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Strautmann Super-Vitesse CFS 3101 Operating Instructions Manual Download Page 36

Safety instructions

 

 

 

36 

Super-Vitesse CFS 3101, 3501 / Super-Vitesse CFS 3101 DO, 3501 DO   10.13 

 

 

 

 

Do not modify the specified settings at the brake valves! 

 

 

 

Replace the air reservoir if: 

 

the air reservoir can be moved in the tensioning straps, 

 

the air reservoir is damaged, 

 

the type plate at the air reservoir is getting rusty, is loose or is missing! 

 

 

Hydraulic brake system for export machines 

 

 

 

Hydraulic brake systems are not licensed for road traffic in Germany! 

 

Only use the specified hydraulic oils when topping up or changing oils. Observe the relevant 

regulations when changing hydraulic oils! 

 

 

 

 

3.4.7 

Axles 

 

 

As a basic principle, never overload the axles. Overloading of axles reduces the service life of the axle 

bearings and causes damage to the axles. 
Therefore avoid: 

 

overloading of the machine, 

 

bumping into curbs, 

 

exceeding the speed limit, 

 

mounting wheels of wrong inserting depth, 

 

mounting wheels and tyres of wrong dimensions. 

 

 

3.4.8 

Tyres 

  

 

Safely park the machine and secure it against accidental lowering and rolling (parking brake, 

chocks) before carrying out any work on the tyres! 

 

 

 

Only qualified personnel equipped with appropriate fitting tools is allowed to carry out repair work 

on tyres and wheels! Mounting of wheels and tyres requires sufficient know-how and appropriate 

tools. 

 

 

Deflate the tyre before removing it! 

  

 

Regularly check the tyre pressure! 

 

 

 

Observe the maximum admissible tyre pressure. Risk of explosion in case of excessive pressure! 

 

 

 

Retighten all fastening screws and nuts according to the manufacturer’s specifications! 

 

 

 

 

3.4.9 

Operation of machine 

 

 

 

Ensure that the fastening elements fit properly before each startup of the machine! 

 

 

 

People are not allowed within the operating area! 

  

 

Do not approach rotating dosing drums! 

 

 

 

Climbing onto the transport floor is not allowed as long as the tractor engine is running! 

 

 

 

Passengers are not allowed on the machine! 

 

 

 

Unhitch the machine from the tractor only when empty! 

  

Summary of Contents for Super-Vitesse CFS 3101

Page 1: ...Translation of the Original Operating Instructions Short cut forage wagon Short cut forage wagon with dosing unit Super Vitesse CFS 3101 3501 Super Vitesse CFS 3101 DO 3501 DO 71600919 0 000 10 13 ...

Page 2: ...uropean Parliament and the Council dated 15 December 2004 for approximation of laws of the member states on the electromagnetic compatibility and for repeal of directive 89 336 EEC Sources of the applied harmonized standards according to article 7 paragraph 2 EN ISO 12100 2010 Safety of machinery Basic concepts general principles of design Risk assessment and risk reduction EN ISO 13857 2008 Safet...

Page 3: ...0 Fax 49 0 5424 802 64 E mail kontakt strautmann com Spare parts order service B Strautmann Söhne GmbH u Co KG Bielefelder Straße 53 D 49196 Bad Laer Phone 49 0 5424 802 31 Fax 49 0 5424 802 64 E mail kontakt strautmann com Spare parts catalogue online www strautmann elise de Please always refer to the vehicle machine ID number of your machine when ordering spare parts Formal information about the...

Page 4: ...t up in case of doubt the details and information contained in such sub supplier documentation shall prevail In particular observe the safety instructions thus being able to fully benefit from the advantages of your recently acquired machine Please make sure that all operators of the machine have read these operating instructions before starting the machine The machines are available with various ...

Page 5: ...7 3 2 1 User s obligation 27 3 2 2 Operator s obligation 27 3 2 3 Qualification of staff 28 3 3 Product safety 29 3 3 1 Safety conscious operation of machine 29 3 3 2 Safety and protective devices 29 3 3 3 Structural alterations 29 3 3 4 Spare and wearing parts auxiliary materials 30 3 3 5 Warranty and liability 30 3 4 Basic safety instructions 30 3 4 1 General safety and accident prevention instr...

Page 6: ...ual operation 63 5 9 1 3 Functional diagram for emergency manual operation 64 5 9 2 Hydraulic hose pipes 66 5 9 2 1 Connect hydraulic hose pipes 66 5 9 2 2 Disconnect hydraulic hose pipes 67 5 10 Chassis 67 5 10 1 Bogie tandem chassis 68 5 10 2 Steering axle for follow up steering 68 5 10 3 Steering axle for electro hydraulic forced steering axle system SES only with bottom linkage and ISOBUS cont...

Page 7: ...th of propeller shaft to tractor 95 6 6 Mount shell to folding drawbar 97 6 7 Mount crossover conveyor 97 6 1 Dismount crossover conveyor 100 6 2 Check machine for proper functioning 101 6 3 Start up after longer downtime 102 7 Operation 103 7 1 Easy to use control 103 7 1 1 Design 103 7 1 2 Functions of the easy to use control 105 7 1 2 1 Switch road travel mode on 106 7 1 2 2 Switch operating mo...

Page 8: ...issible loading capacity 153 10 1 4 Bulk densities of different materials 154 10 2 Discharging 154 10 2 1 Discharging with easy to use control 154 10 2 1 1 Machine without beaters 154 10 2 1 2 Machine equipped with beaters 155 10 2 2 Discharging with ISOBUS control 157 10 2 2 1 Machine without beaters 157 10 2 2 2 Machine equipped with beaters 158 10 3 Eliminate clogging at the pick up and the fee...

Page 9: ...ansport floor 190 12 12 Dosing drums 190 12 12 1Lubricate roller chains of dosing drums 190 12 12 2Check Retighten tension of roller chains of dosing drums 190 12 13 Hydraulic system 192 12 13 1Depressurize hydraulic system 192 12 13 1 1 Depressurise folding drawbar with drawbar suspension 193 12 13 2Hydraulic hose pipes 193 12 13 2 1 Marking and period of use of hydraulic hose pipes 193 12 13 2 2...

Page 10: ...ring axle system 212 14 3 Electronics Easy to use and ISOBUS control Cable harness overview 214 14 4 Electronics Easy to use and ISOBUS control Valves 216 14 5 Electronics Easy to use and ISOBUS control Sensors 218 14 6 Electronics Easy to use and ISOBUS control Control unit 220 14 7 Connection of lighting system 222 14 8 Connection of additional electrical loads 222 ...

Page 11: ...ng instructions over to the buyer when the machine is sold 1 3 Location details in the operating instructions Any directional data in these operating instructions refer to the direction of motion 1 4 Applied modes of specification Instructions and responses Activities which have to be carried out in a predetermined order are specified as numbered instructions Always adhere to this order In some ca...

Page 12: ...ury or damage to health manufacturer B Strautmann Söhne GmbH u Co KG machine Short cut forage wagon Short cut forage wagon with dosing unit Super Vitesse CFS 3101 3501 Super Vitesse CFS 3101 DO 3501 DO operating element the component of an operating element system which is directly actuated by the operator e g by pressing An operating element may be an adjusting lever a key button rotary switch ke...

Page 13: ...rating elements Please read this chapter in the immediate vicinity of the machine if possible thus acquainting yourself with the machine in the best possible way The machines are available with various optional extras Due to the individual equipment of your machine not all descriptions included in these operating instructions apply to your machine Optional extras are marked in these operating inst...

Page 14: ...Product description 14 Super Vitesse CFS 3101 3501 Super Vitesse CFS 3101 DO 3501 DO 10 13 2 1 Overview Assemblies Fig 1 ...

Page 15: ...27 Hose holder 2 2 Safety and protective devices This chapter shows the location of the properly installed protective devices in protective position WARNING Risk to people of being crushed drawn in and becoming entangled due to unprotected powered driving elements during machine operation Start the machine only with the protective devices completely mounted It is not allowed to open protective dev...

Page 16: ...Product description 16 Super Vitesse CFS 3101 3501 Super Vitesse CFS 3101 DO 3501 DO 10 13 Fig 2 ...

Page 17: ...8 Hinge carrier right hand 2 3 Supply lines between tractor and machine 1 Hydraulic connector Flow line SN 16 red 2 Hydraulic connector Return line SN 20 blue 3 Load sensing connector SN 6 only with available load sensing connector 4 Compressed air brake feed line red 5 Compressed air brake brake line yellow 6 Lighting connector 7 pole 7 Power supply 3 pole 8 ISOBUS connector for ISOBUS control un...

Page 18: ... 3501 Super Vitesse CFS 3101 DO 3501 DO 10 13 Explanation of hydraulic connector symbols P Pressure pipe red T Tank line blue Load sensing connector Label Explanation of the following symbols Load sensing connector blue Hydraulic brake system red ...

Page 19: ...Traffic related equipment Properly fix and check the traffic related equipment for proper functioning before travelling on public roads and paths Fig 4 1 Warning plates 2 Side reflectors 4 on each side of machine 3 Chocks 4 Multi function light 5 License plate 6 Speed sign 7 Triangular reflectors ...

Page 20: ...se beyond this is prohibited and will be regarded as incorrect For any damage resulting from incorrect use the user will be solely responsible the manufacturer will not assume any liability 2 6 Hazardous areas and dangerous spots The hazardous area is the area within and or in the vicinity of a machine in which the safety or health of people might be impaired People are not allowed in the hazardou...

Page 21: ...rolling of the machine of tractor and machine Dangerous spots exist within the drawbar area between tractor and machine within the area of the powered propeller shaft within the area of the powered pick up within the area of the pick up when lifting and lowering the pick up within the area of the cutting unit when extending and retracting beneath the machine beneath the lifted unsecured tailgate w...

Page 22: ...sible tongue load front axle load kg 7 Admissible rear axle load kg 8 Approval number 9 Year of manufacture 10 Rated speed min 1 11 Admissible hydraulic pressure bar 12 Maximum admissible speed km h Fig 6 2 8 License plate The following license plate sizes are provided for machines with an admissible maximum speed of up to 40 km h 255 mm x 130 mm for machines with an admissible maximum speed of mo...

