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YASKAWA U1000 Series, Technical Manual

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YASKAWA ELECTRIC

 

SIEP C710636 02B YASKAWA U1000 Technical Manual

 15

Preface & General Safety

This section provides safety messages pertinent to this product that, if not heeded, may result 

in fatality, personal injury, or equipment damage. Yaskawa is not responsible for the 

consequences of ignoring these instructions.

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PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  16

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GENERAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  18

SIEP_C710636_02B_1_0.book  15 ページ  ２０１５年１１月２５日　水曜日　午後４時５６分

Summary of Contents for U1000 Series

Page 1: ...ass 22 to 248 A 400 V Class 9 6 to 930 A 1 2 3 4 5 6 7 8 A B C D E 1 2 3 4 5 6 7 8 A B C D E Receiving Mechanical Installation Electrical Installation Start Up Programming Operation Parameter Details Troubleshooting Periodic Inspection Maintenance Peripheral Devices Options Specifications Parameter List MEMOBUS Modbus Communications Standards Compliance Quick Reference Sheet ...

Page 2: ...patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Nevertheless Yaskawa assumes no responsibility for errors or omissions Neither is an...

Page 3: ...chronous PM motors Refer to Subchart A 3 Operation with Permanent Magnet Motors on page 146 Perform Auto Tuning Automatic tuning sets motor parameters Refer to Auto Tuning on page 154 Maintenance Check Using Drive Monitors Use drive monitors to check the if fans capacitors and other components may require maintenance Refer to Performance Life Monitors Maintenance Monitors on page 396 Fault Display...

Page 4: ...4 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual SIEP_C710636_02B_1_0 book 4 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 5: ...pplications with Specialized Motors 26 Drive Label Warnings 27 Warranty Information 27 1 RECEIVING 29 1 1 Section Safety 30 1 2 General Description 31 U1000 Model Selection 31 Control Mode Selection 32 1 3 Model Number and Nameplate Check 33 Nameplate 33 Model Number 34 1 4 Drive Models and Enclosure Types 36 CIMR U 2 0028 to 2 0248 4 0011 to 4 0930 36 Harmonic Filter Module 37 1 5 Component Names...

Page 6: ...tective Cover 88 Attaching the Top Protective Cover 88 Removing the Top Protective Cover 88 3 8 Main Circuit Wiring 89 Main Circuit Terminal Functions 89 Protecting Main Circuit Terminals 90 Main Circuit Wire Gauges and Tightening Torque 91 Main Circuit Terminal and Motor Wiring 97 3 9 Control Circuit Wiring 99 Control Circuit Connection Diagram 99 Control Circuit Terminal Block Functions 102 Term...

Page 7: ...t A 1 Simple Motor Setup Using V f Control 144 Subchart A 2 High Performance Operation Using OLV or CLV 145 Subchart A 3 Operation with Permanent Magnet Motors 146 4 5 Powering Up the Drive 147 Powering Up the Drive and Operation Status Display 147 4 6 Application Selection 148 Setting 1 Water Supply Pump Application 148 Setting 2 Conveyor Application 149 Setting 3 Exhaust Fan Application 149 Sett...

Page 8: ...Characteristics 218 C3 Slip Compensation 218 C4 Torque Compensation 221 C5 Automatic Speed Regulator ASR 222 C6 Carrier Frequency 227 C7 Voltage Adjustment 229 5 4 d Reference Settings 231 d1 Frequency Reference 231 d2 Frequency Upper Lower Limits 233 d3 Jump Frequency 233 d4 Frequency Reference Hold and Up Down 2 Function 234 d5 Torque Control 238 d6 Field Weakening and Field Forcing 242 d7 Offse...

Page 9: ... o Operator Related Settings 331 o1 Digital Operator Display Selection 331 o2 Digital Operator Keypad Functions 332 o3 Copy Function 334 o4 Maintenance Monitor Settings 335 q DriveWorksEZ Parameters 337 r DriveWorksEZ Connection Parameters 337 T Motor Tuning 337 5 11 U Monitor Parameters 338 U1 Operation Status Monitors 338 U2 Fault Trace 338 U3 Fault History 338 U4 Maintenance Monitors 338 U5 PID...

Page 10: ... Desired Auto Tuning Mode 386 oPE02 Error Occurs When Lowering the Motor Rated Current Setting 386 Motor Stalls during Acceleration or Acceleration Time is Too Long 386 Drive Frequency Reference Differs from the Controller Frequency Reference Command 387 Excessive Motor Oscillation and Erratic Rotation 387 Load Falls When Brake is Applied Hoist Type Applications 387 Noise From Drive or Motor Cable...

Page 11: ...er ELCB 449 Installing a Magnetic Contactor at the Power Supply Side 450 Connecting a Surge Absorber 450 Reducing Noise 450 Attachment for External Heatsink IP00 Enclosure 451 Internal EMC Filter Model Installation 451 Installing a Motor Thermal Overload oL Relay on the Drive Output 451 A SPECIFICATIONS 453 A 1 Heavy Duty and Normal Duty Ratings 454 A 2 Three Phase 200 V Class Drives 455 A 3 Three...

Page 12: ...ors 543 YASKAWA SMRA Series SPM Motor 543 YASKAWA SSR1 Series IPM Motor For Derated Torque 544 YASKAWA SST4 Series IPM Motor For Constant Torque 550 C MEMOBUS MODBUS COMMUNICATIONS 557 C 1 MEMOBUS Modbus Configuration 558 C 2 Communication Specifications 559 C 3 Connecting to a Network 560 Network Cable Connection 560 Wiring Diagram for Multiple Connection 560 Network Termination 561 C 4 MEMOBUS M...

Page 13: ...89 EMC Guidelines Compliance for CIMR U 4 0477 to 4 0930 591 D 3 UL Standards 594 UL Standards Compliance 594 Drive Motor Overload Protection 606 D 4 Safe Disable Input Function 608 Safety Standards 608 Specifications 608 Precautions 608 Using the Safe Disable Function 609 E QUICK REFERENCE SHEET 613 E 1 Drive and Motor Specifications 614 Drive 614 Motor 614 E 2 Multi Function I O Terminal Setting...

Page 14: ...14 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual SIEP_C710636_02B_1_0 book 14 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 15: ...on provides safety messages pertinent to this product that if not heeded may result in fatality personal injury or equipment damage Yaskawa is not responsible for the consequences of ignoring these instructions i 1 PREFACE 16 i 2 GENERAL SAFETY 18 SIEP_C710636_02B_1_0 book 15 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 16: ...mbols Note Indicates a supplement or precaution that does not cause drive damage Terms and Abbreviations Harmonic Filter Module U1000 Standard Configuration Device Models CIMR U 4 0720 to 4 0930 need a stand alone installation of this device V f V f Control V f w PG V f Control with PG OLV Open Loop Vector Control CLV Closed Loop Vector Control OLV PM Open Loop Vector Control for PM AOLV PM Advanc...

Page 17: ... C710636 02B YASKAWA U1000 Technical Manual 17 EtherNet IP is a trademark of the ODVA Other companies and product names mentioned in this manual are trademarks of those companies SIEP_C710636_02B_1_0 book 17 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 18: ...al may be changed without notice to improve the product and or the manual When ordering a new copy of the manual due to damage or loss contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover If nameplate becomes worn or damaged order a replacement from your Yaskawa representative or the nearest Yaskawa sales office WARNING Read...

Page 19: ...injury Yaskawa is not responsible for any modification of the product made by the user This product must not be modified Do not allow unqualified personnel to use equipment Failure to comply could result in death or serious injury Installation maintenance inspection and servicing must be performed only by authorized personnel familiar with installation adjustment and maintenance of AC drives Do no...

Page 20: ...this drive in lifting applications without installing external safety circuitry to prevent accidental dropping of the load The drive does not possess built in load drop protection for lifting applications Failure to comply could result in death or serious injury from falling loads Install electrical and or mechanical safety circuit mechanisms independent of drive circuitry If using a crane or a li...

Page 21: ...result in ESD damage to the drive circuitry Do not perform a withstand voltage test on any part of the drive Failure to comply could result in damage to the sensitive devices within the drive Do not operate damaged equipment Failure to comply could result in further damage to the equipment Do not connect or operate any equipment with visible damage or missing parts If a fuse is blown or an Earth L...

Page 22: ...Provided for the Power Supply The drive does not require a phase advance capacitor Installing a phase advance capacitor to the drive will weaken the power factor For the phase advance capacitor that has already been installed on the same power supply system as the drive attach a phase advance capacitor with a series reactor to prevent oscillation with the drive Contact Yaskawa when a device genera...

Page 23: ...ace between drives to provide for cooling and that proper measures are taken so that the ambient temperature remains within allowable limits Keep flammable materials away from the drive If the drive must be used in an area where it is subjected to oil mist and excessive vibration protective designs are available Contact Yaskawa or your Yaskawa agent for details Installation Direction The drive sho...

Page 24: ...s should be taken to prevent burns When replacing the cooling fan shut off the power and wait at least 15 minutes to be sure that the heatsink has cooled down Even when the power has been shut off for a drive running a PM motor voltage continues to be generated at the motor terminals while the motor coasts to stop Take the precautions described below to prevent shock and injury Applications where ...

Page 25: ...otor or machine manufacturer Torque Characteristics Torque characteristics differ compared to operating the motor directly from line power The user should have a full understanding of the load torque characteristics for the application Vibration and Shock The U1000 lets the user choose between high carrier PWM control Selecting Closed Loop Vector Control can help reduce motor oscillation Take part...

Page 26: ...sure to use a large enough motor cable to avoid decreasing the maximum torque level on account of voltage drop caused by a long motor cable Explosion Proof Motor Both the motor and drive need to be tested together to be certified as explosion proof The drive is not designed for explosion proof areas Furthermore if an encoder is attached to an explosion proof motor make sure the encoder is explosio...

Page 27: ... and the problem remedied free of charge Repairs If a Yaskawa product is found to be defective due to Yaskawa workmanship or materials and the defect occurs during the warranty period Yaskawa will provide a replacement repair the defective product and provide shipping to and from the site free of charge However if the Yaskawa Authorized Service Center determines that the problem with the drive is ...

Page 28: ...as purchased for a reasonable fee Contact your local Yaskawa representative for more information Exceptions Any inconvenience to the customer or damage to non Yaskawa products due to Yaskawa s defective products whether within or outside of the warranty period are NOT covered by warranty Restrictions U1000 was not designed or manufactured for use in devices or systems that may directly affect or t...

Page 29: ...inspect the drive upon receipt and gives and overview of the different enclosure types and components 1 1 SECTION SAFETY 30 1 2 GENERAL DESCRIPTION 31 1 3 MODEL NUMBER AND NAMEPLATE CHECK 33 1 4 DRIVE MODELS AND ENCLOSURE TYPES 36 1 5 COMPONENT NAMES 38 SIEP_C710636_02B_1_0 book 29 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 30: ... discharge procedures ESD when handling the drive and circuit boards Failure to comply may result in ESD damage to the drive circuitry A motor connected to a U1000 may operate at a higher temperature than a utility fed motor and the operating speed range may reduce motor cooling capacity Ensure that the motor is suitable for drive duty and or the motor service factor is adequate to accommodate the...

Page 31: ...etails 3 Phase 200 V Class 3 Phase 400 V Class Model CIMR U Heavy Duty Rating HD Normal Duty Rating ND Model CIMR U Heavy Duty Rating HD Normal Duty Rating ND Rated Output Current A Rated Output Current A Rated Output Current A Rated Output Current A 2 0028 22 28 4 0011 9 6 11 2 0042 28 42 4 0014 11 14 2 0054 42 54 4 0021 14 21 2 0068 54 68 4 0027 21 27 2 0081 68 81 4 0034 27 34 2 0104 81 104 4 00...

Page 32: ...nd motor temperature Starting Torque 150 at 3 Hz 150 at 3 Hz 200 at 0 3 Hz 2 200 at 0 min 1 2 100 at 5 speed 100 at 5 speed 200 at 0 min 1 1 2 200 at 0 min 1 2 May fluctuate with characteristics and motor temperature Performance may differ by capacity Application Specific Auto Tuning Energy Saving Tuning Line to line resistance Energy Saving Tuning Line to line resistance Rotational Stationary Lin...

Page 33: ...Q 7J48 CIMR UA4A0011AAA YASKAWA ELECTRIC CORPORATION 2 1 Kurosaki shiroishi Yahatanishi Ku Kitakyushu 806 0004 Japan MADE IN JAPAN AC3PH 380 500V 50 60Hz 10A 8 7A AC3PH 0 475V 0 400Hz 11A 9 6A 20 kg 6W3050 2 100 J0065F575310100 E131457 PASS MODEL REV A INPUT OUTPUT MASS O N S N FILE NO Normal Duty Amps Heavy Duty Amps CIMR U 2 0028 to 2 0248 4 0011 to 4 0590 PRG 1010 CIMR UA4A0720AAA YASKAWA ELECT...

Page 34: ...tanishi Ku Kitakyushu 806 0004 Japan MADE IN JAPAN AC3PH 380 500V 50 60Hz 655A 537A AC3PH 380 500V 50 60Hz 655A 537A 345 kg 6W3050 2 100 J0065F575310100 E131457 PASS MODEL INPUT OUTPUT MASS O N S N FILE NO IP00 CIMR U A 2 A A 0028 A A U1000 Series No Enclosure Type Design Revision Order No Customized Specifications A Standard model No Region Code U USA IP00 F IP20 NEMA 1 UL Type 1 A A Japan T Asia...

Page 35: ...n types and component descriptions No Rated Output Current A Heavy Duty HD C6 01 0 Normal Duty ND C6 01 1 0028 22 28 0042 28 42 0054 42 54 0068 54 68 0081 68 81 0104 81 104 0130 104 130 0154 130 154 0192 154 192 0248 192 248 No Rated Output Current A Heavy Duty HD C6 01 0 Normal Duty ND C6 01 1 0011 9 6 11 0014 11 14 0021 14 21 0027 21 27 0034 27 34 0040 34 40 0052 40 52 0065 52 65 0077 65 77 0096...

Page 36: ...EMA 1 UL Type 1 enclosure drive voids NEMA 1 UL Type 1 protection while retaining IP20 conformity Attaching a top protective cover and bottom cover to an IP00 enclosure drive will convert the drive to an IP20 NEMA 1 UL Type 1 enclosure drive Enclosure Type IP00 Enclosure CIMR U IP20 NEMA 1 UL Type 1 Enclosure CIMR U Three Phase 200 V Class 2 0028A 2 0028F 1 2 0042A 2 0042F 1 2 0054A 2 0054F 1 2 00...

Page 37: ...MR UA4 0720 to 4 0930 CIMR UD4 0720 to 4 0930 and CIMR UT4 0720 to 4 0930 Table 1 7 Harmonic Filter Module Models and Enclosure Types for CIMR UB4 0720 to 4 0930 Voltage Class Enclosure Type IP00 Enclosure Three Phase 400 V Class EUJ71180 EUJ71181 EUJ71182 Voltage Class Enclosure Type IP00 Enclosure Three Phase 400 V Class EUJ71186 EUJ71187 EUJ71188 SIEP_C710636_02B_1_0 book 37 ページ ２０１５年１１月２５日 水曜日...

Page 38: ...ding on the model IP00 Enclosure Three Phase AC200 V CIMR U 2 0028A to 2 0081A Three Phase AC400 V CIMR U 4 0011A to 4 0077A Figure 1 2 Figure 1 3 IP00 Enclosure Components CIMR U 2 0028A Three Phase AC200 V CIMR U 2 0104A 2 0130A Three Phase AC400 V CIMR U 4 0096A 4 0124A Figure 1 3 Figure 1 4 IP00 Enclosure Components CIMR U 2 0104A A Cooling fan D Digital operator B Heatsink E Front cover C Ter...

Page 39: ...Phase AC200 V CIMR U 2 0248A Three Phase AC400 V CIMR U 4 0216A to 4 0414A Figure 1 5 Figure 1 6 IP00 Enclosure Components CIMR U 2 0248A A Cooling fan E Front cover B Heatsink F Drive cover C Terminal cover G Hanging bracket D Digital operator A Cooling fan E Front cover B Heatsink F Drive cover 2 C Terminal cover G Drive cover 1 D Digital operator H Hanging bracket A G E F C D B A H G F C E D B ...

Page 40: ...to 4 0930A Figure 1 7 Figure 1 8 IP00 Enclosure Components CIMR U 4 0720A A Cooling fan E Front cover B Heatsink F Drive cover 2 C Terminal cover G Drive cover 1 D Digital operator H Hanging bracket A Cooling fan F Drive cover 2 B Heatsink G Drive cover 3 C Terminal cover H Drive cover 1 D Digital operator I Hanging bracket E Front cover A H G F C E D B A I H G F C E D B SIEP_C710636_02B_1_0 book ...

Page 41: ... Three Phase AC200 V CIMR U 2 0104F 2 0130F Three Phase AC400 V CIMR U 4 0096F 4 0124F Figure 1 9 Figure 1 10 IP20 NEMA 1 UL Type 1 Enclosure Components CIMR U 2 0104F A Cooling fan E Digital operator B Heatsink F Front cover C Bottom cover G Top protective cover D Terminal cover H Eye bolt A Cooling fan E Digital operator B Heatsink F Front cover C Bottom cover G Top protective cover D Terminal c...

Page 42: ... CIMR U 4 0216F to 4 0414F Figure 1 11 Figure 1 12 IP20 NEMA 1 UL Type 1 Enclosure Components CIMR U 2 0248F A Cooling fan F Front cover B Heatsink G Drive cover C Bottom cover H Top protective cover D Terminal cover I Hanging bracket E Digital operator A Cooling fan F Front cover B Heatsink G Drive cover 2 C Bottom cover H Drive cover 1 D Terminal cover I Top protective cover E Digital operator J...

Page 43: ...77F 4 0590F Figure 1 12 Figure 1 13 IP20 NEMA 1 UL Type 1 Enclosure Components CIMR U 4 0477F A Cooling fan F Front cover B Heatsink G Drive cover 2 C Bottom cover H Drive cover 1 D Terminal cover I Top protective cover E Digital operator J Hanging bracket A J H I G D C F E B SIEP_C710636_02B_1_0 book 43 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 44: ...amping resistors and AC reactors The unit these components are stored are called harmonic filter module Three Phase AC400 V EUJ7118 Figure 1 13 Figure 1 14 Harmonic Filter Module Components EUJ7118 A Cooling fan D Harmonic filter module cover 2 B Heatsink E Harmonic filter module cover 1 C Terminal cover F Hanging bracket A F C E D B SIEP_C710636_02B_1_0 book 44 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 45: ...ircuit Terminal Block Functions on page 102 and Terminal Board on page 428 C EMC filter switch CIMR U 2E 2W 4E 4W 1 1 Be sure to use a stand alone EMC filter for models CIMR U 4 0720 to 4 0930 B Main circuit terminal Refer to Wiring the Main Circuit Terminal on page 98 D 24 V control power supply unit Refer to 24 V Control Power Supply Unit Wiring on page 123 A A C D B B C D SIEP_C710636_02B_1_0 b...

Page 46: ...Manual Harmonic Filter Module Figure 1 15 Figure 1 16 Front View of Harmonic Filter Module EUJ7118 A Main circuit terminal Refer to Main Circuit Terminal Functions EUJ7118 on page 89 A S L2 X Y Z R L1 T L3 S L2 X Y Z R L1 T L3 SIEP_C710636_02B_1_0 book 46 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 47: ...B YASKAWA U1000 Technical Manual 47 Mechanical Installation This chapter explains how to properly mount and install the drive 2 1 SECTION SAFETY 48 2 2 MECHANICAL INSTALLATION 50 SIEP_C710636_02B_1_0 book 47 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 48: ...t the drive during installation to an enclosure panel Do not use vertical suspension to transport the drive Failure to comply may result in serious injury or death from falling equipment Use screws to securely affix the drive front cover terminal blocks and other drive components prior to vertical suspension Failure to comply may result in serious injury or death from falling equipment Do not subj...

Page 49: ...age or use a drive rated motor with reinforced insulation Failure to comply could lead to motor winding failure Motor vibration may increase when operating a machine in variable speed mode if that machine previously operated at a constant speed Install vibration proof rubber on the motor base or use the frequency jump function to skip a frequency resonating the machine The motor may require more a...

Page 50: ...to 40 C IP20 NEMA 1 UL Type 1 enclosure 10 to 50 C IP00 enclosure Drive reliability improves in environments without wide temperature fluctuations When using the drive in an enclosure panel install a cooling fan or air conditioner in the area to ensure that the air temperature inside the enclosure does not exceed the specified levels Do not allow ice to develop on the drive Humidity 95 RH or less ...

Page 51: ...ace for airflow and wiring CIMR U 2 0028 to 2 0248 4 0011 to 4 0590 Figure 2 2 Figure 2 2 Correct Installation Spacing Note IP20 NEMA 1 UL Type 1 enclosure and IP00 enclosure models require the same amount of space above and below the drive for installation CIMR U 4 0720 to 4 0930 and Harmonic Filter Module Figure 2 3 Figure 2 3 Correct Installation Spacing CIMR U 4 0720A and Harmonic Filter Modul...

Page 52: ...ve Use screws to securely affix the drive front cover terminal blocks and other drive components prior to vertical suspension Do not subject the drive to vibration or impact greater than 1 96 m s2 0 2 G while it is suspended by the wires Do not leave the drive unattended while it is suspended by the wires Do not attempt to flip the drive over while it is suspended by the wires Figure 2 4 Figure 2 ...

Page 53: ... tight 3 Lower the drive when ready to install in the enclosure panel Stop lowering the drive when it is near the floor then begin lowering the drive again very slowly until the drive is placed correctly 2 0154 to 2 0248 4 0156 to 4 0414 WARNING Crush Hazard Use an adequate length of wire to ensure a 50 or wider suspension angle as illustrated in Figure 2 8 The maximum allowable load of the eye bo...

Page 54: ...d hoist the drive after the wires are stretched tight 3 Lower the drive when ready to install in the enclosure panel Stop lowering the drive when it is near the floor then slowly begin lowering the drive again very slowly until the drive is placed correctly Harmonic Filter Module 1 Pass wire through the holes of all four hanging brackets Figure 2 10 Figure 2 10 Harmonic Filter Module Suspension Us...

Page 55: ... location like a panel door A remote control extension cable and an installation support set depending on the installation type will be required Note Refer to Drive Options and Peripheral Devices on page 433 for information on remote control extension cables and installation support sets Figure 2 11 Figure 2 11 Communication Cable Connection Digital Operator Remote Installation Digital Operator Di...

Page 56: ...he digital operator as shown in Figure 2 14 2 Position the digital operator so the display faces outwards and mount it to the enclosure panel as shown in Figure 2 13 Figure 2 12 Figure 2 13 External Face Mount Installation Figure 2 13 Figure 2 14 Panel Cut Out Dimensions External Face Mount Installation Installation Method Description Installation Support Sets Model Required Tools External Face Mo...

Page 57: ...ount the digital operator to the installation support 3 Mount the installation support set and digital operator to the enclosure panel Figure 2 14 Figure 2 15 Internal Flush Mount Installation Note Use a gasket between the enclosure panel and the digital operator in environments with a significant amount of dust or other airborne debris Figure 2 15 Figure 2 16 Panel Cut Out Dimensions Internal Flu...

Page 58: ...04A 2 0130A 2 0154A 2 0192A 2 0248A 4 0011A 4 0014A 4 0021A 4 0027A 4 0034A 4 0040A 4 0052A 4 0065A 4 0077A 4 0096A 4 0124A 4 0156A 4 0180A 4 0216A 4 0240A 4 0302A 4 0361A 4 0414A 4 0477A 4 0590A 4 0720A 4 0900A 4 0930A 59 IP20 NEMA 1 UL Type 1 Enclosure 2 0028F 2 0042F 2 0054F 2 0068F 2 0081F 2 0104F 2 0130F 2 0154F 2 0192F 2 0248F 4 0011F 4 0014F 4 0021F 4 0027F 4 0034F 4 0040F 4 0052F 4 0065F 4...

Page 59: ...TRIC SIEP C710636 02B YASKAWA U1000 Technical Manual 59 IP00 Enclosure Drives W1 4 d H H1 H2 H4 W D1 t1 D t2 Figure 2 t1 H H1 H2 W D D1 t2 W1 H4 4 d Figure 1 W1 4 d H4 H1 H H2 Max 15 W Max 15 t1 D1 D t2 Figure 3 SIEP_C710636_02B_1_0 book 59 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 60: ...10 115 2 0192A 2 0248A 4 490 1132 450 360 180 1104 14 5 49 181 4 5 4 5 14 176 181 Model CIMR U Figure Dimensions mm Weight kg W H D W1 W2 H1 H2 H4 D1 t1 t2 d CIMR U 4A 4P CIMR U 4E 4W 4 0011A 1 250 480 360 205 463 6 5 40 100 2 3 4 7 20 21 4 0014A 4 0021A 4 0027A 4 0034A 4 0040A 264 650 420 218 629 11 5 40 115 5 2 3 4 10 32 33 4 0052A 4 0065A 35 36 4 0077A 4 0096A 2 264 816 450 218 795 11 5 40 124 ...

Page 61: ...H2 H4 H5 H6 H7 D1 t1 t2 d1 d2 4 0477A 5 1070 1595 445 850 275 300 1040 1568 13 50 148 291 138 5 163 4 5 4 5 14 15 560 4 0590A 4 0720A 6 1210 1835 445 1000 280 440 1180 1808 13 50 176 5 291 291 150 4 5 4 5 14 15 630 4 0900A 4 0930A H1 H2 H6 H6 H6 H6 H7 H5 H W1 8 d1 12 d2 W2 W3 W2 H4 t2 t1 W4 D1 W D Figure 5 8 d1 12 d2 W1 W2 W3 W2 H1 H2 H H6 H6 H6 H6 H7 H5 H4 W4 W t1 D1 D t2 Figure 6 SIEP_C710636_02...

Page 62: ...A U1000 Technical Manual IP20 NEMA 1 UL Type 1 Enclosure Drives W1 t2 t1 D1 D W H4 H1 H2 H3 H0 H Figure 1 4 d Figure 2 W1 t2 t1 D1 D W H4 H1 H2 H3 H0 H 4 d Figure 3 Max 15 Max 15 W1 t2 t1 D1 D W H4 H1 H2 H3 H0 H 4 d SIEP_C710636_02B_1_0 book 62 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 63: ...5 4 5 3 9 12 113 118 2 0192F 2 0248F 4 490 1320 450 360 180 1132 1104 14 5 169 29 181 4 5 4 5 14 180 185 Model CIMR U Figure Dimensions mm Weight kg W H D W1 W2 H0 H1 H2 H3 H4 D1 t1 t2 d CIMR U 4 A 4P CIMR U 4 E 4W 4 0011F 1 250 524 360 205 480 463 6 5 42 40 100 2 3 4 7 21 5 22 5 4 0014F 4 0021F 4 0027F 4 0034F 4 0040F 264 705 420 218 650 629 11 5 54 40 115 5 2 3 4 10 34 35 4 0052F 4 0065F 37 38 4...

Page 64: ...00 V Class Model CIMR U Figure Dimensions mm Weight kg W H D W1 W2 W3 W4 H0 H1 H2 H3 H4 H5 H6 H7 D1 t1 t2 d1 d2 4 0477F 5 1070 1853 445 850 275 300 1040 1595 1568 13 221 14 148 291 138 5 163 4 5 4 5 14 15 570 4 0590F 8 d1 12 d2 W1 W2 W3 W2 H1 H2 H6 H6 H6 H6 H7 H3 H0 H4 H H5 W4 W t1 D1 D t2 Figure 5 SIEP_C710636_02B_1_0 book 64 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 65: ...Dimensions for IP00 Enclosure Harmonic Filter Module for CIMR UB4 0720 to 4 0930 Protective Design Harmonic Filter Module Model Three Phase 400 V Class IP00 Enclosure EUJ71180 EUJ71181 EUJ71182 Protective Design Harmonic Filter Module Model Three Phase 400 V Class IP00 Enclosure EUJ71186 EUJ71187 EUJ71188 Model Dimensions mm Weight kg W H D W1 W2 W3 H1 H2 H4 D1 t1 t2 d EUJ71180 700 1350 432 560 16...

Page 66: ...2 2 Mechanical Installation 66 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual SIEP_C710636_02B_1_0 book 66 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 67: ...DIAGRAM 79 3 4 TERMINAL BLOCK CONFIGURATION 80 3 5 TERMINAL COVER 84 3 6 DIGITAL OPERATOR AND FRONT COVER 86 3 7 TOP PROTECTIVE COVER 88 3 8 MAIN CIRCUIT WIRING 89 3 9 CONTROL CIRCUIT WIRING 99 3 10 CONTROL I O CONNECTIONS 110 3 11 CONNECT TO A PC 117 3 12 MEMOBUS MODBUS TERMINATION 118 3 13 ENABLE THE INTERNAL EMC FILTER 119 3 14 24 V CONTROL POWER SUPPLY UNIT WIRING 123 3 15 EXTERNAL INTERLOCK 1...

Page 68: ...result in death or serious injury Installation maintenance inspection and servicing must be performed only by authorized personnel familiar with installation adjustment and maintenance of AC drives Do not touch any terminals before the capacitors have fully discharged Failure to comply could result in death or serious injury Before wiring terminals disconnect all power to the equipment The interna...

Page 69: ...al of the drive Use ring terminals that comply with UL cUL for all wire ends Failure to comply could result in damage to the drive Use only the tools recommended by the terminal manufacturer for crimping Failure to comply could result in damage to the drive Do not allow unqualified personnel to use the product Failure to comply could result in damage to the drive Carefully review instruction manua...

Page 70: ... drive fault make sure the drive does not trigger a fault output during fault restart L5 02 0 default Failure to comply will prevent the automatic fault restart function from working properly NOTICE Inadequate wiring could result in damage to the drive Install adequate branch circuit protection per applicable codes The drive is suitable for circuits capable of delivering not more than 100 000 RMS ...

Page 71: ...g pulse train inputs Power supply 10 5 Vdc max 20 mA Analog Input 1 Frequency Reference Bias 0 to 10 Vdc 20 kΩ Analog Input 2 Frequency Reference Bias 0 to 10 Vdc 20 kΩ 4 to 20 mA 0 to 20 mA 250 Ω Analog Input 3 Aux frequency reference 0 to 10 Vdc 20 kΩ V Power supply 10 5 Vdc max 20 mA Safety Switch MEMOBUS Modbus comm RS 422 RS 485 max 115 2 kbps Safe Disable inputs Wire jumper Open Safety relay...

Page 72: ...ut signal to terminal A2 The default setting is for current input 10 Enable the termination resistor in the last drive in a MEMOBUS network by setting DIP switch S2 to the ON position 11 Monitor outputs work with devices such as analog frequency meters ammeters voltmeters and wattmeters They are not intended for use as a feedback type of signal 12 The sink source setting for the Safe Disable input...

Page 73: ...Sink Source mode selection wire link default Sink Pulse Train Input max 32 kHz Shield ground terminal Multi function analog pulse train inputs Power supply 10 5 Vdc max 20 mA Analog Input 1 Frequency Reference Bias 10 to 10 Vdc 20 kΩ Analog Input 2 Frequency Reference Bias 10 to 10 Vdc 20 kΩ 0 or 4 to 20 mA 250 Ω Analog Input 3 PTC Input Aux frequency reference 10 to 10 Vdc 20 kΩ V Power supply 10...

Page 74: ...nd AC as this can cause erroneous operation or damage the drive 10 Set DIP switch S1 to select between a voltage or current input signal to terminal A2 The default setting is for current input 11 Set DIP switch S4 to select between analog or PTC input for terminal A3 12 Enable the termination resistor in the last drive in a MEMOBUS network by setting DIP switch S2 to the ON position 13 Use jumper ...

Page 75: ...s Wire jumper Open Safety relay controller Termination resistor 120 Ω 1 2 W DIP Switch S2 DIP Switch S1 Fault relay output 9 250 Vac max 1 A 30 Vdc max 1 A min 5 Vdc 10 mA Multi function relay output During Run 250 Vac max 1 A 30 Vdc max 1 A min 5 Vdc 10 mA Multi function photo coupler output 1 Zero Speed 48 Vdc max 50 mA Multi function photo coupler output 2 Speed Agree 1 48 Vdc max 50 mA Multi f...

Page 76: ...or Use jumper S3 to select the sink mode for the use of an internal power supply or the source mode for the use of an external power supply Never short terminals SP and SN as doing so will damage the drive Refer to Control I O Connections on page 110 for details 9 Wire the fault relay output separately from the main circuit power supply and other power lines 10 The maximum output current capacity ...

Page 77: ... to 20 mA Multi function analog output 2 Output current 10 to 10 Vdc 2mA or 4 to 20 mA EDM Safety Electronic Device Monitor Main Circuit Control Circuit shielded line twisted pair shielded line main circuit terminal control circuit terminal M3 M4 Multi function relay output Zero Speed 250 Vac max 1 A 30 Vdc max 1 A min 5 Vdc 10 mA M5 M6 Multi function relay output Speed Agree 1 250 Vac max 1 A 30 ...

Page 78: ...external power supply Never short terminals SP and SN as doing so will damage the drive Refer to Control I O Connections on page 110 for details 9 The maximum current supplied by this voltage source is 150 mA if no digital input option card DI A3 is used 10 Wire the fault relay output separately from the main circuit power supply and other power lines 11 The maximum output current capacity for the...

