Danfoss VLT AQUA Drive FC 200 Instruction Manual Download Page 2

Page: 2 / 155

Contents

1 How to Read the Instruction Manual

1-1

1.1.1 Copyright, Limitation of Liability and Revision Rights

2.1.2 Safety Instructions

2-1

2.1.5 Avoid Unintended Start

3 Mechanical Installation

3-1

3.1 Pre-installation

3-1

3.1.1 Planning the Installation Site

3-1

3.1.2 Receiving the Adjustable Frequency Drive

3-1

3.1.3 Transportation and Unpacking

3-1

3.1.4 Lifting

3-1

3.1.5 Mechanical Dimensions

3-3

3.2 Mechanical Installation

3-7

3.2.3 Terminal Locations, F8-F13

3-8

3.2.4 Cooling and Airflow

3-14

3.3 Frame size F Panel Options

3-17

4 How to Install

4-1

4.1 Electrical Installation

4-1

4.1.1 Power Connections

4-1

4.1.6 Shielded Cables

4-9

4.1.9 AC line input connections

4-11

4.1.11 Fuses

4-12

4.1.13 Motor Bearing Currents

4-14

4.1.14 Control Cable Routing

4-14

4.1.16 Electrical Installation, Control Terminals

4-15

4.2 Connection Examples

4-17

4.2.1 Start/Stop

4-17

4.2.2 Pulse Start/Stop

4-17

4.3 Electrical Installation - additional

4-19

4.3.1 Electrical Installation, Control Cables

4-19

4.3.2 Switches S201, S202, and S801

4-22

Contents

VLT AQUA 12-Pulse High Power Instruction Manual

MG.20.Y1.22 - VLT

is a registered Danfoss trademark

Summary of Contents for VLT AQUA Drive FC 200

Page 1: ...MAKING MODERN LIVING POSSIBLE Instruction Manual 12 Pulse High Power VLT AQUA Drive FC 200...

Page 2: ...l Installation 3 7 3 2 3 Terminal Locations F8 F13 3 8 3 2 4 Cooling and Airflow 3 14 3 3 Frame size F Panel Options 3 17 4 How to Install 4 1 4 1 Electrical Installation 4 1 4 1 1 Power Connections 4...

Page 3: ...l In Out 5 6 42 6 3 8 Analog In Out 6 6 44 6 3 9 Comm and Options 8 6 46 6 3 10 Profibus 9 6 47 6 3 11 CAN Fieldbus 10 6 48 6 3 12 Smart Logic 13 6 49 6 3 13 Special Functions 14 6 50 6 3 14 Adj Freq...

Page 4: ...9 Index 9 1 Contents VLT AQUA 12 Pulse High Power Instruction Manual MG 20 Y1 22 VLT is a registered Danfoss trademark...

Page 5: ...Contents VLT AQUA 12 Pulse High Power Instruction Manual MG 20 Y1 22 VLT is a registered Danfoss trademark...

Page 6: ...bstitute these or any claims by third parties Danfoss reserves the right to revise this publication at any time and to make changes to its contents without prior notice or any obligation to notify for...

Page 7: ...erican wire gauge Auto Tune Automatic Motor Tuning C Celsius I Current A Amp ILIM Current limit DCT Drive Control Tool Joule Energy J N m ft lb Btu F Fahrenheit f Frequency Hz Hz kHz Kilohertz kHz kHz...

Page 8: ...ed of together with domestic waste It must be separately collected with electrical and electronic waste according to local and currently valid legislation How to Read the Instruction VLT AQUA 12 Pulse...

Page 9: ...How to Read the Instruction VLT AQUA 12 Pulse High Power Instruction Manual 1 4 MG 20 Y1 22 VLT is a registered Danfoss trademark 1 1...

Page 10: ...3 feet 3 km please contact Danfoss regarding PELV 525 690V At altitudes above 6561 ft 2 km please contact Danfoss regarding PELV 2 1 2 Safety Instructions Make sure the adjustable frequency drive is p...

Page 11: ...if Safe Stop Terminal 37 is deactivated or discon nected 2 1 6 Safe Stop The can perform the safety function Safe Torque Off As defined by draft CD IEC 61800 5 2 or Stop Category 0 as defined in EN 6...

Page 12: ...6 phase 130BB566 10 Figure 2 2 Essential aspects of an installation to achieve a Stopping Category 0 EN 60204 1 with safety Category 3 EN 954 1 2 1 8 IT Line Power 14 50 RFI 1 can be used to disable...

Page 13: ...Safety VLT AQUA 12 Pulse High Power Instruction Manual 2 4 MG 20 Y1 22 VLT is a registered Danfoss trademark 2 2...

Page 14: ...gulations 3 1 2 Receiving the Adjustable Frequency Drive When receiving the adjustable frequency drive make sure that the packaging is intact and look for any damage that might have occurred to the un...

Page 15: ...hed during shipment The plinth is required to allow airflow to the drive to provide proper cooling The unit sizes6X should be positioned on top of the plinth in the final installation location The ang...

Page 16: ...0 m3 Hr 824 CFM 618 CFM 1050 m3 Hr 1160 CFM 1970 m3 Hr 2280 2205 1497 130BB568 10 1400 607 IP 21 NEMA 1 IP 54 NEMA 12 2100 m3 Hr 1236 CFM 927 CFM 1575 m3 Hr 1160 CFM 1970 m3 Hr 2280 2205 1497 All dime...