Page 23: ...33 33 X total length m 8 80 9 40 9 60 10 25 Y total width m 2 75 Z total height m 3 95 W track m 2 50 R wheelbase m 1 32 Picking up width of pick up m 1 90 Number of pick up tine rows Pcs 6 Tine spacing of pick up mm 55 Ground clearance of pick up mm with lifted folding drawbar approx 600 P t o speed min 1 1000 Oil flow rate l min 40 90 In case of equipment with bottom hitch and K 80 coupling head...

Page 24: ... 3 2 1 9 1 8 1 8 3 0 3 0 1 6 1 7 2 5 2 2 1 9 1 9 1 4 bar bar bar bar bar bar bar bar bar bar bar bar bar 152D 159D 159A8 168A8 148D 154D 163E 160A8 158D 156D 158A8 165D 166A8 Nokian Country King Michelin Cargo X BIB Vredestein Flotation Vredestein Flotation Vredestein Flotation Pro Vredestein Flotation Pro Alliance I 380 Alliance I 328 Nokian Country King Vredestein Flotation Pro Trelleborg T404 V...

Page 25: ... checking the compatibility of the hydraulic oils contact your agricultural machinery dealer if necessary Do not mix mineral oils with bio oils Maximum operating pressure 200 bar Delivery rate min 40 l min at 180 bar max 100 l min at 200 bar Hydraulic oil of machine HLP 46 Depending on their function the hydraulic components can be connected to a double acting control device a single acting contro...

Page 26: ...ake system Required connectors Dual line compressed air brake system 1 hose coupling red for the feed line 1 hose coupling yellow for the brake line Hydraulic brake system 1 hydraulic clutch according to ISO 5676 Additional equipment When using the SES system an additional ball head K 50 is required on the right hand or left hand side of the tractor s linkage drawbar 2 11 Noise specifications The ...

Page 27: ...nal safety before each startup 3 2 Organisational measures The operating instructions must always be kept at the machine s place of operation must always be easily accessible for operating and maintenance staff 3 2 1 User s obligation The user is obliged to observe the general national occupational safety accident prevention and environmental protection rules to exclusively have staff operating th...

Page 28: ...ce and maintenance A person to be trained must be supervised when operating the machine The operator is only allowed to carry out such work as specified in these operating instructions which is not marked as Shop work Only authorised workshops are allowed to carry out work on the machine which requires special expert knowledge Authorised workshops have qualified staff and adequate means tools lift...

Page 29: ... protective devices for visible damage and functional ability before starting the machine 3 3 3 Structural alterations Vehicles provided with an official operating license or vehicle linked devices and equipment provided with an official operating license or a road traffic license according to the road traffic regulations must be in the condition specified by that license You are only allowed to c...

Page 30: ...and protective devices having not been properly installed or being not serviceable non observance of the instructions included in the operating instructions referring to commissioning operation and maintenance unauthorized structural alterations on the machine insufficient inspection of machine parts which are subject to wear improperly effected repairs disasters due to foreign objects and force m...

Page 31: ...never fall below 20 of the tractor s empty weight The tractor must reach the deceleration specified by the tractor s manufacturer even with the machine attached hitched up Secure tractor and machine against rolling before hitching or unhitching the machine People are not allowed between tractor and machine while the tractor is approaching the machine Present helpers are only allowed to act as a gu...

Page 32: ...ine Check the braking effect before starting the journey The tractor must produce the required deceleration for the combination of tractor and attached hitched machine Always ensure sufficient steerability and braking ability of the tractor Machines attached hitched to a tractor and front or tail weights influence the driving characteristics as well as the steerability and the braking ability of t...

Page 33: ...akage points cleaning sprays special leak detector spray 3 4 3 Electrical system Before carrying out any work on the electrical system disconnect the minus pole of the battery Always cover the plus pole of the battery as required Risk of explosion in case of accidental ground Only use the specified fuses When using bigger fuses the electrical system may be destroyed Risk of fire Ensure correct ord...

Page 34: ...load or overrunning clutch this clutch must always be mounted at the machine Before switching the propeller shaft on check whether the selected speed and the sense of rotation of the tractor s p t o shaft have been adjusted to the admissible drive speed and the sense of rotation of the machine Make sure that people leave the hazardous area of the machine before switching the p t o shaft on Do not ...

Page 35: ...case of a malfunction of the brake system Have the malfunction promptly remedied by an authorized workshop Only authorized workshops or qualified personnel are allowed to carry out adjustment and repair work on the brake system Have the brake system regularly and thoroughly checked In order to maintain the operational safety the wheel brakes must always be properly adjusted Before carrying out any...

Page 36: ...ng inserting depth mounting wheels and tyres of wrong dimensions 3 4 8 Tyres Safely park the machine and secure it against accidental lowering and rolling parking brake chocks before carrying out any work on the tyres Only qualified personnel equipped with appropriate fitting tools is allowed to carry out repair work on tyres and wheels Mounting of wheels and tyres requires sufficient know how and...

Page 37: ...aintenance work check the safety and protective devices for proper functioning Use appropriate equipment and gloves when replacing working tools with blades Disconnect the generator and battery cable on the tractor before carrying out electrical welding work on the tractor and or on the attached hitched machine Dispose of oils greases and filters properly Properly handle and dispose of substances ...

Page 38: ... CAUTION CAUTION marks a possible danger bearing a low risk which might cause light or moderate bodily injury or material damage if it is not prevented Non observance of the safety instructions marked by CAUTION may cause light or moderate bodily injury or material damage 3 5 2 Important information Important information provides details for proper use of the machine provides user hints for optimu...

Page 39: ...h shows the pictographic description of the risk surrounded by a triangular hazard symbol 2 Pictograph for avoidance of risk The pictograph shows the pictographic instruction how to avoid the risk Fig 7 Explanations of warning signs The following list includes in the right hand column all warning signs attached to the machine in the left hand column the following details referring to the warning s...

Page 40: ...ng range of the tailgate This risk may cause most serious injuries or even death People are not allowed within the swivelling range of the tailgate as long as the tractor engine is running with the propeller shaft coupled the hydraulic system connected Make sure that people leave the swivelling range of the tailgate before opening the tailgate 87007110 Risk to any part of the body of being crushed...

Page 41: ...hands or fingers Read and observe the information included in the operating instructions before carrying out service and maintenance work on hydraulic hose pipes 87007124 Risk due to explosion or hydraulic oil squirting out under high pressure caused by the pressure accumulator being under gas and oil pressure This risk may cause most serious injuries or even death if hydraulic oil squirting out u...

Page 42: ...o powered working tools Ensure that people keep sufficient safe distance to powered working tools 87010278 Risk of becoming entangled and wound up due to the powered propeller shaft This risk may cause most serious injuries or even death Keep sufficient safe distance to the propeller shaft as long as the tractor engine is running with the propeller shaft coupled the hydraulic system connected Ensu...

Page 43: ... standing within the hazardous area of the machine This risk may cause most serious injuries to any part of the body Keep sufficient safe distance to the hazardous area of the machine Ensure that people keep sufficient safe distance to the hazardous area of the machine as long as the tractor engine is running 87010284 Risk to any part of the body of being crushed if people stand beneath the open u...

Page 44: ...on signs An instruction sign consists of a pictograph 1 Pictograph including information about proper use of the machine The pictograph includes visual or descriptive information or information summarized in a table Fig 8 87007132 The required drive speed of the machine is 1000 min 1 Before switching the propeller shaft on check whether the selected speed and sense of rotation of the tractor s p t...

Page 45: ...1 3501 Super Vitesse CFS 3101 DO 3501 DO 10 13 45 87010288 This pictograph illustrates fixing points for lifting equipment jack 87010285 Close the stop cock position 0 to secure the tailgate before carrying out work beneath the lifted tailgate ...

Page 46: ...46 Super Vitesse CFS 3101 3501 Super Vitesse CFS 3101 DO 3501 DO 10 13 3 6 3 Placing of warning and instruction signs The following figures illustrate the position of the warning and instruction signs on the machine Fig 9 ...

Page 47: ...y claims for damages 4 Loading and unloading Observe the information in the chapter Basic safety instructions page 30 Loading and unloading by means of tractor WARNING Risk to people due to uncontrolled movements of the tractor and the machine if insufficient stability and insufficient steerability and braking ability of the tractor occur Properly hitch the machine to the tractor before loading or...

Page 48: ...des use a suitable base e g hardwood Loading and unloading by means of lifting equipment for lifting into containers WARNING Risk of crushing and or impact to people if the lifted machine accidentally comes down Use appropriate slings which are able to safely carry the machine s weight Never stand within the lifting zone beneath the lifted machine Fig 11 1 Spacer ...

Page 49: ...he pick up to transport and working position is effected via the control system from the tractor seat by means of two single acting hydraulic cylinders The steerable rubber tyred roller feelers 2 move the pick up into its working position The roller feelers serve to adapt the pick up in working position to uneven terrain set different operating heights for the pick up lowered to working position T...

Page 50: ...riven by means of the feeder rotor via the angular switchgear 1 the angular gear CFS 2 and the rear angular gear The clutches 3 4 of the angular switchgear are coupled with the hydraulic cylinders of the tailgate via the hydraulic cylinders 5 6 When opening and closing the tailgate the hydraulic cylinder 5 actuates the clutch 3 and engages or disengages the powertrain 7 leading to the dosing drums...

Page 51: ...ve Easy to use control Switch silage additive pump on off Actuate switch 1 at the hydraulics protective device to switch the pump on or off Power supply 12 V Maximum current 3 A ISOBUS control Observe the information in the chapter Switch cargo space lighting on off page 126 Switch on silage additive pump 1 Press and hold the Lighting cargo space key once The silage additive pump is switched on Sw...

Page 52: ...arge swathe large distance between holding down device pulley and pick up small swathe small distance between holding down device pulley and pick up Fig 16 5 2 Feeder rotor The feeder rotor 1 interacts with the cutting unit 2 and transports the material picked up by the pick up 3 through the conveyor duct into the cargo space The CFS drum 4 conveys the picked up material into the outer parts of th...

