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SEG

Operating Instructions

9 Defects and faults

The trigger lever (

) or reset lever (

)

cannot be moved.

The pull-rope emergency stop switch
mechanism is blocked from outside by
dirt or ice.

Clean the pull-rope emergency stop
switch from outside

(see Section 6.4.1:

„Removing dirt from the outside", page
47)

Remove any ice

(see Section 6.4.2:

„Removing ice from the outside", page
48)

The pull-rope emergency stop switch
mechanism is blocked from inside.

Clean the pull-rope emergency stop
switch from inside

(see Section 5.4.4:

„Finishing work", page 39)

Check the cabling in the device.

The pull-rope emergency stop switch
mechanism is defective.

Replace the pull-rope emergency stop
switch

(see Chapter 5: „Mounting and

dismounting", page 31)

The reset lever (

) will not lock.

The pull-rope emergency stop switch
mechanism is defective.

Replace the pull-rope emergency stop
switch

(see Chapter 5: „Mounting and

dismounting", page 31)

Defect / fault

Cause

Remedy

Содержание SEG

Страница 1: ...OPERATING INSTRUCTIONS Pull rope emergency stop switch Type SEG...

Страница 2: ...Kiepe GmbH Kiepe Platz 1 40599 D sseldorf It is signed by a person appointed by the general manage ment The person appointed with responsibility for docu mentation has authority to compile the techni...

Страница 3: ...3 2 Safety instructions for avoiding personal injury 11 1 3 3 Safety instructions for avoiding property damage 12 1 4 Personal safety equipment 14 2 Transport storage and disposal 15 2 1 Transport an...

Страница 4: ...uctions 32 5 2 1 General requirements 32 5 2 2 Substructure installation location and installation position 32 5 2 3 Mounting conditions 32 5 2 4 Electrical connection 32 5 2 5 Pull rope system 33 5 3...

Страница 5: ...ice from the outside 48 6 5 Functional test 50 7 Repairs 54 7 1 Tools required 54 7 2 Replacing the cover 54 7 3 Replacing the dummy plug 56 7 4 Replacing the screwed cable gland 57 7 5 Replacing the...

Страница 6: ...6 SEG Operating Instructions Table of Contents...

Страница 7: ...nd its components may result in injury and or damage for which the manufacturer will not assume any liability Ensure that intended use cannot be im paired in any way even by an unforeseen external inf...

Страница 8: ...based on ISO 3864 2 and ANSI Z535 6 It uses the key words Danger Warning and Caution with reference to personal injuries Beware for property damage and Note to convey general information Dangers and...

Страница 9: ...or mi nor injuries Beware indicates a situation which may result in property dam age If the situation which may result in property dam age is not avoided the product or something in the area around it...

Страница 10: ...esult in risks for per sons and damage to the device Vossloh Kiepe GmbH assumes no liability for risks and damage which occur due to improperly performed work if you perform the work on the device you...

Страница 11: ...he electrical system apply the five safety rules in the order mentioned above After work is complete cancel the steps in reverse order Danger The lines fed into the device must not block the mecha nis...

Страница 12: ...r the system and may become very hot or very cold At high temperatures there is a risk of burns At negative temperatures there is a risk of frost injuries Wear suitable protective gloves to protect yo...

Страница 13: ...the manufacturer Penetration of dirt and moisture Only use cables with approved cable cross sections otherwise dirt and moisture can penetrate the device and damage it The approved cable cross sectio...

Страница 14: ...he pull rope emergency stop switch The service and safety requirements of the operator must be complied with However the following safety equipment must be worn at the very least see Section 1 3 2 Saf...

Страница 15: ...e device and its components Permissible storage temperature See Chapter 4 Tech nical data page 21 Packaging data Pull rope emergency stop switch SEG Package size length x width x height 240 mm x 185 m...

Страница 16: ...osed of according to the appli cable local or national and international regulations Aging of materials Materials may age due to long storage so that material properties are impaired e g seals and syn...

Страница 17: ...e Unfall versicherung the pull rope emergency stop switches can be used as emergency stop devices in safety control circuits up to performance level PLe The pull rope emergency stop switch SEG can be...

Страница 18: ...er to the front Fig 3 3 Pull rope emergency stop switch SEG illustration of switch positions reset lever to the front Cam roller 16 Switching element N C safety circuit 5 Switching element N O control...

Страница 19: ...position pull rope emergency stop switch active reset lever 2 is in switch position 1 see Fig 3 3 The switching element contacts 5 N C contact safe ty circuit are closed the switching element contacts...

Страница 20: ...stop switch has been unlocked locally To do this reset lever 2 is switched from posi tion 0 to position 1 see Fig 3 3 Warning After actuating and before resetting the emergency pull rope switch inspe...

Страница 21: ...itable for Control units and systems in accordance with EN 60204 Electrical data Switching system Cam switch as N C and N O contacts with double break Positive opening contacts in accordance with DIN...

Страница 22: ...data Housing material Cast iron with flake graphite Housing coating DD paint Actuation Via pull rope length up to 50 m in both directions of actuation Recommended distance between the guides for the...

