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ZONARE Z.one Ultra SP Service Manual Download Page 30

 

Q00180  Rev B 

 

Page 30 of 244 

"Note: Copies are uncontrolled documents - For revision verification see the Master Documentation List"

 

 

Figure 11:  Label, Specialty Transducers - Serial/Part No. 

 

Figure 12:  Label, AC Power Battery Adapter 

 

Figure 13:  Label, AC Power Adapter Power Supply 

 

 

 

 

 

4 

TOP-LEVEL PRODUCT OVERVIEW 

 

4.1  Major Assembly Identification 

 

Summary of Contents for Z.one Ultra SP

Page 1: ......

Page 2: ...ncontrolled documents For revision verification see the Master Documentation List REVISION HISTORY REV DESCRIPTION DATE A Initial Release of Service Manual for Z ONEULTRA SP Product 9 09 B Updated Rel...

Page 3: ...Battery CAUTIONs 17 2 5 USB Memory Stick CAUTIONs 17 2 6 Networking CAUTION 17 3 SYSTEM SPECIFICATIONS 18 3 1 System Dimensions 18 3 2 Displays 18 3 3 Image Archive or Export Storage 19 3 4 Transducer...

Page 4: ...NG INSTALLATION PROCEDURES 47 5 1 Product Shipment 47 5 2 Electrical Requirements 47 5 3 Environmental and Space Requirements 47 5 4 Uncrating 47 5 5 Mechanical Verification 49 5 6 System Installation...

Page 5: ...MBLY DIAGRAMS 112 14 1 SmartCart SP Power Module Functional Identification 112 15 PERIPHERALS ACCESSORIES 113 15 1 DVD CD Burner Internal 113 15 2 AVED Audio Video Extension Device Box Option 114 15 3...

Page 6: ...ROUBLESHOOTING 164 19 1 Foreword 164 19 2 Technical Support Contact Information 164 19 3 Troubleshooting 166 19 4 System Status LED Error Code Definitions 173 19 5 Scan Engine Fan Operation 181 19 6 S...

Page 7: ...T SP REAR I O PANEL 45 FIGURE 20 SCANNER REAR I O CONNECTIONS 45 FIGURE 21 AVED OPTION I O PANEL SMARTCART SP 46 FIGURE 22 MAIN SHIPPING CONTAINER REMOVAL 48 FIGURE 23 LOADING RAMP LOWERING 48 FIGURE...

Page 8: ...Q00180 Rev B Page 8 of 244 Note Copies are uncontrolled documents For revision verification see the Master Documentation List...

Page 9: ...line 1 650 230 2817 Customer Support E Mail techsupport zonare com or salessupport zonare com Web site www zonare com FTP site Service ftp 12 40 200 87 Toll free live phone support 1 877 913 9663 5 00...

Page 10: ...res that may be required to support ZONARE s Z ONEULTRA SP Diagnostic Ultrasound System product 1 2 Product Overview ZONARE s Z ONEULTRA SP Ultrasound System provides a full featured cart based ultras...

Page 11: ...Module Scan Engine Scan Module The ultrasound transducers are replaced as a single FRU with no field serviceable parts 1 3 Product Features The Z ONEULTRA SP ultrasound system includes the following...

Page 12: ...ight Emitting Diode M M Mode Motion Mode Tissue NTSC National Television Standards Committee video standard PAL Phase Alternation by Line video standard PRF Pulse Repetition Frequency PW Pulsed Wave M...

Page 13: ...USER such as loss of text entries or saved settings may result if the user does not observe the provided information PRECAUTION 4 Common terms that have a special meaning for the Z ONEULTRA SP e g Me...

Page 14: ...the presence of flammable liquids or gasses Type BF patient applied part B body F floating applied part This symbol indicates that the equipment does not utilize a floating double insulated isolation...

Page 15: ...time that any Zonare equipment Scan Engine SmartCart SP or minCart is being moved from an environment that differs greatly in temperature and or humidity from the environment where it has been moved f...

Page 16: ...ose the battery to temperatures above 150 degree F Do not charge the battery near a heat source Do not leave battery in direct sunlight Recharge battery only using Scan Engine in a docked condition in...

Page 17: ...it to get wet Do not put the battery into a microwave oven or pressurized container Use only batteries provided by ZONARE Store the battery between 20 to 60o Celsius 4 o to 158 o F If the battery leak...

Page 18: ...operational 157 5 cm 62 in Min operational 128 cm 50 5 in Display lowered for transport 104 cm 41 in Width 51 cm 20 1 in Depth 72 cm 28 2 in Weight 56 kg 122lb Scan Module Height 5 3 cm 2 1 in Width 2...

Page 19: ...ch Manual Brightness and Contrast controls 3 3 Image Archive or Export Storage IMPORTANT The image storage capacity numbers listed below apply ONLY to standalone undocked Scan Engine use or use when d...

Page 20: ...speed writing for CD R DVD R or DVD RW discs 3 4 Transducers C8 33D 3 D New 4 1SW I D 140 Penetration Depth 24 CM Number of Elements 128 Field of View 79 degrees Radius of Curvature 40 mm Ultrasound B...

Page 21: ...pth 30 CM Number of Elements 64 Field of View 80 degrees Ultrasound Bandwidth 4 1 MHz L14 5sp Linear I D 70 Penetration Depth 6 CM Number of Elements 128 Field of View 26 mm Ultrasound Bandwidth 14 5...

Page 22: ...Curvature 12 mm Ultrasound Bandwidth 9 4 MHz P10 4 Phased I D 7 Penetration Depth 14 CM Number of Elements 128 Field of View 80 degrees Ultrasound Bandwidth 10 4 MHz P4 1 Phased I D 4 Penetration Dept...

Page 23: ...udio Video Extension Device Box o NTSC output Horizontal frequency 15 733 KHz Vertical frequency 59 94 Hz o PAL output Horizontal frequency 15 625 KHz Vertical frequency 50 0 Hz 3 6 Peripherals SmartC...

Page 24: ...0 120V 6A max 200 240V 3A max Line Frequency 50 60Hz 250 W h Nickel Metal Hydride NiMH battery pack Option 3 9 System Power Protection SmartCart SP Re settable AC circuit breaker 3 10 Electrical Speci...

Page 25: ...Power Tissue User variable HV3 Transmit Power Doppler User variable Z Pack Battery SmartCart SP Option Battery 13 cell 15 6 VDC 16 A hours rechargeable Nickel Metal Hydride battery pack Weight 7 7 lbs...