Page 53: ...he cutting length of the loaded material 36 cutting knives can be mounted The shortest theoretical cutting length is then 39 mm Fig 18 Blunt cutting knives 1 can be turned over once Thus the grinding interval doubles Each individual cutting knife is able to evade foreign objects If a cutting knife encounters a foreign object it will evade to the rear and remain in that position This knife security...

Page 54: ... 1 of the transport floor are equipped with U sections 2 and ensure consistent feeding of the loaded material when charging and discharging Automatic chain tensioners tighten the chains The transport floor is driven hydraulically via two feed gearings The control set serves to switch the transport floor on and off variably adjust the feed rate of the transport floor The controllable volume flow of...

Page 55: ...ng system is mounted at the load protection bars and mainly consists of the sensing band 1 the gear shifting gate 2 and the limit switch 3 is connected with the hydraulic drive of the transport floor in ON mode During charging the loaded material piles up at the front panel of the cargo space If the loaded material piling up deflects the sensing band 1 upwards the hydraulic drive of the transport ...

Page 56: ...s the deflected sensing band reaches the highest set position the loaded material is conveyed to the back at maximum feed rate The transport floor stops as soon as the front section in the cargo space has been cleared and the loaded material does not deflect the sensing band upwards any more A calibration of the automatic charging system helps to separately set the lowest position of the sensing b...

Page 57: ...omes down due to its dead weight The hydraulic cylinders only come into operation at the last moment to close the tailgate and lower it vertically onto the locking pin for being locked An electrical pressure switch as signal generator for the automatic charging system is mounted on the inside of the tailgate Fig 25 5 6 2 Tailgate on machines equipped with beaters When opening the tailgate the hydr...

Page 58: ...driving direction the green fodder is discharged on the right or left hand side of the forage wagon The ISOBUS control set serves to switch the crossover conveyor on and off change the driving direction Fig 27 5 6 3 Lock tailgate The tailgate can be locked via the stop cock to secure it against accidental lifting and lowering The stop cock is positioned on the right hand side of the tailgate The t...

Page 59: ...ion of motion evades to the rear if the loaded material applies a particular pressure to this beater The switching plate releases an electrical pressure switch and disconnects the hydraulic drive of the transport floor The control set simultaneously displays the message Forage wagon full These measures are intended to prevent the loaded material from being too strongly pressed against the beaters ...

Page 60: ... this purpose The hydraulic system of the machine is ready for operation if the electro hydraulic control block has been connected to the hydraulic system of the tractor and the oil circulation between tractor and machine has been switched on via the control device on the tractor The actuating speed of the hydraulic functions hydraulic components depends on the tractor s hydraulic system Depending...

Page 61: ...sing screw for disabling the pressure regulator with the load sensing control line mounted Screw unscrewed fixed displacement pump Screw screwed in LS mode 3 Intermediate plate with directional seat valves for 3 1 Folding drawbar and drawbar suspension 3 2 Tailgate and switchgear dosing unit circuit 3 3 Cutting knives 3 4 Pressure limiting valve for cutting unit The pressure limiting valve is set ...

Page 62: ...device 5 Hydraulic connector Flow line directly connected to hydraulic pump of tractor oil supply not via control device Connect load sensing control line 1 Screw the load sensing control line 2 into the connecting aperture Fig 32 2 1 of the electro hydraulic control block 2 Lock the pressure regulator in the electro hydraulic control block For this purpose 2 1 screw the load sensing screw Fig 32 ...

Page 63: ...nurled screws completely again after having carried out the emergency manual operation function Fig 35 In case of failure of the electrical system the solenoids for switching the directional control seat valves can be actuated directly at the electro hydraulic control block 1 via the emergency manual operation function Pre selection valves 2 Use a blunt object 3 to push in the armature of the sole...

Page 64: ...3 5 9 1 3 Functional diagram for emergency manual operation Solenoid valves Functions Retract out Extend in Lift Lower Lift Lower Lift Lower Forward Reverse Unlocked Locked Lift Lower ccw rotation cw rotation Closed Open X Y12 X Y13 X Y1 X Y2 X Y3 X Y9 X Y10 X Y4 X Y6 X Y7 X Y7 X Y22 X Y21 ...

Page 65: ...on cw rotation Closed Open X Y15 X Y14 X Y16 X Y17 X Y30 X Y31 Optional extra The following example explains the procedure for actuating the emergency manual operation function Example Retract cutting unit 1 Screw in the knurled screws 1 2 at the directional seat valves X Y12 and X Y13 2 Use a blunt object to push in the armature of the solenoid X Y31 3 The cutting unit retracts 3 Unscrew the knur...

Page 66: ...ed when connecting and disconnecting the hydraulic hose pipes Always swivel the operating element at the control device on the tractor to open centre position 5 9 2 1 Connect hydraulic hose pipes WARNING Risk of being crushed cut becoming entangled being drawn in and risk of impact to people due to malfunctions caused by improperly connected hydraulic hose pipes Check the assignment of the hydraul...

Page 67: ...e tractor 2 1 Pressure pipe to a single acting or double acting control device 2 2 Return pipe to a depressurized return port if possible 5 9 2 2 Disconnect hydraulic hose pipes CAUTION Risk of burns due to contact with hot hydraulic hose pipe components Do not touch considerably warmed up components of the hydraulic hose pipes particularly do not touch any hydraulic plugs and hydraulic sleeves Dr...

Page 68: ...raulic forced steering axle system SES only with bottom linkage and ISOBUS control Optional extra The the wheels of the steering axles for the electro hydraulic forced steering axle system are electronically controlled from the tractor via a steering rod by means of the SES system The steering axle has been designed for ball type couplings improves the manoeuvrability of the hitched machine and pr...

Page 69: ...entation notch 4 The wheels of the tractor should now be in contact with the drawbar If the steering range was exceeded the Steering axle unlocked symbol is flashing and a beep is emitted The passive steering is activated Fig 37 If the system returns to the specified steering range the Steering axle unlocked symbol goes out and a beep is emitted 6 Check any free space and possible steering angles ...

Page 70: ...oupled to the tractor by means of a top hitch or bottom hitch Depending on the design of the tractor s coupling device the drawgear may be a drawbar lug 40 according to DIN 11043 for a bolt type coupling according to DIN 11028 ISO 6489 2 a shell 80 1 for a ball type coupling 80 Fig 39 5 11 2 Couple drawbar WARNING Risk of being crushed drawn in becoming entangled and risk of impact to people if th...

Page 71: ...ccidental starting and rolling 4 Check that the connection is secure after coupling 4 1 Secure the inserted coupling bolt by positive locking non automatic bolt type coupling 4 2 Ensure that the automatic bolt type coupling is locked control pin end position of operating lever etc 5 Connect the supply lines 6 Release the parking brake of the machine 7 Lift the supporting leg to transport position ...

Page 72: ...nt stability of the unhitched machine Park the empty machine on even firm ground Secure the machine against rolling 5 11 3 1 Bolt type coupling 1 Secure the tractor against accidental starting and rolling 2 Secure the machine against rolling Observe the information in the chapter Secure tractor and machine against accidental starting and rolling 3 Lower the supporting leg to support position such ...

Page 73: ...ion is approx 10 mm For the empty machine the deflection is accordingly less The drawbar suspension is only allowed to be switched on during transport journeys must as a basic principle be switched off when charging and discharging the machine Fig 41 The drawbar suspension is switched on via Road travel mode by means of the easy to use control or the ISOBUS control 5 13 Supporting leg 5 13 1 Mecha...

Page 74: ...ransport position Fig 42 5 13 1 2 Lower mechanical supporting leg to support position WARNING Risk to people of being crushed due to the unhitched and improperly supported machine falling over After lowering the supporting leg to working position check whether the locking bolt has completely engaged into the borehole and properly locks the supporting leg in its support position 1 Lift the machine ...

Page 75: ...ted propeller shaft parts within the power transmission area between the tractor and the powered machine Only carry out work with the drive unit between tractor and powered machine completely protected The unprotected parts of the propeller shaft must always be protected by means of a protective cover mounted on the tractor and a protective sleeve mounted on the machine Check whether the protectiv...

Page 76: ... at right angles to the propeller shaft if possible 5 2 Fix the clip chains such that a sufficient swivelling range of the propeller shaft is ensured in any operating state Clip chains must not get entangled in tractor or machine components 6 Ensure that there is sufficient free space around the propeller shaft in any operating state Insufficient free space will lead to damage on the propeller sha...

Page 77: ...0 km h or 60 km h an automatic load sensitive brake pressure regulator ALB regulator The ALB regulator automatically controls the required braking force depending on the loading condition of the hitched machine The brake system acts on the braking axle s Observe the fact that the braking axle needs to run in during the first service hours the brake lining is adjusting to the brake drum Full brakin...

Page 78: ...d in uncoupled condition push in as far as it will go and the service brake system releases e g for manoeuvring the unhitched machine pull out as far as it will go and the machine is braked again by means of the system pressure coming from the air reservoir 8 Diaphragm brake cylinder 9 Compressed air reservoir 10 Drain valve 11 Test connection in front of ALB regulator 12 Test connection behind AL...

Page 79: ... 1 Feed line with hose coupling red 2 Operating element for release valve can only be actuated in uncoupled condition push in as far as it will go and the service brake system releases e g for manoeuvring the unhitched machine pull out as far as it will go and the machine is braked again by means of the system pressure coming from the air reservoir 3 Brake line with hose coupling yellow 4 Blank co...

Page 80: ...e gauge of the compressed air brake system on the tractor indicates 5 0 bar Check the course of the connected brake lines The brake lines must not chafe against external components WARNING Risk of crushing cuts becoming entangled being drawn in and risk of impact to people if the machine rolls due to the service brake system being released Always connect the hose coupling of the brake line yellow ...

Page 81: ...if the red hose coupling is disconnected It is imperative to observe this order as otherwise the service brake system will be released and the non braked machine may start to move When the machine is unhitched or torn off the feed line connected to the trailer brake valve bleeds The trailer brake valve automatically switches over thus actuating the service brake system in accordance with the autom...

Page 82: ... that in case of the machine being torn off the ripcord is in a horizontal position between tractor and machine Couple after emergency braking 1 Connect the brake hose to the tractor 2 Set the brake valve at the tractor such that the hydraulic oil can flow back to the tractor 3 Press the drain valve at the emergency brake valve The hydraulic oil flows back to the tractor and the pressure accumulat...

