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IMPORTANT – Read this first !! 

 

 

Instruction

 

Manual:

 

Smartstart

®

 

6000

 

IMI0042

 

rev

 

K

 

 

Page

 

1

  

 

 

Read

 

all

 

operating

 

instructions

 

before

 

installing,

 

wiring,

 

operating,

 

servicing

 

or

 

inspecting

 

the

 

Smartstart

®

6000.

 

Ensure

 

that

 

the

 

instruction

 

manual

 

is

 

made

 

available

 

to

 

the

 

final

 

user

 

of

 

the

 

product

 

as

 

well

 

as

 

all

 

personnel

 

involved

 

in

 

any

 

aspect

 

of

 

installation,

 

adjustment

 

or

 

maintenance.

 

 

Your

 

Smartstart

®

6000

 

must

 

be

 

applied

 

and

 

installed

 

by

 

a

 

suitably

 

qualified

 

and

 

experienced

 

electrical

 

tradesperson

 

in

 

accordance

 

with

 

this

 

manual,

 

good

 

engineering

 

practice

 

and

 

all

 

local

 

rules

 

and

 

regulations.

 

 

 

There

 

are

 

hazardous

 

voltages

 

inside

 

the

 

Smartstart

®

6000

 

whenever

 

it

 

is

 

connected

 

to

 

an

 

electrical

 

supply.

  

 

 

The

 

Smartstart

®

6000

 

contains

 

high

 

energy

 

circuits

 

that

 

may

 

be

 

hazardous.

 

Do

 

not

 

operate

 

with

 

the

 

covers

 

removed

 

or

 

the

 

doors

 

of

 

the

 

enclosure

 

in

 

which

 

it

 

is

 

installed

 

open.

 

Do

 

not

 

touch

 

the

 

terminals

 

of

 

the

 

Smartstart

®

6000

 

or

 

any

 

associated

 

motor

 

and

 

wiring

 

when

 

it

 

is

 

energised,

 

even

 

if

 

the

 

Smartstart

®

6000

 

and

 

motor

 

are

 

stopped.

 

Electric

 

shock

 

may

 

result.

 

 

Do

 

not

 

modify

 

this

 

equipment

 

electrically,

 

mechanically

 

or

 

otherwise.

 

Modification

 

may

 

create

 

safety

 

hazards

 

as

 

well

 

as

 

voiding

 

the

 

UL

 

listing

 

of

 

models

 

so

 

listed.

 

 

The

 

Smartstart

®

6000

 

is

 

designed

 

to

 

drive

 

an

 

appropriately

 

rated

 

and

 

otherwise

 

suitable

 

3

 

phase

 

induction

 

motor.

 

It

 

is

 

not

 

suitable

 

for

 

single

 

phase

 

motors

 

or

 

other

 

types

 

of

 

motor

 

or

 

non

motor

 

load.

 

Use

 

with

 

inappropriate

 

load

 

types

 

may

 

create

 

a

 

safety

 

hazard.

 

 

Where

 

the

 

Smartstart

®

6000

 

is

 

used

 

as

 

a

 

component

 

part

 

of

 

another

 

product,

 

it

 

is

 

the

 

purchaser's

 

responsibility

 

to

 

ensure

 

that

 

the

 

final

 

product

 

meets

 

all

 

of

 

the

 

necessary

 

safety,

 

EMC,

 

regulatory,

 

operational

 

and

 

other

 

requirements

 

for

 

that

 

product.

 

Requirements

 

for

 

the

 

purchaser's

 

final

 

product

 

may

 

be

 

substantially

 

different

 

to

 

the

 

requirements

 

for

 

stand

alone

 

inverters.

 

 

The

 

Smartstart

®

6000

 

is

 

intended

 

for

 

use

 

only

 

in

 

fixed

 

wiring

 

applications.

 

It

 

is

 

not

 

intended

 

for

 

use

 

on

 

a

 

flexible

 

supply

 

cable.

