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FI002K0018v1530hUK – THS/21 Instruction manual for installation, use and maintenance

MAINTENANCE

180 ORIGINAL

INSTRUCTION

Problem

Possible causes

Solutions

The belt DOESN’T start

motor running indicator OFF

Internal connections fault

Check all connections between the Inverter, the ALM card and the

motor.

Incorrect configuration

Check that KT parameter is correctly set to a value different from

The belt DOESN’T start

motor running indicator ON

steady or only during the Start

button pression

Internal connections fault

Check all connections between the Inverter, the ALM card and the

motor.

Incorrect configuration

Check that all parameters related to the connected motor (NMV,

NMF, NMC) and to the transport system (KT) are correctly set.

Customer motor fault

Check that the plate values of the connected motor are

compatible with the Inverter specifications.

Conveyor belt abnormal
conditions

Check the absence of overload due to excessive weight of the

product or to conditions that cause an excessive increase in the

adhesion of the belt with the sliding surface.

Check that the belt is correctly installed and tensioned.

The belt DOESN’T start

motor running indicator BLINKING

Enabling signal not active

Check that the enabling signal, from a System downstream or
upstream machine, has been sent and that the

Following

Conveyor

input, to which it is connected, is correctly activated.

In case no enabling signal is connected, set FC=OFF.

Autolearn BLOCKED

at start, requesting to pass the

products, or after the first passage

Incorrect Ejection Mode

According to the Synchronization photocell presence, set the

correct Ejection Mode

Synchronization photocell

fault

Check the correct status of the photocell and of the related

configuration parameters.
Check that the photocell correctly intercepts the product in transit.

Check that for all connected sensors the corresponding diagnosis has been correctly activated, so as to

always have a correct diagnostic signalization in case of fault.

Refers to the Programming Manual (Diagnosis menu).

Содержание THS/21

Страница 1: ...ion use and maintenance Document Date Hardware Software FI002K0018v1530hUK 29 07 2020 HV5 xx THSV5744 ALMV5430 ALMV5730 Read this manual carefully before installing operating or carrying out maintenan...

Страница 2: ...nt is marked with this symbol in the areas where there is the danger of unexpected bursts of compressed air Only trained maintenance personnel should carry out work in these areas The same symbol appe...

Страница 3: ...2 6 1 4 THS G21 THS GMS21 THS G21E 35 2 6 1 5 THS G21 F THS GMS21 F THS G21E F 36 2 6 2 Power supply units 37 2 6 2 1 Control Power Box and Field Generator 37 2 6 2 2 Control Power Box with Remote Con...

Страница 4: ...HS MN21 92 3 6 2 4 Conveyor Control System ALM card 94 3 6 3 SCD card 98 3 6 3 1 THS xx21E 98 3 6 3 2 THS xx21E 3F 99 3 6 3 3 THS xx21 100 3 6 3 4 THS xxMS21 101 3 6 3 5 THS MN21 102 3 6 3 6 Input for...

Страница 5: ...stopping the conveyor belt 156 4 4 3 Adjustment of the belt speed 157 4 4 4 Automatic stop 157 4 4 5 Emergency stop 158 4 4 6 Alarm reset 158 4 4 7 Fault reset 158 4 4 8 Removing and emptying the rej...

Страница 6: ...isposal of the device 201 5 8 1 Disposal of the device and of consumables with environmental impact 201 6 APPENDICES 203 6 1 CE Declaration of Conformity 203 6 1 1 THS 21E 203 6 1 2 THS 21 204 6 1 3 T...

Страница 7: ...no binding character but are given for information purposes only REVISION HISTORY Rev Date Author Reference Description 1000 2010 09 16 TP2 SP First issue for all THS 21E and THS 21 models 1100 2012...

Страница 8: ...ese instructions must be implemented throughout the life cycle of the product Installation Use and Maintenance Manual The purpose of the Installation Use and Maintenance Manual is to provide the infor...

Страница 9: ...aintenance 1 SAFETY INSTRUCTIONS WARNINGS ORIGINAL INSTRUCTION 9 1 SAFETY INSTRUCTIONS WARNINGS All Safety Instructions and Warnings are reported on the proper Warnings Manual that shall be carefully...

Страница 10: ...metal with the consequential signals to all devices connected to the Metal Detector The level of a signal produced by a metallic fragment depends on the metal kind on its dimensions and volume and may...

Страница 11: ...ect product container are all fully certified for food safe applications 2 1 3 Products that can be inspected Parts of the Metal Detector and CEIA integrated systems which come in contact with product...

Страница 12: ...nal units photocell ejector etc C Connecting cable D Tunnel E Stainless steel control panel fitted with alphanumeric display and a 4 key programming keyboard 2 2 2 THS 21 and THS MS21 The THS 21 is a...

Страница 13: ...nular material liquids etc THS G21E A The Metal Detector Probe complete with electronic control unit SCD B The power supply box for connecting the device to mains power and to the external units photo...

Страница 14: ...nce between the two versions is in the type and number of connections for external devices as detailed in the table below where all data related to the small size power supply unit card are also repor...

Страница 15: ...y Unit The 00211AL_ card is used in OEM applications for integration in the customer s systems The card requires a power supply voltage of 24 V 20 30 VDC 2 2 6 4 Field Generator This unit is part of t...

Страница 16: ...tal packaging single row or loose In vertical packaging single row In horizontal packaging single row or loose In horizontal packaging single or multiple row or loose In vertical packaging single row...

Страница 17: ...option at the order stage to invert the transit direction with respect to the Detection Probe Control Panel From left to right From right to left Example with a THS FBB 2 3 1 2 Inverting the ejection...

Страница 18: ...l C Main switch D Conveyor belt control panel E Synchronization photocell F External beacon G Emergency button H Reject bin K Rejected product bin lock or upon request solenoid lock L Ejection system...