Page 17: ...M 1236 CFM 2100 m3 Hr 2320 CFM 3940 m3 Hr 2280 2205 1497 130BB570 10 2400 607 IP 21 NEMA 1 IP 54 NEMA 12 4200 m3 Hr 2472 CFM 1854 CFM 3150 m3 Hr 2320 CFM 3940 m3 Hr 2280 2205 1497 All dimensions in mm...

Page 18: ...M 1854 CFM 3150 m3 Hr 2900 CFM 4925 m3 Hr 2280 2205 1497 130BB572 10 2800 607 IP 21 NEMA 1 IP 54 NEMA 12 4200 m3 Hr 2472 CFM 1854 CFM 3150 m3 Hr 2900 CFM 4925 m3 Hr 2280 2205 1497 All dimensions in mm...

Page 19: ...0 mm 61 7 in 1568 mm 69 3 in 1760 mm 100 75 in 2559 mm 85 in 2160 mm 116 5 in 2960 mm Depth 44 49 in 1130 mm 44 49 in 1130 mm 44 49 in 1130 mm 44 49 in 1130 mm 44 49 in 1130 mm 44 49 in 1130 mm Drive...

Page 20: ...position A Torx T50 tool is needed to install the Unit Size 51IP 21 Nema 1 and IP 54 Nema 12 drive types 3 2 2 General Considerations Space Ensure proper space above and below the adjustable frequency...

Page 21: ...3 1 239 6 9 43 0 0 0 00 0 0 0 00 160 0 6 30 56 6 2 23 39 8 1 57 91 8 3 61 174 1 6 85 226 1 8 90 130BB534 10 R2 L12 R1 L11 91 1 91 S2 L22 S1 L21 92 1 T2 L32 93 1 92 T1 L31 93 U T1 96 V T2 97 W T3 98 0...

Page 22: ...51 0 21 7 587 0 23 1 635 0 25 0 671 0 26 4 44 40 1 75 244 40 9 62 204 1 8 0 497 1 19 6 572 1 22 5 180 3 7 1 129 1 5 1 130BA849 10 2 2 1 3 3 3 Figure 3 11 Terminal locations Inverter Cabinet front left...

Page 23: ...3 8 63 512 3 20 17 587 3 23 12 880 3 34 66 955 3 37 61 TERMINAL LOCATIONSFRONT VIEW TERMINAL LOCATIONSRIGHT VIEW TERMINAL LOCATIONSLEFT VIEW 1 2 3 2 3 130BA850 10 146x91 A A A A A A A A A A FASTENER...

Page 24: ...3 95 139 4 5 49 172 6 6 80 189 0 7 44 199 4 7 85 287 6 11 32 304 0 11 97 407 3 16 04 464 4 18 28 522 3 20 56 524 4 20 65 629 7 24 79 637 3 25 09 Figure 3 13 Terminal locations Rectifier left side fron...

Page 25: ...0 314 0 307 3 369 5 448 0 493 0 425 0 244 4 151 3 386 7 443 8 628 8 830 3 887 4 0 130BB756 10 Figure 3 14 Terminal locations Options cabinet left side front and right side view Mechanical Installatio...

Page 26: ...9 172 0 180 7 232 0 231 5 273 3 324 1 338 9 387 8 437 0 438 6 480 4 497 0 531 2 557 0 573 0 602 3 625 8 130BB757 10 Figure 3 15 Terminal locations Options cabinet left side front and right side view...

Page 27: ...00 m3 h 412 cfm 985 m3 h 580 cfm IP54 NEMA 12 525 m3 h 309 cfm 985 m3 h 580 cfm Table 3 1 Heatsink Air Flow Airflow per fan Unit Sizes 5X contain multiple fans External ducts If additional duct work i...

Page 28: ...47 535 0 21 06 533 0 20 98 603 0 23 74 1336 0 52 60 258 5 10 18 199 5 7 85 460 0 18 11 1 130BB698 10 Unit Size 63 70 0 2 756 535 0 21 063 37 2 1 466 36 5 1 437 733 0 28 858 800 0 31 496 1533 0 60 354...

Page 29: ...199 5 7 854 994 3 39 146 857 7 33 768 593 0 23 346 1 130BB696 10 Unit Size 64 70 0 2 756 535 0 21 0631 37 2 1 466 36 5 1 437 733 0 28 858 800 0 31 496 258 5 10 177 199 5 7 854 994 3 39 146 870 7 34 2...

Page 30: ...3 3 Frame size F Panel Options Mechanical Installation VLT AQUA 12 Pulse High Power Instruction Manual MG 20 Y1 22 VLT is a registered Danfoss trademark 3 17 3 3...

Page 31: ...Mechanical Installation VLT AQUA 12 Pulse High Power Instruction Manual 3 18 MG 20 Y1 22 VLT is a registered Danfoss trademark 3 3...

Page 32: ...in accordance with the current ratings and local legislation See7 1 General Specifications for details For protection please see fuse in the tables of the fuse section Always ensure that proper fusing...

Page 33: ...Connection3 5 Notes 1 Parallel connection shown A single 3 phase cable may be used with sufficient carrying capability Shorting busbars must be installed 2 6 pulse connection eliminates the harmonics...