Page 79: ... AC power supply to these terminals CIMR U 4 0720 to 4 0930 Harmonic Filter Module 1 A Momentary Power Loss Recovery Unit can be connected as an option Do not connect an AC power supply to these terminals Input filter R L1 S L2 T L3 U T1 V T2 W T3 Control board Bidirectional IGBT Control power supply p1 n1 1 1 Control power supply Harmonic filter module Control board p1 1 r1 11 CIMR U 4 0720 to 4 ...

Page 80: ...rrangements 2 0028 4 0011 to 4 0034 Model Figure 200 V Class CIMR U 2 0028 Figure 3 6 2 0042 Figure 3 7 2 0054 2 0068 2 0081 2 0104 Figure 3 8 2 0130 2 0154 Figure 3 9 2 0192 2 0248 Figure 3 10 400 V Class CIMR U 4 0011 Figure 3 6 4 0014 4 0021 4 0027 4 0034 4 0040 Figure 3 7 4 0052 4 0065 4 0077 4 0096 Figure 3 8 4 0124 4 0156 Figure 3 9 4 0180 4 0216 Figure 3 10 4 0240 4 0302 Figure 3 11 4 0361 ...

Page 81: ... 0042 to 2 0081 4 0040 to 4 0077 Figure 3 9 Figure 3 8 Main Circuit Terminal Arrangements 2 0104 2 0130 4 0096 4 0124 Figure 3 10 Figure 3 9 Main Circuit Terminal Arrangements 2 0154 2 0192 4 0156 4 0180 CHARGE n1 p1 R L1 S L2 T L3 U T1 V T2 W T3 n1 p1 U T1 V T2 W T3 R L1 S L2 T L3 24 0 FE n1 p1 SW R L1 S L2 T L3 U T1 V T2 W T3 SIEP_C710636_02B_1_0 book 81 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 82: ...ements 2 0248 4 0216 4 0240 Figure 3 12 Figure 3 11 Main Circuit Terminal Arrangements 4 0302 to 4 0414 Figure 3 13 Figure 3 12 Main Circuit Terminal Arrangements 4 0477 to 4 0590 SW ON OFF n1 p1 U T1 V T2 W T3 S L2 T L3 R L1 n1 p1 T L3 V T2 S L2 U T1 R L1 W T3 n1 p1 T L3 V T2 S L2 U T1 R L1 W T3 SIEP_C710636_02B_1_0 book 82 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 83: ... 4 0930 Harmonic Filter Module Figure 3 14 shows the main circuit terminal arrangements for the harmonic filter module Figure 3 15 Figure 3 14 Main Circuit Terminal Arrangements EUJ7118 X1 Y1 Z1 r ℓ11 s ℓ21 t ℓ31 n2 p2 X Y Z X Y Z V T2 U T1 W T3 V T2 U T1 W T3 n1 p1 s ℓ21t ℓ31 r ℓ11 X1 n2 S L2 X Y Z R L1 T L3 S L2 X Y Z R L1 T L3 Y1 Z1 p2 SIEP_C710636_02B_1_0 book 83 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 84: ...r and gently pull forward This should remove the terminal cover Figure 3 17 Figure 3 16 Removing the Terminal Cover Reattaching the Terminal Cover Power lines and signal wiring should pass through the opening provided Refer to Wiring the Main Circuit Terminal on page 98 and Wiring the Control Circuit Terminal on page 106 for details on wiring Reattach the terminal cover after completing the wiring...

Page 85: ...larger drives Figure 3 19 Figure 3 18 Removing the Terminal Cover 2 Pull forward on the terminal cover to free it from the drive Figure 3 20 Figure 3 19 Removing the Terminal Cover Reattaching the Terminal Cover Once wiring to the terminal board and other devices is complete double check all connections and finally reattach the terminal cover Refer to Wiring the Main Circuit Terminal on page 98 an...

Page 86: ...the right side of the digital operator pull the digital operator forward to remove it from the drive Figure 3 22 Figure 3 21 Removing the Digital Operator Reattaching the Digital Operator Insert the digital operator into the opening in the front cover while aligning it with the notches on the left side of the opening Next press gently on the right side of the operator until it clicks into place Fi...

Page 87: ... 0248 4 0156 to 4 0930 Reattaching the Front Cover 2 0028 to 2 0130 4 0011 to 4 0124 Reverse the instructions given in Remove the Front Cover 2 0028 to 2 0130 4 0011 to 4 0124 on page 86 to reattach the front cover Reverse the instructions given in Removing the Front Cover on page 86 to reattach the front cover Pinch inwards on the hooks found on each side of the front cover while guiding it back ...

Page 88: ...place Note Attaching the top protective cover and the bottom conduit bracket to an IP00 drive changes protection to IP20 NEMA 1 UL Type 1 Figure 3 28 Figure 3 27 Reattaching the Top Protective Cover Removing the Top Protective Cover Insert the tip of a straight edge screwdriver into the small opening located on the front edge of the top protective cover Gently apply pressure as shown in the figure...

Page 89: ...it 71 73 100 Ω or less 10 Ω or less Grounding terminal 97 Voltage Class Three Phase 400 V Class Function Page CIMR U 4 0720 to 4 0930 Terminal Type X Y Z Main circuit power supply input 1 These are the power supply input terminals that connect to the harmonic filter module 75 77 X1 Y1 Z1 Main circuit power supply input 2 These are the power supply input terminals that connect to the harmonic filte...

Page 90: ...dels CIMR U 4 0477 through 4 0930 to provide added protection between terminals Yaskawa recommends using the insulation barriers provided to ensure proper wiring See Figure 3 29 for instructions on where the insulation barriers should be placed Figure 3 30 Figure 3 29 Installing insulation barriers Main Circuit Protective Cover Close the protective cover after wiring the main circuit terminals on ...

Page 91: ...d on drive continuous current ratings ND using 75 C 600 Vac vinyl sheathed wire assuming ambient temperature within 40 C and wiring distance less than 100 m Consider the amount of voltage drop when selecting wire gauges Increase the wire gauge when the voltage drop is greater than 2 of motor rated voltage Ensure the wire gauge is suitable for the terminal block Use the following formula to calcula...

Page 92: ... L2 T L3 8 2P 8 to 22 2P 6 2P 6 to 3 2P 25 16 to 25 M6 4 to 6 35 4 to 53 1 U T1 V T2 W T3 8 2P 8 to 22 2P 6 2P 6 to 3 2P 25 16 to 25 M6 14 14 to 22 6 6 to 3 16 16 to 25 M8 8 8 to 10 8 78 1 to 95 5 p1 n1 2 2 to 3 5 14 14 to 12 2 5 2 5 to 4 M4 1 to 1 4 8 9 to 12 4 2 0104 R L1 S L2 T L3 38 8 to 60 2P 1 6 to 1 0 2P 35 10 to 50 2P M8 8 to 10 70 8 to 88 5 U T1 V T2 W T3 38 8 to 60 2P 1 6 to 1 0 2P 35 10...

Page 93: ...8 5 5 to 8 8 8 6 4 to 10 M5 5 5 5 5 to 14 8 10 to 6 6 6 to 16 M6 3 9 to 4 9 34 7 to 43 4 p1 n1 2 2 to 3 5 14 14 to 12 2 5 2 5 to 4 M4 1 to 1 4 8 9 to 12 4 4 0040 R L1 S L2 T L3 14 8 to 22 8 8 to 3 10 6 to 25 M6 4 to 6 35 4 to 53 1 U T1 V T2 W T3 14 8 to 22 8 8 to 3 10 6 to 25 M6 5 5 5 5 to 22 8 10 to 3 10 6 to 25 M8 8 8 to 10 8 78 1 to 95 5 p1 n1 2 2 to 3 5 14 14 to 12 2 5 2 5 to 4 M4 1 to 1 4 8 9...

Page 94: ...1 2 2 to 3 5 14 14 to 12 2 5 2 5 to 4 M4 1 2 to 2 0 10 4 to 17 4 4 0361 R L1 S L2 T L3 100 2P 80 to 100 2P 4 0 2P 3 0 to 4 0 2P 95 2P 70 to 95 2P M10 15 to 20 130 to 173 U T1 V T2 W T3 100 2P 80 to 100 2P 4 0 2P 3 0 to 4 0 2P 95 2P 70 to 95 2P M10 60 60 to 150 1 0 1 0 to 300 95 70 to 150 M12 31 4 to 39 2 278 to 347 p1 n1 2 2 to 3 5 14 14 to 12 2 5 2 5 to 4 M4 1 2 to 2 0 10 4 to 17 4 4 0414 R L1 S ...

Page 95: ... 0 8P 4 0 to 300 8P 150 4P 150 4P M12 31 4 to 39 2 278 to 347 X1 Y1 Z1 38 38 to 60 1 0 1 0 to 2 0 35 35 to 50 M8 5 4 to 6 0 47 8 to 53 0 U T1 V T2 W T3 150 4P 150 4P 4 0 8P 4 0 to 300 8P 150 4P 150 4P M12 31 4 to 39 2 278 to 347 60 2P 60 to 150 2P 4 0 4 0 to 300 150 2P 150 2P M12 31 4 to 39 2 278 to 347 r1 1 t1 2 2 to 3 5 14 14 to 12 2 5 2 5 to 4 M4 1 2 to 2 0 10 4 to 17 4 p1 n1 2 2 to 14 14 14 to...

Page 96: ...L2 T L3 100 4P 80 to 150 4P 300 4P 250 to 300 4P 120 4P 95 to 150 4P M12 31 4 to 39 2 278 to 347 X Y Z 100 4P 80 to 150 4P 300 4P 250 to 300 4P 120 4P 95 to 150 4P M12 31 4 to 39 2 278 to 347 X1 Y1 Z1 38 38 to 60 1 0 1 0 to 2 0 35 35 to 50 M8 5 4 to 6 0 47 8 to 53 0 38 2P 100 to 150 38 to 150 2P 3 0 3 0 to 300 120 2P 95 to 150 2P M12 31 4 to 39 2 278 to 347 r1 1 t1 2 2 to 3 5 14 14 to 12 2 5 2 5 t...

Page 97: ... for drives running multiple motors calculate cable length as the total wiring distance to all connected motors 2 The maximum cable length is 100 m when using OLV PM A1 02 5 or AOLV PM A1 02 6 Ground Wiring Follow the precautions to wire the ground for one drive or a series of drives WARNING Electrical Shock Hazard Always use a ground wire that complies with technical standards on electrical equip...

Page 98: ... 0028 to 2 0081 and 4 0011 to 4 0077 have a cover placed over terminals p1 and n1 prior to shipment to help prevent miswiring Use wire cutters to cut away covers as needed for terminals Figure 3 34 Figure 3 33 Protecting Cover to Prevent Miswiring Main Circuit Connection Diagram Refer to Main Circuit Connection Diagram on page 79 when wiring terminals on the main power circuit of the drive A Prote...

Page 99: ...AC E G S1 S2 7 3 5 8 6 2 6 4 3 V I 24 V V MA M1 M2 P1 P2 MB MC PC CN5 C CN5 B CN5 A Forward Run Stop Reverse Run Stop External fault Fault reset Multi speed step 1 Multi speed step 2 External Baseblock Jog speed Multi function digital inputs default setting Sink Source mode selection jumper S3 default Sink Option board connectors Pulse Train Input max 32 kHz Shield ground terminal Multi function a...

Page 100: ...se Run Stop External fault Fault reset Multi speed step 1 Multi speed step 2 External Baseblock Jog speed Multi function digital inputs default setting Sink Source mode selection wire link default Sink CN5 C CN5 B CN5 A Option card connectors Pulse Train Input max 32 kHz Shield ground terminal Multi function analog pulse train inputs Power supply 10 5 Vdc max 20 mA Analog Input 1 Frequency Referen...

Page 101: ...p1 n1 p2 n2 7 Enable the termination resistor in the last drive in a MEMOBUS network by setting DIP switch S2 to the ON position 8 Use jumper S5 to selection between voltage or current output signals at terminal AM and FM Set parameters H4 07 and H4 08 accordingly 9 Monitor outputs work with devices such as analog frequency meters ammeters voltmeters and wattmeters They are not intended for use as...

Page 102: ...put 6 Multi step speed reference 2 S7 Multi function input 7 Jog reference S8 Multi function input 8 Baseblock command N O SC Multi function input common Multi function input common SP 1 Digital input power supply 24 Vdc Terminal SP and SN are available in CIMR UB only 24 Vdc power supply for digital inputs 150 mA max only when not using digital input option DI A3 NOTICE Do not jumper or short ter...

Page 103: ...utput During run 30 Vdc 10 mA to 1 A 250 Vac 10 mA to 1 A Minimum load 5 Vdc 10 mA 276 M2 M3 2 Multi function digital output Zero Speed M4 2 M5 2 Multi function digital output Speed Agree 1 M6 2 Multi Function Photocoupler Output 3 P1 Photocoupler output 1 Zero speed 48 Vdc 2 to 50 mA 3 293 P2 Photocoupler output 2 Speed agree 1 PC Photocoupler output common Monitor Output MP Pulse train output Ou...

Page 104: ... The exact location of the labeling may vary by model A Terminal Block TB 6 D Terminal Block TB 1 B Terminal Block TB 5 E Terminal Block TB 2 C Terminal Block TB 4 A Terminal Block TB 2 D Terminal Block TB 3 B Terminal Block TB 5 E Terminal Block TB 4 C Terminal Block TB 1 HC H1 H2 DM DM IG R R S S RP MP E G FM AC AM P1 P2 PC SC MA MB MC M1 M2 E G S1 S2 S3 S4 S5 S6 S7 S8 SC A1 A2 A3 V AC V A B C E...

Page 105: ... 1 0 4 4 to 8 9 0 75 18 0 5 to 2 20 to 14 Shielded line etc E G M3 5 0 5 to 1 0 4 4 to 8 9 1 25 12 0 5 to 2 20 to 14 TB4 TB5 TB6 HC H1 H2 DM DM IG R R S S RP MP M2 0 22 to 0 25 1 9 to 2 2 0 75 18 Standard 0 25 to 1 0 24 to 17 Single 0 25 to 1 5 24 to 16 0 5 20 0 25 to 0 5 24 to 20 Terminal Block Terminal Screw Size Tightening Torque N m lb in Bare Wire Terminal Ferrule Type Terminal Wire Type Reco...

Page 106: ...to the control terminals Improper application of peripheral devices could result in drive performance degradation due to improper power supply NOTICE Insulate shields with tape or shrink tubing to prevent contact with other signal lines and equipment Improper wiring practices could result in drive or equipment malfunction due to short circuit NOTICE Connect the shield of shielded cable to the appr...

Page 107: ...igure 3 45 Figure 3 44 Terminal Board Location Inside the Drive A Loosen screw to insert wire Wire in the following order TB4 TB5 TB6 C Avoid fraying wire strands when stripping insulation from wire Strip length 5 5 mm B Single wire or stranded wire D Blade depth of 0 4 mm or less Blade width of 2 5 mm or less A Loosen screw to insert wire C Avoid fraying wire strands when stripping insulation fro...

Page 108: ...dule Communications Connector A connector to connect models CIMR U 4 0720 to 4 0930 and the harmonic filter module is called module connector CN500 Be sure to connect the harmonic filter module before turning on or operating the models CIMR U 4 0720 to 4 0930 Module Communications Connector Functions Table 3 16 Module Communications Connector CN500 Functions Module Communications Connector Locatio...

Page 109: ...packaged with the harmonic filter module to connect with connector CN500 Table 3 17 Module Communications Connector CN500 Cable Specifications Precautions when Wiring Module Communications Connector After inserting the connector pull the cable gently and make sure that the connector is securely inserted Cable Length Cable Connector Exterior Dimensions Approximately 5 m Half pitch I O connector 1 2...

Page 110: ... page 110 for more information Figure 3 49 Figure 3 48 Jumper S3 Sink Mode 0 V Common Internal Power Supply When controlling the digital inputs by NPN transistors 0 V common sinking mode or contacts using the drive internal power supply position the jumper S3 for sinking as shown in Figure 3 49 Figure 3 50 Figure 3 49 Sinking Mode 0 V Common Internal Power Supply Source Mode 24 V Common Internal P...

Page 111: ...en Sink mode Source mode or external power supply for the digital inputs S1 to S8 as shown in Table 3 18 Default Sink mode internal power supply Note Never short terminals SP and SN as doing so will damage the drive Table 3 18 Digital Input Sink Source External Power Supply Selection CIMR UB Drive Internal Power Supply Terminal SN and SP External 24 Vdc Power Supply Sinking Mode NPN Sourcing Mode ...

Page 112: ...l power supply for the Safe Disable inputs H1 and H2 as shown in Table 3 19 Default Source mode internal power supply Figure 3 54 Figure 3 53 Jumper S3 CIMR UB Table 3 19 Safe Disable Input Sink Source External Power Supply Selection CIMR UB Drive Internal Power Supply External 24 Vdc Power Supply Sinking Mode Sourcing Mode Sink Mode Source Mode IP24 V 24 V SC H1 H2 HC S8 24 V IP24 V 24 V SC H1 H2...

Page 113: ...55 Figure 3 55 Slide Switch S6 CIMR UB Table 3 20 EDM Switch Settings CIMR UB Note Refer to Safe Disable Input Function on page 608 for details on EDM 1 Minimum load 5 Vdc 10 mA S6 Position Description N O Normal Open N C Normal Close default setting 1 P1 P2 PC Relay SA SA Max 250 Vac Relay Relay Relay Max 48 Vdc Max 48 Vdc Controller Fault Contact Output 250 Vac 10 mA to 1 A 30 Vdc 10 mA to 1 A 1...

Page 114: ... get a certain high level voltage VMP can be calculated by Figure 3 56 Figure 3 56 Pulse Output Connection Using Internal Voltage Supply Using External Power Supply Sink Mode The high voltage level of the pulse output signal depends on the external voltage applied The voltage must be between 12 and 15 Vdc The load resistance must be adjusted so that the current is lower than 16 mA Figure 3 57 Figu...

Page 115: ...0 and H3 10 0 both input values will be combined to create the frequency reference Table 3 21 DIP Switch S1 Settings Table 3 22 Parameter H3 09 Details Setting Description V left position Voltage input 10 to 10 V or 0 to 10 V I right position default Current input 4 to 20 mA or 0 to 20 mA default setting No Parameter Name Description Setting Range Default Setting H3 09 Terminal A2 signal level sel...

Page 116: ...tput for both terminals Figure 3 61 Figure 3 61 Jumper S5 CIMR UB Table 3 24 Jumper S5 Settings CIMR UB Table 3 25 Parameter H4 07 H4 08 Details CIMR UB Setting Description AI lower position default Analog input for the function selected in parameter H3 06 PTC upper position PTC input Parameter H3 06 must be set to E PTC input Voltage Output Current Output Terminal AM Terminal FM No Parameter Name...

Page 117: ...B The drive can connect to the USB port of a PC using a USB 2 0 AB type cable sold separately DriveWizard Plus can then be used to monitor drive performance and manage parameter settings Contact Yaskawa for more information on DriveWizard Plus Figure 3 62 Figure 3 62 Connecting to a PC USB PC Type B Type A USB Cable Type AB SIEP_C710636_02B_1_0 book 117 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 118: ... drive is the last in a series of slave drives Table 3 26 MEMOBUS Modbus Switch Settings Figure 3 63 Figure 3 63 DIP Switch S2 CIMR UA UD UT Figure 3 64 Figure 3 64 DIP Switch S2 CIMR UB Note Refer to the MEMOBUS Modbus Communications on page 557 for details on MEMOBUS Modbus S2 Position Description ON Internal termination resistor ON OFF Internal termination resistor OFF default setting DIP Switc...

Page 119: ...ove the screws from ON to OFF and then tighten to the specified torque Completely removing the screws or tightening the screws to an incorrect torque may cause drive failure Note For floating impedance grounded or asymmetrically grounded networks disconnect the internal EMC filter by moving the SW screw to the OFF position Use size M4 internal EMC filter screws with 1 0 to 1 3 N m tightening torqu...

Page 120: ...hipped with SW screw installed at the OFF position Figure 3 65 Figure 3 65 Symmetrical Grounded Network EMC Filter Switch Location Figure 3 66 Figure 3 66 EMC Filter Switch Location 2E0028 2W0028 4E0011 to 4E0034 4W0011 to 4W0034 Figure 3 67 Figure 3 67 EMC Filter Switch Location 2E0042 2E0054 2W0042 2W0054 4E0040 to 4E0077 4W0040 to 4W0077 A SW ON B Screw OFF A SW ON B Screw OFF L1 L2 L3 ON OFF S...

Page 121: ...1 Figure 3 68 Figure 3 68 EMC Filter Switch Location 2E0104 2E0130 2W0104 2W0130 4E0096 4E0124 4W0096 4W0124 Figure 3 69 Figure 3 69 EMC Filter Switch Location 2E0154 2E0192 2W0154 2W0192 4E0156 4E0180 4W0156 4W0180 A SW ON B Screw OFF A SW ON B Screw OFF ON OFF SW A B A B SIEP_C710636_02B_1_0 book 121 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 122: ...igure 3 70 EMC Filter Switch Location 2E0248 2W0248 4E0216 4E0240 4W0216 4W0240 Figure 3 71 Figure 3 71 EMC Filter Switch Location 4E0302 to 4E0414 4W0302 to 4W0414 A SW ON B Screw OFF A SW ON C Terminals p1 and n1 B Screw OFF Figure 3 72 B A B A A B B A C n1 p1 SIEP_C710636_02B_1_0 book 122 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 123: ...operator or network communications when the drive switches to the unit as a back up power supply Note Parameter settings cannot be changed without drive main circuit power regardless of whether the control circuit has enough power to operate Parameter settings cannot be changed without drive main circuit power regardless of whether the control circuit has enough power to operate 24 V Control Power...

Page 124: ... Unit Location Models 2P0154 2W0154 2P0192 2W0192 4P0156 4W0156 4P0180 and 4W0180 Figure 3 77 Figure 3 76 24 V Control Power Supply Unit Location Models 2P0248 2W0248 4P0216 4W0216 4P0240 and 4W0240 Figure 3 78 Figure 3 77 24 V Control Power Supply Unit Location Models 4P0302 to 4P0414 and 4W0302 to 4W0414 Power Supply Terminal Block TB1 Power Supply Terminal Block TB1 Power Supply Terminal Block ...

Page 125: ...nnect an external 24 Vdc power source to the terminal block TB1 Refer to Table 3 32 for details Improper wiring practices could damage the 24 V Control Power Supply Unit due to incorrect terminal connections Figure 3 79 Figure 3 78 Wire the Option Plug WARNING Fire Hazard Tighten terminal screws to the specified tightening torque Loose electrical connections could result in death or serious injury...

Page 126: ...ontrol Power Supply Unit Specifications Terminal Number Screw Size Tightening Torque N m in lb Bare Cable Crimp Terminals Wire Type Recomm Gauges mm2 AWG Applicable Gauges mm2 AWG Recomm Gauges mm2 AWG Applicable Gauges mm2 AWG 24 0 FE M2 0 22 to 0 25 1 95 to 2 21 0 75 18 AWG Standard wire 0 25 to 1 0 24 to 17 AWG Single line 0 25 to 1 5 24 to 16 AWG 0 5 20 AWG 0 25 to 0 5 24 to 20 AWG Shielded ca...

Page 127: ...ven when entering a Run command when a fault such as overvoltage or undervoltage is triggered as soon as the Run command is entered when the drive is in the Programming mode and will not accept a Run command even when entered Interlock Circuit Example Two drives running a single application might interlock with the controller using the Operation ready and Fault output signals as shown below The fi...

Page 128: ...ng terminals Refer to Main Circuit Wire Gauges and Tightening Torque on page 91 91 16 Set up overload protection circuits when running multiple motors from a single drive Note Close MC1 through MCn before operating the drive MC1 through MCn cannot be switched off during run 17 Verify that ground wiring for models 2E 2W 4E 4W is correct before turning on the EMC filter switch 119 18 Verify phase ad...

Page 129: ...Properly separate control circuit wiring and main circuit wiring 34 Analog signal line wiring should not exceed 50 m 35 Safe Disable input wiring should not exceed 30 m 36 Verify the logic of Safety Monitor Output Signal DM DM 608 37 Disconnect the internal EMC filter by moving the SW screw to the OFF position for floating impedance grounded or asymmetrically grounded networks 119 38 Properly wire...

Page 130: ...3 16 Wiring Checklist 130 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual SIEP_C710636_02B_1_0 book 130 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 131: ...ECTION SAFETY 132 4 2 USING THE DIGITAL OPERATOR 133 4 3 THE DRIVE AND PROGRAMMING MODES 137 4 4 START UP FLOWCHARTS 143 4 5 POWERING UP THE DRIVE 147 4 6 APPLICATION SELECTION 148 4 7 AUTO TUNING 154 4 8 NO LOAD OPERATION TEST RUN 168 4 9 TEST RUN WITH LOAD CONNECTED 170 4 10 VERIFYING PARAMETER SETTINGS AND BACKING UP CHANGES 171 4 11 TEST RUN CHECKLIST 173 SIEP_C710636_02B_1_0 book 131 ページ ２０１５...

Page 132: ...rating the drives and run the drives according to the instructions described in this manual Do not remove covers or touch circuit boards while the power is on Failure to comply could result in death or serious injury A separate holding brake should be prepared by the user The holding brake should be wired so that it is activated by an external sequence when a fault occurs the power is shut off or ...

Page 133: ...t Resets the drive to clear a fault situation 4 RUN Key Starts the drive in the LOCAL mode The Run LED is on when the drive is operating the motor flashes during deceleration to stop or when the frequency reference is 0 flashes quickly the drive is disabled by a DI the drive was stopped using a fast stop DI or a run command was active during power up 5 Up Arrow Key Scrolls up to display the next i...

Page 134: ...layed when the frequency reference is assigned to a drive Option Unit RP Displayed when the frequency reference is assigned to the drives Pulse Train Input 7 LO RE Display 2 2 Displayed when in Frequency Reference Mode and Monitor Mode RSEQ Displayed when the reference is supplied from a remote source LSEQ Displayed when the reference is supplied from the operator keypad RREF Displayed when the fr...

Page 135: ...is assigned to the digital operator LOCAL Run command to be given from a device other than the digital operator REMOTE During run During deceleration to stop When a Run command is input and frequency reference is 0 Hz While the drive is set for LOCAL a Run command was entered to the input terminals after which the drive was then switched to REMOTE A Run command was entered via the input terminals ...

Page 136: ...00A DRV FREF AI Rdy 4 3 MODE U1 01 0 00Hz U1 02 0 00Hz U1 03 0 00A DRV Monitor Menu Rdy MODE PRG Modified Consts HELP HELP DATA MODE PRG Quick Setting DATA HELP MODE PRG Rdy Auto Tuning DATA HELP MODE PRG DATA Programming AUTO MONITR U1 01 0 00Hz U1 02 0 00Hz U1 03 0 00A DRV Monitor Rdy MONITR U1 01 0 00Hz U1 02 0 00Hz U1 03 0 00A DRV Frequency Ref Rdy MONITR U1 02 0 00Hz U1 03 0 00A U1 04 2 DRV O...

Page 137: ...screen allows the user to monitor and change the frequency reference while the drive is running Refer to The Drive and Programming Modes on page 137 Note The user can select the data displayed when the drive is first powered up with parameter o1 02 Drive Mode Monitor Display Lists the monitor parameters U parameters available in the drive Press the Enter Key and then use the Up Down ESC and Reset ...

Page 138: ...Mode Parameter Setting Mode Access and edit all parameter settings Verify Menu Check a list of parameters that have been changed from their original default values Setup Group Access a list of commonly used parameters to simplify setup refer to Simplified Setup Using the Setup Group on page 141 Auto Tuning Mode Automatically calculates and sets motor parameters to optimize drive performance Drive ...

Page 139: ... drive will confirm the change 11 The display automatically returns to the screen shown in Step 4 12 Press the key until back at the initial display MODE U1 01 0 00Hz U1 02 0 00Hz U1 03 0 00A DRV FREF AI Rdy RSEQ RREF FWD JOG HELP MODE PRG DATA Programming FWD PRMSET Initialization Select Language PRG FWD A1 00 0 PRMSET Basic Setup Accel Time 1 PRG FWD C1 01 10 0 sec PRMSET Accel Decel Accel Time ...

Page 140: ...above Here parameter C1 02 is accessed using the Verify Menu and is changed again from 10 0 s to 20 0 s To check the list of edited parameters Step Display Result 1 Turn on the power to the drive The initial display appears 2 Press or until the display shows the top of the Verify Menu 3 Press to enter the list of parameters that have been edited from their original default settings If parameters o...

Page 141: ...148 and Setup Group Parameters on page 142 for details In this example the Setup Group is accessed to change b1 01 from 1 to 0 This changes the source of the frequency reference from the control circuit terminals to the digital operator Figure 4 7 Setup Group Example 1 Use the up and down arrow keys to scroll through the Setup Group Press the ENTER key to view or change parameter settings 2 To ret...

Page 142: ...fter selecting LOCAL the LO RE light will remain lit 2 The drive will not allow the user to switch between LOCAL and REMOTE during run Using the LO RE Key on the Digital Operator Using Input Terminals S1 through S8 to Switch between LO RE The user can also switch between LOCAL and REMOTE modes using one of the digital input terminals S1 through S8 set the corresponding parameter H1 to 1 Note Setti...

Page 143: ...location Flowchart Subchart Objective Page A Basic startup procedure and motor tuning 143 A 1 Simple motor setup using V f mode 144 A 2 High performance operation using Open Loop Vector OLV or Closed Loop Vector CLV motor control 145 A 3 Setting up the drive to run a permanent magnet PM motor 146 YES NO START Install and wire the drive as explained in Chapters 1 2 and 3 Apply main power on to the ...

Page 144: ...O YES Energy Savings b8 01 1 or Speed Estimation Speed Search b3 24 1 3 enabled when b3 01 1 or L2 01 1 2 Is the motor cable longer than 50 meters Return to Flowchart A Perform Rotational Auto Tuning for V f Control T1 01 3 Is there a PG encoder on the motor Set or verify the V f pattern settings E1 Enter the number of motor poles to E2 04 or E4 04 for motor 2 Set the F1 parameters Set or verify t...

Page 145: ...t motor parameters automatically For details refer to Stationary Auto Tuning 3 on page 158 4 Make sure the motor and load can run freely i e if a brake is mounted make sure it is released 5 ASR Gain Tuning automatically performs Inertia Tuning and sets parameters related to Feed Forward function YES NO From Flowchart A Possible for motor to rotate during tuning 1 2 Motor test report data sheet ava...

Page 146: ...ely i e if a brake is mounted make sure it is released 3 ASR Gain Tuning automatically performs Inertia Tuning and sets parameters related to Feed Forward function From Flowchart A Motor test report data sheet available YES Input the motor data T2 01 0 1 Input the motor data T2 01 1 1 NO Is the motor cable longer than 50 meters Possible for motor to rotate during tuning YES PM Stationary Auto Tuni...

Page 147: ...se a power supply with a capacity that is equal to or greater than the unit capacity Drive output terminals and motor terminals Properly wire drive output terminals U T1 V T2 and W T3 with motor terminals U V and W Control circuit terminals Check control circuit terminal connections Drive control terminal status Open all control circuit terminals off Status of the load and connected machinery Deco...

Page 148: ... then making new settings If you will encounter a problem if all of the parameters are initialized the setting of A1 06 does not need to be changed WARNING Confirm the drive I O signals and external sequence before performing a test run Setting parameter A1 06 may change the I O terminal function automatically from the default setting Failure to comply may result in death or serious injury Table 4...

Page 149: ...Operation Selection 1 Enabled No Parameter Name No Parameter Name b1 01 Frequency Reference Selection 1 E1 07 Middle Output Frequency b1 02 Run Command Selection 1 E1 08 Middle Output Frequency Voltage b1 04 Reverse Operation Selection E2 01 Motor Rated Current b3 01 Speed Search Selection at Start H1 05 Multi Function Digital Input Terminal S5 Function Selection C1 01 Acceleration Time 1 H1 06 Mu...

Page 150: ...1 Frequency Reference Selection 1 E1 03 V f Pattern Selection b1 02 Run Command Selection 1 E1 07 Middle Output Frequency b1 04 Reverse Operation Selection E1 08 Middle Output Frequency Voltage C1 01 Acceleration Time 1 E2 01 Motor Rated Current C1 02 Deceleration Time 1 No 1 Max setting value varies by the drive model selection o2 04 Parameter Name Default Setting A1 02 Control Method Selection 2...

Page 151: ...meter Name A1 02 Control Method Selection d1 02 Frequency Reference 2 b1 01 Frequency Reference Selection 1 d1 03 Frequency Reference 3 b6 01 Dwell Reference at Start E1 08 Middle Output Frequency Voltage b6 02 Dwell Time at Start H2 01 Terminals M1 M2 Function Selection C1 01 Acceleration Time 1 L1 01 Motor Overload Protection Selection C1 02 Deceleration Time 1 L4 01 Speed Agreement Detection Le...

Page 152: ...nce Figure 4 13 Figure 4 14 Holding Brake Time Chart V f V f w PG OLV Figure 4 14 Figure 4 15 Holding Brake Time Chart CLV CLV PM 1 The drive brakes at the frequency set to b2 01 or E1 09 whichever value is higher 1 The drive brakes at the frequency set to b2 01 or E1 09 whichever value is higher U1000 250 Vac 1 A or less 30 Vdc 1 A or less UP DOWN Fast Slow S2 MA MB MC S6 M1 M2 SC Fault Contact H...

