YASKAWA Motoman DX200 Maintenance Manual Download Page 19

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Security System

2.1

Protection Through Security Mode Settings

2-2

Table 2-2: Menu & Security Mode (Sheet 1 of 4)

Main Menu

Sub Menu

Allowed Security Mode

DISPLAY EDIT

JOB

Operation

Edit

SELECT JOB

Operation

CREATE NEW JOB

Edit

MASTER JOB

Operation

Edit

JOB CAPACITY

Operation

RES. START (JOB)

Edit

RES. STATUS

Operation

CYCLE

Operation

TRASH JOB LIST

Edit

JOB EDIT (PLAY)

Edit

PLAY EDIT JOB LIST

Edit

VARIABLE

BYTE

Operation

Edit

INTEGER

Operation

Edit

DOUBLE

Operation

Edit

REAL

Operation

Edit

STRING

Operation

Edit

POSITION (ROBOT)

Operation

Edit

POSITION (BASE)

Operation

Edit

POSITION (ST)

Operation

Edit

LOCAL VARIABLE

Operation

IN/OUT

EXTERNAL INPUT

Operation

Edit

EXTERNAL OUTPUT

Operation

Edit

UNIVERSAL INPUT

Operation

UNIVERSAL OUTPUT

Operation

SYSTEM INPUT

Operation

SYSTEM OUTPUT

Operation

RIN

Operation

CPRIN

Operation

Management

AUXILIARY RELAY

Operation

CONTROL INPUT

Operation

PSEUDO INPUT SIG

Operation

Management

NETWORK INPUT

Operation

NETWORK OUTPUT

Operation

ANALOG OUTPUT

Operation

SV POWER STATUS

Operation

LADDER PROGRAM

Management Management

I/O ALARM

Management Management

I/O MESSAGE

Management Management

TERMINAL

Operation

Edit

I/O SIMULATION LIST

Management Management

SERVO ON FACTOR

Management -

SERVO OFF FACTOR

Operation

Summary of Contents for Motoman DX200

Page 1: ...nd retain for future reference This instruction consists of Volume 1 and Volume 2 MOTOMAN INSTRUCTIONS MOTOMAN INSTRUCTIONS DX200 INSTRUCTIONS DX200 OPERATOR S MANUAL for each purpose DX200 MAINTENANC...

Page 2: ...g this product The drawings and photos in this manual are representative examples and differences may exist between them and the delivered product YASKAWA may modify this model without notice when nec...

Page 3: ...death or serious injury to personnel WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury to personnel CAUTION Indicates a potentially haza...

Page 4: ...to use a lockout device to the safeguarding when going inside Also display the sign that the operation is being performed inside the safeguarding and make sure no one closes the safeguarding View the...

Page 5: ...processing has been performed Check for problems in manipulator movement Check for damage to insulation and sheathing of external wires Always return the programming pendant to the hook on the DX200...

Page 6: ...s are trademarks registered trademarks or brand names for each company or corporation The indications of R and TM are omitted Equipment Manual Designation Programming Pendant Character Keys Symbol Key...

Page 7: ...this warning may result in injury or damage to equipment Fig Location of Warning Labels WARNING Do not enter robot work area WARNING Moving parts may cause injury WARNING Label B WARNING Label A Inte...

Page 8: ...D 2 11 3 Inspections 3 1 3 1 Regular Inspections 3 1 3 2 DX200 Inspections 3 2 3 2 1 Checking if the Doors are Firmly Closed 3 2 3 2 2 Checking for Gaps or Damage in the Sealed Construction Section 3...

Page 9: ...ard 5 25 5 1 5 4 Brake Circuit Board 5 26 5 1 5 5 Major Axes Control Circuit Board 5 27 5 1 6 Interior Circulation Fan 5 28 5 1 6 1 Replacing the Interior Circulation Fan 5 28 5 1 6 2 Replacing the Ba...

Page 10: ...ic Output Window 7 6 7 3 4 2 Specific Output Simple Window 7 6 7 3 5 RIN Input 7 7 7 3 5 1 RIN Input Window 7 7 7 3 6 Signal Number Search 7 8 7 3 6 1 Direct Search on the Universal Specified Input Ou...

Page 11: ...7 29 7 10 1 Check the Robot Drop Tolerance 7 29 7 10 2 Display of the Drop Value Number Window 7 29 7 10 3 Display of the Drop Value Check Window 7 30 7 10 4 Clear the Times of the Drop Value Number 7...

Page 12: ...tered Position data is Chained 10 7 10 2 2 3 In Case Not Chained Position Data Exists 10 10 10 3 If Fail in Simplified Restoration 10 12 10 3 1 Rechecking Job Data 10 12 10 3 2 If Data Inconsistency A...

Page 13: ...ng the System Program 12 5 12 4 Restoration Procedure 2 Loading the Batch Data 12 6 12 4 1 When the Batch Data is CMOS BIN 12 6 12 4 2 When the Batch Data is CMOSBK BIN 12 8 12 5 In Case of the Compac...

Page 14: ...X200 instructions supplement Brake control circuit board Amplifier module CPU unit Machine safety I O logic circuit board Machine safety CPU circuit board Machine safety terminal block circuit board U...

Page 15: ...er NF32 SVF Power ON unit JZRCR YPU51 1 Capacitor module SRDA CUA133AA Converter SRDA COA30A21B E Robot I F circuit board JANCD YIF01 2E Amplifier module Refer to the table 5 3 Emergency stop button H...

Page 16: ...C200V 1 Fan Fan Fan Fan Fan CN521 CNAX CNAX CN523 CN524 PN 17V 5V CN552 A CN219 TB221 CN601 CN602 1KM CN605 CN604 CN608 CN603 CN606 CN607 CN610 1Z CN612 CN611 PN CNB CNC CN220 TB222 Terminal block CN2...

Page 17: ...51 CN212 CN211 CN213 CNA CNA CN215 CN216 CN217 Terminal block CN219 CN214 CNB CNB CNC CNC CN218 CN403 CN405 CN400 CN401 CN404 CN513 CN402 PG5V BAT 24V1 CN521 CNAX CNAX CN523 CN524 CN552 A CN219 CN220...

Page 18: ...security code which is issued by YASKAWA sales representative Table 2 1 Security Mode Descriptions Security Mode Explanation Operation Mode This mode allows basic operation of the robot stopping star...

Page 19: ...ITION ROBOT Operation Edit POSITION BASE Operation Edit POSITION ST Operation Edit LOCAL VARIABLE Operation IN OUT EXTERNAL INPUT Operation Edit EXTERNAL OUTPUT Operation Edit UNIVERSAL INPUT Operatio...

Page 20: ...Management Management OVERRUN S SENSOR1 Operation Operation LIMIT RELEASE1 Edit Edit ARM CONTROL1 Management Management SHIFT VALUE Operation SOFTLIMIT SETTING Management Management SHOCK SEN LV CURR...

Page 21: ...nagement Management OPERATE ENABLE Management Management FUNCTION ENABLE Management Management JOG COND Management Management PLAYBACK COND Management Management FUNCTION COND Management Management DI...

Page 22: ...R SOURCE COND Management Management APPLICATION CONDITION SETTING Management Management SPOT WELDING MOTOR GUN WELD DIAGNOSIS Operation Edit GUN PRESSURE Edit Edit PRESSURE Edit Edit I O ALLOCATION Ma...

Page 23: ...2 6 2 1 1 1 Changing the Security Mode 1 Select SYSTEM INFO under the main menu The sub menu appears Note Icons for the main menu such as arc welding system differ depending on the system being used...

Page 24: ...ct the security mode to change If the selected security mode is lower than the current security level the password will be required 4 Enter the password The following user ID numbers are set as defaul...

Page 25: ...n changing to the management mode security mode can be selected from OPERATION MODE EDITING MODE MANAGEMENT MODE SAFETY MODE or ONE TIME MANAGE MODE 2 Select ONE TIME MANAGE MODE A character string in...

Page 26: ...ode and the management mode As for the safety mode it should be 9 or more and 16 or less characters with number s and symbol s Significant numbers and symbols 0 to 9 2 1 2 1 Changing a User ID In orde...

Page 27: ...ut current ID no 4 or more digits appears As for the safety mode 9 or more digits Select the desired ID 4 Input the current ID and press ENTER When the correct user ID is entered a new ID is requested...

Page 28: ...n CPU CF ID To display the Main CPU CF ID is described below The main CPU CF ID is necessary to issue the one time security code 1 Change the security mode to the management mode 2 Select SYSTEM INFO...

Page 29: ...2 Security System 2 1 Protection Through Security Mode Settings 2 12 4 Select UTILITY under the pull down menu CF Serial ID appears 5 Select CF Serial ID CF dialog of the main CPU appears...

Page 30: ...completely closed Daily Check for gaps or damage to the sealed construction Monthly Interior circulation fan backside duct fan and fan for the heat exchanger Check operation As required While power ON...

Page 31: ...ned OFF CW Open CCW Close Make sure to push the door and turn the door lock with the driver to open or close the door When closing the door turn the door lock until it clicks Fig 3 1 DX200 Front View...

Page 32: ...shock Close the door as soon as the maintenance work such as the inspection and check of cooling fan is completed Failure to observe this warning may result in electric shock WARNING Close the door a...

Page 33: ...tion fan normally operate while the power is tuned ON and the backside duct fan normally operate while the servo power is turned ON Check if the fans are operating correctly by visual inspection and b...

Page 34: ...n is displayed it may be caused by the error occurrence at the cooling fan JZNC YZU21 E inside the control power supply unit JZNC YPS21 E When the message of the Cooling fan in YPS unit stopped replac...

Page 35: ...firm the enable switch operates 1 Set the mode switch with key on the programming pendant to TEACH Mode switch with key 2 Press SERVO ON READY on the programming pendant The SERVO ON lamp blinks 3 Whe...

Page 36: ...bove mentioned message is NOT indicated when inspecting The way to replace the battery is described in chapter 5 1 1 1 Replacing the Battery at page 5 4 3 7 Power Supply Voltage Confirmation Check the...

Page 37: ...connecting part Input Power Supply Check Check the open phase voltage of input power supply with an electric tester Normal value 200 220VAC 10 15 Circuit Breaker QF1 Check Turn ON the breaker and chec...

Page 38: ...safeguarding View the manipulator from the front whenever possible Always follow the predetermined operating procedure Keep in mind the emergency response measures against the manipulator s unexpected...

Page 39: ...referring to chapter 4 1 Creating a Check Program at page 4 3 CAUTION Perform the following inspection procedures prior to conducting manipulator teaching If problems are found repair them immediatel...

Page 40: ...deviation caused by hitting the manipulator against a workpiece etc 4 1 Creating a Check Program To check position deviation whenever necessary create a program in which a check point is taught the jo...

Page 41: ...he power supply wait at least 5 minutes before replacing an amplifier module a converter and a capacitor unit Also ensure that the charge lamp red LED is OFF The remaining charged voltage in the capac...

Page 42: ...t the DX200 and related controllers and use accepted lockout tagout Procedure Failure to observe this caution may result in electric shock or injury Do not touch the regeneration resistors They are ve...

Page 43: ...or connecting with CPU CN158 Connector 2 for connecting with CPU CN159 CN151 AC power supply input Robot I F circuit board JANCD YIF01 E Machine safety CPU circuit board JANCD YSF21 E CPU circuit boar...

Page 44: ...E and loosen the fixing screws below the battery to remove the battery 3 Mount a new battery on the robot I F circuit board and connect the connector CN110 BAT 4 Slide the battery connector holder to...

Page 45: ...e screws fixing the circuit board from upper and lower side one part at each side 3 Pull out the circuit board from the rack 4 Remove the Compact Flash from the removed circuit board and insert the Co...

Page 46: ...Insert the lower part flange of the new YPS unit into the fixing jig which is at the bottom of the controller 5 Tighten upper screws 6 Connect all the disconnected cables Fig 5 3 CPS Unit JZNC YPS21...

Page 47: ...e rack along with the ditch 5 Tighten upper and lower screws 6 Connect all the cables disconnected in the procedure 1 7 Start up the system in maintenance mode and change the security mode to manageme...

Page 48: ...here are two memory sizes to the robot I F circuit board 2 MB and 4 MB Check the used memory size and the mounted memory size in maintenance mode before replacing the robot I F circuit board Normal JA...

Page 49: ...tart up the system in maintenance mode and select SYSTEM SETUP CMOS MEMORY 2 Check USED SIZE and MOUNTED SIZE in the CMOS MEMORY window Pattern 1 JANCD YIF01 4E circuit board is used It can be replace...

Page 50: ...ith JANCD YIF01 4E or JANCD YIF01 2E If replace it with JANCD YIF01 2E it is used as its memory size is 2MB Pattern 3 JANCD YIF01 2E circuit board is used It can be replaced with JANCD YIF01 2E If rep...

Page 51: ...rom the rack 6 Insert new robot I F circuit board into the slot of the rack 7 Tighten upper and lower screws of the robot I F circuit board 8 Connect all the cables disconnected in the procedure 3 9 S...

Page 52: ...circuit board connector CNA into the machine safety I O logic circuit board JANCD YSF22 E connector CNA 7 Tighten the six fixing screws of the universal I O circuit board firmly 8 Reinstall the all d...

Page 53: ...together with the unit since it may cause damages to the circuit board or injury 4 Tighten upper and lower side screws 4 places firmly to fix the power supply unit Do not hold the circuit board only...

Page 54: ...9th axis CN533 Encoder signal connector 7th axis CN534 Encoder signal connector 8th axis CN535 Encoder signal connector 9th axis CN536 5 Remove the two screws fixing the base of the EAXA circuit board...

Page 55: ...brake power supply input CN403 Connector for the brake power supply input F1 For external axes Brake power supply fuse 3 15A 250V CN403 Connector for the auxiliary contact outputly input CN405 Connect...

Page 56: ...rd Use the same spigot stud adapter female screw and fixing screws 8 Tighten four screws to fix the machine safety logic circuit board 9 Connect the all disconnected cables at procedure step 3 10 Rein...

Page 57: ...axis CN534 Encoder signal connector 8th axis CN535 Encoder signal connector 9th axis CN536 5 Loosen the two snap in latches fixing the base of the EAXA circuit board by pulling 6 Open the base for the...

Page 58: ...1 PWM signal CN581 PWM signal CN582 Control power supply input CN582 Control power supply input CN583 Main circuit power supply input CN583 Main circuit power supply input SRDA SDA03 to 21 Amplifier S...

Page 59: ...ifier SRDA SDA03A01A E SRDA SDA21A01A E Affix the thermal sheet to the bottom of the amplifier along its ditches Affix the thermal sheet to the bottom of the amplifier along the ditches Edge of the th...

Page 60: ...s amplifier CN556 7 Control power supply output connector for 6 axis amplifier CN552A 8 Control power supply connector CN559 Disconnect the following connectors when they are connected 9 Control power...

Page 61: ...plifier Charge lamp CN555 Connector for the main circuit power supply input CN556 Connector for the main circuit power supply output CN559 Connector for the control power supply input CN558 Connector...

Page 62: ...control circuit board 5 Remove the screws 12 places fixing the control circuit board 6 Remove the control circuit board from the EAXA circuit board base 7 Install the new circuit board in the reverse...

Page 63: ...same type of fuse supplied or spare parts Parts No Fuse Name Specification 1FU 2FU AC Control power supply fuse 0215010MXP 10A 250V Time lag fuse LITTEL 3FU 4FU AC cooling fan fuse GP25 2 5A 250V Dait...

Page 64: ...Universal I O Circuit Board JANCD YIO21 E If the fuse is blown replace it with the same type of fuse supplied or spare parts Parts No Fuse Name Specification F1 F2 24VDC fuse for I O 02173 15P 250V 3...

Page 65: ...spare parts Parts No Fuse Name Specification F1 24VDC fuse for I O 0217001P Rapid cut fuse LITTEL F2 24VDC fuse for I O 0217002P Rapid cut fuse LITTEL NOTE If the fuse seems to be blown be sure to in...

Page 66: ...D YBK21 3E If the fuse is blown replace it with the same type of fuse supplied or spare parts Parts No Fuse Name Specification F1 Brake power supply fuse for the external axis 02173 15P 250V 3 15A Rap...

Page 67: ...the Major Axes Control Circuit Board SRDA EAXA21A If the fuse is blown replace it with the same type of fuse supplied or spare parts Parts No Name Specification F1 PG power supply protective fuse HM10...

Page 68: ...exchanger 6 Remove the two screws of the fan and remove the interior fan 7 Install the new heat exchanger and reinstall the nuts and the lead wire as follow the Procedure from step 6 to 2 Replacement...

Page 69: ...lacing Parts 5 1 Replacing DX200 Parts 5 29 Fig 5 21 Replacement of Interior Circulation Fan Fig 5 22 Exterior Fan Heat Exchanger Interior circulation fan 4715MS 22W B50 BA2 Exterior fan 4715TS 22W B5...

Page 70: ...ove the screws 2 places fixing the fan 4 Uninstall the fan from the controller 5 Install the new fan to the controller 6 Tighten the screws 2 places to fix the fan 7 Connect all the disconnected cable...

Page 71: ...ing the capacitor module and remove the capacitor module from the control circuit board by pulling 5 Remove the two screws fixing the cover to the back board of the capacitor module and remove the cov...

Page 72: ...d JANCD YFC22 E 9 Universal I O circuit board JANCD YIO21 E 10 Power ON unit JZRCR YPU5 11 Major axes control circuit board SRDA EAXA21A 12 Brake circuit board JANCD YBK21 3E 13 Heat exchanger TCSIP 1...

Page 73: ...cuit board JANCD YIO21 E 10 Power ON unit JZRCR YPU5 11 Major axes control circuit board SRDA EAXA21A 12 Brake circuit board JANCD YBK21 3E 13 Interior fan 4715MS 22T B50 B00 14 Backside duct fan 4715...

Page 74: ...A E SRDA SDA35A01A E AMP6 T SRDA SDA06A01A E SRDA SDA06A01A E SRDA SDA35A01A E Capacitor module SRDA CUA662AA SRDA CUA662AA SRDA CUA133AA Component MH225 MS165 MH180 Amplifier module AMP1 S SRDA SDA71...

Page 75: ...JANCD YSF22 E F1 F2 JANCD YBK21 3E F1 JANCD YIO21 E F1 F2 3 2 5A Alarm fuse 2 GP25 2 5A 2 5A 250V Daito Communication Apparatus Co Ltd JZRCR YPU5 3FU 4FU 4 Micro fuse 1 HM10 1 0A 250V Daito Communicat...

Page 76: ...her than Yaskawa To buy the spare parts which are ranked B or C inform the manufacturing number or order number of DX200 to Yaskawa representative The spare parts are ranked as follows Rank A Expendab...

Page 77: ...A21A01A E Yaskawa Electric Corporation 1 1 B 12 Amplifier 4 5 6 SRDA SDA06A01A E Yaskawa Electric Corporation 3 3 B 13 Major Axes Control Circuit Board SRDA EAXA21A Yaskawa Electric Corporation 1 1 B...

Page 78: ...ration 2 2 B 11 Amplifier 4 5 6 SRDA SDA35A01A E Yaskawa Electric Corporation 3 3 B 12 Major Axes Control Circuit Board SRDA EAXA21A Yaskawa Electric Corporation 1 1 B 13 CPU Circuit Board JANCD YCP21...

Page 79: ...feguarding View the manipulator from the front whenever possible Always follow the predetermined operating procedure Keep in mind the emergency response measures against the manipulator s unexpected m...

Page 80: ...e sure that all other necessary processing has been performed Check for problems in manipulator movement Check for damage to insulation and sheathing of external wires Always return the programming pe...

Page 81: ...e the axis keys to calibrate the mark for the home position on each axis so that the manipulator can take its posture for the home position There are two operations for home position calibration All t...

Page 82: ...Operation 6 1 2 1 Registering All Axes at One Time 1 Select ROBOT under the main menu 2 Select HOME POSITION The HOME POSITIONING window appears 3 Select DISPLAY under the menu or select PAGE to displ...

Page 83: ...the desired control group 5 Select EDIT under the menu The pull down menu appears 6 Select SELECT ALL AXES The confirmation dialog box appears 7 Select YES Displayed position data of all axes are regi...

Page 84: ...3 Select the desired control group Perform steps 3 and 4 which have been described in Registering All Axes at One Time to select the desired control group 4 Select the axis to be registered The confi...

Page 85: ...rm the following 1 Select ROBOT under the main menu 2 Select HOME POSITION 3 Select the desired control group Perform steps 3 and 4 which have been described in Registering All Axes at One Time to sel...

Page 86: ...er the main menu 2 Select HOME POSITION Perform steps 2 3 and 4 which have been described in Registering All Axes at One Time to display the HOME POSITIONING window and select the desired control grou...

Page 87: ...6 1 3 Manipulator Home Position With the MOTOMAN VA1400 the home position is as follows NOTE Other manipulator models have different positions Always consult the documentation for the correct manipula...

Page 88: ...ow speed 2 Check the tool tip position If it points the check point exactly as shown in the following figure there is no deviation from the positions Proceed to chapter 6 4 Setting the Second Home Pos...

Page 89: ...avoiding the position deviation and operate the manipulator at low speed 6 3 2 Checking of the Check Program Check the deviation in to the check point If the tool tip position is deviated there is a d...

Page 90: ...osition pulse where the manipulator tool tip was moved to the check point after performing the check program Displaying the Current Position Pulse I Select ROBOT under the main menu II Select CURRENT...

