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Allen-Bradley 1407-CGCM-DLR User Manual Download Page 5

Rockwell Automation Publication 1407-UM002B-EN-P - February 2019

5

Table of Contents

Chapter 6

CGCM-DLR Unit Software 
Interface

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

CGCM-DLR Unit Data Table Summary. . . . . . . . . . . . . . . . . . . 139

CGCM-DLR Unit User Program Interface  . . . . . . . . . . . . . . . . . . . . 140

Configuration Messaging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Operating Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

CGCM-DLR Unit Data Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Assembly Object Properties  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Input Data Table (scheduled read) . . . . . . . . . . . . . . . . . . . . . . . . . 145
Output (scheduled write) Data Table  . . . . . . . . . . . . . . . . . . . . . . 149
Unscheduled Read Data Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Unscheduled Write Data Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Configuration Data Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

Chapter 7

Troubleshooting

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

Metering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
Redundancy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Protection  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

Appendix A

Time Over-current Characteristic 
Curves

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Curve Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Time Over-current Characteristic Curve Graphs  . . . . . . . . . . . . . . . 178

Time Dial Setting Cross-reference  . . . . . . . . . . . . . . . . . . . . . . . . . 179
Voltage Restraint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

Appendix B

CGCM-DLR Unit Math Models

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Synchronous Machine Terminal Voltage Transducer and Load 
Compensator Model  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Voltage Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
VAR/Power Factor Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
Limiters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
V/Hz Limiter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
Soft Start Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Field Current Regulator  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203

Appendix C

Additional EtherNet/IP Network 
Information

EtherNet/IP DLR Application Objects . . . . . . . . . . . . . . . . . . . . . . . . 205

Data Types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Identity Object (class code 0x01)  . . . . . . . . . . . . . . . . . . . . . . . . . . 205

Summary of Contents for 1407-CGCM-DLR

Page 1: ...Combination Generator Control Module Catalog Numbers 1407 CGCM DLR User Manual OriginalInstructions...

Page 2: ...nformation circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited T...

Page 3: ...s 17 Excitation Power 19 Excitation Output 21 Control Power 21 Chassis Ground 22 AC Voltage and Current Sensing 22 Auxiliary Input 32 Remote Excitation Enable Input 32 Discrete Outputs 32 Real power L...

Page 4: ...to the CGCM Unit 88 Configuration Pages 88 Chapter5 CGCM DLR Unit Startup Introduction 119 Safety 119 Recommended Equipment 120 Programming Terminal 120 Two channel Chart Recorder or Other Suitable Da...

Page 5: ...Table 157 Chapter7 Troubleshooting Introduction 163 Metering 172 Communication 174 Redundancy 175 Protection 175 AppendixA Time Over current Characteristic Curves General 177 Curve Specifications 177...

Page 6: ...on Voltage Protection 214 Over current Protection 214 Undervoltage Protection 214 Overvoltage Protection 214 Loss of Sensing Protection 214 Loss of PMG 215 Reverse VAR 215 Over Under frequency 215 Rev...

Page 7: ...LR Unit 229 Under excitation Limit Outputs from CGCM Unit 230 Protection 230 General Protection Inputs to CGCM DLR Unit 230 General Protection Outputs from CGCM Unit 230 Loss of Excitation Inputs to C...

Page 8: ...tor Over current Outputs to CGCM Unit 236 Synchronizing 236 Synchronizing Inputs to CGCM Unit 237 Synchronizing Outputs from CGCM DLR Unit 238 Load Sharing 240 Load Sharing Inputs to CGCM Unit 240 Loa...

Page 9: ...eters 217 Added the schedule of limitations 218 Resource Description Safety Guidelines for the Application Installation and Maintenance of Solid State Controls publication SGI 1 1 Describes some impor...

Page 10: ...ment is the Logix Designer application The Logix Designer application is the rebranding of RSLogix 5000 software and continues to be the product to program Logix5000 controllers for discrete process b...

Page 11: ...f the unit Generator Regulation and Control Functions This list contains the generator regulation and control functions Four excitation control modes Automatic voltage regulation AVR Manual or field c...

Page 12: ...s of permanent magnet generator PMG Excitation power 27 Reverse VAR 40Q Over frequency 81O Under frequency 81U Reverse power 32R Rotating diode monitor Phase rotation error 47 Generator overcurrent 51...

Page 13: ...C input providing remote control of the setpoints DC power input Outputs This list contains the outputs for the CGCM DLR unit Pulse width modulated output power stage that is rated at 15 A Discrete re...

Page 14: ...14 Rockwell Automation Publication 1407 UM002B EN P February 2019 Chapter 1 General Information Notes...

Page 15: ...equirements for the CGCM DLR unit are 63 5 mm 2 5 in of clearance is required on both sides of the unit when mounted 101 6 mm 4 in of clearance is required above and below the unit when mounted Overal...

Page 16: ...ESTORE FACTORY IP ADDRESS 192 168 1 1XY 99 SELECTED PER DHCP OR USER ENTERED 247 7 9 75 355 6 14 00 363 14 3 1 4 20 Ground Stud 2 Places 7 14 0 281 DIA Mounting Hole 6 Places 209 6 8 25 25 4 1 00 152...

Page 17: ...e bottom of the unit is used for communication between CGCM DLR units in a redundant system Suggested torque for terminal screws is 1 N m 9 lb in See pages 19 36 for typical connection diagrams Termin...

Page 18: ...enerator voltage input V Gen C Phase C generator voltage input V Gen N Neutral generator voltage input TB6 V Bus A Phase A bus voltage input 1 V Bus B Phase B bus voltage input 1 V Bus C Phase C bus v...

Page 19: ...nd PMG C to illustrate their respective phase relationships Single phase excitation power must be connected to terminals PMG A and PMG C Twisted shielded cabling is required for the PMG inputs See the...

Page 20: ...xcitation Power Connections 3 phase Shunt Figure 6 Excitation Power Connections AREP Generator TB1 PMG A PMG B PMG C SHLD 1 SHLD 1 Fuse Fuse G A C B TIP This diagram is based on a Leroy Somer 300 kW A...

Page 21: ...CGCM When the redundancy function is used three or four external flyback diodes in series must be placed across the generator field winding See the redundancy wiring diagrams on pages 33 34 Control Po...

Page 22: ...current sensing Generator and Bus Voltage Sensing CGCM DLR units accept single phase or 3 phase generator and bus voltage sensing input with nominal voltages of 120V or 208V AC See Terminal Block Lab...

Page 23: ...ltage and Current Sensing Connection Examples The following examples depict typical connections of voltage also called potential transformer VTs and current transformers CTs to the CGCM DLR unit for v...

Page 24: ...Ground Use of a third potential transformer is optional The CGCM unit can be connected in either open or closed delta Use of a third potential transformer is optional The CGCM unit can be connected i...

Page 25: ...ystem with Grounded Neutral L1 N L2 L3 CB N Fuse Fuse Fuse Fuse Fuse Fuse G A C B TB 3 I1 5A I1 ID 5A I3 5A I2 5A I2 I3 ID I1 1A I2 1A I3 1A ID 1A TB 6 VBus A VBus B VBus C VBus N TB5 VGen A VGen B VG...