Page 153: ...S6 Function 4 Multi Step Speed Reference 2 H2 02 CIMR UA CIMR UD CIMR UT Terminal P1 PC Function Selection Open collector CIMR UB Terminal M3 M4 Function Selection Relay 37 During frequency output H3 06 Terminal A3 Function Selection 1F Through mode L3 04 Stall Prevention Selection during Deceleration 0 Disabled L8 07 Output Phase Loss Protection Selection 1 Triggered when one output phase is lost...

Page 154: ...e load and rotate freely while Auto Tuning is performed Motor and load can not be decoupled but the motor load is below 30 Rotational Auto Tuning gives the most accurate results and is therefore highly recommended if possible N A N A YES YES Stationary Auto Tuning 2 T1 01 4 Motor and load can not be decoupled and the load is higher than 30 A motor test report is available Once the no load current ...

Page 155: ... Application Conditions and Benefits Control Mode OLV PM AOLV PM CLV PM PM Motor Parameter Settings T2 01 0 Motor does not rotate during Auto Tuning Motor data like listed in Table 4 24 are available from test report or motor nameplate YES YES YES PM Stationary Auto Tuning T2 01 1 A motor test report listing motor data is not available Drive automatically calculates and sets motor parameters YES Y...

Page 156: ... 02 1 FFFF FFFF Motor Type T2 03 N A N A N A YES YES N A N A N A N A YES YES YES Motor Rated Power T2 04 kW N A YES YES YES YES N A N A N A N A YES YES YES Motor Rated Voltage T2 05 Vac N A YES YES YES YES N A N A N A N A YES YES YES Motor Rated Current T2 06 A N A YES YES YES YES YES N A N A N A YES YES YES Motor Rated Frequency T2 07 Hz N A YES N A YES N A N A N A N A N A YES N A N A Number of M...

Page 157: ...ctly and can cause irregular motor rotation Ensure the motor mounted brake is fully released if installed Connected machinery should be allowed to rotate the motor NOTICE Make sure that the motor and the load are not connected when performing Auto Tuning Failure to comply may cause damage to equipment or injury to personnel NOTICE Electrical Shock Hazard When executing Auto Tuning voltage is appli...

Page 158: ...r Stationary Auto Tuning 3 has been performed make sure the following conditions are met and use the following procedures to perform the operation in test mode 1 Check the values of E2 02 and E2 03 in Verify Menu or Parameter Setting Mode 2 Operate the motor once in Drive Mode with the following conditions Do not disconnect the wiring between the motor and drive Do not lock the motor shaft with a ...

Page 159: ...al operator Figure 4 16 Figure 4 17 Auto Tuning Aborted Display Auto Tuning Operation Example The following example demonstrates Rotational Auto Tuning when using OLV A1 02 2 and CLV A1 02 3 Selecting the Type of Auto Tuning A During Auto Tuning B Auto Tuning Aborted Step 1 T1 00 will appear on the display when one of the multi function inputs has been set to switch between motor 1 and motor 2 H1 ...

Page 160: ...ress and to enter the motor power nameplate data in kW 4 Press to save the setting 5 The display automatically returns to the display in Step 1 6 Repeat Steps 1 through 5 to set the following parameters T1 03 Motor Rated Voltage T1 04 Motor Rated Current T1 05 Motor Base Frequency T1 06 Number of Motor Poles T1 07 Motor Base Frequency T1 09 Motor No Load Current Stationary Auto Tuning 2 only T1 10...

Page 161: ...e For motors that are to be operated in the field weakening range first perform the Auto Tuning with the base data After Auto Tuning is complete change the maximum frequency E1 04 to the desired value T1 00 Motor 1 Motor 2 Selection Selects the motor to be tuned when motor 1 2 switching is enabled i e a digital input is set for function H1 16 This parameter is not displayed if motor 1 2 switching ...

Page 162: ... may increase the output current and reduce the overload margin T1 04 Motor Rated Current Sets the motor rated current according to the motor nameplate value For optimal performance in OLV or CLV the motor rated current should be between 50 and 100 of the drive rated current Enter the current at the motor base speed T1 05 Motor Base Frequency T1 01 0 2 4 5 Sets the motor rated frequency according ...

Page 163: ...the motor test report T1 11 Motor Iron Loss T1 01 3 5 Provides iron loss information for determining the Energy Saving coefficient T1 11 will first display a value for the motor iron loss that was automatically calculated when motor capacity was entered to T1 02 If the motor test report is available enter the motor iron loss value listed there No Name Setting Range Default T1 07 1 Regional default...

Page 164: ...r more accurate control than Stationary Auto Tuning alone T2 02 PM Motor Code Selection If the drive is operating a Yaskawa PM motor from the SMRA SSR1 or SST4 series enter the motor code for the motor in parameter T2 02 This will automatically set parameters T2 03 through T2 14 If using a specialized motor or one designed by a manufacturer other than Yaskawa set T2 02 to FFFF Data from the motor ...

Page 165: ...the d axis inductance per motor phase No Name Setting Range Default 1 The setting range and default value shown here is for a 200 V class drive These values double when using a 400 V class unit T2 05 1 PM Motor Rated Voltage 0 0 to 255 0 V 200 0 V No Name Setting Range Default T2 06 PM Motor Rated Current 10 to 150 of the drive rated current Depending on o2 04 No Name Setting Range Default T2 07 P...

Page 166: ...6 PG Number of Pulses Per Revolution for PM Motor Tuning Enter the number of pulses from the PG encoder per motor rotation Set the actual number of pulses for one full motor rotation T2 17 Encoder Z Pulse Offset Δθ Sets the amount of compensation or offset in 0 1 degree units in order to fine tune the home position If the amount of offset needed for the Z pulse is unknown or if the PG encoder is r...

Page 167: ...lt setting is for a Yaskawa standard motor as listed in the motor inertia table Note Display is in the following units CIMR U 4 0011 to 4 0014 0 0001 kgm2 units CIMR U 2 0028 to 2 0192 4 0021 to 4 0124 0 001 kgm2 units CIMR U 2 0248 4 0156 to 4 0930 0 01 kgm2 units The display resolution depends on the rated output current of the drive after the Drive Duty has been set in parameter C6 01 T3 04 ASR...

Page 168: ...on 3 Set the frequency reference to 6 Hz Refer to Figure 4 6 page 138 for the setting procedure 4 Press to give the drive a Run command RUN will light and the motor will rotate at 6 Hz 5 Ensure the motor is rotating in the correct direction and that no faults or alarms occur 6 If there is no error in step 4 increase the frequency reference Refer to Figure 4 6 page 138 for the procedure to change t...

Page 169: ...rmally Press to stop the motor RUN flashes during deceleration to stop until the motor comes to a complete stop Step Display Result STOP LO RE F2 F1 ESC RUN STOP ENTER RESET ALM DIGITAL OPERATOR JVOP 180 RUN RUN Off On MODE U1 01 60 00Hz U1 02 0 00Hz U1 03 0 00A DRV FREF OPR Rdy JOG FWD FWD REV LSEQ LREF SIEP_C710636_02B_1_0 book 169 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 170: ...ctly Be ready to press the STOP button in case of emergency Checklist Before Operation The motor should rotate in the proper direction The motor should accelerate and decelerate smoothly Operating the Motor under Loaded Conditions Test run the application similarly to the no load test procedure when connecting the machinery to the motor Watch monitor parameter U1 03 during operation to ensure ther...

Page 171: ...ed Not set 1 Set Defaults Saves current parameter settings as the default values for a User Initialization 2 Clear All Clears the currently saved user settings After saving the user parameter set value the items of 1110 User Parameter Initialize are displayed in A1 03 User Parameter Default Value 0 to 2 0 A1 03 Initialize Parameters Selects a method to initialize the parameters 0 No Initialize 111...

Page 172: ...erator for instructions USB Copy Unit and CopyUnitManager The copy unit is an external option connected to the drive to copy parameter settings from one drive and save those settings to another drive Refer to the manual supplied with the USB Copy Unit for instructions The CopyUnitManager is a PC software tool It allows the user to load parameter settings from the Copy Unit onto a PC or from the PC...

Page 173: ...ollowing data according to the information listed on the motor nameplate Motor rated power to T1 02 kW Motor rated voltage to T1 03 V Motor rated current to T1 04 A Motor base frequency to T1 05 Hz Number of motor poles to T1 06 Motor base speed to T1 07 min 1 155 Closed Loop Vector Control A1 02 3 10 Set F1 01 and F1 05 257 258 11 Set the proportional gain for ASR speed control to C5 01 and the i...

Page 174: ...2 function to H3 10 set to 0 for Frequency Bias 182 29 Set DIP switch S1 on the drive to I when using terminal A2 as current input Set DIP switch S1 on the drive to V when using terminal A2 as voltage input 115 30 If the frequency reference is supplied via one of the analog inputs make sure the analog input produces the desired frequency reference Make the following adjustments if the drive does n...

Page 175: ...ICATION 182 5 3 C TUNING 216 5 4 D REFERENCE SETTINGS 231 5 5 E MOTOR PARAMETERS 244 5 6 F OPTION SETTINGS 257 5 7 H TERMINAL FUNCTIONS 266 5 8 L PROTECTION FUNCTIONS 296 5 9 N SPECIAL ADJUSTMENTS 321 5 10 O OPERATOR RELATED SETTINGS 331 5 11 U MONITOR PARAMETERS 338 SIEP_C710636_02B_1_0 book 175 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 176: ...e Mode can be accessed and set All U monitor parameters can be accessed Parameters that are set in A2 01 through A2 32 can be accessed in Setup Mode Verify Mode and Auto Tuning Mode cannot be accessed Setting 2 Advanced Access Level A and Setup Access Level S All parameters can be viewed and edited Notes on Parameter Access If the drive parameters are password protected by A1 04 and A1 05 paramete...

Page 177: ... applications with low demands to dynamic response or speed accuracy The drive can control an SPM or IPM motor with a speed range of 1 20 Setting 6 Advanced Open Loop Vector Control for PM For general variable speed applications that require precise speed control and torque limit The drive can control an IPM motor with a speed range of 1 20 Set High Frequency Injection parameter n8 57 to 1 to achi...

Page 178: ...ss The password is set to A1 05 and must be entered to A1 04 to unlock parameter access Until the correct password is entered the following parameters cannot be viewed or edited A1 01 A1 02 A1 03 A1 06 A1 07 and A2 01 through A2 32 The instructions below demonstrate how to set a new password Here the password set is 1234 An explanation follows on how to enter the password to unlock the parameters ...

Page 179: ...Result 1 Press to display A1 02 2 Press to make sure that the setting values cannot be selected 3 Press to return to the first display Step Display Result 1 Press to enter the parameter setup display 2 Press to select the flashing digits as shown Step Display Result PRMSET Initialization Select Language PRG FWD A1 00 0 PRMSET Select Language English PRG FWD A1 00 0 0 PRMSET A1 04 0 0 9999 0 PRG En...

Page 180: ...ugh multiple menus Refer to Application Selection on page 148 for details on parameter A1 06 3 Press to scroll to A1 04 4 Press the key Use and to enter the password 5 Press to save the new password 6 Drive returns to the parameter display 7 Press and scroll to A1 02 8 Press to display the value set to A1 02 9 Use or to change the value if desired though changing the control mode at this point is ...

Page 181: ...e User Parameters list by entering it into one of the A2 parameters If A1 01 is then set to 1 and changed to Setup Mode the access level can be restricted so that users can only set and refer to the specific parameters saved as User Parameters A2 33 User Parameter Automatic Selection A2 33 determines whether or not parameters that have been edited are saved to the User Parameters A2 17 to A2 32 fo...

Page 182: ...e 5 1 for any other analog input terminals When using input A2 make sure DIP switch S1 is set for voltage input Current Input Input terminal A2 can accept a current input signal Refer to Table 5 6 to set terminal A2 for current input Table 5 6 Analog Input Settings for Frequency Reference Using a Current Signal No Parameter Name Setting Range Default b1 01 Frequency Reference Selection 1 0 to 4 1 ...

Page 183: ...RP Follow the directions below to make sure the pulse train signal is working properly Verifying Pulse Train is Working Properly Make sure that b1 01 is set to 4 and H6 01 is set to 0 Set the pulse input scaling H6 02 to the pulse train frequency value that equals 100 of the frequency reference Enter a pulse train signal to terminal RP and check if the correct frequency reference is displayed b1 0...

Page 184: ...1 02 When the output frequency falls below the level set in parameter b2 01 the drive will start DC injection or Zero Speed Control depending on the selected control mode V f V f w PG and OLV A1 02 0 1 2 For these control modes parameter b2 01 sets the starting frequency for DC Injection Braking at stop Once the output frequency falls below the setting of b2 01 DC Injection Braking is enabled for ...

Page 185: ...d until it has come to a complete stop To start the motor back up before it has stopped completely use DC Injection at start refer to b2 03 DC Injection Braking Time at Start on page 191 or Speed Search refer to b3 Speed Search on page 192 Setting 2 DC Injection Braking to stop When the Run command is removed the drive will enter baseblock turn off its output for the momentary power loss minimum b...

Page 186: ...y the output frequency when the Run command is removed and by the active deceleration time Figure 5 10 Figure 5 10 Run Wait Time Depending on Output Frequency b1 04 Reverse Operation Selection For some applications reverse motor rotation is not appropriate and may cause problems e g air handling units pumps etc Note Setting parameter b1 04 to 1 instructs the drive to ignore any Reverse run command...

Page 187: ...Coast to Stop Setting 2 Run at the minimum frequency Whenever a Run command is active and the frequency reference is smaller than the value of parameter E1 09 the drive runs the motor at the speed set in E1 09 When the Run command is removed the drive decelerates the motor As soon as the motor speed reaches the zero speed level set in b2 01 Zero Speed Control is activated for the time set in b2 04...

Page 188: ... set the frequency reference and Run command REMOTE External reference 1 The frequency reference and Run command source are set by b1 01 and b1 02 REMOTE External reference 2 The frequency reference and Run command source are set by b1 15 and b1 16 When switching from LOCAL to REMOTE or between External reference 1 and External reference 2 the Run command may already be present at the location the...

Page 189: ...eference b1 15 is enabled when H1 2 and the terminal is closed Refer to Setting 2 External reference 1 2 selection on page 267 and b1 02 Run Command Selection 1 on page 183 for details b1 16 Run Command Selection 2 This parameter is used to set the source for the secondary run command b1 16 is enabled when H1 2 and the terminal is closed Refer to Setting 2 External reference 1 2 selection on page ...

Page 190: ... frequency and the power supply frequency is less than or equal to the commercial power switching output frequency coincidence level b1 26 the PWM switching operation stops and switches to operation with a direct commercial power supply connection Operation with a direct commercial power supply continues until the deviation between the output frequency and the power supply frequency is greater tha...

Page 191: ...ed Control begins at the frequency set to E1 09 b2 02 DC Injection Braking Current Sets the DC Injection Braking current as a percentage of the drive rated current If set larger than 50 the carrier frequency is automatically reduced to 4 kHz The level of DC Injection Braking current affects the strength of the magnetic field attempting to lock the motor shaft Increasing the current level will incr...

Page 192: ...e adjusted to keep noise levels acceptable b3 Speed Search The Speed Search function allows the drive to detect the speed of a rotating motor shaft that is driven by external forces and start the motor operation directly from the detected speed without first stopping the machine Example When a momentary loss of power occurs the drive output shuts off and the motor coasts When power returns the dri...

Page 193: ...ecelerated to the frequency reference Current Detection Speed Search 3 b3 24 4 The current set in b3 31 is applied and the speed is detected based on the current flow to the motor After Speed Search is completed the speed is accelerated or decelerated to the frequency reference If the output current during the Speed Search operation is larger than the setting value of b3 32 reduce the frequency fo...

Page 194: ... Detection Speed Search 2 instead of Speed Estimation when operating motors smaller than 1 5 kW Speed Estimation can end up stopping smaller motors as it might not be able to detect the speed or rotation direction of such small motors Speed Search Activation Speed Search can be activated as described below Select the Speed Search type in parameter b3 24 independent of the activation method 1 Autom...

Page 195: ...following parameters to the values specified Setting these parameters to any other values will trigger an oPE08 fault b3 50 b3 51 b3 14 0 b3 24 2 3 Backspin detection is not necessary with a PM motor and in Closed Loop Vector Control mode b3 01 Speed Search Selection at Start Determines if Speed Search is automatically performed when a Run command is issued or not Setting 0 Disabled When the Run c...

Page 196: ...on Speed Estimation Type Speed Estimation 2 Type Current Detection 3 Type Sets how the drive determines the motor rotation direction when performing Speed Estimation Speed Search Speed Estimation Speed Search 2 or Current Detection Speed Search 3 Disable this parameter when b3 50 is 0 1 or longer Setting 0 Disabled The drive uses the frequency reference to determine the direction of motor rotation...

Page 197: ...ed Search direction 3 Settings 3 and 4 are available in the drive software versions S1017 and later b3 25 Speed Search Wait Time Speed Estimation Type Sets the wait time between Speed Search restarts Increase the wait time if problems occur with overcurrent or if the SEr fault occurs b3 27 Start Speed Search Select Selects a condition to activate Speed Search Selection at Start b3 01 Set this para...

Page 198: ... b3 01 1 and coasting to a stop b1 03 1 are enabled Note 1 Use a sequence that will hold the Run command even during momentary power losses when the Momentary Power Loss Operation Selection is enabled L2 01 1 or 2 2 Disable this parameter for a machine in which the motor will stop during a momentary power loss Setting 0 Speed Search disabled Setting 1 Speed Search enabled b3 50 b3 51 Backspin Sear...

Page 199: ...er After the time set in b3 51 passes Speed Search starts in the opposite direction of the direction command The deceleration time in b3 53 is used for the search frequency and the setting value of the frequency reference is used as the starting search frequency Figure 5 20 Figure 5 20 Continuing Baseblock b3 50 t b3 51 Speed Search in Direction Opposite to Direction Command b3 51 t When time t fr...

Page 200: ...nput signal An on delay and off delay can be separately set The delay timer can help to get rid of chattering switch noise from sensors To enable the timer function a multi function input must be set to Timer function input H1 18 and a multi function output must be set to Timer output H2 12 Only one timer can be used b4 01 b4 02 Timer Function On Delay Off Delay Time b4 01 sets the on delay time f...

Page 201: ...ding accurate control of system variables P Control The output of P control is the product of the deviation and the P gain so that it follows the deviation directly and linearly With P control only an offset between the target and feedback remains I Control The output of I control is the integral of the deviation It minimizes the offset between target and feedback value that typically remains when...

Page 202: ...ble 5 9 is used the reference source in b1 01 or b1 15 or one of the inputs listed in Table 5 9 becomes the PID setpoint Table 5 9 PID Setpoint Sources Note A duplicate allocation of the PID setpoint input will result in an oPE07 alarm Application Description Sensors Used Speed Control Machinery speed is fed back and adjusted to meet the target value Synchronous control is performed using speed da...

Page 203: ...Differential Feedback The second PID feedback signal for differential feedback can come from the sources listed in Table 5 11 The differential feedback function is automatically enabled when a differential feedback input is assigned Table 5 11 PID Differential Feedback Sources Note A duplicate allocation of the PID differential feedback input will result in an oPE alarm PID Feedback Source Setting...

Page 204: ...t PID Feedback 0 1 0 1 0 1 0 PID Input U5 02 PID Feedback U5 01 b5 07 b5 10 PID Output Gain Setting PID Offset Adjustment b5 15 PID Sleep Function Start Level RUN On Off b5 16 PID Sleep Delay Timer Sleep Function SFS C1 4 d1 01 to d1 16 H6 01 1 b5 05 1 or 3 2 or 4 b5 01 Derivative Time D not B b5 05 b5 01 2 or 4 1 or 3 not 1 H3 02 10 B Analog Input A1 A2 A3 Pulse Input 0 PID Input Limit b5 35 Disa...

Page 205: ...at is applied to the PID input A large value will tend to reduce the error but may cause instability oscillations if set too high A low value may allow too much offset between the setpoint and feedback b5 03 Integral Time Setting I Sets the time constant that is used to calculate the integral of the PID input The smaller the integral time set to b5 03 the faster the offset will be eliminated If se...

Page 206: ...ve PID input causes an increase in the PID output reverse acting b5 10 PID Output Gain Setting Applies a gain to the PID output and can be helpful when the PID function is used to trim the frequency reference b5 01 3 or 4 b5 11 PID Output Reverse Selection Determines whether a negative PID output reverses the direction of drive operation or not When the PID function is used to trim the frequency r...

Page 207: ...back value is beyond the detection level set to b5 36 for longer than the time set to b5 37 Neither a fault nor an alarm is displayed on the digital operator The drive will continue operation When the feedback value leaves the loss detection range the output is reset Setting 1 Feedback Loss Alarm If the PID feedback value falls below the level set to b5 13 for longer than the time set to b5 14 an ...

Page 208: ...the time for that the PID feedback has to exceed b5 36 before feedback loss is detected PID Sleep The PID Sleep function stops the drive when the PID output or the frequency reference falls below the PID Sleep operation level for a certain time The drive will resume operating once the PID output or frequency reference rises above the PID Sleep operation level for the specified time An example of P...

Page 209: ...D Setpoint Selection Enables or disables parameter b5 19 for PID setpoint Setting 0 Disabled Parameter b5 19 is not used as the PID setpoint Setting 1 Enabled Parameter b5 19 is used as PID setpoint b5 19 PID Setpoint Value Used as the PID setpoint if parameter b5 18 1 b5 20 PID Setpoint Scaling Determines the units that the PID setpoint value b5 19 is set in and displayed Also determines the unit...

Page 210: ...t Parameter b5 39 determines the number of digits The setting value is equal to the number of decimal places b5 40 Frequency Reference Monitor Content During PID Sets the content of the frequency reference monitor display U1 01 when PID control is active Setting 0 Frequency Reference after PID Monitor U1 01 displays the frequency reference including the output of the PID controller Setting 1 Frequ...

Page 211: ...he drive be set to Ramp to stop b1 03 0 Figure 5 27 Figure 5 27 Dwell Function at Start and Stop Goal Tuning Procedure Result Overshoot must be suppressed Reduce the derivative time b5 05 Increase the integral time b5 03 Quickly achieve stability and some overshoot is permissible Decrease the integral time b5 03 Increase the derivative time b5 05 Suppress long cycle oscillations longer than the in...

Page 212: ...when the torque reference is 100 The gain is set as a percentage of the maximum output frequency A setting of 0 0 disables the Droop control function Figure 5 29 Figure 5 29 Droop Control Gain No Name Setting Range Default b6 01 1 In AOLV PM and CLV PM control modes the setting units and range are expressed as a percent 0 0 to 100 0 instead of in Hz Dwell Reference at Start 0 0 to 400 0 Hz 1 0 0 H...

Page 213: ...he motor and thereby less energy consumption However if b8 02 is too high the motor may stall b8 03 Energy Saving Control Filter Time Constant OLV CLV Parameter b8 03 sets the response time for Energy Saving Although lowering this value allows for a quicker response instability may result if it is too low b8 04 Energy Saving Coefficient Value V f V f w PG Parameter b8 04 is used to fine tune Energ...

Page 214: ...t This set value cannot be changed If oscillation occurs when Energy Saving is enabled b8 01 1 then check the value displayed in monitor U5 21 If the value displayed differs from the Ki value written on the motor nameplate then set b8 16 accordingly b8 17 Energy Saving Parameter Kt for PM Motors Coefficient to adjust torque linearity There is normally no need to change this parameter from the defa...

Page 215: ...Zero Servo Completion digital output width also shuts off 3 Avoid using Zero Servo to lock 100 load for long periods as this can trigger a fault If such loads need to be held in place for long periods either make sure the current is less than 50 of the drive rated current during Zero Servo or use a larger capacity drive 4 If the load rotates the motor when using CLV PM a dv4 fault may occur To pre...

Page 216: ...ration and Deceleration Times by Motor Selection When switching between motor 1 and 2 using a digital input H1 16 parameters C1 01 to C1 04 become accel decel time 1 and 2 for motor 1 while C1 05 to C1 08 become accel decel time 1 and 2 for motor 2 Accel decel times 1 and 2 can be switched for each motor using a digital inputs set to H1 7 like shown in Table 5 14 No 1 The setting range for the acc...

Page 217: ...Unlike standard deceleration once the Fast Stop operation is initiated the drive cannot be restarted until the deceleration is complete the Fast Stop input is cleared and the Run command is cycled A digital output programmed for During Fast Stop H2 4C will be closed as long as Fast Stop is active A Fast Stop can be selected as the action the drive should take when certain faults occur such as L8 0...

Page 218: ...th the motor load it compensates the slip and makes the motor speed equal to the frequency reference Note Perform Auto Tuning and make sure that the motor rated current E2 01 the motor rated slip E2 02 and the motor no load current E2 03 have all been set properly before making any adjustments to slip compensation parameters C3 01 Slip Compensation Gain This parameter sets the gain for the motor s...

Page 219: ...he output frequency is too low Setting 0 Disabled Slip compensation is not provided Depending on the load and mode of operation the actual motor speed will be lower or higher than the frequency reference Setting 1 Enabled 6 Hz and above Slip compensation is enabled during regenerative operation It will not be active at output frequencies below 6 Hz Setting 2 Enabled compensation provided wherever ...

Page 220: ...ts the upper limit for the slip compensation function as a percentage of the motor rated slip E4 02 The slip compensation limit is constant throughout the constant torque range frequency reference E3 06 In the constant power range frequency reference E3 06 it is increased based on C3 23 and the output frequency as shown in Figure 5 35 Figure 5 35 Figure 5 35 Slip Compensation Limit C3 24 Motor 2 S...

Page 221: ...torque compensation in Open Loop Vector Control as it can have a negative effect on torque accuracy 2 Refrain from adjusting this parameter in OLV PM Too high a value can cause overcompensation resulting in motor oscillation C4 02 Torque Compensation Primary Delay Time Sets the delay time used for applying torque compensation Adjustment Although C4 02 rarely needs to be changed adjustments may hel...

Page 222: ...37 Speed Control Block Diagram for CLV AOLV PM and CLV PM Adjusting the ASR Parameters Before adjusting ASR parameters make sure all motor data have been set up correctly or Auto Tuning has been performed Analog output signals should be used to monitor the frequency reference after soft starter U1 16 and the motor speed U1 05 when adjusting the ASR Refer to H4 Multi Function Analog Outputs on page...

Page 223: ...speed or by using a digital input Also refer to C5 01 C5 03 C5 02 C5 04 ASR Proportional Gain 1 2 ASR Integral Time 1 2 on page 224 Perform the following steps for adjusting ASR parameters 1 Run the motor at zero speed and increase the ASR proportional gain 1 C5 01 as much as possible without oscillation 2 Run the motor at zero speed and decrease the ASR integral time 1 C5 02 as much as possible w...

Page 224: ...mmand from a multi function input terminal overrides the switching frequency set to C5 07 The motor slip is not fully compensated when running in V f Control with PG Check the pulse number set to F1 01 and the gear ratio in F1 12 and F1 13 Make sure the pulse signal from the encoder is set up properly Check monitor U6 04 and check if the ASR is working at its output limit setting of C5 05 If so in...

Page 225: ...ional gain 1 and 2 C5 01 C5 03 as well as between integral time 1 and 2 C5 02 C5 04 Note A multi function input set for the ASR gain switch H1 77 takes priority over the ASR gain switching frequency Switching the proportional gain and integral time in the low or high speed range can help stabilize operation and avoid resonance problems A good switching point is about 80 of the frequency where osci...

Page 226: ... time constant for the time from the speed loop to the torque command output For more details see C5 06 ASR Primary Delay Time Constant on page 225 C5 27 Motor 2 ASR Gain Switching Frequency Functions for motor 2 in the same way that C5 07 functions for motor 1 Sets the frequency for motor 2 to change motor 2 ASR proportional gain 1 and 2 C5 21 C5 23 as well as the motor 2 ASR integral time 1 and ...

Page 227: ... Tuning and ASR Tuning are performed for motor 2 in CLV and CLV PM control modes Refer to Auto Tuning on page 154 for details on Auto Tuning or enter the data manually C6 Carrier Frequency C6 01 Drive Duty Mode Selection The drive has two different duty modes to select from based on the load characteristics The drive rated current overload capacity and maximum output frequency will change dependin...

Page 228: ...pplications requiring a high overload tolerance with constant load torque Such applications include extruders and conveyors Use Normal Duty Rating for applications in which the torque requirements drop along with the speed Examples include fans and pumps where a high overload tolerance is not required Over load capability oL2 150 of drive rated Heavy Duty current for 60 s 120 of drive rated Normal...

Page 229: ...C6 09 1 Setting 0 Carrier Frequency 4 kHz Note The carrier frequency is 3 kHz for models CIMR U 4 0477 to U 4 0930 Setting 1 Same value set to C6 03 C7 Voltage Adjustment C7 43 Input Voltage Offset Adjustment This parameter rarely requires adjustment Enables adjustment of the offset for the input voltage circuit when the control board is replaced Changing the value of o2 04 will trigger an oPE30 e...

Page 230: ...ge Limit Mode Selection Sets the mode to limit the output voltage Set this parameter to 0 Harmonic suppression priority mode to give priority to harmonic suppression The maximum output voltage is automatically limited to suppress harmonics Set this parameter to 1 High output voltage mode to give priority to the output voltage over harmonic suppression The effectiveness of harmonic suppression will...

Page 231: ... Frequency Reference 1 to Multi Step Speed 1 set b1 01 to 0 No 1 The upper limit is determined by the maximum output frequency E1 04 and upper limit for the frequency reference d2 01 2 Setting units are determined by parameter o1 03 The default is Hz o1 03 0 in V f V f w PG OLV CLV and OLV PM control modes The default for AOLV PM and CLV PM control modes expresses the frequency reference as a perc...

Page 232: ...Reference 3 H1 5 Multi Step Speed Reference 4 H1 32 Jog Reference Selection H1 6 Frequency Reference 1 set in b1 01 OFF OFF OFF OFF OFF Frequency Reference 2 d1 02 or input terminal A1 A2 A3 ON OFF OFF OFF OFF Frequency Reference 3 d1 03 or input terminal A1 A2 A3 OFF ON OFF OFF OFF Frequency Reference 4 d1 04 ON ON OFF OFF OFF Frequency Reference 5 d1 05 OFF OFF ON OFF OFF Frequency Reference 6 d...

Page 233: ...om the analog input terminals A1 A2 or A3 Set as a percentage of the maximum output frequency Note When lower limits are set to both parameters d2 02 and d2 03 the drive uses the greater of those two values as the lower limit d3 Jump Frequency d3 01 to d3 04 Jump Frequencies 1 2 3 and Jump Frequency Width To avoid operating at a speed that causes resonance in driven machinery the drive can be prog...

Page 234: ...requency reference will be the value the drive uses when it restarts Up Down The frequency reference value will be reset to 0 Hz when the Stop command is entered or the drive power is switched off The drive will start from 0 Hz when it is turned back on again Up Down 2 The frequency bias is not saved when the Stop command is entered or 5 s after the Up Down 2 command has been released The Up Down ...

Page 235: ...w frequency reference is saved and will also be used to restart the drive after the power is cycled Figure 5 46 Figure 5 46 Up Down 2 Example with Reference from Digital Operator and d4 01 1 Up Down 2 with frequency reference from input sources other than the digital operator When a Run command is active and the Up Down 2 command is released for longer than 5 s the bias value will be saved in para...

Page 236: ...increased or decreased using the accel decel time determined by parameter d4 04 Figure 5 48 Figure 5 48 Up Down 2 Bias when d4 03 0 0 Hz Setting d4 03 0 00 Hz When an Up 2 or Down 2 command is enabled the bias is increased or decreased in steps for the value set in d4 03 The frequency reference changes with the accel decel times determined by parameter d4 04 Figure 5 49 Figure 5 49 Up Down 2 Bias ...

Page 237: ...reference will then return to what it was without the Up Down 2 command Conditions that Generally Reset or Disable Parameter d4 06 When the Up Down 2 function has not been assigned to the multi function terminals When the frequency reference source has been changed including LOCAL REMOTE or External reference 1 2 switch over by digital inputs If d4 03 0 Hz d4 05 1 and the Up Down 2 commands are bo...

Page 238: ...and is active Change d4 10 to 1 to make the Up Down function independent of the analog input value Setting 1 Lower Limit is Determined by Parameter d2 02 Only parameter d2 02 sets the lower frequency reference limit d5 Torque Control Torque Control is available for CLV and CLV PM A1 02 3 7 It allows to define a setpoint for the torque produced by the motor Torque Control Operation Torque control c...

Page 239: ...the speed limit torque reference or torque compensation An oPE07 error Multi Function Analog Input Selection Error will occur if two analog inputs are set for the same function Signal Source Settings Remarks Torque Reference Analog inputs A1 A2 A3 H3 02 H3 10 or H3 06 13 1 Make sure the signal level settings for the input terminal selected match the signal used Refer to H3 Multi Function Analog In...

Page 240: ...triggered if parameter d5 01 is set to 1 while H1 is set to 71 at the same time 1 The value of delta n in the drawings depends on the ASR setting in parameters C5 Operating Conditions Run Command Forward Reverse Forward Reverse Forward Reverse Forward Reverse Torque Reference Direction Positive Forward Negative Reverse Negative Reverse Positive Forward Positive Forward Negative Reverse Negative Re...