Page 91: ...inside Also display the sign that the operation is being performed inside the safeguarding and make sure no one closes the safeguarding View the manipulator from the front whenever possible Always fo...

Page 92: ...her necessary tasks have been performed Check for problems in manipulator movement Check for damage to the insulation and sheathing of external wires Always return the programming pendant to its hook...

Page 93: ...pulator was moved after the power supply was turned OFF If there is an error with the PG system the manipulator may stall when playback is started If the absolute data allowable range error alarm has...

Page 94: ...Setting Check Point at page 6 17 3 Alarm Occurrence If the alarm occurs again there may be an error in the PG system Check the system After adjusting the erroneous axis calibrate the home position of...

Page 95: ...one controller the second home position must be set for each manipulator or station 1 Select ROBOT under the main menu 2 Select SECOND HOME POS The SECOND HOME POS window appears The message Available...

Page 96: ...ot current position data when turning main power supply OFF and ON can be confirmed in POWER ON OFF POS window 1 Select ROBOT under the main menu 2 Select SECOND HOME POS The SECOND HOME POS window ap...

Page 97: ...when there are two or more group axes 4 Press FWD TCP moves to the second home position The robot moving speed is set as selected manual speed 5 Select DATA under the menu 6 Select CONFIRM POSITION Th...

Page 98: ...on It is possible to check the system CPU version information as follows 1 Select SYSTEM INFO under the main menu 2 Select VERSION The VERSION window appears 7 2 Manipulator Model 1 Select ROBOT under...

Page 99: ...can be confirmed 7 3 1 1 Universal Input Window 1 Select IN OUT under the main menu 2 Select UNIVERSAL INPUT The UNIVERSAL INPUT window appears 7 3 1 2 Universal Input Simple Window 1 Select IN OUT un...

Page 100: ...7 3 2 1 Universal Output Window 1 Select IN OUT under the main menu 2 Select UNIVERSAL OUTPUT The UNIVERSAL OUTPUT window appears 7 3 2 2 Universal Output Simple Window 1 Select IN OUT under the main...

Page 101: ...e changed by the operation below 1 Select the desired output signal number Select the status of the desired output signal or in the UNIVERSAL OUTPUT window 2 Press INTER LOCK SELECT The status is chan...

Page 102: ...OUT under the main menu 2 Select SPECIFIC INPUT The SPECIFIED INPUT window appears 7 3 3 2 Specific Input Simple Window 1 Select IN OUT under the main menu 2 Select SPECIFIC INPUT The SPECIFIED INPUT...

Page 103: ...UT under the main menu 2 Select SPECIFIC OUTPUT The SPECIFIED OUTPUT window appears 7 3 4 2 Specific Output Simple Window 1 Select IN OUT under the main menu 2 Select SPECIFIC OUTPUT The SPECIFIED OUT...

Page 104: ...7 System Diagnosis 7 3 Input Output Status 7 7 7 3 5 RIN Input 7 3 5 1 RIN Input Window 1 Select IN OUT under the main menu 2 Select RIN The RIN window appears...

Page 105: ...be made in the following two ways Direct search on the UNIVERSAL SPECIFIED INPUT OUTPUT win dow Search from the menu 7 3 6 1 Direct Search on the Universal Specified Input Output Window 1 Move the cur...

Page 106: ...utput Status 7 9 3 Press ENTER to start the search The page where the signal number exists appears 7 3 6 2 Search from the Menu 1 Select EDIT under the menu in the UNIVERSAL SPECIFIED INPUT OUTPUT win...

Page 107: ...tus 7 10 2 Select SEARCH SIGNAL NO Numeric values can now be entered 3 Enter the signal number to be searched Type the signal number in the number input line 4 Press ENTER to start the search The page...

Page 108: ...be made in the following two ways Direct search on the UNIVERSAL SPECIFIED INPUT OUTPUT win dow Search from the menu 7 3 7 1 Direct Search on the Universal Specified Input Output Window 1 Move the cu...

Page 109: ...utput Status 7 12 3 Press ENTER to start the search The page where the relay number exists appears 7 3 7 2 Search from the Menu 1 Select EDIT under the menu in the UNIVERSAL SPECIFIED INPUT OUTPUT win...

Page 110: ...s 7 13 2 Select SEARCH RELAY SIGNAL NO Numeric values can now be entered 3 Enter the relay number to be searched Type the relay number in the number input line 4 Press ENTER to start the search The pa...

Page 111: ...irect modification on the UNIVERSAL SPECIFIED INPUT OUTPUT window Modification from the menu 7 3 8 1 Direct Modification on the Universal Specified Input Output Window 1 Move the cursor to the signal...

Page 112: ...nu 1 Move the cursor to the signal name to be modified in the UNIVERSAL SPECIFIED INPUT OUTPUT window 2 Select EDIT under the menu The pull down menu appears 3 Select RENAME The window for character i...

Page 113: ...he main power supply has been ON 2 SERVO POWER TIME Displays the cumulative time that the servo power supply has been ON 3 PLAYBACK TIME Displays the cumulative time during which playback was exe cute...

Page 114: ...e selection window for the system monitoring time display the servo power time playback time moving time and each application operating time by each control group are individually displayed NOTE The t...

Page 115: ...the individual windows 1 Select the time to be cleared The confirmation dialog box appears 2 Select YES The cumulative time value at the cursor line is reset to 0 and a new time measurement begins SUP...

Page 116: ...YSTEM window the USER ALARM USER window and the OFF LINE ALARM window Each window shows the alarm code and the date and time 1 Select SYSTEM INFO under the main menu 2 Select ALARM HISTORY The alarm h...

Page 117: ...minor alarms and the user alarms system and user can be cleared 1 Display the alarm history window to be cleared 2 Select DATA under the menu The pull down menu CLEAR HISTORY appears 3 Select CLEAR H...

Page 118: ...main menu 2 Select I O MSG HISTORY The I O MESSAGE HISTORY window appears Press SELECT and numeric values can now be entered Input the history number and press ENTER The search for the input history n...

Page 119: ...lowing operation to clear the I O message history 1 Select DATA under the menu 2 Select CLEAR HISTORY The confirmation dialog box appears 3 Select YES The displayed I O message history is cleared NOTE...

Page 120: ...n of the manipulator when power was turned OFF the last time the current position of the manipulator when power was later turned ON and the amount of difference between the two positions When alarm 41...

Page 121: ...Window 1 Select ROBOT under the main menu 2 Select CURRENT POSITION under the sub menu The CURRENT POSITION window appears 3 Select the types of coordinates to be displayed The pull down menu appears...

Page 122: ...ack speed actual speed of each axis TORQUE SPEC Torque reference of each axis MAX TORQUE Keeps the maximum value of the torque reference of each axis 0 when the maximum torque is cleared or the contro...

Page 123: ...1 Set the security mode to the management mode 2 Select ROBOT under the main menu 3 Select SERVO MONITOR The SERVO MONITOR window appears 4 Select DISPLAY under the menu The pull down menu appears MON...

Page 124: ...Diagnosis 7 9 Servo Monitoring 7 27 5 Select MONITOR ITEM 1 or 2 and view the sub menu choices by the cursor key The sub menu choices appear 6 Select a menu The type of monitor related information is...

Page 125: ...aring Maximum Torque Data The data for the maximum torque can be cleared when the maximum torque related information is being displayed 1 Select DATA under the menu The clear max torque window appears...

Page 126: ...lse is within the range when the servo is turned off from the turned on status Checking the drop value of the pulse is not performed when the robot is operating The DX200 checks the value when turn on...

Page 127: ...shown as SERVO ON on the screen the position value of the manipulator where the servo is turned on shown as SERVO OFF on the screen and the difference value from these positions above are displayed in...

Page 128: ...e Number Clear the number by following operation 1 Occurring times of the each axis Move the cursor over the axis to be deleted and press SELECT The number of occurrence times is deleted 2 Occurring t...

Page 129: ...m Then turn ON the main power supply again 1 to 3 Level 1 to 3 Major alarm It is not possible to reset by RESET under the ALARM win dow or the system input signal Alarm reset Turn OFF the main power s...

Page 130: ...change mode change alarm reset and emergency stop If the window is changed to another window during alarm occurrence the ALARM window can be shown again by selecting SYSTEM INFO under the main menu an...

Page 131: ...coordinate data The coordinates where the alarm occurred are highlighted 123 data The data for which the alarm occurred is highlighted Control group data The control group where the alarm occurred is...

Page 132: ...job TASK 1 Sub task1 job SUB1 TASK 2 Sub task2 job SUB2 TASK 3 Sub task3 job SUB3 TASK 4 Sub task4 job SUB4 TASK 5 Sub task5 job SUB5 TASK 6 Sub task6 job SUB6 TASK 7 Sub task7 job SUB7 TASK 8 Sub ta...

Page 133: ...r when an alarm occurs 8 3 1 Parameter S2C406 Alarm Details Direct Display 0 Invalid 1 Valid 8 3 2 Display of Alarm Detail Window Page Displays the page number of the alarm whose detail window is curr...

Page 134: ...ress this to right left ward to alternate the cause and the measure Cause Displays the cause of an alarm Measure Displays the recovery method from the alarming state Reset button Press this button to...

Page 135: ...ot return to this window as above when direct display setting is set Press Left button on the window Press left Cursor key Press Right button on the window Press right Cursor key PAGE button RESET but...

Page 136: ...trol circuit board JANCD YIF for any remedies consult YASKAWA representative To handle the JANCD YIF personnel must be appropriately skilled in maintenance mode operation JANCD YIF backs up very impor...

Page 137: ...ntent of the error then release the error To release the error perform either of the following operations Press CANCEL on programming pendant Input alarm error reset signal system input When two or mo...

Page 138: ...registered user coordinates basic 3 points ORG XX XY 70 Program and current tool different The tool number registered with teaching position data does not match the tool number selected at the progra...

Page 139: ...not be measured Time could not be measured for TRT function 420 Incorrect number of taught points The number of the taught points for tool calibration is incorrect 430 Register start reserved JOB 460...

Page 140: ...his name cannot delete The name cannot be deleted while alias function is valid 760 Error in start condition set 770 During robot or station operation 800 The gun of designation is not connected 801 T...

Page 141: ...value for the time is too big 1070 Enter an ID number in 4 8 figures 1080 Negative value can t be set 1090 Enter correct value START END signal no 1130 Cannot register variable name in this job any m...

Page 142: ...mit Z coordinate 11 Approach warning buzzer buzzer occurring distance 12 Approach warning buzzer universal output number 13 Tool angle monitor reference angle 14 Tool angle monitor limit angle 16 Tool...

Page 143: ...e number 2 Inequality of the neighboring lines in the initial and terminal node 3 There is the same point at the specified vertex 4 Lack of the setting vertex number 5 The setting range lines are inte...

Page 144: ...function is temporally disabled 1192 Robot range limit function is temporally disabled 1194 Tool range limit function is temporally disable 1195 The tool No must be the same as the registered tool No...

Page 145: ...20 Cannot insert alter delete with servo off 2150 Inserting is not possible from this point 2160 Cannot modify or delete this position 2170 Press INSERT to record same step as previous step 2180 Canno...

Page 146: ...aster 4 5 Sub master 5 6 Sub master 6 7 Sub master 7 8 Sub master 8 2300 Cannot teach JOB without group axis specification 2310 Same label exists XXX Line no 2340 Editing data not found 2360 Cannot cr...

Page 147: ...step does not contain speed 2580 The step dose not contain PL CONT 2590 Soft limit range over 2600 Cannot teach position in concurrent JOB 2610 Wrong JOB kind 2620 Cannot correct play speed in the JOB...

Page 148: ...ion file pulse and stroke are not properly defined 2872 Torque value and pressure value are not set correctly The gun condition file torque and pressure are not properly defined 2880 This group name c...

Page 149: ...mission error with the media 1 Framing error 2 Overrun error 3 Parity error 4 Data code error 5 Data read error 6 Data write error 7 Data time out 8 Serial I O error 9 Error other than described above...

Page 150: ...ta NPOS is wrong for the format 2 Record on the user coordinate No USER is wrong for the format 3 Record on the tool No TOOL is wrong for the format 4 Record on the position data section is wrong for...

Page 151: ...lement type tag uncompleted Tag ELEMENT 17 Macro JOB unregistered 18 Input format error 19 Data size over 20 MIN value over 21 MAX value over 22 Operation expression error 23 Job call argument setting...

Page 152: ...lding condition STANDARD ENHANCED 3290 Serial port not defined 3300 Serial port being used 3310 Protocol being used 3340 Illegal number of multi layer data 3350 Not enough memory 3360 Invalid folder 3...

Page 153: ...er the backup is completed 3560 Failed in sorting backup file 3570 Actuator data transmission error 3580 Under backup file access Operate after the access is completed 3581 Under backup file access Op...

Page 154: ...R STR instructions XXX Line no 4080 Syntax error in CRT instructions XXX Line no 4090 Enter STR NOT at head of block Need STR NOT XXX Line no 4120 Concurrent I O memory is full Exceeds memory capacity...

Page 155: ...Memory error UNIWIRE CONNECT DAT 8042 Memory error IP Network Configuration data 8050 Robot model is not registered 8051 Select model 8060 Cannot get UNIWIRE connection data 8070 DHCP is already set...

Page 156: ...N Manual No RE CSO A046 8217 Cannot change setting Check the setting of spot high speed spec Invalid the settings of the high speed spot welding or re examine the control group configuration by referr...

Page 157: ...system of the programming pendant becomes unauthorized 9 2 1 Message 9 2 1 1 Fatal Error This message is displayed when the fatal error occurs The message is Fatal application Error although the cont...

Page 158: ...1 The window becomes inoperable 2 Press OK button to disappear the message box and it becomes operable Message Meaning syntax error There is an unauthorized part in internal processing description ex...

Page 159: ...9 Error 9 2 Particular Error Message 9 23 9 2 1 3 Other Errors Other errors than mentioned above some can trigger the message box In these cases the tile of the box can be Ypp or YPPMain...

Page 160: ...restart the system if the window becomes inoperable 9 2 2 3 Other Errors Most of the cases when an error occurs it is possible to keep the operation after pressing OK button to disappear the message b...

Page 161: ...istent status is neglected the following data errors inconsistent status might occur in rare cases This Job data simplified restoration function checks the inconsistent status of the file and restore...

Page 162: ...n WRONG DATA LOG screen corresponds to the following data 1 Job data 2 User coordinate data UFRAME 3 Robot calibration file RBCAL 4 Edit buffer CUTBUF 1 Detect data error ALARM screen appears 2 Press...

Page 163: ...E Input password to switch the mode to Management mode 4 Press SETUP under main menu and select WRONG DATA LOG WRONG DATA LOG screen appears 5 Check the details of data inconsistency Check the error c...

Page 164: ...estoration Function 10 2 Job Data Restoration 10 4 10 2 2 Job Data Restoration Method 10 2 2 1 In Case Same Position data is Chained 1 Press UTILITY to select RESTORE Press RESTORE to reset the overla...

Page 165: ...If the indication doesn t change from OCCURRED ON to RESTORED ON refer to chapter 10 3 If Fail in Simplified Restoration at page 10 12 2 Start up the system again After the restoration the system must...

Page 166: ...10 Job Data Simplified Restoration Function 10 2 Job Data Restoration 10 6 WRONG DATA LOG screen appears 4 Check the position Check the position of two lines indicated in the screen...

Page 167: ...a Restoration 10 7 10 2 2 2 InCase Not Registered Position data is Chained 1 Press UTILITY and select RESTORE Press RESTORE button to register the position of the file indicated in WRONG DATA LOG scre...

Page 168: ...If the indication doesn t change from OCCURRED ON to RESTORED ON refer to chapter 10 3 If Fail in Simplified Restoration at page 10 12 2 Start up the system again After the restoration the system mus...

Page 169: ...10 Job Data Simplified Restoration Function 10 2 Job Data Restoration 10 9 WRONG DATA LOG appears 4 Register teaching position again Register the position data of the file in the screen again...

Page 170: ...10 Job Data Simplified Restoration Function 10 2 Job Data Restoration 10 10 10 2 2 3 In Case Not Chained Position Data Exists 1 Press UTILITY and select RESTORE Press RESTORE to correct the chain...

Page 171: ...CCURRED ON to REGISTERED ON If fail in the restoration If the indication doesn t change from OCCURRED ON to RESTORED ON refer tochapter 10 3 If Fail in Simplified Restoration at page 10 12 2 Start up...

Page 172: ...following procedure if failing in the restoration by Job data simplified restoration method 10 3 1 Rechecking Job Data 1 Select RE CHECK under UTILITY Press RE CHECK 2 Restoration is completed Procee...

Page 173: ...following procedures if the position data cannot be deleted or re registered with the operation indicated above 1 Save Job data and User Coordinate file and Robot Calibration Delete the position data...

Page 174: ...ollowing signal outputs the status of data inconsistency occurrence Parameter Meaning Setting value Initial value S2C303 Data inconsistency check specification 0 Valid 1 nvalid 0 S2C304 Inconsistency...

Page 175: ...e this warning may result in electric shock Close the door as soon as the maintenance work such as LED check is completed Failure to observe this warning may result in electric shock WARNING Close the...

Page 176: ...on the YCP21 circuit board show the statuses as in the following table LED0 KED1 Status OFF OFF The power is not turned ON ON OFF Searches the connecting device OFF BLINK Before the BIOS starts Searc...

Page 177: ...dicator and battery alarm LED lamp are located on the robot I F circuit board JANCD YIF01 E See chapter 11 3 7 SEG LED Indicator for details displayed by the 7 segment LED indicator The battery alarm...

Page 178: ...ght after applying the power All 7 SEG indicators light up 8 light up During the start up process Counts up from O toward d After starting up normally d blink every one second Status DX200 YIF01 YCP02...

Page 179: ...A B Sends the start up request of on line system C The on line system has started Starts up the initialization task D Processes the DX200 setup completion Servo ON enabled E Alarm occurs at the DX200...

Page 180: ...Overflow 0005 Out of BOUND 0006 Invalid operation code 0007 Device disabled 0008 Double fault 0009 Coprocessor segment overrun 000A Invalid TSS 000B Segment absence 000C Stack segment fault 000D Gener...

Page 181: ...1000 Instruction conversion error exception 1100 Data load conversion error exception 1200 Data store conversion error exception 1300 Instruction breakpoint exception 1400 System management interrupt...

Page 182: ...B00 Undefined exception 2C00 Undefined exception 2D00 Undefined exception 2E00 Undefined exception 2F00 Undefined exception 3010 Receiving data size error 3020 Receiving data sum error 3030 Receiving...

Page 183: ...p During the start up process Normal status D22 D23 D40 green light up Lighting the LED changes according to the activation process Detected error D48 red blink Normal status D2 D7 green blink Lightin...

Page 184: ...flash failure the existing system program needs to be written into the new one This function enables saving the existing system program to write it into the new one from the DX200 for the case like th...

Page 185: ...the following procedures 1 Connect the compact flash to a PC 2 Use Explorer etc to delete all the data in the compact flash 3 Remove the compact flash from the PC and insert it to the compact flash sl...

Page 186: ...The confirmation dialog box appears 6 Select YES Program upload starts When the message Program uploading Don t turn the power off on the human interface display area disappears uploading is completed...

Page 187: ...d the 7SEG LEDs of the interface board YIF01 remain lit Nothing is changed regarding the conditions above after YCP21 is replaced For the conditions above perform the following 12 3 2 Preparation of C...

Page 188: ...g the System Program Write the system program as shown below 1 Turn ON the DX200 while pressing down the INTERLOCK 8 SELECT The upgrade tool starts 2 Select Software Upgrade Start upgrade When the mes...

Page 189: ...EX MEMORY under the main menu CAUTION Before operation please understand well that the data in the DX200 is replaced with the batch data in the compact flash when loading the batch data Check that the...

Page 190: ...ure 2 Loading the Batch Data 12 7 The sub menu appears 4 Select LOAD The load window appears 5 Select CMOS The confirmation dialog box appears 6 Select YES Loading starts and internal data of the DX20...

Page 191: ...ber write the data as shown below 1 Turn ON the DX200 while pressing down the MAIN MENU The maintenance mode starts 2 Set the security mode to the one time manage mode 3 Select EX MEMORY under the mai...

Page 192: ...Select YES or NO The confirmation dialog box for execution appears 7 Select YES Internal data of the DX200 is updated by CMOS BIN file in the compact flash When the message Loading system data Don t t...

Page 193: ...and thus our standard recommended compact flashes are unavailable 12 5 2 Program Upload Save the system program of the DX200 into the compact flash following the procedures mentioned in chapter 12 2 P...

Page 194: ...urn ON and OFF the power of DX200 controller When the condition doesn t change even after turning ON and OFF the DX200 follow the steps below WARNING To check the LED display of each unit open the doo...

Page 195: ...upply is not turned OFF by the external REMOTE signal Make sure that the following connectors are connected properly and there is no wiring error disconnection 1 YPU CN601 CN603 CN610 CN612 2 YPS CN15...

Page 196: ...circuit board are melt The JANCD YSF22 E circuit board is out of order YSF22 circuit board failure The D15 POWER green of JANCD YSF22 E circuit board is out of order Replace the JANCD YSF22 E circuit...