Page 34: ...adjustable frequency drive has been EMC tested with a given length of cable Keep the motor cable as short as possible to reduce the noise level and leakage currents Switching frequency When adjustable...

Page 35: ...W 3 Line Fuses T1 T2 T3 R1 S1 T1 96 97 98 L1 1 L2 1 L3 1 6 Brake Terminals 91 1 92 1 93 1 R R 4 Line Fuses 81 82 R2 S2 T2 7 Inverter Module L2 1 L2 2 L3 2 8 SCR Enable Disable 91 2 92 2 93 2 9 Relay...

Page 36: ...n R1 S1 T1 R2 S2 T2 100 101 102 103 L1 1 L2 1 L3 1 L1 2 L2 2 L3 2 L1 L2 L1 L2 5 DC Bus Connections for Common DC Bus 3 Line Fuses F10 F12 6 pieces DC DC 6 DC Bus Connections for Common DC Bus DC DC Ho...

Page 37: ...rter Cabinet unit sizes 61 and 63 1 External Temperature Monitoring 6 Motor 2 AUX Relay U V W 01 02 03 96 97 98 04 05 06 T1 T2 T3 3 NAMUR 7 NAMUR Fuse See fuse tables for part numbers 4 AUX Fan 8 Fan...

Page 38: ...it sizes 62 and 64 1 External Temperature Monitoring 6 Motor 2 AUX Relay U V W 01 02 03 96 97 98 04 05 06 T1 T2 T3 3 NAMUR 7 NAMUR Fuse See fuse tables for part numbers 4 AUX Fan 8 Fan Fuses See fuse...

Page 39: ...93 R L1 91 S L2 92 T L3 93 CFD30J3 130BB699 10 3 6 5 2 1 4 Figure 4 6 Options Cabinet frame size F9 How to Install VLT AQUA 12 Pulse High Power Instruction Manual 4 8 MG 20 Y1 22 VLT is a registered D...

Page 40: ...brief discharge on power up See also the section Special Conditions in the Design Guide 4 1 4 Drives with Factory installed A1 B1 RFI Filter Option Line power supply isolated from ground If the adjust...

Page 41: ...mended common point is the motor terminals Unit Size 61 63 requirements Motor phase cable quantities must be multiples of 2 resulting in 2 4 6 or 8 1 cable is not allowed to obtain equal amount of wir...

Page 42: ...ply If the adjustable frequency drive is supplied by DC or if the fan must run independently of the power supply an external power supply can be applied The connection is made on the power card Termin...

Page 43: ...rrent Rating SCCR is 100 000 Arms Power size Frame Rating Bussmann Spare Bussmann Est Fuse Power Loss W Size Voltage UL Amperes P N P N 400V 460V P315T5 F8 F9 700 700 170M4017 176F9179 25 19 P355T5 F8...

Page 44: ...use 600 1200HP 380 480 V LPJ 10 SP or SPI 10 A 600 V Any listed Class J Dual Element Time Delay 10 A 750 1350 HP 525 690 V LPJ 15 SP or SPI 15 A 600 V Any listed Class J Dual Element Time Delay 15 A 6...

Page 45: ...e impedance from adjustable frequency drive to building ground is lower that the grounding impedance of the machine This can be difficult for pumps Make a direct ground connection between the motor an...

Page 46: ...removing the covers of the IP00 Open Chassis version 4 1 16 Electrical Installation Control Terminals To connect the cable to the terminal 1 Strip insulation by about 0 34 0 39 in 9 10 mm 130BA150 10...

Page 47: ...nsert a screw driver1 in the square hole 2 Pull out the cable 130BT311 10 1 Max 0 015 x 0 1 in 0 4 x 2 5 mm 130BT306 10 How to Install VLT AQUA 12 Pulse High Power Instruction Manual 4 16 MG 20 Y1 22...

Page 48: ...27 Digital Input 0 No operation Default coast inverse 4 2 2 Pulse Start Stop Terminal 18 5 10 Terminal 18 Digital Input 9 Latched start Terminal 27 5 12 Terminal 27 Digital Input 6 Stop inverse How t...

Page 49: ...nput Slow 22 12 18 27 29 32 37 24V Par 5 10 Par 5 12 Par 5 13 Par 5 14 130BA021 12 4 2 4 Potentiometer Reference Voltage reference via a potentiometer Reference Source 1 1 Analog input 53 default Term...

Page 50: ...11 CI45 MODULE CI45 MODULE CI45 MODULE CI45 MODULE CI45 MODULE 12 13 14 11 12 13 14 11 12 13 14 11 12 13 14 11 12 13 14 15 16 17 18 15 16 17 18 15 16 17 18 15 16 17 18 15 16 17 18 5 6 7 8 5 6 7 8 5 6...

Page 51: ...R R R R TB3 INVERTER 1 TB3 INVERTER 1 PILZ TERMINALS REGEN TERMINALS MCB 113 PIN 12 MCB 112 PIN 1 MCB 112 PIN 2 CONTROL CARD PIN 37 CONTROL CARD PIN 53 CONTROL CARD PIN 55 TB08 PIN 01 TB08 PIN 02 TB08...

Page 52: ...t other groups For example switching on the digital input may disturb the analog input signal Input polarity of control terminals 12 13 18 19 27 29 32 33 20 37 24 V DC 0 VDC 130BT106 10 PNP Source Dig...

