PERIODIC MAINTENANCE 2-1
2
PERIODIC MAINTENANCE
CONTENTS
PERIODIC MAINTENANCE SCHEDULE .................................................... 2- 2
PERIODIC MAINTENANCE CHART..................................................... 2- 2
LUBRICATION POINTS ........................................................................ 2- 3
MAINTENANCE AND TUNE-UP PROCEDURES ....................................... 2- 4
AIR CLEANER....................................................................................... 2- 4
EXHAUST PIPE BOLTS AND MUFFLER BOLTS ............................... 2- 5
SPARK PLUGS ..................................................................................... 2- 6
VALVE CLEARANCE............................................................................ 2- 8
ENGINE OIL AND OIL FILTER ............................................................. 2-11
FUEL LINE............................................................................................. 2-12
PAIR (AIR SUPPLY) SYSTEM.............................................................. 2-13
THROTTLE CABLE PLAY .................................................................... 2-13
ENGINE IDLE SPEED ........................................................................... 2-13
CLUTCH CABLE PLAY ........................................................................ 2-14
COOLING SYSTEM............................................................................... 2-15
DRIVE CHAIN........................................................................................ 2-17
BRAKE .................................................................................................. 2-19
TIRES..................................................................................................... 2-23
STEERING............................................................................................. 2-24
FRONT FORKS ..................................................................................... 2-24
REAR SUSPENSION ............................................................................ 2-24
CHASSIS BOLTS AND NUTS .............................................................. 2-25
COMPRESSION PRESSURE CHECK ........................................................ 2-27
COMPRESSION TEST PROCEDURE .................................................. 2-27
OIL PRESSURE CHECK ............................................................................. 2-28
SDS CHECK................................................................................................. 2-29