Page 197: ...CPU rack backboard refer to 10 Both LEDs LED1 LED2 of YCP21 are ON The YCP21 malfunctions YCP21 circuit board failure Turn the power OFF then back ON If the error occurs again remove all the circuit b...

Page 198: ...roperly from the CF card in the YCP21 circuit board or an invalid value is specified CF card inserted into YCP21 circuit board failure Turn the power OFF then back ON If the error occurs again remove...

Page 199: ...of order YCP21 circuit board failure Turn the power OFF then back ON If the error occurs again remove all the circuit boards installed in the CPU rack and reinstall them If the error occurs again tho...

Page 200: ...lt Gateway Also confirm that Specify an IP address is ticked Data failure The file stored in the programming pendant is not in the specified area Perform chapter3 Programming Pendant Setup of the DX20...

Page 201: ...error occurs again remove all the circuit boards installed in CPU rack and reinstall them 3 If the error occurs again though reinstall them replace the YIF circuit board After replacing the board load...

Page 202: ...cables and connectors 1 The looseness of the programming pendant connector and confirmation by touch 2 The cable between the YCP21 circuit board CN105 and the programming pendant 3 The Ethernet cable...

Page 203: ...e the error occurs or the CMOSBK BIN file saved in the automatic backup function in the maintenance mode refer to 4 Fault SERVO JL101 Hardware Error Initialization of JL101 incorporated in the robot I...

Page 204: ...error occurs again replace the CF card of YCP21 circuit board After replacing it load the CMOS BIN file saved before the error occurs or CMOSBK BIN file saved in the automatic backup function in the m...

Page 205: ...ndant failure Turn the power OFF then back ON If the error occurs again replace the programming pendant P A communication error has occurred between the YCP21 circuit board and the programming pendant...

Page 206: ...ccurs again though reinstall them replace the YIF circuit board After replacing the board load the CMOS BIN file saved before the error occurs or the CMOSBK BIN file saved in the automatic backup func...

Page 207: ...t board 3 Install the new CompactFlash into the YCP21 circuit board 4 Load the backup data When load the CMOS BIN file to restore refer to chapter 9 2 2 CMOS BIN Load of the DX200 INSTRUCTIONS When lo...

Page 208: ...rd Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board other If the alarm occurs aga...

Page 209: ...etting error 1 Check the following settings Optional board setting in maintenance mode Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and inserti...

Page 210: ...rm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then remove the CF from the failure YCP21 board to insert it into the new YCP2...

Page 211: ...e the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 23 No response was sent from the optional board 4 when the control power tur...

Page 212: ...F then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe YCP02 board YCP21 board failure 1 Turn the power OFF then back ON 2 If the...

Page 213: ...k ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If t...

Page 214: ...etting error 1 Check the following settings Optional board setting in maintenance mode Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and inserti...

Page 215: ...the YCP21 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the...

Page 216: ...ode and then contact your Yaskawa representative about occurrence status operating procedure 51 No response was sent from the servo board 2 when the control power turned ON Setting error 1 Check the f...

Page 217: ...nnection and insertion of the following cables and connectors The cable of EAXA21 board CN509 The cable of EAXA21 board connector CN515 516 The PCI connector of the YIF01 board The cable of YIF01 boar...

Page 218: ...rd Save the CMOS BIN before replace the board to be safe YPS02 unit failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YPS02 board Save the CMOS BIN before replace the u...

Page 219: ...ard to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa repres...

Page 220: ...ower OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The cable of EAXA21 board CN509 The cable of EAXA21 board connector CN515 51...

Page 221: ...replace the board to be safe YPS02 unit failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YPS02 board Save the CMOS BIN before replace the unit to be safe YIF01 board...

Page 222: ...board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status...

Page 223: ...rom the functional safety board 3 when the controller power is turned ON Setting error 1 Check the following settings Control group settings in maintenance mode The YSF25 board 3 rotary switch setting...

Page 224: ...gain check the connection and insertion of the following connector CN509 cable of EAXA21 board The cable of EAXA21 board connector CN515 516 CNBXconnector of EAXA21board and the YSF25 board The PCI co...

Page 225: ...the YSF25 board Save the CMOS BIN before replace the board to be safe YPS02 unit failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YPS02 board Save the CMOS BIN before...

Page 226: ...IF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in mai...

Page 227: ...rom the functional safety board 8 when the controller power is turned ON Setting error 1 Check the following settings Control group settings in maintenance mode The YSF25 board 8 rotary switch setting...

Page 228: ...umber SV 1 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The cable of EAXA21 board CN509 Th...

Page 229: ...rd Save the CMOS BIN before replace the board to be safe YPS02 unit failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YPS02 board Save the CMOS BIN before replace the u...

Page 230: ...rs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again sa...

Page 231: ...rocedure 54 The communications CPU for the servo board 5 detected an error when the control power turned ON Setting error 1 Check the following settings Control group settings in maintenance mode The...

Page 232: ...ck the connection and insertion of the following cables and connectors The cable of EAXA21 board CN509 The cable of EAXA21 board connector CN515 516 The PCI connector of the YIF01 board The cable of Y...

Page 233: ...rd Save the CMOS BIN before replace the board to be safe YPS02 unit failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YPS02 board Save the CMOS BIN before replace the u...

Page 234: ...he board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa r...

Page 235: ...save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 21 The system program of optional board 2 is damaged Software operation...

Page 236: ...save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 24 The system program of optional board 5 is damaged Software operation...

Page 237: ...ain save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 27 The system program of optional board 8 is damaged Software operati...

Page 238: ...tive about occurrence status operating procedure 51 The system program of servo board 2 is damaged Software operation error occurred 1 Turn the power OFF then back ON 2 If the alarm occurs again save...

Page 239: ...e board to be safe other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 54 The system program...

Page 240: ...If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure EAXA21 board failure 1 Turn the power OFF then...

Page 241: ...oard 2 is damaged Software operation error occurred 1 Turn the power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative abo...

Page 242: ...e board to be safe other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 64 The system program...

Page 243: ...oard 7 is damaged Software operation error occurred 1 Turn the power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative abo...

Page 244: ...the board to be safe YSF21 board 1 An error was detected in communications with the I O module board connected with 1st serial bus when the control power turned ON Setting error 1 Check the following...

Page 245: ...odule for the details of the setting Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The M co...

Page 246: ...re 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe YIF01 board failure 1 Turn the power OFF then back ON...

Page 247: ...S BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 5 An error was detected in communications with the I O module board connected with 5t...

Page 248: ...onnection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The M communications cable which I O module of...

Page 249: ...1 Turn the power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe YIF01 board failure 1 Turn the power OFF then back ON 2...

Page 250: ...S BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 9 An error was detected in communications with the I O module board connected with 9t...

Page 251: ...module for the details of the setting Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The M c...

Page 252: ...1 Turn the power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe YIF01 board failure 1 Turn the power OFF then back ON 2...

Page 253: ...BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 13 An error was detected in communications with the I O module board connected with 13...

Page 254: ...module for the details of the setting Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The M c...

Page 255: ...ard Save the CMOS BIN before replace the board to be safe YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the...

Page 256: ...ler Download the project file When used as IO device Assignment of IP address and device name Factory reset before performing the assignment other If the alarm occurs again save the CMOS BIN in mainte...

Page 257: ...contact your Yaskawa representative about occurrence status operating procedure 18 An error was detected in communications with the I O module board connected with 3rd PCI when the control power turne...

Page 258: ...contact your Yaskawa representative about occurrence status operating procedure 19 An error was detected in communications with the I O module board connected with 4th PCI when the control power turne...

Page 259: ...t other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 0100 COMMUNICATION ERROR EAXA 1 1 The e...

Page 260: ...ations Counter value received from EAXA21 board is off by one cycle Setting error 1 Check the following settings Control group settings in maintenance mode The EAXA21 board rotary switch setting 0 of...

Page 261: ...setting 1 of the corresponding node number SV 2 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connecto...

Page 262: ...f the corresponding node number SV 2 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The cabl...

Page 263: ...setting 2 of the corresponding node number SV 3 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connecto...

Page 264: ...f the corresponding node number SV 3 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The cabl...

Page 265: ...setting 3 of the corresponding node number SV 4 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connecto...

Page 266: ...f the corresponding node number SV 4 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The cabl...

Page 267: ...setting 4 of the corresponding node number SV 5 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connecto...

Page 268: ...f the corresponding node number SV 5 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The cabl...

Page 269: ...setting 5 of the corresponding node number SV 6 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connecto...

Page 270: ...f the corresponding node number SV 6 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The cabl...

Page 271: ...setting 6 of the corresponding node number SV 7 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connecto...

Page 272: ...f the corresponding node number SV 7 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The cabl...

Page 273: ...setting 7 of the corresponding node number SV 8 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connecto...

Page 274: ...f the corresponding node number SV 8 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The cabl...

Page 275: ...e board to be safe Replace the YCP21 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board YIF01 board failure 1 Turn the power OFF then back ON 2 If the alar...

Page 276: ...1 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 bo...

Page 277: ...21 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 b...

Page 278: ...21 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 b...

Page 279: ...21 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 b...

Page 280: ...1 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 bo...

Page 281: ...21 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 b...

Page 282: ...1 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 bo...

Page 283: ...1 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 bo...

Page 284: ...before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then conta...

Page 285: ...safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative a...

Page 286: ...e safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative...

Page 287: ...F01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the...

Page 288: ...safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred 0280 MEMORY ERROR EX IO ALLOC FILE Software operation error occurred 1 Turn the power OFF then back ON 2 If the alar...

Page 289: ...in save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4 Axis related parameter error Setting error 1 Check the following set...

Page 290: ...e 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then remove the CF from the fa...

Page 291: ...and then load the CMOS BIN saved before alarm occurred YSF25 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF25 board Save the CMOS BIN before replace the b...

Page 292: ...settings in maintenance mode YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace th...

Page 293: ...failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe YCP21 board YIF01 board failure 1 Turn the powe...

Page 294: ...s the same as the module set at the time of system configuration This alarm occurs if the DX200 detects an error in the verification process Setting error 1 Check the following settings The YIO board...

Page 295: ...ttings in maintenance mode Please refer to the manual of each IO module for the details of the setting Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connec...

Page 296: ...1 Turn the power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe YIF01 board failure 1 Turn the power OFF then back ON 2...

Page 297: ...in save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 5 The I O module connected to the serial bus 5 is different from the f...

Page 298: ...etails of the setting Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The M communications ca...

Page 299: ...1 Turn the power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe YIF01 board failure 1 Turn the power OFF then back ON 2...

Page 300: ...in save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 9 The I O module connected to the serial bus 9 is different from the f...

Page 301: ...details of the setting Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The M communications c...

Page 302: ...1 Turn the power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe YIF01 board failure 1 Turn the power OFF then back ON 2...

Page 303: ...n save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 13 The I O module connected to the serial bus 13 is different from the...

Page 304: ...details of the setting Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The M communications c...

Page 305: ...board Save the CMOS BIN before replace the board to be safe YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace t...

Page 306: ...number in which each PCI board is mounted I O module settings in maintenance mode Please refer to the manual of each IO module for the details of the setting Connection failure 1 Turn the power OFF th...

Page 307: ...board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintena...

Page 308: ...ard Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenanc...

Page 309: ...F01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence sta...

Page 310: ...ccurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again...

Page 311: ...re 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then remove the CF from the f...

Page 312: ...ailure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then remove the CF from t...

Page 313: ...d Save the CMOS BIN before replace the board to be safe YSF21 board YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before r...

Page 314: ...oard rotary switch setting 1 of the corresponding node number SV 2 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following...

Page 315: ...1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved be...

Page 316: ...ard rotary switch setting 4 of the corresponding node number SV 5 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following c...

Page 317: ...1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved be...

Page 318: ...oard rotary switch setting 7 of the corresponding node number SV 8 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following...

Page 319: ...failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF25 board Save the CMOS BIN before replace the board to be safe YIF01 board failure 1 Turn the power OFF then back O...

Page 320: ...e alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 62 An error occurred during the parameter file trans...

Page 321: ...able of EAXA21 board The cable of EAXA21 board connector CN515 516 CNBXconnector of EAXA21board and the YSF25 board The PCI connector of YIF01board The cable of YIF01 board connector CN113 YSF25 board...

Page 322: ...e alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 65 An error occurred during the parameter file trans...

Page 323: ...able of EAXA21 board The cable of EAXA21 board connector CN515 516 CNBXconnector of EAXA21board and the YSF25 board The PCI connector of YIF01board The cable of YIF01 board connector CN113 YSF25 board...

Page 324: ...then contact your Yaskawa representative about occurrence status operating procedure 0410 MODE CHANGE ERROR 30 An error occurred during startup sequence processing with the YSF21 board and the system...

Page 325: ...1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved be...

Page 326: ...intenance mode The EAXA21 board rotary switch setting 2 of the corresponding node number SV 3 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and...

Page 327: ...1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved be...

Page 328: ...intenance mode The EAXA21 board rotary switch setting 5 of the corresponding node number SV 6 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and...

Page 329: ...1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved be...

Page 330: ...1 rotary switch setting 0 The EAXA21 board rotary switch setting 0 of the corresponding node number SV 1 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the conn...

Page 331: ...d failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF25 board Save the CMOS BIN before replace the board to be safe YIF01 board failure 1 Turn the power OFF then back...

Page 332: ...d then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operatin...

Page 333: ...rotary switch setting 4 The EAXA21 board rotary switch setting 4 of the corresponding node number SV 5 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the conne...

Page 334: ...d failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF25 board Save the CMOS BIN before replace the board to be safe YIF01 board failure 1 Turn the power OFF then back...

Page 335: ...e the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 67 An error occurred during startup sequence processing with the CPU of 8th...

Page 336: ...Save the CMOS BIN before replace the board to be safe XFB01B board YCP21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before r...

Page 337: ...curs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 0500 SEGMENT PROC NOT READY Setting error 1 Check the followin...

Page 338: ...board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then remove the CF...

Page 339: ...before replace the board to be safe Replace the YCP21 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board YIF01 board failure 1 Turn the power OFF then bac...

Page 340: ...cedure 54 5th servo board s interface version is not corresponding to YCP21 YCP21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN...

Page 341: ...board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintena...

Page 342: ...the functional safety board connected to the 3rd servo board is unmatched Software error 1 Turn the power OFF then back ON 2 If the alarm occurs again check the YSF25 board version and then consult yo...

Page 343: ...alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 67 The software version of the functional safety board...

Page 344: ...e MEDAR function other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 0601 MEDAR DIAGNOSIS ERR...

Page 345: ...error Refer to the instruction manual for the MEDAR function other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status...

Page 346: ...en contact your Yaskawa representative about occurrence status operating procedure 0710 LADDER INITIALIZE ERROR Data error 1 Turn the power OFF then back ON 2 If the alarm occurs again initialize the...

Page 347: ...N in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 2 An error was found in the register No specification Data error 1 Turn the power OFF the...

Page 348: ...nce mode and then contact your Yaskawa representative about occurrence status operating procedure 4 Output register is used redundantly Data error 1 Turn the power OFF then back ON 2 If the alarm occu...

Page 349: ...ntenance mode and then contact your Yaskawa representative about occurrence status operating procedure 6 Unconnected relay exists Data error 1 Turn the power OFF then back ON 2 If the alarm occurs aga...

Page 350: ...ce mode and then contact your Yaskawa representative about occurrence status operating procedure 8 The AND STR instructions are overused Data error 1 Turn the power OFF then back ON 2 If the alarm occ...

Page 351: ...en contact your Yaskawa representative about occurrence status operating procedure 10 The head of the block starts with an instruction other than the STR instruction Data error 1 Turn the power OFF th...

Page 352: ...d then contact your Yaskawa representative about occurrence status operating procedure 12 The last instruction is not the END instruction Data error 1 Turn the power OFF then back ON 2 If the alarm oc...

Page 353: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 14 An error was found in the GOUT instruction Data error 1 Turn the power OFF then back ON 2 If the a...

Page 354: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 16 The constant value is incorrect Data error 1 Turn the power OFF then back ON 2 If the alarm occurs...

Page 355: ...and then contact your Yaskawa representative about occurrence status operating procedure 18 The number of operation instructions exceed the permissible value Data error 1 Turn the power OFF then back...

Page 356: ...aintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 20 A syntax error was found in the JMP LABEL instructions Data error 1 Turn the power OFF then...

Page 357: ...tative about occurrence status operating procedure 0730 COMMUNICATION ERROR SKS SERIAL 0 Welder power serial I F task cannot be created YCP21 board failure 1 Turn the power OFF then back ON 2 If the a...

Page 358: ...rect values are set for the number of the receiving bytes per frame with the welder power Setting error 1 Check the following setting The number of the receiving bytes for Welder power serial communic...

Page 359: ...CF from the failure YCP21 board to insert it into the new YCP21 board other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrenc...

Page 360: ...CMOS BIN before replace the board to be safe Replace the YCP21 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board YIF01 board failure 1 Turn the power OFF...

Page 361: ...e the CMOS BIN before replace the board to be safe Replace the YCP21 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board YIF01 board failure 1 Turn the powe...

Page 362: ...he TOYOPUC exceeds the R register limit Setting error 1 Check the following settings Allocation configuration for the TOYOPUC Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs...

Page 363: ...ion data Setting error 1 Check the following settings Allocation configuration for the TOYOPUC Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and...

Page 364: ...XYZ of allocation configuration Setting error 1 Check the following settings Allocation configuration for the TOYOPUC Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again...

Page 365: ...awa representative about occurrence status operating procedure 20 An error was found in the specified number of registers which are used by the system data EXECUTE PROGRAM INFO of allocation configura...

Page 366: ...again check the connection and insertion of the following connector The PCI connector of the TOYOPUC board other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your...

Page 367: ...current I O exceeds the M register limit Setting error 1 Check the following settings Allocation configuration for the TOYOPUC Connection failure 1 Turn the power OFF then back ON 2 If the alarm occur...

Page 368: ...our Yaskawa representative about occurrence status operating procedure 42 In the output side setting of allocation configuration data some of the M registers of concurrent I O are specified redundantl...

Page 369: ...hen contact your Yaskawa representative about occurrence status operating procedure 0900 WATCHDOG TIMER ERROR YIF01 board A Watchdog timeout was detected in the YIF01 board YCP21 board failure 1 Turn...

Page 370: ...nance mode YCP02 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe YCP02 board YCP21 board f...

Page 371: ...gain replace the following board Save the CMOS BIN before replace the board to be safe YCP02 board YCP21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 b...

Page 372: ...gain replace the following board Save the CMOS BIN before replace the board to be safe YCP02 board YCP21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 b...

Page 373: ...ard YCP21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then rem...

Page 374: ...rd to insert it into the new YCP21 board YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe...

Page 375: ...N in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 0912 CPU ERROR YCP02 2 An error was detected in the CPU Setting error 1 Check the followi...

Page 376: ...nance mode YCP02 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe YCP02 board YCP21 board f...

Page 377: ...FF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then remove the CF from the failure YCP21 board to...

Page 378: ...OS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 0919 CPU ERROR SF21 0 YSF21 board failure 1 Turn the power OFF then back ON 2 If the...

Page 379: ...currence status operating procedure 0931 CPU HANG UP ERROR YCP02 1 An error was detected in the CPU Setting error 1 Check the following settings Optional board in maintenance mode YCP02 board failure...

Page 380: ...operating procedure other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 0933 CPU HANG UP ERRO...

Page 381: ...ration error occurred 1 Turn the power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating...

Page 382: ...FF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then remove the CF from the failure YCP21 board to...

Page 383: ...ck ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe YCP02 board YCP21 board failure 1 Turn the power OFF then back ON 2 If the alarm occ...

Page 384: ...ain replace the following board Save the CMOS BIN before replace the board to be safe EAXA21 board YCP21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 b...

Page 385: ...ain replace the following board Save the CMOS BIN before replace the board to be safe EAXA21 board YCP21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 b...

Page 386: ...ain replace the following board Save the CMOS BIN before replace the board to be safe EAXA21 board YCP21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 b...

Page 387: ...A Watchdog timeout was detected in the EAXA 8 board EAXA21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the...

Page 388: ...o insert it into the new YCP21 board YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Rep...

Page 389: ...and insertion of the following cables and connectors The cable of EAXA21 board CN509 The cable of EAXA21 board connector CN515 516 The PCI connector of the YIF01 board The cable of YIF01 board connec...

Page 390: ...o insert it into the new YCP21 board YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Rep...

Page 391: ...and insertion of the following cables and connectors The cable of EAXA21 board CN509 The cable of EAXA21 board connector CN515 516 The PCI connector of the YIF01 board The cable of YIF01 board connec...

Page 392: ...o insert it into the new YCP21 board YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Rep...

Page 393: ...CPU1 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following connector CN509 cable of EAXA21 board The cable of EAXA21 boa...

Page 394: ...F25 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF25 board Save the CMOS BIN before replace the board to be safe EAXA21 board failure 1 Turn the power OFF...

Page 395: ...e power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe EAXA21 board YCP21 board failure 1 Turn the power OFF then back O...

Page 396: ...then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe EAXA21 board YCP21 board failure 1 Turn the power OFF then back ON 2 If the...

Page 397: ...e power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe EAXA21 board YCP21 board failure 1 Turn the power OFF then back O...

Page 398: ...then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe EAXA21 board YCP21 board failure 1 Turn the power OFF then back ON 2 If the...

Page 399: ...e power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe EAXA21 board YCP21 board failure 1 Turn the power OFF then back O...

