Magna-Matic MAG-8200 Series Original Instructions Manual Download Page 1 | Manualshive

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Original Instructions

MAG-8200 SERIES

PROFESSIONAL LAWN MOWER BLADE SHARPENERS
AND ALL OPTIONS SETS

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Summary of Contents for MAG-8200 Series

Page 1: ...Original Instructions MAG 8200SERIES PROFESSIONALLAWNMOWERBLADESHARPENERS ANDALLOPTIONSSETS...

Page 2: ...https www magna matic com BOX INVENTORY MAG 8200 1 2HPor1HPfixedtable MAG 8200 Sharpener 1 Grit Guard top 2 Grit Guard Sides 1 Grit Guard Bottom can be ported or not 1 Crank handle 1 Spanner Wrench 1...

Page 3: ...for water tray hardware and corner supports 1 Coolant tank with pump installed inside 1 Coolant filter sock 1 30 length of clear tubing 1 Gallon jug of coolant 1 Refractometer 1 Tube of silicon 1 Sta...

Page 4: ...othing or jewelry that can get caught in moving parts Gloves and non skid footwear are required when working Wear protective hair covering to contain long hair Do Not Abuse Cord Never carry tool by co...

Page 5: ...quired Always wear protective eye wear when operating this equipment Eye protection required Always wear protective hearing protection when operating this equip ment Hearing protection required Always...

Page 6: ...semble the grit guard 2 Start with the sides they only fit one possible way check that the holes line up 3 The grit guard sides fit on the inside of the lips 4 Assemble the grit guard bottom to the to...

Page 7: ...inside of the grinding wheel compartment use the two nylon nuts to connect the top of the grit guard to the grinding wheel compartment WARNING WHEN USING ELECTRIC TOOLS BASIC SAFETY PRECAU TIONS SHOUL...

Page 8: ...se only grinding wheels specified by Magna Matic All NORTON brand grinding wheels sold by Magna Matic are speed tested for 5500 RPM NOTE ARBOR HAS LEFT HANDED THREADS MAG 8200 OEM 1 WHEEL 9000 35 MAG...

Page 9: ...WHEEL ONLY ARBOR NUT 1 WIDE WHEEL FLAT WHITE TABLE CONVENTIONAL FLAT BLADES MOUNTING ORDER 1 WHEEL 2 SPACER 3 ARBOR NUT IMPORTANT PLEASE READ MOUNTING 1 2 WIDE GRINDING WHEEL SPACER ARBOR NUT 1 2 WIDE...

Page 10: ...eries mounts needs the MAG 200 Dust Collector mounted under the grit guard It is mounted on the opposite side that it was for the MAG 8000 For the MAG 8200 we have moved up to a 4 diameter grit guard...

Page 11: ...11 WATER COOLED ASSEMBLY...

Page 12: ...BLADESHARPENER STEP1 STEP2 Caulk top of each rubber foot Button head screws must go through table top rubber foot and water tray then put the nut on and tighten Caulk around each foot s nut and in cor...

Page 13: ...13 STEP3 Install grit guard and front rear splash guards on to the water tray Caulk the corners of the water tray well...

Page 14: ...DESHARPENER STEP4 Set MAG 8200 into water tray The sharpener s rubber feet should sit on and cover the nylon nuts of the water try s rubber feet Use 10 button screws and nylon nuts to connect top of g...

Page 15: ...15 STEP5 Two 10 Screws connect the rear of MAG 8200 to rear of water tray and use the loop to retain the clear vinyl hose...

Page 16: ...turn off the grinding wheel when adjusting coolant nozzle 5 Make sure to adjust the nozzle of the coolant before running the grinding wheel It may have shifted during shipment Adjust the coolant nozzl...

Page 17: ...coolant this will result in all the metal you are cutting from the blades to rust The sharpener will have rust metal shavings all over it and the coolant will turn orange This may lead to early pump f...

Page 18: ...k handle on the top of the MAG 8200 lower the wheel as close as possible to the rounded worktable without touching it approx 1 32 so you can see a small gap The thickness of a business card is a good...