Page 26: ...Fuse Fuse Fuse TB3 I1 5A I1 ID 5A I3 5A I2 5A I2 I3 ID I1 1A I2 1A I3 1A ID 1A TB 6 VBus A VBus B VBus C VBus N TB5 VGen A VGen B VGen C VGen N Customer Supplied CT Shorting Switch or Test Block Cros...

Page 27: ...use Fuse N TB3 I1 5 A I1 ID 5A I3 5 A I2 5 A I3 ID I1 1 A I2 1 A I3 1 A ID 1A TB 6 VBus A VBus B VBus C VBus N TB 5 V Gen A VGen B V Gen C V Gen N I2 Optional Ground To optional cross current reactive...

Page 28: ...stem with Grounded Neutral L1 L2 L3 CB N Fuse Fuse Fuse Fuse Fuse Fuse G A C B TB 3 I1 5 A I1 ID 5A I3 5 A I2 5 A I2 I3 ID I1 1 A I2 1 A I3 1 A ID 1A TB 6 VBus A VBus B VBus C VBus N TB5 VGen A VGen B...

Page 29: ...Fuse Fuse Fuse G TB 3 I1 5A I1 ID 5A I3 5A I2 5A I2 I3 ID I1 1A I2 1A I3 1A ID 1A TB 6 VBus A VBus B VBus C VBus N TB 5 VGen A VGen B VGen C VGen N A C B Optional Ground To optional cross current reac...

Page 30: ...System L1 A L2A L3 A CB Fuse Fuse Fuse Fuse Fuse N CB L1B L2 B L3B G TB 3 I1 5A I1 ID 5 A I3 5A I2 5A I2 I3 ID I1 1A I2 1A I3 1A ID 1 A TB 6 VBus A VBus B VBus C VBus N TB 5 VGen A VGen B VGen C VGen...

Page 31: ...phase Generator System L1 L2 L3 CB Fuse Fuse TB 6 VBus A VBus B VBus C VBus N TB 5 VGen A VGen B VGen C VGen N G A C B TB3 I1 5 A I1 ID 5 A I3 5 A I2 5 A I2 I3 ID I1 1 A I2 1 A I3 1 A ID 1 A To optio...

Page 32: ...ures 9 11 14 and 16 Auxiliary Input The auxiliary input is a 10V DC input The auxiliary input terminals are on TB7 and are labeled VREF and VREF SHLD3 is provided for landing the cable shield Twisted...

Page 33: ...lt Relay Connection Redundancy Relay Output The redundancy relay output is an open collector sinking output The redundancy relay output terminals are on TB4 and are labeled RD RLY The following figure...

Page 34: ...nt Connections CGCM 1 CGCM 2 Typical connection for one current input Other current inputs including the cross current input should duplicate Customer Supplied CT Shorting Blocks or Test Block TB1 TB...

Page 35: ...he AC current input Make connections with 2 6 mm2 10 AWG copper wire for CT inputs The resistance of the cross current CT wiring must be as low as possible A loop resistance less than 10 of the intern...

Page 36: ...rrent CT Locations and Polarity ID 5A ID ID 1A L 1 L2 L3 G G2 A C B L1 L2 L3 L1 L2 L3 G G3 A C B G G1 A C B TB 3 ID 5 A ID ID 1 A TB 3 ID 5 A ID ID 1 A TB 3 Ground cross current loop at only one point...

Page 37: ...configuration Use a null modem cable for this connection See CGCM DLR Unit Interconnection Cable table for connector pin numbers functions names and signal directions The cable pinout is illustrated...

Page 38: ...Designer application The selection 88 is reserved for initiating an out of box reset 1 For additional information see EtherNet IP Media Planning and Installation Manual ODVA Pub 148 and EtherNet IP Ne...

Page 39: ...escribed in this section Hardware inputs and outputs Software inputs and outputs to a Logix family programmable controller Configuration settings Internal control algorithms For information on how toc...

Page 40: ...rating Power PMG Inputs Chopper PWM Commun ication FLT RD RLY LS LS Microprocessor Memory Circuits Flash Memory RAM EEPROM VREF VREF EX D EX D Crosscurrent Generator Line Current Generator Voltage Bus...

Page 41: ...apter 3 Inputs and Outputs Figure 28 shows the front panel layout of the CGCM DLR unit Input and output connections are made through the terminal blocks TB1 TB7 Figure 28 Front Panel Layout 00 87 89 9...

Page 42: ...r generator to bus synchronizing The CGCM DLR unit senses bus voltage through VTs Depending upon the number of busses and the type of synchronizing required there are one or two sets of bus sensing tr...

Page 43: ...erator Resistive isolation is provided by using differential amplifiers The auxiliary input terminals are labeled VREF and VREF Power Inputs The unit has two types of power inputs control power inputs...

Page 44: ...allow more than 15 A DC to flow continuously at rated field voltage Minimum resistance for common voltages is given in Appendix D The CGCM DLR unit excitation output is equipped with a high speed circ...

Page 45: ...y are intended to drive a user supplied relay that is connected between the control power BAT supply and the applicable discrete output terminal Fault Output The fault output can be used to annunciate...

Page 46: ...ed in the CGCM DLR unit module The software interface between the CGCM DLR unit and its host controller is made via the EtherNet IP network interface The specific interface consists of several Assembl...

Page 47: ...ased on a number of factors including the following The selected control mode The configuration of the CGCM DLR unit including gains Measured generator voltage and current The applicable setpoint or s...

Page 48: ...aintain the commanded field current setpoint The FCR feedback loop includes adjustable proportional integral and derivative gains In FCR mode automatic voltage control reactive power control power fac...

Page 49: ...ion tag SoftwareExcEn 1 Remote Excitation Enable On discrete input Make sure the CGCM DLR unit is in AVR mode tag AVR_FCR_Select 0 Enable droop V_DroopEn tag 1 Select droop Droop_CCC_Select tag 0 Disa...

Page 50: ...percent of the applicable rated value for each volt applied positive or negative multiplied by the auxiliary gain setting for AVR FCR or VAR PF See Chapter 4 for more information Auxiliary input gain...

Page 51: ...d Droop_CCC_Select tag 0 Automatic reactive power control must be enabled tag PF_VAR_En 1 Power factor control must be selected tag PF_VAR_Select 0 Reactive Power Regulation Mode VAR In VAR mode the C...

Page 52: ...t shows soft start initial voltage at 30 soft start time at 8 seconds Figure 29 Soft Start Voltage Reference If the generator is not up to speed when the soft start begins the voltage increases but on...

Page 53: ...s the likelihood of this undesirable operating point being transferred to a new operating mode Traverse Rates You can control the speed at which the CGCM DLR unit switches from one regulation mode to...

Page 54: ...ase of reactive power without damage that is caused by overheating The CGCM DLR unit provides a number of limiting functions that are designed to maintain operation within safe areas of the generator...

Page 55: ...pes that let you define the Volts Hz characteristic The slopes are expressed in PU volts PU Hertz For a nominal 60 Hz 120V system a slope of one corresponds to 2V per Hz The generator output voltage i...

Page 56: ...The generator operates in one of two different states offline or online The generator is offline when it is operating in a constant voltage mode The CGCM DLR unit is considered online if any of these...

Page 57: ...current returns below the low current value the reset counter begins counting backwards from its present value If it reaches zero the time limit counter is reset to zero and a new OEL cycle can then o...