Page 241: ...peed limit Note that in this case all settings for accel decel times C1 01 to C1 08 and S curves C2 01 to C2 04 will apply for the speed limit Setting 2 Parameter d5 04 The speed limit is set by parameter d5 04 d5 04 Speed Limit Sets the speed limit during torque control if parameter d5 03 is set to 2 Refer to Speed Limitation and Speed Limit Bias on page 240 No Parameter Name Setting Range Defaul...

Page 242: ...d unchanging light load condition Use the Energy Saving function b8 parameters when Energy Saving for various different load conditions is required Field Forcing The Field Forcing function compensates the delaying influence of the motor time constant when changing the excitation current reference Field Forcing can improve the motor responsiveness It is ineffective during DC Injection Braking d6 01...

Page 243: ...tiple inputs are closed at the same time The value is set as a percentage of the Maximum Output Frequency Note This function can be used to replace the Trim Control function H1 1C 1D of earlier Yaskawa drives Figure 5 52 illustrates the Offset frequency function Figure 5 52 Figure 5 52 Offset Frequency Operation No Parameter Name Setting Range Default d6 03 Field Forcing Selection 0 or 1 0 No Para...

Page 244: ... Table 5 21 Predefined V f Patterns No Parameter Name Setting Range Default E1 03 V f Pattern Selection 0 to F 1 1 Parameter setting value is not reset to the default value during drive initialization A1 03 F 2 2 Settings 0 through E are not available when using any of the vector control modes Setting Specification Characteristic Application 0 1 Setting F enables a custom V f pattern by changing p...

Page 245: ...90 Hz Setting D 120 Hz Setting E 180 Hz Setting F 60 Hz Setting 0 50 Hz Setting 1 60 Hz Setting 2 60 Hz Setting 3 72 Hz 0 400 1 3 2 5 50 18 30 Voltage V Frequency Hz 0 400 18 30 1 5 3 60 Voltage V Frequency Hz 0 400 18 30 1 5 3 60 50 Voltage V Frequency Hz 0 1 5 3 72 60 Voltage V Frequency Hz 400 18 30 0 400 1 3 25 50 70 16 Voltage V Frequency Hz 0 18 400 1 3 25 50 100 Voltage V Frequency Hz 0 16 ...

Page 246: ... Setting 5 50 Hz Setting 6 60 Hz Setting 7 60 Hz Voltage V Frequency Hz 0 7 200 1 3 25 50 14 0 7 200 1 3 25 50 50 Voltage V Frequency Hz Voltage V Frequency Hz 0 6 200 1 5 30 60 35 0 7 200 1 5 30 60 50 Voltage V Frequency Hz 0 9 200 1 3 2 5 50 18 Voltage V Frequency Hz Voltage V Frequency Hz 0 11 200 1 3 2 5 50 23 Voltage V Frequency Hz 0 9 200 1 5 3 60 18 0 13 200 1 5 3 60 23 Voltage V Frequency ...

Page 247: ...e are for 200 V class drives Double values when using a 400 V class drive 5 The drive changes these settings when Auto Tuning is performed Rotational Auto Tuning Stationary Auto Tuning 2 3 6 Parameter ignored when E1 11 and E1 12 are set to 0 0 7 When Auto Tuning is performed E1 13 and E1 05 will be set to the same value 8 The default value shown here is for the following localized drives Japan Mo...

Page 248: ... 6 or 7 E2 01 Motor Rated Current Provides motor control protects the motor and calculates torque limits Set E2 01 to the full load amps FLA stamped on the motor nameplate If Auto Tuning completes successfully the value entered to T1 04 will automatically be saved to E2 01 Note 1 Display is in the following units CIMR U 2 0028 2 0042 and 4 0011 to 4 0027 0 01 A units CIMR U 2 0054 to 2 0248 and 4 ...

Page 249: ...e test report at 75 C F type insulation Multiply 0 87 times the resistance value Ω listed on the test report at 115 C E2 06 Motor Leakage Inductance Sets the voltage drop due to motor leakage inductance as a percentage of motor rated voltage This value is automatically set during Auto Tuning Rotational Auto Tuning Stationary Auto Tuning 2 and 3 E2 07 Motor Iron Core Saturation Coefficient 1 Sets t...

Page 250: ...enter that value to E2 02 Motor rated slip rated frequency Hz base speed min 1 no of motor poles 120 Setting the No Load Current Enter the no load current at rated frequency and rated voltage to E2 03 The no load current is not usually listed on the nameplate Contact the motor manufacturer if the data cannot be found The default setting of the no load current is for performance with a 4 pole Yaska...

Page 251: ...n there is a large amount of torque loss in a fan or pump application Setting the Motor Iron Loss for Torque Compensation This value only needs to be set when using V f Control Enter this value in watts to E2 10 The drive uses this setting to improve the precision of torque compensation E3 V f Pattern for Motor 2 These parameters set the V f pattern used for motor 2 Refer to Setting 16 Motor 2 sel...

Page 252: ...its CIMR U 2 0028 2 0042 and 4 0011 to 4 0027 0 01 A units CIMR U 2 0054 to 2 0248 and 4 0034 to 4 0930 0 1 A units 2 If the motor rated current in E4 01 is set lower than the motor no load current in E4 03 then a parameter setting error will occur oPE02 E4 03 must be set correctly to prevent this error No 1 Values shown here are for 200 V class drives Double the value when using a 400 V class dri...

Page 253: ...letes successfully this value is automatically calculated Remember this value must be entered as line to line and not for each motor phase Refer to E2 05 Motor Line to Line Resistance on page 249 to manually enter this parameter setting E4 06 Motor 2 Leakage Inductance Sets the voltage drop due to motor leakage inductance as a percentage of rated voltage of motor 2 This value is automatically set ...

Page 254: ...he E5 parameters For all other PM motors Auto Tuning can be performed If motor data is known it can also be entered manually Note 1 E5 parameters are visible only when a PM motor control mode is selected A1 02 5 6 or 7 2 E5 parameters are not reset when the drive is initialized using parameter A1 03 E5 01 Motor Code Selection for PM Motors When Yaskawa motors are used set the motor code for the PM...

Page 255: ...ter is automatically set when the value is entered to T2 06 during the Auto Tuning process Note Display is in the following units CIMR U 2 0028 2 0042 and 4 0011 to 4 0027 0 01 A units CIMR U 2 0054 to 2 0248 and 4 0034 to 4 0930 0 1 A units E5 04 Number of Motor Poles for PM Motors Sets the number of motor poles This parameter is automatically set when the value is entered to T2 08 during the Aut...

Page 256: ...l angle Set this parameter when using an SPM Motor SMRA Series or equivalent When E5 01 is set to FFFF use either E5 09 or E5 24 for setting the voltage constant This parameter is set during Parameter Auto Tuning for PM motors Note Ensure that E5 09 0 when setting parameter E5 24 An alarm will be triggered however if both E5 09 and E5 24 are set 0 or if neither parameter is set to 0 When E5 01 FFF...

Page 257: ...and machinery the Alarm only and No alarm display setting should be used only under special circumstances F1 03 F1 08 F1 09 Overspeed oS Operation Selection Detection Level Delay Time An overspeed error oS is triggered when the speed feedback exceeds the value set in F1 08 for longer than the time set in F1 09 The stopping method when an overspeed fault occurs can be selected in parameter F1 03 No...

Page 258: ...sion Rate for PG Pulse Monitor Sets the ratio between the pulse input and the pulse output of a PG option card as a three digit number where the first digit n sets the numerator and the second and third digit m set the denominator as shown below Example To have a ratio of 1 32 between the PG card pulse input and output set F1 06 032 F1 12 F1 13 F1 33 F1 34 PG 1 PG 2 Gear Teeth 1 2 V f w PG only Se...

Page 259: ...e signal to the PG option card is single track or two track Setting 0 Single track A track only Setting 1 Two track tracks A and B F1 30 PG Option Card Port for Motor 2 Selection Specifies the drive port for the PG option card used for motor 2 This parameter should be set when switching between motor 1 and motor 2 where both motors supply a speed feedback signal to the drive If the speed feedback ...

Page 260: ...ged with the option card for specific details on installation wiring input signal level selection and parameter setup F2 01 Analog Input Option Card Operation Selection Determines how the input terminals on the AI A3 option card are to be used Setting 0 Separate functions for each terminal V1 V2 V3 replace terminals A1 A2 A3 Apply this setting to replace the drive terminals A1 A2 and A3 by the opt...

Page 261: ... 100 4095 to 4095 F3 03 2 30000 100 33000 to 33000 Note BCD input when o1 03 2 or 3 Units are determined by o1 03 F3 03 Digital Input Option DI A3 Data Length Selection Determines the number of bits for the option card input that sets the frequency reference Setting 0 8 bit Setting 1 12 bit Setting 2 16 bit F4 Analog Monitor Card Settings These parameters set up the drive for operation with the an...

Page 262: ...ll output a voltage equal to 0 of the parameter being set in F4 01 Adjust F4 05 viewing the output signal on the terminal V1 Terminal V2 1 View the value set to F4 02 Terminal V2 Monitor Gain on the digital operator A voltage equal to 100 of the parameter being viewed in F4 03 will be output from terminal V2 2 Adjust F4 04 viewing the monitor connected to the terminal V2 3 View the value set to F4...

Page 263: ...8 F6 and F7 Communication Option Card These parameters are to configure communication option cards and communication fault detection methods Some parameters apply to all communication option cards while some parameters are used only for certain network options No Name Setting Range Default F5 01 Terminal P1 PC Output Selection 0 to 192 0 During run F5 02 Terminal P2 PC Output Selection 0 to 192 1 ...

Page 264: ...it values are assigned to the drive from the network Setting 0 Disabled Setting 1 Enabled F6 07 Multi Step Speed Enable Disable when NetRef ComRef is Selected Selects how multi step speed inputs are treated when the NetRef command is set Setting 0 Multi step speed operation disabled If the NetRef command is selected multi step speed input frequency references are disabled Setting 1 Multi step spee...

Page 265: ...PROFIBUS DP Parameters Parameters F6 30 through F6 32 set up the drive to operate on a PROFIBUS DP network For details on parameter settings refer to the YASKAWA AC Drive 1000 Series Option PROFIBUS DP Installation Manual and Technical Manual CANopen Parameters Parameters F6 35 and F6 36 set up the drive to operate on a CANopen network For details on parameter settings refer to the YASKAWA AC Driv...

Page 266: ...Terminal S6 Function Selection 0 to 9F 4 3 1 Multi Step Speed Reference 2 H1 07 Multi Function Digital Input Terminal S7 Function Selection 0 to 9F 6 4 1 Jog Reference Selection H1 08 Multi Function Digital Input Terminal S8 Function Selection 0 to 9F 8 External Baseblock Command Setting Function Page Setting Function Page 0 3 wire sequence 266 20 to 2F External fault 272 1 Local remote selection ...

Page 267: ...ight 3 The default setting of the drive is not to allow switching between LOCAL and REMOTE during run To allow the drive to switch between LOCAL and REMOTE during run Refer to b1 07 LOCAL REMOTE Run Selection on page 188 Setting 2 External reference 1 2 selection This function can be used to switch the Run command and frequency reference source between External reference 1 and 2 if the drive is in...

Page 268: ...decel ramp hold function is enabled d4 01 1 the drive will save the output frequency to memory whenever the Ramp Hold input is closed When the drive is restarted after stop or after power supply interruption the output frequency that was saved will become the frequency reference provided that the Accel decel ramp hold input is still closed Refer to d4 01 Frequency Reference Hold Function Selection...

Page 269: ...tion is disabled d4 01 0 the Up Down frequency reference will be reset to 0 when the Run command is cleared or the power is cycled When d4 01 1 the drive will save the frequency reference set by the Up Down function When the Run command or the power is cycled the drive will restart with the reference value that was saved The value that was saved can be reset by closing either the Up or Down input ...

Page 270: ...enever the drive detects a fault condition the fault output contact will close and the drive s output will shut off The motor then coasts to stop specific stopping methods can be selected for some faults such as L1 04 for motor overheat Once the Run command is removed the fault can be cleared by either the RESET key on the digital operator or by closing a digital input configured as a Fault Reset ...

Page 271: ...he rUn alarm 3 There is a 500 ms delay when switching between motors equipped with a PG encoder for feedback 4 The motor 2 selection function cannot be used when PM motor is used If a digital output is programmed for Motor 2 selection H2 01 H2 02 or H2 03 1C the output is closed when motor 2 is selected Setting 18 Timer function input This setting configures a digital input terminal as the input f...

Page 272: ...simultaneously with the Analog frequency reference sample hold command Accel decel ramp hold setting A Up command Down command setting 10 11 Offset frequency setting 44 to 46 Up or Down 2 command setting 75 76 Setting 20 to 2F External fault By using the External fault command the drive can be stopped when problems occur with external devices To use the External fault command set one of the multi ...

Page 273: ... a 2 wire sequence When an input terminal set to 40 closes the drive operates in the forward direction When an input set for 41 closes the drive will operate in reverse Closing both inputs at the same time will result in an external fault Note 1 This function cannot be used simultaneously with settings 42 and 43 2 The same functions are assigned to terminals S1 and S2 when the drive is initialized...

Page 274: ...how to use this function Setting 6A Drive enable A digital input configured as a Drive enable H1 6A will prevent the drive from executing a Run command until the input is closed When the input is open the digital operator will display dnE to indicate that the drive is disabled If a Run command is enabled before the terminal set for Drive enable closes then the drive will not run until the Run comm...

Page 275: ...s and frequency reference are constant for 5 s the bias is added to the active frequency reference and reset afterwards 3 1 Accelerates increases the bias while the Up 2 terminal is closed Decelerates decreases the bias while Down 2 is closed Otherwise operates at the frequency reference Not saved 4 Multi Step Speed Reference Valueother than 0 0 When the Up 2 is enabled drive accelerates up to the...

Page 276: ... 279 32 During speed limit in Torque Control 283 8 During baseblock N O 279 33 Zero Servo complete 283 9 Frequency reference source 279 37 During frequency output 283 A Run command source 279 38 Drive enabled 284 B Torque detection 1 N O 279 39 Power consumption pulse output 284 C Frequency reference loss 280 3A Regenerated power pulse output 284 E Fault 280 3C LOCAL REMOTE Status 284 F Through mo...

Page 277: ...agree 1 fref fset Agree 1 Closes whenever the actual output frequency or motor speed CLV CLV PM and the frequency reference are within the speed agreement detection width L4 02 of the speed agreement detection level L4 01 Note Frequency detection works in both forward and reverse The value of L4 01 is used as the detection level for both directions Status Description Open Output frequency is more ...

Page 278: ... Width on page 308 for more details Setting 5 Frequency Detection 2 Output closes whenever the output frequency or motor speed CLV CLV PM is above the detection level set in L4 01 The terminal remains closed until the output frequency or motor speed falls below L4 01 minus the setting of L4 02 Note Frequency detection works in both forward and reverse The value of L4 01 is used as the detection le...

Page 279: ... 9 Frequency reference source A digital output programmed for this function shows the frequency reference source that is currently selected Setting A Run command source A digital output programmed for this function shows the Run command source that is currently selected Setting B 17 18 19 Torque detection 1 N O N C Torque detection 2 N O N C These digital output functions can be used to signal an ...

Page 280: ...tection width L4 04 of the current frequency reference regardless of the direction Note Detection works in both forward and reverse Figure 5 72 Figure 5 72 Speed Agree 2 Time Chart Refer to L4 03 L4 04 Speed Agreement Detection Level and Detection Width on page 308 for more details Setting Status Description B Closed Torque detection 1 N O Output current torque exceeds overtorque detection or is b...

Page 281: ...ks in the specified direction only Figure 5 74 Figure 5 74 Frequency Detection 3 Example with a Positive L3 04 Value Refer to L4 03 L4 04 Speed Agreement Detection Level and Detection Width on page 308 for more details Status Description Open Output frequency or motor speed and frequency reference are both outside the range of L4 03 L4 04 Closed Output frequency or motor speed and the frequency re...

Page 282: ...baseblock N C Output opens to indicate that the drive is in a baseblock state While Baseblock is executed output transistors do not switch and no main circuit voltage is output Setting 1C Motor 2 selection Indicates which motor is selected when another output terminal is set up to switch drive operation between two motors H1 16 Refer to Setting 16 Motor 2 selection on page 271 for details on switc...

Page 283: ...mined by the estimated performance life span of those components Refer to Periodic Maintenance on page 396 Setting 30 During torque limit Output closes when the motor is operating at the torque limit specified by the L7 parameters or an analog input This setting can only be used in OLV CLV AOLV PM and CLV PM control modes Refer to L7 01 to L7 04 Torque Limits on page 314 for details Setting 31 Dur...

Page 284: ...e 207 for details Setting 3F PID feedback high Output terminal closes when an excessive PID feedback FbH is detected The feedback is considered to be lost if it rises beyond the level set to b5 36 for longer than the time set to b5 37 Refer to PID Feedback Loss Detection on page 207 for details Setting 4C During Fast Stop Output terminal closes when a Fast Stop is being executed Setting 15 17 Fast...

Page 285: ...01 H2 02 or H2 03 3A This output function provides a watt hour meter or a PLC input by a 200 ms pulse signal H2 06 determines the frequency that pulses are issued to keep track of the kWh for the drive Note 1 A regenerated power pulse output does not subtract from the total watt hours during powering A power consumption output does not subtract from the total watt hours during regeneration 2 The d...

Page 286: ...ed input value that is equal to 0 V input at terminal A1 bias Both can be used to adjust the characteristics of the analog input signal to terminal A1 Setting Examples Gain H3 03 200 bias H3 04 0 terminal A1 as frequency reference input H3 02 0 An input 10 Vdc will be equivalent to a 200 frequency reference and 5 Vdc will be equivalent to a 100 frequency reference Since the drive output is limited...

Page 287: ...n CIMR UB on page 116 H3 07 H3 08 Terminal A3 Gain and Bias Setting Parameter H3 07 sets the level of the selected input value that is equal to 10 Vdc input at terminal A3 gain Parameter H3 08 sets the level of the selected input value that is equal to 0 V input at terminal A3 bias H3 09 Terminal A2 Signal Level Selection Selects the input signal level for analog input A2 Be sure to also set DIP s...

Page 288: ...mmed but it becomes less responsive to rapidly changing analog signals H3 14 Analog Input Terminal Enable Selection When one of the multi function digital input parameters is set for Analog terminal input selection H1 C the value set to H3 14 determines which of the analog input terminals will be enabled or disabled when the input is closed All analog input terminals will be enabled all of the tim...

Page 289: ...ll be 40 of the maximum output frequency Setting 2 Auxiliary reference 1 Sets the auxiliary frequency reference 1 when multi step speed operation is selected Refer to Multi Step Speed Selection on page 231 for details Setting 3 Auxiliary reference 2 Sets the auxiliary frequency reference 2 when multi step speed operation is selected Refer to Multi Step Speed Selection on page 231 for details Setti...

Page 290: ...ion level set to L3 06 or the level coming from the analog input terminal that has been selected whichever value is lower Figure 5 83 Figure 5 83 Stall Prevention During Run Using an Analog Input Terminal Setting 9 Output frequency lower limit level The user can adjust the lower limit of the output frequency using an analog input signal Setting B PID feedback An input set for this function supplie...

Page 291: ... Feedback Input Methods on page 203 Setting 30 31 32 DriveWorksEZ Analog Input 1 2 3 These settings are for functions used in DriveWorksEZ Normally there is no need to change or apply these settings H4 Multi Function Analog Outputs These parameters assign functions to analog output terminals FM and AM for monitoring a specific aspect of drive performance H4 01 H4 04 Multi Function Analog Output Te...

Page 292: ...04 4 Adjust H4 06 viewing the output signal on the terminal AM Example 1 To have an output signal of 5 V at terminal FM when the monitored value is at 100 set H4 02 to 50 Example 2 To have an output signal of 10 V at terminal FM when the monitored value is at 76 7 set H4 02 to 150 Figure 5 84 Figure 5 84 Analog Output Gain and Bias Setting Example 1 and 2 Example 3 To have an output signal of 3 V ...

Page 293: ...uency reference source is set to pulse input b1 01 b1 15 4 the drive reads the frequency value from terminal RP Setting 1 PID feedback value Using this setting the feedback value for PID control can be supplied as a pulse signal at terminal RP Refer to b5 PID Control on page 201 for details on PID control Setting 2 PID setpoint value Using this setting the setpoint value for PID control can be sup...

Page 294: ...3 2 If running two motors from the same drive note that the V f Control with simple PG feedback can be used for motor 1 only H6 02 Pulse Train Input Scaling This parameter sets the pulse signal frequency that is equal to 100 of the input value selected in parameter H6 01 H6 03 Pulse Train Input Gain Sets the level of the input value selected in H6 01 when a pulse train signal with the frequency se...

Page 295: ...quency Sets the minimum output frequency that can be detected by the pulse train input Increasing this setting reduces the time the drive needs to react to changes in the input signal If the pulse input frequency falls below this level the pulse input value will be 0 Enabled when H6 01 0 1 or 2 When simple speed feedback in V f Control is set as the function for terminal RP H6 01 3 the minimum fre...

Page 296: ...uit Design for Multiple Motors NOTICE Thermal protection cannot be provided when running multi motors simultaneously with the same drive or when using motors with a current rating that is relatively high when compared with other standard motors such as a submersible motor Failure to comply could result in motor damage Disable the electronic overload protection of the drive L1 01 0 Disabled and pro...

Page 297: ...oviding overheat protection across the entire speed range Overload Tolerance Cooling Ability Overload Characteristics Motor is designed to effectively cool itself even at low speeds Continuous operation with 100 load from 6 Hz to 60 Hz Overload Tolerance Cooling Ability Overload Characteristics Motor is designed to effectively cool itself at ultra low speeds Continuous operation with 100 load from...

Page 298: ...th L1 02 set to one minute Motor overload protection operates in the area between a cold start and a hot start Cold start Characteristics of motor protection operation time in response to an overload situation that was suddenly reached when starting a stationary motor Hot start Characteristics of motor protection operation time in response to an overload situation that occurred while the motor was...

Page 299: ...drive will stop the motor using the stop method determined in L1 04 CIMR UA CIMR UD CIMR UT Figure 5 89 shows a PTC connection example for analog input A2 If using analog input A2 make sure to set DIP switch S1 on the terminal board for voltage input when using this function Figure 5 89 Figure 5 89 Connection of a Motor PTC CIMR UB Connect the PTC between terminals AC and A3 and set jumper S4 on t...

Page 300: ...rameter C1 02 Setting 1 Coast to stop The drive output is switched off and the motor coasts to stop Setting 2 Fast Stop The drive stops the motor using the Fast Stop time set in parameter C1 09 Setting 3 Alarm only The operation is continued and an oH3 alarm is displayed on the digital operator L1 04 Motor Overheat Fault Operation Selection PTC input Sets the drive operation when the PTC input sig...

Page 301: ...urrent value of the motor overload protection selection L1 01 when the power supply is interrupted Setting 0 Disabled Setting 1 Enabled L2 Momentary Power Loss Ride Thru L2 01 Momentary Power Loss Operation Selection When a momentary power loss occurs the drive can automatically return to the operation it was performing prior to the power loss based on certain conditions No Name Setting Range Defa...

Page 302: ...after a power loss is determined by the capacity of the drive Drive capacity determines the upper limit for L2 02 L2 03 Momentary Power Loss Minimum Baseblock Time Sets the minimum baseblock time when power is restored following a momentary power loss This determines the time the drive waits for the residual voltage in the motor to dissipate Increase this setting if overcurrent occurs at the begin...

Page 303: ...cceleration Stall Prevention during acceleration L3 01 prevents tripping with overcurrent oC motor overload oL1 or overload oL2 faults common when accelerating with heavy loads L3 01 determines the type of Stall Prevention the drive should used during acceleration Setting 0 Disabled No Stall Prevention is provided If the acceleration time is too short the drive may not be able to get the motor up ...

Page 304: ...leration for Permanent Magnet Motors Setting 3 Enabled Current Limit The acceleration rate is automatically adjusted while limiting the output current at the setting value of the stall prevention level during acceleration L3 02 The acceleration rate is automatically adjusted during acceleration of the load the output current increases and the current limit is exceeded Figure 5 94 Figure 5 94 Curre...

Page 305: ...ll Prevention Selection during Deceleration Stall prevention during deceleration prevents the motor from stalling when a large load is imposed on the motor or rapid deceleration is performed Setting 0 Disabled The drive decelerates according to the set deceleration time High inertia loads or rapid deceleration may trigger an overcurrent oC fault Switch to another L3 04 selection if an oC fault occ...

Page 306: ...revent a motor from stalling by automatically reducing the speed when a transient overload occurs while the motor is running at constant speed This parameter determines how Stall Prevention works during run Note 1 This parameter is available in V f V f w PG and OLV PM 2 When output frequency is 6 Hz or less Stall Prevention during run is disabled regardless of the setting in L3 05 and L3 06 Settin...

Page 307: ...e is normally no need to change these parameters from their default values These parameters are valid when acceleration stall prevention with current limit is enabled L3 01 3 or when current limited deceleration is selected for stall prevention during deceleration L3 04 6 Increase the setting values if oscillation occurs in the output current during acceleration deceleration L3 39 L3 44 Current li...

Page 308: ...ction Level and Detection Width Parameter L4 03 sets the detection level for the digital output functions Speed agree 2 User set speed agree 2 Frequency detection 3 and Frequency detection 4 Parameter L4 04 sets the hysteresis level for these functions Refer to H2 01 to H2 03 Multi Function Digital Outputs Function Selection on page 276 Settings 13 14 15 and 16 L4 05 Frequency Reference Loss Detec...

Page 309: ...etting 0 No detection during baseblock Setting 1 Detection always enabled L5 Fault Restart After a fault has occurred this function attempts to automatically restart the motor and continue operation instead of stopping The drive can be set up to perform a self diagnostic check and resume the operation after a fault has occurred If the self check is successful and the cause of the fault has disappe...

Page 310: ... it restarts successfully the restart counter is increased This operation is repeated each time a fault occurs until the counter reaches the value set in L5 01 Setting 1 Count restart attempts The drive will try to restart using the time interval set in parameter L5 04 A record is kept of the number of attempts to restart to the drive regardless of whether or not those attempts were successful Whe...

Page 311: ...L4 alarm is triggered Setting 2 oL3 oL4 at run Alarm Overtorque detection works as long as the Run command is active The operation continues after detection and an oL3 or oL4 alarm is triggered Setting 3 oL3 oL4 at speed agree Fault Overtorque detection is active only when the output speed is equal to the frequency reference i e no detection during acceleration and deceleration The operation is st...

Page 312: ...vel 2 L6 05 cannot be set by an analog input L6 03 L6 06 Torque Detection Time 1 2 These parameters determine the time required to trigger an alarm or fault after exceeding the levels in L6 02 and L6 05 Mechanical Weakening Detection This function can be used to detect mechanical weakening of a machine that leads to overtorque or undertorque situations after a certain machine operation time has el...

Page 313: ...art Time Sets the drives cumulative operation time at which Mechanical Weakening Detection is activated If U4 01 reaches the L6 11 value the function is activated L7 Torque Limit The torque limit function can be used to limit the torque in each of the four quadrants individually and thereby protect the machinery It can be used in OLV CLV AOLV PM and CLV PM control modes The limit can be either set...

Page 314: ...g this function may increase the acceleration time or may prevent the motor speed from reaching the frequency reference if the torque limit is reached first L7 16 Torque Limit Process at Start Assigns a time filter to allow the torque limit to build at start Setting 0 Disabled Toque limit is created at start without a delay time Disable L7 16 to maximize response time when the application requires...

Page 315: ...put and the motor coasts to stop If a digital output is programmed for fault H2 E this output will be triggered Setting 2 Fast Stop If an overheat alarm occurs the drive decelerates to stop using the Fast Stop time C1 09 If a digital output is programmed for fault H2 E this output will be triggered Setting 3 Alarm only If an overheat alarm occurs an alarm is output and the drive continues operatio...

Page 316: ...st An output phase loss fault LF is triggered when two and more output phases are lost The output shuts off and the motor coasts to stop L8 09 Output Ground Fault Detection Selection Enables or disables the output ground fault detection Setting 0 Disabled Ground faults are not detected Setting 1 Enabled A ground fault GF is triggered when high leakage current or a ground short circuit occurs in on...

Page 317: ...re using the drive for applications for which the setting is 0 disabled 2 Do not set this parameter to 0 disabled in V f or OLV control 3 Do not set this parameter to 0 disabled for models 4 0302 to 4 0930 Setting 0 Protection disabled at low speed The overload protection level is not reduced Frequently operating the drive with high output current at low speed can lead to premature drive faults Se...

Page 318: ...triggering the LF2 fault when current unbalance occurs Setting 0 Disabled Motor protection with LF2 is disabled Setting 2 Enabled An LF2 fault is triggered when an output current imbalance is detected Drive output shuts off and the motor coasts to stop L8 32 Cooling Fan Failure Selection Determines drive operation when a FAn fault occurs Setting 0 Ramp to stop The drive stops the motor using the d...

Page 319: ...ds 7 Hz Setting 2 Enabled for entire frequency range The carrier frequency is reduced at the following speeds Below 6 Hz when the current exceeds 100 of the drive rated current Above 7 Hz when the current exceeds 112 of the drive rated current The drive uses the delay time set in parameter L8 40 and a hysteresis of 12 when switching the carrier frequency back to the set value L8 40 Carrier Frequen...

Page 320: ...1 Derated Current Reduces the carrier frequency based on the drive current after derating due to temperature or carrier frequency setting C6 02 L9 12 SoH Alarm Selection during bb There is normally no need to change this parameter from the default value Sets the SoH Snubber Discharge Resistor Overheat alarm to output a fault or a minor fault during a baseblock bb Note This parameter is available i...

Page 321: ...crease the gain by 0 1 until the stalling ceases n1 03 Hunting Prevention Time Constant Determines how responsive the Hunting Prevention function is affects the primary delay time for Hunting Prevention Normally n1 03 does not need to be changed but adjustment may help under the following conditions Increase this value for applications with a large load inertia A higher setting leads to slower res...

Page 322: ...ponse is low decrease the setting value in steps of 0 05 while checking the response n2 02 Speed Feedback Detection Control AFR Time Constant 1 Parameter n2 02 sets the time constant normally used by AFR These parameters rarely need to be changed Adjust settings only under the following conditions If hunting occurs increase n2 02 If response is low decrease it If setting n2 02 to a higher value al...

Page 323: ...erexcitation Deceleration If flux saturation characteristics cause overcurrent try lowering n3 13 A high setting sometimes causes overcurrent oC motor overload oL1 or overload oL2 n5 Feed Forward Control Enabling Feed Forward can improve the drive s responsiveness to speed reference changes in applications where a high speed control proportional gain setting ASR gain C5 01 C5 03 would lead to prob...

Page 324: ...r CLV PM A1 02 7 2 Decouple motor and load 3 Make sure Auto Tuning has been performed or that the correct motor data has been entered manually 4 Make sure that the speed loop ASR has been set up properly 5 Set the acceleration time to zero 6 Set the forward torque limit in parameter L7 01 to 100 7 Set the frequency reference equal to the motor rated speed 8 While monitoring the motor speed in U1 0...

Page 325: ... for the motor resistance Setting 2 Voltage correction The drive adjusts the output voltage during run to improve overload tolerance and minimize the effects of high temperatures on speed accuracy Note This setting can only be selected if the Energy Saving function is disabled b8 01 0 n6 05 Online Tuning Gain Sets the compensation gain for the voltage correction in the Online Tuning function n6 01...

Page 326: ...he first time it starts the motor After that rotor position is calculated from the PG encoder signal and saved until the drive is switched off Parameter n8 35 determines how this initial pole search operates 3 High Frequency Injection and pulse injection for rotor position detection n8 35 1 or 2 can be used with IPM motors only When using an SPM motor select the pull in method to find the initial ...

Page 327: ...n Current Compensation Time Constant for PM Motors Sets the time constant for the actual current and the pull in current to match one another Although this setting rarely needs to be changed adjustment may be necessary under the following conditions Increase this setting when it takes too long for the reference value of the pull in current to match the target value Decrease this setting if motor o...

Page 328: ...in steps of 0 1 when hunting occurs with sudden load changes Try to disable the compensation by setting 0 if increasing n8 54 does not help Increase the value when oscillations occur at start Note This parameter is available in OLV PM n8 55 Load Inertia Sets the ratio between motor inertia and the inertia of the connected machinery If this value is set too low the motor may not start very smoothly...

Page 329: ...his parameter from the default value Stabilizes constant output Note 1 This parameter is available in OLV PM AOLV PM or CLV PM 2 This parameter is available in the drive software versions S1017 and later n8 64 Output Voltage Limit Integral Time for PM Motors There is normally no need to change this parameter from the default value Note 1 This parameter is available in OLV PM AOLV PM or CLV PM 2 Th...

Page 330: ...lue is listed on the nameplate for a Yaskawa motor n8 84 should be set to Si value 2 Judging Polarity and Motor Pole Position If operating in Advanced OLV PM A1 02 6 or CLV PM A1 02 7 the drive determines motor polarity by performing initial polarity estimation when it starts the motor this is done only the first time the motor is started when using CLV PM The drive may begin operating in the wron...

Page 331: ...isplay Selection Sets the units used to display the frequency reference and output frequency Set o1 03 to 3 for user set units then set parameters o1 10 and o1 11 Setting 0 0 01 Hz units Setting 1 0 01 units 100 max output frequency Setting 2 min 1 units calculated by the max output frequency and the no of motor poles Setting 3 User set units use o1 10 o1 11 Set the value use for the maximum frequ...

