Page 60
Repair Procedures
(RP): System Repair or Expansion
TROLLER”,
[Figure 17, Page 9]
.
5
The remainder of this repair will temporarily inter-
rupt Spectrum dispense capability for approxi-
mately 2-4 hours. Set up an alternate dispensing
method for temporary use: portable drums with hand
pumps, bottled oil, etc.
6
At the queuing console, conclude or cancel all dis-
penses in queue. Then turn OFF the power switch
on the back of the console. Remove the power con-
nector from the back of the console for the duration
of the repair.
7
Run power/signal cables in the upper wall area,
between each of the added smart controllers
and back to the last controller of the existing system.
If needed, refer to “SYSTEM WIRING DIAGRAM”,
[Figure 24, Page 18]
. Secure cable with wire ties.
8
Run solenoid cables from the new smart controllers
to each new fl uid solenoid valve at the dispense
points. Attach to valves and ready lights.
9
At the console, turn ON the power switch and allow
the system to complete a self-test cycle. This may
result in an error message, which should be ignored,
because the new smart controller is not yet initialized.
10
Set up the console program to recognize the
new smart controller by using the “PROCE-
DURE: SC IDENTIFICATION”,
[Procedure SP3, Page
39]
. When prompted “START WITH SC#:?” and “END
WITH SC#:?”, respond with the
beginning
fl uid control-
ler number
being added
, and concluding with the
fi nal
additional fl uid controller number. Be sure to provide
magnetic identifi cation of the new smart controllers
when prompted by the procedure.
11
To purge air, dispense several 1-gallon jobs to
each new dispense point. Observe 1 gallon qty.
to confi rm correct operation of the new meter.
12
After installation of the new smart controller,
confi rm correct dispensing by authorizing a 1-qt
sample to EACH dispense point. Observe ready light,
then cancel each job.
13
Remove the alternate dispensing method for
temporary use prepared in step 1.
RP8
Adding another
Fluid to an installed System:
1
Fill out a system PLANNING WORKSHEET,
[Figure 17, Page 9]
. Represent both existing and
new equipment. You may continue to operate the
existing Spectrum system until step 8.
2
Install the new hoses reels, shutoff valves, control
handles, and fl uid piping.
3
Install the pump for the new fl uid, along with air
solenoid valve, air fi lter and regulator, air shutoff
valve, digital impulse meter, fl uid shutoff valve and
pressure relief kit.
4
Run a length of Solenoid cable from the Smart
controller in the pump room to the air solenoid valve
on the new pump. Secure with cable ties as required.
5
Locate new impulse meter wiring in the meter cable
which is routed from the pump room to the queuing
console. Be sure the selected cable wires match the
color codes in WIRING DETAIL, DIGITAL IMPULSE
METERS,
[Figure 31, Page 23]
.
6
Mount all of the new ready lights and solenoid valves
in location. Leave their wiring unattached.
7
Mount all of the new smart controllers. If needed,
refer to “INSTALLATION DETAIL, SMART CON-
TROLLER”,
[Figure 21, Page 16]
.
8
This repair will temporarily interrupt Spectrum
dispense capability for approximately 2-4 hours.
Set up an alternate dispensing method for temporary
use: portable drums with hand pumps, bottled oil, etc.
9
At the queuing console, conclude or cancel all dis-
penses in queue. Then turn OFF the power switch
on the back of the console. Remove the power con-
nector from the back of the console for the duration
of the repair.
10
Run power/signal cables in the upper wall area,
between each of the added smart controllers
and back to the queuing console. If needed, refer to
“SYSTEM WIRING DIAGRAM”,
[Figure 24, Page 18]
.
Secure cable with wire ties.