Page 53: ...nsure that the adjustable frequency drive is running follow these steps Step 1 Locate the motor nameplate NOTE The motor is either star Y or delta connected This information is located on the motor na...

Page 54: ...r and alarm description NOTE Unsuccessful auto tune is often caused by incorrectly entering motor nameplate data or a too big difference between the motor power size and the adjustable frequency drive...

Page 55: ...or sizes are widely different because small motors relatively high ohmic resistance in the stator calls for a higher voltage at start and at low RPM values How to Install VLT AQUA 12 Pulse High Power...

Page 56: ...splayed on the LCP which can show up to five operating variables while in Status mode Display lines a Status line Status messages displaying icons and graphics b Line 1 2 Operator data lines displayin...

Page 57: ...2 Status Status display II See the operating variables 1 1 1 2 1 3 and 2 shown in the display in this figure In the example Speed Motor current Motor power and Frequency are selected as variables in t...

Page 58: ...s possible to switch directly between Quick Menu mode and Main Menu mode Main Menu is used for programming all parameters The Main Menu parameters can be accessed immediately unless a password has bee...

Page 59: ...y can be Enabled 1 or Disabled 0 via par 0 42 Auto on key on LCP An active HAND OFF AUTO signal via the digital inputs has higher priority than the control keys Hand on Auto on Reset is used for reset...

Page 60: ...pensation 1 0 Load depen setting 1 6 729RPM 6 21A 1 1 6 Figure 5 4 Display example 5 1 6 Changing Data Values Step by Step Certain parameters can be changed step by step or by an infinite number of va...

Page 61: ...e and the parameter settings copied to this adjustable frequency drive Data transfer from LCP to adjustable frequency drive 1 Go to 0 50 LCP Copy 2 Press the OK key 3 Select All from LCP 4 Press the O...

Page 62: ...61 which is connected to the frame via an RC link Bus termination The RS 485 bus must be terminated by a resistor network at both ends If the drive is the first or the last device in the RS 485 loop...

Page 63: ...frequency drive via the Profibus network This will eliminate the need for an extra communication network Save adjustable frequency drive settings 1 Connect a PC to the unit via USB com port NOTE Use a...

Page 64: ...ntrol alarm warning and status words 18 Info and Readouts This parameter group contains the last 10 Preventive Maintenance logs 20 Drive Closed loop This parameter group is used for configuring the cl...

Page 65: ...ctory default functions suitable for the majority of water applications but if other special functions are required they must be programmed in parameter group 5 or 6 How to program the adjustab VLT AQ...

Page 66: ...mp down Time s 4 11 Motor Speed Low Limit RPM 4 13 Motor Speed High Limit RPM 1 29 Automatic Motor Adaptation AMA Table 6 2 Quick Setup parameters Please see section Commonly Used Parameters Explanati...

Page 67: ...gure 6 2 Step 1 Turn on the adjustable frequency drive on LED lights 130BT111 10 Q1 My Personal Menu Q2 Quick Set up Q3 Function Set ups Q5 Changes Made 13 7 13 0A 1 1 Quick Menus Figure 6 3 Step 2 Pr...

Page 68: ...Q3 21 Analog Reference 3 02 Minimum Reference 3 02 Minimum Reference 3 03 Maximum Reference 3 03 Maximum Reference 3 10 Preset Reference 6 10 Terminal 53 Low Voltage 5 13 Terminal 29 Digital Input 6 1...

Page 69: ...eypad provides access to the main menu mode Select main menu mode by pressing the Main Menu key Figure 6 2 shows the resulting readout which appears on the display of the LCP Lines 2 through 5 on the...

Page 70: ...ng it from the local Danfoss office Parameters related to the fundamental functions of the function of the LCP buttons and configuration of the LCP display 0 01 Language Option Function Defines the la...

Page 71: ...0 20 Display Line 1 1 Small Option Function 1614 Motor Current Phase current of the motor measured as effective value 1615 Frequency Motor frequency i e the output frequency from the adjustable frequ...

Page 72: ...digital output mode 1671 Relay Output bin View the setting of all relays 1672 Counter A View the present value of Counter A 1673 Counter B View the present value of Counter B 0 20 Display Line 1 1 Sma...

Page 73: ...atus 3461 Axis Status 3462 Program Status 3470 MCO Alarm Word 1 3471 MCO Alarm Word 2 9913 9914 9920 9921 9922 9923 9924 9925 9926 9927 0 21 Display Line 1 2 Small Option Function Select a variable fo...

Page 74: ...o write an individual text string for display in the LCP or to be read via serial communication If it is to be displayed permanently select Display Text 3 in 0 20 Display Line 1 1 Small 0 21 Display L...

Page 75: ...ter cannot be adjusted while the motor is running 1 24 Motor Current Range Function 7 20 A 0 10 10000 00 A Enter the nominal motor current value from the motor nameplate data 1 24 Motor Current Range...

Page 76: ...4 18 Current Limit during ramping See decel time in 3 42 Ramp 1 Ramp down Time par F 07 tacc nnorm par P 06 ref rpm s 3 42 Ramp 1 Ramp down Time Range Function 20 00 s 1 00 3600 00 s Enter the decel...