Page 332: ...erator keys o2 01 LO RE LOCAL REMOTE Key Function Selection Parameter o2 01 determines whether the LO RE key on the digital operator will be enabled or not for switching between LOCAL and REMOTE Setting 0 Disabled The LO RE key is disabled Setting 1 Enabled The LO RE switches between LOCAL and REMOTE operation Switching is possible during stop only When LOCAL is selected the LED indicator on the L...

Page 333: ...turns to 0 Setting 2 Clear User Initialize Values All user set defaults for User Initialize are cleared Once o2 03 is set to 2 and the ENTER key is pressed the values are erased and the display returns to 0 o2 04 Drive Model Selection This parameter must be set when replacing the control board or the terminal board for any reason Refer to Defaults by Drive Model Selection o2 04 and ND HD C6 01 on ...

Page 334: ...tor Note This parameter is effective only when the Run command is set to be given from the digital operator b1 02 b1 16 0 Setting 0 Forward Setting 1 Reverse o3 Copy Function These parameters control the digital operator s Copy function The Copy function lets the user store all parameter settings into the memory of the digital operator and easily transfer those settings to other drives requires th...

Page 335: ...age output o4 03 Cooling Fan Operation Time Setting Sets the value for how long the cooling fan has been operating This value can be viewed in monitor U4 03 Parameter o4 03 also sets the base value used for the cooling fan maintenance which is displayed in U4 04 Be sure to reset this parameter back to 0 if the cooling fan is replaced Note 1 The value in o4 03 increases after every 10 hours of use ...

Page 336: ...9 11 to U9 14 Setting 0 No Action Setting 1 Reset kWh Data Once o4 12 is set to 1 and the ENTER key is pressed kWh data is erased and the display returns to 0 o4 13 Number of Run Commands Counter Initialization Resets the Run command counter displayed in U4 02 Setting 0 No Action The Run command data are kept as they are Setting 1 Number of Run Commands Counter Resets the Run command counter The m...

Page 337: ...iveWorksEZ manual for more information r DriveWorksEZ Connection Parameters r1 01 to r1 40 are reserved for use with DriveWorksEZ Refer to the DriveWorksEZ manual for more information T Motor Tuning Auto Tuning automatically sets and tunes parameters required for optimal motor performance Refer to Auto Tuning on page 154 for details on Auto Tuning parameters SIEP_C710636_02B_1_0 book 337 ページ ２０１５年...

Page 338: ...F00 CPF01 CPF06 CPF24 Fdv oFA00 oFb00 oFC00 Uv1 and Uv2 occur U3 Fault History These parameters display faults that have occurred during operation as well as the drive operation time when those faults occurred Refer to U3 Fault History on page 527 for a complete list of U3 monitors and descriptions U3 monitors are not reset when the drive is initialized Refer to o4 11 U2 U3 Initialization on page ...

Page 339: ...e added to the frequency reference by the frequency offset function Refer to Setting 44 45 46 Offset frequency 1 2 3 on page 273 The bias value added to the frequency reference by the Up Down 2 function refer to Setting 75 76 Up 2 Down 2 command on page 274 Refer to U6 Control Monitors on page 529 for a complete list of U6 monitors and descriptions U8 DriveWorksEZ Monitors These monitors are reser...

Page 340: ...5 11 U Monitor Parameters 340 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual SIEP_C710636_02B_1_0 book 340 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 341: ... guide for tuning the drive during a trial run 6 1 SECTION SAFETY 342 6 2 MOTOR PERFORMANCE FINE TUNING 344 6 3 DRIVE ALARMS FAULTS AND ERRORS 348 6 4 FAULT DETECTION 354 6 5 ALARM DETECTION 366 6 6 OPERATOR PROGRAMMING ERRORS 373 6 7 AUTO TUNING FAULT DETECTION 376 6 8 COPY FUNCTION RELATED DISPLAYS 380 6 9 DIAGNOSING AND RESETTING FAULTS 382 6 10 TROUBLESHOOTING WITHOUT FAULT DISPLAY 384 SIEP_C7...

Page 342: ...w unqualified personnel to perform work on the drive Failure to comply could result in death or serious injury Installation maintenance inspection and servicing must be performed only by authorized personnel familiar with installation adjustment and maintenance of AC drives Do not perform work on the drive while wearing loose clothing jewelry or without eye protection Failure to comply could resul...

Page 343: ... shielded twisted pair wires and ground the shield to the ground terminal of the drive Do not allow unqualified personnel to use the product Failure to comply could result in damage to the drive Installation maintenance inspection and servicing must be performed only by authorized personnel familiar with installation adjustment and maintenance of drives Do not modify the drive circuitry Failure to...

Page 344: ...If motor torque is insufficient at speeds below 10 Hz increase the setting If motor hunting and oscillation with a relatively light load decrease the setting 1 00 0 50 to 1 50 Poor motor torque at low speeds Motor instability at motor start Middle Output Frequency Voltage E1 08 Minimum Output Frequency Voltage E1 10 If torque is insufficient at speeds below 10 Hz increase the setting If motor inst...

Page 345: ...ortional Gain 2 C5 03 1 If motor torque and speed response are too slow gradually increase the ASR gain setting by 5 If motor hunting and oscillation occur decrease the setting Parameter C5 03 needs to be adjusted only if C5 05 0 Perform ASR Auto Tuning if possible 20 00 10 00 to 50 00 Poor torque or speed response Motor hunting and oscillation ASR Integral Time 1 C5 02 ASR Integral Time 2 C5 04 1...

Page 346: ...ur decrease the setting Parameter C5 03 needs to be adjusted only if C5 05 0 10 00 5 00 to 30 00 1 1 Optimal settings will differ between no load and loaded operation Poor torque or speed response Motor hunting and oscillation ASR Integral Time 1 C5 02 ASR Integral Time 2 C5 04 If motor torque and speed response are too slow decrease the setting If motor hunting and oscillation occur increase the ...

Page 347: ...justing accel and decel times will affect the torque presented to the motor during acceleration or deceleration S Curve Characteristics C2 01 through C2 04 Prevents shock at the beginning and end of acceleration and deceleration Jump Frequency d3 01 through d3 04 Skips over the resonant frequencies of connected machinery Analog Input Filter Time Constant H3 13 Prevents fluctuation in the analog in...

Page 348: ... drive generally continues running the motor although some alarms allow the user to select a stopping method when the alarm occurs One of the multi function contact outputs closes if set to be tripped by a minor fault H2 10 but not by an alarm The digital operator displays text indicating a specific alarm and ALM indicator LED flashes To reset the a minor fault or alarm remove whatever is causing ...

Page 349: ...r 357 CF Control Fault 354 FAn Fan Fault 357 CoF Current Offset Fault 355 FbH Excessive PID Feedback 357 to to to 1 3 CPF00 to CPF24 CPF26 to CPF35 CPF40 to CPF45 Control Circuit Error 355 FbL PID Feedback Loss 357 Fdv Power Supply Frequency Fault 358 GF Ground Fault 358 LF Output Phase Loss 358 LF2 Output Current Imbalance 358 LSo LSo Fault 2 359 nSE Node Setup Error 359 CPF25 Terminal Board not ...

Page 350: ... using high frequency injection n8 57 1 in the Advanced Open Loop Vector Control mode for PM motors A1 02 6 with a motor for which no motor code has been entered it does not simply prevent reverse operation To quickly detect undesirable reverse operation set L8 93 L8 94 and L8 95 to low values within range of erroneous detection 3 Fault trace i e the fault history is not kept when CPF00 CPF01 CPF0...

Page 351: ...rial Communication Transmission Error YES 366 CE MEMOBUS Modbus Communication Error YES 367 CrST Cannot Reset YES 367 CyC MECHATROLINK Comm Cycle Setting Error YES 367 dEv Speed Deviation when using a PG option card and PM Open Loop Vector Control Mode without PG YES 367 dnE Drive Disabled YES 367 doH Damping Resistor Overheat YES 367 dWAL DriveWorksEZ Fault YES 356 E5 MECHATROLINK Watchdog Timer ...

Page 352: ...ator Display Name Page LED Operator LCD Operator LED Operator LCD Operator oPE01 Unit Capacity Setting Fault 373 oPE10 V f Data Setting Error 374 oPE02 Parameter Range Setting Error 373 oPE11 Carrier Frequency Setting Error 374 oPE03 Multi Function Input Setting Error 373 oPE13 Pulse Monitor Selection Error 374 oPE04 Terminal Board Mismatch Error 374 oPE15 Torque Control Setting Error 375 oPE05 Ru...

Page 353: ...Motor Data Error 376 Er 17 Reverse Prohibited Error 378 Er 02 Minor Fault 377 Er 18 Induction Voltage Error 378 Er 03 STOP Button Input 377 Er 19 PM Inductance Error 378 Er 04 Line to Line Resistance Error 377 Er 20 Stator Resistance Error 378 Er 05 No Load Current Error 377 Er 21 Z Pulse Correction Error 378 Er 08 Rated Slip Error 377 Er 25 High Frequency Injection Parameter Tuning Error 379 Er 0...

Page 354: ...ring Correct the wiring Check for disconnected cables and short circuits Repair as needed Faulty communications wiring or a short circuit exists A communications data error occurred due to noise Check the various options available to minimize the effects of noise Take steps to counteract noise in the control circuit main circuit and ground wiring Ensure that other equipment such as switches or rel...

Page 355: ...r to the drive Digital Operator Display Fault Name dEv Speed Deviation for Control Mode with PG The deviation between the speed detection value for the pulse input and the speed reference after speed agreement was reached exceeded the setting value of F1 10 for the time set in F1 11 or longer when the Operation Selection at Deviation was set to continue operation F1 04 3 Cause Possible Solution Lo...

Page 356: ...d reference Setting F1 19 to 0 disables this feature 2 Available in CLV PM control mode only Cause Possible Solution The Z pulse offset is not set properly to E5 11 Set the value for Δθ to E5 11 as specified on the motor nameplate If the problem continues after cycling power then replace either the PG option card or the PG encoder itself Replacing the PG encoder or changing the application so that...

Page 357: ...ing Faults on page 382 Replace either the control board or the entire drive For instructions on replacing the control board contact Yaskawa or your nearest sales representative Hardware problem Replace either the control board or the entire drive For instructions on replacing the control board contact Yaskawa or your nearest sales representative Digital Operator Display Fault Name FAn Fan Fault Fa...

Page 358: ...entire drive For instructions on replacing the control board contact Yaskawa or your nearest sales representative Digital Operator Display Fault Name LF Output Phase Loss Phase loss on the output side of the drive Phase Loss Detection is enabled when L8 07 is set to 1 or 2 Cause Possible Solution The output cable is disconnected Check for wiring errors and ensure the output cable is connected prop...

Page 359: ...drive is attempting to operate a specialized motor or a motor larger than the rated current allowed Check the motor capacity Ensure that the rated current of the drive is greater than or equal to the current rating found on the motor nameplate Magnetic contactor MC on the output side of the drive has turned on or off Set up the operation sequence so that the MC is not tripped while the drive is ou...

Page 360: ...port in case of a PG option use port CN5 C If option card still doesn t work there replace the drive If the error persists oFA01 or oFC01 occur replace the option board Digital Operator Display Fault Name oFb02 Option Card Fault at Option Port CN5 B Same type of option card already connected Cause Possible Solution An option card of the same type is already installed in option port CN5 A Except fo...

Page 361: ...the drive reset the cooling fan maintenance parameter o4 03 0 Digital Operator Display Fault Name oH1 Overheat 1 Heatsink Overheat The temperature of the heatsink exceeded the drive overheat level The overheat level is determined by drive capacity o2 04 Cause Possible Solution Surrounding temperature is too high Check the temperature surrounding the drive Improve the air circulation within the enc...

Page 362: ...ing enable Speed Estimation Speed Search b3 24 1 Output current fluctuation due to power supply loss Check the power supply for phase loss Digital Operator Display Fault Name oL2 Drive Overload The thermal sensor of the drive triggered overload protection Cause Possible Solution Load is too heavy Reduce the load Acceleration or deceleration times are too short Increase the settings for the acceler...

Page 363: ... listed in the specifications The capacity of the input power supply is too small Use a power supply that has at least twice the input capacity of the drive The input power supply repeatedly turned on and off over a short period of time Implement countermeasures so that chattering does not occur for the input power supply An I O terminal is loose Check the tightening torque of the I O terminals Ch...

Page 364: ...special purpose motors enter the correct data to all E5 parameters according to the test report provided for the motor Load is too heavy Increase the load inertia for PM motor n8 55 Increase the pull in current during accel decel n8 51 Reduce the load Use a larger motor and drive Load inertia is too heavy Increase the load inertia for PM motor n8 55 Acceleration and deceleration times are too shor...

Page 365: ...ntact Yaskawa or your nearest sales representative Digital Operator Display Fault Name Uv2 Control Power Supply Voltage Fault Voltage is too low for the control drive input power Cause Possible Solution Control power supply wiring is damaged Cycle power to the drive Check if the fault reoccurs If the problem continues replace the entire drive or the control power supply Internal circuitry is damag...

Page 366: ...k signal input timing No output Digital Operator Display Minor Fault Name bUS Option Communication Error After initial communication was established the connection was lost Assign a Run command frequency reference to the option card Cause Possible Solutions Minor Fault H2 01 10 Connection is broken or master controller stopped communicating Check for faulty wiring Correct the wiring Check for disc...

Page 367: ... option Set the comm cycle for the upper controller within the allowable setting range for the MECHATROLINK option YES Digital Operator Display Minor Fault Name dEv Speed Deviation for Control Mode with PG The deviation between the speed detection value for the pulse input and the speed reference after speed agreement was reached exceeded the setting value of F1 10 for the time set in F1 11 or lon...

Page 368: ...8 Cause Possible Solutions Minor Fault H2 01 10 An external device has tripped an alarm function Remove the cause of the external fault and reset the multi function input value YES Wiring is incorrect Ensure the signal lines have been connected properly to the terminals assigned for external fault detection H1 2C to 2F Reconnect the signal line Multi function contact inputs are set incorrectly Che...

Page 369: ...ve For instructions on replacing the control board contact Yaskawa or your nearest sales representative Digital Operator Display Minor Fault Name HCA Current Alarm Drive current exceeded overcurrent warning level 150 of the rated current Cause Possible Solutions Minor Fault H2 01 10 Load is too heavy Either reduce the load for applications with repetitive operation repetitive stops and starts etc ...

Page 370: ...ving the problem will clear the warning YES Digital Operator Display Minor Fault Name oH3 Motor Overheat The motor overheat signal entered to a multi function analog input terminal exceeded the alarm level H3 02 H3 06 or H3 10 E Cause Possible Solutions Minor Fault H2 01 10 Motor thermostat wiring is fault PTC input Repair the PTC input wiring YES There is a fault on the machine side e g the machi...

Page 371: ...tatus of the input power supply and eliminate phase losses and imbalance Digital Operator Display Minor Fault Name PASS MEMOBUS Modbus Comm Test Mode Complete Cause Possible Solutions Minor Fault H2 01 10 MEMOBUS Modbus test has finished normally This verifies that the test was successful No output Digital Operator Display Minor Fault Name PGo PG Disconnect for Control Mode with PG Detected when n...

Page 372: ... the control drive input power This alarm outputs only if L2 01 is not 0 and control power supply voltage is under L2 05 Cause Possible Solutions Minor Fault H2 01 10 Phase loss in the drive input power Check for wiring errors in the main circuit drive input power Correct the wiring YES Loose wiring in the drive input power terminals Ensure the terminals have been properly tightened Apply the tigh...

Page 373: ...H1 43 was not Drive Enable is set to multi function input S1 or S2 H1 01 6A or H1 02 6A Correctly set functions that need to be enabled in combination with other functions Two of the following functions are set at the same time Up Down Command 10 vs 11 Up 2 Down 2 Command 75 vs 76 Hold Accel Decel Stop A Analog Frequency Reference Sample Hold 1E Offset Frequency 1 2 3 Calculations 44 45 46 Check i...

Page 374: ...he PID Setpoint Value Disable one of the PID selections Digital Operator Display Error Name oPE08 Parameter Selection Error A function has been set that cannot be used in the motor control method selected Cause Possible Solutions Attempted to use a function that is not valid for the selected control mode Check the motor control method and the functions available In OLV PM parameters E5 02 to E5 07...

Page 375: ... range Check and correct the motor data in E5 parameters Digital Operator Display Error Name oPE18 Online Tuning Parameter Setting Error Parameters that control Online Tuning are not set correctly Cause Possible Solutions One of the following setting errors has occurred while Online Tuning is enabled in OLV A1 02 2 E2 02 has been set below 30 of the original default value E2 06 has been set below ...

Page 376: ...t Auto Tuning and enter the correct information Results from Auto Tuning are outside the parameter setting range assigning the iron core saturation coefficient E2 07 E2 08 a temporary value Check and correct faulty motor wiring Disconnect the motor from machine and perform Rotational Auto Tuning Digital Operator Display Error Name End3 Rated Current Setting Alarm displayed after Auto Tuning is com...

Page 377: ...or and load cannot be uncoupled make sure the load is lower than 30 If a mechanical brake is installed make sure it is fully lifted during tuning Digital Operator Display Error Name Er 08 Rated Slip Error Cause Possible Solutions Motor data entered during Auto Tuning was incorrect Make sure the data entered to the T1 parameters match the information written on the motor nameplate Restart Auto Tuni...

Page 378: ...ed by the drive was abnormally small or abnormally large during Inertia Tuning First try reducing the test signal frequency in T3 01 and repeat the tuning If necessary then try reducing the test signal amplitude T3 02 and repeat the tuning Check the basic motor inertia value entered to T3 03 Digital Operator Display Error Name Er 17 Reverse Prohibited Error Cause Possible Solutions Drive is prohib...

Page 379: ...jection Parameter Tuning Error Cause Possible Solutions Motor data was incorrect Perform Stationary Auto Tuning and then perform High Frequency Injection Parameter Tuning again If the problem continues high frequency injection control might not be possible with that motor Note Auto Tuning is not applicable for SPM motors SIEP_C710636_02B_1_0 book 379 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 380: ...olutions Failed writing parameters Try writing parameters again Digital Operator Display Task CSEr Copy Unit Error Cause Possible Solutions Hardware fault Replace the operator or the USB Copy Unit Digital Operator Display Task dFPS Drive Model Mismatch Cause Possible Solutions The drive from which the parameter were copied and the drive you are attempting to write to are not the same model The dri...

Page 381: ...u performing the Verify mode on have different electrical specifications or are a different capacity Make sure electrical specifications and capacities are the same for both drives Digital Operator Display Task vFyE Parameter settings in the drive and those saved to the copy function are not the same Cause Possible Solutions Indicates that parameter settings that have been Read and loaded onto the...

Page 382: ...emove the cause of the fault and reset If the Drive Still has Power After a Fault Occurs 1 Look at the digital operator for information on the fault that occurred 2 Refer to Fault Displays Causes and Possible Solutions on page 354 3 Reset the fault Refer to Fault Reset Methods on page 383 Viewing Fault Trace Data After Fault Step Display Result 1 Turn on the drive input power The first screen disp...

Page 383: ...t Occurs Procedure Fix the cause of the fault restart the drive and reset the fault Press on the digital operator when error code is displayed Resetting via Fault Reset Digital Input S4 Close then open the fault signal digital input via terminal S4 S4 is set for Fault Reset as default H1 04 14 If the above methods do not reset the fault turn off the drive main power supply Reapply power after the ...

Page 384: ... Insufficient Starting Torque 388 Motor Rotates After the Drive Output is Shut Off Motor Rotates During DC Injection Braking 388 Output Frequency is not as High as Frequency Reference 389 Buzzing Sound from Motor at 2 kHz 389 Unstable Motor Speed when Using PM or IPM 389 Motor Does Not Restart after Power Loss 389 The Safety Controller Does Not Recognize Safe Disable Monitor Output Signals Termina...

Page 385: ...n on page 115 Selection for the sink source mode and the internal external power supply is incorrect Check jumper S3 Refer to Sinking Sourcing Mode for Digital Inputs CIMR UA UD UT on page 110 Frequency reference is too low Check the frequency reference monitor U1 01 Increase the frequency by changing the maximum output frequency E1 09 Multi function analog input is set up to accept gain for the f...

Page 386: ...gged Check the motor fan Carrier frequency is too low Increase the carrier frequency to lower the current harmonic distortion and lower the motor temperature Cause Possible Solutions The desired Auto Tuning mode is not available for the selected control mode Check if the desired tuning mode is available for the selected control mode Refer to Auto Tuning on page 154 Change the motor control method ...

Page 387: ...s H3 03 and H3 04 for input A1 check parameters H3 11 and H3 12 for input A2 and check parameters H3 07 and H3 08 for input A3 Set these parameters to the appropriate values A frequency bias signal is being entered via analog input terminals A1 to A3 If more than one of multi function analog inputs A1 to A3 is set for frequency reference bias H3 02 H3 10 or H3 06 is set to 0 then the sum of all si...

Page 388: ...ulti function analog input terminal settings Set multi function analog input terminal A1 A2 or A3 for PID feedback H3 02 H3 10 or H3 06 B A signal input to the terminal selection for PID feedback is needed Check the connection of the feedback signal Check the various PID related parameter settings No PID feedback input to the terminal causes the value detected to be 0 causing a PID fault and the d...

Page 389: ...disable carrier frequency derating L8 38 0 Disabling the automatic carrier frequency derating increases the chances of an overload fault oL2 Switch to a larger capacity motor if oL2 faults occur too frequently Cause Possible Solutions The motor code for the PM motor E5 01 or T2 02 is set incorrectly Yaskawa motors only Refer to Motor Performance Fine Tuning on page 344 for details Drive is attempt...

Page 390: ...6 10 Troubleshooting without Fault Display 390 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual SIEP_C710636_02B_1_0 book 390 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 391: ...es the periodic inspection and maintenance of the drive to ensure that it receives the proper care to maintain overall performance 7 1 SECTION SAFETY 392 7 2 INSPECTION 394 7 3 PERIODIC MAINTENANCE 396 7 4 COOLING FAN AND CIRCULATION FAN 398 7 5 DRIVE REPLACEMENT 428 SIEP_C710636_02B_1_0 book 391 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 392: ... drives according to the instructions described in this manual Always ground the motor side grounding terminal Improper equipment grounding could result in death or serious injury by contacting the motor case Do not remove covers or touch circuit boards while the power is on Failure to comply could result in death or serious injury Do not allow unqualified personnel to perform work on the drive Fa...

Page 393: ...ded cable for control wiring Failure to comply may cause electrical interference resulting in poor system performance Use shielded twisted pair wires and ground the shield to the ground terminal of the drive Do not allow unqualified personnel to use the product Failure to comply could result in damage to the drive Maintenance inspection and replacement of parts must be performed only by authorized...

Page 394: ... Check the following items on a daily basis to avoid premature deterioration in performance or product failure Copy this checklist and mark the Checked column after each inspection Table 7 1 General Recommended Daily Inspection Checklist Inspection Category Inspection Points Corrective Action Checked Motor Inspect for abnormal oscillation or noise coming from the motor Check the load coupling Meas...

Page 395: ...ing such as melted or cracked insulation Check coil voltage for over or under voltage conditions Replace damaged removable relays contactors or circuit board Capacitor Inspect for leaking discoloration or cracks Check if the cap has come off for any swelling or if the sides have burst open The drive has few serviceable parts and may require complete drive replacement Diode IGBT Power Transistor In...

Page 396: ...fe Monitors Maintenance Monitors The drive calculates the maintenance period for components that may require replacement during the life of the drive A percentage of the maintenance period is displayed on the digital operator by viewing the appropriate monitor parameter When the maintenance period reaches 100 there is increased risk that the drive may malfunction Yaskawa recommends checking the ma...

Page 397: ...OTICE If these parameters are not reset after the corresponding parts have been replaced the Maintenance Monitor function will continue to count down the performance life from the value that was reached with the old part If the Maintenance Monitor is not reset the drive will not have the correct value of the performance life for the new component Alarm Display Function Corrective Action LCD Operat...

Page 398: ...er of Fan CIMR U 2 0028 to 2 0248 4 0011 to 4 0930 Harmonic Filter Module Three Phase 200 V Class Three Phase 400 V Class Model CIMR U Cooling Fan Circulation Fan Page Model CIMR U Cooling Fan Circulation Fan Control Board Cooling Fan Page 2 0028 2 401 4 0011 2 401 2 0042 2 4 0014 2 2 0054 2 4 0021 2 2 0068 2 4 0027 2 2 0081 2 4 0034 2 2 0104 2 4 0040 2 2 0130 2 4 0052 2 2 0154 3 403 4 0065 2 2 01...

Page 399: ...to the drive when replacing the cooling fan To prevent burns wait at least 15 minutes and ensure the heatsink has cooled down NOTICE Prevent Equipment Damage Follow cooling fan and circulation fan replacement instructions Fans cannot operate properly when they are installed incorrectly and can damage the drive Follow the instructions below to replace the fans making sure that the label is on top b...

Page 400: ...Component Names Harmonic Filter Module A Fan Guard D Circulation Fan B Cooling Fan Cooling Fan Unit E Control Board Cooling Fan Control Board Cooling Fan Unit C Cooling Fan Cooling Fan Unit Circulation Fan Unit A Cooling Fan Cooling Fan Unit Circulation Fan Unit C Control Board Cooling Fan Control Board Cooling Fan Unit B Circulation Fan A B C SIEP_C710636_02B_1_0 book 400 ページ ２０１５年１１月２５日 水曜日 午後４時...

Page 401: ...y Shut off the power to the drive when replacing the cooling fan To prevent burns wait at least 15 minutes and ensure the heatsink has cooled down NOTICE Prevent Equipment Damage Follow cooling fan and circulation fan replacement instructions Improper fan replacement could cause damage to equipment Make sure the fan is facing upwards when installing the replacement fan into the drive Replace all f...

Page 402: ...n power lines then place the cable back into the recess of the drive Figure 7 8 Figure 7 8 Reley Connector Placement 4 While pressing in on the tabs on the left and right sides of the fan guard guide the fan guard until it clicks back into place Note The fan guard has a cutout on the front side for proper alignment Figure 7 9 Figure 7 9 Reattach the Fan Guard 5 Turn on the power supply and set o4 ...

Page 403: ...e when replacing the cooling fan To prevent burns wait at least 15 minutes and ensure the heatsink has cooled down NOTICE Prevent Equipment Damage Follow cooling fan and circulation fan replacement instructions Improper fan replacement could cause damage to equipment Make sure the fan is facing upwards when installing the replacement fan into the drive Replace all fans when performing maintenance ...

Page 404: ...move the fan unit from the drive Figure 7 14 Figure 7 14 Unplug the Relay Connector Installing the Cooling Fan Unit 1 Connect the relay connectors for the replacement fan units Note Replace the whole unit when replacing the cooling fan Figure 7 15 Figure 7 15 Plug in the Relay Connector Figure 7 16 Figure 7 16 Cooling Fan Unit Four screw locations common_TMonly common_TMonly common_TMonly common_T...

Page 405: ...it while pulling the cables upward Note Do not pinch the fan cable between parts when reassembling the fan unit Figure 7 18 Figure 7 18 Install the Cooling Fan Unit 4 Guide the cables through the second set of provided hooks to hold the cables in place Figure 7 19 Figure 7 19 Cooling Fan Wire Routing A Cooling fan A C Cooling fan B B Bend three times D Bend twice Three hook locations common_TMonly...

Page 406: ...the fan guard Figure 7 20 Figure 7 20 Insert Cooling Fan Screws 6 Insert the fan guard and firmly tighten the screws so they do not come loose Figure 7 21 Figure 7 21 Reattach the Fan Guard 7 Turn on the power supply and set o4 03 to 0 to reset the Maintenance Monitor cooling fan operation time Four screw locations common_TMonly Four screw locations common_TMonly SIEP_C710636_02B_1_0 book 406 ページ ...

Page 407: ...nor or moderate injury Shut off the power to the drive when replacing the cooling fan To prevent burns wait at least 15 minutes and ensure the heatsink has cooled down NOTICE Prevent Equipment Damage Follow cooling fan and circulation fan replacement instructions Improper fan replacement could result in damage to equipment Follow the instructions and replace the whole unit when replacing the cooli...

Page 408: ...the drive Figure 7 26 Figure 7 26 Unplug the Relay Connector Installing the Cooling Fan 1 Pass the cable through the opening of the replacement cooling fan unit from the back side then plug the relay connector Figure 7 27 Figure 7 27 Attach the Relay Connector Figure 7 28 Figure 7 28 Cooling Fan Unit Push the connectors together so no space remains between them Opening 2 0248 4 0216 4 0240 4 0302 ...

Page 409: ...the cable does not get pinched between parts Figure 7 29 Figure 7 29 Install the Cooling Fan Unit 3 Thread the four fan unit screws into the proper holes approximately 2 3 of the way Leave enough space to reinsert the fan guard Figure 7 30 Figure 7 30 Attach the Cooling Fan Unit 4 Reattach the fan cover and then tighten the screws firmly so that the screws do not come loose Figure 7 31 Figure 7 31...

Page 410: ...ttaching the terminal covers for larger drives 1 Loosen the five screws that hold the drive cover in place and free it from the drive Figure 7 32 Figure 7 32 Remove the Drive Cover 2 Unlock the two cable hooks Note The circulation fan unit on models 4 0302 to 4 0414 is located on the right side of the drive Figure 7 33 Figure 7 33 Unlock the Cable Hooks 3 Unplug the relay connectors and free the c...

Page 411: ...an injury Take special care when removing reattaching the terminal covers for larger drives 1 Reverse the procedure described above to install the replacement circulation fan unit Note 1 Replace the whole unit when performing maintenance on the circulation fans 2 Place the cables back into the hooks to secure 3 Do not pinch the fan cable between parts when reassembling the fan unit 4 Tighten the s...

Page 412: ...utes and ensure the heatsink has cooled down NOTICE Prevent Equipment Damage Follow cooling fan and circulation fan replacement instructions Improper fan replacement could result in damage to equipment Follow the instructions and replace the whole unit when replacing the cooling fan Removing the Cooling Fan Unit CAUTION Crush Hazard Do not completely remove the cover screws just loosen them If the...

Page 413: ...remove the cover screws just loosen them If the cover screws are removed completely the terminal cover may fall off causing an injury Take special care when removing reattaching the terminal covers for larger drives Figure 7 39 Figure 7 39 Remove the Drive Cover 2 4 Unplug the relay connectors and free the cable from the cooling fan unit Figure 7 40 Figure 7 40 Unplug the Relay Connector Twenty fi...

Page 414: ...r drives 1 Reverse the procedure described above to install the replacement cooling fan unit Note 1 Replace the whole unit when performing maintenance on the cooling fan unit 2 Do not pinch the fan cable between parts when reassembling the fan unit 3 Tighten the screws firmly so they do not come loose Figure 7 42 Figure 7 42 Installing the Cooling Fan Unit 2 Turn on the power supply and set o4 03 ...

Page 415: ...ll off and cause an injury Take special care when removing and reattaching the terminal covers for larger drives 1 Reverse the procedure described above to install the replacement control board cooling fan unit Note 1 Replace the whole unit when performing maintenance on the control board cooling fan unit 2 Do not pinch the fan cable between parts when reassembling the fan unit 3 Tighten the screw...

Page 416: ... minutes and ensure the heatsink has cooled down NOTICE Prevent Equipment Damage Follow cooling fan and circulation fan replacement instructions Improper fan replacement could result in damage to equipment Follow the instructions and replace the whole unit when replacing the cooling fan Removing the Cooling Fan Unit CAUTION Crush Hazard Do not completely remove the cover screws just loosen them If...

Page 417: ...that hold the drive cover 2 in place and free it from the drive Figure 7 48 Figure 7 48 Remove the Drive Cover 2 4 Loosen the twenty three screws that hold the drive cover 3 in place and free it from the drive Figure 7 49 Figure 7 49 Remove the Drive Cover 3 Sixteen screw locations Twenty three screw locations SIEP_C710636_02B_1_0 book 417 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 418: ...onnectors and free the cable from the cooling fan unit Figure 7 50 Figure 7 50 Unplug the Relay Connector 6 Loosen the twelve screws then slide the cooling fan unit and carefully pull it out Figure 7 51 Figure 7 51 Installing the Cooling Fan Unit Twelve screw locations SIEP_C710636_02B_1_0 book 418 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 419: ...emoving and reattaching the terminal covers for larger drives 1 Reverse the procedure described above to install the replacement cooling fan unit Note 1 Replace the whole unit when performing maintenance on the cooling fans 2 Do not pinch the fan cable between parts when reassembling the fan unit 3 Tighten the screws firmly so they do not come loose Figure 7 52 Figure 7 52 Installing the Cooling F...

Page 420: ... connectors and free the cable from the control board cooling fan unit Figure 7 53 Figure 7 53 Unplug the Relay Connector 2 Loosen the four screws then slide the control board cooling fan unit up and carefully pull it out Figure 7 54 Figure 7 54 Removing the Control Board Cooling Fan Unit Four screw locations SIEP_C710636_02B_1_0 book 420 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 421: ...ng the terminal covers for larger drives 1 Reverse the procedure described above to install the replacement control board cooling fan unit Note 1 Replace the whole unit when performing maintenance on the control board cooling fans 2 Do not pinch the fan cable between parts when reassembling the fan unit 3 Tighten the screws firmly so they do not come loose Figure 7 55 Figure 7 55 Installing the Co...