Page 26: ...Version 110 VAC power cord Z317 International Version 220 VAC power cord Voltage Output 9V to 12V 5 over loading 3 11 Temperature Humidity Pressure Limits System During Operation Temperature 0o to 35o...

Page 27: ...rrent leakage and isolation from a primary power line Testing for compliance with the essential requirements of the Medical Device Directive has been performed The Z ONEULTRA SP meets the acoustic out...

Page 28: ...ion verification see the Master Documentation List Figure 2 Label Scan Engine Serial Part No Figure 3 Label Scan Engine Battery Version 1 Serial Part No Figure 4 Label Scan Engine Battery Version 2 Se...

Page 29: ...n see the Master Documentation List Figure 6 Label SmartCart SP Z Pak Battery Figure 7 Label Linear Array Transducers Serial Part No Figure 8 Label Curved Array Transducers Serial Part No Figure 9 Lab...

Page 30: ...s For revision verification see the Master Documentation List Figure 11 Label Specialty Transducers Serial Part No Figure 12 Label AC Power Battery Adapter Figure 13 Label AC Power Adapter Power Suppl...

Page 31: ...rolled documents For revision verification see the Master Documentation List SmartCart SP Scan Module Scan Engine Figure 14 Z ONEUltraSP Major Assembly Illustrations 4 2 Transducers Linear Curved Phas...

Page 32: ...4 Note Copies are uncontrolled documents For revision verification see the Master Documentation List 4 3 Accessory Components USB Memory Stick Lithium Ion Battery Pack 2 Pedal Footswitch AC Power Adap...

Page 33: ...Q00180 Rev B Page 33 of 244 Note Copies are uncontrolled documents For revision verification see the Master Documentation List 4 4 SmartCart SP Major Assemblies shown with MTP Multi probe Option...

Page 34: ...e 34 of 244 Note Copies are uncontrolled documents For revision verification see the Master Documentation List 4 5 SmartCart SP User Interface Controls Overview Figure 16 SmartCart SP User Interface C...

Page 35: ...Rev B Page 35 of 244 Note Copies are uncontrolled documents For revision verification see the Master Documentation List 4 6 SP Cart User Interface Controls Detailed Figure 17 SP Cart User Interface L...

Page 36: ...nu 3 EXAM TYPE Brings up selection of exam types to the OLED display windows 4 Transducer MTP Used to bring the available transducers to the OLED display windows for selection of a desired transducer...

Page 37: ...ons menu page 15 MEASURE Multi function key 1 Brings up dynamic caliper live or Calc menu frozen 2 Toggles on off the Auto Dop Trace function in PW Doppler mode 16 OPTIMIZE Dual function ZST Sound Spe...

Page 38: ...alent to a mouse click 21 FREEZE Halts or re starts active imaging on the display 22 Trackball Used for positioning the cursor defining size position of ROI in color mode positioning measurement tools...

Page 39: ...0 Rev B Page 39 of 244 Note Copies are uncontrolled documents For revision verification see the Master Documentation List 4 7 SmartCart SP Keyboard Controls Detailed Figure 18 SmartCart SP Keyboard La...

Page 40: ...a red X through it If the selected image already has been tagged for deletion red X pressing the Delete key will remove the red X untagging the image FORMAT This key only works when in in progress ex...

Page 41: ...sor Pressing Text again will remove the text annotation cursor ALT GR Alternate Graphics Used in conjunction with the QWERTY keyboard to enable access to international characters LONG TRANS SAG COR Th...

Page 42: ...ster Documentation List 4 8 Scan Engine User Interface Controls Detailed Figure 19 Scan Engine User Interface Layout Detailed 4 8 1 Scan Engine User Interface Functions Number System Control Descripti...

Page 43: ...DICOM printer DICOM store local Printer When USB digital printer is selected key press initiates sending a printed image to the B W or Color printer 6 PRINT Configurable for same functionality as STO...

Page 44: ...SELECT Activates the currently highlighted selection in the on screen menu 18 BACK Returns back one window in the on screen display menu 19 MODE Brings up the active scanning mode C PW M selection sc...

Page 45: ...Figure 20 SmartCart SP Rear I O Panel 4 9 1 Functions I O Connectors Function Direction 1 DVI Digital Video Using HDMI connector Output 2 USB Ports 4 Input Output 3 Ethernet 10 100BaseT Network Input...

Page 46: ...on Figure 22 AVED Option I O Panel SmartCart SP 4 11 1 Functions I O Connectors Function Direction 1 DVI Digital Video Audio Using HDMI connector Input 2 DVI Digital Video Using HDMI Connector Output...

Page 47: ...onnectivity at facilities utilizing a DICOM print storage device hook up 5 4 Uncrating 5 4 1 SmartCart SP STEPS 1 Prior to opening any packaging inspect the Tip n Tell indicator attached to the outsid...

Page 48: ...pward facing shipping position Lower the ramp on its hinges Figure 24 Loading ramp lowering 10 Remove the clear packing tape that secures the front support to the base during shipping Grasp the remova...

Page 49: ...ge position to be inline with the loading ramp and enable rolling the system out of crate 14 Being careful to control the system s momentum roll the Z ONEULTRA SP down the ramp and out of crate 15 Rem...

Page 50: ...g labels located by the system power receptacle and inside the rear cover by the AC outlet box to verify power rating matches AC power level present at installation site 3 Measure voltage at AC recept...

Page 51: ...ou hear a clicking sound from the release lever securing the system into place Figure 29 Scanner Docking in SmartCart SP WARNING To maintain the integrity of the electronic equipment within the Z ONEU...

Page 52: ...ower derived from the battery in the SmartCart SP 2 Locate the power button on the front left of the scan engine Scanner Deck Press and release the On Off button to power on the Z ONEULTRA SP 3 The Z...

Page 53: ...start of a power OFF sequence NOTE The system will NOT immediately power down as the Scan Engine will perform a properly ordered shutdown sequence taking approximately 10 seconds 5 A message should a...

Page 54: ...6 AC Power Adapter Use Operation Scan Engine Only WARNING There are no User or Field Service repairable components within the AC Power Pack Any defective units should be returned to the Zonare factory...

Page 55: ...ED on the Power Supply brick to ensure power is on 7 Power on the Scan Engine and begin normal operation 5 6 7 2 Bay Battery Charger Use Operation WARNING There are no User or Field Service repairable...