Страница 19: ...ollers with cover double rollers with cover P Output cover standard only ejection area Extended until belt end with inspection door and Emergency sensor E Synchronization photocell retro reflection re...

Страница 20: ...anel C Main switch D Conveyor belt control panel E Synchronization photocell F External beacon G Emergency button H Reject bin K Rejected product bin lock or upon request solenoid lock L Ejection syst...

Страница 21: ...tion system type reject pusher cylinder reject air jet H Reject bin standard size 400mm product input width P Output cover standard only ejection area E Synchronization photocell retro reflection retr...

Страница 22: ...robe B Programming and control panel C Main switch D Conveyor belt control panel E Synchronization photocell F External beacon H Reject bin K Rejected product bin lock or upon request solenoid lock L...

Страница 23: ...er double rollers with cover P Output cover standard only ejection area Extended until belt end with inspection door and Emergency sensor E Synchronization photocell retro reflection retro reflection...

Страница 24: ...be B Programming and control panel C Main switch D Conveyor belt control panel E Synchronization photocell F External beacon G Emergency button H Reject bin J Magnetic safety sensor L Ejection system...

Страница 25: ...height extension R Side panels for product containment L Ejection system type retracting belt H Reject bin standard size 400mm product input width P Output cover standard E Synchronization photocell r...

Страница 26: ...ontrol panel C Main switch D Conveyor belt control panel E Synchronization photocell F External beacon H Reject bin K Rejected product bin lock or upon request solenoid lock L Ejection system M Suppor...

Страница 27: ...e panels for product containment L Ejection system type reject pusher cylinder reject air jet H Reject bin standard size 400mm product input width P Output cover standard only ejection area E Synchron...

Страница 28: ...h D Conveyor belt control panel E Synchronization photocell G Emergency button M Support feet to be fixed to the floor P Protection cover Q Encoder on request Available features and options Belt lengt...

Страница 29: ...x All control power boxes including those fitted to integrated system have ID plates with the information shown in the examples below 31002xxxxxx 100 240 Vac 50 60 Hz 1ph x kA rms Symmetrical xx V max...

Страница 30: ...4 CEIA conveyor structure CEIA integrated systems have an additional ID plate for the conveyor belt as shown in the example here THS FBB 31002xxxxxx 1500 x 300 2 5 Functional diagrams Legend CEIA IND...

Страница 31: ...I002K0018v1530hUK THS 21 Instruction manual for installation use and maintenance 2 DESCRIPTION ORIGINAL INSTRUCTION 31 2 5 2 THS with Conveyor Control System 2 5 3 Integrated systems with Conveyor Bel...

Страница 32: ...2 FI002K0018v1530hUK THS 21 Instruction manual for installation use and maintenance DESCRIPTION 32 ORIGINAL INSTRUCTION 2 5 4 THS RB and THS RBK...

Страница 33: ...21 THS 21E THS 21E 3F Family DW DH TH DL FHL TP FHP FHD DC TW A 200 250 1000 100 125 150 175 395 290 190 105 TP 30 DW 60 205 DW 420 B 350 400 900 200 225 250 275 550 390 290 160 280 DW 520 C 450 500 1...

Страница 34: ...INSTRUCTION 2 6 1 2 THS SL21 THSSL21E Family DW DH TH FD TW A 150 200 250 275 300 325 350 375 400 450 100 310 DW 50 DW 387 B 125 150 360 C 175 200 410 D 225 250 275 460 2 6 1 3 THS MN21 Model DW DH TH...

Страница 35: ...SCRIPTION ORIGINAL INSTRUCTION 35 2 6 1 4 THS G21 THS GMS21 THS G21E Model T TW DH VL HL THS G21x 50 50 360 250 205 226 THS G21x 100 100 THS G21x 150 150 410 300 255 276 THS G21x 175 175 435 325 280 3...

Страница 36: ...L VD THS G21x 150F 150 168 435 300 255 276 150 THS G21x 175F 175 193 460 325 280 301 162 5 THS G21x 200F 200 218 485 350 305 326 175 THS G21x 250F 250 268 535 400 355 376 200 On THS G21x xxF models ab...

Страница 37: ...Instruction manual for installation use and maintenance 2 DESCRIPTION ORIGINAL INSTRUCTION 37 2 6 2 Power supply units 2 6 2 1 Control Power Box and Field Generator 2 6 2 2 Control Power Box with Rem...

Страница 38: ...struction manual for installation use and maintenance DESCRIPTION 38 ORIGINAL INSTRUCTION 2 6 2 3 Control Power Box with Remote Control Unit THS 21 2 6 2 4 Conveyor Control System 2 6 2 5 Small size p...

Страница 39: ...FI002K0018v1530hUK THS 21 Instruction manual for installation use and maintenance 2 DESCRIPTION ORIGINAL INSTRUCTION 39 2 6 3 Remote Control Unit 2 6 3 1 21E series 2 6 3 2 21 series...

Страница 40: ...1115 500 7452 650 1330 1480 1125 1215 1800 200 7001 7751 8251 1505 350 1030 1180 825 915 590 1205 1305 300 450 1130 1280 925 1015 400 550 1230 1380 1025 1115 500 7452 650 1330 1480 1125 1215 Conveyor...

Страница 41: ...B TW 3 BC DE CL feet extension castors fam C 75 125 250 1500 400 8751 9501 10001 1205 700 1050 590 1260 500 800 1150 1800 400 8751 9501 10001 1505 700 1050 590 1260 500 800 1150 2000 400 8751 9501 100...

Страница 42: ...FBBV BL BW BH TA TB TW BC DE feet extension castors piston air blow 75 125 250 1500 150 8751 10001 1205 660 970 765 600 1260 Not available 1 75 Dimensions in mm 2 6 4 3 THS FBV BL BW BH TA TB TW BC DE...