Page 422: ...s and ensure the heatsink has cooled down NOTICE Prevent Equipment Damage Follow cooling fan and circulation fan replacement instructions Improper fan replacement could result in damage to equipment Follow the instructions and replace the whole unit when replacing the cooling fan Removing the Cooling Fan Unit CAUTION Crush Hazard Do not completely remove the cover screws just loosen them If the co...

Page 423: ...remove the cover screws just loosen them If the cover screws are removed completely the terminal cover may fall off causing an injury Take special care when removing reattaching the terminal covers for larger harmonic filter modules Figure 7 58 Figure 7 58 Remove the Harmonic Filter Module Cover 2 4 Unplug the relay connectors and free the cable from the cooling fan unit Figure 7 59 Figure 7 59 Un...

Page 424: ... C710636 02B YASKAWA U1000 Technical Manual 5 Loosen the eight screws then slide the cooling fan unit and carefully pull it out Figure 7 60 Figure 7 60 Installing the Cooling Fan Unit Eight screw locations SIEP_C710636_02B_1_0 book 424 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 425: ...everse the procedure described above to install the replacement cooling fan unit Note 1 Replace the whole unit when performing maintenance on the cooling fans 2 Do not pinch the fan cable between parts when reassembling the fan unit 3 Tighten the screws firmly so they do not come loose Figure 7 61 Figure 7 61 Installing the Cooling Fan Unit 2 Guide the cables through the second set of provided hoo...

Page 426: ...lay connectors and free the cable from the control board cooling fan unit Figure 7 63 Figure 7 63 Unplug the Relay Connector 2 Loosen the two screws then slide the control board cooling fan unit and carefully pull it out Figure 7 64 Figure 7 64 Removing the Control Board Cooling Fan Unit Two screw locations SIEP_C710636_02B_1_0 book 426 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 427: ... harmonic filter modules 1 Reverse the procedure described above to install the replacement control board cooling fan unit Note 1 Replace the whole unit when performing maintenance on the control board cooling fans 2 Place the cables back into the hooks to secure 3 Do not pinch the fan cable between parts when reassembling the fan unit 4 Tighten the screws firmly so they do not come loose Figure 7...

Page 428: ...board memory that stores all drive parameter settings and allows the parameters to be saved and transferred to the replacement drive To transfer the terminal board disconnect the terminal board from the damaged drive and reconnect it to the replacement drive There is no need to manually reprogram the replacement drive after transferring the terminal board Note If the damaged drive and the new repl...

Page 429: ...cedures ESD when handling the drive and circuit boards Failure to comply may result in ESD damage to the drive circuitry The following procedure explains how to replace a drive This section provides instructions for drive replacement only To install option boards or other types of options then refer to the specific manuals for those options NOTICE When transferring an option from a damaged drive t...

Page 430: ...ption boards to the same option ports in the new drive that were used in the old drive 3 Replace the terminal cover 4 After powering on the drive all parameter settings are transferred from the terminal board to the drive memory If an oPE04 error occurs load the parameter settings saved on the terminal board to the new drive by setting parameter A1 03 to 5550 Reset the Maintenance Monitor function...

Page 431: ...lains the installation of peripheral devices and options available for the drive 8 1 SECTION SAFETY 432 8 2 DRIVE OPTIONS AND PERIPHERAL DEVICES 433 8 3 CONNECTING PERIPHERAL DEVICES 436 8 4 OPTION CARD INSTALLATION 438 8 5 INSTALLING PERIPHERAL DEVICES 449 SIEP_C710636_02B_1_0 book 431 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 432: ...Failure to comply could result in death or serious injury Installation maintenance inspection and servicing must be performed only by authorized personnel familiar with installation adjustment and maintenance of AC drives Do not perform work on the drive while wearing loose clothing jewelry or without eye protection Failure to comply could result in death or serious injury Remove all metal objects...

Page 433: ...or DGP Isolates the drive analog I Os for improved noise resistance Momentary Power Loss Recovery Unit 200 V class P0010 400 V class P0020 Ensures drive operation during momentary power loss up to 2 s Reference Setting Monitor Options Frequency Meter Ammeter DCF 6A External meter for displaying the output frequency or current using an analog signal from the drive Frequency Meter Potentiometer 20 k...

Page 434: ...0 mA or 8 V max current 150 mA Wiring length 20 m max for the encoder 30 m max for the pulse monitor Note This option card can only be used in CLV PM Motor Feedback Resolver Interface PG RT3 For motor speed feedback by connecting a resolver TS2640N321E64 by Tamagawa Seiki Co LTD Input voltage 10 Vac rms 10 kHz Transformation ratio 0 5 5 maximum input current 100 mA rms Analog Input AI A3 Allows hi...

Page 435: ...network MECHATROLINK II SI T3 Connects to a MECHATROLINK II network MECHATROLINK III SI ET3 Connects to a MECHATROLINK III network EtherNet IP SI EN3 Connects to an EtherNet IP network Modbus TCP IP SI EM3 Connects to a Modbus TCP IP network LONWORKS SI W3 Connects to a LONWORKS network Option Model Number Description SIEP_C710636_02B_1_0 book 435 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 436: ...the power to the drive as the drive attempts to restart itself The default setting for L5 02 is 0 fault output active during restart attempt CIMR U 2 0028 to 2 0248 CIMR U 4 0011 to 4 0590 Figure 8 1 Figure 8 1 Connecting Peripheral Devices CIMR U 2 0028 Co py Ve rify Re ad LOCK YASKAWA JVOP 181 USB Copy Unit COM ERR Power Supply Surge Absorber LED Operator LCD Operator Engineering Software Tools ...

Page 437: ...actor switches to line power Ground Ground Motor U T1 V T2 W T3 R L1 S L2 T L3 Ground n1 p1 Momentary Power Loss Recovery Unit U1000 Harmonic Filter Module CN500 n2 p2 Z1 Y1 X1 Z Y X r1 11 t1 31 1 21 X n2 p2 Z1 Y1 X1 Z Y CN500 r1 11 t1 31 1 21 CIMR U 4 0720 to 4 0930 Co py Ve rify Re ad LOCK YASKAWA JVOP 181 USB Copy Unit COM ERR PC DriveWizard Engineering Software Tools DriveWorksEZ USB Copy unit...

Page 438: ... 8 3 shows an exploded view of the drive with the option and related components for reference Figure 8 3 Figure 8 3 Drive Components with Option Option Card 1 When connecting two PG option cards use both CN5 B and CN5 C When connecting only one PG option card use the CN5 C connector 2 These option cards are not available for the application with Motor 2 Selection Connector Number of Cards Possible...

Page 439: ...ized personnel familiar with installation adjustment and maintenance of AC drives and Option Cards NOTICE Damage to Equipment Observe proper electrostatic discharge procedures ESD when handling the option card drive and circuit boards Failure to comply may result in ESD damage to circuitry NOTICE Damage to Equipment Tighten all terminal screws to the specified tightening torque Failure to comply m...

Page 440: ... and Figure 8 8 Refer to Wire Gauges and Tightening Torques on page 444 to confirm that the proper tightening torque is applied to each terminal Take particular precaution to ensure that each wire is properly connected and wire insulation is not accidentally pinched into electrical terminals WARNING Fire Hazard Tighten all terminal screws according to the specified tightening torque Loose electric...

Page 441: ...e encoder in Closed Loop Vector control mode connect pulse outputs A and B from the encoder to the corresponding terminals on the option Connecting a Two Pulse Encoder with Z Marker Pulse When using a two pulse encoder with Z marker pulse connect the A B and Z pulse outputs to the corresponding terminals on the option Control Method V f with PG Closed Loop Vector No of Encoders 1 CN5 C 2 CN5 B 1 C...

Page 442: ...lect a PG encoder with an output pulse frequency of maximum 50 kHz when operating at maximum speed 1 Ground the shield on the PG side and the drive side If noise problems arise in the PG signal remove the shield ground from one end of the signal line or remove the shield ground connection on both ends Twisted pair shielded line Main circuit terminal Control circuit terminal M A A B Z B Z AO IG BO ...

Page 443: ...the PG requires more than 200 mA to operate A A pulse signal input Pulse signal inputs from the PG Signal inputs from complementary and open collector outputs Signal level H level 8 to 12 V L level 2 0 V or less A A pulse signal input B B pulse signal input B B pulse signal input Z Z pulse signal input Z Z pulse signal input SD NC pin open For use when cables shields should not be grounded FE Grou...

Page 444: ... 8 12 Wiring PG Encoder Cable Table 8 6 Connecting the PG Encoder Cable Specification Table 8 7 PG Encoder Cable Types Terminal Signal Screw Size Tightening Torque N m in lb Bare Cable Crimp Terminals Wire Type Recomm Wire Size mm2 Applicable Wire Size mm2 Recomm Wire Size mm2 Applicable Wire Size mm2 A A B B Z Z FE IP IG M2 0 22 to 0 25 1 95 to 2 21 0 75 18 AWG Stranded wire 0 25 to 1 0 24 to 17 ...

Page 445: ...er supply voltage 5 5 V or 12 V Select the voltage level for the PG encoder connected to the option and motor If the wrong voltage is selected the PG encoder may not operate properly or may become damaged as a result Refer to Setting the PG Encoder Power Supply Voltage on page 446 for details Figure 8 13 PG X3 Option and PG Encoder Connection Diagram Note The PG X3 Option reads a maximum input fre...

Page 446: ... 1 A separate UL Listed class 2 power supply is necessary when the PG requires more than 200 mA to operate A A pulse signal input Inputs for the A channel B channel and Z pulses from the PG encoder Signal level matches RS 422 A A pulse signal input B B pulse signal input B B pulse signal input Z Z pulse signal input Z Z pulse signal input SD NC pin open Open connection connectors for use when cabl...

Page 447: ... from the crimp terminals Table 8 11 Crimp Terminal Sizes 6 Route the option wiring Route the wiring inside the enclosure as shown in Figure 8 15 Figure 8 13 Figure 8 15 Wire Routing Examples Terminal Signal Screw Size Tightening Torque N m in lb Bare Cable Crimp Terminals Wire Type Recomm Gauge mm2 Applicable Gauges mm2 Recomm Gauge mm2 Applicable Gauges mm2 A A B B Z Z SD FE IP IG M2 0 22 to 0 2...

Page 448: ...eck the rotation direction by viewing monitor U1 05 on the digital operator Reverse motor rotation is indicated by a negative value for U1 05 forward motor rotation is indicated by a positive value If monitor U1 05 indicates that the forward direction is opposite of what is intended set F1 05 or F1 32 to 1 or reverse the two A pulse wires with the two B pulse wires on option terminal TB1 as shown ...

Page 449: ... the power OFF when errors are output by using a magnetic contactor MC as shown in the following figure Figure 8 17 Figure 8 19 Power Supply Interrupt Wiring Example WARNING Electrical Shock Hazard Disconnect the MCCB or ELCB and MC before wiring terminals Failure to comply may result in serious injury or death Installing a Leakage Breaker Drive outputs generate high frequency leakage current as a...

Page 450: ... from restarting automatically when power is restored after momentary power loss install a magnetic contactor to the drive input 2 To have the drive continue operating through momentary power loss set up a delay for the magnetic contactor so that it does not open prematurely Connecting a Surge Absorber A surge absorber suppresses surge voltage generated from switching an inductive load near the dr...

Page 451: ...isance tripping resulting from high AC drive carrier frequency Low Speed Operation and Motor Thermal oL Relays Generally thermal relays are applied on general purpose motors When general purpose motors are driven by AC drives the motor current is approximately 5 to 10 greater than if driven by a commercial power supply In addition the cooling capacity of a motor with a shaft driven fan decreases w...

Page 452: ...8 5 Installing Peripheral Devices 452 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual SIEP_C710636_02B_1_0 book 452 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 453: ... Specifications A 1 HEAVY DUTY AND NORMAL DUTY RATINGS 454 A 2 THREE PHASE 200 V CLASS DRIVES 455 A 3 THREE PHASE 400 V CLASS DRIVES 456 A 4 DRIVE SPECIFICATIONS 457 A 5 DRIVE WATT LOSS DATA 459 A 6 DRIVE DERATING DATA 461 SIEP_C710636_02B_1_0 book 453 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 454: ...HD and ND Table A 1 Selecting the Appropriate Load Rating Note Differences between HD ratings and ND ratings for the drive include rated input and output current overload capacity and current limit The default setting is HD C6 01 0 Setting Parameter C6 01 1 Refer to Three Phase 200 V Class Drives on page 455 and Three Phase 400 V Class Drives on page 456 for information on rating changes based on ...

Page 455: ...0081 0104 0130 0154 0192 0248 Input Output Rating Input Current A 1 HD Rating 20 25 38 49 62 74 95 118 140 175 ND Rating 25 38 49 62 74 95 118 140 175 226 Rated Input Capacity kVA 2 HD Rating 9 12 17 22 28 34 43 54 64 80 ND Rating 12 17 22 28 34 43 54 64 80 103 Rated Output Current A 3 4 HD Rating 22 28 42 54 68 81 104 130 154 192 ND Rating 28 42 54 68 81 104 130 154 192 248 Overload Tolerance HD ...

Page 456: ...ld be equal to or greater than the motor rated current 4 Carrier frequency is set to 4 kHz for models CIMR U 4 0011 to 4 0414 Carrier frequency is set to 3 kHz for models CIMR U 4 0477 to 4 0930 Current derating is required in order to raise the carrier frequency 5 If the harmonic current distortion is needed to be 5 or less the maximum output voltage will be the equivalent to the input voltage 0 ...

Page 457: ...ansfer with Commercial Power Supply Overtorque Undertorque Detection Torque Limit 17 Step Speed max Accel decel Switch S curve Accel decel 3 wire Sequence Auto tuning rotational stationary tuning Dwell Cooling Fan on off Switch Slip Compensation Torque Compensation Frequency Jump Upper lower Limits for Frequency Reference DC Injection Braking at Start and Stop PID Control with sleep function Energ...

Page 458: ...n needs to continue running during a momentary power loss up to 2 s 6 A ground protection is triggered when a ground short circuit occurs while the drive is running The ground protection cannot be provided when the impedance of the ground fault path is too low or when the drive is powered up while a ground fault is present at the output 7 Up to 3000 m with output current and voltage derating Refer...

Page 459: ...r Loss W Exterior Loss W Total Loss W Rated Amps A Interior Loss W Exterior Loss W Total Loss W 4 0011 10 76 415 491 11 80 452 532 4 0014 11 70 372 442 14 79 459 538 4 0021 14 80 438 518 21 105 641 745 4 0027 21 93 549 642 27 106 675 780 4 0034 27 107 658 765 34 124 798 922 4 0040 34 150 693 844 40 174 877 1051 4 0052 40 178 855 1034 52 209 1109 1318 4 0065 52 204 1087 1290 65 240 1369 1610 4 0077...

Page 460: ...d Amps A Interior Unit Loss W Heatsink Loss W Total Loss W Rated Amps A Interior Unit Loss W Heatsink Loss W Total Loss W EUJ71180 590 27 2411 2438 720 27 3268 3295 EUJ71181 720 27 2778 2806 900 27 3934 3962 EUJ71182 900 27 3934 3962 930 27 4149 4176 Model Heavy Duty Normal Duty Rated Amps A Interior Unit Loss W Heatsink Loss W Total Loss W Rated Amps A Interior Unit Loss W Heatsink Loss W Total L...

Page 461: ...1 54 48 81 73 65 57 2 0104 4 to 8 kHz 81 73 65 104 94 83 2 0130 4 to 8 kHz 104 94 83 130 117 104 2 0154 4 to 6 kHz 130 117 154 139 2 0192 4 to 6 kHz 154 139 192 173 2 0248 4 kHz 192 248 Model CIMR U 1 The carrier frequency is 3 kHz for models CIMR U 4 0477 to U 4 0930 Setting Range Rated Current A Heavy Duty Rating HD Normal Duty Rating ND 4 kHz 1 6 kHz 8 kHz 10 kHz 4 kHz 6 kHz 8 kHz 10 kHz 4 0011...

Page 462: ...e operation between 10 C and 40 C allows 100 continuous current without derating Operation between 40 C and 50 C requires output current derating 3 External Heatsink Installation Drive operation between 10 C and 40 C allows 100 continuous current without derating Operation between 40 C and 50 C requires output current derating Figure A 2 Figure A 2 Ambient Temperature and Installation Method Derat...

Page 463: ... A Altitude Derating The drive standard ratings are valid for an installation altitude up to 1000 m If the altitude exceeds 1000 m both the drive rated voltage and the rated output current must be derated for 1 per 100 m The maximum altitude is 3000 m SIEP_C710636_02B_1_0 book 463 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 464: ...A 6 Drive Derating Data 464 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual SIEP_C710636_02B_1_0 book 464 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 465: ...rive B 1 UNDERSTANDING THE PARAMETER TABLE 466 B 2 PARAMETER GROUPS 467 B 3 PARAMETER TABLE 468 B 4 CONTROL MODE DEPENDENT PARAMETER DEFAULT VALUES 532 B 5 V F PATTERN DEFAULT VALUES 536 B 6 DEFAULTS BY DRIVE MODEL SELECTION O2 04 AND ND HD C6 01 538 B 7 PARAMETERS THAT CHANGE WITH THE MOTOR CODE SELECTION FOR PM MOTORS 543 SIEP_C710636_02B_1_0 book 465 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 466: ...Parameter is available when operating the drive with V f Control Parameter is available when operating the drive with V f with PG Control Parameter is available when operating the drive with Open Loop Vector Parameter is available when operating the drive with Closed Loop Vector Parameter is available when operating the drive with Open Loop Vector for PM motors Parameter is available when operatin...

Page 467: ...515 d1 Frequency Reference 481 n6 Online Tuning 515 d2 Frequency Upper Lower Limits 482 n8 PM Motor Control Tuning 515 d3 Jump Frequency 482 o1 Digital Operator Display Selection 517 d4 Frequency Reference Hold and Up Down 2 Function 482 o2 Digital Operator Keypad Functions 518 d5 Torque Control 483 o3 Copy Function 518 d6 Field Weakening and Field Forcing 483 o4 Maintenance Monitor Settings 518 d...

Page 468: ... access to a set of parameters selected by the user A2 01 to A2 32 2 Advanced Access access to view and set all parameters Default 2 Min 0 Max 2 176 A1 02 102H 3 Control Method Selection 0 V f Control 1 V f Control with PG 2 Open Loop Vector Control 3 Closed Loop Vector Control 5 Open Loop Vector Control for PM 6 Advanced Open Loop Vector Control for PM 7 Closed Loop Vector Control for PM Default ...

Page 469: ...l input terminals 2 MEMOBUS Modbus communications 3 Option PCB Default 1 Min 0 Max 3 183 b1 03 182H Stopping Method Selection 0 Ramp to stop 1 Coast to stop 2 DC Injection Braking to stop 3 Coast with timer Default 0 Min 0 Max 3 11 184 b1 04 183H Reverse Operation Selection 0 Reverse enabled 1 Reverse disabled Default 0 Min 0 Max 1 186 b1 05 184H Action Selection below Minimum Output Frequency 0 O...

Page 470: ... Hz 190 11 Setting range is 0 1 or 3 when the control mode is CLV OLV PM AOLV PM or CLV PM No Addr Name Description Setting Page b2 01 189H 10 Default setting is determined by the control mode A1 02 DC Injection Braking Start Frequency Sets the frequency at which DC Injection Braking starts when Ramp to stop b1 03 0 is selected Default 10 Min 0 0 Hz Max 10 0 Hz 191 b2 02 18AH DC Injection Braking ...

Page 471: ...number of times the drive can attempt to restart when performing Speed Search Default 3 Min 0 Max 10 197 b3 24 1C0H Speed Search Method Selection 1 Speed Estimation 2 Current Detection 2 3 Speed Estimation 2 4 Current Detection 3 Note Settings 3 and 4 are available in the drive software versions S1017 and later Default 16 Min 74 Max 74 197 b3 25 1C8H Speed Search Wait Time Speed Estimation Type Se...

Page 472: ...1 18 Default 0 0 s Min 0 0 s Max 3000 0 s 200 b4 02 1A4H Timer Function Off Delay Time Default 0 0 s Min 0 0 s Max 3000 0 s 200 b4 03 B30H H2 01 ON Delay Time Sets the length of the delay time for contact outputs to open or close for the related functions set in H2 Default 0 ms Min 0 ms Max 65000 ms 201 b4 04 B31H H2 01 OFF Delay Time b4 05 B32H H2 02 ON Delay Time b4 06 B33H H2 02 OFF Delay Time ...

Page 473: ...utput frequency Default 0 Min 0 Max 100 208 b5 14 1B2H PID Feedback Low Detection Time Sets a delay time for PID feedback loss Default 1 0 s Min 0 0 s Max 25 5 s 208 b5 15 1B3H PID Sleep Function Start Level Sets the frequency level that triggers the sleep function Default 0 0 Hz Min 0 0 Hz Max 400 0 Hz 209 b5 16 1B4H PID Sleep Delay Time Sets a delay time before the sleep function is triggered De...

Page 474: ... b6 03 and b6 04 set the frequency to hold and the time to maintain that frequency at stop Default 0 0 Hz 67 Min 0 0 Hz Max 400 0 Hz 212 b6 02 1B7H Dwell Time at Start Default 0 0 s Min 0 0 s Max 10 0 s 212 b6 03 1B8H Dwell Reference at Stop Default 0 0 Hz 67 Min 0 0 Hz Max 400 0 Hz 212 b6 04 1B9H Dwell Time at Stop Default 0 0 s Min 0 0 s Max 10 0 s 212 No Addr Name Description Setting Page b7 01...

Page 475: ...value cannot be changed Default 1 00 Min 0 00 Max 3 00 214 b8 27 B52H q Axis Current Compensation Method when Output Voltage is Limited There is normally no need to change this parameter from the default value Sets a compensation method for the q axis current when output voltage is limited 0 Output Voltage Limit Priority 1 q Axis Current Priority Default 0 Min 0 Max 1 214 4 Default setting is depe...

Page 476: ... decelerate from maximum frequency to 0 216 C1 07 206H Acceleration Time 4 Motor 2 Accel Time 2 Sets the time to accelerate from 0 to maximum frequency 216 C1 08 207H Deceleration Time 4 Motor 2 Decel Time 2 Sets the time to decelerate from maximum frequency to 0 216 C1 09 208H Fast Stop Time Sets the time for the Fast Stop function 217 C1 10 209H Accel Decel Time Setting Units 0 0 01 s 0 00 to 60...

Page 477: ...Enabled Automatically decreases motor flux when output voltage saturation is reached Default 0 Min 0 Max 1 219 C3 21 33EH Motor 2 Slip Compensation Gain Sets the slip compensation gain used for motor 2 Default 15 Min 0 0 Max 2 5 220 C3 22 241H Motor 2 Slip Compensation Primary Delay Time Sets the slip compensation delay time used for motor 2 Default 15 Min 0 ms Max 10000 ms 220 C3 23 242H Motor 2 ...

Page 478: ... 2 Sets the speed control gain 2 of the speed control loop ASR Default 10 Min 0 00 Max 300 00 224 C5 04 21EH ASR Integral Time 2 Sets the integral time 2 of the speed control loop ASR Default 10 Min 0 000 s Max 10 000 s 224 C5 05 21FH ASR Limit Sets the upper limit for the speed control loop ASR as a percentage of the maximum output frequency E1 04 Default 5 0 Min 0 0 Max 20 0 225 C5 06 220H ASR P...

Page 479: ...Hz Min 0 0 Hz Max 400 0 Hz 226 C5 28 35DH Motor 2 ASR Integral Limit Sets the ASR integral upper limit for motor 2 as a percentage of rated load torque Default 400 Min 0 Max 400 227 C5 32 361H Integral Operation during Accel Decel for Motor 2 0 Disabled Integral functions for motor 2 are enabled only during constant speed 1 Enabled Integral functions are always enabled for motor 2 during accel dec...

Page 480: ... the upper limit of the carrier frequency Note Setting range of C6 04 and C6 05 is 4 0 to 10 0 kHz for models CIMR U 2 0028 to 2 0248 4 0011 to 4 0414 Setting value is only 3 kHz for models CIMR U 4 0477 to 4 0930 Default 6 13 Min 3 0 kHz Max 10 0 kHz 229 C6 04 226H Carrier Frequency Lower Limit Default 6 13 Min 3 0 kHz Max 10 0 kHz 229 C6 05 227H Carrier Frequency Proportional Gain Default 13 Min...

Page 481: ... changed to percentage automatically when A1 02 is set to 6 or 7 Default 0 00 Hz Min 0 00 Hz Max 400 00 Hz 20 63 231 d1 02 281H Frequency Reference 2 231 d1 03 282H Frequency Reference 3 231 d1 04 283H Frequency Reference 4 231 d1 05 284H Frequency Reference 5 231 d1 06 285H Frequency Reference 6 231 d1 07 286H Frequency Reference 7 231 d1 08 287H Frequency Reference 8 231 d1 09 288H Frequency Ref...

Page 482: ...wn 2 Sets the bias added to the frequency reference when the Up 2 and Down 2 digital inputs are enabled H1 75 76 Default 0 00 Hz Min 0 00 Hz Max 99 99 Hz 236 d4 04 2ABH Frequency Reference Bias Accel Decel Up Down 2 0 Use selected accel decel time 1 Use accel decel time 4 C1 07 and C1 08 Default 0 Min 0 Max 1 236 d4 05 2ACH Frequency Reference Bias Operation Mode Selection Up Down 2 0 Bias value i...

Page 483: ...d Default 1 Min 0 Max 1 242 No Addr Name Description Setting Page d6 01 2A0H Field Weakening Level Sets the drive output voltage for the Field Weakening function as a percentage of the maximum output voltage Enabled when a multi function input is set for Field Weakening H1 63 Default 80 Min 0 Max 100 242 d6 02 2A1H Field Weakening Frequency Limit Sets the lower limit of the frequency range where F...

Page 484: ...orque 1 5 50 Hz Variable torque 2 6 60 Hz Variable torque 3 7 60 Hz Variable torque 4 8 50 Hz High starting torque 1 9 50 Hz High starting torque 2 A 60 Hz High starting torque 3 B 60 Hz High starting torque 4 C 90 Hz 60 Hz base D 120 Hz 60 Hz base E 180 Hz 60 Hz base F Custom V f E1 04 through E1 13 settings define the V f pattern Default F 3 Min 0 Max F 30 244 E1 04 303H Maximum Output Frequency...

Page 485: ...oltage Automatically set during Auto Tuning Default 9 Min 0 0 Max 40 0 249 E2 07 314H Motor Iron Core Saturation Coefficient 1 Sets the motor iron saturation coefficient at 50 of magnetic flux Automatically set during Auto Tuning Default 0 50 Min 0 00 Max 0 50 249 E2 08 315H Motor Iron Core Saturation Coefficient 2 Sets the motor iron saturation coefficient at 75 of magnetic flux Automatically set...

Page 486: ...ot apply Note E3 07 and E3 08 are only available in the following control modes V f V f w PG and OLV Default 25 44 Min 40 0 Hz Max 400 0 Hz 252 E3 05 31BH Motor 2 Max Voltage Default 18 Min 0 0 V Max 255 0 V 18 252 E3 06 31CH Motor 2 Base Frequency Default 25 44 Min 0 0 Hz Max E3 04 252 E3 07 31DH Motor 2 Mid Output Frequency Default 25 44 Min 0 0 Hz Max E3 04 252 E3 08 31EH Motor 2 Mid Output Fre...

Page 487: ...3 Motor Code Selection for PM Motors Enter the Yaskawa motor code for the PM motor being used Various motor parameters are automatically set based on the value of this parameter Setting that were changed manually will be overwritten by the defaults of the selected motor code Note1 Set to FFFF when using a non Yaskawa PM motor or a special motor 2 If an alarm or hunting occurs even though a motor c...

Page 488: ... SPM motor When setting this parameter E5 09 should be set to 0 Default 14 Min 0 0 mV min 1 Max 6500 0 mV min 1 256 E5 25 35EH Polarity Switch for Initial Polarity Estimation for PM Motors There is normally no need to change this parameter from the default value Switches polarity for initial polarity estimation If Sd 1 is listed on the nameplate or in a test report for a Yaskawa motor E5 25 should...

Page 489: ...changed to 0 2 or 3 Default 1 Min 0 Max 3 257 F1 04 383H Operation Selection at Speed Deviation dEv 0 Ramp to stop Decelerate to stop using the deceleration time in C1 02 1 Coast to stop 2 Fast Stop Decelerate to stop using the deceleration time in C1 09 3 Alarm only Default 3 Min 0 Max 3 258 F1 05 384H PG 1 Rotation Selection 0 Pulse A leads 1 Pulse B leads Default 10 Min 0 Max 1 258 F1 06 385H P...

Page 490: ...is set to 0 Default 0 Min 0 Max 1000 258 F1 34 3B3H PG 2 Gear Teeth 2 Default 0 Min 0 Max 1000 258 F1 35 3BEH PG 2 Division Rate for Pulse Monitor Sets the division ratio for the pulse monitor used of the PG option card 2 installed to connector CN5 B By setting for a three digit number xyz the division ratio becomes 1 x yz Default 1 Min 1 Max 132 258 F1 36 3B5H PG Option Card Disconnect Detection ...

Page 491: ...01 390H Digital Input Option Card Input Selection 0 BCD 1 units 1 BCD 0 1 units 2 BCD 0 01 units 3 BCD 1 Hz units 4 BCD 0 1 Hz units 5 BCD 0 01 Hz units 6 BCD customized setting 5 digit 0 02 Hz units 7 Binary input The unit and the setting range are determined by F3 03 F3 03 0 255 100 255 to 255 F3 03 1 40961 100 4095 to 4095 F3 03 2 30000 100 33000 to 33000 When the digital operator units are set...

Page 492: ...2 263 F5 04 39CH Terminal P4 PC Output Selection Default 4 Min 0 Max 192 263 F5 05 39DH Terminal P5 PC Output Selection Default 6 Min 0 Max 192 263 F5 06 39EH Terminal P6 PC Output Selection Default 37 Min 0 Max 192 263 F5 07 39FH Terminal M1 M2 Output Selection Default F Min 0 Max 192 263 F5 08 3A0H Terminal M3 M4 Output Selection Default F Min 0 Max 192 263 F5 09 3A1H DO A3 Output Mode Selection...

Page 493: ...rame Size MECHATROLINK II 0 32 byte 1 17 byte MECHATROLINK III 0 64 byte 1 32 byte Default 0 Min 0 Max 1 F6 22 36DH MECHATROLINK Link Speed 0 10 Mbps 1 4 Mbps Default 0 Min 0 Max 1 F6 23 36EH MECHATROLINK Monitor Selection E Sets the MECHATROLINK monitor E Default 0 Min 0 Max FFFFH F6 24 36FH MECHATROLINK Monitor Selection F Sets the MECHATROLINK monitor F Default 0 Min 0 Max FFFFH F6 25 3C9H Oper...

Page 494: ...0 Min 15 Max 15 F6 57 3D8H DeviceNet Current Scaling Sets the scaling factor for the output current monitor in DeviceNet Default 0 Min 15 Max 15 F6 58 3D9H DeviceNet Torque Scaling Sets the scaling factor for the torque monitor in DeviceNet Default 0 Min 15 Max 15 F6 59 3DAH DeviceNet Power Scaling Sets the scaling factor for the power monitor in DeviceNet Default 0 Min 15 Max 15 F6 60 3DBH Device...

Page 495: ...F7 09 3EDH 46 Gateway Address 1 Sets the static fixed Gateway address Parameter F7 09 sets the most significant octet Default 192 Min 0 Max 255 F7 10 3EEH 46 Gateway Address 2 Sets the static fixed Gateway address Parameter F7 10 sets the second most significant octet Default 168 Min 0 Max 255 F7 11 3EFH 46 Gateway Address 3 Sets the static fixed Gateway address Parameter F7 11 sets the third most...

Page 496: ...or Input Assembly 166 is not defined by the user therefore the option default register value will be returned Refer to Ethernet IP Technical Manual for definitions of the default MEMOBUS Modbus registers Default 0 44 Cycle power for setting changes to take effect 45 If F7 13 is set to 0 then all IP Addresses as defined with parameters F7 01 to F7 04 must be unique 46 Set F7 01 to F7 12 when F7 13 ...

Page 497: ...ecel Ramp Hold Open Accel decel is not held Closed The drive pauses during acceleration or deceleration and maintains the output frequency 268 B Drive Overheat Alarm oH2 Closed Closes when an oH2 alarm occurs 268 C Analog Terminal Input Selection Open Function assigned by H3 14 is disabled Closed Function assigned by H3 14 is enabled 268 D PG Encoder Disable Open Speed feedback for V f Control wit...

Page 498: ...st Stop 2A N O During run Fast Stop 2B N C During run Fast Stop 2C N O Always detected alarm only continue running 2D N C Always detected alarm only continue running 2E N O During run alarm only continue running 2F N C During run alarm only continue running 272 30 PID Integral Reset Closed Resets the PID control integral value 273 31 PID Integral Hold Open Performs integral operation Closed Mainta...

Page 499: ...n 274 71 Speed Torque Control Switch Open Speed Control Closed Torque Control 274 72 Zero Servo Closed Zero Servo enabled 274 75 Up 2 Command Used to control the bias added to the frequency reference by the Up Down 2 function The Up 2 and Down 2 commands must always be used in conjunction with one another 274 76 Down 2 Command 274 77 ASR Gain Switch Open ASR proportional gain 1 C5 01 Closed ASR pr...