Page 83: ...tem Only couple clean hydraulic clutches Clean hydraulic plug and hydraulic sleeve if necessary Slip the hydraulic plug into the hydraulic sleeve until the hydraulic plug noticeably locks Check the coupling spot of the hydraulic brake line for correct and tight seat The connected hydraulic brake line must easily give way to any movements during cornering without any stress buckling or chafing must...

Page 84: ...position swivelled by 180 compared to the adjusting position Fig 53 Release parking brake Ensure that the cable does not rest on or chafe against other vehicle components With the parking brake released the cable shall slightly sag 1 Swivel the crank handle 1 from resting position 3 by 180 to adjusting position 2 2 Turn the crank handle anticlockwise until the cable 5 is relieved The parking brake...

Page 85: ...he following adjustments when changing the tractor Length of propeller shaft Observe the information in the chapter Adjust length of propeller shaft to tractor page 95 Setting of pressure regulator Observe the information in the chapter Load sensing hydraulic system page 62 Readjust if necessary Tractor and machine must comply with the national road traffic regulations Owner user and driver operat...

Page 86: ...oss vehicle weight rating of the tractor the admissible axle loads of the tractor the admissible tongue load towing capacity at the coupling device of the tractor These details are registered on the type plate in the vehicle registration certificate and in the operating instructions of the tractor the load bearing capacities of the tyres mounted on the tractor The tractor s front axle load must ne...

Page 87: ... tractor will not be exceeded that the admissible load bearing capacities of the tyres mounted on the tractor are not exceeded 6 1 2 1 Combination options of coupling devices and drawgears The following table shows admissible combination options of the tractor s coupling device and the machine s drawgear depending on the maximum admissible tongue load The maximum admissible tongue load for your tr...

Page 88: ...wing capacity for your tractor must be calculated In each case the lowest DC value shall be relevant Calculate the admissible towing capacity of your tractor if the calculated DC value for the combination is higher than the specified DC value of the coupling device of your tractor or of the drawgear of the rigid drawbar trailer This calculated towing capacity must not be exceeded when charging you...

Page 89: ...your tractor In case of rigid drawbar trailers the tractor s towing capacity is equal to the axle load s of the rigid drawbar trailer The admissible towing capacity of your tractor determines the admissible load capacity of your rigid drawbar trailer This calculated towed load axle load must not be exceeded when charging your rigid drawbar trailer C T x DC g x T DC T Gross vehicle weight rating of...

Page 90: ...achine components accidentally touching electrical overhead lines or approaching high voltage overhead lines in an inadmissible manner Make sure not to exceed the maximum vehicle height of 4 m Two people are required for mounting the attachment sections ropes and the body tarpaulin Fig 55 Positions of tubular supports Super Vitesse CFS 3101 3101 DO 3501 3501 DO A X X X X B X X X C X X ...

Page 91: ...ons 3 up one after the other 5 Screw the side panel extensions 3 to the tubular supports 1 6 Swivel the upper front grating 4 and the load protection bars 5 up 7 Screw the upper front grating 4 to the side panel extensions 3 8 Swivel the load protection bars 5 up 9 Insert the bolts 6 into the mounts 7 10 Secure the bolts 6 by means of the split pins provided for that purpose 11 Screw the tubular s...

Page 92: ...ommodate the eyes 5 at the tailgate 14 Push the tarpaulin rod 4 through the eyes 5 at the tailgate and through the hemstitch of the tarpaulin 15 Secure the tarpaulin rod 4 at both ends against slipping out by means of the safety bolts 6 Fig 58 16 Thread each rope with the loop 1 through a hole 2 in the load protection bars 17 Put the other end 3 of the rope through the loop 2 Fig 59 18 Pull the ro...

Page 93: ...cabin within view and reach to the right of the driver seat 2 Plug the 3 pole plug DIN 9680 of the power cable 2 into the socket of the tractor Pole 15 30 Plus Pole 31 Minus 3 Plug the control cable 3 of the control set into the socket of the power unit Fig 62 6 3 2 Mount ISOBUS control set on the tractor Do not draw the current from the light socket Retrofit the 3 pole socket if your tractor is n...

Page 94: ...rder to ensure that the lowered pick up can properly adapt to uneven terrain Only a properly adjusted mounting height of the folding drawbar guarantees best possible picking up of the material to be loaded Only an authorised workshop is allowed to adjust the mounting height of the folding drawbar WARNING Risk of being crushed drawn in becoming entangled and risk of impact to people if the hitched ...

Page 95: ...lt must not chafe against the borehole of the drawbar lug Change the level of the bolt type coupling at the tractor if the coupling bolt is chafing in the borehole of the drawbar lug 10 Ensure that there is sufficient free space around the propeller shaft in any operating state Insufficient free space will lead to damage on the propeller shaft Fig 66 6 5 Adjust length of propeller shaft to tractor...

Page 96: ...the tractor do not couple the propeller shaft 2 Take the shortest operating position of the propeller shaft The shortest operating position is reached when driving onto the silo with the folding drawbar completely lifted Depending on the tractor s drawgear the propeller shaft halves slide together by approx 150 mm when driving onto the silo with the folding drawbar lifted 3 Pull the propeller shaf...

Page 97: ...ting the crossover conveyor 1 Hitch the machine to the tractor 2 Check whether the tailgate is completely closed If not close the tailgate completely 3 Completely lower the folding drawbar 4 Secure tractor and machine against accidental starting and rolling 5 Adjust the lamp brackets 1 with respect to the tailgate 2 5 1 Lift the lamp brackets 1 5 2 Pull the locking bolt 3 out as far as it will go ...

Page 98: ...rom each receiver crossbeam 10 10 Insert one locking tube 11 each at the front of the crossover conveyor 11 Lift the crossover conveyor above the locking tubes and put the crossover conveyor down onto the pulleys in upright position 12 Roll the crossover conveyor beneath the transport floor such that the receiver crossbeams 10 can take up the crossover conveyor 13 Lift the crossover conveyor into ...

Page 99: ...rossover conveyor and locking tubes are secured Fig 72 21 Connect the hydraulic hose pipes 14 of the hydraulic motor 15 with the coupling devices provided for that purpose 16 22 Close the stop cock 17 to secure the tailgate against accidental opening Opening of the tailgate with the crossover conveyor mounted will damage the tailgate and the crossover conveyor 23 Activate the crossover conveyor at...

Page 100: ...e hydraulic hose pipes 14 coming from the hydraulic motor 15 at the coupling devices provided for that purpose 16 Fig 74 5 Disconnect the crossover conveyor and swivel it to the ground 5 1 Remove the locking bolt 13 from each locating hook 12 5 2 Pull the locking tubes 11 out of the crossover conveyor by approx 15 cm 5 3 Lift the crossover conveyor out of the locating hooks 12 and swivel it to the...

Page 101: ... of the side bars 6 and secure them Thus the tailgate cannot swivel backwards again Fig 76 8 Adjust the lamp brackets 1 with respect to the tailgate 2 8 1 Lift the lamp brackets 1 8 2 Pull the locking bolt 3 out as far as it will go 8 3 Tilt the lamp bracket 1 over to the front 8 4 Position the lamp bracket 1 in the rear keyhole profile 4 by means of the locking bolt 3 8 5 Press the lamp bracket 1...

Page 102: ...the following functions Lift and lower pick up Extend and retract cutting unit Lift and lower tailgate Switch on and reverse transport floor max 3 seconds Switch crossover conveyor on and off if available Lock and unlock steering axle the brake system for proper functioning 7 Check the set travelling height with hydraulic chassis 6 3 Start up after longer downtime After a longer downtime of the ma...

Page 103: ...te open the connecting cable 5 with ON OFF switch 6 for the connection of a silage additive pump 7 optional extra The control set is mounted on the tractor and is connected to the power unit 2 of the machine All functions required for charging and discharging the forage wagon or forage wagon with dosing unit as well as for transport journeys are actuated via the operating elements of the easy to u...

Page 104: ... design key buttons in latch in design toggle switches or in control dial design In touch control design for folding swivelling or sliding movable machine parts e g the tailgate The function is only carried out when the operating element is activated and kept hold of As soon as the operating element is released it returns to its neutral position and the action is stopped In latch in design for mov...

Page 105: ... complete emptying transport floor level II 6 Switch feed function on transport floor level I Reverse feed direction of transport floor for a short time 7 Open close tailgate 8 Lift lower folding drawbar 9 Extend retract cutting unit 10 Lock unlock steering axle 11 Lift lower pick up Simultaneous actuation of two functions is only possible to a certain degree e g the functions Open tailgate and Li...

Page 106: ...rol system to operating mode Switch 1 to middle position I all control lamps are flashing 5 operate the control dial 4 The higher the value set at the control dial the stronger the intensity of the control lamps 6 switch the control system off Switch 1 to lower position 0 the setting is stored 7 1 2 1 Switch road travel mode on The road travel mode can always be switched on However ensure that the...

Page 107: ...ions on the easy to use control set are enabled the hydraulic drawbar suspension optional extra is switched off the control lamp H1 Operating mode active lights up If the control lamp H1 Road travel mode active is flashing with the operating mode being active the control system is disabled due to one several functions being active Check the easy to use control system for inconsistent active functi...

Page 108: ...floor on and off during charging is automatically deactivated if the easy to use control set generates an acoustic signal horn sound and a visual signal control lamp H5 Forage wagon full is automatically activated if the forage wagon has been emptied and the pick up is lowered the next time remains switched on until the automatic charging system is manually switched off The automatic charging syst...

Page 109: ...ill generate an acoustic signal horn sound and a visual signal control lamp H5 Forage wagon full The automatic charging system is deactivated and the automatic feed function for the transport floor is switched off The acoustic signal horn sound and the visual signal control lamp H5 Forage wagon full can be switched off by deactivating the Transport floor ON function You can now still continue to c...

Page 110: ...rse feed direction of transport floor for a short time The feed direction of the transport floor must be reversed for a short time if the slip clutch responds during discharge Thus the pressing power which the loaded material applies to the beaters and the starting torque for loosening the beaters are reduced Toggle switch in lower switch position The transport floor starts to run and conveys the ...