Страница 43: ...FI002K0018v1530hUK THS 21 Instruction manual for installation use and maintenance 2 DESCRIPTION ORIGINAL INSTRUCTION 43 2 6 4 4 THS MBB With Family A and B Probes...

Страница 44: ...1 8251 1505 350 1030 1180 825 915 590 1205 1305 300 450 1130 1280 925 1015 400 550 1230 1380 1025 1115 500 7452 650 1330 1480 1125 1215 600 750 Conveyor belt with nominal height 875 1030 200 8751 9501...

Страница 45: ...NAL INSTRUCTION 45 With Family C Probes BL BW BH TA TB TW BC DE CL feet extension castors fam C 75 125 250 1530 400 8751 9501 10001 1205 700 1050 590 1270 500 800 1150 600 900 1250 1830 400 8751 9501...

Страница 46: ...CRIPTION 46 ORIGINAL INSTRUCTION 2 6 4 5 THS MBR BL BW BH TA TB TW BC DE CL 1700 300 8751 1205 450 875 598 1330 450 600 1025 600 750 1175 800 950 1375 2000 300 8751 1505 450 875 591 1587 450 600 1025...

Страница 47: ...INSTRUCTION 47 2 6 4 6 THS RB and THS RBK BL BW BH FL FW TW BC UH 800 200 875 50 400 BW 250 BW 485 BH 175 65 90 115 140 165 300 400 2 7 Options and Accessories For the list of options and accessories...

Страница 48: ...E series Max number of Products 500 250 Max number of Events 10 000 100 000 with 1 000 100 000 with Events type Metal Alarm Test results Programming acces exit Parameter modifications Diagnosis messag...

Страница 49: ...rd Power supply voltage 20 30 Vdc o Vac 2A max Protection degree 21 series IP66 IP69K On UL versions the and have a type 4X 12 certified degree of protection 21E series IP65 Dimensions and Weights Use...

Страница 50: ...ressure Ejector position check Bin full Bin absent Encoder Safety functions Conveyor belt stop Cat 0 EN60201 1 PL Performance Level c EN ISO 13849 1 Pneumatic actuator stop Programming Local Control p...

Страница 51: ...awings included with the System Weight With package Indicated outside the package Net Indicated on FAT document enclosed with the System Environmental conditions Use Indoor Industrial environment NOT...

Страница 52: ...minimum space for the System installation takes into account the overall dimensions of the System and the surrounding minimum space that must be free for a correct use of the System itself Refers to t...

Страница 53: ...stomers conveyor belts For the installation checks you need to be able to switch on the system understand the signals given during use and set the applicable operating parameters These operations are...

Страница 54: ...nfiguration par 3 12 S Metal Detector Probe P Stainless steel support structure E Ejection system with metallic moving parts M Conveyor belt motor see paragraph 3 1 3 5 t Conveyor belt mat see paragra...

Страница 55: ...paragraph 3 3 1 2 Fi Insulation of metal flanges see paragraph 3 1 2 6 DH Diameter of the Probe S transit tunnel Df Respect distance between Probe S and any static metal masses see table below Dm Res...

Страница 56: ...er to ensure that the detector does not oscillate causing false alarms The load bearing structures of the transport system must be stable and not subject to detectable vibration when the belt is movin...

Страница 57: ...ns to avoid its cut in case it has to be disassembled during cleaning or periodical maintenance operations Consider also proper systems to ease its disassembly Belt and insulating sheet must not touch...

Страница 58: ...the Probe be of insulating material All models THS MN21 D 1 5 DH 3 DH1 1 Use non magnetic steel bearings Rollers made from insulating material with metal bearings I insulated support C non insulated...

Страница 59: ...L input The photocell must be positioned at a height where the beam is always interrupted by the objects transiting on the conveyor belt It is also recommended to place it at the minimum possible dist...

Страница 60: ...exit from the Probe EM S SB N conveyor belt S electronics unit F photocell PL length of package E ejection area DW length of Probe ED distance photocell ejector 6m max Dp distance between packs PL ED...

Страница 61: ...rrect installation and configuration par 3 12 of the System 3 1 3 1 Power supply of other devices Connect the System power supply and ground connection directly and solely to the main electrical panel...

Страница 62: ...any electrical phenomena as a result of the device switching operations Keep the encoder and its cable at a distance of at least 2 x DH from the Probe aperture Keep a minimum distance between the Met...

Страница 63: ...QE M1 M2 MD POWER BOX Connect the motors driven by the inverter of the Metal Detector transport system and near it using screened triphase earth cable the frame of the motor and the screen must be con...

Страница 64: ...late the metal frame of the motor from the conveyor belt structure in order to avoid potentially critical ground loops connect the motor to the ground only through the Inverter PE terminal Use for the...

Страница 65: ...Only cable with an outer diameter between M16 3 0 10 0 mm M20 5 0 13 0 mm M25 8 0 17 0 mm Close all non used cable glands holes with the proper caps Do not use the device with not closed holes 3 1 3 7...

Страница 66: ...bearing capacity Ensure that the load is balanced during handling and transport Other transport methods are forbidden Place the equipment still in its package as close as possible to the final instal...

Страница 67: ...stallation Maintenance and Programming Manuals Quality Control Test Samples if ordered 3 2 1 4 Moving the Metal Detector Before you move the detector check its weight It could be too heavy to be handl...

Страница 68: ...ge Packed integrated systems are bulky and heavy The centre of gravity of the packaging is not where it might appear from the outside of the packaging To ensure balanced lifting insert the forks in th...

Страница 69: ...balanced during movement Avoid deforming the structure or its component parts If the system is fitted with castors ensure that these are released before you start moving the device When transporting a...

Страница 70: ...h an unique code to download all Installation Maintenance and Programming Manuals Quality Control Test Samples if ordered 3 2 3 4 Moving the Metal Detector Before you move the detector check its weigh...

