auto maskin DCU 410E Configuration Manual Download Page 1

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Publication P/N 1006423

Configuration Manual

400 Series / 200 Series

DCU 410E Engine Controller, P/N 1006445

RP 410E Remote Panel, P/N 1006446

DCU 408E Engine Controller, P/N 1006510

RP 210E Remote Panel, P/N 1006476

DCU 210E Engine Controller, P/N 1006475

RP 220E Remote Panel, P/N 1006472

DCU 208E Engine Controller, P/N 1006477

RP 206E Remote Panel, P/N 1006478

Summary of Contents for DCU 410E

Page 1: ...ngine Controller P N 1006445 RP 410E Remote Panel P N 1006446 DCU 408E Engine Controller P N 1006510 RP 210E Remote Panel P N 1006476 DCU 210E Engine Controller P N 1006475 RP 220E Remote Panel P N 10...

Page 2: ...11 2 3 6 Versions 11 2 3 7 Troubleshooting 12 3 Main DCU Web Server Menu 12 3 1 Access Control 13 3 1 1 Access Control Levels 13 3 2 File 13 3 2 1 Load any File 13 3 2 1 1 Factory Default 13 3 2 1 2 U...

Page 3: ...guration 48 4 4 2 24V Output Functions 51 4 4 3 Relay Functions 51 4 4 4 Speed Relays 52 4 4 5 DM1 Functions 52 4 4 6 J1939 Outputs 53 4 4 6 1 J1939 53 5 User Interface 53 5 1 Configuration 54 5 2 Pag...

Page 4: ...n 84 11 RP Configuration 84 11 1 Power On Wizard 85 11 2 Administration Menu 86 11 2 1 DCU Connection Connections 86 11 2 1 1 Manually Assignment of DCUs 87 11 2 2 DCU Alarms 87 11 2 3 DCU Acknowledge...

Page 5: ...it is operationally in good order that the approved material and accessories are used and that the installation meets all applicable rules and regulations Auto Maskin continuously upgrades its produc...

Page 6: ...his is the primary configuration interface 2 1 2 DCU User Interface Menu For quick and easy changes to the configuration there is a configuration entry point in the menu This manual will not describe...

Page 7: ...If other characters are being used then the DCU will not see it Rename the configuration file to solve the issue Copy Configuration File 1 When the USB memory is inserted the DCU asks for the administ...

Page 8: ...h the LAN manager The components in Marine Pro including the DCU use fixed not dynamic IP addresses which must be set manually 2 2 1 To Connect to the DCU Connect an Ethernet cable between your laptop...

Page 9: ...with the IP address 192 168 0 104 will be named Engine 4 2 2 2 3 Connect the DCU to a Single PC First make sure that the PC s Ethernet network configuration is set to automatically receive an IP addre...

Page 10: ...startup only IP address 192 168 0 101 Subnet Mask 255 255 255 0 Default Gateway 192 168 0 1 For later resets the current IP configuration will be kept even through the manual Factory reset operation D...

Page 11: ...ation performed is stored in the portable configuration file within the DCU If a SDU is attached the configuration is transferred to the SDU as well 2 3 4 MK 14 The relays on the optional relay module...

Page 12: ...inputs PT100 inputs Voltage inputs Communication channels J1939 Nodes MK 14 outputs Outputs functional 24V outputs and relays Inputs functional inputs Run sources engine running indications RPM source...

Page 13: ...le operations such as upgrading of firmware and uploading of custom wallpapers 3 2 1 Load any File To change the configuration of the DCU load a new configuration file When a configuration file is sel...

Page 14: ...mmended to take a backup of the current configuration file see Save File as chapter When upgrading a DCU to a new firmware it is recommended to also upgrade any connected RPs to the latest available f...

Page 15: ...the engine in this example is named Auxiliary 10 3 7 Service Interval See and configure regular service intervals home dcu service interval 3 7 1 View Service Status This will list the number of hours...