   

 

Mount

 

the

 

Smartstart

®

6000

 

on

 

a

 

vertical,

 

incombustible

 

surface

 

such

 

as

 

metal

 

or

 

masonry.

 

Do

 

not

 

place

 

combustible

 

or

 

flammable

 

material

 

near

 

the

 

Smartstart

®

6000.

 

Failure

 

to

 

observe

 

these

 

precautions

 

may

 

create

 

a

 

fire

 

hazard

 

 

The

 

Smartstart

®

6000

 

is

 

manufactured

 

under

 

strict

 

quality

 

control

 

arrangements,

 

however

 

additional

 

and

 

independent

 

safety

 

equipment

 

must

 

be

 

installed

 

if

 

the

 

application

 

is

 

such

 

that

 

failure

 

of

 

the

 

product

 

may

 

result

 

in

 

personal

 

injury

 

or

 

property

 

damage.

 

 

Ensure

 

the

 

Smartstart

®

6000

 

is

 

applied

 

in

 

a

 

manner

 

that

 

does

 

not

 

adversely

 

affect

 

the

 

proper

 

operation

 

of

 

other

 

equipment

 

or

 

systems,

 

particularly

 

those

 

that

 

have

 

a

 

safety

 

function.

 

 

Install

 

emergency

 

stop

 

circuitry

 

that

 

removes

 

power

 

from

 

the

 

Smartstart

®

6000

 

and

 

does

 

not

 

depend

 

on

 

any

 

feature

 

of

 

the

 

product

 

for

 

proper

 

and

 

safe

 

operation.

  

 

The

 

Smartstart

®

6000

 

has

 

features

 

that

 

may

 

be

 

used

 

to

 

cause

 

an

 

automatic

 

restart

 

in

 

certain

 

circumstances.

 

The

 

overall

 

application

 

(machine

 

etc)

 

must

 

be

 

designed

 

such

 

that

 

automatic

 

restart

 

is

 

not

 

hazardous.

 

 

Do

 

not

 

install

 

this

 

equipment

 

in

 

locations

 

where

 

mechanical

 

damage

 

to

 

the

 

enclosure

 

is

 

possible.

 

In

 

particular,

 

consider

 

vehicles,

 

vandalism

 

and

 

attack

 

by

 

insects

 

or

 

animals.

  

Severe

 

equipment

 

damage

 

and

 

safety

 

hazards

 

may

 

result.

 

 

The

 

Smartstart

®

6000

 

offers

 

an

 

Essential

 

Services

 

Over

ride

 

(ESO)

 

mode

 

of

 

operation.

 

This

 

mode

 

of

 

operation

 

intentionally

 

ignores

 

some

 

motor

 

and

 

starter

 

protection.

 

As

 

a

 

result

 

the

 

equipment

 

may

 

operate

 

outside

 

its

 

thermal

 

rating

 

and

 

void

 

any

 

warranty.

 

 

 

 

Содержание SMARTSTART 6000

Страница 1: ...ZENER VARIDRIVE SOLUTIONS ZENER SMARTSTART 6000 Soft Starter Instruction Manual...

Страница 2: ......

Страница 3: ...enu Advanced A10 A61 29 9 Setup menu Network N01 N20 31 10 Setup menu Commands 32 11 Setup menu Starter Diagram 32 12 Setup menu Network Diagram 33 Relay functions I O functions Alarm Trip Messages 34...

Страница 4: ...essary safety EMC regulatory operational and other requirements for that product Requirements for the purchaser s final product may be substantially different to the requirements for stand alone inver...

Страница 5: ...ore this equipment in an area where the ambient temperature will fall below 20 C or rise above 70 C DO NOT store this equipment in areas that are subject to condensation or corrosive atmosphere Proper...

Страница 6: ...the motor to match the load type during the acceleration deceleration This essentially allows a constant torque to be produced in the motor The continual monitoring of the motor characteristics durin...