Page 58: ...bility curve A customizable UEL limiting curve is defined by a piecewise linear curve that is specified by five points you select An example is shown in the Typical UEL Limiting Curve diagram When the...

Page 59: ...igned to provide a high degree of reliability repeatability longevity and accuracy The CGCM DLR unit is designed to meet or exceed applicable CE standards but was not tested to all standards that many...

Page 60: ...he generator voltage rises above the level you specified for more than a set amount of time a generator over voltage annunciation occurs Once the generator voltage drops below the threshold the genera...

Page 61: ...logical formula expresses the three phase loss of sensing Loss of Sensing 1 and 2 and 3 or 4 or 5 and 6 For single phase sensing Loss of Sensing is detected when the following conditions exist in the...

Page 62: ...40Q When the Reverse VAR level exceeds the characteristic curve for an amount of time you set a Reverse VAR fault occurs The characteristic curve is a line that begins at the pickup setting you define...

Page 63: ...or reverse power exceeds the reverse power setting for a specified amount of time a reverse power fault occurs Once the reverse power drops below 95 of the threshold the reverse power fault timer is r...

Page 64: ...s indicated A phase rotation fault is also indicated when a phase loss condition occurs If this fault occurs tag PhRotFlt 1 in the Scheduled Read table Generator Over current 51 51V A generator over c...

Page 65: ...with the most power system data which lets it perform the most thorough synchronization To enable a 3 phase connection select the Generator and Bus VT Configurations as two transformer open delta thr...

Page 66: ...ialize tags in the Output table to their appropriate values as described in the following section Automatic Synchronization The host controller sets the AutoSyncEn tag to enable the synchronizer to co...

Page 67: ...st Logix controller sets the InitiateSync tag to begin the synchronization process This tag must remain set during the entire process If the initiate synchronization tag is reset the CGCM DLR unit ter...

Page 68: ...Real power Load Sharing The real power load sharing function lets two or more CGCM DLR units or other compatible generator control devices such as the Line Synchronization Module bulletin number 1402...

Page 69: ...t are obtained from the current and voltage inputs All monitored parameters are derived from these values Accuracy is specified as a percentage of full scale at 25 C 77 F across the frequency range of...

Page 70: ...ilowatts total Yes Yes Yes Yes Gen kVA 3 N A N A N A A B C Gen kVA total Yes Yes Yes Yes Gen kVAR 3 N A N A N A A B C Gen kVAR total Yes Yes Yes Yes Gen Power Factor 3 N A N A N A A B C Gen Power Fact...

Page 71: ...communication port and the redundancy relay output Redundancy Communication Port The redundancy ports of the partner CGCM DLR units are connected together with a null modem cable The redundancy commu...

Page 72: ...cuit from sensing the total field current Redundancy Operation CGCM DLR units in a redundant system must both be connected to the generator and bus VTs and the generator and cross current CTs as appli...

Page 73: ...nit designate itself the primary energize its redundancy relay output and take over excitation control When operating online which is with the generator breaker closed and the generator operating in p...

Page 74: ...tion output goes to a full on state Applying a tracking delay reduces the likelihood of this undesirable operating point to be transferred to the secondary CGCM DLR unit when it takes over control Wat...

Page 75: ...ogix Designer application to configure the CGCM DLR unit 1 Gather the necessary equipment and information 2 Create a module 3 Enter configuration for the module 4 Edit configuration for a module when...

Page 76: ...guration See the CGCM DLR Release Notes publication 1407 RN001 for information on compatible Studio 5000 application versions and ControlLogix controller firmware revisions Create a New Module in the...

Page 77: ...address of the controller Ethernet communication module is 192 168 1 111 and the CGCM DLR address is 192 168 1 114 1 Open Logix Designer application 2 From the File menu click New 3 Enter the controll...

Page 78: ...Under the I O Configuration tree right click on 1756 Backplane and choose New Module The Select Module Type dialog box appears 5 Choose an EtherNet IP DLR communication module and click Create The New...

Page 79: ...er I O Configuration right click the 1756 EN2TR EtherNet IP DLR module and choose New Module from the menu The Select Module Type dialog box appears 8 Select the 1407 CGCM DLR Combination Generator Co...

Page 80: ...Network checkbox c Enter the last octet of the IP address as 1XY where X and Y are the switch setting values In this example the thumbwheel switches are set to X 1 and Y 4 d Module Definition To edit...

Page 81: ...prevent the inadvertent operation of a control system if a CGCM DLR unit is replaced with an incompatible unit Manually Configure a Static IP Address When the unit thumbwheel switches are set to 99 an...

Page 82: ...CM DLR Unit Configuration To configure manually a static IP address follow these steps 1 Open the Module Properties and navigate to the Connection tab 2 Check the Inhibit Module checkbox and click App...

Page 83: ...se compatible addresses In this example the IP address is changed from 192 168 1 114 to 10 90 172 72 7 Click Set IMPORTANT If the option to select Manually configure IP settings is grayed out verify t...

Page 84: ...ry 2019 Chapter 4 CGCM DLR Unit Configuration The Connection Interruption dialog box appears 8 To apply changes click Yes An Invalid Path dialog box appears 9 Click OK 10 To close the Module Propertie...

Page 85: ...erties of the CGCM DLR unit 13 In the General tab of Module Properties update the IP address field to match the IP address that is configured in Step 6 14 Then click Apply In this example the IP addre...

Page 86: ...86 Rockwell Automation Publication 1407 UM002B EN P February 2019 Chapter 4 CGCM DLR Unit Configuration 16 Go Online with the controller 17 Click Download in the prompt...

Page 87: ...es Evaluate the system and generator information to determine the appropriate configuration settings select the applicable configuration page from the navigation tree and use the configuration pages t...

Page 88: ...first established to the CGCM unit You change the configuration with the configuration pages The Unscheduled Write data tag must be written to the CGCM DLR unit by using a message instruction in the...

Page 89: ...try is within range for the device however it does not verify that it is reasonable for the application You must be sure that the entry is reasonable for the specific application If you enter an out o...

Page 90: ...the Configuration table Rated Current Sets the generator s rated current in amperes AC Sets the value of tag GenRated_I in the Configuration table Rated Power Sets the generator rated power in watts S...

Page 91: ...ter the correct primary and secondary voltages Generator VT Configuration The generator VT configuration selections are 1 single phase 2 two transformer open delta 3 three wire Wye and 4 four wire Wye...

Page 92: ...ec_V in the configuration table The Bus B VT settings are used only by the CGCM DLR unit if the Bus VT configuration selection is dual breaker Generator CT Primary Current Is the primary current ratin...

Page 93: ...the Soft Start Initial Voltage to the nominal generator output voltage This parameter is stored in tag SoftStartTime in the Configuration table and is expressed in seconds Over excitation Voltage setp...

Page 94: ...eter is stored in tag OpenDiodeMonitorLevel in the configuration table and is expressed in percent of maximum ripple current Rotating Diode Fault Shorted Diode Level Establishes the percent ripple at...

Page 95: ...pper knee frequency must be greater than the lower knee frequency Volts per Hertz Upper Slope Establishes the rate at which the V Hz characteristic reduces the generator voltage as a function of gener...

Page 96: ...active when a parameter has been changed When clicked the V Hz curve established by the knee and slope values is plotted in the Volts Hz tab Related Parameters GenRated_V GenRatedFreq OEL Page The OEL...