Page 16: ...ular service interval Then Every selects the service interval in hours The DCU will indicate every time this number of hours has elapsed Example Current DCU hour counter is 123 hours Next Service At 1...

Page 17: ...ion Much of the configuration is common for all channels This section describes the common configuration Naming Each channel can be configured with a custom name for all supported languages The naming...

Page 18: ...ble on communication only Select DCU and or RP if the channel is to be displayed on a page The Sea Trial Only option is used to tag a channel for use in Sea Trial Mode only This is only applicable for...

Page 19: ...24V The function is deactivated when the input is left open or connected to 0V Function Name Description None The channel is being used as an ordinary engine sensor switch input Local Mode Sets the pa...

Page 20: ...ledge all events in the alarm list Silence Buzzer Silences the buzzer Edge triggered Load Reduction Override Puts the DCU in load reduction override mode Shutdown Override 210E only Makes all the conf...

Page 21: ...n engine load Whenever Requires Engine Load is used Engine Load Threshold is shown Engine Load Threshold configures the required load in order for event to be monitored Whenever a Requires condition i...

Page 22: ...s the sensor unit can not be changed Sensor Range Min and Sensor Range Max select the sensor range values for minimum and maximum values as printed on the sensor Channels with a predefined sensor rang...

Page 23: ...The multiplication factor is displayed in the instrument round gages only configures if any multiplier shall be used when presenting the channel Update Metric and Update US can be used to copy and con...

Page 24: ...quires Engine Load is configured if event shall only be monitored at a certain engine load Whenever Requires Engine Load is used Engine Load Threshold is shown Engine Load Threshold configures the req...

Page 25: ...u as enabled Eg Terminal C1 1 has been defined as a 4 20mA channel in the Flexible I O section It will now be available in DCU Config Inputs 4 20mA 4 3 Config Inputs This is where the I O input channe...

Page 26: ...he DCU As long as the RPM Primary Source is functional it is used to form the actual Engine Speed Should the RPM Primary Source fail the DCU uses the RPM Secondary Source if available Likewise the RPM...

Page 27: ...0 RPM Run Setpoint is the RPM at which the DCU indicates the engine is running There are also four additional RPM Setpoints that can be used as input to event handling RPM Ready to take Load is a sign...

Page 28: ...at once This is where the display and alarm settings of the three different types of speed sensors available can be configured Engine Speed DCU Engine Speed J1939 Engine Speed J1939 2 If enabled Engin...

Page 29: ...engine load when configuring alarms 4 3 4 Transmission The transmission section is used to configure transmission related channels They are used for Gear Control and visualization For information on...

Page 30: ...DCU 210E Ahead Astern Switches J1939 Transmission Current Gear SPN 523 J1939 2 Transmission Current Gear SPN 523 Gear General Configures how the channel is used Troll Mode Source Configures the sourc...

Page 31: ...ndications are used in conjunction with Gear Control Configure the source for each interlock indication The sources must be an enabled switch input 4 3 4 3 Clutch Slip Clutch Slip if enabled can be co...

Page 32: ...wing J1939 Percent Clutch Slip Uses the pre calculated sensor from J1939 DCU Engine Speed The DCU calculates clutch slip internally according to the following formula Clutch Slip Engine Speed Shaft Sp...

Page 33: ...e Clutch Temperature The rest of the configuration follows common analog channel configuration 4 3 4 5 Clutch Pressure Similar to Clutch Temperature configuration 4 3 4 6 Thrustbearing Temperature Sim...

Page 34: ...section which is described here Source Shaft Speed Source sets the source for the Shaft Speed channel Use Gear controls the rotation direction of the shaft if used Gearbox Ratio is a multiplier for th...

Page 35: ...configuration switch The switch input channels are configured as any standard switch channel 4 3 6 4 20 mA home dcu i o configuration 4 20 mA The 4 20 mA input channels are configured as any standard...