Page 400: ...then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe EAXA21 board YCP21 board failure 1 Turn the power OFF then back ON 2 If the a...

Page 401: ...e power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe EAXA21 board YCP21 board failure 1 Turn the power OFF then back O...

Page 402: ...then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe EAXA21 board YCP21 board failure 1 Turn the power OFF then back ON 2 If the...

Page 403: ...e power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe EAXA21 board YCP21 board failure 1 Turn the power OFF then back O...

Page 404: ...then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe EAXA21 board YCP21 board failure 1 Turn the power OFF then back ON 2 If the...

Page 405: ...e power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe EAXA21 board YCP21 board failure 1 Turn the power OFF then back O...

Page 406: ...then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe EAXA21 board YCP21 board failure 1 Turn the power OFF then back ON 2 If the...

Page 407: ...e power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe EAXA21 board YCP21 board failure 1 Turn the power OFF then back O...

Page 408: ...board YCP21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then...

Page 409: ...tive about occurrence status operating procedure 0981 WATCHDOG TIMER ERROR YSF25 2 A Watchdog timeout was detected in the functional safety board 2 YSF25 board failure 1 Turn the power OFF then back O...

Page 410: ...1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved bef...

Page 411: ...FF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then remove the CF from the failure YCP21 board to...

Page 412: ...o be safe EAXA21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe EAXA21 board YCP21 board...

Page 413: ...then contact your Yaskawa representative about occurrence status operating procedure 0990 SYSTEM ERROR YCP21 1 YCP21board detect the Controller power off signal Power lost signal of YIF01 board when...

Page 414: ...urn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before...

Page 415: ...ailure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then remove the CF from t...

Page 416: ...ion YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then loa...

Page 417: ...d failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN...

Page 418: ...ccurred YPS unit failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YPS unit Save the CMOS BIN before replace the board to be safe other If the alarm occurs again save t...

Page 419: ...he board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa r...

Page 420: ...he board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa r...

Page 421: ...he board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa r...

Page 422: ...re replace the board to be safe Replace the YCP21 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board YIF01 board failure 1 Turn the power OFF then back ON...

Page 423: ...lure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the EAXA21 board Save the CMOS BIN before replace the board to be safe other If the alarm occurs again save the CMOS BIN in m...

Page 424: ...he power OFF then back ON 2 If the alarm occurs again replace the EAXA21 board Save the CMOS BIN before replace the board to be safe other If the alarm occurs again save the CMOS BIN in maintenance mo...

Page 425: ...SRDY signal did not turn ON after the ERASE command was written EEPROM ERASE error EAXA21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the EAXA21 board Save the...

Page 426: ...1 Num of the Application files on the YCP21 CF is over the limit Setting error Delete unnecessary application files out by MotoPlus menu in the maintenance mode in order not to exceed the file number...

Page 427: ...resentative about occurrence status operating procedure 6 Load failure The application cannot be loaded since the memory program area static variable area that the MotoPlus application requires exceed...

Page 428: ...f optional functions the YCP21 board Main CPU board doesn t have enough memory to run MotoPlus application If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa...

Page 429: ...ce mode and then load the parameter file saved in the external memory device YCP21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN...

Page 430: ...Yaskawa representative about occurrence status operating procedure 5 S1D S2D S3D S4D parameter error Data error 1 Turn the power OFF then back ON 2 If the alarm occurs again initialize the appropriate...

Page 431: ...N before replace the board to be safe Replace the YCP21 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board other If the alarm occurs again save the CMOS BI...

Page 432: ...nce mode and then load the parameter file saved in the external memory device YCP21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BI...

Page 433: ...skawa representative about occurrence status operating procedure 13 SVPxG parameter error Data error 1 Turn the power OFF then back ON 2 If the alarm occurs again initialize the appropriate parameter...

Page 434: ...OS BIN before replace the board to be safe Replace the YCP21 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board other If the alarm occurs again save the CM...

Page 435: ...occurrence status operating procedure 2 Tool file Data error 1 Turn the power OFF then back ON 2 If the alarm occurs again initialize the appropriate data in maintenance mode and then load the data s...

Page 436: ...al memory device other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 7 Home position correcti...

Page 437: ...ce condition data file Data error 1 Turn the power OFF then back ON 2 If the alarm occurs again initialize the appropriate data in maintenance mode and then load the data saved in the external memory...

Page 438: ...nal memory device other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 26 COMARC data file Dat...

Page 439: ...layer index file Data error 1 Turn the power OFF then back ON 2 If the alarm occurs again initialize the appropriate data in maintenance mode and then load the data saved in the external memory device...

Page 440: ...y device other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 36 Servo float condition file Da...

Page 441: ...Gun pressure file Data error 1 Turn the power OFF then back ON 2 If the alarm occurs again initialize the appropriate data in maintenance mode and then load the data saved in the external memory devi...

Page 442: ...external memory device other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 45 Form cut file...

Page 443: ...tion condition file spray Data error 1 Turn the power OFF then back ON 2 If the alarm occurs again initialize the appropriate data in maintenance mode and then load the data saved in the external memo...

Page 444: ...external memory device other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 55 Painting syste...

Page 445: ...nt filling file Data error 1 Turn the power OFF then back ON 2 If the alarm occurs again initialize the appropriate data in maintenance mode and then load the data saved in the external memory device...

Page 446: ...memory device other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 64 Conveyor condition auxil...

Page 447: ...e file Data error 1 Turn the power OFF then back ON 2 If the alarm occurs again initialize the appropriate data in maintenance mode and then load the data saved in the external memory device other If...

Page 448: ...ace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board Software ope...

Page 449: ...control section cannot receive the position data of when the power supply was turned OFF EAXA21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the EAXA21 board Sa...

Page 450: ...n error occurred 1 Turn the power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating proc...

Page 451: ...oard to be safe Replace the YCP21 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board Software operation error occurred 1 Turn the power OFF then back ON 2...

Page 452: ...ure 1104 SYSTEM ERROR CIO Sub Code 1000_0000 I O module setting error Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and inserting state of the f...

Page 453: ...again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN 15 An error occurred in the encoder power supply control process...

Page 454: ...on monitoring function cannot be applied for the manipulator type specified in the RC parameter Software operation error occurred 1 Check the parameter setting value If S1CxG170 is set to the number o...

Page 455: ...ting procedure 52 An error occurred when gun control command is executed EAXA21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the EAXA21 board Save the CMOS BIN b...

Page 456: ...m occurs again replace the EAXA21 board Save the CMOS BIN before replace the board to be safe 103 The sequence was untimely executed in the general purpose 2ms process although it was not the executio...

Page 457: ...f the alarm occurs again replace the EAXA21 board Save the CMOS BIN before replace the board to be safe 108 The sequence was untimely executed in the servo communications CERF receiving process althou...

Page 458: ...N 2 If the alarm occurs again replace the EAXA21 board Save the CMOS BIN before replace the board to be safe 113 The sequence was untimely executed in the segment_OPT2 process although it was not the...

Page 459: ...ime set on the scheduling table Software operation error occurred 1 Turn the power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa repr...

Page 460: ...tatus operating procedure EAXA21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the EAXA21 board Save the CMOS BIN before replace the board to be safe 130 The segm...

Page 461: ...e power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 200 The notch filter...

Page 462: ...ck ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 1002 The check item number of SVM param...

Page 463: ...ation is sent from the converter Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors EAXA21 CN507...

Page 464: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 4006 Execution of motion command did not complete within a certain time period Software operation err...

Page 465: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 4014 Execution of motion command did not complete within a certain time period Software operation err...

Page 466: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 4022 Execution of motion command did not complete within a certain time period Software operation err...

Page 467: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 4030 Execution of motion command did not complete within a certain time period Software operation err...

Page 468: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 4038 Execution of motion command did not complete within a certain time period Software operation err...

Page 469: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 4046 Execution of motion command did not complete within a certain time period Software operation err...

Page 470: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 4054 Execution of motion command did not complete within a certain time period Software operation err...

Page 471: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 4062 Execution of motion command did not complete within a certain time period Software operation err...

Page 472: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 4070 Execution of motion command did not complete within a certain time period Software operation err...

Page 473: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 4078 Execution of motion command did not complete within a certain time period Software operation err...

Page 474: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 4086 Execution of motion command did not complete within a certain time period Software operation err...

Page 475: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 4094 Execution of motion command did not complete within a certain time period Software operation err...

Page 476: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 4102 Execution of motion command did not complete within a certain time period Software operation err...

Page 477: ...did not complete within a certain time period Software operation error occurred 1 Turn the power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact you...

Page 478: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 4119 Execution of motion command did not complete within a certain time period Software operation err...

Page 479: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 4127 Execution of motion command did not complete within a certain time period Software operation err...

Page 480: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 4135 Execution of motion command did not complete within a certain time period Software operation err...

Page 481: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 4143 Execution of motion command did not complete within a certain time period Software operation err...

Page 482: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 4151 Execution of motion command did not complete within a certain time period Software operation err...

Page 483: ...the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4159 Execution of motion command did not complete...

Page 484: ...and then contact your Yaskawa representative about occurrence status operating procedure 7107 The override ratio is invalid Software operation error occurred 1 Turn the power OFF then back ON 2 If the...

Page 485: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 7206 Interpolation cycle is shorter than the set value Software operation error occurred 1 Turn the p...

Page 486: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 7405 Buffer related area for category 1 has not completed initialization Software operation error occ...

Page 487: ...in save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 1109 SYSTEM ERROR CONVEYOR Software operation error occurred 1 Turn th...

Page 488: ...ved CMOS BIN file other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 1220 LAN COMMUNICATION...

Page 489: ...wa representative about occurrence status operating procedure 31 Incorrect setting of the IP address of the SNTP server which is used in the Ethernet function of the SNTP Setting error 1 Check the fol...

Page 490: ...e mode and then contact your Yaskawa representative about occurrence status operating procedure 73 Incorrect setting of the DHCP parameter which is used in the Ethernet function of the DNS Setting err...

Page 491: ...process of the Ethernet function Setting error 1 Check the following settings IP address setting of network in maintenance mode Software operation error occurred 1 Turn the power OFF then back ON 2 I...

Page 492: ...and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board 5 An error occurred in the host name setting process of the Ethernet function Setting error 1 Check the follow...

Page 493: ...ocess of the Ethernet function Software operation error occurred 1 Turn the power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa repre...

Page 494: ...ower OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then remove the CF from the failure YCP21 bo...

Page 495: ...ction Software operation error occurred 1 Turn the power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrenc...

Page 496: ...ings The DHCP server operation The network status YCP21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board t...

Page 497: ...nd then contact your Yaskawa representative about occurrence status operating procedure 67 An error occurred in the SNTP server address acquisition process in the DHCP of the Ethernet function Setting...

Page 498: ...eplace the board to be safe Replace the YCP21 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board other If the alarm occurs again save the CMOS BIN in maint...

Page 499: ...setting error occurred in the DNS resolver setting of the Ethernet function Setting error 1 Check the following settings The domain name The DNS related settings The DHCP server operation The network...

Page 500: ...YCP21 board 81 An error occurred in the initialization process other than basic library of the Ethernet function Software operation error occurred 1 Turn the power OFF then back ON 2 If the alarm occ...

Page 501: ...gain replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then remove the CF from the failure YCP21 board to insert it into the new YCP21 board 122...

Page 502: ...occurrence status operating procedure 10 Processing of safety field bus was not completed to the default time YSF21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace...

Page 503: ...he error was detected by the CIP Safety stack CH2 Subcode shows the error part of software YSF21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF21 board oth...

Page 504: ...m occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN other If the alarm occurs again save the CMOS BIN in mai...

Page 505: ...of the YPS21 unit If any of the following red LED indications 5V or 24V FAN OHT has lighten up replace the YPS21 unit EAXA21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again...

Page 506: ...ata consistency error Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors EAXA21 CN515 YIF01 CN11...

Page 507: ...tenance mode and then contact your Yaskawa representative about occurrence status operating procedure 1304 EX AXIS BOARD NOT INSTALLED Setting error 1 Check the following settings Check the parameter...

Page 508: ...Turn the power OFF then back ON 2 If the alarm occurs again replace the amplifier EAXA21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the EAXA21 board Save the C...

Page 509: ...converter selected at configuration and the converter that is actually mounted Reference parameter after SVCxB040 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again chec...

Page 510: ...ce mode and then contact your Yaskawa representative about occurrence status operating procedure 1312 ID ERROR CONVERTER Sub Code Signifies the converter in which the alarm occurred Module failure con...

Page 511: ...error occurred 1 Turn the power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating proced...

Page 512: ...t axis Cable between encoders EAXA21 CN508 External axis Cable between encoders EAXB21 CN0534 535 536 Module failure encoder 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the e...

Page 513: ...ore turning the servo power OFF change the manipulator posture so that any axes won t drop when the servo power is turned ON 3 If the alarm occurs again in combination with encoder backup error replac...

Page 514: ...de and then contact your Yaskawa representative about occurrence status operating procedure 1329 DEFECTIVE SERIAL ENCODER COMMAND Sub Code Signifies the axis in which the alarm occurred Connection fai...

Page 515: ...SV External axis servo pack CN591 592 Primary power failure Check if the primary power supply voltage does not drop Module failure converter 1 Turn the power OFF then back ON 2 If the alarm occurs aga...

Page 516: ...xternal axis Cable between encoders EAXB21 CN0534 535 536 Noise interference Check the following settings Check the grounding condition of Manipulator Install a ferrite core to the motor power line ot...

Page 517: ...the connection and insertion of the following cables and connectors EAXA21 CN507 510 EAXB21 CN531 532 533 Converter CN551 553 EX1SV External axis servo pack CN591 592 Module failure converter 1 Turn t...

Page 518: ...N551 553 EX1SV External axis servo pack CN591 592 Module failure converter 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the converter EAXA21 board failure 1 Turn the power OFF...

Page 519: ...ce the converter EAXA21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the EAXA21 board Save the CMOS BIN before replace the board to be safe other If the alarm oc...

Page 520: ...ace the board to be safe other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 202 Command time...

Page 521: ...intenance mode and then contact your Yaskawa representative about occurrence status operating procedure 204 CRC 16 failure The first digit shows the converter No Connection failure 1 Turn the power OF...

Page 522: ...nce mode and then contact your Yaskawa representative about occurrence status operating procedure 206 Receive command error The first digit shows the converter No Connection failure 1 Turn the power O...

Page 523: ...aintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 302 Command timeout The first digit shows the converter No Connection failure 1 Turn the power...

Page 524: ...intenance mode and then contact your Yaskawa representative about occurrence status operating procedure 304 CRC 16 failure The first digit shows the converter No Connection failure 1 Turn the power OF...

Page 525: ...nce mode and then contact your Yaskawa representative about occurrence status operating procedure 306 Receive command error The first digit shows the converter No Connection failure 1 Turn the power O...

Page 526: ...aintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 402 Command timeout The first digit shows the converter No Connection failure 1 Turn the power...

Page 527: ...intenance mode and then contact your Yaskawa representative about occurrence status operating procedure 404 CRC 16 failure The first digit shows the converter No Connection failure 1 Turn the power OF...

Page 528: ...nce mode and then contact your Yaskawa representative about occurrence status operating procedure 406 Receive command error The first digit shows the converter No Connection failure 1 Turn the power O...

Page 529: ...aintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 502 Command timeout The first digit shows the converter No Connection failure 1 Turn the power...

Page 530: ...intenance mode and then contact your Yaskawa representative about occurrence status operating procedure 504 CRC 16 failure The first digit shows the converter No Connection failure 1 Turn the power OF...

Page 531: ...nce mode and then contact your Yaskawa representative about occurrence status operating procedure 506 Receive command error The first digit shows the converter No Connection failure 1 Turn the power O...

Page 532: ...aintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 602 Command timeout The first digit shows the converter No Connection failure 1 Turn the power...

Page 533: ...intenance mode and then contact your Yaskawa representative about occurrence status operating procedure 604 CRC 16 failure The first digit shows the converter No Connection failure 1 Turn the power OF...

Page 534: ...nce mode and then contact your Yaskawa representative about occurrence status operating procedure 606 Receive command error The first digit shows the converter No Connection failure 1 Turn the power O...

Page 535: ...matched signal 01 KMMA signal unmatched error 02 SVMAIN signal unmatched error 03 SVMAIN1 2 signal unmatched error 04 IORDY signal unmatched error 05 ONEN signal unmatched error 06 FUCUT signal unmatc...

Page 536: ...ay 64 Error due to unmatched input signal for the OT recovery 65 Error due to unmatched input signal for the external WDT 66 Error due to unmatched 1FB input signal the brake release control signal E...

Page 537: ...534 535 536 Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors Robot axis Cable between encoders...

Page 538: ...alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 1356 SPECIFIED AXIS ERROR Setting error Check the job...

Page 539: ...stained by water 1 External axis cables Power wire 2 Traveling axis cable Power wire 3 Power supply cable Robot axis external axis Power wire 4 Internal cables Robot axis external axis Power wire Mod...

Page 540: ...r OFF then back ON 2 If the alarm occurs again replace the converter EAXA21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the EAXA21 board Save the CMOS BIN befor...

Page 541: ...occurs again check the connection and inserting state of the following cables and connectors EAXA21 CN507 510 EAXB21 CN531 532 533 Converter CN557 Cable between the regenerative resistors Module failu...

Page 542: ...dule failure encoder Replace the cable of the conveyor encoder 1 or encoder other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occ...

Page 543: ...tatus within the shift area other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 1405 WORK ID...

Page 544: ...rror occurred 1 Turn the power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedu...

Page 545: ...06 BROKEN CONTACTOR FUSE SERVO I O Circuit board failure YPU unit 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YPU unit Save the CMOS BIN before replace the board to be sa...

Page 546: ...n back ON 2 If the alarm occurs again replace the YPU unit Save the CMOS BIN before replace the board to be safe other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact...

Page 547: ...EAXA21 board Save the CMOS BIN before replace the board to be safe other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence s...

Page 548: ...ack ON 2 If the alarm occurs again replace the amplifier Module failure motor 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the motor EAXA21 board failure 1 Turn the power OFF...

Page 549: ...n the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors EAXA21 CN515 YIF01 CN113 YSF25 CNBX YSF25 board failure 1 Turn the po...

Page 550: ...he connection and insertion of the following cables and connectors EAXA21 CN515 YIF01 CN113 YSF25 CNBX YSF25 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF...

Page 551: ...connection and insertion of the following cables and connectors EAXA21 CN515 YIF01 CN113 YSF25 CNBX YSF25 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF25...

Page 552: ...tact your Yaskawa representative about occurrence status operating procedure 5 CRC error Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and inser...

Page 553: ...hen contact your Yaskawa representative about occurrence status operating procedure 7 YSF25 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF25 board Save the...

Page 554: ...If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 1614 F SAFE ENCODER COMM ERR 2 Sub Code Signif...

Page 555: ...alarm occurs again replace the YSF25 board Save the CMOS BIN before replace the board to be safe other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa rep...

Page 556: ...board to be safe other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 1623 F SAFE ENCODER COR...

Page 557: ...contact your Yaskawa representative about occurrence status operating procedure 1627 F SAFE BOARD COMM ERROR SERVO Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again che...

Page 558: ...hen contact your Yaskawa representative about occurrence status operating procedure 1635 F SAFE LOW VOLTAGE 1 Low voltage error detected in the 1 0V supply line YSF25 board failure 1 Turn the power OF...

Page 559: ...etected in the 24 0V supply line YSF25 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF25 board Save the CMOS BIN before replace the board to be safe other I...

Page 560: ...BIN before replace the board to be safe other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure...

Page 561: ...e 1640 F SAFE REAL TIME MONITOR ERROR YSF25 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF25 board Save the CMOS BIN before replace the board to be safe ot...

Page 562: ...condition file 5000 Safety fieldbus output signal that is not available is set in condition file 6000 File valid condition data is abnormal Code _ Y _ _ indicates the type of condition file abnormalit...

Page 563: ...CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 1646 F SAFE COMM SETTING ERROR Sub Code The rotary switch number recorded in the...

Page 564: ...e the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure EAXA21 board failure 1 Turn the power OFF then back ON 2 If the error occurs...

Page 565: ...replace the EAXA21 board Save the CMOS BIN before replace the board to be safe other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about...

Page 566: ...sentative about occurrence status operating procedure 1655 CONVERTER COMMAND ERROR SV Module failure converter 1 Turn the power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in mainte...

Page 567: ...enabled The encoders manufactured by Tamagawa Seiki Co Ltd cannot be used for the axis which the axis endless function was enabled Setting error Disable the corresponding axis endless function other I...

Page 568: ...ction cannot be used for the axis which the deceleration stop function was enabled Setting error Check the JOB other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact yo...

Page 569: ...ICRO PRG EXECUTE TIME OVER SV Sub Code Signifies the axis in which the alarm occurred EAXA21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the EAXA21 board Save t...

Page 570: ...contact your Yaskawa representative about occurrence status operating procedure 1669 GENERAL SERVO CMD CODE ERR SV EAXA21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again r...

Page 571: ...occurs again replace the EAXA21 board Save the CMOS BIN before replace the board to be safe other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa represen...

Page 572: ...askawa representative about occurrence status operating procedure 1679 EXTERNAL BRAKE FUSE BROWN SV Fuse failure Replace the YBK21 fuse YBK21 board failure 1 Turn the power OFF then back ON 2 If the a...