Page 111: ...ong as the switch position is held or until position I has been reached When actuated again the tailgate opens further as long as the switch position is held or until the end position has been reached As soon as the tailgate has reached position I the control lamp H2 Tailgate open lights up 7 1 2 11 Close tailgate Key button in lower switch position The tailgate is closed On forage wagons without ...

Page 112: ...ion The ground clearance of the pick up is reduced 7 1 2 14 Retract cutting unit Leave the key button in its lower switch position until the end position has been reached The cutting unit is retracted from the conveyor duct The control lamp H3 Cutting unit retracted lights up as soon as the cutting unit is retracting If the control lamp H3 Cutting knives retracted lights up during charging at leas...

Page 113: ...extended into the conveyor duct 7 1 2 16 Unlock steering axle Leave the key button in its upper switch position until the control lamp H3 Cutting unit extended goes out The cutting unit is completely extended into the conveyor duct 7 1 2 17 Lock steering axle Align the wheels of the steering axle in a straight line by means of a short forward travel of the tractor and the hitched machine before lo...

Page 114: ... a discharging of the tractor s battery due to switched on loads Protect the control set against moisture and humidity 7 2 1 Design of ISOBUS control The ISOBUS control complies with the latest ISO standard If your tractor s software and hardware comply with the latest ISO standard you will not require our control set You will then be able to directly operate the machine via your tractor control s...

Page 115: ...rol unit 2 of the machine via the connecting cable 6 All functions required for operating the machine as well as for transport journeys are actuated via the keys 7 of the control set The symbols on the keys identify the executable functions After a key has been pressed the control unit triggers the corresponding solenoid valve at the electro hydraulic control block 8 to carry out the selected func...

Page 116: ...e version machine parameters 2 Switch control system on I off 0 3 Switch road travel mode on off Scroll through menu 4 Switch crossover conveyor off 5 Switch crossover conveyor on and change driving direction 6 Switch Discharge mode A II on off 7 Switch Discharge mode A I on 8 Switch automatic charging system on off 9 Reverse transport floor Reduce feed rate of transport floor during discharge in ...

Page 117: ... menu Call service hours and transported loads counter 13 Switch lighting in the cargo space on off Return to Working menu 14 Lower tailgate 15 Lift tailgate 16 Lift folding drawbar 17 Lower folding drawbar 18 Retract cutting unit 19 Extend cutting unit 20 Lock steering axle 21 Unlock steering axle 22 Lift pick up 23 Lower pick up to open centre position no open centre position rigid Fig 84 ...

Page 118: ...ransport floor forward 6 Operating state Dosing drums powered not powered here Dosing drums powered 7 Operating state Tailgate lowered lifted to first opening width completely lifted here Tailgate lowered 8 Operating state Pick up lifted lowered here Pick up lowered 9 Operating state Cutting knives extended retracted here Cutting knives retracted 10 Operating state Cutting unit extended retracted ...

Page 119: ...ith the control set switched on the Working menu appears on the screen With the control set switched off the display on the screen goes out The screen shows Switch road travel mode on The road travel mode can only be switched on with lifted pick up attention the pick up is not checked for having been lifted completely with lowered tailgate with the transport floor stationary with the dosing drums ...

Page 120: ...rawbar must be extended by approx 20 mm before switching the road travel mode on The drawbar suspension will not work if the folding drawbar is lowered to its end position 1 Press the key once Road travel mode is switched on The Road travel menu appears with the Steering axle locked symbol or The screen shows the Steering axle unlocked symbol Switch road travel mode off With the road travel mode s...

Page 121: ...ff if the tailgate is lowered In case of electro hydraulic forced steering axle system the steering axle is locked in Discharge mode A I up to 12 km h see chapter SES system page 140 1 Press the key until the pick up has sufficient ground clearance The following functions will be automatically carried out one after the other Lock steering axle Lift folding drawbar The screen shows Switch Discharge...

Page 122: ...scharge step by step The dosing drums and the transport floor stop The transport floor automatically switches to standby mode and the Feed On symbol is flashing 1 Press the key once when being on the bunker silo The following functions will be automatically carried out one after the other Lift tailgate until the set first opening width is reached Switch gearboxes and clutches Switch transport floo...

Page 123: ...tivated if the machine has been emptied and the pick up is lowered the next time remains switched on until the automatic charging system is manually switched off permits to pre select the filling degree of the loaded material in the cargo space Observe the information in the chapter Pre select filling degree of loaded material in cargo space page 136 The higher the set filling degree the higher th...

Page 124: ...ng procedure after the acoustic signal has appeared for the third time at the latest During discharge on the bunker silo the transport floor is automatically switched on after pressing the key when the tailgate has reached its end position 1 Press the key for a maximum of 2 seconds during charging to switch the transport floor feed manually on The transport floor will move at the set feed rate as ...

Page 125: ... key is pressed The screen shows Reverse transport floor Risk due to failure of components caused by frequent or long reverse of transport floor Observe the fact that the feed direction of the transport floor is only allowed to be reversed for a short time max 3 seconds Check the transport floor chains for proper tension every day in order to prevent material damage Reverse only for a short time o...

Page 126: ...st recently set direction 2 Press the key again The sense of rotation of the crossover conveyor alternates between cw and ccw The screen shows or Stop crossover conveyor 1 Press the key once The crossover conveyor stops The screen shows Switch cargo space lighting on off If the cargo space lighting is switched on the lighting is automatically switched off if the road travel mode is switched on the...

Page 127: ...ive pump on symbol appears 2 Press and keep hold of the key again The silage additive pump is switched off The Silage additive pump on symbol disappears The screen shows Lift tailgate Machine without dosing drums When discharging on the bunker silo the tailgate is automatically lifted to its full extent after pressing the key 1 Press the key until the tailgate has reached its end position When the...

Page 128: ...ort floor automatically stops The tailgate is lowered As soon as the tailgate is completely lowered the Tailgate lowered symbol appears The screen shows Lift folding drawbar 1 Press the key until the folding drawbar has been lifted to the desired position or has reached its end position The ground clearance of the pick up is increased The screen shows no additional symbol Lower folding drawbar 1 P...

Page 129: ...y until the Cutting unit symbol is in Cutting unit extended position and a beep is emitted The cutting unit is completely extended into the conveyor duct The screen shows Lock steering axle WARNING Risk to people due to insufficient stability and tipping over of the machine if the steering axle is not properly used It is absolutely necessary to lock the steering axle before travelling over bunker ...

Page 130: ...ng axle unlocked symbol appears and a beep is emitted The screen shows Lock steering axle in SES system WARNING Risk to people due to insufficient stability and tipping over of the machine if the steering axle is not properly used Absolutely lock the steering axle before travelling over the bunker silo by means of the Discharge mode A I key Align the wheels of the steering axle in a straight line ...

Page 131: ...d a beep is emitted If the symbol is flashing the steering axle could not be completely locked Check the steering system The screen shows Only in discharge mode A I or A II respectively 1 Press the key once The steering axle is locked in Straight position The Steering axle locked symbol appears and a beep is emitted If the symbol is flashing the steering axle could not be completely locked Check t...

Page 132: ...g system The screen shows Only in discharge mode A I or A II respectively 1 Press the key once The steering axle is force steered 2 Press the key again The steering axle is locked in Straight position The Steering axle locked symbol appears and a beep is emitted If the symbol is flashing the steering axle could not be completely locked Check the steering system The screen shows Lock forced steerin...

Page 133: ...ss the key once The pick up lowers and is held in open centre position The Lower pick up Open centre position symbol appears The screen shows 2 Press the key again The open centre position is switched off and the pick up is fixed The Lower pick up Locked position symbol appears 7 2 4 Set machine parameters For proper functioning of the ISOBUS control setting of the appropriate machine parameters i...

Page 134: ... of time during which the transport floor shall reverse if the Forage wagon full switch is switched on when starting Discharge mode A II 3 Only for machines equipped with dosing drums Entry of time during which the tailgate shall be activated after reaching the First opening width sensor 4 Crossover conveyor display an arrow indicates the direction in which the crossover conveyor starts to run X i...

Page 135: ... with dosing drums the symbol must be faded in On machines without dosing drums the symbol must not be faded in 4 Press the key The Working menu appears The screen shows 7 2 4 3 Pre select steering axle model 1 Press and hold the key once The SET menu appears 2 Actuate the key by one long and one short press The parameter Steering axle model 7 is selected 3 Press the or key to change the setting T...

Page 136: ...2 Press the or key to change the setting in 5 steps The filling degree 1 is changed The screen shows Ausladung Filling degree Wert ändern Change value zurück Backwards 3 Press the key The Working menu appears with the Automatic charging system on symbol 7 2 5 Calibration ISOBUS control 7 2 5 1 Calibrate automatic charging system A calibration of the automatic charging system helps to separately se...

Page 137: ... transport floor running at maximum feed rate 10 Press the key again 11 Press the key once to acknowledge the settings and to finish the calibration procedure A horn sounds 12 Check the set range for its suitability by manually moving the sensing band from the bottom position indicated value 0 to the top position indicated value 100 Adjust the range in case of a collision 13 Press the key once The...

Page 138: ...ition Total service hours counter The total service hours counter registers the overall period of use the machine by registering the time during which the ISOBUS control set is in switched on mode Total number of transported loads counter The total number of transported loads counter registers the number of transported loads during the overall period of use of the machine 7 2 7 Call up Counter men...

Page 139: ...sponse of sensor 5 Forage wagon full 0 No response of sensor 1 Response of sensor 6 Tailgate lifted up to first opening width 0 No response of sensor 1 Response of sensor 7 Tailgate completely lifted 0 No response of sensor 1 Response of sensor 8 Tailgate completely lowered 0 No response of sensor 1 Response of sensor 9 Speed at dosing unit 0 No response of sensor 1 Response of sensor 7 2 9 1 Call...

Page 140: ...isters the required steering angle which is adjusted to the speed and transforms the required steering angle into an electrical signal The steering computer transmits the information to an electrically actuated hydraulic valve and thus controls the steering cylinders of the steerable axles The pressure switch registers the pressure in the hydraulic system If the hydraulic pressure is below 25 bar ...