Страница 7: ...trolled internal fans Installing a bypass contactor will reduce the heat dissipated and the ventilation required Soft Starters generally dissipate approximately 4 5watts per Amp when operated without...

Страница 8: ...11 174 6R030B2 B2 335 162 315 111 174 6R060B2 B3 440 162 420 111 174 6R080B2 B3 440 162 420 111 174 Model Chassis A B C D Depth 6R10000 A2 430 248 400 216 244 6R19000 A2 430 248 400 216 244 6R22000 A2...

Страница 9: ...amp time Select cables install in compliance with local regulations Motor Protection The Smartstart 6000 provides advanced motor protection with user selectable overload classes over under current pro...

Страница 10: ...6R080B2 35mm2 3 2 3 7 Nm Earth M6 stud Semiconductor Fuse kit Optional Refer to Page 43 for selection Semiconductor Fuse Replacement Refer to Page 43 for replacement fuses Refer to page 13 14 For Cont...

Страница 11: ...3000 Fuse Kit to suit 6R830 TQ60030 Semiconductor Fuse Replacement Model Description Part No Qty per Starter 6R10000 Semiconductor Fuse 200A TF22200 3 6R19000 Semiconductor Fuse 400A TF22400 3 6R22000...

Страница 12: ...1 Optional Fast Acting Semiconductor Fuses selected to suit the SCR devices used 2 Line Contactor controlled by the Soft Starter see Control wiring on Page 13 14 and application drawings on Page 46 48...

Страница 13: ...3 wire The diagram below illustrates how the motor is connected in 6 wire also known as inside delta The following illustrates the difference between 3 wire 6 wire connection Current Monitoring Torque...

Страница 14: ...lling external C T s 1 Optional Fast Acting Semiconductor Fuses selected to suit the SCR devices used 2 Line Contactor controlled by the Soft Starter see Control wiring on Page 13 14 and application d...

Страница 15: ...Starter Rating Refer to Appendix E Page 52 for more details Installation of external C T s When relocating the C T s external to the soft starter it is important to ensure the following 1 C T s are i...

Страница 16: ...cal Manual Smartstart 6000 IMI0042 rev K Page 13 Typical Configuration of Control Terminals Refer To page 45 47 for guidance to wiring for different applications Refer to page 14 for alternative start...

Страница 17: ...in2 for stop X20 Dig In 2 Invert X21 Dig In 2 Variable Stop X22 Dig In 2 Delay 0 0sec C20 Decel Ramp 0 0 for coast Adjust for soft stop 0 2 Delayed Soft Start and or Soft Stop Multiple pump control sy...

Страница 18: ...noise place a line terminator near each of the two ends of the bus A 120 Ohm resistor is recommended for both line terminators A capacitor 1nf in series with the resistor may also improve performance...

Страница 19: ...aph to provide visual indication See D04 Page 20 Interlock or Warning messages displayed ENTER 11 44 43 Net 19 AUG 2013 Idle Thermal 100 STR Capacity 100 MTR 415v 50Hz 100A 1 2 3 56kW 56 kW Pwr 0 9 PF...

Страница 20: ...Smartstart 6000 has been designed to provide the user with a comprehensive display of its operating status Messages in plain English are flashed across the screen if enabled to alert the user of its c...

Страница 21: ...e and description See trip codes 4 Op Code Indicates the operating state when the trip occurred A Accel Accel Ramp up with ramp timer progress B Run Bypass Bypass contactor closed C Run Continuous D D...

Страница 22: ...l OverTime P20 Voltage Imbalance Alarm P21 Volt Imbal Alarm P22 Volt Imbal Level P23 Volt Imbal Delay P30 Current Imbalance Alarm P31 Current Imbal Alarm P32 Current Imbal Level P33 Current Imbal Dela...

