Page 12
Installation:
Step-by Step Procedure
Required Tools & Materials:
Jeweler’s screwdriver, fl at 2 mm blade
Permanent magnet, small
Portable power drill
1.50” dia. drill bit or hole saw (if needed, step 10)
.500” dia. drill bit (if needed, step 14)
No. 29 (.136” dia.) drill bit
Wire cutting and stripping tool
11/32” open-end wrench
Small Phillips screwdriver
Pliers for wire crimping
2 pipe wrenches for 1/2” to 1” NPT range
1-gallon certified fluid measuring container, with
1-cubic-inch calibration scale
Cable ties
Wire connectors, screw cap or crimp-lug type
Procedure:
Installation Planning:
1
A “SYSTEM PLANNING WORKSHEET”
[Figure
17, page 9]
was created to accompany your
Spectrum purchase order at Balcrank. Locate your
copy of the worksheet, which was shipped with the
equipment order.
2
Check for completeness of on-hand parts &
components. Match component quantities to the
results of the “SYSTEM PLANNING WORKSHEET”
analysis (see page 8).
!
Use only specifi ed Balcrank Spectrum
TM
system components. Substitutions
may cause reduced product perfor-
mance levels, signal and information
errors or electrical hazard. Additionally,
Spectrum
TM
warranty will be void if
substitute components are installed in
the system.
CAUTION
Installing Pump Room Components:
3
Be sure pumps are equipped with air filter-
regulators, air shutoff valves, pressure relief
kits, pump outlet shutoff valves and suction air
eliminators. See “PUMP INSTALLATION DIAGRAM”,
[Figure 20, page 16]
.
4
Install in-line Impulse Meters (model 3120-103)
at each pump,
as factory-marked for Fluid 1,
Fluid 2
, etc.
5
Install Air Valves (model 3120-033) at each pump;
locate valves between the pumps and their respec-
tive fi lter-regulators. See “PUMP INSTALLATION
DIAGRAM”,
[Figure 20, page 16]
.
6
Install the Smart Controller
TM
marked “SC00, air”
(model 3120-030) approx. 8 ft. high on the wall,
adjacent to the pumps, using No.8 fasteners supplied,
power drill, No.29 drill bit, Phillips screwdriver and
11/32” wrench. See “INSTALLATION DETAIL, SMART
CONTROLLER”,
[Figure 21, page 16]
.
7
Run local wiring from the Air Smart Controller
TM
to each Air Solenoid Valve. Use lengths of Sole-
noid Cable (model 3123-xxx). Strip ends per “WIRE
END DETAIL”,
[Figure 27, page 21]
. Attach wire at Air
Solenoid Valves using crimp connectors or screw
caps. Attach wires at the Smart Controller
TM
using
the jeweler’s screwdriver to secure wires to port con-
nectors. Fluid 1 to port 1, fl uid 2 to port 2, etc. Refer
to “WIRING DETAIL, AIR VALVES”,
[Figure 28, page
21
] and “WIRING DETAIL, SMART CONTROLLERS”,
[Figure 26, page 20]
.
!
Be sure air regulators for pumps are
set below 150 psi prior to applying air
pressure. Excessive pressure might
damage pumps.
CAUTION
Parts of the
Spectrum
TM
product warranty
may be void if the system is not equipped
with properly selected fi lter-regulators, fl uid
line y-strainers and pressure relief kits.
NOTE