Page 141: ...play Depending on the status the following appears a status indication or an error message 2 ESC exit menu one input position back 3 MINUS reduce value one selection item back 4 PLUS increase value one selection item forward 5 ENTER confirm value store value activate selected menu one input position forward Fig 88 The following read outs are available Read out Explanation READY The hydraulic syste...

Page 142: ...signment of errors of the electronic system time first entry Time of first occurrence of error time last entry Time of last occurrence of error frequency Frequency of occurrence of error trouble code Message regarding the assignment of errors referring to the axles 1 Press the key for approx 2 seconds The Error diagnosis menu appears 2 Press the or key until the Alarm memory menu item is displayed...

Page 143: ...ween tractor and machine while the machine is being hitched Make sure that people leave the hazardous area between tractor and machine before approaching the machine Present helpers are only allowed to act as a guide next to the tractor and the machine and to enter the space between the tractor and the machine after the vehicles have completely stopped WARNING Risk of crushing cuts being drawn in ...

Page 144: ...ng system 7 Connect the control set Observe the information in the chapter Mount control set on the tractor page 93 8 Lift the supporting leg to transport position Observe the information in the chapter Supporting leg page 73 9 Release the parking brake Observe the information in the chapter Parking brake page 84 8 2 Unhitch machine WARNING Risk of being crushed cut drawn in becoming entangled and...

Page 145: ...hydraulic functions are accidentally carried out working tools or machine parts are unintentionally powered with the machine hitched to the tractor and the tractor engine running if the tractor engine is accidentally started if tractor and machine accidentally roll if lifted machine parts accidentally come down Risk due to accidental contact with powered unsecured working tools and lifted unsecure...

Page 146: ...ghest operating height of pick up Pick up spindle screwed in lowest operating height of pick up 1 Lift the pick up 1 2 Secure tractor and machine against accidental starting and rolling 3 Remove the bottom linch pin of the pick up spindle 2 4 Use one hand to hold up the supporting tube 3 of the roller feeler 4 while using your other hand to hang the perforated strut of the pick up spindle into the...

Page 147: ...your other hand to turn the spindle 4 3 Secure the spindle by means of the linch pin Fig 90 5 Completely lift the pick up The frame must be beneath the check screws 7 The minimum distance between the additional roller feelers and the CFS drum 8 must be 10 mm Adjust the distance if necessary Fig 91 9 1 3 Set holding down device with pulley The swathe size determines the distance between pick up and...

Page 148: ...impeded Small swathe small distance if the distance is too large the material to be loaded is not picked up properly 1 Set the desired distance between pick up and holding down device pulley by means of the chain length 4 Fig 92 9 2 Set cutting length The number of cutting knives mounted in the cutting unit determines the cutting length of the loaded material 40 cutting knives at one level ensure ...

Page 149: ...ately turn the tractor engine off in case of emergency WARNING Risk to people of being crushed drawn in and becoming entangled due to unprotected powered driving elements during machine operation Start the machine only with the protective devices completely mounted It is not allowed to open protective devices when the machine is powered as long as the tractor engine is running with the propeller s...

Page 150: ... remedied visible defects Clean the cutting unit in particular the retainer of the cutting knives and the cutting knives themselves every day Permanent oil circulation between tractor and machine is required for initiating the individual hydraulic functions 10 1 Charging WARNING Risk due to incorrect use of the tractor if this causes failure of components insufficient stability and insufficient st...

Page 151: ...on Only lift the pick up with the conveyor duct being empty Reduce the tractor engine speed during cornering Switch the p t o shaft off and lift the pick up when taking tight curves Avoid uneven charging of the machine which might cause overloading of the drawbar Switch the automatic charging system on for uniform and complete filling of the cargo space The automatic charging system has to be swit...

Page 152: ... sound and a visual signal control lamp H5 Forage wagon full The automatic charging system is deactivated and the automatic feed function for the transport floor is switched off The acoustic signal horn sound and the visual signal control lamp H5 Forage wagon full can be switched off by setting switch 6 to the middle position You can still continue to charge forage wagons without beaters and to sw...

Page 153: ...g procedure after the acoustic signal has appeared for the third time at the latest Machines equipped with dosing drums 7 The front section of the cargo space can still be topped up 8 Stop the charging procedure and let the p t o shaft continue to run until the conveyor duct is free from any loaded material 9 Switch the tractor s p t o shaft off 10 Press the key once to lift the pick up 11 Press t...

Page 154: ...round clearance for the pick up when moving onto the bunker silo und distributing the loaded material Insufficient ground clearance may cause bending of the pick up carriers 10 2 1 Discharging with easy to use control 10 2 1 1 Machine without beaters 1 Set switch 1 to the middle position I to switch on the operating mode 2 Keep hold of switch 11 in the upper position until the pick up has sufficie...

Page 155: ...til the folding drawbar has been lowered to the desired position If the folding drawbar is equipped with a drawbar suspension lower the folding drawbar just as far as to ensure that the hydraulic cylinders of the folding drawbar are still extended by approx 20 mm 13 Set switch 1 to the upper position to switch on the road travel mode for transport journeys 10 2 1 2 Machine equipped with beaters WA...

Page 156: ...he middle position to switch off the transport floor feed 12 Keep hold of switch 6 in the lower position to reverse the transport floor feed for 3 seconds Thus the pressing power which the loaded material applies to the beaters and the starting torque for loosening the beaters are reduced 13 Switch the tractor s p t o shaft on 14 Let the tractor s p t o shaft smoothly start to run such that the be...

Page 157: ...e key for a short time when being on the bunker silo The following functions will be automatically carried out one after the other 4 1 Lift tailgate 4 2 Switch transport floor on when the tailgate reaches its end position 5 Start to move and select the travelling speed of the tractor according to the height of the desired discharged material stack To discharge in steps the transport floor feed can...

Page 158: ...once to switch the Road travel mode off 2 Press the key until the pick up has sufficient ground clearance The following functions will be automatically carried out one after the other 2 1 Lock steering axle 2 2 Lift folding drawbar 3 Move onto the bunker silo 4 Press the key for a short time when being on the bunker silo The following functions will be automatically carried out one after the other...

Page 159: ...ansport floor automatically switches to standby mode and the Feed on symbol is flashing on the control set if the transport floor is not separately switched off via the key 7 2 Change the lane 7 3 Switch the tractor s p t o shaft on 7 4 Let the tractor s p t o shaft smoothly start to run such that the dosing drums are able to loosen themselves The dosing drums start to run and after a short delay ...

Page 160: ...er rotor running Elimination from the tractor seat 1 Retract the cutting unit from the conveyor duct 2 Carefully couple the p t o shaft at low tractor engine speed The feeder rotor transports the loaded material together with any foreign objects into the cargo space without resistance from the cutting unit 3 Extend the cutting unit back into the conveyor duct when the clogging blockages have been ...

Page 161: ... when carrying out work on the machine Therefore the following measures are imperative before carrying out any work on the machine such as adjusting work or trouble shooting Secure the machine against rolling with the machine not hitched to the tractor turn the tractor engine off and secure tractor and machine against accidental starting and rolling with the machine hitched to the tractor make sur...

Page 162: ...e is not properly used It is absolutely necessary to lock the steering axle before travelling over bunker silos at travelling speeds of more than 40 km h on rough road tracks when traversing hills before carrying out reverse travels Observe the fact that the driving characteristics of the tractor are influenced by the load in particular if the machine is partly empty If the folding drawbar is equi...

Page 163: ...40 km h 5 Start your transport journey 11 1 Transport journeys with partly discharged machine Ensure sufficient tongue load when carrying out transport journeys with partly discharged machine Transport the loaded material from the rear to the front if the machine has been discharged to an extent of approx 50 The transport floor may be reversed for a short time max 3 seconds for this purpose Observ...

Page 164: ...e intervals specified in the included sub supplier documentation shall prevail As a basic principle disconnect all electrical electronic plug connections to the tractor before carrying out service and maintenance work on the machine This shall particularly apply to welding work It is necessary to take protective measures such as covering power supply lines hydraulic hose pipes brake and feed lines...

Page 165: ... is running with the propeller shaft coupled the hydraulic system connected if the ignition key is in the tractor and the tractor engine can be accidentally started with the propeller shaft coupled the hydraulic system connected if tractor and machine have not been secured against accidental rolling by means of their respective parking brake and or the chocks Close open protective devices before p...

Page 166: ...essary the oil level of all gearboxes top up if necessary the tyre pressure readjust if necessary Bleed the friction clutch of the pick up and the friction and compensating clutch of the CFS drum Daily Check the machine for visible defects Immediately remedy or have remedied visible defects the cutting knives for sharpness Turn blunt cutting knives over or sharpen them the lighting system for prop...

Page 167: ...s The pressure in the compressed air reservoir of the unhitched vehicle must not drop more than 0 15 bar within 10 minutes Drawbar lug Check for wear and screwed connection Borehole diameter of drawbar lug 40 max 41 5 mm Admissible wear at the angular cross section of the drawbar lug max 2 5 mm Check drawbar connection retighten if necessary Tightening torque of crown nut 800 50 Nm Check all beari...

Page 168: ...door 2 Use the handle 4 when entering the cargo space 3 Close the access door 3 1 Swivel the locking mechanism upwards 3 2 Close the access door 3 3 Fold the ladder up 3 4 Swivel the locking mechanism downwards such that it safely engages behind the locking bars 5 The ladder and the access door are locked in transport position Fig 93 12 3 Cleaning of machine Regularly and thoroughly clean the mach...

Page 169: ...ls e g at the door of the driver s cabin Do not clean electrical components such as control set weighing rods distributor boxes weighing computer Do not clean chromium plated components Do not use any chemical additives 12 4 Lubrication of machine Lubricate all bearings and lubrication points according to the lubrication plan Remove dirt from the lubricating nipples Use environmentally friendly bi...

Page 170: ...Service and maintenance of machine 170 Super Vitesse CFS 3101 3501 Super Vitesse CFS 3101 DO 3501 DO 10 13 12 4 1 Lubrication plan Fig 94 ...

Page 171: ...ure a sufficient oil level in the gearboxes WARNING Risk of slipping to people due to leaking oil during topping up of oil oil change Immediately remove fresh oil stains by means of binding agents Change the oil when the gear lubricant oil has reached its operating temperature 30 40 C if possible The flowability of the gear lubricant oil is at its optimum at operating temperature The optimum oil l...