Страница 23: ...ue Mtr Thermal SCR Thermal Active Power Power Factor Default Mtr Current To save changes To exit without saving D04 Bargraph FS Adjust the full scale of the bar graph meter as a percentage Selection 1...

Страница 24: ...34 36 5 All Alarms Include interlock warning alarms see I message alarms on page 36 D10 Date Set the date of real time clock Adjust the value of time To save changes To exit without saving D20 Time S...

Страница 25: ...to reach the finish torque The accel time will affect the actual current during starting the faster the rate of acceleration the higher the start current Range 1 to 60 seconds Default 10 s To save ch...

Страница 26: ...ges To exit without saving C42 Release Torq Release Torque for 2nd parameter operation Range 0 to 100 Default 20 To save changes To exit without saving Some protection may be set for trip or warn A Tr...

Страница 27: ...menu P21 Volt Imbal Alarm Provide protection against a supply voltage imbalance Range off trip warn Default trip To save changes To exit without saving P22 Volt Imbal Level Adjust to set the voltage...

Страница 28: ...st to set the time period that the current must fall below the threshold before a trip occurs Range 1 90 seconds Default 10 s To save changes To exit without saving P50 Overcurrent To enter submenu to...

Страница 29: ...ter submenu to modify To exit sub menu P71 Over Torque Alarm Provide protection against excess torque This protection is not active during the accel decel period Range off trip warn Default off To sav...

Страница 30: ...input 1 Refer to page 34 and page 37 Brake On for more details Range Trip Reset Start Stop Coast Local ESO Brake On see page 37 Default Reset To save changes To exit without saving X12 DigIn 1 Delay...

Страница 31: ...ve changes To exit without saving Y50 An Out 1 Mode Activate and set the signal type for Analogue Output 1 Range Disabled 0 10v 0 5v 0 20mA 4 20mA Default Disabled To save changes To exit without savi...

Страница 32: ...method allows adjustment of the aceleration profile and acceleration control This provides advanced control of the motor during the ramp time to better match the type of load or application See Appen...

Страница 33: ...t without saving A44 Warning Delay Set the warning threshold for protection based on a time function Eg Overcurrent Enter as a of the trip delay time Range 25 100 Default 50 To save changes To exit wi...

Страница 34: ...low 15 of the entered FLC This creates a problem for workshop testing or fault finding If Try Tiny Motor is enabled a start is allowed which ignores this protection When the control supply is removed...

Страница 35: ...f the following a confirmation code is required 1 Reset Trip 2 ClrTrip Log 3 Clr Mtr OL 4 Clr Counters 5 Clr Meters 6 Copy Par1 to Par2 7 Restore Defaults The Confirmation Code is 1470 This menu provi...

Страница 36: ...he network status summary is also shown on the clock date dashboard screen Refer to the corresponding SS6000 networking guide for more information Setup Menu 12 Network Diag 17 25 45 Net 14 APR 2013 R...

Страница 37: ...of In ESO and current detected Timer Relay Timer function is active Fan Control Fan is ON Test ON Turns relay on Brake Fault Fault with external mechanical Brake Analogue Output Selection Description...

Страница 38: ...matic restart is pending Includes AR counter value and delay to reset restart attempt with T alarm displayed The actual restart time is dependent on thermal reset level and cooling rate LOCKOUT Flashe...

Страница 39: ...ad and starter settings T25 VOLT IMBAL Voltage imbalance as per user setting See P20 page 23 Check supply T26 CURR IMBAL Current imbalance as per user setting See P30 page 24 Check supply and motor T3...

Страница 40: ...unning A T40 BRAKE FAULT Trip will occur if the Brake is ON while the motor is ON An adjustable delay allows time for the brake to lift during starting If in Bypass mode the trip has a fixed delay to...

Страница 41: ...position Vertical Pollution Degree 3 conforming to IEC947 4 2 Inputs Digital Inputs 24Vdc Logic Function 2x Programmable inputs 1x Enable Input Thermistor Thermistor or NC switch PTC type Trip Resist...