Page 77: ...86 Check Valve Ramp End Speed RPM Range Function 3 87 Check Valve Ramp End Speed Hz Range Function 3 88 Final Ramp Time Range Function 0 00 s 0 00 60 00 s Enter the Final Ramp Time to be used when ra...

Page 78: ...the setting in 4 11 Motor Speed Low Limit RPM Only 4 11 Motor Speed Low Limit RPM or 4 12 Motor Speed Low Limit Hz will be displayed depending on other parameters in the main menu and depending on def...

Page 79: ...0 16 All Preset ref bit 1 17 All Preset ref bit 2 18 All Freeze reference 19 All Freeze output 20 All Speed up 21 All Slow 22 All Set up select bit 0 23 All Set up select bit 1 24 All Pulse input 32 t...

Page 80: ...are the terminals on MCB 101 Functions dedicated to only one digital input are stated in the associated parameter How to program the adjustab VLT AQUA 12 Pulse High Power Instruction Manual MG 20 Y1...

Page 81: ...ed with the time set in 22 00 External Interlock Delay 8 Start Select start for a start stop command Logic 1 start logic 0 stop Default Digital input 18 9 Latched start Motor starts if a pulse is appl...

Page 82: ...tton Hand On on the LCP has been pressed and a normal stop command will be overridden If disconnecting the signal the motor will stop To make any other start commands valid another digital input must...

Page 83: ...ontrolled by RELAY4 135 Pump6 Interlock Controlled by RELAY6 Controlled by RELAY5 136 Pump7 Interlock Controlled by RELAY7 Controlled by RELAY6 137 Pump8 Interlock Controlled by RELAY8 Controlled by R...

Page 84: ...de 126 Drive in auto mode 5 53 Term 29 High Ref Feedb Value Range Function 100 000 N A 999999 999 999999 999 N A Enter the high reference value RPM for the motor shaft speed and the high feedback valu...

Page 85: ...nction 0 000 N A 999999 999 999999 999 N A Enter the analog input scaling value that corresponds to the low voltage low current set in 6 10 Terminal 53 Low Voltage and 6 12 Terminal 53 Low Current 6 1...

Page 86: ...ed power 137 Speed 4 20mA 0 Speed High Limit F 17 and F 15 139 Bus ctrl 0 100 0 20 mA 140 Bus ctrl 4 20 mA 0 100 141 Bus ctrl t o 0 100 0 20 mA 142 Bus ctrl 4 20mA t o 0 100 6 50 Terminal 42 Output Op...

Page 87: ...ion NOTE Setpoint reference entered here is added to any other references that are enabled see par C 30 and par C 34 20 81 PID Normal Inverse Control Option Function 0 Normal 1 Inverse Normal 0 causes...

Page 88: ...Function 0 OFF 1 Enabled When set for Enabled an auto set up sequence is activated automatically setting speed to approx 50 and 85 of rated motor speed 4 13 Motor Speed High Limit RPM 4 14 Motor Speed...

Page 89: ...e a warning to other equipment 2 Alarm The drive will stop running and activate a dry pump alarm A93 A drive digital output or a 22 26 Dry Pump Function Select desired action for dry pump operation Op...

Page 90: ...7 High Speed Hz Range Function 0 0 Hz 0 0 par 4 14 Hz To be used if 0 02 Motor Speed Unit has been set for Hz parameter not visible if RPM selected Set used speed for the 85 level 22 37 High Speed Hz...

Page 91: ...sed loop and the integrated PI controller is used for controlling the pressure Set the maximum time for which boost mode will be allowed If the set time is exceeded 22 46 Maximum Boost Time Range Func...

Page 92: ...e design pressure HDESIGN Point C the flow at that pressure QRATED can be determined Similarly by plotting the design flow QDESIGN Point D the pressure HD at that flow can be determined Knowing these...

Page 93: ...e Function achieved should be entered here in RPM Alternatively the speed in Hz can be entered in 22 84 Speed at No Flow Hz If it has been decided to use RPM in 0 02 Motor Speed Unit then 22 85 Speed...

Page 94: ...f the Real Time Clock is installed In 0 79 Clock Fault it is possible to program for a warning in case the clock has not been set properly e g after a power down 23 01 ON Action Arra 10 Option Functio...

Page 95: ...0 30 Start timer 1 31 Start timer 2 32 Set digital out A low 33 Set digital out B low 34 Set digital out C low 23 03 OFF Action Array 10 Option Function 35 Set digital out D low 36 Set digital out E l...

Page 96: ...tical pipe systems but will be active when the filling time has expired regardless until the pipe fill setpoint set in is reached 29 05 Filled Setpoint Range Function 0 000 ProcessCtrlUnit 999999 999...

Page 97: ...able Conversion index This number refers to a conversion figure used when writing or reading by means of an adjustable frequency drive Conv index 100 75 74 70 67 6 5 4 3 2 1 0 1 2 3 4 5 6 Conv factor...

Page 98: ...ionLimit 1 set up TRUE 0 Uint16 0 3 LCP Custom Readout 0 30 Custom Readout Unit 1 All set ups TRUE Uint8 0 31 Custom Readout Min Value ExpressionLimit All set ups TRUE 2 Int32 0 32 Custom Readout Max...

