09/03
4-89
DC 3535/2240/1632, WC M24
REP 9.20, REP 9.21
Repairs and Adjustments
Initial issue
11.
Remove Right Lift Assembly (
Figure 2
).
a.
Remove Auger mounting screws (2).
b.
Remove lift position screw.
c.
Remove secondary position screw.
d.
Remove lower screws (2).
e.
Remove Right Lift Assembly.
Figure 2 Removing Right Lift Assembly
Replacement
Move Lever to down position before reinstalling IBT Belt Assembly.
REP 9.21 Left Lift Assembly
Parts List on
PL 5.1
Removal
WARNING
To avoid personal injury or shock, do not perform repair or adjustment activities with
the power switch on or electrical power applied to the machine.
1.
Remove Front Cover (
REP 14.7
).
2.
Remove Lever (
REP 9.18
).
3.
Remove Rear Cover (
REP 14.2
).
4.
Remove Left Lower Cover Assembly (
REP 14.6
).
5.
Remove Tray 5 (
REP 7.1
).
6.
Remove Left Cover Assembly (
REP 8.1
).
7.
Optional for improved visibility: Remove Fuser (
REP 10.1
).
8.
Remove Registration Transport Assembly (
REP 8.6
).
9.
Remove MOB Sensor (
REP 9.14
).
10. Remove the Duct (
PL 8.1
, item 7).
11.
Remove Left Hinge (
REP 9.19
).
12. Remove Cyan and Black Toner Cartridges.
13. Remove Cyan and Black Toner Dispensers (
REP 9.7
).
NOTE: In next step, do not remove the
Full Toner Sensor
from the sensor housing
In next step, it may not be necessary to disconnect harnesses for Plate Assembly (
PL 4.2
) to
remove a developer housing.
14. Remove Plate Assembly (
REP 9.8
).
15. Remove Cyan and Black Developer Housings (
REP 9.9
).
16. Remove Left Lift Assembly (
Figure 1
).
NOTE: In next step, use a magnet to capture E-Ring and Washer while removing them.
a.
From inside Developer Housing cavity, remove e-ring and washer from each end of
Left Lift.
b.
Remove screws (4).
c.
Remove Left Lift Assembly.
NOTE: Maintain orientation to ensure bearings (2) and washers (2) do not fall off
posts.
Lift Position
Screw
Lift Secondary
Position Screw
Auger
Mounting
Screws (2)
Lower Screws (2)
Summary of Contents for DocuColor 2240
Page 3: ...09 03 2 DC 3535 2240 1632 WC M24 Initial issue Introduction...
Page 8: ...09 03 vii DC 3535 2240 1632 WC M24 Introduction Initial issue Translated Warnings...
Page 23: ...09 03 xxii DC 3535 2240 1632 WC M24 Initial issue Introduction...
Page 25: ...09 03 1 2 DC 3535 2240 1632 WC M24 Initial issue Service Call Procedures...
Page 45: ...09 03 2 12 DC 3535 2240 1632 WC M24 Initial issue Status Indicator RAPs...
Page 51: ...09 03 2 18 DC 3535 2240 1632 WC M24 1 306 Initial issue Status Indicator RAPs...
Page 91: ...09 03 2 58 DC 3535 2240 1632 WC M24 3 986 Initial issue Status Indicator RAPs...
Page 113: ...09 03 2 80 DC 3535 2240 1632 WC M24 4 908 Initial issue Status Indicator RAPs...
Page 147: ...09 03 2 114 DC 3535 2240 1632 WC M24 6 391 Initial issue Status Indicator RAPs...
Page 189: ...09 03 2 156 DC 3535 2240 1632 WC M24 7 960 7 969 Initial issue Status Indicator RAPs...
Page 209: ...09 03 2 176 DC 3535 2240 1632 WC M24 8 631 8 900 Initial issue Status Indicator RAPs...
Page 251: ...09 03 2 218 DC 3535 2240 1632 WC M24 9 932 9 933 Initial issue Status Indicator RAPs...
Page 357: ...09 03 2 324 DC 3535 2240 1632 WC M24 15 790 Initial issue Status Indicator RAPs...
Page 417: ...09 03 2 384 DC 3535 2240 1632 WC M24 16 981 16 982 Initial issue Status Indicator RAPs...
Page 495: ...09 03 2 462 DC 3535 2240 1632 WC M24 20 798 20 799 Initial issue Status Indicator RAPs...
Page 497: ...09 03 2 464 DC 3535 2240 1632 WC M24 021 360 Initial issue Status Indicator RAPs...
Page 721: ...09 03 2 688 DC 3535 2240 1632 WC M24 116 900 Initial issue Status Indicator RAPs...
Page 727: ...09 03 2 694 DC 3535 2240 1632 WC M24 121 350 Initial issue Status Indicator RAPs...
Page 729: ...09 03 2 696 DC 3535 2240 1632 WC M24 202 399 Initial issue Status Indicator RAPs...
Page 745: ...09 03 3 2 DC 3535 2240 1632 WC M24 Initial issue Image Quality...
Page 783: ...09 03 3 40 DC 3535 2240 1632 WC M24 IBT Cleaner Streak Initial issue Image Quality...
Page 805: ...09 03 4 22 DC 3535 2240 1632 WC M24 REP 4 4 Initial issue Repairs and Adjustments...
Page 947: ...09 03 4 164 DC 3535 2240 1632 WC M24 ADJ 6 1 Initial issue Repairs and Adjustments...
Page 971: ...09 03 4 188 DC 3535 2240 1632 WC M24 ADJ 9 15 Initial issue Repairs and Adjustments...
Page 973: ...09 03 4 190 DC 3535 2240 1632 WC M24 ADJ 12 1 Initial issue Repairs and Adjustments...
Page 1093: ...09 03 6 2 DC 3535 2240 1632 WC M24 Initial issue General Procedures and Information...
Page 1239: ...09 03 7 2 DC 3535 2240 1632 WC M24 Initial issue Wiring Data...
Page 1283: ...09 03 7 46 DC 3535 2240 1632 WC M24 Plug Jack Locations Initial issue Wiring Data...
Page 1285: ...09 03 7 48 DC 3535 2240 1632 WC M24 AC Wirenets Initial issue Wiring Data Figure 2 ACN Wirenet...
Page 1477: ...09 03 9 2 DC 3535 2240 1632 WC M24 Initial issue Installation...
Page 1489: ...09 03 9 14 DC 3535 2240 1632 WC M24 Fax Kit Installation Initial issue Installation...