Page 97: ...ne OEL Configuration Point A is defined by tags OEL_OnlineHiSetpt and OEL_OnlineHiTimeDly Point B is defined by OEL_OnlineMedSetpt and OEL_OnlineMedTimeDly Point C is defined by OEL_OnlineLoSetpt Figu...

Page 98: ...ablish break points in a piecewise linear curve that defines the characteristic curve for this function See the generator manufacturer data for the proper setting information See Chapter 3 for more in...

Page 99: ...akpoints As shown the curve continues horizontally left from point 1 and vertically up from point 5 The tags are expressed in watts or VARs respectively Point 1 is defined by tags UEL_Curve_W_Pt1 and...

Page 100: ...age are stored in the Unscheduled Write table and are not automatically written to the unit See Chapter 6 for a discussion of user programming necessary to transfer these parameters AVR FCR Control Th...

Page 101: ...mode It determines the characteristic of the dynamic response to a change in the CGCM DLR unit output current The tag FCR_Kg in the Unscheduled Write table stores this parameter AVR Overall Gain Kg Se...

Page 102: ...tion on tuning the OEL control gains Integral Gain Ki Sets the integral gain If the time to reach steady state is too long increase Ki The tag OEL_Ki in the Unscheduled Write table stores this paramet...

Page 103: ...rated generator KVA For PF control the units are 0 01 PF per volt A setting of 5 results in the regulated PF changing by 0 05 for each volt applied to the auxiliary input The tag PF_VARAuxGain in the...

Page 104: ...his setting changes the rate at which the internal tracking function matches the non active excitation control modes to the active excitation control mode The value of the InternalTrackRate tag in the...

Page 105: ...regulator output and recovery to the desired operation has been delayed Redundant Tracking Redundant Tracking Rate This setting adjusts the rate at which the tracking function of the redundant CGCM D...

Page 106: ...erse Rate Sets tag AVR_Traverse_Rate in the Configuration table This parameter determines the time that is measured in seconds for the setpoint to move from zero to the rated generator voltage It dete...

Page 107: ...king and Traverse Rates Related Parameters Internal tracking GenRatedExcI Traverse rates GenRated_V GenRated_I GenRatedExcI VAR Mode PF Mode Excitation Current VARs Power Factor Generator Voltage PF M...

Page 108: ...the acceptance window for voltage matching which is defined by Configuration table tags SyncV_LoLimit and SyncV_HiLimit These tags are set by using the Lower Limit and Upper Limit fields in the Synch...

Page 109: ...system that is shown in Voltage and Current Connection for Four wire Wye Bus and Two or Three Transformer Delta Generator System on page 26 When a generator with three wire delta metering is synchron...

Page 110: ...pecifies the bus phase rotation Configuration table tag BusRotABC_ACB_Select stores this value 0 ABC 1 ACB IMPORTANT Table 4 provides a guide for how to adjust phase offset for wiring configurations t...

Page 111: ...load share output voltage when the generator is producing rated real power The tag LS_FS_V in the configuration table stores this value expressed in volts Limit Sets the maximum per unit load share er...

Page 112: ...sation functions Overvoltage Setpoint Establishes the overvoltage setpoint This setpoint is stored in tag Ovr_V_Setpt in the configuration table and scaled in per cent rated generator volts Delay Esta...

Page 113: ...in seconds Compensation Settings Droop Percentage Establishes the voltage droop level at rated load when operating in Voltage Droop reactive current compensation mode This setting determines the chan...

Page 114: ...time dial setting Tag Ovr_I_Setpt stores this parameter expressed in percent of rated generator current Over current Curve Selects the time over current characteristic curve that is used by the over c...

Page 115: ...that are related to the over frequency and under frequency protection functions Over frequency setpoint Establishes the generator over frequency setpoint The tag OvrFreqSetpt in the configuration tabl...

Page 116: ...verse reactive power protection A higher setpoint value corresponds to larger reverse power or VAR flow before a fault is declared Reverse kW setpoint Establishes the generator reverse kW setpoint in...

Page 117: ...Chapter 4 Reverse kVAR Fault Delay establishes the amount of time in seconds that the reverse kVAR must be above the reverse kVAR setpoint before the unit annunciates the fault This parameter is stor...

Page 118: ...he unit parameters that are related to the fault relay output Check the box to enable the fault output for that particular fault The fault output relay operates when a selected fault occurs if the fau...

Page 119: ...ter 3 CGCM DLR Unit Operation and Chapter 4 CGCM DLR Unit Configuration If errors are encountered during startup refer to Chapter 7 Troubleshooting Safety WARNING Only qualified personnel following ac...

Page 120: ...interface can be a 3 port EtherNet IP tap catalog number 1783 ETAP and patch cables Two channel Chart Recorder or Other Suitable Data recording Method A two channel recorder or other suitable method i...

Page 121: ...ounding wiring is correctly installed and that CT wiring has been correctly installed by using shorting terminal blocks or test switches you provided 4 Verify that all safety related measures have bee...

Page 122: ...eration These steps apply only for units that are configured in a redundant pair 1 Connect a suitable load to the excitation output terminals of the units through redundancy relays you provide 2 Enabl...

Page 123: ...Verify that the metered values correctly reflect the simulated signal inputs If errors are found make the necessary wiring or configuration corrections Static Tests of Protective Functions These tests...

Page 124: ...tation voltage setpoint 4 Verify that a field over excitation voltage alarm is annunciated following the expected delay 5 Reset the field over excitation voltage setpoint to the desired level Generato...

Page 125: ...rator undervoltage setpoint to the desired level Loss of Sensing 60FL Follow these steps to test that the Loss of Sensing function is working properly 1 Connect a suitable load to the excitation outpu...

Page 126: ...one or more generator PMG supply leads to the unit 5 Verify that a generator loss of PMG alarm is annunciated following the expected delay Reverse VAR 40Q Follow these steps to test that the Reverse V...

Page 127: ...e simulated generator frequency below the under frequency setpoint 6 Verify that an under frequency alarm is annunciated following the expected delay Reverse Power 32R Follow these steps to test that...

Page 128: ...oltage and current signals by using the test current and voltage source 2 Adjust the simulated generator voltage to rated generator voltage 3 Adjust the current above the desired test trip time point...

Page 129: ...e monitoring the generator output voltage initiate a change in the setting If the transient response observed has too much overshoot reduce the Kp value If the overshoot is small and the response is t...

Page 130: ...s to near the specified rated output voltage 6 Adjust the FCR setpoint and verify that the metered field current responds as desired 7 Adjust gains as required to achieve the desired result Verify Met...

Page 131: ...t is still selected enable excitation and verify that the configured soft start is performed and the generator voltage increases to the AVR setpoint Verify CGCM DLR Unit Redundancy Operation when appl...

Page 132: ...ommand when appropriate as indicated by independent metering equipment Generator Breaker in Normal Position Follow these steps to test synchronization when the generator breaker is in the normal posit...

Page 133: ...Safely disconnect the cross current loop reactive differential inter connection with parallel machines The cross current CT for the generator under test must remain connected to its CGCM DLR unit 2 T...