Страница 71: ...ic spacer e Insulating bush WARNING The Detection Probe with rectangular opening is fitted with appropriate insulated support feet The Detection Probe structure is connected to earth with the connecti...

Страница 72: ...the Probe not lower than 2 x DH For the fixing distances see the Dimensions section for the relevant model in chapter 2 Description of this manual During the installation procedure if the connection c...

Страница 73: ...attached must ensure its stability Important When you adjust the height of the CEIA integrated system ensure that the sling surface remains parallel with the floor Do not install any device on the con...

Страница 74: ...nal AM43 AM44 Actuator 3 4 2 2 Air jet ejection system Description Description P1 Compressed air supply AM15 Adjustable pressure switch optional AM40 Adjustable pressure regulator with return flow act...

Страница 75: ...e unit to the compressed air supply A with an 8 mm diameter hose and a quick release connector 3 4 3 2 Air jet ejector Connect the unit to the compressed air supply A with a 10 mm diameter hose and a...

Страница 76: ...locked with a bolt and a nut replaceable by the Customer with a padlock If necessary it is possible to adjust it up to a maximum of 0 6 MPa 1 Remove the lock be it the factory bolt or the padlock prov...

Страница 77: ...itable for the product to be ejected you can adjust it using the IN and OUT flow regulators AM42 and AM43 on the cylinder Using a N 32 wrench unlock and remove the piston carter nut Pull the carter ou...

Страница 78: ...ide the carter accessible from below then loose nut B also Open the carter by rotating them on the lower pivots Loose the blocking nut A adjust the air flow by rotating the knob B then lock again tigh...

Страница 79: ...ty of the Customer 3 5 Electrical Installation 3 5 1 Installing connecting cables The following instructions refer to the installation of connecting cables to external equipment and servo systems Only...

Страница 80: ...sed only in conjunction with the Ejection Confirmation input and with ejectors compatible with this check J16 N A EJECTOR POSITION CHECK Ejection check Indicates that contaminated product has passed b...

Страница 81: ...only with Conveyor Control System or encoder Signal of moving belt e g for consent to an upstream belt or other machine in the line J01 N A PREC CONV RELAY Machine Ready relay Signal that Metal Detec...

Страница 82: ...Barcode reader Connection to a barcode reader upstream of the Metal Detector for automatic selection of the detection parameters in accordance with the barcode of the product in transit J11 N A Auxil...

Страница 83: ...ncy button to access the contacts inside Release the pre pressed hole on the emergency button container Insert an M20 cable gland and lock on the hole Insert a cable of the right size for the gland so...

Страница 84: ...nd An unscreened cable might cause disturbances to the Metal Detector Take the ferrite supplied and insert the three wires inside as shown to create a coil The ferrite must be placed as near as possib...

Страница 85: ...ect a cable with wire minimum cross section of 2 5 mm AWG14 maximum 4 mm2 AWG10 and pass it through the suitably sized cable gland Control Power Box Connect the mains power supply to the input L1 and...

Страница 86: ...e lower than that required under the current rules of the country of installation and in any case below 5 ohm Control Power Box Conveyor Control System 3 5 6 2 Power Switch On the Conveyor Control Sys...

Страница 87: ...ce Test 3 6 1 Functional diagrams 3 6 1 1 Control Power Box MAINS 100 240Vac 50 60Hz 1ph MAIN OVERCURRENT PROTECTION TO BE PROVIDED ON SITE MAX 15 A CC CLASS FUSE FOR UL508A APPLICATIONS MAX 16 A FUSE...

Страница 88: ...l System MAINS 200 240Vac 50 60Hz 100 120Vac for 115V version MAIN OVERCURRENT PROTECTION TO BE PROVIDED ON SITE MAX 15 A CC CLASS FUSE FOR UL508A APPLICATIONS MAX 16 A FUSE FOR CE APPLICATIONS PROTEC...

Страница 89: ...equipped with RCU card MAIN OVERCURRENT PROTECTION TO BE PROVIDED ON SITE MAX 15 A CC CLASS FUSE FOR UL508A APPLICATIONS MAX 16 A FUSE FOR CE APPLICATIONS MAIN DISCONNECT SWITCH TO BE PROVIDED ON SIT...

Страница 90: ...IN OVERCURRENT PROTECTION TO BE PROVIDED ON SITE MAX 15 A CC CLASS FUSE FOR UL508A APPLICATIONS MAX 16 A FUSE FOR CE APPLICATIONS MAIN DISCONNECT SWITCH TO BE PROVIDED ON SITE PROTECTION DE LIGNE A MA...

Страница 91: ...l for installation use and maintenance 3 INSTALLATION ORIGINAL INSTRUCTION 91 3 6 2 2 Small Size Power Supply card E2888 AC DC 24V recommended module not provided Wrap the output wires of the AC DC mo...

Страница 92: ...1 Instruction manual for installation use and maintenance INSTALLATION 92 ORIGINAL INSTRUCTION 3 6 2 3 Field Generator for THS MN21 E2559A Trimmers on AM3 and AM2 are preset to obtain an output voltag...

Страница 93: ...FI002K0018v1530hUK THS 21 Instruction manual for installation use and maintenance 3 INSTALLATION ORIGINAL INSTRUCTION 93...

Страница 94: ...veyor Control System ALM card 230 V version E3287 MAIN OVERCURRENT PROTECTION TO BE PROVIDED ON SITE MAX 15 A CC CLASS FUSE FOR UL508A APPLICATIONS MAX 16 A FUSE FOR CE APPLICATIONS PROTECTION DE LIGN...

Страница 95: ...FI002K0018v1530hUK THS 21 Instruction manual for installation use and maintenance 3 INSTALLATION ORIGINAL INSTRUCTION 95...

