Page 59
RP5
Replace Model 3120-030
Smart Controller:
1
This repair will temporarily interrupt Spectrum dis-
pense capability for approximately 1 hour. Set up
an alternate dispensing method for temporary use:
portable drums with hand pumps, bottled oil, etc.
2
At the queuing console, conclude or cancel all dis-
penses in queue. Then turn OFF the power switch
on the back of the console. Remove the power con-
nector from the back of the console for the duration
of the repair.
3
At the Smart controller to be repaired, disconnect
the 8 wire-end plugs from the controller and remove
the old controller from its mounting. On a sheet of
paper, make note of the smart controller number in
the system and the exact solenoid ports which are in
use on the card.
4
Mount the new smart controller in place, using
hardware provided in the controller packing box. If
needed, refer to “INSTALLATION DETAIL, SMART
CONTROLLER”,
[Figure 21, Page 16]
.
5
Transfer all wiring from old connector plugs to the
new ones supplied with the controller. Then attach
the new plugs to the smart controller card.
6
At the console, restore the power conector, turn
ON the power switch and allow the system to
complete a self-test cycle. This may result in an error
message, which should be ignored, because the new
smart controller is not yet initialized.
7
Set up the console program to recognize the new
smart controller by using the “PROCEDURES: SC
IDENTIFICATION”,
[Procedure SP3, Page 39]
. When
prompted “START WITH SC#:?” and “END WITH
SC#:?”, respond both times with the fl uid controller
number being replaced, using notes taken in step 3. Be
sure to include magnetic identifi cation of the new card
when prompted by the procedure. Continue through
procedure SP3 to its conclusion.
8
After installation of the new smart controller, confi rm
correct dispensing by authorizing a 1-qt sample
to EACH dispense point. Observe ready light, then
cancel each job.
9
Remove the alternate dispensing method for tem-
porary use prepared in step 1.
RP6
Replace Model 3120-035
Ticket Printer:
1
This repair will temporarily interrupt Spectrum
dispense capability for approximately 1 hour. Set
up an alternate dispensing method for temporary use:
portable drums with hand pumps, bottled oil, etc.
2
Discontinue all dispense jobs and turn off the con-
sole power switch. Remove the new Ticket Printer
from its shipping box. Install the pap
er print tape and
shaft. Attach the power plug to a 110V AC source. If
you are using an Uninterruptable Power Supply for
the console, then plug the printer power adapter into
the UPS.
3
Attach the printer communication cable into the
“PTR” port on the console. Use care, be sure pins
are aligned and securely installed.
4
Turn on printer. If needed, line-feed paper tape into
position. Then turn ON the console power switch.
5
Complete the procedure: “Comm Port Selection”,
[Procedure SP4, Pa
ge 41].
In the procedure,
choose “Printer”.
6
Cycle console power OFF/ON. Authorize a test
dispense job
[Procedure BP2, Pa
ge 28].
Confi rm
that the printer correctly reports the test job when it is
completely dispensed.
RP7
Add One or More Stations
to an installed system:
1
Fill out a system PLANNING WORKSHEET,
[Figure 17, Page 9]
. represent both existing and
new equipment. You may continue to operate the
existing Spectrum system until step 5.
2
Install the new hoses reels, shutoff valves, control
handles, and fl uid piping. Do not break into active
fl uid lines until the Spectrum system is closed down
in step 5.
3
Mount all of the new ready lights and solenoid valves
in location. Leave their wiring unattached.
4
Mount all of the new smart controllers. If needed,
refer to “INSTALLATION DETAIL, SMART CON-
Repair Procedures
(RP): System Repair or Expansion