Page 56: ...the battery pack This process will re synchronize the fuel gauge to the battery cells It is recommended that the Recalibrating process be performed on each battery pack at the following interval Usage...

Page 57: ...will automatically begin to execute 15 During the Charging process the corresponding status LED flashes GREEN Once the Charging process is completed this same LED becomes solid GREEN NOTE The Chargin...

Page 58: ...isconnect it and store in an appropriately safe protected manner 2 Ensure that the system is powered off 3 Undock the Scanner from the SmartCart SP 4 Remove the battery pack if a Scan Engine CAUTION T...

Page 59: ...cedures Entering INSTITUTION Hospital Name 1 Using the MENU button bring up the menu and select Tools menu TOOLS Menu 2 Using the Menu Control arrow down to backlight SYSTEM SETUP selection and press...

Page 60: ...Y Sub Menu INSTITUTION Sub Menu 4 Using the alpha numeric keyboard enter Institution name Note Field is limited to 20 character positions Configuring AUDIO VIDEO Setup Within the Display selection use...

Page 61: ...e image to suit the User The two external video format options available are Standard Standard image size with Dashboard and Thumbnail images displayed Image Only Expanded image size 1280 x 1024 occup...

Page 62: ...ontrol to backlight Time Region selection press Select button to bring up this menu DISPLAY Sub Menu TIME DATE Sub Menu 2 Using the alpha numeric keyboard enter in the current date time information Th...

Page 63: ...enu Scroll Sensitivity On the SP Cart only scrolling through menus and manipulating the settings for selected menu offerings can be performed using the trackball On the regular SmartCart full U I syst...

Page 64: ...pler modes Description Controls the rate at which the time axis sweep is advanced in response to each sweep of trackball movement by the User Reset Factory Defaults Description Restores all trackball...

Page 65: ...up default application type and preset type that are desired 4 Select the desired default Doppler settings 5 Select the desired default Auto Opt ZST settings 6 Select the desired DUAL mode preset beh...

Page 66: ...rrow down to backlight the Archive selection and press the SELECT button to bring up this menu SYSTEM SETUP Sub Menu ARCHIVE Sub Menu In addition to configuration of the Archive functions the followin...

Page 67: ...o backlight Media selection press Select button to bring up this menu ARCHIVE Sub Menu STORAGE MEDIA Sub Menu 2 Make any changes desired to the settings for still and clip image compression and define...

Page 68: ...ata images the IQ Scan Data box must be checked for the corresponding STORE PRINT button 5 Using the Live Capture option the STORE PRINT buttons can be configured to disable capture of CLIP storage in...

Page 69: ...m 7 To save the new settings select APPLY from the main menu and press the SET key to save new settings 7 2 Exam Management Menu The EXAM MGMT menu allows for configuring the functionality of the syst...

Page 70: ...the Patient info from the earlier exam series 4 Configure how many days prior to the current date that the Users will be allowed to RESTART add delete images internally Archived patient exams 5 Using...

Page 71: ...BUILD operation is performed NOTE Default is both boxes selected checked Read When checked Tells the system to look for read the existence of a valid single HELPER file most current patient exam infor...

Page 72: ...ly unable to access the ARCHIVE on either the scan engine or other media HDD in Cart etc selecting the ERASE function will completely clear erase the following All stored patient exams images All pati...

Page 73: ...ort Setup Export Calc Report Data The SERIAL PORT configuration menu allows for configuring the system to be able to EXPORT report data to 3rd Party external report generator equipment via a USB port...

Page 74: ...down to backlight SERIAL PORT selection and press the SELECT button to bring up this menu NOTE The serial Port A and Port B selections and all of the serial port setting selections Bits per second Par...

Page 75: ...esired for OB report data to be exported in sync with DICOM image transfers to the PACS system over the network check the box for Link Serial Connect to Ethernet Connect 10 Using the Menu Control arro...

Page 76: ...SP A copy of this Pre Install Survey Form is included on the following pages as a backup resource IMPORTANT Once all of the DICOM parameters have been configured into the required DICOM setup menus i...

Page 77: ...between 85 100 determines resultant file size Date Range Specify the number of days back Today 2 7 All that the DICOM worklist will reference scheduled examinations Gateway IP Address A designated TCP...

Page 78: ...being operated in modalities where no Color is present B Mode PW Doppler M Mode they will be transferred to the receiving DICOM device Network Store system as Grayscale Monochrome2 Despite this No Co...

Page 79: ...erver Value to be provided by PACs Admin to meet department requirements SR Emulation special license req Special feature license file option required for forced populating three fields in DICOM heade...

Page 80: ...uplex 10MB Half Duplex Auto Select Service Wireless Bridge Service Support IP Address _____________________ Username _____________________ Password _____________________ Service option General System...

Page 81: ...ate Bilinear Cubic Cubic User option Smoothing Type Network Store DICOM Setup Parameters if applicable Level Parameter Name User Site Value Setting Default Special Info Required Nickname PACS Server R...

Page 82: ...list DICOM Setup Parameters if applicable Level Parameter Name User Site Value Setting Default Special Info User option Nickname Worklist Server Required Application AE Title Worklist Server Required...

Page 83: ...Lossless JPEG Lossy None User option Still Image Store Compression Quality active only IF JPEG Lossy selected 85 100 selectable n a User option Cine Image Store Compression Level None RLE Lossless JP...

Page 84: ...for simultaneously having multiple configurations saved on the Z ONEULTRA SP and the ability to quickly toggle between those settings my merely changing Locations in the menu The parameters that are...

Page 85: ...to bring up the main menu then select the ARCHIVE option followed by the LOCATION option SYSTEM SETUP Sub Menu ARCHIVE Sub Menu 5 Within the Location selection use the Menu Control to backlight Manage...

Page 86: ...the configuration pages Network DICOM General etc for parameters that are savable under the Location manager and enter in the desired settings The new settings are automatically saved under the active...

Page 87: ...press the SELECT button to bring up this menu DICOM Sub Menu DICOM GENERAL Sub Menu 4 Using the alpha numeric keyboard enter in the required DICOM configuration values settings in the appropriate fie...

Page 88: ...s the SELECT button to bring up the DICOM Printer Administration menu DICOM Sub Menu PRINTER Administration Sub Menu 2 To create an entry for a new printer to be added to the DICOM connectivity for th...

