Siemens 6GA7202-2AA10-1BF1 Operating Instructions Manual Download Page 29

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4.6

Components

4.6.1

SIMATIC MV540 H CRANES camera

The SIMATIC MV540 H CRANES camera represents the core of the SIMOCRANE CenSOR
measuring system. Depending on the version, the camera is supplied either:

• Fully assembled in a stainless steel housing with IR flash (outdoor)

- or -

• Mounted on a simple bracket (indoor)

4.6.2

Power supply

Version 1 (indoor)

• Regulated switched-mode power supply, 24 V/> 2 A, surge-proof

The following components are supplied with 24 V:

• SIMATIC MV540 H CRANES camera

• LED ring light metal IR clear "6GF3400-0LT01-7BA1"

Version 2 (outdoor)

• Regulated switched-mode power supply, 24 V/10 A, surge-proof

The following components are supplied with 24 V:

• SIMATIC MV540 H CRANES camera

• IR flash

• Heater (50 W)

System description

4.6 Components

SIMOCRANE CenSOR
Operating Instructions, 07/2021

Summary of Contents for 6GA7202-2AA10-1BF1

Page 1: ...Operating Instructions Camera measuring system 07 2021 Issue SIMOCRANE CenSOR Cranes www siemens com simocrane ...

Page 2: ......

Page 3: ...V3 0 07 2021 A5E49956741B AB Introduction 1 Basic safety instructions 2 Safety instructions for SIMOCRANE CenSOR 3 System description 4 Area of application 5 Installation connection 6 Commissioning 7 Parameterization 8 Connection to a controller 9 Maintenance and service 10 Technical data 11 Dimension drawings 12 Components of the product spares accessories 13 Appendix A List of abbreviations and ...

Page 4: ...d personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufactur...

Page 5: ...ions 25 4 6 Components 27 4 6 1 SIMATIC MV540 H CRANES camera 27 4 6 2 Power supply 27 4 6 3 IR flash 28 4 6 4 Reflector 29 4 6 5 Housing only outdoor version 30 4 7 Commissioning and diagnostics 31 5 Area of application 33 6 Installation connection 35 6 1 Unpacking installing and connecting 35 6 2 SIMOCRANE CenSOR for an indoor crane 36 6 2 1 Installing the SIMATIC MV540 H CRANES camera and refle...

Page 6: ...ostics monitoring 100 8 4 3 Security 104 8 4 4 User management 107 8 5 Device 110 8 5 1 Diagnostics 110 8 5 2 System 114 8 5 3 Adapt 117 8 5 4 Help 118 9 Connection to a controller 119 9 1 Connection via PROFINET IO 120 9 1 1 Preparing the SIMATIC MV540 H CRANES camera for PROFINET IO 120 9 1 2 Principle of data exchange for PROFINET IO 121 9 1 3 Assignment of the interfaces relevant to PROFINET I...

Page 7: ...ens barrel for SIMATIC MV540 H CRANES camera 144 12 4 Mounting plate for SIMATIC MV540 H CRANES 145 12 5 SIMATIC MV540 H CRANES with external ring light 145 12 6 Ring light external 146 12 7 Ring light holder for external ring light 146 13 Components of the product spares accessories 147 13 1 Components of the product 147 13 2 Order information and ordering data 148 A Appendix 149 A 1 Service and ...

Page 8: ...Table of contents SIMOCRANE CenSOR 6 Operating Instructions 07 2021 ...

Page 9: ...combination with SIMOCRANE SC Integrated or SIMOCRANE CeSAR standalone to eliminate the effects of load sway on Container cranes Bridge cranes Gantry cranes RTGs and RMGs The manual includes information about environmental conditions configuration and installation as well as instructions on servicing and maintenance SIMOCRANE CenSOR Operating Instructions 07 2021 7 ...

Page 10: ...Introduction SIMOCRANE CenSOR 8 Operating Instructions 07 2021 ...

Page 11: ...time specified on the warning labels has elapsed 4 Check that there is no voltage between any of the power connections and between any of the power connections and the protective conductor connection 5 Check whether the existing auxiliary supply circuits are de energized 6 Ensure that the motors cannot move 7 Identify all other dangerous energy sources e g compressed air hydraulic systems or water...

Page 12: ...entation are not observed accidents involving severe injuries or death can occur Observe the safety instructions given in the hardware documentation Consider the residual risks for the risk evaluation 2 2 1 Malfunctions of the machine as a result of incorrect or changed parameter settings WARNING Malfunctions of the machine as a result of incorrect or changed parameter settings As a result of inco...