Page 500: ...ult 0 Min 0 Max FFFFH 285 H2 09 B3CH Memobus Regs2 Address Select Sets the addresses of the MEMOBUS Modbus registers from which data will be sent to contact outputs 63 and 163 Default 1 Min 1 Max 1FFFH 285 H2 10 B3DH Memobus Regs2 Bit Select Sets the bits for the MEMOBUS Modbus registers from which data will be sent to contact outputs 63 and 163 Default 0 Min 0 Max FFFFH 285 H2 Multi Function Digi...

Page 501: ... Agree 2 Closed When the drive output frequency is equal to the value in L4 03 L4 04 281 15 Frequency Detection 3 Closed When the drive output frequency is less than or equal to the value in L4 03 L4 04 281 16 Frequency Detection 4 Closed When the output frequency is greater than or equal to the value in L4 03 L4 04 282 17 Torque Detection 1 N C Open Overtorque or undertorque has been detected 279...

Page 502: ...eing executed 284 3E PID Feedback Low Closed PID feedback level is too low 284 3F PID Feedback High Closed The PID feedback level is too high 284 4C During Fast Stop Closed A Fast Stop command has been entered from the operator or input terminals 284 4D oH Pre alarm Time Limit Closed oH pre alarm time limit has passed 284 60 Internal Cooling Fan Alarm Closed Internal cooling fan alarm 284 61 Rotor...

Page 503: ...4 to 20 mA 3 0 to 20 mA Note Use DIP switch S1 to set input terminal A2 for a current or a voltage input signal Default 2 Min 0 Max 3 287 H3 10 418H Terminal A2 Function Selection Sets the function of terminal A2 Default 0 Min 0 Max 32 288 H3 11 419H Terminal A2 Gain Setting Sets the level of the input value selected in H3 10 when 10 V 20 mA is input at terminal A2 Default 100 0 Min 999 9 Max 999 ...

Page 504: ...r Limit Level 10 V E1 04 maximum output frequency 290 B PID Feedback 10 V 100 290 C PID Setpoint 10 V 100 290 D Frequency Bias 10 V E1 04 maximum output frequency 290 E Motor Temperature PTC input 10 V 100 291 F Through Mode Select this setting when the terminal is not used or when using the terminal in the pass through mode 291 10 Forward Torque Limit 10 V Motor rated torque 291 11 Reverse Torque...

Page 505: ... to the terminal FM output signal Default 0 0 Min 999 9 Max 999 9 291 H4 04 420H Multi Function Analog Output Terminal AM Monitor Selection Selects the data to be output through multi function analog output terminal AM Set the desired monitor parameter to the digits available in U For example enter 103 for U1 03 Default 103 Min 000 Max 999 291 H4 05 421H Multi Function Analog Output Terminal AM Ga...

Page 506: ...lection 0 Disabled RTS is always on 1 Enabled RTS turns on only when sending Default 1 Min 0 Max 1 563 H5 09 435H Communication Fault Detection Time Sets the time required to detect a communications error Adjustment may be needed when networking several drives Default 2 0 s Min 0 0 s Max 10 0 s 563 H5 10 436H Unit Selection for MEMOBUS Modbus Register 0025H 0 0 1 V units 1 1 V units Default 0 Min ...

Page 507: ...ts the level of the value selected in H6 01 when 0 Hz is input Default 0 0 Min 100 0 Max 100 0 294 H6 05 430H Pulse Train Input Filter Time Sets the pulse train input filter time constant Default 0 10 s Min 0 00 s Max 2 00 s 294 H6 06 431H Pulse Train Monitor Selection Select the pulse train monitor output function value of the part of U Example To select U5 01 set 501 Default 102 Min 000 Max 809 ...

Page 508: ...top using the deceleration time in C1 09 Default 1 Min 0 Max 2 300 L1 05 484H Motor Temperature Input Filter Time PTC input Adjusts the filter for the motor temperature analog input H3 02 H3 06 or H3 10 E Default 0 20 s Min 0 00 s Max 10 00 s 301 L1 08 1103H oL1 Current Lvl Sets the reference current for motor thermal overload detection for motor 1 in amperes Default 0 0 A Min 0 0 A or 10 of drive...

Page 509: ...ant power range Set as a percentage of the drive s rated current Default 50 Min 0 Max 100 305 L3 04 492H Stall Prevention Selection during Deceleration 0 Disabled Deceleration at the active deceleration rate An ov fault may occur 1 General purpose Stall Prevention Deceleration is paused when the output current exceeds the Stall Prevention level 4 Overexcitation Deceleration Decelerates while incre...

Page 510: ...election C6 01 and the carrier frequency reduction selection L8 38 No Addr Name Description Setting Page L4 01 499H 10 Default setting is determined by the control mode A1 02 Speed Agreement Detection Level L4 01 sets the frequency detection level for digital output functions H2 2 3 4 5 L4 02 sets the hysteresis or allowable margin for speed detection Default 10 Min 0 0 Hz Max 400 0 Hz 308 L4 02 4...

Page 511: ...lt 4 oL4 detection always active during run output shuts down on an oL4 fault 5 UL4 detection only active during speed agree operation continues after detection 6 UL4 detection always active during run operation continues after detection 7 UL4 detection only active during speed agree output shuts down on an oL4 fault 8 UL4 detection always active during run output shuts down on an oL4 fault Defaul...

Page 512: ...4B3H Output Phase Loss Protection Selection 0 Disabled 1 Enabled triggered by a single phase loss 2 Enabled triggered when two phases are lost Note Low motor rated current in comparison to the drive rated output current may erroneously trigger output phase loss detection Disable this parameter in such cases Default 0 Min 0 Max 2 316 L8 09 4B5H Output Ground Fault Detection Selection 0 Disabled 1 E...

Page 513: ...en detected at low speed Default 1 0 s Min 0 0 s Max 10 0 s 320 L8 94 73DH LSo Detection Level at Low Speed Determines the detection level of LSo at low speed Default 3 Min 0 Max 10 320 L8 95 77FH Average LSo Frequency at Low Speed Sets the average number of times LSo can occur at low speed Default 10 times Min 1 Max 50 320 6 Default setting value varies by the drive model o2 04 10 Default setting...

Page 514: ...versions S1017 and later Default 10 0 Hz Min 5 0 Hz Max 100 0 Hz 322 n1 11 0BAFH Suppression Auxiliary Frequency There is normally no need to change this parameter from the default value Note This parameter is available in the drive software versions S1017 and later Default 20 0 Hz Min 10 0 Hz Max 50 0 Hz 322 n1 12 0B1BH Vibration Suppression Time Constant There is normally no need to change this ...

Page 515: ... here Default 50 Min 0 Max 100 325 n8 02 541H Pole Attraction Current Sets the current during initial polar attraction as a percentage of the motor rated current Enter a high value when attempting to increase starting torque Default 80 Min 0 Max 150 326 n8 11 54AH Induction Voltage Estimation Gain 2 There is normally no need to change this parameter from the default value Sets the gain for estimat...

Page 516: ...of the motor rated current Default 14 Min 200 0 Max 0 0 328 n8 51 53EH Acceleration Deceleration Pull In Current for PM Motors Sets the d axis current reference during acceleration deceleration as a percentage of the motor rated current Set to a high value when more starting torque is needed Default 50 Min 0 Max 200 328 n8 54 56DH Voltage Error Compensation Time Constant Adjusts the value when hun...

Page 517: ...speed estimation method selection n8 72 as follows 50 0 when n8 72 0 150 0 when n8 72 1 18 Values shown here are for 200 V class drives Double the value when using a 400 V class drive No Addr Name Description Setting Page o1 01 500H Drive Mode Unit Monitor Selection Switches the display after the power has been turned on When using an LED operator pressing the up arrow key will display the followi...

Page 518: ... continues operating if the digital operator is disconnected 1 A fault is triggered oPr and the motor coasts to stop Default 0 Min 0 Max 1 334 o2 07 527H Motor Direction at Power Up when Using Operator 0 Forward 1 Reverse This parameter requires that drive operation be assigned to the digital operator Default 0 Min 0 Max 1 334 o2 09 50DH Reserved No Addr Name Description Setting Page o3 01 515H Co...

Page 519: ...g Page q1 01 to q6 07 1600H to 1746H DriveWorksEZ Parameters Reserved for DriveWorksEZ Refer to Help in the DWEZ software 337 No Addr Name Description Setting Page r1 01 to r1 40 1840H to 1867H DriveWorksEZ Connection Parameters 1 to 20 upper lower DriveWorksEZ Connection Parameters 1 to 20 upper lower Default 0 Min 0 Max FFFFH 337 No Addr Name Description Setting Page T1 00 700H Motor 1 Motor 2 S...

Page 520: ...coefficient The value is set to E2 10 motor iron loss set when the power is cycled If T1 02 is changed a default value appropriate for the motor capacity that was entered will appear Default 14 W 38 Min 0 W Max 65535 W 163 6 Default setting value varies by the drive model o2 04 9 Default setting value is dependent on the drive model o2 04 and the Drive Duty C6 01 10 Default setting is determined b...

Page 521: ...65 T2 06 733H PM Motor Rated Current Enter the motor rated current as indicated on the motor nameplate Default 6 Min 10 of drive rated current Max 150 of drive rated current 165 T2 07 753H PM Motor Base Frequency Enter the motor base frequency as indicated on the motor nameplate Default 87 5 Hz Min 0 0 Hz Max 400 0 Hz 165 T2 08 734H Number of PM Motor Poles Enter the number of motor poles for the ...

Page 522: ...4 Default setting value is dependent on the motor code set to E5 01 40 Displayed only when performing Inertia Tuning or ASR Gain Auto Tuning T1 01 9 or T2 01 9 Inertia Tuning Frequency Reference Sets the frequency of the test signal used during Inertia Tuning and ASR Gain Auto Tuning Reduce this value if the inertia is large or if a fault occurs Default 3 0 Hz Min 0 1 Hz Max 20 0 Hz 167 T3 02 761H...

Page 523: ... 08 47H Output Power Displays the output power this value is calculated internally 10 V 60 10 to 10 V 22 U1 09 48H Torque Reference Monitors the internal torque reference 10 V Motor rated torque 10 to 10 V 0 1 U1 10 49H Input Terminal Status Displays the input terminal status No signal output available No Addr Name Description Analog Output Level Unit Page All Modes OLV PM AOLV PM CLV V f w PG CLV...

Page 524: ... hexadecimal as determined by the digital card input selection in F3 01 3FFFF Set 1 bit sign 1 bit 16 bit No signal output available U1 18 61H oPE Fault Parameter Displays the parameter number that caused the oPE02 or oPE08 Operation error No signal output available No Addr Name Description Analog Output Level Unit Page All Modes Multi Function Digital Output terminal M1 M2 Multi Function Photocou...

Page 525: ...042 and 4 0011 to 4 0027 0 01 A units CIMR U 2 0054 to 2 0248 and 4 0034 to 4 0720 0 1 A units CIMR U 4 0900 4 0930 1 A units 22 Display is in the following units CIMR U 2 0028 2 0042 and 4 0011 to 4 0027 0 01 kW units CIMR U 2 0054 to 2 0248 and 4 0034 to 4 0930 0 1 kW units 23 When checking the values of U1 03 U2 05 and U4 13 with the digital operator they are displayed in units of amperes but w...

Page 526: ...H Motor q Axis Current at Previous Fault Displays the q axis current for the motor at the previous fault Displayed as in U6 01 No signal output available 0 1 U2 17 7E2H Motor d Axis Current at Previous Fault Displays the d axis current for the motor at the previous fault Displayed as in U6 02 No signal output available 0 1 U2 19 7E4H Rotor Deviation at Previous Fault Displays the degree of rotor d...

Page 527: ...rt counting again after reaching 65535 No signal output available 1 Time U4 03 67H 58 Cooling Fan Operation Time Displays the cumulative operation time of the cooling fan The default value for the fan operation time is reset in parameter o4 03 This value will reset to 0 and start counting again after reaching 99999 No signal output available 1 h U4 04 7EH Cooling Fan Maintenance Displays main cool...

Page 528: ...fter 10 s 04 Waiting for Run command prohibited time period to end 05 Fast Stop digital input digital operator 06 b1 17 Run command given at power up 07 During baseblock while coast to stop with timer 08 Frequency reference is below minimal reference during baseblock 09 Waiting for Enter command No signal output available U4 22 7DEH MEMOBUS Modbus Communications Reference Displays the drive contro...

Page 529: ... current Id Motor rated secondary current is 100 10 V Motor secondary rated current 10 to 10 V 0 1 U6 03 54H ASR Input Displays the input and output values when using ASR control 10 V Max frequency 10 to 10 V 0 01 U6 04 55H ASR Output 10 V Motor secondary rated current 10 to 10 V U6 05 59H Output Voltage Reference Vq Output voltage reference Vq for the q axis 10 V 200 Vrms 18 10 to 10 V 0 1 Vac U6...

Page 530: ...onitor for Feed Forward control 10 V Motor secondary rated current 10 to 10 V 0 01 U6 57 7C4H Integrated Current Deviation during Judging Polarity Displays the deviation from the integrated current when judging motor polarity If this value is lower than 819 then increase the value set to n8 84 The value 8192 is equivalent to the motor rated current No signal output available 1 U6 80 to U6 83 7B0H ...

Page 531: ...output available 1 kWh U9 07 to U9 10 826H to 829H Electric Power Rates 1 to 4 These parameters show the electric power rate in Power Unit Price o4 19 that is calculated from the total electrical power consumption in U9 01 to U9 03 U9 10 Digit 1 to digit 3 U9 09 Digit 4 to digit 6 U9 08 Digit 7 to digit 9 U9 07 Digit 10 to digit 12 The values shown in U9 07 to U9 10 are calculated by multiplying U...

Page 532: ...300 00 0 01 0 02 20 00 C5 04 ASR Integral Time 2 0 000 to 10 000 0 001 s 0 050 0 500 C5 06 ASR Primary Delay Time Constant 0 000 to 0 500 0 001 s 0 004 C5 07 ASR Gain Switching Frequency 0 0 to 400 0 0 1 0 0 Hz C6 02 Carrier Frequency Selection 0 to 4 F 1 53 1 53 1 53 1 d3 01 Jump Frequency 1 0 0 to 400 0 0 1 0 0 Hz 0 0 Hz 0 0 Hz 0 0 Hz d3 02 Jump Frequency 2 0 0 to 400 0 0 1 0 0 Hz 0 0 Hz 0 0 Hz ...

Page 533: ... CIMR UB on page 537 51 This setting value depends on a Maximum Applicable Motor Capacity in models CIMR U 2 0248 4 0156 to 4 0414 2 00 in Open Loop Vector Control 0 05 in Closed Loop Vector Control 52 This setting value depends on a rated output current and V f pattern selection in parameter E1 03 53 The default setting value depends on the Heavy Normal duty selection in parameter C6 01 69 Defaul...

Page 534: ... Gain 0 00 to 2 50 0 01 0 00 C4 02 Torque Compensation Primary Delay Time 0 to 10000 1 ms 100 C5 01 ASR Proportional Gain 1 0 00 to 300 00 0 01 10 00 20 00 C5 02 ASR Integral Time 1 0 000 to 10 000 0 001 s 0 500 0 500 C5 03 ASR Proportional Gain 2 0 00 to 300 00 0 01 10 00 20 00 C5 04 ASR Integral Time 2 0 000 to 10 000 0 001 s 0 500 0 500 C5 06 ASR Primary Delay Time Constant 0 000 to 0 500 0 001...

Page 535: ... 0 C3 22 Motor 2 Slip Compensation Primary Delay Time 0 to 10000 1 ms 2000 200 C5 21 Motor 2 ASR Proportional Gain 1 0 00 to 300 00 0 01 0 20 20 00 C5 22 Motor 2 ASR Integral Time 1 0 000 to 10 000 0 001 s 0 200 0 500 C5 23 Motor 2 ASR Proportional Gain 2 0 00 to 300 00 0 01 0 02 20 00 C5 24 Motor 2 ASR Integral Time 2 0 000 to 10 000 0 001 s 0 050 0 500 C5 26 Motor 2 Carrier Frequency Selection 1...

Page 536: ...0 2 5 2 5 3 0 3 0 3 0 3 0 3 0 3 0 44 3 0 44 E1 08 18 V 15 0 15 0 15 0 15 0 35 0 50 0 35 0 50 0 19 0 24 0 19 0 24 0 15 0 15 0 15 0 15 0 11 0 E1 09 Hz 1 3 1 5 1 5 1 5 1 3 1 3 1 5 1 5 1 3 1 3 1 5 1 5 1 5 1 5 1 5 1 5 44 0 5 44 E1 10 18 V 9 0 9 0 9 0 9 0 8 0 9 0 8 0 9 0 11 0 13 0 11 0 15 0 9 0 9 0 9 0 9 0 2 0 No Units V f OLV CLV E1 03 0 1 2 3 4 5 6 7 8 9 A B C D E F 42 E1 04 18 Values shown here are f...

Page 537: ...0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 200 0 14 E1 06 Hz 50 0 60 0 50 0 60 0 50 0 50 0 60 0 60 0 50 0 50 0 60 0 60 0 60 0 60 0 60 0 60 0 44 60 0 44 60 0 44 14 E1 07 Hz 2 5 3 0 3 0 3 0 25 0 25 0 30 0 30 0 2 5 2 5 3 0 3 0 3 0 3 0 3 0 3 0 44 3 0 44 0 0 44 E1 08 18 V 12 0 12 0 12 0 12 0 35 0 50 0 35 0 50 0 15 0 20 0 15 0 20 0 12 0 12 0 12 0 12 0 11 0 0 0 E1 09 Hz 1 3 1 5 1...

Page 538: ...Level C 130 130 130 130 130 130 130 130 L8 35 Installation Method Selection 0 0 0 0 0 0 0 0 L8 38 Carrier Frequency Reduction Selection 1 1 1 1 1 1 1 1 n1 03 Hunting Prevention Time Constant ms 10 10 10 10 10 10 10 10 n5 02 Motor Acceleration Time s 0 168 0 175 0 175 0 265 0 265 0 244 0 244 0 317 No Name Unit Default Settings Model CIMR U 2 0081 2 0104 2 0130 2 0154 C6 01 Drive Duty Selection HD N...

Page 539: ...quency Selection 1 1 1 1 E2 01 E4 01 Motor Rated Current A 160 190 190 260 E2 02 E4 02 Motor Rated Slip Hz 1 6 1 43 1 43 1 39 E2 03 E4 03 Motor No Load Current A 44 45 6 45 6 72 E2 05 E4 05 Motor Line to Line Resistance Ω 0 03 0 022 0 022 0 023 E2 06 E4 06 Motor Leakage Inductance 20 2 20 5 20 5 20 E2 10 E4 10 Motor Iron Loss for Torque Compensation W 852 960 960 1200 E5 01 Motor Code Selection fo...

Page 540: ...tion Selection 1 1 1 1 1 1 1 1 n1 03 Hunting Prevention Time Constant ms 10 10 10 10 10 10 10 10 n5 02 Motor Acceleration Time s 0 145 0 154 0 154 0 168 0 168 0 175 0 175 0 265 No Name Unit Default Settings Model CIMR U 4 0034 4 0040 4 0052 4 0065 C6 01 Drive Duty Selection HD ND HD ND HD ND HD ND 0 1 0 1 0 1 0 1 o2 04 Drive Model Selection Hex 9C 9D 9E 9F E2 11 E4 11 Motor rated Output kW 11 15 1...

Page 541: ...1 1 1 1 1 1 1 1 n1 03 Hunting Prevention Time Constant ms 10 10 10 10 10 10 30 30 n5 02 Motor Acceleration Time s 0 323 0 32 0 32 0 387 0 387 0 317 0 317 0 533 No Name Unit Default Settings Model CIMR U 4 0180 4 0216 4 0240 4 0302 C6 01 Drive Duty Selection HD ND HD ND HD ND HD ND 0 1 0 1 0 1 0 1 o2 04 Drive Model Selection Hex A5 A6 A7 A8 E2 11 E4 11 Motor rated Output kW 75 90 90 110 110 132 132...

Page 542: ...0 0 0 0 L8 38 Carrier Frequency Reduction Selection 1 1 1 1 1 1 1 1 n1 03 Hunting Prevention Time Constant ms 30 30 100 100 100 100 100 100 n5 02 Motor Acceleration Time s 0 777 0 864 0 864 0 91 0 91 1 392 1 392 1 392 No Name Unit Default Settings Model CIMR U 4 0720 4 0900 4 0930 C6 01 Drive Duty Selection HD ND HD ND HD ND 0 1 0 1 0 1 o2 04 Drive Model Selection Hex AE AF B0 E2 11 E4 11 Motor ra...

Page 543: ... Frequency Hz 120 120 120 120 120 E1 05 Maximum Voltage V 200 0 200 0 200 0 200 0 200 0 E1 06 Base Frequency Hz 120 120 120 120 120 E1 09 Minimum Output Frequency Hz 6 6 6 6 6 C5 17 Motor Inertia kgm2 0 0007 0 0014 0 0021 0 0032 0 0046 n5 02 Motor Acceleration Time s 0 064 0 066 0 049 0 051 0 044 n8 49 d Axis Current for High Efficiency Control for PM Motors OLV PM 0 0 0 0 0 No Name Unit Default S...

Page 544: ... 0 017 0 027 n5 02 Motor Acceleration Time s 0 092 0 076 0 052 0 066 0 075 0 083 0 077 0 084 n8 49 d Axis Current for High Efficiency Control for PM Motors OLV PM 7 6 11 5 9 1 19 0 18 7 23 4 18 5 10 9 No Name Unit Default Settings E5 01 Motor Code Selection for PM Motors 120E 120F 1210 1212 1213 1214 1215 1216 Voltage Class V 200 200 200 200 200 200 200 200 Rated Power kW 15 18 22 30 37 45 55 75 R...

Page 545: ...eleration Time s 0 092 0 076 0 052 0 066 0 075 0 083 0 077 0 084 0 102 0 101 n8 49 d Axis Current for High Efficiency Control for PM Motors OLV PM 8 6 11 5 10 3 19 8 8 5 11 0 18 6 12 5 15 5 17 9 No Name Unit Default Settings E5 01 Motor Code Selection for PM Motors 1240 1242 1243 1244 1245 1246 1247 1248 1249 124A Voltage Class V 400 400 400 400 400 400 400 400 400 400 Rated Power kW 22 30 37 45 5...

Page 546: ...0043 0 0083 0 0136 0 017 0 027 0 046 n5 02 Motor Acceleration Time s 0 098 0 071 0 066 0 087 0 085 0 072 0 084 0 096 n8 49 d Axis Current for High Efficiency Control for PM Motors OLV PM 6 6 10 9 13 5 9 0 9 5 10 1 6 0 9 3 No Name Unit Default Settings E5 01 Motor Code Selection for PM Motors 130E 130F 1310 1312 1313 1314 1315 Voltage Class V 200 200 200 200 200 200 200 Rated Power kW 15 18 22 30 3...

Page 547: ...17 0 027 0 046 0 055 0 064 n5 02 Motor Acceleration Time s 0 098 0 071 0 066 0 087 0 085 0 072 0 084 0 096 0 085 0 080 n8 49 d Axis Current for High Efficiency Control for PM Motors OLV PM 6 6 9 2 13 5 12 1 13 7 10 1 12 2 15 5 15 1 16 0 No Name Unit Default Settings E5 01 Motor Code Selection for PM Motors 1340 1342 1343 1344 1345 1346 1347 1348 1349 Voltage Class V 400 400 400 400 400 400 400 400...

Page 548: ...046 n5 02 Motor Acceleration Time s 0 062 0 044 0 080 0 090 0 067 0 072 0 088 n8 49 d Axis Current for High Efficiency Control for PM Motors OLV PM 8 8 9 9 9 3 10 0 17 7 12 3 15 3 No Name Unit Default Settings E5 01 Motor Code Selection for PM Motors 140D 140E 140F 1410 1412 1413 1414 Voltage Class V 200 200 200 200 200 200 200 Rated Power kW 11 15 18 22 30 37 45 Rated Speed min 1 1150 1150 1150 1...

Page 549: ...or Acceleration Time s 0 062 0 044 0 080 0 090 0 067 0 072 0 088 0 073 0 062 n8 49 d Axis Current for High Efficiency Control for PM Motors OLV PM 8 8 9 9 9 3 10 0 12 8 12 3 15 3 16 7 14 9 No Name Unit Default Settings E5 01 Motor Code Selection for PM Motors 143F 1440 1442 1443 1444 1445 1446 1447 1448 Voltage Class V 400 400 400 400 400 400 400 400 400 Rated Power kW 18 22 30 37 45 55 75 90 110 ...

Page 550: ...13 0 017 0 027 n5 02 Motor Acceleration Time s 0 134 0 099 0 094 0 124 0 121 0 081 0 075 0 082 n8 49 d Axis Current for High Efficiency Control for PM Motors OLV PM 9 3 6 4 10 0 9 9 9 7 8 4 11 5 13 1 No Name Unit Default Settings E5 01 Motor Code Selection for PM Motors 220E 220F 2210 2212 2213 2214 2215 2216 Voltage Class V 200 200 200 200 200 200 200 200 Rated Power kW 15 18 22 30 37 45 55 75 Ra...

Page 551: ...0 027 n5 02 Motor Acceleration Time s 0 134 0 099 0 094 0 124 0 121 0 081 0 075 0 082 n8 49 d Axis Current for High Efficiency Control for PM Motors OLV PM 7 5 8 5 9 8 8 2 9 1 13 1 9 2 12 4 No Name Unit Default Settings E5 01 Motor Code Selection for PM Motors 223E 223F 2240 2242 2243 2244 2245 2246 Voltage Class V 400 400 400 400 400 400 400 400 Rated Power kW 15 18 22 30 37 45 55 75 Rated Speed ...

Page 552: ...tor d Axis Inductance Ld for PM Motors mH 1 51 1 43 1 13 0 96 0 65 0 67 0 40 E5 07 Motor q Axis Inductance Lq for PM Motors mH 1 76 1 92 1 54 1 26 0 88 0 74 0 52 E5 09 Motor Induction Voltage Constant 1 Ke for PM Motors mVs rad 538 3 590 9 548 2 603 9 556 8 593 1 495 4 E5 24 Motor Induction Voltage Constant 2 Ke for PM Motors mV min 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 E1 04 Maximum Output Frequency Hz 8...

Page 553: ...02 Motor Acceleration Time s 0 092 0 068 0 125 0 139 0 083 0 070 0 082 0 092 n8 49 d Axis Current for High Efficiency Control for PM Motors OLV PM 7 5 9 4 13 9 10 0 15 0 17 9 22 7 20 5 No Name Unit Default Settings E5 01 Motor Code Selection for PM Motors 230E 230F 2310 2312 2313 2314 2315 2316 Voltage Class V 200 200 200 200 200 200 200 200 Rated Power kW 15 18 22 30 37 45 55 75 Rated Speed min 1...

Page 554: ...8 0 125 0 139 0 083 0 070 0 082 0 092 0 083 0 079 0 118 n8 49 d Axis Current for High Efficiency Control for PM Motors OLV PM 9 5 9 4 13 7 10 0 12 9 19 9 22 8 19 8 14 5 16 1 11 8 No Name Unit Default Settings E5 01 Motor Code Selection for PM Motors 2342 2343 2344 2345 2346 2347 2348 2349 234A 234C 234D Voltage Class V 400 400 400 400 400 400 400 400 400 400 400 Rated Power kW 30 37 45 55 75 90 11...

Page 555: ...n5 02 Motor Acceleration Time s 0 080 0 081 0 078 0 088 0 066 0 070 0 085 0 071 n8 49 d Axis Current for High Efficiency Control for PM Motors OLV PM 8 4 11 0 10 7 10 7 9 4 22 5 22 2 16 7 No Name Unit Default Settings E5 01 Motor Code Selection for PM Motors 240E 240F 2410 2412 2413 2414 2415 2416 Voltage Class V 200 200 200 200 200 200 200 200 Rated Power kW 15 18 22 30 37 45 55 75 Rated Speed mi...

Page 556: ... 0 137 n5 02 Motor Acceleration Time s 0 080 0 081 0 078 0 088 0 066 0 070 0 085 0 071 0 061 0 089 0 090 n8 49 d Axis Current for High Efficiency Control for PM Motors OLV PM 8 4 11 0 9 9 9 0 11 4 23 2 22 1 16 7 20 2 15 2 27 7 No Name Unit Default Settings E5 01 Motor Code Selection for PM Motors 2442 2443 2444 2445 2446 2447 2448 2449 244A 244C Voltage Class V 400 400 400 400 400 400 400 400 400 ...

Page 557: ...ATIONS 559 C 3 CONNECTING TO A NETWORK 560 C 4 MEMOBUS MODBUS SETUP PARAMETERS 562 C 5 DRIVE OPERATIONS BY MEMOBUS MODBUS 565 C 6 COMMUNICATIONS TIMING 566 C 7 MESSAGE FORMAT 567 C 8 MESSAGE EXAMPLES 569 C 9 MEMOBUS MODBUS DATA TABLE 571 C 10 ENTER COMMAND 582 C 11 COMMUNICATION ERRORS 583 C 12 SELF DIAGNOSTICS 584 SIEP_C710636_02B_1_0 book 557 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 558: ...unctionality only meaning that serial communication is normally initiated from the master and responded to by the slaves The master communicates to the slave drive specified The address or node for each slave must be set beforehand so that the master can communicate with the slave at that address A slave that receives a command from the master will perform the specified function and then send a re...

Page 559: ...unication Specifications Item Specifications Interface RS 422 RS 485 Communications Cycle Asynchronous Start stop synchronization Communication Parameters Communication Speeds Available 1 2 2 4 4 8 9 6 19 2 38 4 57 6 76 8 115 2 kbps Data length 8 bit fixed Parity Select even odd or none Stop bit 1 bit fixed Protocol MEMOBUS Modbus using RTU mode only Max Number of Slaves 31 drives RS 485 SIEP_C710...

Page 560: ... When using RS 485 communications connect S to R and S to R as shown in the diagram below 2 Check or set the termination resistor selection at all slaves Use the description in Network Termination on page 561 for slaves that are U1000 drives 3 Switch the power on 4 Set the parameters needed for serial communications H5 01 through H5 12 using the digital operator 5 Shut the power off and wait until...

Page 561: ... Network Termination The two ends of the MEMOBUS Modbus network line have to be terminated The drive has a built in termination resistor that can be enabled or disabled using DIP switch S2 If a drive is located at the end of a network line enable the termination resistor by setting DIP switch S2 to the ON position Disable the termination resistor on all slaves that are not located at the network l...

Page 562: ...setting Setting 0 1200 bps Setting 1 2400 bps Setting 2 4800 bps Setting 3 9600 bps Setting 4 19200 bps Setting 5 38400 bps Setting 6 57600 bps Setting 7 76800 bps Setting 8 115200 bps H5 03 Communication Parity Selection Sets the parity used for MEMOBUS Modbus communications Note After changing this parameter the power must be cycled to enable the new setting Setting 0 No parity Setting 1 Even pa...

Page 563: ...to point RS 422 communications Setting 1 Enabled RTS switches while sending Use this setting with RS 485 communications or when using multi drop RS 422 communications H5 09 Communication Fault Detection Time Sets the time the communications must be lost before the drive triggers a CE fault H5 10 Unit Selection for MEMOBUS Modbus Register 0025H Sets the unit for the output voltage monitor value in ...

Page 564: ...Setting 1 Run Stop FWD REV Setting bit 0 of MEMOBUS Modbus register 0001H will start and stop the drive Setting bit 1 changes the direction H5 17 Operation Selection when Unable to Write into EEPROM There is normally no need to change this parameter from the default value Selects the operation to be carried out when an attempt is made to write data into EEPROM by MEMOBUS Modbus communications if w...

Page 565: ...MEMOBUS Modbus communications are both linked by an OR operation Controlling the Drive To start and stop the drive or set the frequency reference using MEMOBUS Modbus communications an external reference must be selected and the parameters listed in Table C 2 must be adjusted accordingly Table C 2 Setting Parameters for Drive Control from MEMOBUS Modbus Refer to b1 01 Frequency Reference Selection...

Page 566: ...ge Response Messages from Drive to Master If the drive receives a command from the master it will process the data received and wait for the time set in H5 06 until it responds Increase H5 06 if the drive response causes overrun in the master Figure C 8 Figure C 8 Minimum Response Wait Time Command Type 1 If the drive receives command type 1 data during the minimum wait time it will perform the co...

Page 567: ...roadcast type message Function Code The three types of function codes are shown in the table below Data Configure consecutive data by combining the MEMOBUS Modbus register address test code in case of a loopback test and the data the register contains The data length changes depending on the command details A drive MEMOBUS Modbus register always has a data length of two bytes Therefore data writte...

Page 568: ...re that the data is valid perform a CRC 16 calculation on the response message data as described above Compare the result to the CRC 16 checksum that was received within the response message Both should match Description Calculation Overflow Description Calculation Overflow Initial Value FFFFH 1111 1111 1111 1111 Function Code 03H 0000 0000 0000 0011 Address 02H 0000 0000 0000 0010 XOR w result 10...

Page 569: ... when performing a loopback test with the slave 1 drive Command Message Response Message normal Response Message fault Slave Address 02H Slave Address 02H Slave Address 02H Function Code 03H Function Code 03H Function Code 83H Starting No Upper 00H Data Quantity 08H Error Code 03H Lower 20H 1st storage register Upper 00H CRC 16 Upper F1H Data Quantity Upper 00H Lower 65H Lower 31H Lower 04H Next s...