Страница 96: ...tenance INSTALLATION 96 ORIGINAL INSTRUCTION 115 V version E3176 MAIN OVERCURRENT PROTECTION TO BE PROVIDED ON SITE MAX 15 A CC CLASS FUSE FOR UL508A APPLICATIONS PROTECTION DE LIGNE A MAXIMUM DE COUR...

Страница 97: ...FI002K0018v1530hUK THS 21 Instruction manual for installation use and maintenance 3 INSTALLATION ORIGINAL INSTRUCTION 97...

Страница 98: ...3 FI002K0018v1530hUK THS 21 Instruction manual for installation use and maintenance INSTALLATION 98 ORIGINAL INSTRUCTION 3 6 3 SCD card 3 6 3 1 THS xx21E...

Страница 99: ...FI002K0018v1530hUK THS 21 Instruction manual for installation use and maintenance 3 INSTALLATION ORIGINAL INSTRUCTION 99 3 6 3 2 THS xx21E 3F...

Страница 100: ...3 FI002K0018v1530hUK THS 21 Instruction manual for installation use and maintenance INSTALLATION 100 ORIGINAL INSTRUCTION 3 6 3 3 THS xx21...

Страница 101: ...FI002K0018v1530hUK THS 21 Instruction manual for installation use and maintenance 3 INSTALLATION ORIGINAL INSTRUCTION 101 3 6 3 4 THS xxMS21...

Страница 102: ...struction manual for installation use and maintenance INSTALLATION 102 ORIGINAL INSTRUCTION 3 6 3 5 THS MN21 3 6 3 6 Input for speed control through a 0 10V analogic signal 1 2 3 4 5 ANALOG COMMON ANA...

Страница 103: ...ative to the products the Metal Detector configuration and occurred events An internal memory where the occurred events are saved up to 100 000 events AM31 External USB optional Perform the connection...

Страница 104: ...to the Electric Diagram supplied with the Manual 3 6 5 1 THS FBB THS MBB THS FBV THS FBBV without SCN board AM11 Synchronization photocell AM12 Encoder sick AM13 Ejection confirmation photocell mount...

Страница 105: ...anuale istruzioni per l installazione l uso e la manutenzione THS 3 INSTALLAZIONE ORIGINAL INSTRUCTION 105 AM13 Ejection Confirmation photocells AM19 AM25 Signalling lamp RG Roller ground connection T...

Страница 106: ...IGINAL INSTRUCTION 3 6 5 2 THS FBB THS MBB THS FBV THS FBBV with SCN board CCS Conveyor Control System EM1 Emergency button AM25 Flashing lamp AM11 Synchronization photocell AM12 Encoder sick MC Motor...

Страница 107: ...rmation photocells AM19 AM14 Bin Full photocell AM14 Bin Full photocells AM20 AM15 Pressure switch AM16 Ejection check Y1 Ejector activation Y2 Ejector deactivation not used with air blow SM17 Bin loc...

Страница 108: ...ruction manual for installation use and maintenance INSTALLAZIONE 108 ORIGINAL INSTRUCTION 3 6 5 3 THS MBR CCS Conveyor Control System EM1 Emergency buttons AM25 Flashing lamp AM11 Synchronization pho...

Страница 109: ...CN SCN Connections box AM28 Ejection Confirmation sensor AM14 Bin Full photocell AM15 Pressure switch AM29 Ejector position check sensor SM19 Bin lock connected to the Emergency circuit SM23 Bin absen...

Страница 110: ...elay 8 NC N C contact 9 NO N O contact J02 1 C Output common 30 V AC DC 2 5A Ready relay 2 NC N C contact 3 NO N O contact 4 C Output common Ejection relay 5 NC N C contact 6 NO N O contact 7 C Output...

Страница 111: ...igher than 150 mA an external power supply must be used leaving pin 5 disconnected 2 GND GND 3 RXD Data 4 TXD Data 5 24V BC Reader 24V 150 mA max J12 1 GND GND Auxiliary serial port communication 2 TX...

Страница 112: ...stem check sensor 2 Ej check Input 3 Vin 24V 2 4 0V 0V Connection of ejector position check sensor 5 EJ POS CHK Input 6 Vin 24V 2 7 0V 0V Connection of a button NA to activate Test request 8 IN AUX1 I...

Страница 113: ...LAMP Output Fault signal 0 24V 4 YELLOW L Output Alarm signal 0 24V 5 BLUE LAMP Output Test req signal 0 24V 6 HORN Output Sound signal 0 24V 7 SPARE LAMP Output Reset backlight 0 24V Backlighting of...

Страница 114: ...3 NO N O contact 4 C Output common Ejector relay 5 NC N C contact 6 NO N O contact J2 1 GND Reserved GND Reserved for RCU connection 2 GND GND 3 TXD Data 4 RXD Data 5 5V 5 V 6 V 24 V J3 1 24 V 100 mA...

Страница 115: ...ated if the device is connected wrongly The input devices may be simple contacts relays or buttons or sensors with a transistor output with saturation voltage less than 1 V of the push pull type PNP o...

Страница 116: ...switch sensor for confirmation of correct activation of the ejector ECK EJECTION CHECK Check for complete ejection of product Sensor used to verify that during the ejection cycle any other prodyuct is...

Страница 117: ...high accuracy is required for product in packs and correctly aligned on the conveyor belt Install the photocell as close as possible to the Detection Probe at the entrance or the exit in the direction...

Страница 118: ...ve with the metal Detector operative and it is immediately deactivated in case of Diagnosis status and or Metal Detector shut down Relay Activation condition Notes Closed contact activated relay READY...

Страница 119: ...on program like Windows Hyperterminal can also be used Read the Programming Manual for further information 3 8 2 BT Wireless Communication The programming can be also performed through a BT Wireless c...

Страница 120: ...ust be set These operations which are listed on the first page of the Installation section are described below in this section Verify that the power supply door is properly closed before starting the...