Page 89: ...e Pre Installation Site Survey Form by the medical facility s IT System Administrator 4 To save the new settings select APPLY from the main menu and press the SET key to save new settings DICOM NETWOR...

Page 90: ...Modality Performed Procedure Step Configuration 1 Within the DICOM selection use the Menu Control to backlight MPPS Modality Performed Procedure Step selection press Select button to bring up this men...

Page 91: ...press Select button to bring up this menu DICOM Sub Menu DICOM WORKLIST CONFIG Sub Menu 2 Using the alpha numeric keyboard enter in the DICOM worklist values setting in the appropriate fields as spec...

Page 92: ...be assigned to define the identity of the Z ONE on the hospital s network 1 Using the page MENU button to bring up the menu then select the TOOLS menu then select SYSTEM SETUP SYSTEM SETUP Menu NETWO...

Page 93: ...is compatible with all ZONARE ultrasound systems that support Ethernet connectivity A special power cable however is required to supply power to the Quatech AirborneDirect device from a USB port on th...

Page 94: ...e with the user s wireless network Once a wireless network connection is established the ZONARE system will reflect the connection state by showing the network ICON on screen in an uncrossed state The...

Page 95: ...er password available to recover system access To restore use of the Z ONEULTRA SP it will be necessary to perform a complete re installation of system software Refer to the Advanced Software Installa...

Page 96: ...security control by clicking on the bullet to the left of the desired offering in the menu ACCESS CONTROL Sub Menu 4 Under the Logon Password field enter in the desired security access password NOTE Y...

Page 97: ...saving action when the scan engine is being operated standalone undocked mode on its internal battery Cart Battery Configuration of power saving action when the system is being operated in a docked mo...

Page 98: ...2 For each of the power configurations select the desired power saving option and enter the desired time interval from the menu NOTE Unchecking the Enabled box for either option disables that time out...

Page 99: ...n the access cover door at the rear of the Scan Engine 2 Hold the USB Memory stick properly aligned with the USB port connector on the Scan Engine Push the USB Memory Stick gently all the way into the...

Page 100: ...speakers located in display External I O device connectivity through SmartCart SP dock interface o DVI digital video out using HDMI connector o Ethernet 10 100Base T o USB 2 0 Full speed ports 4 Inte...

Page 101: ...programmable transmit control Pulser Transmitter Analog front end Data converter filters Pre processing digital logic Microprocessor based system control DSP pre post processing FPGA connectivity con...

Page 102: ...n Engine Cart U I Operation Ethernet Controller networking 2 Cart Power Module Assy Zonare P N 85025 00 System Functions VScanner Power Supply 12V 8A VMain Power Supply 12V 12A VAux Power Supply 5 to...

Page 103: ...Mechanism Wheel Description The SmartCart SP has 3 different swivel lock positions of the foot pedal on the front wheels Using the bottom of your shoe to push down or the top of your shoe under the l...

Page 104: ...stability during shipping Figure 33 SmartCart SP Brake Mechanism 2 Height Adjustment Mechanism Description The SmartCart SP utilizes a gas spring mechanism that enables the user to optimize the verti...

Page 105: ...Q00180 Rev B Page 105 of 244 Note Copies are uncontrolled documents For revision verification see the Master Documentation List 12 POWER SIGNAL DISTRIBUTION DIAGRAMS BEGINS ON NEXT PAGE...

Page 106: ...106 of 244 Note Copies are uncontrolled documents For revision verification see the Master Documentation List 12 1 SmartCart SP Power Module Block Diagram Basic Figure 35 SmartCart SP Power Module Bl...

Page 107: ...7 of 244 Note Copies are uncontrolled documents For revision verification see the Master Documentation List 12 2 SmartCart SP Power Module Block Diagram Detailed Figure 36 SmartCart SP Power Module Bl...

Page 108: ...ncontrolled documents For revision verification see the Master Documentation List 12 3 SmartCart SP Main Board Cable Connection Diagram Original DVD Configuration Figure 37 SmartCart Main Board Cable...

Page 109: ...lled documents For revision verification see the Master Documentation List 12 4 SmartCart Main Board Cable Connection Diagram IDE SATA Adapter DVD Configuration Figure 38 SmartCart Main Board Cable Co...

Page 110: ...Q00180 Rev B Page 110 of 244 Note Copies are uncontrolled documents For revision verification see the Master Documentation List 13 FUNCTIONAL BLOCK DIAGRAMS BEGINS ON NEXT PAGE...

Page 111: ...Page 111 of 244 Note Copies are uncontrolled documents For revision verification see the Master Documentation List 13 1 SmartCart SP Overall System Block Diagram Figure 39 Overall System Block Diagram...

Page 112: ...ote Copies are uncontrolled documents For revision verification see the Master Documentation List 14 ASSEMBLY DIAGRAMS 14 1 SmartCart SP Power Module Functional Identification Figure 40 SmartCart SP P...

Page 113: ...US ONLY o DVD R DVD W MINUS not supported CDs CD R MINUS ONLY SPECIAL NOTE If an incompatible type of DVD CD media is accidentally inserted into the DVD CD burner on the Z ONEULTRA SP it will not be r...

Page 114: ...his device enables the Z ONEULTRA SP to produce an extended range of video and audio output formats primarily analog to support connection to additional peripheral devices The connection of the AVED b...

Page 115: ...ollowing page on the AVED box only support video formats of a maximum resolution of 800 x 600 As a result video is ONLY present on these two outputs of the AVED box when the External Video Mode option...

Page 116: ...ger output is generated by pressing of the RECORD key on the User Interface of the SmartCart SP Figure 41 AVED Audio Video Extension Device I O Panel Diagram 15 2 2 I O Connector Functions Function Di...

Page 117: ...Q00180 Rev B Page 117 of 244 Note Copies are uncontrolled documents For revision verification see the Master Documentation List 10 Composite Video Analog 800x600 mode only Output...

Page 118: ...audio detected video and audio active 15 2 4 Microphone Recording SmartCart SP only The Z ONEULTRA SP system includes an on board microphone that is located in the front center of the 19 display monit...

Page 119: ...LS 2 Using the Menu Control arrow down to backlight the System Setup selection and press the SELECT button to bring up the main menu SYSTEM SETUP Sub Menu 3 Using the Menu Control arrow down to backli...