Page 13: ... analysis Provide appropriate safety measures e g EMERGENCY OFF 2 3 Recycling and disposal Recycling and disposal For environmentally friendly recycling and disposal of your old device please contact a company certified for the disposal of waste electrical and electronic equipment and dispose of the old device as prescribed in the respective country of use Basic safety instructions 2 3 Recycling a...

Page 14: ...mends that product updates are applied as soon as they are available and that the latest product versions are used Using outdated or unsupported versions can increase the risk of cyber threats To stay informed about product updates subscribe to the Siemens Industrial Security RSS Feed at Industrial security http www siemens com industrialsecurity You can find more information on the Internet Indus...

Page 15: ...ulations 2 5 Additional specific security measures The customer is responsible for preventing unauthorized access to its plants systems machines and networks See also safety instruction Industrial security http www siemens com industrialsecurity In order to protect plants systems machines and networks against cyber attack Siemens industrial security functions can be incorporated into a customized ...

Page 16: ...Basic safety instructions 2 5 Additional specific security measures SIMOCRANE CenSOR 14 Operating Instructions 07 2021 ...

Page 17: ...nd circuits according to the relevant safety standards Commissioning Grounding Tagging and labeling Proper use The device is only permitted for use in the applications described in the catalog and in the technical description The device is only permitted for use in conjunction with third party devices and components recommended or approved by Siemens This product can only function reliably and saf...

Page 18: ...itive modules can be damaged or destroyed by voltages These voltages are well below the limits of human perception Such voltages occur if you touch a component or the electrical connectors of a module without first discharging the static from your body Module damage caused by overvoltage is often not detected immediately The damage only becomes apparent after an extended period of operation Measur...

Page 19: ...ust be implemented as functional extra low voltage with safe electrical isolation floating according to IEC 80364 4 41 or as SELV according to IEC EN DlN EN 60950 1 and LPS NEC class 2 Connecting the 230 V AC power supply WARNING Risk of electric shock The retroreflective reflectors for the outdoor crane are equipped with 230 V AC foil heaters These are mounted inside the housing Work on the retro...

Page 20: ...h suitable screw locks to safely prevent SIMOCRANE CenSOR components from falling down after installation Use only these screw locks for installation The screw locks may not be disabled or removed Safety instructions for SIMOCRANE CenSOR SIMOCRANE CenSOR 18 Operating Instructions 07 2021 ...

Page 21: ...ge acquisition Outdoor Stainless steel housing with integrated heater Reflectors Reflector with retroreflective foil Additional reflector optional with retroreflective foil SIMATIC MV540 H CRANES The SIMATIC MV540 H CRANES camera was designed for crane applications Particular attention was paid to robustness reliability and simple operation when designing the SIMATIC MV540 H CRANES camera The main...

Page 22: ...iagnostic and logging functions Error image memory Event logging Firmware update System backup and recovery Option of user defined integrated user interfaces Overview of the hardware 5HWUR UHIOHFWLYH IRLO RPSRQHQWV RI 6 02 5 1 HQ625 9 5HIOHFWRU KRXVLQJ DPHUD KRXVLQJ QIUDUHG IODVK 352 1 7 RU WKHUQHW 9 SRZHU VXSSO 6 027 21 09 Figure 4 1 Overview of the hardware power supply for heater in camera hous...

Page 23: ...5HIOHFWRU Figure 4 2 SIMATIC MV540 H CRANES camera installation drawing System description 4 1 Overview SIMOCRANE CenSOR Operating Instructions 07 2021 21 ...

Page 24: ...ay Protective lens barrel Nameplate Ethernet interface X1 LAN1 Power over Ethernet M12 4 pole 10 100 Mbit s Combination interface for power supply DI DO RS232 and CM M12 12 pole Built in ring light Figure 4 3 Design of SIMATIC MV540 H CRANES System description 4 2 Design of SIMATIC MV540 H CRANES SIMOCRANE CenSOR 22 Operating Instructions 07 2021 ...

Page 25: ...R flash ring type Mounting bracket Retroreflective reflector 300 mm x 300 mm stainless steel Outdoor product type SIMATIC MV540 H CRANES camera C mount lenses Stainless steel housing IR flash Retroreflective reflector 300 mm x 300 mm or 500 mm x 500 mm stainless steel with heater System description 4 3 Versions SIMOCRANE CenSOR Operating Instructions 07 2021 23 ...