Страница 23: ...ermissible storage temperature 25 C 70 C see also Section 4 5 page 28 Protection type IP 67 as per EN 60529 Safety data in accordance with DIN EN ISO13849 and EN 61062 Safety functions Emergency stop...

Страница 24: ...mber of 6 switching el ements 5 6 If the pull rope emergency stop switch has a signal lamp 12 the switching element 6 N O con tacts with connectors 53 54 is not required if the pull rope emergency sto...

Страница 25: ...connections 13 14 N O contact 6 control circuit Screw M3 5 1 0 Nm 33 34 53 54 21 22 N C contact 5 safety circuit Screw M3 5 1 0 Nm 41 42 61 62 X1 X2 Signal lamp 12 in various designs see Section 10 2...

Страница 26: ...pe designation and variant number check the rating plate on the outside of the housing on the side of the appliance with reset lever 2 The address of the manufacturer and the year of the manufacture o...

Страница 27: ...27 Operating Instructions SEG 4 Technical data Fig 4 3 Device identification Reset lever 2 Type designation Product number Basic number and variant number Trigger lever 1 Year of manufacture...

Страница 28: ...dule type 21x G 8810 2210 94 063420 101 22x 23x GS 7510 2101 1 94 063421 101 3xx Basic device with extra screwed cable gland 4xx Basic device with extended temperature range 40 C 70 C and Dupline inpu...

Страница 29: ...ctions SEG 4 Technical data 4 6 Dimensions Fig 4 4 Dimensions in mm 101 124 141 M 25 x 1 5 12 15 d is ta nc e ab ou t 25 15 d is ta nc e ab ou t 25 38 205 70 177 Dimensions without tolerance data ISO...

Страница 30: ...ion and in stallation position page 32 The pull rope emergency stop switch must be mounted so it is centered between the attachment points on the pull rope Trigger lever 1 must be pointing at the conv...

Страница 31: ...cal data page 21 Cables for electrical connection and the pull rope system are not supplied with the pull rope emergency stop switch either see Section 5 2 5 Pull rope system page 33 Penetration of di...

Страница 32: ...emergency stop switch from falling bulk materials and against condensation melt or rain water To fix the pull rope emergency stop switch two holes must be drilled as shown in the dimensional drawing...

Страница 33: ...block either the trigger lever 1 or reset lever 2 5 2 5 Pull rope system A pull rope must be installed in the conveyor system as an actuator for the pull rope emergency stop switch The pull rope syste...

Страница 34: ...ge 7 Warning danger due to transport storage and disposal Always observe the safety measures and general in structions described in Chapter 2 Transport storage and disposal page 15 Ingress of dirt and...

Страница 35: ...on and installation position page 30 2 Apply a suitable threadlock product to the screws 3 Fix the pull rope emergency stop switch to the sub structure using two suitable screws and washers inserted t...

Страница 36: ...ication page 26 Preparatory work 1 Open the cover 4 To do this loosen the two screws 9 see Fig 5 2 2 Remove the protective plug from the screwed cable gland 11 3 Remove the screwed cable gland nut 11...

Страница 37: ...anics in the device Danger of death if the safety circuit is not properly connected If the safety circuit is not properly connected there is a risk that the emergency stop function will not perform co...

Страница 38: ...and is not squeezed out 10 Check that switching elements 5 6 are working both in reset lever switch positions 1 and 0 2 as described in the following table see Fig 5 3 Switch posi tion of reset lever...

Страница 39: ...t and lint free cloth 3 Clean the pull rope emergency stop switch from the inside by removing dirt with a clean lint free cloth or a brush You can remove any significant quantities of dirt carefully u...

Страница 40: ...hten the screws 9 evenly to a tightening torque of 4 Nm see Fig 5 5 7 Carry out a visual inspection see Section 6 3 Visual inspection page 45 8 Commission the device see Chapter 8 Commis sioning page...

Страница 41: ...structions are not observed Always observe the safety measures and general in structions described in Chapter 1 Safety page 7 Warning danger due to transport storage and disposal Always observe the sa...

Страница 42: ...gnations for the pull rope emergency stop switch before the connection cables are disconnected 3 Disconnect the connection cable between the safety and control circuits and the switching elements 5 6...

Страница 43: ...mounting 5 5 3 Mechanical dismounting Undo the two screws used to fix the pull rope emergency stop switch to the substructure through the oblong holes 13 and remove the device from the substructure se...

Страница 44: ...cessary to reduce the interval depending on the operating or local conditions e g greater quantities of dirt weather conditions Pull rope emer gency stop switch Visual inspection see Section 6 3 page...

Страница 45: ...nting and dis mounting page 31 Replace the pull rope emergency stop switch if there is damage to trigger lever 1 reset lever 2 or housing 3 see Chapter 5 Mounting and dismounting page 31 Replace the d...

Страница 46: ...switch to the substructure see Section 5 4 2 Mechanical mounting page 35 b Carry out a function test see Section 6 5 Func tional test page 50 5 Check whether the following components have been tighten...

Страница 47: ...eath if the safety instructions are not observed Always observe the safety measures and general in structions described in Chapter 1 Safety page 7 Risk of death from electrical shock Only an electrici...