Page 573: ...rm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 1682 EXTERNAL BRAKE POWER ERROR SV Connection failure 1 T...

Page 574: ...d then the torque was saturated Voltage failure Check if the primary power supply voltage is dropping other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskaw...

Page 575: ...P FUNC DISABLE Setting error 1 Turn the power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status op...

Page 576: ...ase complete the setting of GUN ARM CONTROL as the following operations 1 start the system in maintenance mode 2 change the security to management mode 3 select SYSTEM SETUP OPTION FUNCTION GUN ARM CO...

Page 577: ...Save the CMOS BIN before replace the board Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred Other If the alarm occurs again save the CMOS BIN in maintenance mode and the...

Page 578: ...e board Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred Other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representativ...

Page 579: ...nce mode and then contact your Yaskawa representative about occurrence status operating procedure 3 The parameter setting is incorrect Setting error In the control group setting window of maintenance...

Page 580: ...us operating procedure 11 The CRC data which calculated do not accord with CRC data saved in a parameter Setting error If the alarm occurs again Select the following menu Start up maintenance mode Cha...

Page 581: ...re 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF21 board YCP21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board After...

Page 582: ...e power OFF then back ON 2 If the alarm occurs again replace the YSF21 board YCP21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board After replacing t...

Page 583: ...ccurs again replace the YSF21 board YSF22 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF22 board Other If the alarm occurs again save the CMOS BIN in maint...

Page 584: ...eck the touch of the MII cable between YSF21 board CN203 and YSF22 board CN250 CN251 YSF21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF21 board YSF22 boa...

Page 585: ...occurrence status operating procedure 201 CPU2 of YSF21 board did not detect a response from YSF22 board within a time limit Connection failure Check the connection of the MII cable between YSF21 boa...

Page 586: ...us operating procedure 204 CPU2 of YSF21 board detected connection with CH1 of YSF22 board in start up process Connection failure Check the connection of the MII cable between YSF21 board and YSF22 bo...

Page 587: ...and then contact your Yaskawa representative about occurrence status operating procedure 213 CPU2 of YSF21 detected bit failure in a communication IC with the I O board Connection failure 1 Turn the p...

Page 588: ...kawa representative about occurrence status operating procedure 3 There was no response from Function Safety with in the time limit Connection failure Check the connection of the MII cable between YSF...

Page 589: ...board and YSF22 board And check if a terminator is connected YSF21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF21 board YSF25 board failure 1 Turn the po...

Page 590: ...was no response from Function Safety board within the time limit Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following b...

Page 591: ...tion and insertion of the following boards Check the connection of the MII cable between YSF21 board CN203 and YSF22 board CN250 CN251 YSF21 board failure 1 Turn the power OFF then back ON 2 If the al...

Page 592: ...act your Yaskawa representative about occurrence status operating procedure 2 ROM diagnosis function of Machine Safety detected RAM area failure in start up process YSF21 board failure 1 Turn the powe...

Page 593: ...act your Yaskawa representative about occurrence status operating procedure 1000 RAM diagnosis function detected a failure YSF21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs a...

Page 594: ...ccurs again replace the YSF21 board Other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 3 Sta...

Page 595: ...re 1004 Stack diagnosis function of Machine Safety detected a failure in start up process YSF21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF21 board Othe...

Page 596: ...er OFF then back ON 2 If the alarm occurs again replace the YSF21 board Other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurre...

Page 597: ...ing procedure 108 CPU1 of YSF21 board detected an sequence monitoring failure YSF21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF21 board Other If the ala...

Page 598: ...ace the YSF21 board Other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 114 CPU1 of YSF21 boa...

Page 599: ...erating procedure 202 CPU2 of YSF21 board detected an interruption monitoring failure YSF21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF21 board Other If...

Page 600: ...ace the YSF21 board Other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 208 CPU2 of YSF21 boa...

Page 601: ...eplace the YSF21 board Other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 214 CPU2 of YSF21...

Page 602: ...r in start up process YSF21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF21 board Other If the alarm occurs again save the CMOS BIN in maintenance mode an...

Page 603: ...tected an error of CPU1 YSF21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF21 board Other If the alarm occurs again save the CMOS BIN in maintenance mode...

Page 604: ...tact your Yaskawa representative about occurrence status operating procedure 1875 M SAF I O BOARD VOLTAGE ERROR subcode CPU1 1 CPU1 detected a 5V low voltage CPU1 2 CPU1 detected a 5V high voltage CPU...

Page 605: ...SF21 board YSF22 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF22 board YSF21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again r...

Page 606: ...1 board YSF22 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF22 board YSF21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again repl...

Page 607: ...your Yaskawa representative about occurrence status operating procedure 1890 F SAFE M SAFETY COMM ERROR 1 Machine safety did not come by an online mode Connection failure 1 Turn the power OFF then bac...

Page 608: ...d then contact your Yaskawa representative about occurrence status operating procedure 3 There was no response from machine safety board with in the time limit Connection failure 1 Turn the power OFF...

Page 609: ...CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 5 Functional safety board detected CRC error Connection failure 1 Turn the power...

Page 610: ...ce mode and then contact your Yaskawa representative about occurrence status operating procedure 7 Interrupt signal does not occur from the machine safety board Connection failure 1 Turn the power OFF...

Page 611: ...mode and then contact your Yaskawa representative about occurrence status operating procedure 9 Communication data error of Machine Safety was detected Running number don t change Connection failure...

Page 612: ...mode and then contact your Yaskawa representative about occurrence status operating procedure 11 Allocation requests of safety field bus signal is abnormal Connection failure 1 Turn the power OFF then...

Page 613: ...r Yaskawa representative about occurrence status operating procedure 1891 F SAFE OUTPUT SIGNAL UNMATCH YSF25 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF...

Page 614: ...H ERROR YSF25 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF25 board Save the CMOS BIN before replace the board to be safe other If the alarm occurs again...

Page 615: ...1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF25 board Save the CMOS BIN before replace the board to be safe other If the alarm occurs again save the CMOS BIN in mainten...

Page 616: ...orong Chuan 04 02A New Tech Park Singapore 556741 Phone 65 6282 3003 Fax 65 6289 3003 YASKAWA Electric Singapore PTE Ltd No7 Yongchang North Road Beijing E T Development Area China 100176 Phone 86 10...

Page 617: ...nd retain for future reference This instruction consists of Volume 1 and Volume 2 MOTOMAN INSTRUCTIONS MOTOMAN INSTRUCTIONS DX200 INSTRUCTIONS DX200 OPERATOR S MANUAL for each purpose DX200 MAINTENANC...

Page 618: ...g this product The drawings and photos in this manual are representative examples and differences may exist between them and the delivered product YASKAWA may modify this model without notice when nec...

Page 619: ...n death or serious injury to personnel WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury to personnel CAUTION Indicates a potentially haz...

Page 620: ...to use a lockout device to the safeguarding when going inside Also display the sign that the operation is being performed inside the safeguarding and make sure no one closes the safeguarding View the...

Page 621: ...processing has been performed Check for problems in manipulator movement Check for damage to insulation and sheathing of external wires Always return the programming pendant to the hook on the DX200...

Page 622: ...s are trademarks registered trademarks or brand names for each company or corporation The indications of R and TM are omitted Equipment Manual Designation Programming Pendant Character Keys Symbol Key...

Page 623: ...this warning may result in injury or damage to equipment Fig Location of Warning Labels WARNING Do not enter robot work area WARNING Moving parts may cause injury WARNING Label B WARNING Label A Inte...

Page 624: ...D 2 11 3 Inspections 3 1 3 1 Regular Inspections 3 1 3 2 DX200 Inspections 3 2 3 2 1 Checking if the Doors are Firmly Closed 3 2 3 2 2 Checking for Gaps or Damage in the Sealed Construction Section 3...

Page 625: ...ard 5 25 5 1 5 4 Brake Circuit Board 5 26 5 1 5 5 Major Axes Control Circuit Board 5 27 5 1 6 Interior Circulation Fan 5 28 5 1 6 1 Replacing the Interior Circulation Fan 5 28 5 1 6 2 Replacing the Ba...

Page 626: ...ic Output Window 7 6 7 3 4 2 Specific Output Simple Window 7 6 7 3 5 RIN Input 7 7 7 3 5 1 RIN Input Window 7 7 7 3 6 Signal Number Search 7 8 7 3 6 1 Direct Search on the Universal Specified Input Ou...

Page 627: ...7 29 7 10 1 Check the Robot Drop Tolerance 7 29 7 10 2 Display of the Drop Value Number Window 7 29 7 10 3 Display of the Drop Value Check Window 7 30 7 10 4 Clear the Times of the Drop Value Number 7...

Page 628: ...tered Position data is Chained 10 7 10 2 2 3 In Case Not Chained Position Data Exists 10 10 10 3 If Fail in Simplified Restoration 10 12 10 3 1 Rechecking Job Data 10 12 10 3 2 If Data Inconsistency A...

Page 629: ...ng the System Program 12 5 12 4 Restoration Procedure 2 Loading the Batch Data 12 6 12 4 1 When the Batch Data is CMOS BIN 12 6 12 4 2 When the Batch Data is CMOSBK BIN 12 8 12 5 In Case of the Compac...

Page 630: ...the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurre...

Page 631: ...oard to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa repre...

Page 632: ...to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa represent...

Page 633: ...efore replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact...

Page 634: ...rd to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa represe...

Page 635: ...e safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative...

Page 636: ...board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa rep...

Page 637: ...before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then conta...

Page 638: ...replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your...

Page 639: ...ard to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa repres...

Page 640: ...the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa...

Page 641: ...safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative...

Page 642: ...the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa...

Page 643: ...fore replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact...

Page 644: ...he board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa r...

Page 645: ...place the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about oc...

Page 646: ...ore replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact y...

Page 647: ...to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representa...

Page 648: ...ard to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa repres...

Page 649: ...replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your...

Page 650: ...ore replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact y...

Page 651: ...e board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa re...

Page 652: ...be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representativ...

Page 653: ...ard to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa repres...

Page 654: ...BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then co...

Page 655: ...the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa...

Page 656: ...e the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskaw...

Page 657: ...afe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative ab...

Page 658: ...d to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa represen...

Page 659: ...ve the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode...

Page 660: ...e safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative...

Page 661: ...oard to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa repre...

Page 662: ...e board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa re...

Page 663: ...the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred other If the alarm occurs again save the CMOS BIN...

Page 664: ...riginal YCP21 board into the new YCP21 board YIF01 board failure 1 Reset the alarm 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the...

Page 665: ...he interference predict server 0001_0000_0000_0011 DX20 0 received an error response for the interference check start request from the interference predict server Connection failure 1 Reset the alarm...

Page 666: ...ion notice hadn t been received from the mutual wait target 0000_0000_0000_0101 FN59 1 execution cancel error from the mutual wait target was received 0000_0000_0001_0000 The mutual wait manipulator N...

Page 667: ...0 0000_0000_0000_0101 0000_0000_0011_0000 0000_0000_0100_0000 1 Reset the alarm 2 Check the communication connection with the mutual wait target Setting error SubCode 0000_0000_0000_0001 1 Reset the a...

Page 668: ...21 board into the new YCP21 board YIF01 board failure 1 Reset the alarm 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 boar...

Page 669: ...21 board and then insert the CF card which inserted original YCP21 board into the new YCP21 board YIF01 board failure 1 Reset the alarm 2 If the alarm occurs again replace the YIF01 board Save the CMO...

Page 670: ...or ground fault of the followings YFC22 CN219 81 82 92 93 24V2U3 YFC22 CN219 83 84 94 95 024V2 YIO CN306 CN307 CN308 CN309 other If the alarm occurs again save the CMOS BIN in maintenance mode and th...

Page 671: ...ed in the PSTART has been already executed in other task If the same job need to be executed in series add PWAIT to confirm if the other task end other If the alarm occurs again save the CMOS BIN in m...

Page 672: ...s again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 8 The task is specified by synchronization task of SYNC instructi...

Page 673: ...onous task specification of SYNC instruction other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating proced...

Page 674: ...for details other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4106 WRONG EXECUTION OF DELET...

Page 675: ...Reset the alarm 2 If the alarm occurs again check the connection and inserting state of the following cables and connectors Check the insertion connection Short circuit or ground fault of the followin...

Page 676: ...er for timeout in timer A Communication error 1 Reset the alarm 2 If the alarm occurs again check the communication setting and communication wiring is correct other If the alarm occurs again save the...

Page 677: ...eck that the sending side data is correctly set 3 Check that the communication setting is correct other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa re...

Page 678: ...the communication setting and communication wiring is correct other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status...

Page 679: ...ed EOT before last block reception Communication error 1 Reset the alarm 2 If the alarm occurs again check the setting of communication or transmission side data is correctly set other If the alarm oc...

Page 680: ...ntative about occurrence status operating procedure 2 The EAXA21 EAXB21 board 2 generates an alarm Connection failure 1 Reset the alarm 2 If the alarm occurs again check the brake connection if there...

Page 681: ...hen replace the fuse other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 6 The EAXA21 EAXB21...

Page 682: ...he alarm 2 If the alarm occurs again check fan power line if there is a ground fault or short circuit Setting error 1 Reset the alarm 2 Check the following settings After cancellation of the short cir...

Page 683: ...rotector Cooling fan failure 1 Reset the alarm 2 Replace the in panel cooling fan Check the connection between manipulator and servo board Move the manipulator to safety place in teach mode other If t...

Page 684: ...and then contact your Yaskawa representative about occurrence status operating procedure 6 The EAXA21 EAXB21 board 6 generates an alarm Connection failure 1 Reset the alarm 2 If the alarm occurs agai...

Page 685: ...is a ground fault or short circuit Setting error 1 Reset the alarm 2 Check the following settings After cancellation of the short circuit and ground fault Turn ON the circuit protector Cooling fan fai...

Page 686: ...us operating procedure 4123 COOLING FAN3 ERROR Sub Code 1to 8 Signifies the EAXA EAXB board No in which the alarm occurred Cooling fan failure Replace the cooling fan of manipulator Check the wiring f...

Page 687: ...ers for the communication port other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 5 Time out...

Page 688: ...set the alarm 2 Check the following settings The communication setting of vision system Calibration file for use other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact...

Page 689: ...Yaskawa representative about occurrence status operating procedure 4125 TRANS ERROR WELD PULSE COND 1 File access error Communication error 1 Reset the alarm 2 If the alarm occurs again check the com...

Page 690: ...tion wiring is correct other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 7 Receive data err...

Page 691: ...larm occurs again check the setting of communication or transmission side data is correctly set other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa repr...

Page 692: ...aintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 5 The memory area for job area is insufficient Software operation error occurred 1 Reset the al...

Page 693: ...source converted job Execute conversion operation after ending the job execution other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative abou...

Page 694: ...the bit Setting error 1 Reset the alarm 2 Check the following settings Pulse error of the master axes and the slave axes Switch to independent movement mode so that the pulse error of the master axes...

Page 695: ...er OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then insert the CF card which inserted origina...

Page 696: ...eiving process of the Ethernet function Software operation error occurred 1 Turn the power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yask...

Page 697: ...the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then insert the CF card which inserted...

Page 698: ...task of the Ethernet function Software operation error occurred 1 Turn the power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa repres...

Page 699: ...power OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then insert the CF card which inserted ori...

Page 700: ...received in the Ethernet function Software operation error occurred 1 Turn the power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa re...

Page 701: ...ack ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then insert the CF card which inserted original YCP21 board...

Page 702: ...the UDP process of the Ethernet function Software operation error occurred 1 Turn the power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Ya...

Page 703: ...urs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then insert the CF card which inserted original YCP21 board into the new YCP21 board...

Page 704: ...he UDP process of the Ethernet function Software operation error occurred 1 Turn the power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yask...

Page 705: ...Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then insert the CF card which ins...

Page 706: ...nd then insert the CF card which inserted original YCP21 board into the new YCP21 board 4134 COOLING FAN SET ABNORMAL 0 Setting error 1 Reset the alarm 2 Check the following settings Confirm parameter...

Page 707: ...nance mode and then contact your Yaskawa representative about occurrence status operating procedure 3 Motion mode specification error Setting error 1 Reset the alarm 2 Check the following settings Mot...

Page 708: ...e about occurrence status operating procedure 2 Messages and buttons are not registered Setting error 1 Reset the alarm 2 Check the following settings The information of DIALOG instruction message and...

Page 709: ...oftware operation error occurred 1 Turn the power OFF then back ON 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence statu...

Page 710: ...The SNTP server operation The network status YCP21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be...

Page 711: ...ng error 1 Check the following settings SNTP setting YCP21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the boar...

Page 712: ...status operating procedure 12 The server setting is incorrect in the SNTP process of the Ethernet function for future use Setting error 1 Check the following settings SNTP setting YCP21 board failure...

Page 713: ...7 Pseudo Input 82010 to 82207 Network Input 27010 to 29567 Network output 37010 to 39567 other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representat...

Page 714: ...ircuit protector Short circuit or ground fault 1 Turn the power OFF then back ON 2 If the alarm occurs again even after turning ON the circuit protector check encoder power line if there is a ground f...

Page 715: ...B board No in which the alarm occurred Incorrect setting 1 Check the following settings Turn ON the circuit protector Short circuit or ground fault 1 Turn the power OFF then back ON 2 If the alarm occ...

Page 716: ...wa representative about occurrence status operating procedure 4152 TIMING BELT BLOWN 1 The EAXA21 EAXB21 board 1 generates an alarm Manipulator timing belt is blown Move the manipulator in teach mode...

Page 717: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 5 The EAXA21 EAXB21 board 5 generates an alarm Manipulator timing belt is blown Move the manipulator...

Page 718: ...entative about occurrence status operating procedure 4153 COOLING UNIT ERROR 1 The EAXA21 EAXB21 board 1 generates an alarm Unit failure Refer to the instruction manuals for the cooling unit in use ot...

Page 719: ...an alarm Unit failure Refer to the instruction manuals for the cooling unit in use other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative a...

Page 720: ...entative about occurrence status operating procedure 3 The EAXA21 EAXB21 board 3 generates an alarm Connection failure 1 Reset the alarm 2 Check the connection and insertion of the cable and connector...

Page 721: ...an duct Unit failure 1 Reset the alarm 2 Replace the malfunctioning cooling fan with a new one other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa repre...

Page 722: ...he connection and insertion of the cable and connector for the cooling fan Power voltage drop 1 Reset the alarm 2 Check if the primary power voltage is normal Dirt 1 Reset the alarm 2 Clean the coolin...

Page 723: ...S BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 3 The EAXA21 EAXB21 board 3 generates an alarm Connection failure 1 Reset the alarm 2...

Page 724: ...he alarm 2 Clean the cooling fan and the fan duct Unit failure 1 Reset the alarm 2 Replace the malfunctioning cooling fan with a new one other If the alarm occurs again save the CMOS BIN in maintenanc...

Page 725: ...e cable and connector for the cooling fan Power voltage drop 1 Reset the alarm 2 Check if the primary power voltage is normal Dirt 1 Reset the alarm 2 Clean the cooling fan and the fan duct Unit failu...

Page 726: ...If the alarm occurs again replace the YFL unit other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating proc...

Page 727: ...nance mode and then contact your Yaskawa representative about occurrence status operating procedure 4163 CIRCUIT TRIPPED QFVOUT Sub Code Signifies the YFL unit number in which the alarm occurred Incor...

Page 728: ...NET 24V power supply unit Parts failure Replace the circuit protector Unit failure YFL 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YFL unit other If the alarm occurs aga...

Page 729: ...re YFL 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YFL unit other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representa...

Page 730: ...R 1 Sub Code Signifies the YFL unit number in which the alarm occurred Short circuit or ground fault 1 Reset the alarm 2 Check the following settings DC24V output from I O expansion board is correct F...

Page 731: ...s operating procedure 4171 RESERVED ERROR1 Sub Code Signifies the YFL unit number in which the alarm occurred Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the...

Page 732: ...not occurred in encoder line of ex axis Parts failure Replace the fuse F2 in the YFL unit Unit failure YFL 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YFL unit other If...

Page 733: ...FL unit Short circuit or ground fault 1 Turn the power OFF then back ON 2 If the alarm occurs again check a short circuit or ground fault has not occurred in direct in line Parts failure Replace the f...

Page 734: ...perating procedure 4180 FUSE BLOWN EX AXIS OT2 1 Sub Code Signifies the YFL unit number in which the alarm occurred Blown fuse Replace the fuse F8 in the YFL unit Short circuit or ground fault 1 Turn...

Page 735: ...occurs again replace the YFL unit other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4183 F...

Page 736: ...t occurred in brake line Parts failure Replace the fuse F13 in the YFL unit Unit failure YFL 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YFL unit other If the alarm occur...

Page 737: ...the YFL unit Short circuit or ground fault 1 Turn the power OFF then back ON 2 If the alarm occurs again check a short circuit or ground fault has not occurred in brake line Parts failure Replace the...

Page 738: ...edure 4191 FUSE BLOWN BRAKE 9 Sub Code Signifies the YFL unit number in which the alarm occurred Blown fuse Replace the fuse F19 in the YFL unit Short circuit or ground fault 1 Turn the power OFF then...

Page 739: ...YCP21 board into the new YCP21 board other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 2 A...

Page 740: ...de and then contact your Yaskawa representative about occurrence status operating procedure 4 A job was newly created with the same name of the job already specified in the memory Software operation e...