Page 26: ...anks to C mount lenses Lighting by external infrared flash User interface Fully web based user interface for programming device or PC Extensive operator control and monitoring functions even in the processing range Extensive diagnostic and logging functions error image memory event logging Firmware update System backup System description 4 4 Product features of the SIMATIC MV540 H CRANES camera SI...

Page 27: ... Deflections of the reflector in the x and y directions Rotation angle of the reflector Distance between the camera and the reflector The measured values are updated at a fixed interval of 50 ms factory default The camera alignment is determined using a calibration function To achieve this the reflector is measured in the home position at various distances The measuring system is configured using ...

Page 28: ...g an additional reflector optional Page 47 The measuring accuracy of the rotation angle can be up to 0 03 at a distance of 75 m Measuring the distance between camera and reflector Based on the size of the reflector the camera measuring system calculates the distance between camera and reflector The accuracy of the distance measurement is approximately 3 The distance between the camera and the refl...

Page 29: ...acket indoor 4 6 2 Power supply Version 1 indoor Regulated switched mode power supply 24 V 2 A surge proof The following components are supplied with 24 V SIMATIC MV540 H CRANES camera LED ring light metal IR clear 6GF3400 0LT01 7BA1 Version 2 outdoor Regulated switched mode power supply 24 V 10 A surge proof The following components are supplied with 24 V SIMATIC MV540 H CRANES camera IR flash He...

Page 30: ...standalone Flashes used Table 4 1 Versions Version 1 indoor Version 2 outdoor The flash is attached to the camera by means of a bracket The IR flash consists of a large number of IR LEDs A continuously lit red LED is provided for checking the pres ence of the power supply The IR flash is mounted on the stainless steel housing Two green LEDs that light up at the set flash pulse are provided for che...

Page 31: ...d by cranes A reflector is required for each SIMATIC MV540 H CRANES camera its dimensions depend on the maximum distance to the camera Available reflector types One reflector type is available for outdoor and indoor cranes Only the dimensions differ Figure 4 5 Retroreflective reflector 300 x 300 mm Retroreflective reflector 300 x 300 mm stainless steel with heater Retroreflective reflector 500 x 5...

Page 32: ...rder to thaw snow and ice In extreme weather conditions it may still be necessary to manually clear the reflector of snow and ice Power supply Retroreflective reflector 300 x 300 mm stainless steel with heater 230 V AC 80 W Retroreflective reflector 500 x 500 mm stainless steel with heater 230 V AC 500 W 4 6 5 Housing only outdoor version The SIMOCRANE CenSOR housing is designed for the extreme we...

Page 33: ...ce appears in the display window of the web browser Display via Ethernet allows convenient setting and operator control of all parameters of the camera Operator control of the camera is supported by context sensitive online help If for any reason the default settings do not produce an ideal result you can manually adjust individual parameters of the camera via the user interface All the settings f...

Page 34: ...iagnostic functions These diagnostic functions make it possible to identify causes of errors based on the recorded images in the event of an unsuccessful reflector search System description 4 7 Commissioning and diagnostics SIMOCRANE CenSOR 32 Operating Instructions 07 2021 ...

Page 35: ... equipped with a reflector foil which has been proven for outdoor use Operating conditions of version 2 outdoor NOTICE Protect the stainless steel housing against direct solar radiation Protect the stainless steel housing against direct solar radiation This is a requirement for the specified temperature range up to a maximum of 50 C During installation make sure that suitable protection is availab...

Page 36: ...uences according to DIN EN 60529 This means that resistance to the following ambient conditions is guaranteed Salt air Snowfall Ambient temperature without heater 15 to 50 C Ambient temperature with active heater 25 to 50 C Heavy continuous rain dust Mechanical resistance to vibration and impact according to DIN IEC 60721 3 3 class 3M1 Area of application SIMOCRANE CenSOR 34 Operating Instructions...

Page 37: ...he chapter Connection via PROFINET IO Page 120 This connection is recommended for use with SIMOCRANE SC Integrated on SIMOTION D435 2 DP PN with CBE30 2 SIMOCRANE CeSAR standalone on SIMOTION C240PN 2 UDP interface The option of an Ethernet UDP link is provided for controllers that do not support PROFINET If you are using SIMOCRANE SC Integrated on SIMOTION D435 2 DP PN without CBE30 2 only the UD...