Страница 42: ...f the motor exceeds the critical temperature rise threshold of 125 This feature has a memory function based on the thermal capacity and may not allow a start if the temperature rise is too high The th...

Страница 43: ...0h 248w 244d 221 193 157 6R22000 A2 430h 248w 244d 367 321 271 6R36000 A3 670h 375w 285d 586 513 427 6R58000 A3 670h 375w 285d 830 806 647 6R83000 A3 670h 375w 285d 220 460V 3 Wire Continuous 220 460V...

Страница 44: ...1 6V60000 A4 670h 435w 285d 600V 1000V 3 Wire Continuous Light Duty Amps Standard Duty Amps Severe Duty Amps Model Chassis Dimensions mm 86 76 65 6V09000 A2 430h 305w 244d 196 173 146 6V20000 A3 670h...

Страница 45: ...wer Supply to suit 6R60 to 6R80 TQ60003 24Vdc Power Supply 72W 3 0 Amps Power Supply to suit 6R100 to 6R220 TQ60004 24Vdc Power Supply 96W 4 0 Amps Power Supply to suit 6R360 to 6R830 6V series Option...

Страница 46: ...Kit to suit 6R80 TQ60023 TF20160 6R15 6R80 Semiconductor Fuse Kit Cover TQ60024 Semiconductor Fuse Kits IP20 Enclosed SS6000 Model Description Part Number Replacement Fuse 6R015B2 Semiconductor Fuse...

Страница 47: ...ability due to changing power factor Closed loop system to monitor and react to changing power factor 9 No instability due to slot ripple in 3 wire and 6 wire operation 10 Better control of decelerati...

Страница 48: ...Page Parameter Setting factory Default C11 22 Accel time 15 10s P01 23 Motor Overload Class 10 Class 20 10 M01 21 Motor Amps Nameplate Motor FLC M02 21 Motor Volts Nameplate Motor Volts M03 21 Motor P...

Страница 49: ...Appendix B Application Diagrams Technical Manual Smartstart 6000 IMI0042 rev K Page 46 General Purpose...

Страница 50: ...Appendix B Application Diagrams Technical Manual Smartstart 6000 IMI0042 rev K Page 47 Typical Water Sewerage Pumping...

Страница 51: ...Appendix B Application Diagrams Technical Manual Smartstart 6000 IMI0042 rev K Page 48 Irrigation Pump...

Страница 52: ...Console Interface Kit TF60045 Interface kit fitted IP Rating IP66 when installed as per instructions Panel Thickness Up to 6 mm Cable Type Cat 5 Maximum Cable length 30m unscreened Standard cable len...

Страница 53: ...application to extract and report the data required Included is a simple application that extracts and reports basic operating variables SD Cards Accepted Standard SD Card Micro SD Card with Adapter...

Страница 54: ...file see over page on instructions on how to modify this The text file may be deleted on a computer at any stage and a new file will be created The text files may be removed copied and or sent via ema...

Страница 55: ...below Chassis A3 6R360 The 6R360 will operate at its full rating using internal CT s Refer to Selection table below or Page 40 41 6R580 6R830 The 6R580 and 6R830 is limited to a maximum of 830Amps To...

Страница 56: ...Decel Ramp 2 C41 Decel Time 0 C42 Release Torque 2 4 Protection P01 Mtr Overload Class 10 P02 Mtr Over Temp Disabled P03 Ph Rotation Ignore P10 Acc OverTime P11 Overtime Alarm Off P12 OverTime Delay 1...

Страница 57: ...40 Relay 4 Mode Enable Y31 Relay 4 Variable Trip Y50 An Out 1 Mode Disabled Y51 An Out 1 Variable Current Y52 An Out 1 FS 200 Y90 Timer Cycles Y91 Timer Start Y92 Timer Run Y93 Timer Wait 8 Advanced A...

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