8-58 CHASSIS
CALIPER INSTALLATION
Install the caliper in the reverse order of removal. Pay attention
to the following points:
• Tighten the brake caliper mounting bolts
1
to the specified
torque.
Front brake caliper mounting bolt:
26 N·m (2.6 kgf-m, 19.0 lbf-ft)
• Install the brake hose with union bolt and new seal washers.
• After setting the brake hose union to the stopper, tighten the
union bolt
2
to the specified torque.
Brake hose union bolt: 23 N·m (2.3 kgf-m, 16.5 lbf-ft)
• Bleed air from the brake system after installing the caliper.
(
2-21 to -22)
BRAKE DISC INSPECTION
• Visually check the brake disc for damage or cracks.
• Measure the thickness with a micrometer.
• Replace the disc if the thickness is less than the service limit
or if damage is found.
Front disc thickness: Service Limit: 4.5 mm (0.18 in)
09900-20205: Micrometer (0 – 25 mm)
• Dismount the brake caliper.
• Measure the runout with the dial gauge.
• Replace the disc if the runout exceeds the service limit.
Front disc runout: Service Limit: 0.30 mm (0.012 in)
09900-20607: Dial gauge
09900-20701: Dial gauge chuck
Brake disc removal .................................. (
8-9)
Brake disc installation............................. (
8-13)
Brake fluid, if it leaks, will interfere with safe running
and discolor painted surfaces. Check the brake hose
and hose joints for cracks and fluid leakage.