Страница 48: ...ystem from being switched on again Cover any adjacent live parts so that they cannot be touched Beware The surfaces of the device and the seals must not be damaged by the cleaning process Do not use a...

Страница 49: ...ontain sol vents or any knives or sharp edged tools 4 Carry out a function test see Section 6 5 Func tional test page 50 5 Mount the pull rope on trigger lever 1 When the pull rope has been mounted tr...

Страница 50: ...tch position 1 see Fig 6 6 Trigger le ver 1 is fixed in a vertical position Danger of death if the safety instructions are not observed Always observe the safety measures and general in structions des...

Страница 51: ...hing reset lever 2 from switch position 0 to switch position 1 Trigger lever 1 is fixed in a vertical position 5 Actuate trigger lever 1 in the opposite direction of actuation Reset lever 2 jumps from...

Страница 52: ...y the fault replace the pull rope emergency stop switch see Chapter 5 Mounting and dismounting page 31 Electrical function test on the conveyor system Fig 6 7 Electrical function test X1 X2 13 14 33 3...

Страница 53: ...e conveyor system The following table shows the status of switching elements 5 6 in their respective reset lever 2 switch positions see Fig 6 6 Switch posi tion of reset lever 2 Switching element N C...

Страница 54: ...over 4 proceed as follows see Fig 7 1 1 Before starting work isolate the system from the power supply Secure the system from being switched on again Cover any adjacent live parts so that they cannot b...

Страница 55: ...r damaged The cables must not block the mechanics in the device 6 Tighten the screws 9 evenly to a tightening torque of 4 Nm Ingress of dirt and moisture Dirt and moisture may cause the device to malf...

Страница 56: ...g 3 Danger of death if the safety instructions are not observed Always observe the safety measures and general in structions described in Chapter 1 Safety page 7 Warning danger due to transport storag...

Страница 57: ...ewed cable glands and dummy plugs with new screwed cable glands and dummy plugs whenever the device has been opened Use only the screwed cable glands and dummy plugs recommended by the manufacturer Da...

Страница 58: ...ble gland 11 if the seal is damaged 6 Screw new screwed cable gland 11 into housing 3 and tighten screwed cable gland 11 to a tight ening torque of 5 Nm 7 Mount the pull rope emergency stop switch on...

Страница 59: ...al in structions described in Chapter 1 Safety page 7 Warning danger due to transport storage and disposal Always observe the safety measures and general in structions described in Chapter 2 Transport...

Страница 60: ...er 4 ensure that the cables are not squeezed or damaged The cables must not block the mechanics in the device 8 Tighten the screws 9 evenly to a tightening torque of 4 Nm 9 Check that signal lamp 12 i...

Страница 61: ...tion element 15 to a tightening torque of 0 6 Nm Danger of death if the safety instructions are not observed Always observe the safety measures and general in structions described in Chapter 1 Safety...

Страница 62: ...ystem see Section 10 2 Ordering replacement parts and accessories page 69 Not withstanding the above the requirements specified in the relevant standards must be complied with in respect of the pull r...

Страница 63: ...ver 1 Observe the instructions in the documenta tion on the pull rope system 5 Set the tension of pull rope 20 on both sides of trig ger lever 1 in accordance with the instructions in the documentatio...

Страница 64: ...wo pull rope guides 21 respectively see Fig 8 1 The actuation path must not exceed 300 mm The actuation force must not exceed 125 N If the values are not adhered to correct the setting for the pull ro...

Страница 65: ...fety instructions are not observed Always observe the safety measures and general in structions described in Chapter 1 Safety page 7 Fig 9 1 Defects and faults X1 X2 13 14 33 34 53 54 21 22 41 42 61 6...

Страница 66: ...contacts are working properly see Section 5 2 4 step10 If a switching element 5 N C contact is defective replace the pull rope emer gency stop switch see Chapter 5 Mounting and dismounting page 31 Th...

Страница 67: ...ct is defective Check that switching element 6 N O contact is working properly see Section 5 2 4 step10 If a switching element 6 N O contact is defective replace the pull rope emer gency stop switch s...

Страница 68: ...page 48 The pull rope emergency stop switch mechanism is blocked from inside Clean the pull rope emergency stop switch from inside see Section 5 4 4 Finishing work page 39 Check the cabling in the de...

Страница 69: ...e specify the following information for each order for the company s address see the Imprint 1 Type designation of the pull rope emergency stop switch see the rating plate on the housing SEG 002 2 Dev...

Страница 70: ...52 87 20 02 12 Signal lamp no fig 230 V 5 W 330 03 06 15 00 130 V 5 W 330 03 19 02 00 24 V 5 W 330 03 19 04 02 LED AC DC 230 V 1 3 W 338 04 01 02 01 LED AC DC 24V to 28 V 0 8 W 338 04 01 02 02 15 Pre...

Страница 71: ...71 Operating Instructions SEG...

Страница 72: ...www kiepe elektrik com Tel 49 0 211 74 97 0 Fax 49 0 211 74 97 420 Vossloh Kiepe GmbH Kiepe Platz 1 40599 D sseldorf Germany...

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