400 Series Installation and Configuration
400 Series Overview
1
Table of Content
Document Information .................................. 2
Ordering Information .................................... 3
About this manual ......................................... 3
Responsibilities .............................................. 3
400 SERIES OVERVIEW ........................................ 5
T
YPICAL
L
AYOUT
..................................................... 5
Available units in the 400 Series .................... 5
P
RECAUTIONS IN
C
LASSED
S
YSTEMS
........................... 7
DCU 410 ENGINE PANEL INSTALLATION .............. 8
M
ECHANICAL
I
NSTALLATION
..................................... 8
Location ......................................................... 8
W
IRE
T
ERMINAL
L
AYOUT
O
VERVIEW
.......................... 9
E
LECTRICAL
C
ONNECTIONS
..................................... 13
General ........................................................ 13
Grounding .................................................... 13
Primary Power Supply [1
–
2] ...................... 13
Secondary Power Supply [3
–
4] .................. 14
Power Supplies in General [1
–
4] ................ 14
Auxiliary Power Output [5
–
6] .................... 15
System On/Off [7
–
10] ................................ 16
Reserved [11
–
15] ....................................... 16
Switch Input Channels [16
–
26] .................. 16
4-20 mA Input Channels [27
–
31] ............... 17
PT100 Input Channels [32
–
43] ................... 17
Magnetic Pickup (Speed) Sensor [44
–
45] .. 18
CANopen/J1939#2 Interface (COM 5) [46
–
48] ............................................................... 18
CAN J1939 Interface (COM 4) [49
–
51] ....... 18
MODBUS RTU, RS-485 (COM 3) [52
–
56] .... 18
RIO 410 Link (COM 2) [57
–
59] ................... 19
SDU 410 Link (COM 1) [60
–
62] .................. 19
Configurable Relays [63
–
68] ...................... 19
Configurable 24VDC Outputs [69
–
72, 76-78]
..................................................................... 20
Common Alarm Relay [73
–
75] ................... 20
Shutdown Output [79] ................................. 20
ETS
–
Energize to Stop [80] .......................... 20
ETR
–
Energize to Run [81] .......................... 20
Running [82] ................................................ 20
Crank [83] .................................................... 21
Prelube Act. [84] .......................................... 21
24V Supply for Fixed Function Inputs [85] ... 21
Prelube Comp. [86] ...................................... 21
Start Disable [87] ......................................... 21
Automatic Mode [88] .................................. 21
Automatic Start [89] .................................... 21
Automatic Stop [90] .................................... 22
Remote Start /Stop [91
–
92] ....................... 22
Acknowledge [93] ........................................ 22
Shutdown Ovrd. [94] ................................... 22
In Gear [95] .................................................. 23
Configurable Inputs [96
–
97] ...................... 23
Shield (Grounding) [100] ............................. 23
Other Communication Interfaces ................ 23
Rear Lid Graphical Layout............................ 26
F
IRST
P
OWER
-O
N
................................................. 26
Preparations ................................................ 26
First Power-On Wizard ................................ 27
C
ONFIGURATION OF THE
DCU ................................ 30
Configuration- and Firmware files ............... 30
Connecting to the DCU ................................ 31
Further connection settings ......................... 32
W
EB
S
ERVER
C
ONFIGURATION
................................ 35
Home ........................................................... 35
Home
–
DCU ................................................ 38
Home
–
DCU
–
I/O Configuration ................ 40
Home
–
DCU
–
Interface Design .................. 63
Home
–
DCU
–
Start/Stop/Prelube .............. 65
Home
–
DCU
–
User Interface ...................... 72
Home
–
DCU
–
Engine Model ...................... 73
Home
–
DCU
–
Service Interval .................... 73
Home
–
DCU
–
Communication ................... 74
Home
–
DCU
–
Miscellaneous ...................... 78
Home
–
DCU
–
Language ............................. 84
C
OMMUNICATION
I
NTERFACE
L
IST
........................... 85
DCU
410
AND
DCU
408
CAPACITY
......................... 85
Functionality and content highlights ........... 85
Total I/O capacity ........................................ 86
RP 410 REMOTE PANEL INSTALLATION .............. 87
Location ....................................................... 87
G
ENERAL
O
VERVIEW
............................................. 88
E
LECTRICAL
C
ONNECTIONS
..................................... 89
Wire Terminal Layout Overview .................. 89
Rear Lid Graphical Layout............................ 90
S
YSTEM
C
ONFIGURATION
I
CON SELECTIONS
............... 90
ADD-ON MODULES ............................................ 96
SDU
410
S
AFETY
U
NIT
......................................... 96
Wire Terminal Layout Overview .................. 97
Configuration of the SDU 410 ...................... 99
RIO
410
E
XPANSION
I/O .................................... 101
Wire Terminal Layout Overview ................ 101
RIO 410 Addressing ................................... 104
RIO 410 Configuration ............................... 104
RIO
425
G
ENERATOR
I
NTERFACE
U
NIT
.................. 106
MK-14
R
ELAY
E
XPANSION
................................... 108