Page 741: ...esentative about occurrence status operating procedure 6 The allowable job registration area memory was exceeded Setting error 1 Check the following settings Delete unused jobs other If the alarm occu...

Page 742: ...e CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before alarm occurred YCP21 board failure 1 Reset the alarm and then try again 2 If the alarm oc...

Page 743: ...and then try again 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then insert the CF card which inserted origina...

Page 744: ...her If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 14 There was an instruction that did not ex...

Page 745: ...ng procedure 18 The number of instructions added to a job exceeded 9999 Setting error 1 Check the following settings Delete unnecessary instructions and add new instructions again other If the alarm o...

Page 746: ...rm and then try again 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then insert the CF card which inserted origi...

Page 747: ...n save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 26 Heap area could not be obtained Software operation error occurred Re...

Page 748: ...he alarm and then try again 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved before al...

Page 749: ...ct your Yaskawa representative about occurrence status operating procedure 2 Access time exceeded the limit during the access to a job Software operation error occurred 1 Reset the alarm 2 If the erro...

Page 750: ...the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 6 The allowable job registration area memory was exceeded Software operation...

Page 751: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 9 An attempt was made to change the contents for the job prohibited from being edited Setting error 1...

Page 752: ...mode and then contact your Yaskawa representative about occurrence status operating procedure 12 An error occurred in step number of the accessed job Software operation error occurred 1 Reset the ala...

Page 753: ...evious measures were executed initialize the job file in the maintenance mode and then load the saved job file 4 If the error occurs again though the previous measures were executed save the CMOS BIN...

Page 754: ...nance mode and then contact your Yaskawa representative about occurrence status operating procedure 22 Failed to expand job information during the access to a job Software operation error occurred 1 R...

Page 755: ...in the maintenance mode and then load the saved job file 4 If the error occurs again though the previous measures were executed save the CMOS BIN in maintenance mode and then contact your Yaskawa repr...

Page 756: ...lete the job where the alarm occurred 3 If the error occurs again after the previous measures were executed initialize the job file in the maintenance mode and then load the saved job file 4 If the er...

Page 757: ...e previous measures were executed save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4203 SYSTEM ERROR POSITION DATA 1 The m...

Page 758: ...again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 3 The number of axes for position data is zero Software operation e...

Page 759: ...nce mode and then contact your Yaskawa representative about occurrence status operating procedure 5 The memory size of the position data exceeded the maximum memory size at the initialization of the p...

Page 760: ...ed Reset the alarm and then try again YIF01 board failure 1 Reset the alarm and then try again 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe...

Page 761: ...then try again 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then insert the CF card which inserted original YCP...

Page 762: ...board other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 12 An attempt was made to access t...

Page 763: ...ntative about occurrence status operating procedure 14 Position data control is not initialized Software operation error occurred Reset the alarm and then try again YIF01 board failure 1 Reset the ala...

Page 764: ...eset the alarm and then try again 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN saved bef...

Page 765: ...then try again 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then insert the CF card which inserted original YC...

Page 766: ...ative about occurrence status operating procedure 4 The number of stored position data exceeded the maximum stored data at the initialization of the position data control process Software operation er...

Page 767: ...1 Reset the alarm 2 If the error occurs again delete the job where the alarm occurred 3 If the error occurs again after the previous measures were executed initialize the job file in the maintenance m...

Page 768: ...evious measures were executed initialize the job file in the maintenance mode and then load the saved job file 4 If the error occurs again though the previous measures were executed save the CMOS BIN...

Page 769: ...MOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 14 Position data control is not initialized Software operation error occurred 1 Res...

Page 770: ...Yaskawa representative about occurrence status operating procedure 20 Undefined position exists Software operation error occurred 1 Reset the alarm 2 If the error occurs again delete the job where th...

Page 771: ...rs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 6 An undefined command was detected in the servo related process...

Page 772: ...maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 16 RMS receiving unit error Software operation error occurred 1 Reset the alarm and then try a...

Page 773: ...our Yaskawa representative about occurrence status operating procedure 30 Interrupt main command error Software operation error occurred 1 Reset the alarm and then try again 2 If the alarm occurs agai...

Page 774: ...ode and then contact your Yaskawa representative about occurrence status operating procedure 40 Error in designation of application in the request of general purpose data preset for each application S...

Page 775: ...N in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 52 Data latch request FULL Software operation error occurred 1 Reset the alarm and then t...

Page 776: ...in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 61 Conversion primary expression for Power Source command EW command not prepared Software...

Page 777: ...e the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 69 Interrupt main status set Software operation error occurred 1 Reset the a...

Page 778: ...n save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 81 Offline answer bank flag error Software operation error occurred 1 R...

Page 779: ...on not set Software operation error occurred 1 Reset the alarm and then try again 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about o...

Page 780: ...awa representative about occurrence status operating procedure 100 Control group axis configuration information parameter error Software operation error occurred 1 Reset the alarm and then try again 2...

Page 781: ...your Yaskawa representative about occurrence status operating procedure 128 Timeout for waiting permission to modify the number of averaging times Software operation error occurred 1 Reset the alarm...

Page 782: ...the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 136 Queue operation error for score board setting history at DEQUE Software op...

Page 783: ...nance mode and then contact your Yaskawa representative about occurrence status operating procedure 144 Queue operation error for WORK ID conveyor at DEQUE Software operation error occurred 1 Reset th...

Page 784: ...CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 152 Queue operation error for waiting for semaphore for LOCK instruction at DEQUE...

Page 785: ...ntact your Yaskawa representative about occurrence status operating procedure 224 No motor gun control group for ESRCH instruction Software operation error occurred 1 Reset the alarm and then try agai...

Page 786: ...he alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 232 Illegal index value for a MOVx instruction Soft...

Page 787: ...e the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 240 The number which designates the setting area of correction amount in RT_...

Page 788: ...aintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 248 Failed to set a timer unit No allocation space for timer unit setting Software operation er...

Page 789: ...de and then contact your Yaskawa representative about occurrence status operating procedure 260 Arithmetic answer is not set at pre reading ADV_HA_ANS flag OFF Software operation error occurred 1 Rese...

Page 790: ...S BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 285 GA gene number is over the limit Software operation error occurred 1 Reset the al...

Page 791: ...ntenance mode and then contact your Yaskawa representative about occurrence status operating procedure 503 SL interrupt command data error Software operation error occurred 1 Reset the alarm and then...

Page 792: ...Yaskawa representative about occurrence status operating procedure 1100 Failed system job environment configuration Software operation error occurred 1 Reset the alarm and then try again 2 If the alar...

Page 793: ...ative about occurrence status operating procedure 10 Spline curve path designation error Software operation error occurred 1 Reset the alarm and then try again 2 If the alarm occurs again save the CMO...

Page 794: ...he CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 20 Pre reading task not completed at master in twin synchronous system Software...

Page 795: ...your Yaskawa representative about occurrence status operating procedure 31 Arm interference check error miscalculation using direct kinematics Software operation error occurred 1 Reset the alarm and t...

Page 796: ...save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 39 Zero or a negative value is set for the bending speed of the Following...

Page 797: ...the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 48 Play path control continue process error Software operation error occurred...

Page 798: ...ror occurred when recalculating the acceleration and deceleration time Function acceleration and deceleration control Software operation error occurred 1 Reset the alarm and then try again 2 If the al...

Page 799: ...when teaching Software operation error occurred 1 Reset the alarm and then try again 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative abou...

Page 800: ...ve the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 72 Arithmetic error occurred when calculating acceleration and deceleration...

Page 801: ...r Yaskawa representative about occurrence status operating procedure 96 Press full synchronous function Press synchronous execution error Software operation error occurred 1 Reset the alarm and then t...

Page 802: ...et the alarm and then try again 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 101 Data sett...

Page 803: ...resentative about occurrence status operating procedure 110 OFF_CV_CALIB_POS valid control error Software operation error occurred 1 Reset the alarm and then try again 2 If the alarm occurs again save...

Page 804: ...hen contact your Yaskawa representative about occurrence status operating procedure 6 Handle value is incorrect for specified local variable Software operation error occurred 1 Reset the alarm and the...

Page 805: ...urn ON the servo power supply for the group axis to be operated other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence stat...

Page 806: ...y again 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 7 An attempt was made to access an un...

Page 807: ...t value is out of range at sampling data scanning Software operation error occurred 1 Reset the alarm and then try again 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then cont...

Page 808: ...ur Yaskawa representative about occurrence status operating procedure 101 The communication port is not opened Setting error 1 Check the following settings The serial port setting other If the alarm o...

Page 809: ...responding file The factor 2 Register the position of the corresponding file again The factor 3 Just turn the power OFF and then ON again 2 If it would not restore select RE CHECK from the pull down m...

Page 810: ...in the acquisition process of subnet mask during the network service data creation process of the Ethernet function Setting error 1 Check the following settings The DHCP server operation If the DHCP i...

Page 811: ...F then back ON 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then insert the CF card which inserted original YCP...

Page 812: ...about occurrence status operating procedure 7 An error occurred in the acquisition process of SNTP server during the network service data creation process of the Ethernet function Setting error 1 Chec...

Page 813: ...the CMOS BIN before replace the board to be safe Replace the YCP21 board and then insert the CF card which inserted original YCP21 board into the new YCP21 board other If the alarm occurs again save...

Page 814: ...settings The DHCP server operation If the DHCP is used The network status If the DHCP is used YCP21 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP21 board...

Page 815: ...operating procedure 26 Gateway clear error occurred in the DHCP information update process of the Ethernet function Setting error 1 Check the following settings The DHCP server operation If the DHCP i...

Page 816: ...number In case of M communications last station Terminator 24V power of the corresponding I O module I O module failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the follow...

Page 817: ...he alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 3 An error was detected in communications timeout w...

Page 818: ...ode Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The M communications cable which I O modu...

Page 819: ...1 Turn the power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe YIF01 board failure 1 Turn the power OFF then back ON 2...

Page 820: ...f the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 7 An error was detected in communications timeou...

Page 821: ...ode Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The M communications cable which I O modu...

Page 822: ...1 Turn the power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe YIF01 board failure 1 Turn the power OFF then back ON 2...

Page 823: ...e alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 11 An error was detected in communications timeout w...

Page 824: ...mode Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and insertion of the following cables and connectors The M communications cable which I O mod...

Page 825: ...1 Turn the power OFF then back ON 2 If the alarm occurs again replace the following board Save the CMOS BIN before replace the board to be safe YIF01 board failure 1 Turn the power OFF then back ON 2...

Page 826: ...e alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 15 An error was detected in communications timeout w...

Page 827: ...e connection and insertion of the following connector The PCI connector of the corresponding I O module I O module failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the fol...

Page 828: ...about occurrence status operating procedure 18 An error was detected in communications timeout with the I O module board connected with 3rd PCI when the control power turned ON Setting error 1 Check t...

Page 829: ...g I O module PCI board YIF01 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01...

Page 830: ...ive about occurrence status operating procedure 24 NADEX data sheet format error Software operation error occurred The connected NADEX spot welder isn t corresponded to Save the CMOS BIN in maintenanc...

Page 831: ...source Step2 Check according with the Fronius s manual other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status opera...

Page 832: ...ative about occurrence status operating procedure 7 Error from welder 7 Arc welding power source error When finish system reset Shut down the welding power source other If the alarm occurs again save...

Page 833: ...r source error 4243 MOTOWELDOUTPUT OVER CURRENT 1 Error from welder 1 Arc welding power source error Confirm the following content 1 Check that the torch cable or power cable is not grounded 2 Check t...

Page 834: ...ctor terminal block other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 3 Error from welder 3...

Page 835: ...t the welding work piece 3 Check that the encoder cable is not damaged 4 Check if the screws of the connector terminal block are securely fastened If the encoder cable is disconnected or the screws ar...

Page 836: ...r power cable is not grounded 2 Check that the contact tip does not contact the welding work piece 3 Check that the encoder cable is not damaged 4 Check if the screws of the connector terminal block a...

Page 837: ...rce error Confirm the input voltage other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4 Err...

Page 838: ...BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 2 Error from welder 2 Arc welding power source error 1 Check the ambient temperature 40...

Page 839: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 6 Error from welder 6 Arc welding power source error 1 Check the ambient temperature 40 degrees centi...

Page 840: ...a representative about occurrence status operating procedure 103 The temperature in the secondary control circuit exceeds the specified value of the welding source Arc welding power source error 1 Che...

Page 841: ...rrence status operating procedure 2 Error from welder 2 Arc welding power source error Confirm the input voltage other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact...

Page 842: ...rror from welder 1 Arc welding power source error 1 Fill up the cooling water 2 Check the circuit of cooling water other If the alarm occurs again save the CMOS BIN in maintenance mode and then contac...

Page 843: ...he circuit of cooling water other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 8 Error from...

Page 844: ...your Yaskawa representative about occurrence status operating procedure 5 Error from welder 5 Arc welding power source error other If the alarm occurs again save the CMOS BIN in maintenance mode and...

Page 845: ...ontroller other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 3 Error from welder 3 Arc weldi...

Page 846: ...ence status operating procedure 402 Sub code Error No from welder Arc welding power source error Check the Node of the each welder power sources and robot controller other If the alarm occurs again sa...

Page 847: ...ct is MOTOWELD type other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 6 Error from welder 6...

Page 848: ...en contact your Yaskawa representative about occurrence status operating procedure 2 Error from welder 2 Arc welding power source error Set the user file number 1 16 other If the alarm occurs again sa...

Page 849: ...e and then contact your Yaskawa representative about occurrence status operating procedure 404 Sub code Error No from welder Arc welding power source error Set the user file number 1 16 other If the a...

Page 850: ...error The setting of hardware or software may be not performed correctly Contact your YASKAWA representative 5 Error from welder 5 Arc welding power source error The setting of hardware or software ma...

Page 851: ...esentative 4255 MOTOWELD MACHINE TYP ERROR3 1 Error from welder 1 Arc welding power source error The setting of hardware or software may be not performed correctly Contact your YASKAWA representative...

Page 852: ...ot performed correctly Contact your YASKAWA representative 7 Error from welder 7 Arc welding power source error The setting of hardware or software may be not performed correctly Contact your YASKAWA...

Page 853: ...Error No from welder Arc welding power source error 1 Check the DIP switch setting of PR CR 002R1 board 2 PR CR 002R1 board may be broken Contact your YASKAWA representative 4258 MOTOWELD FEEDER ERRO...

Page 854: ...connection terminal block When there are a disconnection of the encoder cable or loosening of the screw the wire feeding speed quickens abnormally and it becomes an abnormal amount of feeding Replace...

Page 855: ...ot bent excessively other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 6 Error from welder 6...

Page 856: ...ction terminal block When there are a disconnection of the encoder cable or loosening of the screw the wire feeding speed quickens abnormally and it becomes an abnormal amount of feeding Replace the e...

Page 857: ...e 2 Error from welder 2 Arc welding power source error Check if the wire load becomes heavy Make sure that the torch cable and conduit cable are not bent excessively other If the alarm occurs again sa...

Page 858: ...nd conduit cable are not bent excessively other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure...

Page 859: ...rc welding power source error The board may be broken Contact your Yaskawa representative 5 Error from welder 5 Arc welding power source error The board may be broken Contact your Yaskawa representati...

Page 860: ...n correctly saved when the welding conditions are recorded because of a power failure etc Reset the system after saving the changed parameters See the manual of MOTOWELD 4 2 10 System Reset If the err...

Page 861: ...tly saved when the welding conditions are recorded because of a power failure etc Reset the system after saving the changed parameters See the manual of MOTOWELD 4 2 10 System Reset If the error occur...

Page 862: ...n correctly saved when the welding conditions are recorded because of a power failure etc Reset the system after saving the changed parameters See the manual of MOTOWELD 4 2 10 System Reset If the err...

Page 863: ...ata may not have been correctly saved when the welding conditions are recorded because of a power failure etc Reset the system after saving the changed parameters See the manual of MOTOWELD 4 2 10 Sys...

Page 864: ...n correctly saved when the welding conditions are recorded because of a power failure etc Reset the system after saving the changed parameters See the manual of MOTOWELD 4 2 10 System Reset If the err...

Page 865: ...ata may not have been correctly saved when the welding conditions are recorded because of a power failure etc Reset the system after saving the changed parameters See the manual of MOTOWELD 4 2 10 Sys...

Page 866: ...ectly saved when the welding conditions are recorded because of a power failure etc Reset the system after saving the changed parameters See the manual of MOTOWELD 4 2 10 System Reset If the error occ...

Page 867: ...y not have been correctly saved when the welding conditions are recorded because of a power failure etc Reset the system after saving the changed parameters See the manual of MOTOWELD 4 2 10 System Re...

Page 868: ...en the welding conditions are recorded because of a power failure etc Reset the system after saving the changed parameters See the manual of MOTOWELD 4 2 10 System Reset If the error occurs again the...

Page 869: ...n correctly saved when the welding conditions are recorded because of a power failure etc Reset the system after saving the changed parameters See the manual of MOTOWELD 4 2 10 System Reset If the err...

Page 870: ...tly saved when the welding conditions are recorded because of a power failure etc Reset the system after saving the changed parameters See the manual of MOTOWELD 4 2 10 System Reset If the error occur...

Page 871: ...n correctly saved when the welding conditions are recorded because of a power failure etc Reset the system after saving the changed parameters See the manual of MOTOWELD 4 2 10 System Reset If the err...

Page 872: ...f the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 2 Error from welder 2 Arc welding power source e...

Page 873: ...t occurrence status operating procedure 8 Error from welder 8 Arc welding power source error Check again the operation timing or signal cable connections The same error may occur at momentary power fa...

Page 874: ...e welding user file other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 6 Error from welder 6...

Page 875: ...or from welder 2 Arc welding power source error 1 Check if the voltage detection wire is connected Heck if the voltage detection line or the short circuit cap is connected to the CON7 of the MOTOWELD...

Page 876: ...e may have occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 6 Error from welder 6...

Page 877: ...cted Heck if the voltage detection line or the short circuit cap is connected to the CON7 of the MOTOWELD 2 Check that the contact tip does not contact the work piece to be welded Set the contact tip...

Page 878: ...ontact your Yaskawa representative about occurrence status operating procedure 3 Error from welder 3 Arc welding power source error Replace the IGBT device Part code AJ0EL3870 other If the alarm occur...

Page 879: ...lder Arc welding power source error Replace the IGBT device Part code AJ0EL3870 other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about...

Page 880: ...urce error The board may be broken Contact your Yaskawa representative 6 Error from welder 6 Arc welding power source error The board may be broken Contact your Yaskawa representative 7 Error from wel...

Page 881: ...command 3 Check that the wire stick out is not excessively short or long 4 Check that the range set in C parameter C29 is not too narrow 5 Check if the wire shielding etc are correctly set other If th...

Page 882: ...wire is fed as instructed by the feeding command 3 Check that the wire stick out is not excessively short or long 4 Check that the range set in C parameter C29 is not too narrow 5 Check if the wire s...

Page 883: ...wire is fed as instructed by the feeding command 3 Check that the wire stick out is not excessively short or long 4 Check that the range set in C parameter C29 is not too narrow 5 Check if the wire s...

Page 884: ...wire does not slip or the wire is fed as instructed by the feeding command 3 Check that the wire stick out is not excessively short or long 4 Check that the range set in C parameter C29 is not too na...

Page 885: ...wire is fed as instructed by the feeding command 3 Check that the wire stick out is not excessively short or long 4 Check that the range set in C parameter C29 is not too narrow 5 Check if the wire s...

Page 886: ...wire is fed as instructed by the feeding command 3 Check that the wire stick out is not excessively short or long 4 Check that the range set in C parameter C29 is not too narrow 5 Check if the wire s...

Page 887: ...askawa representative 4 Error from welder 4 Arc welding power source error 1 Check that short circuit or the earth grounded of the output cable 2 May be power circuit broken Contact your Yaskawa repre...

Page 888: ...error Replace the switching power supply unit Service parts code AJ0E35055 other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occu...

Page 889: ...er If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 8 Error from welder 8 Arc welding power sour...

Page 890: ...occurrence status operating procedure 5 Error from welder 5 Arc welding power source error Replace the switching power supply unit Service parts code AJ0E35055 other If the alarm occurs again save the...

Page 891: ...ding process setting in the welding user file other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating proce...

Page 892: ...ess is set in the welding user file Arc welding power source error Confirm the welding process setting in the welding user file other If the alarm occurs again save the CMOS BIN in maintenance mode an...

Page 893: ...the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 317 The program or data base was load by the ethernet Arc welding power source...

Page 894: ...1 Confirm the power source class which of 350A or 500A 2 Switch a status of dip switch SW600 which of 350A or 500A 3 Change the software which for correct current class other If the alarm occurs again...

Page 895: ...b error code Arc welding power source error Allow the machine to cool Confirm the Fronius s manual 7 tp3 Sub code 7 shows the error code of Fronius power source 7 main error code sub error code Arc we...

Page 896: ...tf2 Sub code 12 shows the error code of Fronius power source 12 main error code sub error code Arc welding power source error Change the thermo sensor on the sec side Confirm the Fronius s manual 13 E...

Page 897: ...ower source 17 main error code sub error code Arc welding power source error Update firmware otherwise change the UST board Confirm the Fronius s manual 18 ErrbPS Sub code 18 shows the error code of F...

