User Manual
KDC Series II DC Power Supplies
17
3.4 Wire Sizing and Lug Size
The DC output is available from a set of copper bus bars, one for the positive terminal, out for the
negative terminal. Each bus bar has two screw studs, (Penn Engineering, HFHB-0518-24, see
www.pennfast.com
) to which a set of two nuts and lock washers are attached. The
recommended ring-lug size that mates with these 5/16-18 thread studs for connecting output
wiring is 5/16” (standard) or M8 (metric). Crimp ring lugs are generally available from Tyco/AMP
and catalog vendors like Mouser, Digikey etc. The wire gauge and ring-lug crimp size must be
matched. See paragraph 3.5 for AC input wire lug size.
Figure 3-2: DC Output bus bar studs.
Care must be taken to properly size all conductors for the input and output of the power supply.
Table 3-7 provides guidelines for minimum recommended wire sizes for the AC input and DC
output wires. This table is derived from the National Electrical Code and is for reference only.
Local laws and conditions may have different requirements. The table is for copper wire only. The
use of Aluminum wiring is not recommended.
Size
Temperature Rating of Copper Conductor
60 C
75 C
85 C
90 C
Types
Types
Types
Types
AWG
MCM
RUW, T, TW UF
FEPW, MR, RHW,
RUH, THW, THWN,
XHHW, USE, ZW
V, MI
TA, TBS, SA, AVB,
SIS, FEP, FEPB,
RHH, THHN, XHHW
Current Rating
14
20
20
25
25
12
25
25
30
30
10
30
35
40
40
8
40
50
55
55
6
55
65
70
75
4
70
85
95
95
3
85
100
110
110
2
95
115
125
130
1
110
130
145
150
0
125
150
165
170
00
145
175
190
195
000
165
200
215
225
0000
195
230
250
260
Table 3-7: Minimum Wire Size Table
For higher ratings wires can be paralleled or refer to the applicable National Electrical Code.
Summary of Contents for KDC 100-100
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Page 26: ...User Manual 16 KDC Series II DC Power Supplies Figure 3 1 Location of rear panel connectors ...
Page 33: ...User Manual KDC Series II DC Power Supplies 23 Figure 4 3 Front panel layout ...
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Page 83: ...User Manual KDC Series II DC Power Supplies 73 Figure 6 1 DC Power Supply Block Diagram ...
Page 111: ...User Manual KDC Series II DC Power Supplies 101 Figure 8 2 Replaceable Fuse Locations ...