Page 36: ...4 3 7 PT100 DCU 410E 408E only home dcu i o configuration pt100 The PT100 input channels are configured as any standard analog channel 4 3 8 Temperature Sensor DCU 210E 208E only Page 36 99...

Page 37: ...The Temperature Sensor channels are configured as any standard analog channel with the exception of the Sensor Type in the Sensor section which is described here Sensor Sensor Type sets the type of s...

Page 38: ...s any standard analog channel For DCU 210E 208E flexible I O 6 C3 1 can be configured as supply for 0 5 V sensors For DCU 210E 208E flexible I O 2 5 12 and 18 can be configured for 0 V 4 3 10 24V Inpu...

Page 39: ...eral If several search terms are used they must all match home dcu i o configuration j1939 In order to configure a SPN either search for it using the search mechanism provided or browse through the su...

Page 40: ...ion j1939 node signal Source Once a Node and SPN is selected and Submit is pressed the node signal is locked to the configured J1939 node The Node Signal is thereafter configured as any standard J1939...

Page 41: ...13 Average An average channel is a logical not physical channel made up of the average of two or more physical channels The physical channels may be hardwired or from the J1939 CAN bus home dcu i o c...

Page 42: ...th that sensor unit are selectable for the average signal home dcu i o configuration average average signal Source Signals Selects the signals to be included in the average channel The channels select...

Page 43: ...4 3 13 2 Deviation Configuration Configures the deviation from average for all channels included in the average channel Page 43 99...

Page 44: ...average channel the custom name of the individual deviation channel can be configured here The default naming for a deviation from average is Deviation Channel Name for instance Deviation PT100 1 4 3...

Page 45: ...uration special input voltage The Input Voltage channel is configured as any standard analog channel 4 3 14 2 Calculated Fuel Rate The DCU can calculate the fuel consumption and present an approximate...

Page 46: ...14 3 Calculated Engine Hours If the engine hours are not sourced from the J1939 CAN bus it is being calculated internally by the DCU The appearance of the counter is configured in this dialog It is p...

Page 47: ...vices can access Please see the communication manual for further technical description of the registers home dcu i o configuration modbus analog The Analog Modbus channels are configured as any standa...

Page 48: ...The deviation is the difference between the turbo value and the average value Deviation is positive above zero if the turbo value is above the average and negative below zero if the turbo value is bel...

Page 49: ...Event High Coolant Temp In addition if the Logic Statement has defined any intermediate signals they can be used in the expression as well The Logic Statement is completed by configuring Output as the...

Page 50: ...king state Panel is cranking starting the engine Awaiting run state Panel finished cranking and is waiting for the engine to spin up Running state Engine is running Crank delay state Crank rest time b...

Page 51: ...Ready To Take Load Engine rpm is above the setpoint Ready for PMS Start Panel is ready for power management start Panel is in Auto Panel is not in Local Panel supply V is OK Panel is in Ready state In...

Page 52: ...ow the event state of the configured channel If Event is selected the function will activate when event activates The function will deactivate when the event is cleared from the alarm list both inacti...

Page 53: ...eed relays For instance speed relay 1 can be configured to activate at 1200 RPM and will then deactivate at 1199 RPM Set Event Log to Yes to create an event in the log when the speed relay activates T...

Page 54: ...onfigured transmit J1939 SPNs Event Type FMI Low High Warning 17 15 Alarm Load Reduction 18 16 Shutdown 1 0 Out of Range 2 Receive Transmitted Signals makes it possible for the DCU to receive SPNs tra...

Page 55: ...wise they will not show up in the list 5 User Interface In this section aspects of the operator user interface is defined home dcu user interface 5 1 Configuration Changes done in configuration will a...

Page 56: ...5 2 Pages This is where the configuration of the different pages is done A Page is a screen on the panel The DCU 410E panel can maximum have 40 instrument screens whereas the DCU 210E can maximum hav...

Page 57: ...to the following widgets Value Widgets Event Widgets Enumerable channels can be assigned to the following widgets Value Widgets Event Widgets Gear channel can be assigned to the following widgets Valu...