Page 19: ...ve the current table seated in the framework 3 Notice how the steel insert plate fits into the framework of the two aluminum arms of the modular worktable 4 Place the table into the framework 5 Push t...

Page 20: ...able system can be set to 4 angle settings 30 35 40 45 degree cutting edge angles As an example these instructions will set the sharpener for 35 degrees 1 Use the T handle wrench to loosen the angle a...

Page 21: ...21 40 40 45 45 35 35 30 30 You can set the angle by looking into the half circle sights or you can insert the t handle as a stop to set the angle...

Page 22: ...blade so that contact is maintained with the worktable This is important because the angle is referenced off the worktable and underside of the blade 5 The force into the grinding wheel should be sub...

Page 23: ...wnward maintain flat contact with blade underside and worktable Slide the blade back and forth across the grinding wheel Apply pressure into the grinding wheel MAG 8200Sharpener Overhead View Right Ha...

Page 24: ...ng wheel to sharpen a mulching blade Mount the 1 2 wide wheel on the MAG 8200M 5 Place the rounded worktable insert into the worktable vice Position it at the desired angle Tighten the vice bolt with...

Page 25: ...removed to provide a better view of blade position in the MAG 8000 NEVER OPERATE WITHOUT GUARDS IN PLACE MULCHING BLADES You will have more control if you only pull mulching blades across the grindin...

Page 26: ...e two holes in the arbor nut See diagrams below or scan the QR code to watch a video Always inspect grinding wheels for possible damage never mount a cracked grinding wheel DO NOT OVER TIGHTEN ARBOR N...

Page 27: ...NUT 1 WIDE WHEEL FLAT WHITE TABLE CONVENTIONAL FLAT BLADES MOUNTING ORDER 1 WHEEL 2 SPACER 3 ARBOR NUT IMPORTANT PLEASE READ MOUNTING 1 2 WIDE GRINDING WHEEL SPACER ARBOR NUT 1 2 WIDE WHEEL ROUNDED ME...

Page 28: ...amage never mount a torn belt or one with a com promised seam Before turning on the sharpener check the belt tracking by hand Do this by rotating the contact wheel clockwise by hand Scan the QR code t...

Page 29: ...will take the tension off the abrasive belt and allow it to slide off easily Scan the QR code to watch a how to video 1 Remove the abrasive belt 2 Remove the contact wheel in the same manner you remov...

Page 30: ...place the rear adjustment cover 10 Install the motor 11 Install the drive belt 12 Replace the pulley covers starting with the triangular one first 13 Knock out the oval steel knock out from the grindi...

Page 31: ...over 3 screws on pulley side 4 on rear of cover 4 Socket screws connect pivot bearing block to adjustment truck Install 1 2 long socket screw with 1 4 nut in yellow body Knockout the oval blank to exp...

Page 32: ...and idler pulley get very close together this will give you the clearance to slip the belt over both pulleys Mount the contact wheel in the same manner you would install a grinding wheel Insert the i...

Page 33: ...R code to watch a video how to change the belt POLY V BELT REPLACEMENT Belt replacement is fast and easy with our spring loaded active idler pulley 1 Remove the two pulley covers 2 Start the new belt...

Page 34: ...ssary and can create a dangerous fracture point if done see image 2 Image 1 shows the over head view of the blade that over the life of the blade will become tapered looking from wear and re sharpenin...

Page 35: ...s more in common with the way circular saw teeth cut The confusion comes from the two shapes a lawn mower blade looks like a rectangle and the circular saw is a circle Keep in mind that when the lawn...

Page 36: ...e Continuous Hertz 60 Volts 115 Phase Single Amps run 11 Capacitors Dual Motor Type Industrial Totally Enclosed Insulation Class F Direction Single Direction Fan Cooled Yes Transmission Poly V belt pu...

Page 37: ...mbient temperature too high Verify that the motor is getting enough air for proper cooling Most motors are designed to run in an ambient temperature of less than 40 C Note A properly operating motor m...

Page 38: ...ed but instead will expire at the same time as though the Repaired Product was never a defective Product but rather the Product at all times THE WARRANTY PROVIDED HEREUNDER IS THE ONLY WARRANTY MANUFA...

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