Page 134: ...of rated output adjust the prime mover 3 Verify that the VAR setpoint is adjusted to the produced VARs In the following step be prepared to transfer back to AVR Droop mode if the excitation increases...

Page 135: ...oint and observe the response of the automatic PF control Adjust gains as required to achieve the desired result and run the test again Real Power Load Sharing Operation Perform this test with two mac...

Page 136: ...low the configured V Hz lower knee frequency Verify that the voltage decreases at the configured lower slope rate Under excitation Limiting UEL Operation Perform this test with the generator operating...

Page 137: ...he OEL Active tag 1 8 Observe the response of the excitation current reported by the CGCM DLR unit 9 Adjust the OEL gains as required to obtain the desired stable response 10 Return the AVR setpoint t...

Page 138: ...ver 8 To create an open diode condition disconnect one diode 9 Start the prime mover enable excitation and verify that the CGCM DLR unit annunciates an open diode fault 10 Disable excitation and shut...

Page 139: ...data tables provide Table 5 Summary of Data Tables Name Firmware Revision Data Access Module defined Data Type Assembly Instance Size Bytes See Page Input Scheduled Read 5 x R AB 1407_CGCM I 0 2 76 1...

Page 140: ...rameters necessary for operation of your application See Chapter 4 for information on how to configure the CGCM DLR unit with the Logix Designer application Add on Profile pages The data in the Config...

Page 141: ...atically writes the Configuration data table to the CGCM DLR unit The user program controls the write of the Unscheduled Write data The two step configuration process is described in the Connection Be...

Page 142: ...nd when the CGCM DLR unit accepts this write it sets the ConfigRcvd bit This bit enables the user program logic rung that controls the Unscheduled Write message When the CGCM DLR unit accepts the Unsc...

Page 143: ...range Operating Interfaces In normal operation the ControlLogix controller shares operating data commands and status through scheduled and unscheduled EtherNet IP DLR network messaging by using the d...

Page 144: ...eference bus Abbreviations The following standard abbreviations are used in the data table names for the Assembly Object table data names Abbreviation Definition Abbreviation Definition Ack Acknowledg...

Page 145: ...s independently of the user program The Input data table can also be read by using unscheduled messaging Data Type The Input data table is automatically created by using module defined data type AB 14...

Page 146: ...Limiting Active BOOL 4 LossSensingFlt VT Sensing Loss BOOL 5 LossPMGFlt PMG Loss BOOL 6 RotDiodeFlt Rotating Diode Fault BOOL 7 PhRotFlt Phase Rotation Fault 6 1 BOOL 0 BusRot_ABC_ACB Rotation Bus 0 A...

Page 147: ...Indicates when the excitation output short circuit protection is active 0 Inactive 1 Active BOOL 1 FreqLessThan10Hz Frequency LessThan 10 Hz 0 False 1 True BOOL 2 Spare3 BOOL 3 SetptTraverseActive Tr...

Page 148: ...oad kVAR AnalogValue Per Unit 0 1 44 4 Real N A AvgLLGenV Average Generator LLVoltage Volts 0 30 000 48 4 Real N A V_MatchErr Voltage Match Error V 100 100 52 4 Real N A FreqMatchErr Frequency Match E...

Page 149: ...cally created by using module defined data type AB 1407_CGCM O 1 AssemblyObjectInstance1 OutputDataTable scheduledwrite The Get Attributes Single service for instance 1 of the Assembly Object can acce...

Page 150: ...iting Enable BOOL 3 UEL_En Under excitation Limiting Enable BOOL 4 LossSensingFltOutEn Loss Sensing Fault Output Enable BOOL 5 LossPMGFLtOutEn Loss Permanent Magnet Generator Fault Output Enable BOOL...

Page 151: ...isabled 1 Enabled BOOL 7 kW_LS_En kW Load Share Enable 6 1 BOOL 0 7 Spare13_20 7 1 BOOL 0 7 Spare21_28 8 4 Real N A AVRSetpt AutomaticVoltage Regulator Setpoint Volts 85 30 000 12 4 Real N A FCRSetpt...

Page 152: ...nChecking No range checks are performed on this data table EnergyMeteringConsiderations Energy metering values kW_Hrs kVAR_Hrs and kVA_Hrs are provided using a REAL data type Values are expressed in a...

Page 153: ...2 Unscheduled Read Data Table Assembly Instance 5 Byte Size in Bytes Type Tag Name Description Units Range 0 4 Real AvgPF Average Power Factor PF 1 1 4 4 Real PhA_PF Phase A Power Factor 8 4 Real PhB_...

Page 154: ...Phase A GeneratorVoltage 96 4 Real PhB_GenV Phase BGeneratorVoltage 100 4 Real PhC_GenV Phase C GeneratorVoltage 104 4 Real AvgLL_BusV Average LL Bus AVoltage 108 4 Real PhAB_BusV Phase AB Bus AVoltag...

Page 155: ...ange indicated in the table Table 15 for example perform range checking If an out of range parameter is detected the CGCM DLR unit ignores all data in the unscheduled write in the message instruction...

Page 156: ...ld Current Regulator Integral Gain 0 1000 3 12 4 Real AVR_FCR_Kd AutomaticVoltage Regulator Field Current Regulator Derivative Gain 0 1000 4 16 4 Real AVR_FCR_Td AutomaticVoltage Regulator Field Curre...

Page 157: ...ads and writes of the Configuration data table are supported If you wish to perform unscheduled reads you must create a controller tag with data type AB 1407_CGCM_Configuration_Read as the target of a...

Page 158: ...ervice Code 0x10 Name Attribute ID DataType Value Data 3 UINT See Unscheduled Configuration Read Write DataTable Assembly Instance 4 IMPORTANT Use of this service is not recommended Writing the CGCM D...

Page 159: ...OL 7 PMG_1Ph_3PhSelect PMG Single Phase Three Phase Select 0 1Ph 1 3Ph 7 1 BOOL 0 7 Spare5_12 8 4 Real N A GenVT_Pri_V GeneratorVoltageTransformer PrimaryVoltage V 1 30 000 1 12 4 Real N A GenVT_Sec_V...

Page 160: ...n Frequency Low Limit Hz 2 2 23 96 4 Real N A SyncV_HiLim SynchronizationVoltage High Limit V 25 25 24 100 4 Real N A SyncV_LoLim SynchronizationVoltage Low Limit V 25 25 25 104 4 Real N A SyncPhHiLim...

Page 161: ...oint 100 100 10 000 53 192 2 INT N A Rev_kW_TimeDly Reverse kWTime Delay s 100 10 30 000 54 194 2 INT N A Rev_kVAR_Setpt Reverse kVAR Setpoint 100 100 10 000 55 196 2 INT N A Rev_kVAR_TimeDly Reverse...

Page 162: ...OEL_OnlineLoSetpt Over excitation Online Low A 0 9999 82 280 4 Real N A OEL_OfflineHiSetpt Over excitation Offline High Setpoint A 0 9999 83 284 4 Real N A OEL_OfflineHiTimeDly Over excitation Offline...

Page 163: ...CR Symptom Most Likely Cause Diagnostic Action Corrective Action No excitation current output Excitation is not enabled Check excitation enable hardware and software and FCR select Correct Logix contr...

Page 164: ...st as required Wiring error Check wiring for excitation enable excitation current output fuses open grounding and PMG supply Correct wiring as required Table 19 Excitation Control FCR Symptom Most Lik...