Page 38: ... 1 SIMATIC MV540 H CRANES camera installation drawing WARNING No persons in the area below the crane trolley Persons are not permitted to stand in the area below the crane trolley when the SIMATIC MV540 H CRANES camera is being installed There is a risk of injury due to falling parts Installation connection 6 2 SIMOCRANE CenSOR for an indoor crane SIMOCRANE CenSOR 36 Operating Instructions 07 2021...

Page 39: ... H CRANES camera on the trolley such that the camera is positioned vertically above the reflector that is mounted on the load suspension device The camera lens must face downwards Attach the camera unit and the mounting plate to the trolley see figure below Ring light holder external Lighting unit MV540 LED ring light metal IR clear Socket for lighting unit Protective lens barrel 65 Camera Torx sc...

Page 40: ...tor The reflector must be clearly visible vertically from above and must not be hidden by structural elements Install the reflector such that it is skewed by a maximum of 2 degrees in relation to the camera when in the zero position without skew of the load suspension device The maximum measurable rotation angle is 15 A larger skew would prevent the camera from recognizing the pattern of the refle...

Page 41: ...using the M8 bolts Details concerning the dimensions are provided in the documents supplied see Dimension drawings Page 141 6 2 2 Connect components on the indoor crane Note Use a regulated switched mode power supply Use a regulated switched mode power supply 24 V at least 2 A surge proof Next connect the SIMOCRANE CenSOR components Installation connection 6 2 SIMOCRANE CenSOR for an indoor crane ...

Page 42: ...ng lights Ring light holder external Lighting unit SIMATIC MV540 camera Power IO RS232 cable Figure 6 4 MV540 LED ring light metal IR clear metal red clear with Y adapter cable Reflector Wire the reflector to 230 V AC 230 V 3 x 0 75 mm open cable end Wire the reflector power supply according to the circuit diagram The circuit diagram is on the SIMOCRANE CenSOR product DVD Installation connection 6...

Page 43: ...Power L1 phase 230 V AC N neutral PE Ground PE Diagnostics PC during commissioning Connect the diagnostics PC to the computer unit via an Ethernet cable either directly or via a switch Installation connection 6 2 SIMOCRANE CenSOR for an indoor crane SIMOCRANE CenSOR Operating Instructions 07 2021 41 ...

Page 44: ...Camera housing installation drawing WARNING Risk of injury No persons in the area below the crane trolley Persons are not permitted to stand in the area below the crane trolley when the SIMATIC MV540 H CRANES camera is being installed There is a risk of injury due to falling parts Installation connection 6 3 SIMOCRANE CenSOR for an outdoor crane SIMOCRANE CenSOR 42 Operating Instructions 07 2021 ...

Page 45: ...ment of the trolley During the installation observe the marking on the protective camera housing that indicates the direction of movement of the trolley Install the protective camera housing such that the arrow points in the direction of movement of the trolley Due to the resolution of the installed imaging chip the field of view of the SIMATIC MV540 H CRANES camera is extended by 25 in the direct...

Page 46: ... in the zero position without skew of the load suspension device The maximum measurable rotation angle is 15 A larger skew would prevent the camera from recognizing the pattern of the reflector Install the reflector on the load suspension device as shown in the reflector installation drawing RDG FDUU LQJ GHYLFH r 0 0 Figure 6 6 Reflector installation drawing Bolt the reflector to the mounting poin...

Page 47: ...Always prevent the cable from being torn out of the PG bushing by securing it to the crane by means of cable ties and loops Provide adequate strain relief by proper routing of the cable to the power supply Connect the following cables that are included in the scope of delivery RJ45 Ethernet 24 V 3 x 4 mm open cable end for the power supply to the camera and to the heater integrated in the housing ...

Page 48: ...foil heater Wire the reflector to 230 V AC 230 V 3 x 0 75 mm open cable end Wire the reflector power supply according to the circuit diagram The circuit diagram is on the SIMOCRANE CenSOR product DVD The following table lists the pin assignment of the cable Table 6 3 Pin assignment of the cable ID Power L1 phase 230 V AC N neutral PE Ground PE Diagnostics PC during commissioning Connect the diagno...

Page 49: ...tance d improves the accuracy but reduces the range of application as the additional reflector can no longer be detected by the camera during hoisting 4 Avoid the transitional range of 180 degrees on the left in the camera image X Deflection Trolley Y Deflection Gantry 180 180 90 90 0 d Main reﬂector Additional reﬂector Figure 6 7 Installing an additional reflector Installation connection 6 4 Inst...