Page 58: ...page to select it for instance click on Page 1 Page Details In the picture below Page 1 is selected As can be seen above Page 1 is made using Template 14 There are 9 slot sections in the template each...

Page 59: ...then press the Delete button There is no undo function so make sure the correct page is deleted The pages will be renumbered automatically 5 3 Flow Charts Flow charts are specialized pages that displa...

Page 60: ...tch channel only Aftertreatment System Control Emergency Off can be configured to any enabled switch channel to work as an emergency off for the aftertreatment system effectively transmitting Off in S...

Page 61: ...as function buttons commands in the Gear Control form For example Waterjet With Backflush provides these commands Engage Disengage and Backflush whereas Bi directional Propeller provide the following...

Page 62: ...lection form Backlight Show the backlight selection form Units Show the unit selection form Mode Show the mode selection form Controls Show the Controls menu form Gear Show the Gear Control form Quick...

Page 63: ...d column is a selectable language in the web interface English Default English Used 2nd Language Engine Oil Press Engine Oil Pressure Motoroljetrykk Engine Speed default Motorturtall The English langu...

Page 64: ...ge service The four Service intervals will indicate with a text The default text can be changed As above press the default text to change the default text 5 7 4 Built in Events All internal events tha...

Page 65: ...hen active any new event that triggers the Buzzer will be automatically silenced by the DCU Each new event will only produce a single short buzzer beep This setting is automatically turned off after 1...

Page 66: ...6 1 Settings home dcu start stop prelube settings General Page 66 99...

Page 67: ...till work Hold Buttons to Start Stop selects if the Start and Stop buttons shall be Latched or Momentary Set to Yes for a momentary Hold To Start Stop button The button must be pressed until the engin...

Page 68: ...Typical setting is 5 30 seconds Prelube Timeout is the time the DCU will wait for a prelube completion indication Typical setting to 5 30 seconds Action Upon Timeout sets the action if the prelube tim...

Page 69: ...he Prelube Complete Switch input signal but can be changed if needed The prelube complete signal is used for both normal prelube and oscillating prelube Postlube The DCU can be configured to postlube...

Page 70: ...empt Select Yes to prelube before each start attempt Select No to prelube before the first attempt only Starter 1 Cranking Time sets the time the starter engine is engaged Typical setting is 5 7 secon...

Page 71: ...ical setting is 1 60 seconds The Disconnect Generator Breaker signal is not a standard output signal and must be configured to a suitable 24V or relay output Cooling Time sets the time the engine will...

Page 72: ...rnet environment consult the network manager to obtain an IP address The last two digits becomes the engine number as part of the engine name Example The Engine name is Auxiliary the IP address is sel...

Page 73: ...wnload EDS file downloads the EDS file for the DCU The EDS file is the Electronic Data Sheet for a CANopen device 7 4 Modbus RTU The DCU has an built in Modbus RTU communication interface The Modbus r...

Page 74: ...the maximum time a request is allowed to take If a request takes longer the reply is silently discarded Block Write Requests selects whether all write requests shall be blocked 7 6 J1939 Configuration...

Page 75: ...e DCU is only reading data for specific units Normally all sources are accepted Up to 10 addresses can be filtered by the DCU Allowed DM1 Addresses makes it possible to filter DM1 so that the DCU only...

Page 76: ...a load reduction situation Transmit Load Reduction Override selects if the DCU should transmit load reduction override over J1939 in a load reduction override situation Shutdown Override Transmit Shut...

Page 77: ...n other sections Do not skip this section as it highlights important configurations home dcu miscellaneous 8 1 Engine Application Configuration Configuration of the Engine Application and displays whi...

Page 78: ...configuration Auxiliary Operator Mode selections Automatic Manual Local Combined Operator Mode selections Emergency Harbor Local Propulsion Operator Mode selections Remote Local Emergency Operator Mo...