Page 165: ...than 10V AC consult generator manufacturer documentation and update the generator field Generator not up to rated speed Check generator speed Increase generator speed to rated speed Correct condition...

Page 166: ...ive input Correct UEL configuration or change operating point Droop compensation is driving up the voltage Check Droop Enable Adjust disable droop compensation Voltage is erratic or unstable Gain mis...

Page 167: ...rror Check stability in other control mode such as Droop If stable in other mode see above Otherwise check field output wiring and VT CT input wiring Table 22 Reactive Power Control VAR Symptom Most L...

Page 168: ...roubleshooting Table 30 Voltage and or reactive load is unstable when operating in droop AVR Gains misadjusted Check voltage stability when operating isolated from load and if possible in constant vol...

Page 169: ...e Drop Symptom Most Likely Cause Diagnostic Action Corrective Action Voltage does not change with changes in reactive load while not connected to the grid Line Drop not active Check tag LineDropComp I...

Page 170: ...ttings Load sharing not enabled Check output tag kW_LS_EN is set and input tag kW_LS_ACTIVE is true If Loadsharing must be disabled no anomaly is present otherwise correct loadsharing logic for tag kW...

Page 171: ...f frequency error reported verify that governor is responding to reported error Sync parameter configuration incorrect Observe configured synchronization limits VT input configuration and generator ra...

Page 172: ...ity grounding or fusing as applicable Measure signal at CGCM DLR unit terminals If voltage indicated corresponds to measured value correct VT wiring If voltage indicated does not correspond to measure...

Page 173: ...ed If kVA and voltage are correct see CT wiring troubleshooting See Voltage troubleshooting in this table kVAR does not read correctly CT wiring error See Current troubleshooting in this table Observe...

Page 174: ...ndicator State Description Off No power or no IP address Green Online one or more connections established CIP Class 1 or 3 Green flashing Online no connections established Red Duplicate IP address Fat...

Page 175: ...y Verify that voltage is applied to excitation enable input terminal Check operation of external relay and associated wiring for redundancy relay and output Correct excitation redundancy relay operati...

Page 176: ...required Incorrect configuration Check single phase versus 3 phase selection Correct as required Reverse VAR 40Q Under excitation Check UEL configuration if necessary Correct as required Incorrect op...

Page 177: ...ings of D greater than 0 1 and multiples of 2 40 times the pickup setting but not over 150 A for 5 A CT units or 30 A for 1 A CT units Sixteen inverse time functions and one fixed time function can be...

Page 178: ...Inverse 5 6143 2 18592 1 000 1 000 0 028 15 750 4 L2 Long Inverse 2 3955 0 00000 1 000 0 3125 0 028 7 8001 5 D Definite Time 0 4797 0 21359 1 000 1 5625 0 028 0 8750 6 M Moderately Inverse 0 3022 0 12...

Page 179: ...ime dial setting was then entered into the cross reference table If your electromechanical relay time dial setting is between the values that are provided in the table it is necessary to interpolate e...

Page 180: ...DLR unit automatically reduces the selected over current setpoint linearly according to this formula Adjusted over current setpoint original over current setpoint generator voltage voltage restraint...

Page 181: ...Rockwell Automation Publication 1407 UM002B EN P February 2019 181 Time Over current Characteristic Curves Appendix A Figure 43 Time Characteristic Curve S S1 Short Inverse 99 1369 similar to ABB CO 2...

Page 182: ...182 Rockwell Automation Publication 1407 UM002B EN P February 2019 Appendix A Time Over current Characteristic Curves Figure 44 Time Characteristic Curve S2 Short Inverse 99 1595 similar to GE IAC 55...

Page 183: ...Rockwell Automation Publication 1407 UM002B EN P February 2019 183 Time Over current Characteristic Curves Appendix A Figure 45 Time Characteristic Curve L L1 Long Inverse 9 9 1370 similar to ABB CO5...

Page 184: ...184 Rockwell Automation Publication 1407 UM002B EN P February 2019 Appendix A Time Over current Characteristic Curves Figure 46 Time Characteristic Curve L2 Long Inverse 99 1594 similar to GE IAC 66...

Page 185: ...Rockwell Automation Publication 1407 UM002B EN P February 2019 185 Time Over current Characteristic Curves Appendix A Figure 47 Time Characteristic Curve D Definite Time 99 1371 similar to ABB CO6...

Page 186: ...86 Rockwell Automation Publication 1407 UM002B EN P February 2019 Appendix A Time Over current Characteristic Curves Figure 48 Time Characteristic Curve M Moderately Inverse 99 1372 similar to ABB CO...

Page 187: ...Rockwell Automation Publication 1407 UM002B EN P February 2019 187 Time Over current Characteristic Curves Appendix A Figure 49 Time Characteristic Curve I I1 Inverse Time 99 1373 similar to ABB CO 8...

Page 188: ...188 Rockwell Automation Publication 1407 UM002B EN P February 2019 Appendix A Time Over current Characteristic Curves Figure 50 Time Characteristic Curve I2 Inverse Time 99 1597 similar to GE IAC 51...

Page 189: ...Rockwell Automation Publication 1407 UM002B EN P February 2019 189 Time Over current Characteristic Curves Appendix A Figure 51 Time Characteristic Curve V V1 Very Inverse 99 1374 similar to ABB CO 9...

Page 190: ...190 Rockwell Automation Publication 1407 UM002B EN P February 2019 Appendix A Time Over current Characteristic Curves Figure 52 Time Characteristic Curve V2 Very Inverse 99 1596 similar to GE IAC 53...

Page 191: ...kwell Automation Publication 1407 UM002B EN P February 2019 191 Time Over current Characteristic Curves Appendix A Figure 53 Time Characteristic Curve E E1 Extremely Inverse 99 1375 similar to GE IAC...

Page 192: ...2 Rockwell Automation Publication 1407 UM002B EN P February 2019 Appendix A Time Over current Characteristic Curves Figure 54 Time Characteristic Curve E2 Extremely Inverse 99 1598 similar to GE IAC 7...

Page 193: ...Rockwell Automation Publication 1407 UM002B EN P February 2019 193 Time Over current Characteristic Curves Appendix A Figure 55 Time Characteristic Curve A Standard Inverse 99 1621...

Page 194: ...194 Rockwell Automation Publication 1407 UM002B EN P February 2019 Appendix A Time Over current Characteristic Curves Figure 56 Time Characteristic Curve B Very Inverse 99 1376...

Page 195: ...Rockwell Automation Publication 1407 UM002B EN P February 2019 195 Time Over current Characteristic Curves Appendix A Figure 57 Time Characteristic Curve C Extremely Inverse 99 1377...

Page 196: ...196 Rockwell Automation Publication 1407 UM002B EN P February 2019 Appendix A Time Over current Characteristic Curves Figure 58 Time Characteristic Curve G Long Time Inverse 99 1622...

Page 197: ...citation System Subcommittee Synchronous Machine Terminal Voltage Transducer and Load Compensator Model The CGCM DLR unit implements the load compensation by using the vector sum of the magnitudes of...

Page 198: ...ng limit VRLMT is related to the power input voltage VP and the exciter field voltage VR as follows VRLMT 1 4 VP VR The gain KG is used for compensating variations in system configuration such as powe...