Page 99: ...Start ExpressionLimit 1 set up TRUE 0 TimeOfDay 0 77 DST Summertime End ExpressionLimit 1 set up TRUE 0 TimeOfDay 0 79 Clock Fault null 1 set up TRUE Uint8 0 81 Working Days null 1 set up TRUE Uint8 0...

Page 100: ...Main Reactance Xh ExpressionLimit All set ups FALSE 4 Uint32 1 36 Iron Loss Resistance Rfe ExpressionLimit All set ups FALSE 3 Uint32 1 39 Motor Poles ExpressionLimit All set ups FALSE 0 Uint8 1 5 Loa...

Page 101: ...Stop 0 Coast All set ups TRUE Uint8 1 81 Min Speed for Function at Stop RPM ExpressionLimit All set ups TRUE 67 Uint16 1 82 Min Speed for Function at Stop Hz ExpressionLimit All set ups TRUE 1 Uint16...

Page 102: ...ionLimit All set ups TRUE 1 Uint16 2 1 Brake Energy Funct 2 10 Brake Function 0 Off All set ups TRUE Uint8 2 11 Brake Resistor ohm ExpressionLimit All set ups TRUE 0 Uint16 2 12 Braking Energy Limit k...

Page 103: ...down Time ExpressionLimit All set ups TRUE 2 Uint32 3 5 Ramp 2 3 51 Ramp 2 Ramp up Time ExpressionLimit All set ups TRUE 2 Uint32 3 52 Ramp 2 Ramp down Time ExpressionLimit All set ups TRUE 2 Uint32...

Page 104: ...g Current High ImaxVLT P1637 All set ups TRUE 2 Uint32 4 52 Warning Speed Low 0 RPM All set ups TRUE 67 Uint16 4 53 Warning Speed High outputSpeed HighLimit P413 All set ups TRUE 67 Uint16 4 54 Warnin...

Page 105: ...ups TRUE Uint8 5 4 Relays 5 40 Function Relay null All set ups TRUE Uint8 5 41 On Delay Relay 0 01 s All set ups TRUE 2 Uint16 5 42 Off Delay Relay 0 01 s All set ups TRUE 2 Uint16 5 5 Pulse Input 5 5...

Page 106: ...5 94 Pulse Out 27 Timeout Preset 0 00 1 set up TRUE 2 Uint16 5 95 Pulse Out 29 Bus Control 0 00 All set ups TRUE 2 N2 5 96 Pulse Out 29 Timeout Preset 0 00 1 set up TRUE 2 Uint16 5 97 Pulse Out X30 6...

Page 107: ...6 24 Terminal 54 Low Ref Feedb Value 0 000 N A All set ups TRUE 3 Int32 6 25 Terminal 54 High Ref Feedb Value 100 000 N A All set ups TRUE 3 Int32 6 26 Terminal 54 Filter Time Constant 0 001 s All set...

Page 108: ...et ups TRUE 2 N2 6 54 Terminal 42 Output Timeout Preset 0 00 1 set up TRUE 2 Uint16 6 6 Analog Output X30 8 6 60 Terminal X30 8 Output 0 No operation All set ups TRUE Uint8 6 61 Terminal X30 8 Min Sca...

Page 109: ...MC protocol set 8 40 Message Selection 1 Standard message 1 2 set ups TRUE Uint8 8 5 Digital Bus 8 50 Coasting Select 3 Logic OR All set ups TRUE Uint8 8 52 DC Brake Select 3 Logic OR All set ups TRU...

Page 110: ...Rate 255 No baud rate found All set ups TRUE Uint8 9 64 Device Identification 0 N A All set ups TRUE 0 Uint16 9 65 Profile Number 0 N A All set ups TRUE 0 OctStr 2 9 67 Control Word 1 0 N A All set up...

Page 111: ...set ups TRUE Uint16 10 13 Warning Parameter 0 N A All set ups TRUE 0 Uint16 10 14 Net Reference 0 Off 2 set ups TRUE Uint8 10 15 Net Control 0 Off 2 set ups TRUE Uint8 10 2 COS Filters 10 20 COS Filte...

Page 112: ...parator Value ExpressionLimit 2 set ups TRUE 3 Int32 13 2 Timers 13 20 SL Controller Timer ExpressionLimit 1 set up TRUE 3 TimD 13 4 Logic Rules 13 40 Logic Rule Boolean 1 null 2 set ups TRUE Uint8 13...

Page 113: ...ups TRUE Uint8 14 29 Service Code 0 N A All set ups TRUE 0 Int32 14 3 Current Limit Ctrl 14 30 Current Lim Ctrl Proportional Gain 100 All set ups FALSE 0 Uint16 14 31 Current Lim Ctrl Integration Time...

Page 114: ...All set ups FALSE 0 Uint8 15 31 Alarm Log Value 0 N A All set ups FALSE 0 Int16 15 32 Alarm Log Time 0 s All set ups FALSE 0 Uint32 15 33 Alarm Log Date and Time ExpressionLimit All set ups FALSE 0 Ti...

Page 115: ...VisStr 30 15 73 Slot B Option SW Version 0 N A All set ups FALSE 0 VisStr 20 15 74 Option in Slot C0 0 N A All set ups FALSE 0 VisStr 30 15 75 Slot C0 Option SW Version 0 N A All set ups FALSE 0 VisS...