Page 120: ...from the main menu and press the SET key to save new setting 15 3 SONY UP D897 USB Digital Printer 15 3 1 Procedure Notes The intent of this procedure is to provide instructions for use in the field...

Page 121: ...To toggle the LOCK function on off do the following 1 Power OFF the printer 2 Press and Hold the Jog Dial push enter switch 3 Power ON the printer while keeping the Jog Dial switch depressed until one...

Page 122: ...ons are made on the jog dial for approximately 20 seconds Setting Name Description Zonare Recommended Value 1 BEEP Audible Tone ON 2 CLEAN Initiate head cleaning operation n a control action in menu 3...

Page 123: ...e pull down menu under the TYPE selection select the USB printer The menu will change to the limited setup page for a USB style printer as shown below 3 Type into the Nick Name field the name of the p...

Page 124: ...Printer function for the Print button check the box to the left of the drop down menu enable this function 3 In the drop down menu for this function select the SONY UP D897 selection 4 Select APPLY f...

Page 125: ...Verification STEPS 1 Power on the Cart and the UP D897 and connect a transducer 2 FREEZE the image Verify a printed image is produced when the Print key on the Scan Engine is depressed NOTE Refer to...

Page 126: ...n reach of the Z ONEULTRA SP for placement of the Sony UP D23MD printer and setup the printer in that location 2 Power off the Scanner and Cart 3 Attach the USB cable between the Sony UP D23MD Color P...

Page 127: ...to provide instructions for use in the field for setup and use of a Post Script 3 PS3 or above style HP LaserJet Network Printer for Report printing on a Z ONEULTRA SP NOTE The following key limitati...

Page 128: ...NEULTRA SP In order to utilize this Report printing capability it is necessary to pre configure the Export Print setup parameters within the CALCS sub menu as part of the System Setup operations The f...

Page 129: ...es of pages of internal configuration information about the printer should print out 11 Check the IP Address value that appears on the Networking Info page 12 Enter this value into the PRINTER IP ADDR...

Page 130: ...eater then the value of the HP LaserJet printer i e printer 192 168 1 1 Z ONEULTRA SP 192 168 1 2 16 Select APPLY to save the settings Printing Reports 17 Perform the desired calculations and measurem...

Page 131: ...ble the User to initiate several normal user operations while their hands are previously occupied in the scanning of the patient The two normal user interface buttons functions that are assigned not p...

Page 132: ...if not currently attached 2 Press the Power On Off button to power the system on 3 Allow the system to complete a normal boot operation less then 1 minute 4 Open the rear access door on the Scan Engi...

Page 133: ...install process should complete in approximately 5 minutes 10 After file installation is completed the system will run a brief install verification process The following screen will appear during this...

Page 134: ...allation steps should be used 16 2 1 Interrupting the normal boot sequence Alternate Boot Options 1 Connect a transducer to the Scan Engine if not currently attached 2 Press the green power button on...

Page 135: ...SPECIAL NOTE Pressing one of the following keys on the keyboard of the Scan Engine or SmartCart SP if Scan Engine is docked will bring up additional key functions into the on screen menu as shown abov...

Page 136: ...ve storage Patient Exams to the currently attached USB Memory Stick Description of Optional Hidden Functions 4 x Software Key Function Operation Performed Access Key s Clean SW Install Installs softwa...

Page 137: ...four USB ports at the rear of the SmartCart pressing lightly to ensure it is seated in the connector 5 An initial software install alert message screen should appear on the LCD display 6 To begin the...

Page 138: ...brief install verification process The following screen will appear during this verification 19 At the completion of a successful software installation verification process a dialogue box with the fol...

Page 139: ...the SERVICE REBOOT softkey The system will shutdown and reboot into the special BOOT APP option screen 7 Press the OPTIMIZE key to enable the CLEAN INSTALL option to appear in the menu 8 Press the F1...

Page 140: ...Module 1 Attach a Zonare AC Power Adapter option to the DC power input port on the rear of the Scan Module or have the Scan Module physically docked on Scanner Deck of SmartCart 2 IF Scan Module is b...

Page 141: ...the USB Memory Stick will begin flashing to indicate the start of the software installation process 6 The LED will intermittently continue to flash during the entire duration of the software installat...

Page 142: ...ors Service 1 Go to the START box at the bottom of the screen of your PC and start up Wiindows Explorer 2 Enter the following URL information into the ADDRESS box of Windows Explorer Address ftp 12 40...

Page 143: ...itiate an immediate manual capture of system LOG files Normal Menu Path Method 1 Using the Tab button and Menu Control on the Scan Engine or SmartCart SP user interface advance to the Tools menu and t...

Page 144: ...itioning of the Z PAK Battery in the SmartCart Upgrading of the firmware on the PIC in the power supply of the SmartCart Upgrading of the firmware of the FPGA on the Main Board of the SmartCart Upgrad...

Page 145: ...ation see the Master Documentation List The additional functions available beyond the main page of the User Diagnostic Panel in these three sub menus are as defined below SETTINGS o FTP Access Setup I...

Page 146: ...SW Load Service Reboot SERVICE o Service Password Enable Proprietary Function Access 16 7 3 PC Board Version Information 1 Using the trackball position the arrow cursor over the DETAILS box 2 Press th...

Page 147: ...ngine You may therefore bypass this step initially and only return to the configuration process IF it is found that the values entered are not allowing FTP access 1 On the Diagnostic page in the ZONAR...

Page 148: ...initiate the system log transfer 16 7 6 BRUTE FORCE Log File Capture System Problem Condition 1 Holding down extended press for approx 5 seconds the SERVICE key on the upper row of the QWERTY keyboar...

Page 149: ...e sending to the FTP site 4 To download the log folder contents which also contains the stored BMP Image file to the ZONARE Tech Support enter the proper IP Address User Name and Password values in th...

Page 150: ...ls menu and then sequence through the following selection Tools tab System Setup Diagnostics 5 Click on the CHECK AVAILABLE SOFTWARE softkey to open remote communications for determining the available...

Page 151: ...ss liquid may cause damage to internal electronics Instead apply the liquid to the cleaning cloth Do NOT use any of the following Lye or cleaning solutions containing lye Acid Detergents with fluoride...

Page 152: ...Repeat with water only 4 Wipe dry with a clean dry soft cloth 17 1 2 Cleaning the SmartCart SP exterior surfaces CAUTION Do not use disinfectants such as gluteraldahyde or hydrogen peroxide or acetone...