Page 199: ...Block Diagram for VAR Controller and Per unit Block Diagram for PF Controller respectively Non windup limit VCLMT is used for bounding the VAR PF controller output voltages VQ and VPF Figure 61 Per un...

Page 200: ...n Limiter Figure 64 Under excitation Limiter Reference Per unit Block Diagram for Over excitation Limiter shows the model of the over excitation limiter OEL The OEL creates the inner loop of the volta...

Page 201: ...damage due to excessive magnetic flux that results from low frequency operation and or overvoltage V Hz limiter has been designed with an adjustable slope KV HZ from flat to 3 pu V Hz When the system...

Page 202: ...fast dynamic response is used while the voltage reference is adjusted based on the elapsed time When the system is under start up condition the voltage reference is adjusted by the amount calculated...

Page 203: ...TA is 0 The forcing limit VRLMT is related to the power input voltage VP the exciter field voltage VR and the programmed gain KG in this equation VRLMT 1 4 VP VR The gain KG is used to compensate vari...

Page 204: ...204 Rockwell Automation Publication 1407 UM002B EN P February 2019 Appendix B CGCM DLR Unit Math Models Notes...

Page 205: ...format least significant byte first This format is assumed for all data and structure formats that are described in this document that do not have the storage format defined All integers and double i...

Page 206: ...2 Communication module device instance Instance 2 of the Identity Object is the communication module Table 39 Get Attributes All Service Code 0x01 Name Attribute ID Data Type Value Revision 1 UINT 1...

Page 207: ...erial number Product Name 7 CHAR EtherNet IP 2 Port BB DLR Table 42 Device Status Bits Name 0 Module Owned 1 reserved 2 Configured 1 1 This bit shows if the product has other settings than out of box...

Page 208: ...s immediately ready for normal operation that is based on the previous configuration data The following General Status Code is used in response to the reset request Assembly Object class code 0x04 The...

Page 209: ...e Phases Wiring Configuration Voltage Frequency VA Max PMG 1 Single phase PMG A and PMG C Min 56 Vrms Max 300 Vrms Min 50 Hz Max 342 Hz 3070 PMG 3 phase Floating Wye Min 56 Vrms L L Max 300 Vrms L L M...

Page 210: ...ed B phase Yes Min 99 Vrms L L Max 208 Vrms L L Min 20 Hz Max 90 Hz IMPORTANT Voltage sensing burden is 1VA per phase TIP For all wiring configurations the minimum voltage sensing threshold is 2V AC t...

Page 211: ...Vrms L L Max 208 Vrms L L Min 20 Hz Max 90 Hz Three phase Grounded Wye grounded neutral Yes Min 99 Vrms L L Max 208 Vrms L L Min 20 Hz Max 90 Hz Three phase Opendelta grounded B phase Yes Min 99 Vrms...

Page 212: ...K Logical high voltage min 18V DC Logical low voltage max 5V DC Attribute Value Voltage rating 24V DC nom Voltage range 18 30V DC Rated current max 500 mA Attribute Value Continuous voltage 32 63 125V...

Page 213: ...watt and VAR measurements V Hz Characteristic Slope from 0 to 3PU is adjustable in 0 1PU increments Two knees and two slopes are available Response Time 1 cycle FCR Operating Mode Accuracy 1 of rated...

Page 214: ...uracy Pickup 10 320 of rated generator current 1 2 rated current Time delay Characteristic inverse per ANSI C50 13 configurable 0 1 s Attribute Range Increment Accuracy Pickup 60 100 of rated generato...

Page 215: ...e time 400 ms Attribute Range Increment Accuracy Time delay 0 10 300 s 0 10 s 0 1 s Attribute Range Increment Accuracy Pickup 30 70 Hz 0 01 Hz 2 Hz Time delay 0 10 300 s 0 10 s 0 1 s Attribute Range I...

Page 216: ...Accuracy Pickup 67 of rated voltage 2 of rated voltage Time delay 1 s 0 1 s Attribute Value Soft start initial voltage 0 90 of rated voltage in 1 increments Soft start time 1 7200 s in 1 s increments...

Page 217: ...A DC Attribute Range Accuracy Generator voltage 57 208V AC 0 2 50 60 Hz Generator current 0 5 A AC 0 2 50 60 Hz Generator frequency 10 90 Hz 0 05 Hz Bus voltage 57 208V AC 0 2 50 60 Hz Bus frequency...

Page 218: ...09 3 Region 1 2 Certification Compliance Standard USA and Canada Class I Zone 2 AEx ic nA IIC T4 Ex ic nA IIC T4 Gc UL60079 0 6th Edition CSA60079 0 11 UL60079 11 6th Edition CSA60079 11 11 UL60079 15...

Page 219: ...ation 1407 UM002B EN P February 2019 219 Specifications Appendix D Physical Characteristics Attribute Value Width 247 7 mm 9 75 in Height 355 6 mm 14 00 in Depth 209 6 mm 8 25 in Weight 7 7 kg 17 lb H...

Page 220: ...220 Rockwell Automation Publication 1407 UM002B EN P February 2019 Appendix D Specifications Notes...

Page 221: ...efines the rated secondary voltage for the BusB potential transformers GenCT_Pri_I This tag defines the rated primary current for the Generator current transformers GenCT_Sec_I This tag defines the ra...

Page 222: ...LR unit Inputs to CGCM Unit SoftwareExcEn The host Logix controller controlls this tag and if set to 1 provides one of the necessary conditions for the field excitation to be enabled Outputs from CGCM...

Page 223: ...esired voltage setpoint for operation in the AVR control mode AVR_FCR_Kp This tag sets the Proportional Gain parameter for AVR and FCR control modes AVR_FCR_Ki This tag sets the Integral Gain paramete...

Page 224: ...sets the filtering Time Constant for AVR and FCR control modes FCR_Kg This tag lets you adjust coarse loop gain and overall gain of the FCR operating mode It also determines the characteristic of the...

Page 225: ...ler This tag determines the characteristic of the dynamic response to a change in the power factor setting PF_Traverse_Rate This parameter determines the time that is measured in seconds for the PF se...

Page 226: ...r It also determines the characteristic of the dynamic response to a change in the VAR setting VAR_Traverse_Rate This parameter determines the time that is measured in seconds for the setpoint to move...

Page 227: ...frequency at which the V Hz characteristic starts to reduce the generator voltage as a function of generator frequency VperHz_HiSlope The Upper Slope tag configures the rate at which the V Hz charact...

Page 228: ...dium current level for the online over excitation limiting function Operation at this level is allowed for a time no longer than programmed in the OEL_OnLineMedTimeDly tag OEL_OnLineMedTimeDly This ta...

Page 229: ...ve UEL_Curve_W_Pt3 This tag is used as the watt coordinate in the third watt VAR coordinate pair that in combination with four other watt VAR coordinate pairs lets you enter an Under excitation Limiti...

Page 230: ...Out This tag indicates that one of the configured protection faults has gone active FltResetAck This tag reports to the host Logix controller that the CGCM DLR unit has received activation of the FltR...

Page 231: ...pt This tag configures the over excitation voltage setpoint that the CGCM DLR unit uses to recognize when an over excitation condition is present When the condition occurs the CGCM DLR unit starts tim...