Page 116: ...ltage 0 V All set ups TRUE 0 Uint16 16 32 Brake Energy s 0 000 kW All set ups TRUE 0 Uint32 16 33 Brake Energy 2 min 0 000 kW All set ups TRUE 0 Uint32 16 34 Heatsink Temp 0 C All set ups TRUE 100 Uin...

Page 117: ...2 16 73 Counter B 0 N A All set ups TRUE 0 Int32 16 75 Analog In X30 11 0 000 N A All set ups TRUE 3 Int32 16 76 Analog In X30 12 0 000 N A All set ups TRUE 3 Int32 16 77 Analog Out X30 8 mA 0 000 N A...

Page 118: ...essionLimit All set ups FALSE 0 TimeOfDay 18 3 Inputs Outputs 18 30 Analog Input X42 1 0 000 N A All set ups FALSE 3 Int32 18 31 Analog Input X42 3 0 000 N A All set ups FALSE 3 Int32 18 32 Analog Inp...

Page 119: ...0 000 ProcessCtrlUnit All set ups TRUE 3 Int32 20 7 PID Auto tuning 20 70 Closed loop Type 0 Auto 2 set ups TRUE Uint8 20 71 PID Performance 0 Normal 2 set ups TRUE Uint8 20 72 PID Output Change 0 10...

Page 120: ...Normal All set ups TRUE Uint8 21 21 Ext 1 Proportional Gain 0 50 N A All set ups TRUE 2 Uint16 21 22 Ext 1 Integral Time 20 00 s All set ups TRUE 2 Uint32 21 23 Ext 1 Differentiation Time 0 00 s All s...

Page 121: ...3Unit All set ups TRUE 3 Int32 21 57 Ext 3 Reference Unit 0 000 ExtPID3Unit All set ups TRUE 3 Int32 21 58 Ext 3 Feedback Unit 0 000 ExtPID3Unit All set ups TRUE 3 Int32 21 59 Ext 3 Output 0 All set u...

Page 122: ...eed Hz ExpressionLimit All set ups TRUE 1 Uint16 22 38 High Speed Power kW ExpressionLimit All set ups TRUE 1 Uint32 22 39 High Speed Power HP ExpressionLimit All set ups TRUE 2 Uint32 22 4 Sleep Mode...

Page 123: ...No Flow Hz ExpressionLimit All set ups TRUE 1 Uint16 22 85 Speed at Design Point RPM ExpressionLimit All set ups TRUE 67 Uint16 22 86 Speed at Design Point Hz ExpressionLimit All set ups TRUE 1 Uint1...

Page 124: ...Last 24 Hours 2 set ups TRUE Uint8 23 51 Period Start ExpressionLimit 2 set ups TRUE 0 TimeOfDay 23 53 Energy Log 0 N A All set ups TRUE 0 Uint32 23 54 Reset Energy Log 0 Do not reset All set ups TRU...

Page 125: ...l set ups TRUE 0 Uint16 25 4 Staging Settings 25 40 Ramp down Delay 10 0 s All set ups TRUE 1 Uint16 25 41 Ramp up Delay 2 0 s All set ups TRUE 1 Uint16 25 42 Staging Threshold ExpressionLimit All set...

Page 126: ...83 Relay Status 0 N A All set ups TRUE 0 VisStr 4 25 84 Pump ON Time 0 h All set ups TRUE 74 Uint32 25 85 Relay ON Time 0 h All set ups TRUE 74 Uint32 25 86 Reset Relay Counters 0 Do not reset All set...

Page 127: ...6 31 Terminal X42 5 High Voltage 10 00 V All set ups TRUE 2 Int16 26 34 Term X42 5 Low Ref Feedb Value 0 000 N A All set ups TRUE 3 Int32 26 35 Term X42 5 High Ref Feedb Value 100 000 N A All set ups...

Page 128: ...ups TRUE 0 Uint16 27 3 Staging Speed 27 31 Stage On Speed RPM ExpressionLimit All set ups TRUE 67 Uint16 27 32 Stage On Speed Hz ExpressionLimit All set ups TRUE 1 Uint16 27 33 Stage Off Speed RPM Exp...

Page 129: ...t8 27 64 Terminal X66 9 Digital Input 0 No operation All set ups TRUE Uint8 27 65 Terminal X66 11 Digital Input 0 No operation All set ups TRUE Uint8 27 66 Terminal X66 13 Digital Input 0 No operation...

Page 130: ...ssCtrlUnit All set ups TRUE 3 Int32 6 3 25 Bypass Option 31 Par No Parameter description Default value 4 set up Change during operation Conver sion index Type 31 00 Bypass Mode 0 Drive All set ups TRU...

Page 131: ...How to program the adjustab VLT AQUA 12 Pulse High Power Instruction Manual 6 68 MG 20 Y1 22 VLT is a registered Danfoss trademark 6 6...

Page 132: ...s Starting torque Constant torque maximum 110 for 1 min Starting torque maximum 135 up to 0 5 sec Overload torque Constant torque maximum 110 for 1 min Percentage relates to the nominal torque of the...

Page 133: ...1 Terminals 27 and 29 can also be programmed as output General Specifications VLT AQUA 12 Pulse High Power Instruction Manual 7 2 MG 20 Y1 22 VLT is a registered Danfoss trademark 7 7...