Страница 121: ...hat set with IE ENCODER IN_AUX NO 4 Enter the Configuration adv I O Status Outputs menu and check also that each connected output has been activated changing the status of the corresponding line from...

Страница 122: ...ransport and consider the Metal Detector synchronization with the product transport device see Timings and Following Conveyor enabling Set BL and BM values as close as possible to BS according to the...

Страница 123: ...pulses per rotation PPR as defined by this formula max max 180 v DI PPR Start the transport enter the I O Status Measures menu and verify using a tachymeter that the speed measured Speed corresponds...

Страница 124: ...tal Detector and the Ejection Check photocell 0 6000 mm N conveyor belt S electronics unit F photocell ECPD distance photocell Probe 3 9 9 Ejection mode The ejection settings enable after an alarm due...

Страница 125: ...istance of the contaminated pack stop area from the centre of the Probe 0 6000 mm Generic example S Metal Detector Probe N Conveyor belt C Contaminated pack DW Detector width ED Ejector distance After...

Страница 126: ...hotocell 0 6000 mm Photocell at the entrance PH IN Generic example S Metal Detector Probe N Conveyor belt C Contaminated pack F Synchronization photocell PL Pack length DW Detector width ED Ejection d...

Страница 127: ...ystems THS MBB THS MBR or on all the other systems involving inversion of the direction of travel Operation with automatic ejection of contaminated material by reversing the belt direction Programming...

Страница 128: ...ting Ejection Ejection mode EM Automatic removal of contaminated material with alarm synchronization F Ejection Ej distance ED Distance of ejection area from the centre of the Probe 0 6000 mm Ejection...

Страница 129: ...Ejection Ejection mode EM Automatic removal of contaminated material with contaminated pack synchronization S Ejection Ej distance ED Distance of the ejector from the synchronization photocell 0 6000...

Страница 130: ...on mode only if a Synchronization photocell is present the product transit shall also be correctly aligned in front of the photocell and the operational spacing between packs shall be compatible with...

Страница 131: ...ms fitted with an ejector this mode determines the automatic ejection and removal of the contaminated material in the reject bin Programming menu Remote parameter Description Setting Ejection Ejection...

Страница 132: ...larm the ejector will be activated for the time of the alarm and to eject all products in the R area Minimum removal area PL DW PL A control can be introduced from the photocell of two areas alongside...

Страница 133: ...owing code formats are supported XXXXXX CR XXXXXX CR LF STX XXXXXX ETX Where XXXXXX is a string of 48 characters max Refers to the electrical connections description par 3 7 1 for the requested electr...

Страница 134: ...product transport activated For systems fitted with a Conveyor Control System or Control Power Box with encoder the timings are based on the actual speed of the conveying system For systems with a Co...

Страница 135: ...NV RELAY Conveyor belt movement ALARM RELAY External alarm signalling EJECT RELAY Ejection signal RESET Alarm reset Start button Belt restart YELLOW LAMP Alarm beacon operation Control Power Box Wavef...

Страница 136: ...ignal over the alarm threshold with transport activated Metal alarm PHOTOCELL Pack in front of the photocell at the entrance in the example PREC CONV RELAY Conveyor belt movement ALARM RELAY External...

Страница 137: ...cceleration If an Alarm is still present after the belt moved backward for a space ED the belt will move another ED space backward 3 10 4 EM F Generic example S Metal Detector Probe N Conveyor belt C...

Страница 138: ...r the alarm threshold with transport activated Metal alarm PHOTOCELL Pack in front of the photocell at the entrance in the example ALARM RELAY External alarm signalling EJECT RELAY Ejection signal YEL...

Страница 139: ...activate the ejector at the start of the removal area R or Re b Calculated automatically for the complete removal of area R or Re alarm time time needed for the complete removal The effective removal...

Страница 140: ...ns inhibited The Metal Detector will become active again after IN seconds of the deactivation of the input as shown in the diagram below Waveform Description INHIBITION Metal Detector inhibition Metal...

Страница 141: ...movement start FOLLOWING CONVEYOR Consent from machine Conveyor belt status Belt in movement or stopped With RE OFF to restart the conveyor belt press the START button In systems with a Control Power...

Страница 142: ...stems with a Conveyor Control System activation of the PREC_CONV relay coincides with the belt movement Input Description Remote param Values PREC_CONV RELAY Belt in movement PC Activation ON OFF Conv...

Страница 143: ...working of all the emergency buttons connected to the System 5 Verification of the operative conditions and of detection with product Set the detection parameters based on the product to be inspected...

Страница 144: ...sword Direct access without a password user 000000 must not be available It is up to the Administrator to Activate the monitoring of any unauthorized attempts to access programming FLR ON In the case...

Страница 145: ...nd from the web page select the local file to be analysed and send it for the validation Send button subsequently press the Check Digital Signature button If the file is valid the message Valid Digita...

Страница 146: ...h RCU remote control unit A POWER A green indicator indicates the presence of power B ALARM A red indicator indicates the detection of a metal fragment or a fault in the unit C Display Displays the me...

Страница 147: ...ustic warning device buzzer which sounds to indicate a fault or metal detection The external beacon by default sounds only to indicate faults but can also be programmed to sound when the detector dete...

Страница 148: ...nd exit the programming step Return from the submenus to the previous menu Exit from the Metal Detector Status display Cancel the last character entered Scroll through a list of instructions Select th...

Страница 149: ...orward Decrease speed Manual reverse Metal Detector alarm reset Can be disabled See Programming Manual Emergency reset The motor speed control keys depending on UD and MM parameters can have different...

Страница 150: ...t the reject bin is in position and correctly fastened 4 Floor fixing If requested check that the structure is firmly anchored to the floor In case of castors check that they are locked 5 Obstructions...