Page 232: ...lishes the time to trip the unit once the generator Undervoltage setpoint has been exceeded EngineIdle Setting this tag to 1 enables Soft Start mode and disables the under frequency undervoltage and L...

Page 233: ...nt at which the CGCM DLR unit recognizes a reverse kVAR loss of excitation condition is present and starts timing to trip based on the Reverse kVAR fault Delay setting Rev_kVAR_TimeDly This tag config...

Page 234: ...figures the time to shutdown annunciate once the generator Under frequency setpoint has been exceeded EngineIdle Setting this tag to 1 disables the under frequency undervoltage and Loss of PMG protect...

Page 235: ...when a shorted diode condition occurs DiodeMonitorTimeDly This tag sets the amount of time the CGCM DLR unit takes before the CGCM DLR unit announces that the rotating diodes have an anomaly MainPole...

Page 236: ...ed over current curve and time dial Ovr_I_TimeDial This tag configures the tripping time in relationship to the magnitude of the actual current that is applied to the CGCM DLR unit Ovr_I_Curve This ta...

Page 237: ...HiLim This tag sets the upper limit frequency in Hz that is considered acceptable for a synchronization of two busses SyncFreqLoLim This tag sets the lower limit frequency in Hz hat is considered acce...

Page 238: ...sformers BusB_V_Scaler This tag configures a multiplier by which the measured bus B voltage is multiplied It is used to compensate for ratio error across sensing transformers BusA_B_Select This tag se...

Page 239: ...n this tag is 1 it indicates that synchronization has reached a status where it is acceptable to close the breaker to Bus A CloseBusB_Brkr When this tag is 1 it indicates that synchronization has reac...

Page 240: ...s required for the load share output to change the per unit amount LSLimit This tag configures the amount of per unit change that is allowed in the load share output per unit of time KWAnalogTargetPUV...

Page 241: ...nt flowing in the input CT and the generator terminal voltage is computed The product is divided by the rated kVA to determine the reported value for this tag kVAR_PU_Load This tag reports the total p...

Page 242: ...DLR Unit AvgPF This tag reports the Average Power Factor of the active phases of the generator PhA_PF This tag reports the Power Factor that is associated with Generator Phase A PhB_PF This tag repor...

Page 243: ...ses C and A AvgLN_GenV This tag reports the Average Line to Neutral Voltage of the active phases of the generator PhA_GenV This tag reports the Voltage from Generator Phase A to Neutral PhB_GenV This...

Page 244: ...requency is less than 10 Hz Redundancy This section describes the redundancy inputs and outputs for the CGCM DLR unit Redundancy Inputs to CGCM DLR Unit RedndtTrackRate This tag configures the rate at...

Page 245: ...is tag indicates if the CGCM DLR unit is still capable that the CGCM DLR unit has a detected an internal failure CGCMInControl This tag indicates that the CGCM DLR unit has hardware and software excit...

Page 246: ...246 Rockwell Automation Publication 1407 UM002B EN P February 2019 Appendix E Detailed CGCM DLR Unit Tag Descriptions Notes...

Page 247: ...Generator Information In addition these generator characteristic curves provide information helpful in the configuration of specific functions Reactive capability curve Generator decrement curves Con...

Page 248: ...tage V DC Rated field current A DC Table 46 Transformers Tab Parameter Units Setting Generator VT configuration N A Generator VT primary voltage V AC Generator VT secondary voltage V AC Bus VT configu...

Page 249: ...oss of excitation current setpoint A DC Loss of excitation current delay s Rotating diode fault open diode level ripple Rotating diode fault delay s Rotating diode fault shorted diode level ripple Num...

Page 250: ...Online medium level setpoint A DC Online medium level time delay s Online low level setpoint A DC Offline high level setpoint A DC Offline high level time delay s Offline low level setpoint A DC FIELD...

Page 251: ...Parameter Units Setting UEL Curve kW point 1 kW UEL Curve kW point 2 UEL Curve kW point 3 UEL Curve kW point 4 UEL Curve kW point 5 UEL Curve kVAR point 1 kVAR UEL Curve kVAR point 2 UEL Curve kVAR po...

Page 252: ...ontrol proportional gain Kp AVR control integral gain Ki AVR control derivative gain Kd Time constant Td FCR overall gain Kg AVR control overall gain Kg AVR control voltage matching gain AVR FCR contr...

Page 253: ...pper limit Phase match lower limit deg Phase match upper limit deg Acceptance delay s Bus A voltage multiplier N A Bus A offsets phase deg Bus B voltage multiplier N A Bus B offsets phase deg Dead bus...

Page 254: ...DC Over excitation Time Delay s Droop Percentage Line Drop Voltage Compensation Table 56 Current Tab Parameter Units Setting Over current Setpoint Over current Curve Over current Time Dial Over curre...

Page 255: ...oduct library The files contain the pertinent information for configuring a device to be connected to a Logix controller over the EtherNet IP DLR network The Add on Profile is a folder that contains n...

Page 256: ...ion 1407 UM002B EN P February 2019 Appendix G Installing the Add on Profile 2 Select Add On Profiles 3 Click Downloads 4 Click Select Files 5 Select AOP for 1407 CGCM DLR from the list of Add on Profi...

Page 257: ...19 257 Installing the Add on Profile Appendix G 6 Click Download Now 7 If prompted sign in to website Member Sign In 8 Accept the terms of the license agreement 9 Select Managed Download 10 Select Run...

Page 258: ...running before starting the installation 1 To locate the folder where the installation files were downloaded use Windows Explorer 2 Extract the files to a local folder The files must be extracted the...

Page 259: ...stalling the Add on Profile Appendix G The End user License Agreement appears 6 Click accept the terms in the license agreement and click Next 7 Click Install and then click Next 8 Click Install to co...

Page 260: ...260 Rockwell Automation Publication 1407 UM002B EN P February 2019 Appendix G Installing the Add on Profile Notes...

Page 261: ...y port 37 configuration 75 overview 75 pages current 114 excitation 93 fault relay 118 frequency 115 generator 90 OEL 96 power tab 116 synch 108 tracking 104 transformers 91 UEL 98 voltage 112 volts h...

Page 262: ...ts 224 field current regulation mode 48 regulator 203 field over voltage 60 frequency page 115 functions 11 control 11 inputs and outputs 13 metering 12 protection 12 regulation 11 G gain page 100 AVR...

Page 263: ...outputs 231 over frequency 63 P phase rotation check 235 236 inputs 235 outputs 236 phase rotation fault 64 power factor mode 225 inputs 225 outputs 225 power factor regulation mode 51 power inputs 43...

Page 264: ...rotation check 216 physical characteristics 219 regulation 213 remote excitation enable input 212 reverse power 215 Reverse VAR 215 rotating diode monitor 215 soft start function 216 under excitation...

Page 265: ...ubleshooting 163 communication 174 metering 172 protection 175 redundancy 175 U UEL page 98 under excitation limit 58 inputs 229 230 outputs 230 under frequency 63 under frequency limit inputs 227 use...

Page 266: ...266 Rockwell Automation Publication 1407 UM002B EN P February 2019 Index Notes...

Page 267: ......

Page 268: ...se the codetorouteyourcalldirectlytoatechnicalsupport engineer http www rockwellautomation com global support direct dial page Literature Library Installation Instructions Manuals Brochures and Techni...

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