Page 134: ...ven Max frequency at terminal 29 33 5 kHz open collector Min frequency at terminal 29 33 4 Hz Voltage level see section on Digital input Maximum voltage on input 28 V DC Input resistance Ri approx 4 k...

Page 135: ...4 5 make Max terminal load AC 1 1 on 4 5 NO Resistive load 2 3 400 V AC 2 A Max terminal load AC 15 1 on 4 5 NO Inductive load cos 0 4 240 V AC 0 2 A Max terminal load DC 1 1 on 4 5 NO Resistive load...

Page 136: ...ntrol card USB serial communication USB standard 1 1 Full speed USB plug USB type B device plug CAUTION Connection to PC is carried out via a standard host device USB cable The USB connection is galva...

Page 137: ...t Continuous at 400 V A 590 647 733 787 Continuous at 460 480 V A 531 580 667 718 Max cable size line power mm2 AWG2 4x90 3 0 4x90 3 0 4x240 500 mcm 4x240 500 mcm Max cable size motor mm2 AWG2 4x240 4...

Page 138: ...1090 1227 1422 1675 Continuous at 460 480 V A 759 867 1022 1129 1344 1490 Max cable size motor mm2 AWG2 8x150 8x300 mcm 12x150 12x300 mcm Max cable size line power mm2 AWG2 6x120 6x250 mcm Max cable s...

Page 139: ...put current Continuous at 550 V A 453 504 574 607 Continuous at 575 V A 434 482 549 607 Continuous at 690 V A 434 482 549 607 Max cable size line power mm2 AWG 4x85 3 0 Max cable size motor mm2 AWG 4...

Page 140: ...t Rectifier Module kg 102 102 102 Weight Inverter Module kg 102 102 136 Efficiency4 0 98 Output frequency 0 500 Hz Heatsink overtemp trip 185 F 85 C Power card ambient trip 154 4 F 68 C Heavy Duty 160...

Page 141: ...General Specifications VLT AQUA 12 Pulse High Power Instruction Manual 7 10 MG 20 Y1 22 VLT is a registered Danfoss trademark 7 7...

Page 142: ...rm cannot be reset the reason may be that its cause has not been rectified or the alarm is trip locked see also table on following page Alarms that are trip locked offer additional protection means th...

Page 143: ...X par E 56 42 Overload of Digital Output On X30 7 OPCGPIO X par E 57 46 Pwr card supply X X 47 24 V supply low X X X 48 1 8 V supply low X X 49 Speed limit X 50 Auto Tune calibration failed X 51 Auto...

Page 144: ...Thrmstr Overld Thrmstr Overld Output Current High 8 00000100 256 Motor Elec OL Over Motor Elec OL Over Output Current Low 9 00000200 512 Inverter Overld Inverter Overld Output Freq High 10 00000400 10...

Page 145: ...shooting Connect a brake resistor Extend the ramp time Change the ramp type Activate functions in 2 10 Brake Function Increase 14 26 Trip Delay at Inverter Fault WARNING ALARM 8 DC under voltage If th...

Page 146: ...rdware mismatch A fitted option is not operational with the present control board hardware or software Record the value of the following parameters and contact your Danfoss supplier 15 40 FC Type 15 4...

Page 147: ...ture falls below a defined heatsink temperature The trip and reset point are different based on the drive power size Troubleshooting Ambient temperature too high Too long motor cable Incorrect clearan...

Page 148: ...overflow Control board module 2817 Scheduler slow tasks 2818 Fast tasks 2819 Parameter thread 2820 LCP Stack overflow 2821 Serial port overflow 2822 USB port overflow 2836 cfListMempool to small 3072...

Page 149: ...configuration has changed One or more options have either been added or removed since the last power down ALARM 68 Safe stop activated Safe stop has been activated To resume normal operation apply 24...

Page 150: ...odule generated the alarm 1 left most inverter module 2 middle inverter module in F2 or F4 drive 2 right inverter module in F1 or F3 drive 3 right inverter module in F2 or F4 drive 5 rectifier module...

Page 151: ...ARM 251 New model number The adjustable frequency drive has a new model number Troubleshooting VLT AQUA 12 Pulse High Power Instruction Manual 8 10 MG 20 Y1 22 VLT is a registered Danfoss trademark 8...

Page 152: ...on 7 6 Connector Conduit Entry IP21 NEMA 1 And IP54 NEMA12 2 14 Control Cables 3 21 3 19 Card Performance 6 5 Card 10 V DC Output 6 4 Card 24 V DC Output 6 4 Card RS 485 Serial Communication 6 3 Card...

Page 153: ...2 Mechanical Dimensions 2 6 2 3 Installation 2 7 Motor Cable 3 10 Nameplate 3 22 Output 6 1 Overload Protection 1 1 Protection 6 5 N Nameplate Data 3 22 O Operation Display 5 35 Output Performance U V...

Page 154: ...ersion 1 1 Space 2 7 Special Functions 5 50 Speed Up Down 3 18 Start Stop 3 17 Stator Leakage Reactance 5 12 Status Status 4 3 Messages 4 1 Step by Step 4 5 Stopping Category 0 EN 60204 1 1 3 Surround...

Page 155: ...www danfoss com drives MG20Y122 130R0219 MG20Y122 Rev 2011 06 10...

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Danfoss VLT AQUA Drive FC 200, Instruction Manual

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