Страница 151: ...itching on Do not start a system whose safety systems are not fully efficient Do not tamper with safety devices The manufacturer declines all liability for damage resulting from tampering with safety...

Страница 152: ...the power supply unit On integrated systems the display shows the message EMERGENCY RESET and waits for you to press the Emergency Reset key After this the following display appears THS xx21E THS xx2...

Страница 153: ...of the bar THS xx21E THS xx21 THS xx21E V5 xxx Prod PROD01 CEIA THS xx21 ALM V5 xxx THS V5 xxx Product PROD01 Signal well below the threshold level THS xx21E V5 xxx Prod PROD01 CEIA THS xx21 ALM V5 x...

Страница 154: ...Detection Reset Products Autolearn Detection Ejection The Metal Detector has been set to programming mode accessible parameters can be modified TEST Prod PROD01 TEST Product PROD01 The Metal Detector...

Страница 155: ...n related to its functioning status THS xx21E THS xx21 THS xx21E V5 xxx Product PROD01 CEIA THS xx21 ALM V5 xxx THS V5 xxx Product PROD01 To show the Metal Detector activity the colons beside the sele...

Страница 156: ...tal Detector Probe N Conveyor belt F Synchronization photocell I Correct area where the product shall be loaded 4 4 2 Starting stopping the conveyor belt With the power supply on and with the motor st...

Страница 157: ...he Speed reading indicates the speed set and varies in real time when the and keys are pressed Any modification of the speed is stored to memory as a parameter specific to the current product type and...

Страница 158: ...is not stopped and the contaminated product is sent into a reject bin which should be emptied at regular intervals by the operator In this case the System resets automatically in operation with manua...

Страница 159: ...g You must then open the bin within the preset Unlock bin time default value 10 s max value 30 s and empty it At the end of the operation close the reject bin back 4 4 8 1 THS FBB THS MBB THS FBV and...

Страница 160: ...eypad or using the and keys and confirming each character with the key Password __ After the password has been entered the Metal Detector is inhibited access to programming is given and the display sh...

Страница 161: ...Press The display will show a list of all stored products in alphabetical order Product DEFAULT PROD01 PROD02 Product DEFAULT PROD01 PROD02 POW003 SUGAR Search _________ Use the arrow keys to scroll...

Страница 162: ...nabled to this function predefined user 000004 For any information about programming the test type and eventually its periodic request and for the automatic test mode refers to the Programming Manual...

Страница 163: ...ible for following its own QA procedures The test samples must be used only under the environmental conditions indicated as operative see Technical Characteristics and in compliance with QA procedures...

Страница 164: ...LED for Sample too big THS 21E THS 21 The signal given by the sample is considered too high to perform a valid test according to the maximum allowed level see Q C setup menu TEST FE FAILED SAMPLE TOO...

Страница 165: ...t 0 80 NO 3 NFE test 1 00 SS test 1 20 3 SYNC PHOTOC ERROR FE Test 0 80 NO 3 NFE Test 1 00 SS test 1 20 3 SYNC PHOTOC ERROR TEST ABORTED If the self diagnosis system detects a fault of any kind the te...

Страница 166: ...tic tests are performed only if the signal provided by the samples during the previous manual test is at least 3dB Otherwise at the next scheduled test request the Metal Detector will require a new ma...

Страница 167: ...al for installation use and maintenance 4 USE OF THE DEVICE ORIGINAL INSTRUCTION 167 TEST FAILED THS 21E THS 21 If the test fails the cause will be displayed AUTOM TEST FAILED NO EJECT CONFIRM AUTOM T...

Страница 168: ...ginning of each shift Operator Section 5 2 1 External cleaning Section 5 2 2 Cleaning of the parts in contact with the product On changing product type Operator Periodically Clamping of terminals for...

Страница 169: ...em protection degree 5 2 2 Cleaning instructions for the parts in contact with the product In order to clean the parts in contact with the product follow the procedure described in section 5 2 3 Only...

Страница 170: ...ary for its cleaning or replacement If the conveyor belt is fitted with an ejection system perform the following steps before continuing Remove all supply sources by means of the LOTO devices and lock...

Страница 171: ...and pull it out of the belt Remove the drive roller from the guides on the other side of the motor thus freeing the support surface Raise the support surface from its position and from the belt Open t...

Страница 172: ...ver is now free Remove it from its position Using a N 13 wrench loosen the two bolts in the bottom part of the ejector support without removing them Using two N 10 wrenches remove the two bolts fixing...

Страница 173: ...e conveyor belt Repeat the last three steps with the input roller group Remove the input sliding surface from the joint with the output sliding surface as shown above Remove the input sliding surface...

Страница 174: ...n roller shaft Using a n 17 wrench unlock the motor roller by removing the three indicated bolts Push the motor roller horizontally out of its position Remove the motor roller from under the conveyor...

Страница 175: ...the hinges as far as possible Use a screwdriver to push the rod past the retention feature Ensure the rod is fully inserted Flush Grid modular belt Insert a screwdriver between two flush edges Twist...

Страница 176: ...RB Remove the four locking pins Lift up the belt block from its housing Remove the belt block from the detection tunnel Follow the procedure in reverse to re assembly the conveyor belt Pay attention...

Страница 177: ...t by lowering the idle roller support Start the Conveyor belt and check that the belt is correctly centered if the belt starts to move towards the right or the left side adjust by rotating clockwise t...

Страница 178: ...ects metal masses Control panel fault Check the connections between the ALM card and the RCU card on the or on the Remote Control Unit RCU If the problem persists contact Assistance Service Display OF...

Страница 179: ...for a possible belt contamination see 5 5 4 Metal Detector ALARM when transport stopped Adjacent Metal Detector interference Check that adjacent Metal Detectors are set to different transmission chan...

Страница 180: ...erload due to excessive weight of the product or to conditions that cause an excessive increase in the adhesion of the belt with the sliding surface Check that the belt is correctly installed and tens...