Page 50: ...Installation connection 6 4 Installing an additional reflector optional SIMOCRANE CenSOR 48 Operating Instructions 07 2021 ...

Page 51: ...bination interface PRONETA is installed Table 7 1 Steps to be taken for first commissioning Step Activity 1 Connect the camera and PC programming device using an Ethernet cable 2 Switch on the power supply 3 Select a network adapter Configure the Ethernet connection between the camera and PC 4 Start Web Based Management WBM Step 1 Connect the camera and PC using an Ethernet cable Connect the camer...

Page 52: ...sts from a few seconds to 2 minutes When the test is complete the power LED emits a steady green light and the camera is ready for operation Step 3 Configure the Ethernet connection between the camera and PC 1 Start PRONETA Basic The PRONETA main menu is displayed Figure 7 1 PRONETA Main menu 2 Click Settings Then open Network Adapter and select the adapter of your PC programming device which is c...

Page 53: ...lysis 4 Double click the camera icon The menu Set Network Parameters opens Enter the IP address and the subnet mask network mask and click Set to close the window Figure 7 4 PRONETA Set Network Parameters 5 The camera now has the required IP address You can also see this in the Device Table under Graphical View You can now close PRONETA Basic Commissioning 7 2 Connecting the camera SIMOCRANE CenSO...

Page 54: ...y to restart the camera depending on the selected operating mode To do this switch off the power supply and switch it back on again Step 4 Start Web Based Management WBM Start the user interface as follows 1 Start your web browser 2 Enter the IP address of the camera in the address bar of your browser Commissioning 7 2 Connecting the camera SIMOCRANE CenSOR 52 Operating Instructions 07 2021 ...

Page 55: ...e language You can change the language setting for the entire user interface and online help at any time The following languages are available German English Chinese Figure 7 5 Start page 4 Click Start Result The user interface of the camera opens after a short loading time The start page of the user interface then appears in the browser Commissioning 7 2 Connecting the camera SIMOCRANE CenSOR Ope...

Page 56: ...user interface and you can view the image acquisition live You can now continue with the next step and calibrate the camera and you can also display the first read results You can also get further support by clicking the icon at the top right This opens the online help Commissioning 7 2 Connecting the camera SIMOCRANE CenSOR 54 Operating Instructions 07 2021 ...

Page 57: ...ions further parameters will need to be set later e g smoothing times communication calibration etc Table 7 2 Steps to be taken for camera setup Step Activity 1 Set the focal length 2 Set the lighting parameters 3 Align the camera with the reflector reflectors 4 Select the reflector alignment and size 5 Save program Step 1 Set the focal length Open the Options menu under Settings enter the focal l...

Page 58: ... acquisition Set the values for the parameters Exposure time and Brightness such that you can clearly see the reflector in the preview image Due to the highly reflective foil of the reflector and the installed flash the parameter values should be set such that no objects in the surrounding environment are visible in the image Recommendation for settings The Brightness value should be approx 10 of ...

Page 59: ...ch the additional reflector is to be detected If you are only using one reflector we recommend that you move the spreader to the upper end position and that you position the blue cross in the preview image at the center of the reflector see also SIMOCRANE CenSOR for an outdoor crane Page 42 Then lower the hoist to the lower end position to check whether the reflector remains visible in the image a...

Page 60: ...ment of the main reflector and specify its size If you are using an additional reflector you can activate this and also specify its size If the parameters have been set correctly a green frame is displayed around the reflector or reflectors Figure 7 9 Reflector parameters Commissioning 7 3 Setting up the camera SIMOCRANE CenSOR 58 Operating Instructions 07 2021 ...

Page 61: ...ed the first four steps you can save the program under a name of your choice You can then start up the camera to conduct some initial tests Figure 7 10 Save program Commissioning 7 3 Setting up the camera SIMOCRANE CenSOR Operating Instructions 07 2021 59 ...

Page 62: ...Commissioning 7 3 Setting up the camera SIMOCRANE CenSOR 60 Operating Instructions 07 2021 ...

Page 63: ... be accessed via a web browser such as Microsoft Edge or Google Chrome This type of device offers the following advantages It is not necessary to install software on your PC You can start the user interface from any PC The user interface is always displayed such that it suits your camera Version conflicts can therefore be avoided Starting the user interface To open the user interface follow the in...