Page 898: ...EPF Sub code 22 shows the error code of Fronius power source 22 main error code sub error code Arc welding power source error Update firmware otherwise change the UST board Confirm the Fronius s manua...

Page 899: ...Austria together with details of the series number of the machine Confirm the Fronius s manual 27 Err027 Sub code 27 shows the error code of Fronius power source 27 main error code sub error code Arc...

Page 900: ...ius s manual 32 EcF Sub code 32 shows the error code of Fronius power source 32 main error code sub error code Arc welding power source error Install correct primary BPS power module Confirm the Froni...

Page 901: ...de sub error code Arc welding power source error Change over the polarity of the two cables otherwise change the UST board Confirm the Fronius s manual 38 Stop Sub code 38 shows the error code of Fron...

Page 902: ...1 Err051 Sub code 51 shows the error code of Fronius power source 51 main error code sub error code Arc welding power source error Mains voltage too low or NT 24 defective Confirm the Fronius s manual...

Page 903: ...e Keep the torch stand off distance smaller before ignition Confirm the Fronius s manual 56 Err056 Sub code 56 shows the error code of Fronius power source 56 main error code sub error code Arc weldin...

Page 904: ...Sub code 61 shows the error code of Fronius power source 61 main error code sub error code Arc welding power source error Confirm the Fronius s manual 62 Err062 Sub code 62 shows the error code of Fro...

Page 905: ...nfirm the Fronius s manual 66 tJo Sub code 66 shows the error code of Fronius power source 66 main error code sub error code Arc welding power source error Allow the JobMaster torch to cool Confirm th...

Page 906: ...1 shows the error code of Fronius power source 71 main error code sub error code Arc welding power source error Check the welding seam Confirm the Fronius s manual 72 ErrCfg Sub code 72 shows the erro...

Page 907: ...ode 77 shows the error code of Fronius power source 77 main error code sub error code Arc welding power source error Check the wire feeding alignment if it is smooth Confirm the Fronius s manual 78 E...

Page 908: ...2 ErrEHF Sub code 82 shows the error code of Fronius power source 82 main error code sub error code Arc welding power source error Allow the external HF to cool down Confirm the Fronius s manual 83 PH...

Page 909: ...lIna Sub code 103 shows the error code of Fronius power source 103 main error code sub error code Arc welding power source error Update firmware otherwise change the UST board Confirm the Fronius s ma...

Page 910: ...or code sub error code Arc welding power source error Update firmware otherwise change the UST board Confirm the Fronius s manual 109 ASSErt Sub code 109 shows the error code of Fronius power source 1...

Page 911: ...nd connection of the followings YSF22 CN217 YPU CN607 CN 611 3 Check if the contactors 1KM and 2KM are open and not damaged by melting or sticking 4 If the alarm occurs again replace the YPU unit Save...

Page 912: ...t the alarm 2 If the alarm occurs again replace the EAXA21 board Save the CMOS BIN before replacing the board to be safe Module failure converter 1 Reset the alarm 2 If the alarm occurs again replace...

Page 913: ...f the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4306 AMPLIFIER READY SIGNAL ERROR Sub Code Signi...

Page 914: ...2 533 EX1SV External axis SERVO PACK CN591 Power supply cable Power cable Module failure motor 1 Reset the alarm 2 If the alarm occurs again replace the motor EAXA21 board failure 1 Reset the alarm 2...

Page 915: ...llowing cables and connectors Robot axis Cables between encoders EAXA21 CN508 External axis Cables between encoders EAXB21 CN534 535 536 Module failure encoder 1 Reset the alarm 2 If the alarm occurs...

Page 916: ...the alarm doesn t occur after turning the power OFF and then ON there is no problem Connection failure 1 Reset the alarm 2 If the alarm occurs again check the connection and inserting state of the fo...

Page 917: ...LLISION DETECT Sub Code Signifies the axis in which the alarm occurred Setting error Check the following settings The tool information The selection tap of the transfer The collision detection level J...

Page 918: ...nection failure 1 Reset the alarm 2 If the alarm occurs again check the connection and inserting state of the following cables and connectors EAXA21 CN501 to 506 CN510 EAXB21 CN531 532 533 Amplifier C...

Page 919: ...bout occurrence status operating procedure 4317 PRELOAD ERROR Sub Code Signifies the axis in which the alarm occurred Effect of external force Adjust the gun opening other If the alarm occurs again sa...

Page 920: ...interferes with any objects such as workpieces or peripheral devices If interferes remove the object Setting error Review the JOB to check if the load factor doesn t exceed 100 YBK21 board failure 1...

Page 921: ...actor YBK21 CN400 Motor brake terminal 2 If any error is found replace the YBK21 board Connection failure 1 Reset the alarm 2 If the alarm occurs again replace the following cables The wire harness in...

Page 922: ...rs again replace the amplifier EAXA21 board failure 1 Reset the alarm 2 If the alarm occurs again replace the EAXA21 board Save the CMOS BIN before replacing the board to be safe YPU unit failure 1 Re...

Page 923: ...t failure 1 Reset the alarm 2 If the alarm occurs again replace the YPU unit Save the CMOS BIN before replacing the board to be safe other If the alarm occurs again save the CMOS BIN in maintenance mo...

Page 924: ...the CMOS BIN before replacing the board to be safe other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating...

Page 925: ...ing to the position Remedy Adjust the acceleration deceleration by ACC and DEC for the teaching position Also make sure to run the machine enough before operation when this alarm occurs at low tempera...

Page 926: ...error Reset the alarm and then try again Connection failure 1 Reset the alarm 2 If the alarm occurs again check that U V and W phase are appropriately connected Module failure motor 1 Reset the alarm...

Page 927: ...Reset the alarm 2 If the alarm occurs again check that U V and W phase are appropriately connected Module failure motor 1 Reset the alarm 2 If the alarm occurs again replace the motor EAXA21 board fai...

Page 928: ...about occurrence status operating procedure 4331 SPEED MONITOR LEVEL ERROR EAXA21 board failure 1 Reset the alarm 2 If the alarm occurs again replace the EAXA21 board Save the CMOS BIN before replacin...

Page 929: ...e subject axes are indicated Connection failure 1 Turn the power OFF then back ON 2 If the alarm occurs again check the connection and inserting state of the following cables and connectors EAXA21 CN5...

Page 930: ...board Save the CMOS BIN before replacing the YPU unit to be safe other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence sta...

Page 931: ...If the alarm occurs again replace the following cables Manipulator cable Supply cable Module failure amplifier 1 Reset the alarm 2 If the alarm occurs again replace the amplifier Module failure motor...

Page 932: ...mary breaker voltage to the specified voltage 200V 10 to15 Connection failure 1 Reset the alarm 2 If the alarm occurs again check the connection and inserting state of the following cables and connect...

Page 933: ...EAXA21 board Save the CMOS BIN before replacing the board to be safe other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrenc...

Page 934: ...replace the motor EAXA21 board failure 1 Reset the alarm 2 If the alarm occurs again replace the EAXA21 board Save the CMOS BIN before replacing the board to be safe Other If the alarm occurs again sa...

Page 935: ...he CMOS BIN before replacing the board to be safe Module failure amplifier 1 Reset the alarm 2 If the alarm occurs again replace the amplifier Module failure motor 1 Reset the alarm 2 If the alarm occ...

Page 936: ...IN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4348 LNR SERVOFLOAT COORD TYPE ERROR Sub Code Signifies linear servo float condition fil...

Page 937: ...isn t disconnected 2 If disconnected replace the motor power wire Connection failure motor brake 1 Check that the motor brake wire is not disconnected 2 If disconnected replace the motor brake wire YB...

Page 938: ...N in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4356 ARM CTRL PARAMETER ERR OBSERVER Setting error Check the settings for jobs other If t...

Page 939: ...ure 4360 WAFER ALIGNMENT ERROR SERVO Connection failure Check the connection of pre aligner other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa represen...

Page 940: ...ub Code Signifies the axis in which the alarm occurred Setting error Check the following settings Home position of gun axis Released side Reset the software limit of released side gun Parameter S1CxG4...

Page 941: ...S BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 250 Control filter error Software operation error occurred 1 Reset the alarm and then...

Page 942: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 7105 The override ratio is invalid Software operation error occurred 1 Reset the alarm and then try a...

Page 943: ...s in which the alarm occurred Connection failure 1 Reset the alarm 2 If the alarm occurs again check the brake connection other other If the alarm occurs again save the CMOS BIN in maintenance mode an...

Page 944: ...ror occurred 1 Reset the alarm and then try again 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating proce...

Page 945: ...larm and then try again 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 6 A_BANK conversion c...

Page 946: ...your Yaskawa representative about occurrence status operating procedure 29 Instruction pre reading processing has not been completed normally Software operation error occurred 1 Reset the alarm and th...

Page 947: ...ur Yaskawa representative about occurrence status operating procedure 45 An error occurred in path trace control Software operation error occurred 1 Reset the alarm and then try again 2 If the alarm o...

Page 948: ...ce mode and then contact your Yaskawa representative about occurrence status operating procedure 103 A_BANK conversion has not been completed Software operation error occurred 1 Reset the alarm and th...

Page 949: ...settings other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 11 An attempt was made to pass t...

Page 950: ...r Yaskawa representative about occurrence status operating procedure 8 Occupation control error Software operation error occurred 1 Reset the alarm and then try again 2 If the alarm occurs again save...

Page 951: ...resentative about occurrence status operating procedure 4409 TWO STEPS SAME POSITION 3 STEPS Setting error 1 Check the following settings Check the settings for three taught points to create an user c...

Page 952: ...nge the move instruction to joint interpolation MOVJ Be careful to the peripheral interference since its movement changes other If the alarm occurs again save the CMOS BIN in maintenance mode and then...

Page 953: ...o that the step where the alarm occurred is within the motion range other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence...

Page 954: ...our Yaskawa representative about occurrence status operating procedure 9 The segment was received although the previous segment had not been sent Software operation error occurred 1 Reset the alarm an...

Page 955: ...urrence status operating procedure 8 Control group error for a tool calibration file Software operation error occurred 1 Reset the alarm and then try again 2 If the alarm occurs again save the CMOS BI...

Page 956: ...r Yaskawa representative about occurrence status operating procedure 4430 CPU COMMUNICATION ERROR 1 Interrupt processing error between MOTION section and system control section Software operation erro...

Page 957: ...then contact your Yaskawa representative about occurrence status operating procedure 9 Interrupt processing error between MOTION section and PS 2 Software operation error occurred 1 Reset the alarm an...

Page 958: ...in save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 3 Destination variable tag arrangement is incorrect Software operation...

Page 959: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 12 An error occurred move instruction search process Software operation error occurred 1 Reset the al...

Page 960: ...procedure 22 The object to be processed was secret variable in position file control process so it could not be processed Software operation error occurred 1 Reset the alarm and then try again 2 If t...

Page 961: ...intenance mode and then contact your Yaskawa representative about occurrence status operating procedure 255 An exceptional error occurred Software operation error occurred 1 Reset the alarm and then t...

Page 962: ...save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 7 The set data for station axis position type variable S1D parameter area...

Page 963: ...eck the following settings Set the number of local variables to be used in the job header other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representa...

Page 964: ...ve about occurrence status operating procedure 4439 UNDEFINED LABEL Setting error 1 Check the following settings Check if the JUMP destination label is registered If the label is not registered delete...

Page 965: ...hen try again 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 3 The pre reading operation pro...

Page 966: ...ce status operating procedure 2 The value for the signed 1 byte data type variable is less than the minimum value Setting error 1 Check the following settings Check the settings for variable and then...

Page 967: ...ut range of the tag other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 8 The value for the r...

Page 968: ...ut range of the tag other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 32773 The value for t...

Page 969: ...ting error 1 Check the following settings Check the settings for variable and then correct the job to fall within the input range of the tag other If the alarm occurs again save the CMOS BIN in mainte...

Page 970: ...ing control group designation error Software operation error occurred 1 Reset the alarm and then try again 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaska...

Page 971: ...tual control axis Setting error 1 Check the following settings Match the control group designation of the wall point and weaving execution other If the alarm occurs again save the CMOS BIN in maintena...

Page 972: ...skawa representative about occurrence status operating procedure 15 Calculation error of horizontal and wall direction vector for weaving Software operation error occurred 1 Reset the alarm and then t...

Page 973: ...ror 1 Check the following settings Confirm that the specified tool file number is 0 to 63 other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representa...

Page 974: ...ile number check Setting error 1 Check the following settings Confirm that the specified conveyor calibration file number is 1 to 6 other If the alarm occurs again save the CMOS BIN in maintenance mod...

Page 975: ...e and then contact your Yaskawa representative about occurrence status operating procedure 4454 UNDEFINED POWER SOURCE COND Setting error 1 Check the following settings Complete the settings for the a...

Page 976: ...nd then contact your Yaskawa representative about occurrence status operating procedure 4461 UNDEFINED AUTO WELD RELEASE COND Setting error 1 Check the following settings Check the settings for the nu...

Page 977: ...ing settings Correct the JOB that the number of steps will be three or more other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occ...

Page 978: ...he same point Setting error 1 Check the following settings Teach the data for calibration so that each point is different other If the alarm occurs again save the CMOS BIN in maintenance mode and then...

Page 979: ...tative about occurrence status operating procedure 5 Calibration data setting error Software operation error occurred 1 Reset the alarm and then try again 2 If the alarm occurs again save the CMOS BIN...

Page 980: ...nd end point are on the same point Setting error 1 Check the following settings Change the teaching positions so that the start point and end point are different other If the alarm occurs again save t...

Page 981: ...which executed SKILLSND is not defined as using MotoPlus sensor related API Check the combination of the robot and MotoPlus application If the alarm occurs again save the CMOS BIN in maintenance mode...

Page 982: ...ur Yaskawa representative about occurrence status operating procedure 4478 MotoPlus MM task no response Software operation error occurred 1 Turn the power OFF then back ON 2 If the alarm occurs again...

Page 983: ...1 Arc arc 3 Three arc 5 Four arc 7 other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4485...

Page 984: ...ith small circle cutting axis only other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4 This...

Page 985: ...n amount so that the Endless axis does not exceed the maximum pulse value other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occur...

Page 986: ...e mode and then contact your Yaskawa representative about occurrence status operating procedure 4492 POSITION CORRECTION ERROR 1 Data unmatched between the correction amount data and the job data The...

Page 987: ...rence point are different other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4495 UNDEFINED...

Page 988: ...tive about occurrence status operating procedure 7 Zero or a negative value is set for the maximum acceleration speed Setting error 1 Reset the alarm and then try again 2 If the alarm occurs again sav...

Page 989: ...occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 15 Zero or a negative value is set for the motor inertia Set...

Page 990: ...larm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 23 Encoder type designation error Setting error 1 Reset...

Page 991: ...ce mode and then contact your Yaskawa representative about occurrence status operating procedure 31 The segment clock error occurred when the PV loop is 1 ms Setting error 1 Reset the alarm and then t...

Page 992: ...occurrence status operating procedure 39 The setting in the optimized acceleration deceleration designation parameter is incorrect Setting error 1 Reset the alarm and then try again 2 If the alarm oc...

Page 993: ...Reset the alarm and then try again 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 47 Zero o...

Page 994: ...the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 54 The parameter setting for the Cartesian manipul...

Page 995: ...then contact your Yaskawa representative about occurrence status operating procedure 71 All of X Y and Z value of the expanded check point 2 for the arm interference check are set to zero Setting erro...

Page 996: ...BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 96 Zero is set for the dimension information a2 for the Arc Cell Torch Arm type manipul...

Page 997: ...intenance mode and then contact your Yaskawa representative about occurrence status operating procedure 125 Incorrect speed setting at tool mass acceleration deceleration speed correction function Set...

Page 998: ...n maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 134 The higher order acceleration deceleration is prohibited when using operation accelerati...

Page 999: ...uppression filter for SVSPOTMOV Setting error 1 Check the following settings Confirm that the threshold value for the vibration suppression filter should be larger than the one in previous table other...

Page 1000: ...m one another other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 3 The 2nd axis positions of...

Page 1001: ...rating procedure 8 The 1st axis elevation axis positions of C3 C4 and C5 of station axes are not the same Setting error 1 Check the following settings Perform the teaching again so that the 1staxis el...

Page 1002: ...wa representative about occurrence status operating procedure YCP02 board failure 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YCP02 board Save the CMOS BIN before replaci...

Page 1003: ...other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 2 Designation error of the tool coordina...

Page 1004: ...status operating procedure 6 Designation error of the conveyor coordinate system This coordinate system cannot be used Setting error 1 Check the following settings Check the settings for the coordina...

Page 1005: ...hich can be used other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 12 Designation error of...

Page 1006: ...ation error of the H LINK type cylindrical coordinate system This coordinate system cannot be used Setting error 1 Check the following settings Check the settings for the coordinate system which can b...

Page 1007: ...he teaching points are not aligned in a straight line other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operati...

Page 1008: ...meter other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4521 WRONG JOB TYPE Sub Code 0000_0...

Page 1009: ...arm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4 The tag data was variable specification Setting error...

Page 1010: ...tenance mode and then contact your Yaskawa representative about occurrence status operating procedure 2 An suspend macro job is started up during the back operation Setting error 1 Check the following...

Page 1011: ...truction Setting error 1 Check the following settings Check the control group setting of the job to be started by SYNC other If the alarm occurs again save the CMOS BIN in maintenance mode and then co...

Page 1012: ...ile to either 0 1 or 2 other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 2 No robot axis in...

Page 1013: ...onveyor characteristic file to 1 Use other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4532...

Page 1014: ...rence status operating procedure 4534 TORQUE INTERFERENCE Setting error 1 Check the following settings Correctly set the weight information in the tool file Are the weight W and the number set to the...

Page 1015: ...and then contact your Yaskawa representative about occurrence status operating procedure 4 An attempt was made to obtain the character string type system variable by the other type variable Setting e...

Page 1016: ...s operating procedure 4 The start position or end position for the Corner R motion could not be calculated inside the start zone or the end zone Setting error 1 Check the following settings Make the s...

Page 1017: ...rrence status operating procedure 9 The Corner R motion is disabled when the higher order acceleration deceleration is specified Setting error 1 Check the following settings Disable the higher order a...

Page 1018: ...job queue other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4541 INVALID INPUT STRING VAL 1...

Page 1019: ...ing length at MID instruction execution Setting error 1 Check the following settings Check the settings for the data of the character string to be extracted other If the alarm occurs again save the CM...

Page 1020: ...t related instruction other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4550 CANNOT EXECUTE...

Page 1021: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 6 The shared motion function is not used Software operation error occurred 1 Reset the alarm and then...

Page 1022: ...in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 14 The laser cutting function for form cutting operation is not used Software operation err...

Page 1023: ...de to execute an undefined instruction Software operation error occurred 1 Reset the alarm and then try again 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Ya...

Page 1024: ...8 UNDEFINED PRESS COND DATA FILE Sub Code Press characteristic file number Setting error 1 Check the following settings Set the status of press characteristic file to be used in the job to Used State...

Page 1025: ...urrence status operating procedure 4575 ERROR IN WELD START TIMING SET Setting error 1 Check the following settings Check the settings for the WST tag Check the settings for the pressure file other If...

Page 1026: ...r 1 Check the following settings Operate the manipulator to the start position of the step where the alarm occurred and then re execute other If the alarm occurs again save the CMOS BIN in maintenance...

Page 1027: ...CHG instruction was executed in the system configuration that did not allow the gun change function Setting error 1 Check the following settings Validate the gun change parameter other If the alarm oc...

Page 1028: ...cuting a GUNCHG PLACE instruction Connection failure 1 Reset the alarm and then try again 2 If the alarm occurs again check the connection and inserting state of the following cables and connectors Th...

Page 1029: ...kawa representative about occurrence status operating procedure 11 Multiple manipulators are not set in the gun change job Setting error 1 Check the following settings Check the settings for the contr...

Page 1030: ...e mode and then contact your Yaskawa representative about occurrence status operating procedure 4594 SVHND CTRL MODE CANCEL ERR SV Software operation error occurred 1 Reset the alarm and then try agai...

Page 1031: ...ncorrectly set as height maximum diameter height minimum diameter 2 or height sqrt maximum diameter2 width2 Setting error 1 Check the following settings Setting of the height data other If the alarm o...

Page 1032: ...he alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 7 Coordinated motion cannot be used with the Form C...

Page 1033: ...nce mode and then contact your Yaskawa representative about occurrence status operating procedure 11 The Cut file setting of the FORMAPR instruction is different from that of the FORMCUT instruction S...

Page 1034: ...radius data other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 91 The arc center coordinates...

Page 1035: ...RMCUT instruction after interrupting it Execute condition failure 1 Check the following settings Re execute the move instruction executed before the FORMCUT instruction and then execute the FORMCUT in...

Page 1036: ...representative about occurrence status operating procedure 6 The position data could not correctly be added by the pulse incremental value at the offline position data conversion Software operation e...

Page 1037: ...BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 13 The reverse shift value for 3D shifting could not correctly be added at the offline...

Page 1038: ...ted for the mirror shift function at the offline position data conversion Setting error 1 Check the following settings The variable position may be out of the robot motion range Check if the variable...

Page 1039: ...sentative about occurrence status operating procedure 4598 PAINTOUT ERROR 1 The parameter setting for the universal input group number is incorrect Setting error 1 Check the following settings Check t...

Page 1040: ...er If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4606 LACK OF GLOBAL VARIABLE AREA Software o...