Page 172: ...00 h Conveying unit Main gearbox EP80W 90 SAE 3 5 500 h Rotor gear EP80W 90 SAE 11 0 Angular switchgear EP80W 90 SAE 2 8 Dosing unit Angular gear CFS EP80W 90 SAE 1 0 Angular gear beaters EP80W 90 SAE 0 4 2000 h 12 6 2 Feed gearing of transport floor 1 Oil inspection plug 2 Oil filling screw 3 Oil drain plug Fig 95 12 6 3 Main gearbox of cutting unit 1 Oil inspection plug 2 Oil filling screw 3 Oil...

Page 173: ...S 3101 DO 3501 DO 10 13 173 12 6 4 Rotor gear of cutting unit 1 Oil inspection plug 2 Oil filling screw 3 Oil drain plug Fig 97 12 6 5 Angular switchgear of cutting unit Check the oil level with the pick up lowered 1 Oil inspection plug 2 Oil filling screw 3 Oil drain plug Fig 98 ...

Page 174: ... plug 2 Oil filling screw 3 Oil drain plug Fig 99 12 6 7 Angular gear of dosing unit 1 Oil filling screw 2 Oil drain plug Fig 100 12 6 8 Check Top up oil level 1 Align the machine in horizontal position 2 Unscrew the oil inspection plug The oil must be visible at the oil inspection plug 3 Top up gear lubricant oil through the oil filler neck if necessary ...

Page 175: ...oil level after 5 service hours The oil must be visible at the oil inspection plug 12 7 Pick up WARNING Risk to people of being crushed drawn in and becoming entangled due to unsecured powered driving elements Powering of the pick up is not allowed with the side protector opened and or the protective casing of the pick up removed Fix the protective casing of the pick up properly to the machine and...

Page 176: ... tractor engine 6 Charge the machine with material to be loaded for a short time such that the stuck friction clutch slips for 2 to 3 seconds and is freed excessive slipping will damage the friction linings Repeat this procedure up to three times if the friction clutch does not slip 7 Turn the tractor engine off 8 Pull the ignition key out 9 Unscrew and remove the two screws of the protective casi...

Page 177: ...wrench size SW 24 4 Turn the hexagon nut 2 such that the distance between washer 3 and sleeve 4 is less than 8 mm 5 Tighten the counter nut Fig 103 12 8 CFS drum WARNING Risk to people of being crushed drawn in and becoming entangled due to unsecured powered driving elements Powering of the pick up is not allowed with the side protector opened and or the protective casing of the pick up removed Fi...

Page 178: ... out 9 Open the right hand movable side protector 10 Secure the open right hand side protector against accidental slamming 11 Charge the friction clutch by turning the nut back up to the end of thread 3 12 Close the right hand movable side protector and lock it in protective position Fig 104 Fig 105 12 8 2 Remove Mount friction and compensating clutch of CFS drum 1 Open the right hand movable side...

Page 179: ...orehole in the switch lever 3 4 Fig 107 The switch rod 1 must be aligned such that the borehole of the switch lever 3 has a distance of 3 mm to the left hand edge of the oblong hole 12 The switch rod 2 must be aligned such that the borehole of the switch lever 4 has a distance of 3 mm to the right hand edge of the oblong hole 13 8 Align the switch rod with respect to the switch lever if necessary ...

Page 180: ...tor against accidental slamming 4 Unscrew the counter nut 1 by means of an open end wrench wrench size SW 24 5 Turn the hexagon nut 2 such that the distance between washer 3 and sleeve 4 is more than 90 mm 6 Retighten the counter nut 7 Close the left hand movable side protector and lock it in protective position Fig 108 12 10 Cutting unit CAUTION Risk of cuts when carrying out assembly work on sha...

Page 181: ...an the retainer of the cutting knives before removing the cutting knives Use compressed air to clean the slots of the cutting knives before reinstalling the cutting knives 12 10 1 1 Clean knife security system Mounting lever and knife lever are accommodated in the holder 1 on the left hand machine side in direction of motion in the vehicle frame at the cutting unit Fig 109 1 Daily clean the gaps 1...

Page 182: ...s The cutting knives must be removed and installed for setting the cutting length of the loaded material for turning over the double sided cutting knives for grinding the cutting knives 12 10 2 1 Remove cutting knives 1 Retract the cutting unit via the control set 2 Fold the folding drawbar by means of the hydraulic cylinders to increase the free space to the cutting knives 3 Switch the oil circul...

Page 183: ... holder 5 The holder is positioned on the left hand machine side in direction of motion in the vehicle frame at the cutting unit Fig 113 10 Clean the gaps of the cutting knives knife holders by means of the mounting lever and compressed air 11 Insert the knife lever into the boreholes of the cutting knife 12 Pull the locking lever 6 up and lift the cutting knife out of the knife holder Fig 114 ...

Page 184: ... 4 When installing the cutting knives ensure that the locking lever completely engages again The locking lever has completely engaged if it is in close contact with the frame 5 of the cutting unit the slotted dowel pin 6 being at the front in the oblong hole 5 Refix the mounting lever and the knife lever in the holder 6 Fold the cover plate 7 up again 7 Lock the cover plate by means of the bolt 8 ...

Page 185: ... unit reduce conveying unit wear increase the service life of the conveying unit 12 10 4 Set distance between cutting knives and rotor The distance between the cutting knives and the rotor must be approx 20 mm over the complete width of the rotor This distance will ensure optimum cutting of the loaded material The cutting knives must not come into contact with the rotor 1 Lift the folding drawbar ...

Page 186: ...nd rotor lengthen upper link turn upper link fork counterclockwise Fig 118 5 4 Measure again the distance on the right hand and left hand side of the rotor to check the set distance 5 5 Fix the upper link fork to the receiver pipe by means of the bolt if the distance between cutting knives and rotor has been properly set 5 6 Tighten the counter nut 12 10 5 Check distance between strippers and roto...

Page 187: ... holder by pulling it out to the side 3 3 Remove worn strippers by pulling them out to the bottom 3 4 Mount new strippers in reverse order 4 Have deformed stripper holders replaced by an authorised workshop Shop work Fig 119 Fig 120 12 10 6 Set Cutting unit retracted sensor WARNING Risk of crushing and shearing during setting of the Cutting unit retracted sensor if the machine is unintentionally p...

Page 188: ...it symbol on the control set simultaneously changes from Cutting unit retracted position to Cutting unit extended position 9 Screw the sensor in this position Fig 121 12 11 Transport floor WARNING Risk of becoming entangled wound up or risk of shearing due to the machine accidentally starting Only enter the cargo space with the machine switched off and secured against accidental starting Ensure th...

Page 189: ...s 3 of the clamping screws 4 5 Turn the 4 clamping screws counterclockwise The chain tension is released and the chains sag 6 Enter the cargo space through the access door to shorten the chains 7 Open and remove the chain connecting links 8 Always cut out an even number of chain links 2 4 6 at all chains by means of a right angle grinder 9 Put the shortened chains together by means of new chain co...

Page 190: ... closed Tailgate is secured against accidental lowering 4 Lubricate the rear deflection points of the transport floor chain 12 12 Dosing drums WARNING Risk of slipping stumbling or falling when carrying out service and maintenance work on the roller chains for the dosing drum drive Absolutely use a mobile service platform with ladder when carrying out service and maintenance work on the roller cha...

Page 191: ...a service platform with ladder to open the protective devices for the roller chains by means of a tool to obtain safe access to the roller chains 2 Check the tension of the roller chains of the beater drive 3 Retighten a loose roller chain by means of the chain tightening wheel 3 1 Loose the tightening wheel bolt of the chain tightening wheel 3 2 Move the chain tightening wheel to tighten the roll...

Page 192: ...mage and contamination Have the hydraulic hose pipes checked for their operational safety by an expert at least once a year The period of use of the hydraulic hose pipes should not exceed six years including a maximum possible shelf life of two years Dispose of hydraulic oil according to regulations Contact your oil supplier in case of disposal problems Beware that no hydraulic oil penetrates the ...

Page 193: ... the plug screw 1 The hydraulic oil flows through the free return line or the double acting control device to the tractor Fig 126 12 13 2 Hydraulic hose pipes 12 13 2 1 Marking and period of use of hydraulic hose pipes The marking on the fitting provides the following information 1 Identification of the hydraulic hose pipe manufacturer A1HF 2 Date of manufacture of the hydraulic hose pipe 14 04 ye...

Page 194: ...Small surface damage is no reason for replacement Hose slipping out of the fitting Corroded fitting which may affect the function and the strength Improperly laid hydraulic hose pipes e g ignored bending radii laying over sharp edges The period of use of 6 years has been exceeded 12 13 3 Replace hydraulic filter Shop work Replace the filter element 1 after approx 250 service hours then as necessar...

Page 195: ...the filter at an appropriate point 12 Check the filter for leaks Fig 128 12 14 Tyres 12 14 1 Check tyres Check the tyre pressure at least every 2 weeks If the machine has not been used for a longer time the tyre pressure should be checked before putting the machine into operation again Always ensure that the tyre pressure is properly adapted to the load and the kind of work which has generally to ...

Page 196: ...en changing wheels Use lifting equipment suitable and approved for the machine s weight with sufficient lifting power Place the lifting device only at the marked fixing points Ensure sufficient ground stability before lifting the machine by means of a lifting device and securing the machine against accidental lowering by means of safety stands Additionally use solid load distributing supports if n...

Page 197: ...r element opens and unfiltered air passes through the hose coupling Regularly check the degree of soiling of the filter elements in the hose couplings Clean heavily soiled filter element approx every 3 4 months depending on the operating conditions Check degree of soiling 1 Check the degree of soiling of the filter elements 1 in the hose couplings of the brake and feed line before connecting the h...

Page 198: ...rake lever Y 3 Check the brake linings 2 The brake linings must be replaced in case of a remaining lining thickness of 5 mm in case of riveted linings 2 mm in case of glued linings 4 Replace the brake linings if necessary Fig 133 12 15 3 Set hydraulic brake system The brake system must be readjusted if the free travel X is greater than or equal to 40 mm 1 Manually actuate the brake lever in pressi...