Page 79: ...Primary Power Fail Enabled and Secondary Power Fail Enabled are only available on DCU 410E 408E If the secondary power is not in use the low voltage alarm on this input needs to be disabled J1939 CAN...

Page 80: ...should issue a warning when a connected RP is lost 8 2 2 Suppress DM1 Fault The ability to suppress combinations of SPN and FMI appearing on the J1939 interface home dcu miscellaneous event configura...

Page 81: ...d time In order to kick the watchdog external devices must write a logical 1 to the Modbus coil Reading the Modbus coil will show if the watchdog has timed out or not home dcu miscellaneous event conf...

Page 82: ...CANbus on the engine this setting must be Local for the counters to work 8 4 Counters The DCU calculates and stores engine running hours home dcu miscellaneous counters General Display of current cou...

Page 83: ...acknowledged in the DCU alarm list 8 6 Operation Mode Configuration Operation Mode Locked to Input can be used to lock the operation mode to switch inputs so that any operator mode change is prohibite...

Page 84: ...Prelube Override Power On Off Crank Without Prelube Start Disabled input terminal 87 Sequence Only The following events are logged as Sequence Automatic Start Stop terminal 89 90 Remote Start Stop te...

Page 85: ...Override from J1939 selects if the DCU should use shutdown override from J1939 Load Reduction Override Configuration Transmit Load Reduction Override J1939 selects if the DCU should transmit load redu...

Page 86: ...scellaneous sea trial configuration Sea Trial Mode Enabled activates sea trial related functions and configuration options Sea Trial Active Reminder Warning makes it possible to deactivate a reminder...

Page 87: ...ntly not on the list are available List Presets Provides a few predefined list options If selecting any of these options and pressing submit the current list is replaced by a preset list of signals 8...

Page 88: ...vailable online from one of the following links Click here or https goo gl MP7EQM 9 1 DCU Capacity 9 1 1 Functionality and Content Highlights 2 x 24 V DC redundant supply DCU 410E 408E only 5 7 TFT co...

Page 89: ...urable 24V Out 4 19 2 2 0 5V Inputs 0 19 1 8 J1939 Channels Many Many RIO 410 Support 4 1 RIO 210 Support 1 1 RIO 412 Support 1 1 MK 14 Support 1 Note that the standard I O capacity of the DCU210E 208...

Page 90: ...m the DCU panel so no detailed configuration is necessary In addition to the Power On wizard this chapter explains the Administration section of the panel The screenshots in this section are mixed fro...

Page 91: ...network make sure they all have unique addresses Select Panel Location Select the location that best matches the location of the panel This information is used on other RP remote panels only DCU Conne...

Page 92: ...n 11 2 1 DCU Connection Connections In the DCU Connection menu press the Search button The panel will list all available DCU engine panels on the network For the RP 210E select an engine and press the...

Page 93: ...col mechanism home rp communication manual dcu Add the IP address of the DCU Up to 5 DCUs can be manually added When a DCU is manually added the operator needs to enable it manually using the DCU Conn...

Page 94: ...this option to not be able to acknowledge all alarms with a long press 1 sec on the Acknowledge button DCU Acknowledge without being Active Station Allow acknowledge of DCU engine alarms independent...

Page 95: ...the panel screen Should more advanced configuration be required such as login details and paths etc such options are available from the Web Interface of the RP Connecting a Generic camera to the RP no...

Page 96: ...kes an Active Station request No action if the RP is already Active Station On RP 220E 410E the request is made for all DCUs not already under Active Station Start The input replicates the start butto...

Page 97: ...order to preserve the configuration from unauthorized access the password should be changed Enter a 4 digit code to secure the configuration and keep the password in a safe place If the password is lo...

Page 98: ...el no question asked Note If the operator tries to execute a command and the panel is not the active station it will immediately become the active station and execute the command Can take command from...

Page 99: ...Interface Enable or disable the web interface If the web interface is disabled it can be enabled temporarily in the non password protected menu area 11 2 14 Reset to Factory Defaults Command to restor...

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