Страница 181: ...4 1 Changing fuses The figure shows the position and rating of the fuses fitted to the device Refers to electrical diagrams too Ref Description Fuse type Electrical diagram reference A Relays contacts...

Страница 182: ...move the internal connectors J13 and J15 shown in the figure In case of electric screwdrivers operate them at reduced speed to avoid the loss of the bolt stop rings located on the back of the panel Us...

Страница 183: ...the electrical diagram for the relevant THS model for the correct positioning of the terminals Reconnect the terminals shown next to connector J13 Reinsert the connectors J13 and J15 shown in the figu...

Страница 184: ...ON and exit Programming The message TA Autolearn will appear on the display press down firmly for at least a second on the Probe as shown alongside do not press the centre line 3 Repeat the procedure...

Страница 185: ...sion TX OFF the contributions of this type of noise are not visible anymore in the bargraph If the noise is not immediately identifiable the Metal Detector has some procedures to be performed with the...

Страница 186: ...patibility INSUFFICIENT SUFFICIENT GOOD This result takes into account the actual Metal Detector settings however its correct functionality needs to be verified including with product in transit 5 5 2...

Страница 187: ...e due to the transport i e inverter and motor connection Generic electrical noise due to any machine other than the one activated during the procedure Generic mechanical noise i e due to vibrating or...

Страница 188: ...y It is recommended to periodically check the belt status cleaning and expecially for flat belts replacing it as also indicated in the Maintenance procedures for CEIA Integrated Systems In case of a C...

Страница 189: ...onveyor belt is stopped programmable the ejection system is activated programmable The following is the complete description of Diagnosis and their possible corrective actions After removing the cause...

Страница 190: ...d motor If the problem persists contact Assistance Service F8 Heat sink over temperature Check for blocked or dirty Inverter heat sink fins Check the fan F13 Earth fault Check the motor and external w...

Страница 191: ...the problem persists contact Assistance Service PROBE FAULT x Connections of the Probe cable interrupted or Probe faulty X code for fault identification Check the Probe cable wiring connections with t...

Страница 192: ...ult is due to this only the message is shown without the fault status being activated RESET EMERGENCY A manual reset is required after the emergency condition has been removed or when starting the Sys...

Страница 193: ...heck the presence of a big metallic mass in the product in transit or that the alarm was not caused accidentally by an operator If needed the diagnosis can be deactivated by setting ATBT 0 CEN BELT FA...

Страница 194: ...CONFIRM Ejection of the product in the bin not occurred within the programmed time limit CT Check the correct electric and mechanical installation the correct pneumatic setup and activation of the ej...

Страница 195: ...SAFE FAILED One of the Tests of the Fail Safe Test is failed Check the correct operation and programming of involved sensors After the reset it is possible to perform the test again SYNC PHOTOC FAULT...

Страница 196: ...Failed reading of the Synchronization photocell according to the reading of the Ejection Check photocell Sincronizzazione with PAT 1 Check that tha package will be correctly detected from both photoc...

Страница 197: ...the maximum set EMEX EVENT BUFFER FULL Event memory buffer is full The Head of Quality Control or the Data management Supervisor shall print the Events or save them on file then confirm the operation...

Страница 198: ...rtual remoting or if the virtual display has been activated once connected to the Web Server Detect inhibited The Metal Detector is inhibited by external device connected to the INHIBITION input or at...

Страница 199: ...re performing any operation Uninstall the Probe and the Power Supply Box from the production line and place them apart 5 7 2 Packing 5 7 2 1 Probes Place the Probe on the wooden base Place the manuals...

Страница 200: ...al beams of the system Pass two straps around the top part alongside the A and three straps around the bottom beams B Do not pass the straps around the conveyor belt Place any accessories inside the r...

Страница 201: ...nd the horizontal beams of the system as indicated above Do not pass the straps around the conveyor belt Fit the original cardboard box and fix it at the bottom to the pallet Fix the box to the pallet...

Страница 202: ...5 FI002K0018v1530hUK THS 21 Instruction manual for installation use and maintenance MAINTENANCE 202 ORIGINAL INSTRUCTION Page left intentionally blank...

Страница 203: ...FI002K0018v1530hUK THS 21 Instruction manual for installation use and maintenance 6 APPENDICES ORIGINAL INSTRUCTION 203 6 APPENDICES 6 1 CE Declaration of Conformity 6 1 1 THS 21E...

Страница 204: ...6 FI002K0018v1530hUK THS 21 Instruction manual for installation use and maintenance APPENDICES 204 ORIGINAL INSTRUCTION 6 1 2 THS 21...

Страница 205: ...FI002K0018v1530hUK THS 21 Instruction manual for installation use and maintenance 6 APPENDICES ORIGINAL INSTRUCTION 205 6 1 3 THS G21...

Страница 206: ...6 FI002K0018v1530hUK THS 21 Instruction manual for installation use and maintenance APPENDICES 206 ORIGINAL INSTRUCTION 6 1 4 THS G21E...

Страница 207: ...FI002K0018v1530hUK THS 21 Instruction manual for installation use and maintenance 6 APPENDICES ORIGINAL INSTRUCTION 207 6 1 5 THS GMS21...

Страница 208: ...6 FI002K0018v1530hUK THS 21 Instruction manual for installation use and maintenance APPENDICES 208 ORIGINAL INSTRUCTION 6 1 6 THS MS21...

Страница 209: ...FI002K0018v1530hUK THS 21 Instruction manual for installation use and maintenance 6 APPENDICES ORIGINAL INSTRUCTION 209 6 1 7 THS MN21...

Страница 210: ...THS FBV and THS RB Originals of the CE Declaration of Conformity for each model are provided with the documentation The following in example is the model of the Declaration of Conformity CE provided...

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Ceia THS/21, Инструкция по установке, использованию и обслуживанию

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