Page 199: ...ate automatic slack adjuster X 6 Have grease of wheel hub bearing changed shop work X Maintenance work 1 Check wheel nuts for tightness retighten if necessary X X X 2 Check clearance of wheel hub bearing have it readjusted if necessary shop work X 3 Check brake linings for damage and wear have them replaced if necessary shop work X 4 Check brake setting at brake lever have it adjusted if necessary...

Page 200: ...ts 2 of the locking cylinder heads at the follow up steering axle with long life grease until fresh grease comes out of the bearings Ensure in addition that the locking cylinder and the feed line are always bled shop work Fig 138 12 16 3 Lubricate brake shaft bearing Lubricate the outer and inner lubrication points 3 of the brake shaft bearing with long life grease until fresh grease comes out of ...

Page 201: ... Remove the rubber cap 2 Lubricate the lubrication point arrow of the automatic slack adjuster with long life grease 80 g until a sufficient amount of fresh grease comes out at the adjusting screw 3 Use a ring wrench to turn the adjusting screw back by about one turn 4 Manually actuate the brake lever several times Automatic readjustment must be easy Actuate the brake lever again several times if ...

Page 202: ... 95 Nm 90 100 Nm 95 Nm 90 100 Nm M 14 x 1 5 22 5 125 Nm 120 130 Nm 125 Nm 120 130 Nm M 18 x 1 5 24 6 290 Nm 275 305 Nm 270 Nm 250 290 Nm 320 Nm 300 340 Nm M 20 x 1 5 27 8 380 Nm 360 400 Nm 380 Nm 360 400 Nm 420 Nm 400 440 Nm M 22 x 1 5 32 8 10 510 Nm 485 535 Nm 510 Nm 485 535 Nm 560 Nm 535 585 Nm M 22 x 2 32 10 460 Nm 435 485 Nm 505 Nm 480 530 Nm 12 16 7 Check clearance of wheel hub bearing 1 Lift...

Page 203: ...r Have the brake readjusted shop work in case of a use of approx 2 3 of the maximum cylinder stroke in case of full brake application 12 16 10 Check automatic slack adjuster 1 Remove the rubber cap 2 Use a ring wrench to turn the adjusting screw arrow back counterclockwise by about three quarters of a turn At a lever length of 150 mm the minimum free travel must be 50 mm 3 Manually actuate the bra...

Page 204: ...ear visual check X 1 Have spring clamps at the supporting axle checked for tightness shop work X X 2 Have axle connection at the spring tension casings checked for tightness shop work X 3 Have the bearing bolt at the spring tension casings checked for tightness and readjusted if necessary shop work X X Fig 147 12 18 Tightening torques These tightening torques are reference values Differing data sp...

Page 205: ... 475 725 540 925 675 850 625 1075 800 M24 330 250 425 310 650 475 825 600 925 675 1150 850 1075 800 1350 1000 M27 490 360 625 450 950 700 1200 875 1350 1000 1700 1250 1600 1150 2000 1500 M30 675 490 850 625 1300 950 1650 1200 1850 1350 2300 1700 2150 1600 2700 2000 M33 900 675 1150 850 1750 1300 2200 1650 2500 1850 3150 2350 2900 2150 3700 2750 M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 ...

Page 206: ...oreign objects Transport floor feed only works temporarily Jamming control piston of transport floor valve Clean control piston and check for smoothness during installation Tailgate does not open Closed stop cock Open stop cock Control block leaking Defective O rings Replace O rings Loose tie rod Tighten tie rod at 22 Nm Leaking screwed plugs Seal screwed plugs by means of liquid threadlocker or s...

Page 207: ...set Have control set checked Defective solenoid of a hydraulic valve Replace solenoid Feed function can only temporarily be controlled Loose contact at solenoid Remedy loose contact Cable cross section of feed line too small Select larger cable cross section Feed function does not work Defective solenoid of feed Replace solenoid 2 or more functions work simultaneously Damaged cable Replace cable S...

Page 208: ...tching height Response of overload clutch during charging Excessive travelling speed Reduce travelling speed Blunt cutting knives Sharpen Replace cutting knives Loaded material too heavily compressed Switch transport floor feed function on in good time Bad cutting quality Blunt cutting knives Sharpen Replace cutting knives Cutting unit extended not far enough Clean and completely extend cutting un...

Page 209: ... unit slowly retracting during work Piston in hydraulic cylinder leaking Seal piston Hydraulic cylinder leaking Seal hydraulic cylinder Hydraulic oil pressure too low Actuate key longer Machine wobbles heavily during road travel Tyre pressure too low Adjust tyre pressure according to table Machine overload Adapt charging degree On the hydraulic chassis one machine side significantly lowers Machine...

Page 210: ...Circuit diagrams 210 Super Vitesse CFS 3101 3501 Super Vitesse CFS 3101 DO 3501 DO 10 13 14 Circuit diagrams 14 1 Hydraulics ...

Page 211: ...ansport floor Super Vitesse CFS 3501 DO 2 level 2 Pick up 3 Folding drawbar 4 Drawbar suspension optional extra 5 Angular switchgear for dosing unit only machines equipped with beaters 6 Tailgate 7 Stop cock 8 Throttle only machines equipped with beaters 9 Cutting unit 10 Steering axle FAD 11 Steering axle BPW optional extra 12 Crossover conveyor optional extra X Only mounted with crossover convey...

Page 212: ...se CFS 3101 DO 3501 DO 10 13 14 2 Hydraulics Forced steering axle system 1 Hand pump 2 Stop cock 3 Pressure gauge 4 Membrane accumulator 60 bar 5 Steering cylinder left hand 6 Steering cylinder right hand 7 Master cylinder left hand 8 Master cylinder right hand ...

Page 213: ...Circuit diagrams Super Vitesse CFS 3101 3501 Super Vitesse CFS 3101 DO 3501 DO 10 13 213 This page has intentionally been left blank ...

Page 214: ...Circuit diagrams 214 Super Vitesse CFS 3101 3501 Super Vitesse CFS 3101 DO 3501 DO 10 13 14 3 Electronics Easy to use and ISOBUS control Cable harness overview ...

Page 215: ...01 DO 3501 DO 10 13 215 1 Control unit 2 Drawbar suspension 3 Silage additive pump 4 Pre selection Y31 5 Proportional 6 Return line of transport floor 7 Pre selection Y30 8 Steering axle 9 Folding drawbar 10 Tailgate 11 Pick up 12 Cutting unit 13 Central lubrication ...

Page 216: ...Circuit diagrams 216 Super Vitesse CFS 3101 3501 Super Vitesse CFS 3101 DO 3501 DO 10 13 14 4 Electronics Easy to use and ISOBUS control Valves ...

Page 217: ...2 X12 Cutting unit 2 X13 Cutting unit 1 X16 Silage additive pump X17 Central lubrication X30 Pre selection Y30 X31 Pre selection Y31 1 42 Pick up 2 42 Transport floor forward 3 42 Pre selection valve Y31 5 42 Pre selection valve Y30 7 42 Reverse transport floor 8 42 Silage additive pump 10 42 Transport floor level II 11 42 Drawbar suspension 13 42 Lock steering axle 14 42 Cutting knives 15 42 Grou...

Page 218: ...Circuit diagrams 218 Super Vitesse CFS 3101 3501 Super Vitesse CFS 3101 DO 3501 DO 10 13 14 5 Electronics Easy to use and ISOBUS control Sensors ...

Page 219: ...2 12 V sensors 2 34 42 Ground sensors 2 35 42 Signal speed beaters 37 42 Signal automatic charging system 38 42 Signal Axle locked 40 42 Signal Axle unlocked or in case of SES error in forced steering axle system S01 Cutting unit S06 Tailgate lowered right hand S07 Tailgate lowered left hand S09 Tailgate completely lifted S10 Speed beaters left hand S11 Speed beaters right hand S12 Potentiometer a...

Page 220: ...Circuit diagrams 220 Super Vitesse CFS 3101 3501 Super Vitesse CFS 3101 DO 3501 DO 10 13 14 6 Electronics Easy to use and ISOBUS control Control unit ...

Page 221: ...w rotation 2 Crossover conveyor ccw rotation 3 Front grating 1 optional extra 4 Front grating 2 optional extra 5 Axle suspension 1 optional extra 6 Axle suspension 2 optional extra 7 No function 8 No function E1 Work lights front grating E2 Work light rear left hand E3 Work light rear right hand E4 Work lights optional extra E5 Warning beacon optional extra E6 Work lights front grating E7 Work lig...

Page 222: ...e plate light yellow 5 Indicator left hand blue 6 Ground black 7 Indicator right hand brown Fig 148 14 8 Connection of additional electrical loads Do not connect any additional electrical loads to the control set Additional electrical loads are e g a silage additive pump or additional lighting more than 2 lamps We offer an additional control for additional loads which triggers these additional loa...

Page 223: ...pressed air brake system 77 Hydraulic service brake system 81 Parking brake 84 C Calibration 136 Automatic charging system ISOBUS control 136 Cargo space lighting 126 CFS drum Maintenance 177 Chassis 67 Bogie tandem chassis 68 Check machine for proper functioning 101 Check Top up oil level 174 Circuit diagrams 210 Cleaning 168 By means of pressure washer steam blaster 169 Commissioning 85 Control ...

Page 224: ...ic system 62 Operating pressure 25 Pressure regulator 62 Replace hydraulic filter 194 Service and maintenance 192 I Instruction signs 44 ISOBUS control 114 Calibrate automatic charging system 136 Counter 137 Counter menu 138 Reset daily counters 138 SET menu 134 ISOBUS control Field Operator 120 Parameters 133 ISOBUS control set Field Operator 120 Functions 119 L Ladder 59 Leakage points 33 Liabil...

Page 225: ...hine 161 Sensor overview 139 Service and maintenance 164 Service and maintenance plan 166 Service hours counter 137 SES system 130 132 140 Design 140 Error diagnosis 142 Error message 141 Steering computer displays 141 Settings 145 Axle model 135 Filling degree 136 Machine model 135 Operating height of pick up 146 Silage additive pump 51 Spare and wearing parts 30 Steam blaster 169 Steering axle E...

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