Page 153: ...nly disinfectants listed below are tested and approved for use on the ZONARE transducers specified above No other products should be used as damage to the transducer may result CIDEX CIDEX PLUS CIDEX...

Page 154: ...Do not allow the disinfectant to come in contact with metal surfaces transducer connector Use a soft cloth and warm soapy water to remove any disinfectant that remains on metal surfaces If using a br...

Page 155: ...e top edge of the transducer housing as shown in the figure below Figure 46 Transducer immersion limits 1 Disconnect the transducer from the Z ONEUltra 2 Remove the transducer cover sheath and discard...

Page 156: ...immersion do NOT exceed the 1 hour maximum ZONARE specified limit 8 Following the instructions on the disinfectant label thoroughly rinse all areas of the transducer below the immersion level 9 Air dr...

Page 157: ...in this manual are very basic in nature and may therefore be performed by the Operator as well as normal Service personnel 18 2 List Maintenance Procedures The basic maintenance procedures to be perfo...

Page 158: ...Battery Recondition Complete will appear on the screen and the red cross ICON will be removed at the conclusion of the initial phase of the recondition process NOTE The Z PAK is at a fully DISCHARGED...

Page 159: ...chassis cosmetic sleeve loose There are 3 spring clips that retain it at the top If it does not come free gently use the flat blade screwdriver to pry the cosmetics loose use tape on the blade to avo...

Page 160: ...t at each of the calibration points with the stylus It is very important that only a single discrete and firm contact be made at each of the green splash graphics calibration points Any excessive debo...

Page 161: ...EULTRA SP should return to the System Setup menu If calibration failed message appears repeat the process being very attentive to the method of single point stylus contact with the LCD display for con...

Page 162: ...M SETUP DISPLAY AUDIO VIDEO The adjustable settings are Brightness Contrast Color Temperature Red Green Blue Figure 47 SmartCart SP 19 Display Recommended Settings The adjustment of the video settings...

Page 163: ...eved Repeat the above steps if required Grayscale Test Pattern 1 Using the Tab button and Menu Control on the user interface advance to the Tools menu 2 Sequence through the following selections to br...

Page 164: ...of integration in the electronic circuitry of the Z ONEULTRA SP diagnostic ultrasound system the amount service repair that can be performed in the field is limited to a specific number of FRU s Fiel...

Page 165: ...Support Phone 49 9131 974 94 0 8 00AM 5 00PM Tech Support e mail info zonare de Corporate web site www zonare com FTP site Tech Support Window URL ftp 12 40 200 87 Enter the following User Name and Pa...

Page 166: ...ction of Transducers 1 Routinely inspect transducers for the following problems Signs of wear or damage to the housing cable etc Cracks in case or transducer face Cuts or gouges on any part of the tra...

Page 167: ...e the Scan Engine and attempt to operate it in the stand alone mode to determine if the problem is with the SmartCart SP or the Scan Engine 9 If either component fails to start up after these steps co...

Page 168: ...SP Press and hold for approx 10 seconds the Power On Off button on SmartCart SP LED 1 should blink rapidly and LED 2 should blink at a slower rate to indicate the PIC is Resetting 1 IF LED 1 does not...

Page 169: ...e rear of the Scan Engine and then try to power on the Z ONEULTRA SP again selecting the boot from USB Memory Stick option If the system boots OK perform software re install procedure on the Scan Engi...

Page 170: ...Remove the Scan Engine from the SmartCart SP and repeat the transducer removal installation process If system still fails to operate any transducers contact ZONARE Tech Support 19 3 6 Battery Charging...

Page 171: ...presets Ensure an adequate supply of acoustic coupling gel and good patient transducer contact Switch to a different transducer to determine the problem No poor Color Mode image or PW Doppler Ensure...

Page 172: ...wer cycle AC circuit breaker the SmartCart SP and the Scan Engine then retest for connectivity transfer functionality Press the DICOM Queue key and inspect for any pending jobs in the Queue If any job...

Page 173: ...ght System running on AC Power and Battery is fully charged Battery SmartCart SP Left Scanner Right System running on AC Power and Battery is currently charging Battery SmartCart SP Left Scanner Right...

Page 174: ...ge storage SmartCart SP Hard Drive Media SmartCart SP hard drive is storing images SmartCart SP Hard Drive Media 20 of SmartCart SP hard drive storage capacity remaining SmartCart SP Hard Drive Media...

Page 175: ...able Media USB 5 of capacity of removable storage media USB still remains USB Local Printer Local USB printer is connected active USB Local Printer Local USB printer has a printing job in progress USB...

Page 176: ...see the Master Documentation List Wireless Network Wireless Network Wireless signal strength 21 40 Wireless Network Wireless Network Wireless signal strength 41 60 Wireless Network Wireless Network Wi...

Page 177: ...1 PIC Slow Blinking System in Standby mode Scan Engine NOT docked Fast Blinking Scan Engine docked Scan Engine powered ON or OFF 2 Battery OFF No battery installed or completely depleted Blinking Bat...

Page 178: ...tch LED is directly activated by the PIC Controller device on the Power Board in the Scan Engine upon detection of the pressing of the Power On Off switch Lack of illumination of this LED in conjuncti...

Page 179: ...e following conditions occurs 1 The battery pack is initially inserted into the Scan Engine 2 The Scan Engine is initially powered on Note 2 The Scan Engine will alert the User message on LCD display...

Page 180: ...System Error has occurred RESTART 0xe00a0403 HV Invalid the power up parameters Internal System Error has occurred RESTART 0xe00a0404 HV Failed to reset the PIC HV task Internal System Error has occur...

Page 181: ...has occurred RESTART 0xe0110403 AcquisCntrl Failed to complete programming sequence Internal System Error has occurred RESTART 19 5 Scan Engine Fan Operation The operating speeds of the two 2 fans on...

Page 182: ...cument are in reference to a new optimum battery Charging times will be significantly impacted by the temperature of the battery pack at the time of the start of the charging cycle The intelligent PIC...

Page 183: ...in this portion of the Service Manual should be performed ONLY by a ZONARE trained service personnel Service Engineer Bio Med etc 20 2 Recommended Tools Tool Description Size Qty Where used Screwdriv...

Page 184: ...uired Parts P N 32865 00 Caster 5 Inch Dual Wheel Directional Brake Lock Front P N 32867 00 Caster 5 Inch Dual Wheel Full Swivel Rear Required Tools Equipment Medium tip flatblade screwdriver Overview...

