P CD Curr Thr T Current Ref I Gain DC Curr I DC Curr I CD Factor I CD Curr Thr A2 2 Regulator parameters REG PARAMETERS This section modifies chapter 6 10 Reg Parameters on page 180 addition of DC Curr PI reg menu after the Speed regulator menu additio...

Page 490: ...otune on the CURRENT REGULATOR menu or from the keypad via Autotune on the CURRENT REGULATOR menu In order to run autotune the control method must be set to Digital Local and the Enable and Start contacts must be closed When the procedure is launched from the keypad the message Start is displayed first Press Enter to start the procedure press CANC to abort Whether the procedure is launched from th...

Page 491: ...t Main cmd Dig This message is displayed if the autotune procedure is launched with parameter 252 Main Commands set to Terminals Set Ctrl Local This message is displayed if the autotune procedure is launched with parameter 253 Control mode set to Bus The autotune procedure tries to calculate the best values of parameters CD factor P CD factor I DC Curr P and DC Curr I which allow a good compromise...

Page 492: ...5 38 42 49 58 59 Acc state Dec state Brake comand 2 Brake failure 3 Mot ovrld preal 4 Dvr ovrld preal 5 Dvr ovrld avail 7 I2t mot ovrld fail 8 I2t drv ovrld fail 9 Mot cur threshld 10 Overspeed 11 Delta frequency 12 Drv rdy to start 14 BUS control mode 15 SSC Error 16 60 61 62 63 65 66 67 68 69 70 71 72 76 77 79 Wired FC Enabled 17 Wired FC Inv Seq 18 Wired FC Act Brg 19 80 81 82 17 Enables field ...

Page 493: ...ive connected to the motor excitation circuit in both the constant torque and constant power areas Dynamic control of four quadrant systems is also possible with a two quadrant power and control circuit in the 2B e configuration connected to the armature this is done by inverting the polarity of the excitation circuit current connected to a four quadrant bridge In this configuration the slave driv...

Page 494: ...oard in TPD32 EV FC unit Figure A2 5 1 Block diagram of Field exciter control fiber optics connection 2Q 4Q R TPD32 M TPD32 EV CU Control Unit TPD32 EV FC External Field TPD32 EV E External Bridge Optical fiber link SBI OFS 32 Optional R TPD32 SBI OFM 32 Optional Cable cod S7QAE3 3m cod S7QAQ8 5m 2Q 4Q External connections are made with connectors with different names if the board is a master SBI ...

Page 495: ...Keyp RS485 BUS Opt2 M Term Opt2 A PDC FLUX REGULATION FIELD CURRENT REGULATION Flux reg mode Constant current Voltage control External control Ext digital FC Ext wired FC 469 U16 0 2 Const current 0 Const current 0 ü R Z 0 1 2 3 4 Set Flux reg mode Ext wired FC field control by TPD32 FC using external digital and analog I Os 1 Recommended configuration for terminals TPD32 EV TPD32 EV CU IPA 66 Sel...

Page 496: ...ure A2 5 3 Block diagram of Field exciter control connection via external I Os TPD32 EV CU Control Unit TPD32 EV E External Bridge Optical fiber R TPD32 SBI OFS 32 2Q 4Q 2Q 4Q R TPD32 M TPD32 EV CU Control Unit TPD32 EV FC External Field TPD32 EV E External Bridge External I O R TPD32 SBI OFM 32 2Q 4Q Cable cod S7QAE3 3m cod S7QAQ8 5m ...

Page 497: ...sable drive Quick stop Normal stop Curr lim stop SSC error X SSC error Functionality available starting from Firmware TPD32 EV FC 10 25A FC 200V and 10 26A FC 500V Hold off time parameter It is needed to generate a SSC alarm if the drive does not receive in the timeframe set a valid data thru the optical fiber The alarm does not cause reaction of the drive A warning message can be output via a dig...

Page 498: ...base Par 496 Voltage I base Par 916 Ifield cnst40 Par 917 Ifield cnst70 Par 918 Ifield cnst90 Par 919 Set flux if Par 921 Out vlt level Par 201 2B E Par 469 Flux reg mode Par 471 FL Latch Par 472 FL Ok relay open Par 473 FL Activity Par 477 SL Ok relay open Par 478 SL Activity Par 497 Enable flux reg Par 498 Enable flux weak Par 499 Speed 0 f weak Par 234 Flux current Par 351 Flux current A Par 50...

Page 499: ... 2 Tacho Armature 414 U16 0 3 Armature ü R Z 0 1 2 3 R CURRENT REGULAT CD curr thr 838 Int16 0 200 100 ü R W CD factor P 839 Float 0 001 100 DC Curr P P847 0 3 ü R W In SSC Error menu the parameter 888 replaces parameter 409 of standard version TPD32 EV CONFIGURATION Prog alarms SSC Error Threshold 409 U16 0 250 50 ü R W Hold off time ms 888 U16 0 500 80 ü R W Eliminated selections from Select out...

Page 500: ...ble flux weak Eliminated selections from Pdc in 0 5 parameters OPTIONS OPTION 1 PDC CONFIG PDC INPUTS 8648 Flux weak speed 8659 Flux current max 8692 Flux reference 9113 Out vlt level Eliminated selections from Pdc out 0 5 parameters OPTIONS OPTION 1 PDC CONFIG PDC OUTPUTS 8659 Flux current max 9113 Out vlt level Eliminated selections from Virt dig in 0 15 parameters OPTIONS OPTION 1 PDC CONFIG VI...

Page 501: ... Instruction manual 501 APPENDIX 3 ACCESSORIES A3 1 EAM Adapter Kit EAM1579 EAM1580 ...

Page 502: ...0 R 2 0 30 1 6 0 4 x 1 3 4 4 4 5 2 5 HOLE 6x 13 2 x 4 4 4 5 4 4 4 5 4 M12 x 50 62 5 1 0 0 R 1 0 30 1 6 0 4 x 1 3 4 4 4 5 30 2 5 HOLE 13 2 x 4 4 4 5 4 4 4 5 4 M12 x 50 EAM2617_3 cod S726173 1 0 0 R20 51 52 15 1 6 0 4 x 1 3 4 4 4 5 2 5 HOLE 6x 13 2 x 4 4 4 5 4 4 4 5 4 M12 x 50 ...

Page 503: ......

Page 504: ...e GEFRAN UK Ltd Unit 7 Brook Business Centre 54a Cowley Mill Road Uxbridge UB8 2FX Ph 44 0 8452 604555 Fax 44 0 8452 604556 sales gefran co uk GEFRAN INDIA Survey No 191 A 1 Chinchwad Station Road Chinchwad Pune 411033 Maharashtra Ph 91 20 6614 6500 Fax 91 20 6614 6501 gefran india gefran in SENSORMATE AG Steigweg 8 CH 8355 Aadorf Switzerland Ph 41 0 52 2421818 Fax 41 0 52 3661884 http www sensorm...

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