Page 570: ... drive If parameter values are changed using the Write command depending on the setting of H5 11 an Enter command will be necessary to activate the data or save them Refer to H5 11 Communications ENTER Function Selection on page 564 and Enter Command on page 582 for detailed descriptions Note For the number of bytes in the command message take double the number of the data quantity Command Message...

Page 571: ...power on 1000 100 0 0004H Torque Reference Torque Limit 0 1 units signed Usable only if Torque Control is enabled 0005H Torque Compensation 0 1 units signed Usable only if Torque Control is enabled 0006H PID Target 0 01 units signed 0007H Analog Output Terminal FM Setting 10 V 4000 H 0008H Analog Output Terminal AM Setting 10 V 4000 H 0009H Settings for Multi Function Digital Outputs bit 0 Multi F...

Page 572: ...torque Detection 1 2 oL3 oL4 Undertorque Detection 1 2 UL3 UL4 bit A PG Disconnect PGo PG Hardware Fault PGoH Overspeed oS Speed Deviation dEv bit B Control Circuit Undervoltage Uv Power Supply Undervoltage AUv Power Supply Frequency Fault Fdv bit C Control Circuit Undervoltage Fault Uv1 Control Power Supply Voltage Fault Uv2 Undervoltage 3 Uv3 Power Supply Frequency Fault Fdv Power Supply Undervo...

Page 573: ...k bit 9 Frequency Reference from Operator Keypad bit A Run Command from Operator Keypad bit B Over Undertorque Detection 1 2 bit C Frequency Reference Loss bit D During Fault Restart bit E Fault bit F Communication Timeout 002DH Output Terminal Status bit 0 CIMR UA CIMR UD CIMR UT Multi Function Contact Output terminal M1 M2 CIMR UB Multi Function Contact Output 1 terminal M1 M2 bit 1 CIMR UA CIMR...

Page 574: ... Fault codes 0080H to 0097H Used for monitors U2 U3 Refer to U Monitors on page 522 and Fault Trace Contents on page 580 for register value descriptions 0098H 0099H U4 01 Cumulative Operation Time Example When U4 01 Cumulative Operation Time is 12345 hours then 0098H 1234 and 0099H 5 009AH 009BH U4 03 Cooling Fan Operation Time Example When U4 03 Cooling Fan Operation Time is 12345 hours then 009A...

Page 575: ...l Digital Operator Connection Fault oPr bit E EEPROM Write Error Err bit F Motor Overheat Fault PTC input oH4 00C2H Fault contents 5 bit 0 MEMOBUS Modbus Communication Error CE bit 1 Option Communication Error bUS bit 2 3 Reserved bit 4 Control Fault CF bit 5 Zero Servo Fault SvE bit 6 Option Card External Fault EF0 bit 7 PID Feedback Loss FbL bit 8 Undertorque Detection 1 UL3 bit 9 Undertorque De...

Page 576: ...mission Error CALL bit 6 Motor Overload oL1 bit 7 Overload oL2 bit 8 Reserved bit 9 Option Card External fault EF0 bit A Motor Switch during Run rUn bit B Reserved bit C Serial Communication Transmission Error CALL bit D Undertorque Detection 1 UL3 bit E Undertorque Detection 2 UL4 bit F MEMOBUS Modbus Communication Test Mode Error SE 00CAH Alarm contents 4 bit 0 Reserved bit 1 Motor Overheat Alar...

Page 577: ... 2 Control Circuit Fault CPF18 bit 3 Control Circuit Error CPF19 bit 4 Control Circuit Error CPF20 bit 5 Control Circuit Error CPF21 bit 6 Control Circuit Error CPF22 bit 7 Control Circuit Error CPF23 bit 8 Control Circuit Error CPF24 bit 9 Terminal Board not Connected CPF25 bit A Control Circuit Error CPF26 bit B Control Circuit Error CPF27 bit C Control Circuit Error CPF28 bit D Control Circuit ...

Page 578: ...5 B bit 0 Option compatibility error oFb00 bit 1 Option not properly connected oFb01 bit 2 Same type of option card already connected oFb02 bit 3 4 Reserved bit 5 A D Conversion Fault oFb05 bit 6 Option Response Error oFb06 bit 7 to F Reserved 00DDH oFb1 Contents CN5 B bit 0 Option RAM Fault oFb10 bit 1 Option Operation Mode Fault SLMOD oFb11 bit 2 Unit Receive CRC Error oFb12 bit 3 Unit Receive F...

Page 579: ...ommunication Timeout oFC52 bit 3 Encoder Communication Data Error oFC53 bit 4 Encoder Error oFC54 bit 5 Resolver Error oFC55 bit 6 to F Reserved 00E5H to 00E9H Reserved 00EAH Fault contents 11 bit 0 to 6 Reserved bit 7 Damping Resistor Overheat doH bit 8 Snubber Discharge Resistor Overheat SoH bit 9 Internal Resistance Fault Srr bit A to D Reserved bit E Safety Circuit Fault SCF bit F Reserved 00E...

Page 580: ...cation Error CE 0134H Comm option timeout waiting for response oFA33 0022H Option Communication Error bUS 0135H MEMOBUS Timeout oFA34 0025H Control fault CF 0136H Unit timeout waiting for response oFA35 0026H Zero Serve Fault SvE 0137H CI Check Error oFA36 0027H Option Card External Fault EF0 0138H Unit timeout waiting for response oFA37 0028H PID Feedback Loss FbL 0139H Control Command Selection ...

Page 581: ... Encoder Error oFC54 009BH Control Circuit Error CPF26 0356H Resolver Error oFC55 009CH Control Circuit Error CPF27 0408H Damping Resistor Overheat doH 009DH Control Circuit Error CPF28 0409H Snubber Discharge Resistor Overheat SoH 009EH Control Circuit Error CPF29 040AH Internal Resistance Fault Srr Alarm Code Fault Name Alarm Code Fault Name 0001H Control Circuit Undervoltage Uv 001FH Undertorqu...

Page 582: ...ccur if the user attempts to read from these registers Table C 7 Enter Command Types Note Because the EEPROM can be written to a maximum of 100 000 times refrain from writing to the EEPROM too often The Enter command registers are write only Consequently if these registers are read then the register address will be invalid Error code 02H An Enter command is not required if reference or broadcast d...

Page 583: ...fied in the command message does not exist Attempted to send a broadcast message using other register numbers than 0001H or 0002H 03H Bit Count Error Read data or write data is greater than 16 bits Invalid command message quantity In a write message the Number of Data Items contained within the message does not equal twice the amount of data words i e the total of Data 1 Data 2 etc 21H Data Settin...

Page 584: ...ations test mode H1 06 67 3 Turn off the power to the drive 4 With the power off wire the drive as shown in Figure C 9 and Figure C 10 connecting terminals R and S R and S and S6 and SC Figure C 9 Figure C 9 Terminal Connections for Communication Self Diagnostics CIMR UA UD UT Figure C 10 Figure C 10 Terminal Connections for Communication Self Diagnostics CIMR UB 5 Set jumper S3 to source mode int...

Page 585: ... 585 Standards Compliance This appendix explains the guidelines and criteria for maintaining CE and UL standards D 1 SECTION SAFETY 586 D 2 EUROPEAN STANDARDS 588 D 3 UL STANDARDS 594 D 4 SAFE DISABLE INPUT FUNCTION 608 SIEP_C710636_02B_1_0 book 585 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 586: ...w unqualified personnel to perform work on the drive Failure to comply could result in death or serious injury Installation maintenance inspection and servicing must be performed only by authorized personnel familiar with installation adjustment and maintenance of AC drives Do not perform work on the drive while wearing loose clothing jewelry or without eye protection Failure to comply could resul...

Page 587: ...ed wire for control wiring Failure to comply may cause electrical interference resulting in poor system performance Use shielded twisted pair wires and ground the shield to the ground terminal of the drive Do not modify the drive circuitry Failure to comply could result in damage to the drive and will void warranty Yaskawa is not responsible for modification of the product made by the user This pr...

Page 588: ...oltage Directive be sure to meet the following conditions when combining this drive with other devices Area of Use Do not use drives in areas with pollution higher than degree 2 and overvoltage category 3 in accordance with IEC EN 664 Grounding The drive is designed to be used in T N grounded neutral point networks If installing the drive in other types of grounded systems contact your Yaskawa rep...

Page 589: ...he shield on both the drive side and the motor side Figure D 2 Figure D 2 Installation Method 4 Make sure the protective earthing conductor complies with technical standards and local safety regulations WARNING Electrical Shock Hazard Because the leakage current exceeds 3 5 mA in models CIMR U 4 0302 and larger IEC EN 61800 5 1 states that either the power supply must be automatically disconnected...

Page 590: ...or CE Compliance Three Phase 200 V 400 V Class A Ground the cable shield F Motor cable braided shield cable max 10 m B Enclosure panel G Motor C Metal plate H Cable clamp D Grounding surface remove any paint or sealant I Ground plate scrape off any visible paint E Drive L3 L2 PE L1 U1000 D E C B G H F A D D A I YEC_common SIEP_C710636_02B_1_0 book 590 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 591: ...r run the wiring through a metal conduit 4 Keep wiring as short as possible Ground the shield on both the drive side and the motor side 5 Make sure the protective earthing conductor complies with technical standards and local safety regulations WARNING Electrical Shock Hazard Because the leakage current exceeds 3 5 mA in models CIMR U 4 0302 and larger IEC EN 61800 5 1 states that either the power...

Page 592: ...00 18 5 410 140 260 235 240 Figure D 8 4A0590 B84143B1000S080 EPCOS 1000 18 5 410 140 260 235 240 Figure D 8 4A0720 B84143B1600S080 EPCOS 1600 24 5 490 140 260 235 240 Figure D 9 4A0900 B84143B1600S080 EPCOS 1600 24 5 490 140 260 235 240 Figure D 9 4A0930 B84143B1600S080 EPCOS 1600 24 5 490 140 260 235 240 Figure D 9 CIMR U 4 0720 to 4 0930 ELCB MCCB EMC filter Harmonic filter module Three phase p...

Page 593: ...Manual 593 Standards Compliance D Figure D 8 Figure D 8 EMC Filter Dimensions 4 0477 4 0590 Figure D 9 Figure D 9 EMC Filter Dimensions 4 0720 to 4 0930 40 D Y H X W 12 8 L2 L3 L1 L2 L3 L1 D Y H X W 12 10 50 L2 L3 L1 L2 L3 L1 SIEP_C710636_02B_1_0 book 593 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 594: ...Filter Module and CIMR UA4 0720 to 4 0930 CIMR UD4 0720 to 4 0930 and CIMR UT4 0720 to 4 0930 Table D 3 Correspondence of Harmonic Filter Module and CIMR UB4 0720 to 4 0930 The drive and its peripheral devices shall be installed in a suitable enclosure in the end use Installation Area Do not install the drive to an area greater than pollution degree 2 UL standard Ambient Temperature 10 to 40 C IP2...

Page 595: ... n1 14 14 to 12 M4 1 to 1 4 8 9 to 12 4 2 0081 R L1 S L2 T L3 6 2P 6 to 3 2P M6 4 to 6 35 4 to 53 1 U T1 V T2 W T3 6 2P 6 to 3 2P M6 6 6 to 3 M8 8 8 to 10 8 78 1 to 95 5 p1 n1 14 14 to 12 M4 1 to 1 4 8 9 to 12 4 2 0104 R L1 S L2 T L3 1 6 to 1 0 2P M8 8 to 10 70 8 to 88 5 U T1 V T2 W T3 1 6 to 1 0 2P M8 4 4 to 1 M8 8 8 to 10 8 78 1 to 95 5 p1 n1 14 14 to 12 M4 1 2 to 2 0 10 4 to 17 4 2 0130 R L1 S ...

Page 596: ... to 2 7 20 4 to 23 9 U T1 V T2 W T3 8 8 M5 8 10 to 6 M6 3 9 to 4 9 34 7 to 43 4 p1 n1 14 14 to 12 M4 1 to 1 4 8 9 to 12 4 4 0040 R L1 S L2 T L3 8 8 to 3 M6 4 to 6 35 4 to 53 1 U T1 V T2 W T3 8 8 to 3 M6 8 10 to 3 M8 8 8 to 10 8 78 1 to 95 5 p1 n1 14 14 to 12 M4 1 to 1 4 8 9 to 12 4 4 0052 R L1 S L2 T L3 6 8 to 3 M6 4 to 6 35 4 to 53 1 U T1 V T2 W T3 6 8 to 3 M6 6 8 to 3 M8 8 8 to 10 8 78 1 to 95 5...

Page 597: ... U T1 V T2 W T3 4 0 2P 3 0 to 4 0 2P M10 1 0 1 0 to 300 M12 31 4 to 39 2 278 to 347 p1 n1 14 14 to 12 M4 1 2 to 2 0 10 4 to 17 4 4 0414 1 R L1 S L2 T L3 300 2P 4 0 to 300 2P M12 25 to 35 217 to 304 U T1 V T2 W T3 300 2P 4 0 to 300 2P M12 1 0 1 0 to 400 M12 31 4 to 39 2 278 to 347 p1 n1 14 14 to 12 M4 1 2 to 2 0 10 4 to 17 4 4 0477 1 R L1 S L2 T L3 3 0 4P 300 2P 2 0 to 300 4P M12 31 4 to 39 2 278 t...

Page 598: ... 589 Model 1 When wiring the ground wire additional measures must be taken in accordance with IEC EN 61800 5 1 Terminal Recomm Gauge AWG kcmil Applicable Gauge AWG kcmil Screw Size Tightening Torque N m lb in EUJ71180 1 R L1 S L2 T L3 300 4P 250 to 300 4P M12 31 4 to 39 2 278 to 347 X Y Z 300 4P 250 to 300 4P M12 31 4 to 39 2 278 to 347 X1 Y1 Z1 1 0 1 0 to 2 0 M8 5 4 to 6 0 47 8 to 53 0 3 0 3 0 to...

Page 599: ...4 to 39 2 278 to 347 r1 1 t1 14 14 to 12 M4 1 2 to 2 0 10 4 to 17 4 p2 n2 14 14 to 12 M4 1 2 to 2 0 10 4 to 17 4 EUJ71187 1 R L1 S L2 T L3 4 0 8P 300 4P 2 0 to 300 8P M12 31 4 to 39 2 278 to 347 X Y Z 4 0 8P 300 4P 2 0 to 300 8P M12 31 4 to 39 2 278 to 347 X1 Y1 Z1 1 0 1 0 to 2 0 M8 5 4 to 6 0 47 8 to 53 0 4 0 4 0 to 300 M12 31 4 to 39 2 278 to 347 r1 1 t1 14 14 to 12 M4 1 2 to 2 0 10 4 to 17 4 p2...

Page 600: ... 100 051 261 4 1 M6 R22 6 YA 5 AD 953 TP 022 100 051 262 3 M6 R22 6 YA 5 AD 953 TP 022 100 051 262 2 0068 4 1 M6 R22 6 YA 5 AD 953 TP 022 100 051 262 3 M6 R22 6 YA 5 AD 953 TP 022 100 051 262 2 0081 6 1 M6 R14 6 YA 5 AD 952 TP 014 100 051 261 4 M6 R22 6 YA 5 AD 953 TP 022 100 051 262 3 M6 R22 6 YA 5 AD 953 TP 022 100 051 262 2 0104 6 M8 R14 8 YA 4 AD 902 TP 014 100 054 035 4 M8 R22 8 YA 5 AD 953 T...

Page 601: ...02 TP 014 100 051 261 4 M6 R22 6 YA 5 AD 953 TP 022 100 051 262 3 M6 R22 6 YA 5 AD 953 TP 022 100 051 262 4 0065 6 M6 R14 6 YA 5 AD 952 TP 014 100 051 261 4 1 M6 R22 6 YA 5 AD 953 TP 022 100 051 262 3 M6 R22 6 YA 5 AD 953 TP 022 100 051 262 4 0077 4 M6 R22 6 YA 5 AD 953 TP 022 100 051 262 3 1 M6 R22 6 YA 5 AD 953 TP 022 100 051 262 4 0096 8 M8 R8 8 YA 4 AD 901 TP 008 100 061 111 6 M8 R14 8 YA 4 AD...

Page 602: ...1 266 2 0 M10 70 10 YF 1 YET 300 1 TD 322 TD 311 TP 080 100 064 251 3 0 1 M10 80 10 YF 1 YET 300 1 TD 323 TD 312 TP 080 100 051 267 4 0 M10 R100 10 YF 1 YET 300 1 TD 324 TD 312 TP 100 100 051 269 4 0361 3 0 M10 80 10 YF 1 YET 300 1 TD 323 TD 312 TP 080 100 051 267 4 0 1 M10 R100 10 YF 1 YET 300 1 TD 324 TD 312 TP 100 100 051 269 4 0414 4 0 M12 R100 12 YF 1 YET 300 1 TD 324 TD 312 TP 100 100 051 27...

Page 603: ...R100 12 YF 1 YET 300 1 TD 324 TD 312 TP 100 100 051 270 250 M12 R150 12 YF 1 YET 300 1 TD 325 TD 313 TP 150 100 051 273 300 M12 R150 12 YF 1 YET 300 1 TD 325 TD 313 TP 150 100 051 273 1 Recommended wire gauges 2 Codes refer to a set of three crimp terminals and three insulation caps Prepare input and output wiring using two sets for each connection Drive Model Wire Gauge AWG kcmil Screw Size Crimp...

Page 604: ...t wiring using two sets for each connection Wire Gauge AWG kcmil Screw Size Crimp Terminal Model Number Tool Insulation Cap Model No Code 2 R L1 S L2 T L3 X Y Z Machine No Die Jaw Three Phase 400 V Class Harmonic Filter Modules EUJ71180 1 0 M12 R60 12 YF 1 YET 300 1 TD 321 TD 311 TP 060 100 066 160 2 0 M12 70 12 YF 1 YET 300 1 TD 322 TD 311 TP 080 100 054 036 4 0 M12 R100 12 YF 1 YET 300 1 TD 324 ...

Page 605: ... 2 0 M12 70 12 YF 1 YET 300 1 TD 322 TD 311 TP 080 100 054 036 4 0 M12 R100 12 YF 1 YET 300 1 TD 324 TD 312 TP 100 100 051 270 250 M12 R150 12 YF 1 YET 300 1 TD 325 TD 313 TP 150 100 051 273 300 1 M12 R150 12 YF 1 YET 300 1 TD 325 TD 313 TP 150 100 051 273 EUJ71187 1 0 M12 R60 12 YF 1 YET 300 1 TD 321 TD 311 TP 060 100 066 160 2 0 M12 70 12 YF 1 YET 300 1 TD 322 TD 311 TP 080 100 054 036 3 0 M12 8...

Page 606: ... performed manually enter the correct motor rated current to parameter E2 01 L1 01 Motor Overload Protection Selection The drive has an electronic overload protection function oL1 based on time output current and output frequency which protects the motor from overheating The electronic thermal overload function is UL recognized so it does not require an external thermal relay for single motor oper...

Page 607: ...amp rating E2 01 of the motor Adjusting the value of L1 02 can shift the set of oL1 curves up the y axis of the diagram below but will not change the shape of the curves Figure D 11 Figure D 11 Motor Overload Protection Time L1 03 Motor Overheat Alarm Operation Selection PTC Input L1 04 Motor Overheat Fault Operation Selection PTC Input 5 Permanent Magnet motor with constant torque Selects protect...

Page 608: ...transistors can cause current to flow through the motor winding resulting in a rotor movement for a maximum angle of 180 degrees electrically Ensure this condition will not affect the safety of the application when using the Safe Disable function Failure to comply will result in death or serious injury DANGER Electrical Shock Hazard The Safe Disable function can switch off the drive output but doe...

Page 609: ...able Monitor output terminals DM and DM should not be used for any other purpose than to monitor the Safe Disable status or to discover a malfunction in the Safe Disable inputs The monitor output is not considered a safe output NOTICE When utilizing the Safe Disable function use only the EMC filters recommended in EMC Filter Installation on page 589 Using the Safe Disable Function The Safe Disable...

Page 610: ...trolled stop during normal operation make sure that the Safe Disable inputs are opened first when the motor has completely stopped Returning to Normal Operation after Safe Disable The Safe Disable function can only be deactivated when a Run command is not active When Safe Disable was activated during stop normal operation can be resumed by simply turning on both Safe Disable inputs i e by deactiva...

Page 611: ... Validating Safe Disable Function When you start up replace parts or conduct maintenance you must always perform the following validation test on the safe disable inputs after completing the wiring Check results should be maintained as a record of tests performed When the H1 and H2 signals turn OFF confirm that Hbb is displayed on the LCD operator and that the motor is not in operation Monitor the...

Page 612: ...D 4 Safe Disable Input Function 612 YASKAWA ELECTRIC SIEP C710636 02B YASKAWA U1000 Technical Manual SIEP_C710636_02B_1_0 book 612 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 613: ...ience Fill in the cells that have been left blank as is appropriate for your drive and keep this information as a quick reference guide to drive and motor data as well as parameter settings E 1 DRIVE AND MOTOR SPECIFICATIONS 614 E 2 MULTI FUNCTION I O TERMINAL SETTINGS RECORD 615 E 3 USER SETTING TABLE 616 SIEP_C710636_02B_1_0 book 613 ページ ２０１５年１１月２５日 水曜日 午後４時５６分 ...

Page 614: ...r of Motor Poles T1 06 Motor Rated Voltage T1 03 V Motor Base Speed T1 07 min 1 Items Description Items Description Manufacturer PM Motor Rated Current T2 06 A Model PM Motor Base Frequency T2 07 Hz PM Motor Rated Power T2 04 kW Number of PM Motor Poles T2 08 PM Motor Rated Voltage T2 05 V PM Motor Base Speed T2 09 min 1 PRG 1010 IND CONT EQ 7J48 CIMR UA4A0011AAA YASKAWA ELECTRIC CORPORATION 2 1 K...

Page 615: ...d Reserved Setting Value and Function Name Memo S1 H1 01 S2 H1 02 S3 H1 03 S4 H1 04 S5 H1 05 S6 H1 06 S7 H1 07 S8 H1 08 Terminal Used Reserved Setting Value and Function Name Memo RP H6 01 A1 H3 02 A2 H3 10 A3 H3 06 Terminal 1 Available for China localized drive Model code CIMR UB Used Reserved Setting Value and Function Name Memo M1 M2 H2 01 M3 M4 1 H2 02 M5 M6 1 H2 03 Terminal 1 Available for th...

Page 616: ...3 24 Speed Search Method Selection b3 25 Speed Search Wait Time b3 27 Start Speed Search Select b3 29 Speed Search Induced Voltage Level b3 31 Speed Search Operation Current Level 1 Common b3 32 Speed Search Operation Current Level 2 Current Detection 2 b3 33 Speed Search Selection when Driving Instruction is Input in Uv b3 50 Backspin Search Direction Judgment Time 1 b3 51 Backspin Search Directi...

Page 617: ...requency during Rotational Auto Tuning C7 43 Input Voltage Offset Adjustment C7 56 Power Factor Control Selection C7 60 Output Voltage Limit Mode Selection d1 01 Frequency Reference 1 d1 02 Frequency Reference 2 d1 03 Frequency Reference 3 d1 04 Frequency Reference 4 d1 05 Frequency Reference 5 d1 06 Frequency Reference 6 d1 07 Frequency Reference 7 d1 08 Frequency Reference 8 d1 09 Frequency Refe...

Page 618: ...Detection 2 F1 37 PG2 Signal Selection F1 50 Encoder Selection F1 51 PGoH Detection Level F1 52 Communication Speed of Serial Encoder Selection F2 01 Analog Input Option Card Operation Selection No Name User Setting F2 02 Analog Input Option Card Gain F2 03 Analog Input Option Card Bias F3 01 Digital Input Option Card Input Selection F3 03 Digital Input Option DI A3 Data Length Selection F4 01 Ter...

Page 619: ...alog Output Terminal FM Bias H4 04 Multi Function Analog Output Terminal AM Monitor Selection H4 05 Multi Function Analog Output Terminal AM Gain H4 06 Multi Function Analog Output Terminal AM Bias H4 07 Multi Function Analog Output Terminal FM Signal Level Selection H4 08 Multi Function Analog Output Terminal AM Signal Level Selection H5 01 Drive Node Address H5 02 Communication Speed Selection H...

Page 620: ...ration Suppression Time Constant n2 01 Speed Feedback Detection Control AFR Gain n2 02 Speed Feedback Detection Control AFR Time Constant 1 No Name User Setting n3 13 Overexcitation Deceleration Gain n5 01 Feed Forward Control Selection n5 02 Motor Acceleration Time n5 03 Feed Forward Control Gain n6 01 Online Tuning Selection n6 05 Online Tuning Gain n8 01 Initial Rotor Position Estimation Curren...

Page 621: ...or Type T2 04 PM Motor Rated Power T2 05 PM Motor Rated Voltage T2 06 PM Motor Rated Current T2 07 PM Motor Base Frequency T2 08 Number of PM Motor Poles T2 09 PM Motor Base Speed T2 10 PM Motor Stator Resistance T2 11 PM Motor d Axis Inductance T2 12 PM Motor q Axis Inductance T2 13 Induced Voltage Constant Unit Selection T2 14 PM Motor Induced Voltage Constant Ke T2 15 Pull In Current Level for ...

Page 622: ...plications with Specialized Motors 26 ASR 222 ASR Gain Auto Tuning 156 ASR Gain Switching Frequency 225 ASR Integral Limit 225 ASR Integral Time 224 ASR Limit 225 ASR Primary Delay Time Constant 225 ASR Proportional Gain 224 ASR Response Frequency 167 Attachment for External Heatsink 433 451 Auto Restart Fault Output Operation Selection 310 Auto Restart Operation Selection 511 Automatic Reduction ...

Page 623: ... Supply Undervoltage 350 Control Power Supply Voltage Fault 365 Conveyor Application 149 Cooling Fan Maintenance 527 Cooling Fan Maintenance Setting Operation Time 518 Cooling Fan Maintenance Time 369 Cooling Fan Operation Time 527 Cooling Fan Operation Time Setting 335 CoPy 380 Copy Allowed Selection 335 Copy Errors 353 Copy Function 172 334 Copy Function Errors 348 Copy Function Selection 334 Co...

Page 624: ...ta 459 Drive kVA Selection 518 DriveWizard Plus 172 434 DriveWorksEZ 434 DriveWorksEZ Connection Parameters 337 DriveWorksEZ Custom Monitor 1 to 10 531 DriveWorksEZ Fault 356 DriveWorksEZ Function Selection 181 DriveWorksEZ Monitors 339 DriveWorksEZ Parameters 337 Droop Control 212 Droop Control Delay Time 213 Droop Control Gain 212 Droop Control Limit Selection 213 During commercial power operati...

Page 625: ...tors 346 Fine Tuning Open Loop Vector Control 344 Fine Tuning Open Loop Vector Control for PM Motors 345 Fine Tuning V f Control and V f Control with PG 344 FJOG RJOG Operation 270 FM 103 Formula to calculate the amount of voltage drop 91 Forward Regenerative Torque Limit 314 512 Forward Torque Limit 314 512 Forward Reverse Run Command Input Error 368 Frequency Accuracy Temperature Fluctuation 457...

Page 626: ...djustment 229 Inrush Prevention Circuit Fault 365 Inrush Prevention Relay Maintenance Setting 519 Inspection 394 395 install 52 Installation Environment 50 Installation Method Selection 318 Installation Orientation 51 Installation Orientation and Spacing 51 Installation Spacing 51 Installing a Leakage Breaker 449 Installing a Magnetic Contactor 450 Installing a Molded Case Circuit Breaker MCCB 449...

Page 627: ...Loss Minimum Baseblock Time 302 508 Momentary Power Loss Operation Selection 301 508 Momentary Power Loss Recovery Unit 433 Momentary Power Loss Ride Thru 301 457 Momentary Power Loss Ride Thru Time 302 508 Momentary Power Loss Voltage Recovery Acceleration Time 302 509 Momentary Power Loss Voltage Recovery Ramp Time 302 508 Monitor Output 103 Monitor Parameters 338 522 Most Recent Fault 527 Motor...

Page 628: ...ror 352 374 Multi Function Analog Input Terminal Settings 289 Multi Function Analog Inputs 286 Multi Function Analog Output Terminal AM Bias 292 Multi Function Analog Output Terminal AM Gain 292 Multi Function Analog Output Terminal AM Monitor Selection 291 Multi Function Analog Output Terminal AM Signal Level Selection 293 Multi Function Analog Output Terminal FM Bias 292 Multi Function Analog Ou...

Page 629: ... Unit Fault 349 Options 431 oS 350 352 363 371 Oscillation or Hunting 388 Output Current 522 Output Current 1 During Speed Search 196 Output Current at Previous Fault 526 Output Current Imbalance 358 Output Frequency 522 Output Frequency after Soft Start 524 Output Frequency at Previous Fault 526 Output Frequency is not as High as Frequency Reference 389 Output Frequency Reduction During Overheat ...

Page 630: ...ection Time 208 PID Fine Tuning 211 PID Function Setting 205 PID Input feedback 529 PID Input Limit 210 PID Monitors 338 529 PID Offset Adjustment 206 PID Output 529 PID Output Fault 388 PID Output Gain Setting 206 PID Output Level Selection 206 PID Output Limit 206 PID Output Lower Limit 210 PID Output Reverse Selection 206 PID Primary Delay Time Constant 206 PID Setpoint 529 PID Setpoint Display...

Page 631: ...art 282 Reverse Operation Selection 186 Reverse Prohibited Error 378 Reverse Regenerative Torque Limit 314 512 Reverse Torque Limit 314 512 Rotational Auto Tuning 154 157 Rotational Auto Tuning for V f Control 154 RP 102 RS 422 Interface 561 RS 485 Interface 560 RTS Control Selection 563 rUn 352 371 Run Command at Power Up 189 Run Command Input Error 351 Run Command Method Selection 564 Run Comman...

Page 632: ... 2 Current Detection 2 198 Speed Search Restart Current Level 196 Speed Search Restart Detection Time 197 Speed Search Selection at Start 195 Speed Search Wait Time 197 Speed Torque Control Switchover Time 242 SrC 350 352 364 371 Srr 350 364 Stall Prevention 303 347 Stall Prevention Detection Time 307 Stall Prevention during Deceleration 362 Stall Prevention Level during Acceleration 509 Stall Pre...

Page 633: ...rque Reference 523 Torque Reference Torque Limit Selection from Comm Option 264 Torque Reference at Previous Fault 526 Torque Reference Delay Time 241 Torque Saturation Error 378 Torque Specifications Three Phase 200 V Class 92 592 595 Torque Specifications Three Phase 400 V Class 93 596 Transistor Input Signal 110 transport 52 Traveling Application 153 Troubleshooting 341 Troubleshooting without ...

Page 634: ... 328 vrFy 381 W Warranty Information 27 Water Supply Pump Application 148 Watt Hour Output Example 285 Watt Hour Output Unit Selection 285 Watt Loss 200 V Class Three Phase Models 459 Watt Loss 400 V Class Three Phase Models 459 Wire Gauge Three Phase 200 V Class 92 595 Wire Gauge Three Phase 400 V Class 93 596 Wire Gauges 91 105 Wiring Checklist 128 Wiring Diagram for 2 Wire Sequence 273 Wiring D...

Page 635: ...long with corresponding data Three phase 400V CIMR U 4 0477 to 4 0930 Harmonic Filter Module EUJ71180 to EUJ71182 EUJ71186 to EUJ71188 Revision Reviewed and corrected entire documentation Upgraded drive software version to PRG 1015 to PRG 1017 Appendix D Addition EMC Guidelines Compliance for CIMR U 4 0477 to 4 0930 Back cover Revision Address Format June 2014 First Edition MANUAL NO SIEP C710636 ...

Page 636: ...iland Phone 66 2 017 0099 Fax 66 2 017 0799 http www yaskawa co th YASKAWA ELECTRIC CHINA CO LTD 22F One Corporate Avenue No 222 Hubin Road Shanghai 200021 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 http www yaskawa com cn YASKAWA ELECTRIC CHINA CO LTD BEIJING OFFICE Room 1011 Tower W3 Oriental Plaza No 1 East Chang An Ave Dong Cheng District Beijing 100738 China Phone 86 10 8518 4086 Fax 86 ...

Page 637: ...0130 2 0154 HD ND HD ND HD ND C6 01 Drive Duty Selection 0 1 0 1 0 1 o2 04 Drive Model Selection Hex 70 72 73 E2 11 E4 11 Motor Rated Output kW 22 30 30 37 37 45 L8 02 Overheat Alarm Level 136 136 136 136 134 134 No Name Unit Default Settings Model CIMR U 2 0192 2 0248 HD ND HD ND C6 01 Drive Duty Selection 0 1 0 1 o2 04 Drive Model Selection Hex 74 75 E2 11 E4 11 Motor Rated Output kW 45 55 55 75...

Page 638: ...ay result in serious damage to the drive Floating network High impedance grounded network Asymmetrically grounded network EMC Guidelines Compliance CIMR U 2 0028 to 2 0248 CIMR U 4 0011 to 4 0414 If EMC is a concern and the network is grounded symmetrically install the EMC filter screw to the ON position of a drive with an internal EMC filter and turn ON enable the internal EMC filter Drives are s...

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