Page 185: ...tly wedge it between the cosmetic sleeve and the wheel mating surface at the bottom of the SmartCart SP 9 Using the screwdriver tip as a wedge work the screwdriver to extract the wheel from the socket...

Page 186: ...00 Overlay SmartCart SP Display Aluminum tape EMC insulation Overview of Procedure Removal of Display Assy Installation of Display Assy Verification of LCD Display Speakers and Microphone Required Too...

Page 187: ...y hinge back cover and remove back cover and insert 6 Remove the aluminum tape securing the video cable to the display 7 Using the long straight slot screwdriver loosen the display cable retention scr...

Page 188: ...e display 2 Slide the excess cable under the plastics and route in the same fashion prior to removal 3 Align the display 4 threaded shafts with the metal hinge assy Route the display cable carefully i...

Page 189: ...eady connected and enable Doppler PW mode 13 Turn PW Gain up to obtain a filled in spectral trace with excess noise this will generate white noise for the speakers 14 Turn the Volume up Clockwise and...

Page 190: ...e SmartCart SP in the OFF position 3 Disconnect the main AC power cord from the rear of the SmartCart SP or unplug from the wall source 4 Using the side of the hand firmly knock the side of the chassi...

Page 191: ...me from above 7 Lift both the Inner and Outer sleeve to gain access to the Scanner Deck retention screws There is one spring clip in the center which holds the inner panel down 5 2 Removing Scanner De...

Page 192: ...traight up to remove 6 Disconnect the Scanner Deck wiring from the Main Board taking note of the connector locations for reassembly You may need to cut ty wraps securing cables to chassis 7 Set the Sc...

Page 193: ...to cause the shielding to expand in diameter sufficiently to slide the Main Board end connectors out of the shielding 11 Pay special attention to the routing looping and retention cable tie of the di...

Page 194: ...ideo cable to the display 4 Using the long straight slot screwdriver loosen the display cable retention screw See Location A 5 Remove the four 4 9 32 Nuts with captive washers that attach the display...

Page 195: ...nd prepare for installation Display Arm Removal STEPS 1 Remove the four 4 6mm Allen Head Bolts which hold the display arm to the chassis 2 While gently pulling the video cable free from the system rem...

Page 196: ...the PC board As such extreme care MUST be observed to ensure proper alignment of the cable prior to pressing into place and only light pressure should be required for fully seating cable in connector...

Page 197: ...erent type flat PC board type then the original cable install the Cable Hold Down Bracket P N 33383 00 provided with the new display arm kit in the location as shown in the illustration below The brac...

Page 198: ...circuit breaker located at the rear of the SmartCart SP in the ON position 3 Ensure the z one is docked in the SmartCart SP 4 Energize the SmartCart SP Ultra System 5 Verify that the LCD display is f...

Page 199: ...ion of system operation Battery Pack Removal STEPS 1 Ensure no Scan Engine Module is docked 2 Place AC circuit breaker located at the rear of the SmartCart in the OFF position 3 Disconnect the main AC...

Page 200: ...larger 3 Phillips head screw located on the right side of the mounting of the Battery Pack to the bottom of the SmartCart leaving the last two 2 3 Phillips head screws on the left side of the battery...

Page 201: ...N AC Power MUST be present and the circuit breaker MUST be in the ON power applied to the power supply of the SmartCart at the time the Z PAK is connector is plugged back into the power supply connect...

Page 202: ...pply 8 While still supporting the weight of the battery pack slide the slotted holes in the left side of the cover onto the two 2 loosened mounting screws on the left side of the power supply module 4...

Page 203: ...brakes to prevent system from rolling 7 To allow for removal of the AC power cable used to power an on board USB printer device and an item that is included with the complete Power Supply Module from...

Page 204: ...d while removing the final screw 12 Gradually lower the Power Supply Module approximately 3 to provide access for disconnecting the cabling 13 Reach in and disconnect the following cable connections a...

Page 205: ...or plug into the wall source 2 Place AC circuit breaker located at the rear of the SmartCart SP in the 1 ON position 3 Ensure the scan engine is docked in the SmartCart SP LED 1 will blink quickly and...

Page 206: ...2 Phillips Screwdriver Overview of Procedure Removal and replacement of Scanner Deck w Cables System verification STEPS 1 Ensure the Z ONEULTRA SP is powered OFF 2 Place AC circuit breaker located at...

Page 207: ...two thumbscrews and lift straight up to remove 9 Disconnect the Scanner Deck wiring from the Main Board taking note of the connector locations for reassembly Cut any tie wraps that are retaining cabl...

Page 208: ...on 6 Verification is complete return system to normal operation 20 3 7 OLED Display Board User Interface Assy Removal Replacement SmartCart SP Required Parts 85095 00 Assy OLED Display Board Overview...

Page 209: ...n the figure below with a red X in the bottom of the UI panel that do NOT have screws inside Be careful to NOT attempt to insert screws in these two holes as the screw will fall up inside the UI housi...

Page 210: ...Interface assembly location 1 shown below 4 Disconnect the power cable from the OLED Display Board Assembly location 2 shown below 5 Remove the six 6 Phillips screws that retain the OLED assembly 6 Sl...

Page 211: ...st is comprised of the following 7 Verify that the User Interface keys are functioning correctly by testing each of the keys 8 Verify that the Softkey OLED displays are correct and functioning correct...

Page 212: ...source 4 Remove the eight 8 Phillips screws that secure the UI to the cast UI base This will need to be accomplished from below using a Phillips screwdriver IMPORTANT NOTE There are two open holes sh...

Page 213: ...nstalling the User Interface Refer to section below Trackball Removal Replacement if changed separately STEPS 1 Ensure the User Interface is removed per steps 1 thru 5 of User Interface Removal Proced...

Page 214: ...BOTH in the ON away from the trackball position as shown below Improper position of these switches can result in reversal up down vs left right of operation 6 Reinstall in the reverse order taking ca...

Page 215: ...2 Phillips screws that retain the QWERTY assembly See Location B 5 Pull the QWERTY straight up and remove 6 Reinstall in the QWERTY in reverse order 7 Reinstall the User Interface Assy in reverse orde...

Page 216: ...o normal operation 20 3 9 Main Board Assembly Removal Replacement SmartCart SP Required Parts P N 85080 00 Assy PCB Main Board Gen II Cart Non conductive Kapton tape Three strips of aluminum tape Smal...

