112
2. Inspect the tie rods for damaged threads or wear.
3. Inspect the tie rods for cracks or unusual bends.
4. Inspect all welded areas for cracks or deterioration.
5. Inspect the steering post and steering-post brackets
for cracks, bends, or wear.
6. Inspect the bearing halves, bearing caps, and bearing
housings for cracks or wear.
7. Inspect the handlebar tube for cracks, wear, or
unusual bends.
8. Inspect the handlebar grips for damage or wear.
INSTALLING
1. Install the steering post into the frame and secure the
lower end in the bearing with a flat washer and cap
screw. Tighten to 40 ft-lb.
KC184B
2. Apply grease to the inner and outer housings of the
upper steering post support; then with the housing
cap in place, secure with the cap screws. Tighten to
20 ft-lb.
KC307A
3. Using red Loctite #271 on the threads, install the tie
rod ends into the lower steering post arm and tighten
to 30 ft-lb; then install new cotter pins.
KC184A
4. Place the handlebar and caps in place on the steering
post and with the handlebar correctly positioned,
tighten the cap screws to 20 ft-lb.
KC0058
5. Install the steering post cover; then install the front
body panel/fender (see Front Body Panel/Fender in
this section).
LCD Gauge
REPLACING
1. Remove the electric panel and disconnect the LCD
gauge connector; then remove three mounting
screws (two in front and one in back of gauge) and
remove the gauge.
KC210G
! WARNING
Always wear safety glasses when using compressed
air.
Manual
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