Page 1041: ...tive about occurrence status operating procedure 4608 WRONG EXECUTION OF GETARG INST 1 The job argument is not set Setting error 1 Check the following settings Check the settings for jobs other If the...

Page 1042: ...610 MEMOPLAY SAMPLING ERROR 1 Failed to read the memory play sampling data Software operation error occurred 1 Reset the alarm and then try again 2 If the alarm occurs again save the CMOS BIN in maint...

Page 1043: ...tart point was specified Setting error 1 Check the following settings Check the number of the memory play file for use other If the alarm occurs again save the CMOS BIN in maintenance mode and then co...

Page 1044: ...Check the following settings Correct the job so that the movement section of memory play object is shorter other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Y...

Page 1045: ...e the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4611 OVER OPTON INST EXECUTION LIMIT Setting error 1 Check the following set...

Page 1046: ...PTON instruction other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 5 Incorrect designation...

Page 1047: ...again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 2 The control group with which the axis shifting is performed disag...

Page 1048: ...gain save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4619 UNDEFINED JOB ENTRY TABLE Sub Code Designated registration numb...

Page 1049: ...about occurrence status operating procedure 4623 WRONG EXECUTION OF GETPOS INST 1 An attempt was made to obtain the step that used a local position type variable The step with local position type vari...

Page 1050: ...again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4 There was no directory entry after this point Software operation...

Page 1051: ...and then contact your Yaskawa representative about occurrence status operating procedure 8 Handle overflow Software operation error occurred 1 Reset the alarm and then try again 2 If the alarm occurs...

Page 1052: ...CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 31 No card Software operation error occurred 1 Reset the alarm and then try again...

Page 1053: ...e and then contact your Yaskawa representative about occurrence status operating procedure 40 Card not applicable for I O Software operation error occurred 1 Reset the alarm and then try again 2 If th...

Page 1054: ...r Yaskawa representative about occurrence status operating procedure 52 Sector write command error Software operation error occurred 1 Reset the alarm and then try again 2 If the alarm occurs again sa...

Page 1055: ...e status operating procedure 3 The GRPCHG instruction was executed in unchuck status Setting error 1 Check the following settings Execute the GRPCHG instruction in chuck status other If the alarm occu...

Page 1056: ...ntification signal other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4630 DUPLICATED GUN NU...

Page 1057: ...representative about occurrence status operating procedure 4635 CANNOT EXECUTE COMMON JOB Sub Code The related control group Setting error 1 Check the following settings Check the settings for contro...

Page 1058: ...1 Reset the alarm and then try again 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4 An er...

Page 1059: ...tative about occurrence status operating procedure 4644 SPOT WELDER I F ERROR ASW 8 The controller could not send an instruction to the welder because the welder was busy in processing Connection fail...

Page 1060: ...rence status operating procedure 4648 FILE TRANSFER ERROR ARITH 1 Motion range file transfer error Setting error 1 Check the following setting Check if the motion range file is correctly set other If...

Page 1061: ...ntact number other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 5 During the palletize start...

Page 1062: ...ERR SV Software operation error occurred 1 Reset the alarm and then try again 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occur...

Page 1063: ...specifies parameter number of SETPRM instruction other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating p...

Page 1064: ...board failure 1 Reset the alarm 2 If the alarm occurs again replace the YCP21 board Save the CMOS BIN before replace the board to be safe Replace the YCP21 board and then insert the CF card which ins...

Page 1065: ...E Data error 1 Reset the alarm 2 If the alarm occurs again initialize the maintenance prevention file in maintenance mode and then load the maintenance prevention file saved in the external memory dev...

Page 1066: ...SPEED UNREACHED Sub Code Signifies the axis in which the alarm occurred Setting error 1 Reset the alarm 2 Increase the speed specification value of a measurement job or set a small value for BASICV Or...

Page 1067: ...in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 3 Sub Code 1to 8 Signifies the EAXA EAXB board No in which the alarm occurred Connection f...

Page 1068: ...ance mode and then contact your Yaskawa representative about occurrence status operating procedure 7 Sub Code 1to 8 Signifies the EAXA EAXB board No in which the alarm occurred Connection failure 1 Re...

Page 1069: ...maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4680 F SAFE COMMAND ERROR YCP21 The previous command was not completed Sub Code Functional sa...

Page 1070: ...SF25 board failure 1 Reset the alarm and then try again 2 If the alarm occurs again replace the YSF25 board Save the CMOS BIN before replace the board to be safe other If the alarm occurs again save t...

Page 1071: ...occurrence status operating procedure 1 Another readback request was issued to the readback process Parameter Software operation error occurred 1 Reset the alarm 2 Try the write operation again YSF25...

Page 1072: ...nd then contact your Yaskawa representative about occurrence status operating procedure 5 Incorrect write data Data error 1 Reset the alarm 2 Try the write operation again YSF25 board failure 1 Reset...

Page 1073: ...n a straight line other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4697 OFFLINE ARM BEND P...

Page 1074: ...tenance mode and then contact your Yaskawa representative about occurrence status operating procedure 6 The position data could not be converted correctly for the pulse incremental value at the offlin...

Page 1075: ...emental value of angle for offline arm bend position data conversion Setting error 1 Check the following settings The variable position may be out of the robot motion range Check if the variable posit...

Page 1076: ...perating procedure 2 Reference position and target position enabling control group error Software operation error occurred 1 Reset the alarm and then try again 2 If the alarm occurs again save the CMO...

Page 1077: ...e 1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YSF25 board Save the CMOS BIN before replace the unit to be safe other If the alarm occurs again save the CMOS BIN in mainte...

Page 1078: ...your Yaskawa representative about occurrence status operating procedure 8 Instruction index overflow Function the timing control Software operation error occurred 1 Reset the alarm and then try again...

Page 1079: ...e following setting of the timer Decrease the offset time of opening the gun other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about oc...

Page 1080: ...nance mode and then contact your Yaskawa representative about occurrence status operating procedure 2 Failed in the ID take of the CIP server task Software operation error occurred 1 Reset the alarm a...

Page 1081: ...then contact your Yaskawa representative about occurrence status operating procedure 32 Detect mail send error Software operation error occurred 1 Reset the alarm and then try again 2 If the alarm oc...

Page 1082: ...CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4 Failed in the generation of the file server task Software operation error occur...

Page 1083: ...de and then contact your Yaskawa representative about occurrence status operating procedure 1061 Failed in the mail take of the RC server task Software operation error occurred 1 Reset the alarm and t...

Page 1084: ...BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 1083 Failed in the endian conversion Software operation error occurred 1 Reset the ala...

Page 1085: ...en contact your Yaskawa representative about occurrence status operating procedure 2087 In a file server task answer data error detected Software operation error occurred 1 Reset the alarm and then tr...

Page 1086: ...occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 3 Failed in the generation of the RC function task Software...

Page 1087: ...nance mode and then contact your Yaskawa representative about occurrence status operating procedure 1130 In a high speed Ethernet task request mail error detected Software operation error occurred 1 R...

Page 1088: ...nance mode and then contact your Yaskawa representative about occurrence status operating procedure 3161 Failed in the take of the reply packet data error Software operation error occurred 1 Reset the...

Page 1089: ...nance mode and then contact your Yaskawa representative about occurrence status operating procedure 3169 In a file task reply status error occurred Software operation error occurred 1 Reset the alarm...

Page 1090: ...set the alarm and then try again 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 6543 Detect...

Page 1091: ...in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 7562 Failed in the endian conversion Software operation error occurred 1 Reset the alarm an...

Page 1092: ...maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4719 VIB SUPPRESSION FLT TIME OUT Software operation error occurred 1 Reset the alarm and the...

Page 1093: ...the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about 5 The torque value for the brake slip detection device is not set Software operation er...

Page 1094: ...ting error 1 Check the following settings Set 1 to S2C658 Type data detail settings other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative a...

Page 1095: ...re connected replace the board which is connected to the control group on which the alarm occurred Overrun limit switch failure 1 Reset the alarm 2 If the alarm occurs again replace the limit switch o...

Page 1096: ...inserting state of the following cables and connectors YSF22 CN218 Check connectors of the connected outside devices of EMERGENCY STOP signal line Hardware failure 1 Reset the alarm 2 If the alarm occ...

Page 1097: ...h is connected to the first EAXA21 board YFC22 board failure 1 Reset the alarm 2 If the alarm occurs again replace the YFC22 board In a system where a plurality of YFC22 boards are connected replace t...

Page 1098: ...presentative about occurrence status operating procedure 4745 M SAF EX ENABLE SW SIG ERROR External Enable signal was unmatched for a certain time Connection failure 1 Reset the alarm 2 If the alarm o...

Page 1099: ...nnectors YFC22 YSF22 YFC22 cable Check connectors of the connected outside devices of SAFETY FENCE signal line YSF21 board failure 1 Reset the alarm 2 If the alarm occurs again replace the YSF21 board...

Page 1100: ...alarm 2 If the alarm occurs again replace the YSF22 board In a system where a plurality of YSF22 boards are connected replace the board which is connected to the control group on which the alarm occur...

Page 1101: ...t signal was unmatched for a certain time Connection failure 1 Reset the alarm 2 If the alarm occurs again check the connection and inserting state of the following cables and connectors YFC22 YSF22 Y...

Page 1102: ...1 Reset the alarm 2 If the alarm occurs again replace the YFC22 board In a system where a plurality of YFC22 boards are connected replace the board which is connected to the GSIN signal on which the...

Page 1103: ...urs again replace the YSF21 board YSF22 board failure 1 Reset the alarm 2 If the alarm occurs again replace the YSF22 board In a system where a plurality of YSF22 boards are connected replace the YSF2...

Page 1104: ...SF21 board YSF22 board failure 1 Reset the alarm 2 If the alarm occurs again replace the YSF22 board In a system where a plurality of YSF22 boards are connected replace the YSF22 board which is connec...

Page 1105: ...occurrence status operating procedure 4758 M SAF OVERRUN DIAG ERROR An error is detected by YSF21 board The error is occurred in the signal that is inverted representation CPU1 1 OT1 CPU1 2 OT2 CPU1 3...

Page 1106: ...the alarm occurred Other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4760 M SAF FULL SPEED...

Page 1107: ...here a plurality of YSF22 boards are connected replace the board on which the alarm occurred Other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa represe...

Page 1108: ...KMMB2 3 KMMB3 4 KMMB4 Connection failure 1 Reset the alarm 2 If the alarm occurs again check the connection and inserting state of the following cables and connectors YSF22 CN217 YPU CN607 Cable cont...

Page 1109: ...onnected replace the board on which the alarm occurred EAXA21 board failure 1 Reset the alarm 2 If the alarm occurs again replace the EAXA21 board Other If the alarm occurs again save the CMOS BIN in...

Page 1110: ...d failure 1 Reset the alarm 2 If the alarm occurs again replace the YSF22 board In a system where a plurality of YSF22 boards are connected replace the board on which the alarm occurred YPU51 unit fai...

Page 1111: ...in save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4768 YSF24 GENERAL OUT FB DIAG ERROR The meaning of each sub code is a...

Page 1112: ...state of the following cables and connectors YSF22 CN217 YPU CN607 Cable continuity between YSF22 board and YPU unit YSF21 board failure 1 Reset the alarm 2 If the alarm occurs again replace the YSF2...

Page 1113: ...e a plurality of YSF22 boards are connected replace the board on which the alarm occurred EAXA21 board failure 1 Reset the alarm 2 If the alarm occurs again replace the EAXA21 board Other If the alarm...

Page 1114: ...ntenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4772 YSF24 GENERAL OUTPUT DIAG ERROR The meaning of each sub code is as follows CPU1 1 XOUT1 CPU1...

Page 1115: ...cables and connectors YSF22 CN217 YPU CN607 Cable continuity between YSF22 board and YPU unit YSF21 board failure 1 Reset the alarm 2 If the alarm occurs again replace the YSF21 board YSF22 board fail...

Page 1116: ...uit information transmission error was detected Setting error 1 Please display the screen of the safety function safe logic circuit and check the value of a signal logic and a timer When a value is in...

Page 1117: ...e and perform writing Other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 254 Safe logic circ...

Page 1118: ...wing settings Check the axis range limit condition file that is indicated in the sub code is set correctly Modify the teaching so as not to interfere limit range setting other If the alarm occurs agai...

Page 1119: ...MOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4785 F SAFE SPEED LIMIT ERROR Sub Code Signifies the file number control group and...

Page 1120: ...le number 3 Multiple tool change monitoring condition files is enabled Setting error 1 Check the following settings Check the tool change monitor condition file that is indicated in the sub code is se...

Page 1121: ...in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4794 F SAFE MONITOR EXECUTE TIME OVER Setting error 1 Reset the alarm 2 If the alarm occurs...

Page 1122: ...1 Turn the power OFF then back ON 2 If the alarm occurs again replace the YIF01 board Save the CMOS BIN before replace the board to be safe Replace the YIF01 board and then load the CMOS BIN Other If...

Page 1123: ...00 Axis speed monitor function 300 Speed limit function 400 Robot range limit function 500 Tool angle monitor function 600 Tool change monitor function Code _ _ Z Z indicates the number of condition f...

Page 1124: ...arm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4822 HARD WIRE BASE BLOCK ERROR Sub Code Signifies the c...

Page 1125: ...replacing the board to be safe EAXB21 board failure 1 Reset the alarm 2 If the alarm occurs again replace the EAXB21 board Save the CMOS BIN before replacing the board to be safe YSF22 board failure 1...

Page 1126: ...fety function s jumper connector YSF22 board CN217 EAXA21 board failure 1 Reset the alarm 2 If the alarm occurs again replace the EAXA21 board Save the CMOS BIN before replacing the board to be safe E...

Page 1127: ...urs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4827 DRESSER SERVO POWER OFF Sub Code Signifies the control axi...

Page 1128: ...in force sensor 2 If the alarm occurs again save the CMOS BIN in the maintenance mode and contact your Yaskawa representative about occurrence status operating procedure 128 Overspeed Setting error R...

Page 1129: ...RENCE ENTIRE Sub Code Group axis and interference area number Setting error 1 Check the following settings Perform the teaching again to correct positions for manipulators so that the step where the a...

Page 1130: ...ration 3 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4905 INSTRUCTION ERROR 1 1 Sub code SK...

Page 1131: ...he robot controller Connection failure 1 Reset the alarm 2 If the alarm occurs again please check the connection or insertion state of cables connected to the CP1616 board and safety PLC CP1616 board...

Page 1132: ...f the alarm occurs again replace the YSF21 board other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating pr...

Page 1133: ...again replace the YSF21 board other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 15 CIP Saf...

Page 1134: ...again replace the YSF21 board other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4912 SAFETY...

Page 1135: ...skawa representative about occurrence status operating procedure 4 Value of F_WD_Time is 0 Setting error 1 Reset the alarm 2 If the alarm occurs again please check the following F Parameter settings T...

Page 1136: ...n please check the following When setting up the safety the PLC whether imported into SIEMENS manufactured configuration tool STEP 7 GSD file of CP1616 board we offer YSF21 board failure 1 Turn the po...

Page 1137: ...If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 30 Communication error of safety field bus occ...

Page 1138: ...alarm occurs again replace the YSF21 board other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedu...

Page 1139: ...FUNCTION AXES DETACHMENT settings in maintenance mode Cancel the detachment axis setting of the job control group other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact...

Page 1140: ...7 Cable continuity between YSF22 board and YPU unit YSF21 board failure 1 Reset the alarm 2 If the alarm occurs again replace the YSF21 board YSF22 board failure 1 Reset the alarm 2 If the alarm occur...

Page 1141: ...board failure 1 Reset the alarm 2 If the alarm occurs again replace the EAXA21 board Other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative...

Page 1142: ...CPU2 3 XOUT3 CPU2 4 XOUT4 CPU2 5 XOUT5 CPU2 6 XOUT6 CPU2 7 XOUT7 CPU2 8 XOUT8 Connection failure 1 Reset the alarm 2 If the alarm occurs again check the connection and inserting state of the following...

Page 1143: ...ble continuity between YSF22 board and YPU unit YSF21 board failure 1 Reset the alarm 2 If the alarm occurs again replace the YSF21 board YSF22 board failure 1 Reset the alarm 2 If the alarm occurs ag...

Page 1144: ...oard failure 1 Reset the alarm 2 If the alarm occurs again replace the EAXA21 board Other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative a...

Page 1145: ...U2 3 XOUT3 CPU2 4 XOUT4 CPU2 5 XOUT5 CPU2 6 XOUT6 CPU2 7 XOUT7 CPU2 8 XOUT8 Connection failure 1 Reset the alarm 2 If the alarm occurs again check the connection and inserting state of the following c...

Page 1146: ...ystem where a plurality of YSF22 boards are connected replace the board on which the alarm occurred Other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa...

Page 1147: ...a representative about occurrence status operating procedure 4943 AVERAGING TIME ERROR SERVO Software operation error occurred 1 Reset the alarm 2 If the alarm occurs again save the CMOS BIN in mainte...

Page 1148: ...ting procedure 4950 MOTOR GUN POS DIFF OVER SV Sub Code Signifies the axis in which the alarm occurred Setting error 1 Check the settings for jobs 2 If this alarm occurs after the servo power cycling...

Page 1149: ...REALTIME STATUS S R ERROR SV Software operation error occurred 1 Reset the alarm 2 If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about o...

Page 1150: ...ur Yaskawa representative about occurrence status operating procedure 4962 BRAKE LOCK ERROR SERVO Software operation error occurred 1 Reset the alarm 2 If the alarm occurs again save the CMOS BIN in m...

Page 1151: ...us operating procedure 4967 RATED CURRENT AND MAXIMUM CURRENT HIGH RESOLUTION PRM UNDEFINED SERVO Setting error 1 Reset the alarm 2 If the alarm occurs again contact your Yaskawa representative about...

Page 1152: ...2 If the alarm occurs again check the connection and insertion of the following cables and connectors EAXA21 CN507 510 EAXB21 CN531 532 533 Converter CN551 553 EX1SV External axis servo pack CN591 59...

Page 1153: ...EAXB21 boards Save the CMOS BIN before replacing the board to be safe other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrenc...

Page 1154: ...MOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4974 POSITION ERROR START LIFT Sub Code Signifies the axis in which the alarm occur...

Page 1155: ...tus operating procedure 4978 UNIV IN OUT SIGNAL BROKEN SERVO 1 Universal input output 1 between EAXA21 boards is broken Connection failure 1 Reset the alarm 2 If the alarm occurs again check the conne...

Page 1156: ...2 for SV 1 SV 2 is inconsistent with Universal input 2 for SV 2 SV 1 Setting error 1 Reset the alarm 2 If the alarm occurs again check the connection and inserting state of the following cables and c...

Page 1157: ...uction where the alarm occurred other If the alarm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4984 DEST...

Page 1158: ...rm occurs again save the CMOS BIN in maintenance mode and then contact your Yaskawa representative about occurrence status operating procedure 4988 WELD LINE COORD SHIFT DISABLE 1 PREFLOW not executed...

Page 1159: ...BACK SET 2 4 Axis data 8 3 B Backside duct fan 5 32 5 33 backside duct fan 3 1 3 4 Battery 5 32 5 33 Battery inspection 3 1 Battery inspections 3 7 Binary data 8 3 Brake circuit board 5 26 Brake power...

Page 1160: ...Position 7 24 Current Position Window 7 24 CYCLE 2 2 D DATE TIME 2 4 DC Control power supply connector 5 20 Decimal data 8 3 DELETE 2 3 DELETE JOB LIST 2 2 DEVICE 2 3 DISPLAY COLOR COND 2 4 Display of...

Page 1161: ...y 7 21 I O message history window 7 21 I O MSG HISTORY 2 3 IN 1 TURN POSITION 7 25 IN OUT 2 2 Independent control function optional 8 4 Individual Window of the System Monitoring Time Display 7 17 INI...

Page 1162: ...Major Axes Control Circuit Board SRDA EAXA21A 5 19 Management Mode 2 1 manipulator home position 6 9 Manipulator model 7 1 MANIPULATOR TYPE 2 3 MASTER JOB 2 2 MAX TORQUE 7 25 Medium and Large Capacit...

Page 1163: ...ctor 5 20 Registering lindividual axes 6 6 regular inspections 3 1 Relay number search 7 8 7 11 Repalacing the interior circulation fan 5 28 Replacing Parts 5 1 Replacing parts 5 1 Replacing parts of...

Page 1164: ...search 7 8 Small capacity controller 1 1 SOFTLIMIT SETTING 2 3 Special alarm display 8 3 Specific Input 7 5 Specific Input Simple Window 7 5 Specific Input Window 7 5 Specific Output 7 6 Specific Outp...

Page 1165: ...ple Window 7 3 Universal Output Window 7 3 USER COORDINATE 2 3 USER DIFFINITION MENU 2 3 User ID 2 9 user ID 2 4 2 7 V VARIABLE 2 2 VERIFY 2 3 VERSION 2 3 Voltage between earth phase S ground 3 7 W WA...

Page 1166: ...orong Chuan 04 02A New Tech Park Singapore 556741 Phone 65 6282 3003 Fax 65 6289 3003 YASKAWA Electric Singapore PTE Ltd No7 Yongchang North Road Beijing E T Development Area China 100176 Phone 86 10...

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YASKAWA Motoman DX200, Maintenance Manual

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Summary of Contents for Motoman DX200

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