Page 217: ...e blade to avoid marring the chassis surface 5 Slide the outer cosmetic chassis sleeve down and grab the inner sleeve front panel along with the outer sleeve at the same time from above 6 Lift both th...

Page 218: ...e right side 10 Remove the Left CEE Cosmetic panel by the Main Board loosen the two thumbscrews and lift straight up to remove 11 Disconnect the Scanner Deck wiring from the Main Board taking note of...

Page 219: ...to the Main Board some may require the flat blade screwdriver to unlock the locking tab 14 Once all the cables have been disconnected ensure they are moved out of the way Cut any tie wraps that may h...

Page 220: ...s moved from old Main Board if necessary are installed in the locations as shown on the outside surface of the metal case of the Main Board Assy Conductive Gaskets 18 Reinsert the new Main Board in th...

Page 221: ...riginally removed 22 Apply tape to top of Cart Main Module in location shown Ensure front end of tape does not cover video connector opening Continue pressing tape over the shield of the video power c...

Page 222: ...permanent damage to the connector requiring replacement of the entire Main Board assembly IMPORTANT The direction of the main cable orientation at the time the connector on the cable is installed in...

Page 223: ...he previous strip 25 Reassemble the cosmetic panels in reverse order of removal and proceed to System Verification System Verification STEPS 1 Reconnect the main AC power cord from the rear of the Sma...

Page 224: ...rify Network Connectivity if applicable Test and Verify USB Peripheral Connectivity and Functionality if applicable 7 Verification is complete return system to normal operation 20 3 10 MTP Bolster Pla...

Page 225: ...er cosmetic cover The screws are located on the right side next to the printer mounting bay 2 With the right side lower cosmetic cover loosened grasp the gray plastic Right CEE cosmetic panel that sur...

Page 226: ...ion System Verification STEPS 1 Reconnect the main AC power cord from the rear of the SmartCart SP or plug into the wall source 2 Place AC circuit breaker located at the rear of the SmartCart SP in th...

Page 227: ...val Overview of Procedure Removal of gas spring Re installation of above items Verification of system operation Main Power Supply Removal Perform Main Power Supply Module Removal NOTE Refer to Main Po...

Page 228: ...then removing panel 6 In combination of accessing from the top and through the access holes in the bottom of the SmartCart SP chassis using the 5mm hex Allen wrench and 13mm socket remove the lower m...

Page 229: ...rom its recess in the actuating lever 9 Remove the upper mounting hardware bolt nut and 2 spacers that attaches the gas stock to the frame of the SmartCart SP 10 Lift the top portion of the gas spring...

Page 230: ...chanism through its full range to ensure proper gas spring operation 4 Power on the SmartCart SP and perform a series of basic user operations to verify normal system functionality 5 Verification is c...

Page 231: ...using the two 2 Torx screws CAUTION DO NOT over tighten these two screws as it may result in putting excessive downforce on the top front of the DVD drive and cause the DVD media to not properly load...

Page 232: ...transducer if not already connected and ensure basic imaging operation 6 Insert a blank DVD or CD type as discussed in Note at top of this section disk label facing up into the drive After 3 4 seconds...

Page 233: ...rom the Cart if currently docked 3 Lay Scan Engine face down 4 Remove battery pack from the Scan Engine CAUTION 4 To prevent potential static shock damage to sensitive electrical components in the Sca...

Page 234: ...ware revision level of major PC boards in the Scan Engine Configuration of the IP address user name and password for contact with Zonare FTP server Capturing Exporting and Sending of system log files...

Page 235: ...button and Menu Control on the Scan Engine or SmartCart SP user interface advance to the Tools menu and then sequence through the following selection Tools tab System Setup Diagnostics 2 Press the SEL...

Page 236: ...splay 19 Flatscreen w Overlay 3 86454 00 Assy User Interface SP w Trackball 4 86XXX 00 Assy User Interface SP without Trackball 7 85095 00 Assy OLED Display Board for User Interface 8 32854 00 Assy QW...

Page 237: ...t Number Description 1 85029 00 Assy Cable Main Power SmartCart 3 85044 00 Assy Cable Disk Drive Power Main Bd J16 to Drives 4 85045 00 Assy Cable UI Power Main Bd J2 J4 to UI 5 85078 00 Assy Cable US...

Page 238: ...List 14 85135 00 Assy Cable CW Power Patch SmartCart 15 33522 00 Assy Cable CW to ECG Power Control 21 1 3 SmartCart SP Miscellaneous Items Number Part Number Description 1 32865 00 Caster 5 Inch Dual...

Page 239: ...ardware 2 80044 00 Battery Pack 1st Gen 4400 mAh version 3 80269 00 Battery Pack 2nd Gen 5200 mAh version xx 00 512MB Internal Archive Storage baseline 20 2GB Internal Archive Storage upgrade option 2...

Page 240: ...us Items Item Part Description 1 80206 Stylus 2 31232 Feet Rubber 3 used 3 80068 Handle 4 31167 Cover Trackball 5 80255 00 Rear Door Assembly Zonare 6 32666 00 256MB USB Memory Stick 7 32669 00 2GB US...

Page 241: ...Complete Assemblies Item Part Description Sales Service 1 Z101 84001 00 C5 2 Convex Array 2 Z102 84003 00 L10 5 Linear Array 3 Z103 84002 00 EV9 4 Endo Vaginal 4 Z104 84005 P4 1 Phased Array 5 Z106 8...

Page 242: ...00 A5CW CW Doppler 12 Z119 00 86333 00 C4 1 Convex Array 13 Z114 00 86444 00 C9 4t Specialty 14 Z121 00 85999 00 C8 33D 3D Imaging 15 Z110 00 85333 00 LV14 5w WALA 16 Z117 00 86555 00 LV12 4V Veterin...

Page 243: ...Device 116 B Battery Charger 2 Bay 56 Block Diagram Power Module Basic 107 Block diagram overall system 112 Block Diagram Power Module Detailed 108 B Mode 43 brake 50 C C5 2 Convex 21 22 243 244 Cabl...

Page 244: ...mber 238 Peripherals 115 134 Power Module Assy 103 Power Supply Module 113 118 Powering OFF 53 Powering ON 52 Print Store DICOM 69 Procedures service 159 PW 12 13 38 44 45 101 R Rear I O 46 47 Remote...

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