Page 64: ...start page Status bar and toolbar Above the main window there is the status bar with the following information Display of camera status and access status Drop down list for selecting the user interface language Display of the user profile Login area for login logout on the WBM only with active user management Help Parameterization SIMOCRANE CenSOR 62 Operating Instructions 07 2021 ...

Page 65: ...of the camera Blue padlock The logged in user is not authorized to change settings Red gray padlock DISA is active Operation is not possible in this status because an automation system has control of the camera Only users with Take control rights are permitted to take over control of the camera from the automation system Green padlock The currently logged in user has taken over control of the came...

Page 66: ...te user management Create and delete user profiles Change passwords Device Diagnostics Display and back up device data Create system image including diagnostics Handling for persistent diagnostics System Reset camera to factory settings Save restore device configuration Update the firmware Adapt Define settings for the WBM display Help More help on the WBM and the devices Readme Service Support co...

Page 67: ...n user top right and click This takes you to the Settings Security page 3 Log in as User1 or Service to take over control of the camera This is only possible if the Take control check box has been selected for that user Note Limited control Note that the automation system can only control the device to a limited extent once you take over control with Take control This is relevant for functions tha...

Page 68: ...on Article number Serial number Sensor resolution MAC address FPGA version Firmware version Licenses Internal lamp Information about the installed internal ring light is displayed in this group E focus lens This group displays information about the installed lens Network This group displays network information about the Ethernet interfaces Control You can start and stop the processing mode in this...

Page 69: ... Program menu allows you to set the type of processing that the camera executes in each cycle This task is the main task of the WBM and offers a wide range of options These options enable you to adapt the camera to suit a wide range of measuring tasks in line with your requirements The Program menu includes the following functions Create edit save and delete programs Functions for program creation...

Page 70: ...eter area Figure 8 3 Structure of the Program menu Description of the toolbars Table 8 6 Program toolbar Button Description Program Select the program you want to start New element Click this button to create a new program You can also create new programs based on existing programs copy of xx Parameterization 8 2 Application SIMOCRANE CenSOR 68 Operating Instructions 07 2021 ...

Page 71: ...he specified name Discard Click this button to discard the changes you have made since the program was saved last If the program was newly created and has not yet been saved it will not be saved and will be lost Cancel Click this button to close the menu without applying the changes Click this button to discard the change made to the selected program Program drop down list Delete program Click thi...

Page 72: ...n completion of parameterization the camera needs to be changed to processing mode Only then does the cyclic processing of the acquired reflector images and communication with the controller start Description of the page layout with three columns Table 8 8 Page layouts Column Description Right hand column Image and result views The settings for the image and result views are shown in this column I...

Page 73: ...n continuously on the display Restriction This function can only be executed in the Edit status Show trigger image triggered Not relevant for SIMOCRANE CenSOR MV540 H Initiate trigger Show archive im age Overlay Archive Load image Save image Saves the currently displayed image on your PC Restriction This function cannot be executed in the Stop status Parameterization 8 2 Application SIMOCRANE CenS...

Page 74: ...gram page of the WBM is open you can also activate or deactivate formation of result directly on the camera using the READ button Note that formation of result is automatically deactivated when you switch to the program steps Overview and Image acquisition Refresh result Restriction The Activate formation of result function was previously selected and the camera has the Edit status Refreshes the d...

Page 75: ...and reflector in mm CRO Skew Skew of the reflector in degrees CR2 Skew2 Skew of the additional reflector in degrees only if ac tivated CSZ Size Edge length of a white reflector area in pixels CEX Exposure time New exposure time in µs CGN Gain New value for brightness Info statistics The Info statistics group is displayed automatically as soon as a program is started The statistical information on ...

Page 76: ...ng procedures in which the set upper limit of the cycle time was exceeded X position X position of the center point of the main reflector relative to the center of the image Normalized to the full resolution for the current image Y position Y position of the center point of the main reflector relative to the center of the image Normalized to the full resolution for the current image Rotation angle...

Page 77: ...nd define all the settings that have an effect on image acquisition Figure 8 4 Program Image acquisition This includes for example Image E focus not relevant for SIMOCRANE CenSOR Trigger Lighting Parameterization 8 2 Application SIMOCRANE CenSOR Operating Instructions 07 2021 75 ...

Page 78: ... the exposure time depends on the flash used and on the selected mode Image acquisi tion Lighting If no flash is used the maximum value is 14000 µs If objects are moving quickly or if there is oscillation select short times to avoid a shaky image Brightness 10 750 300 Define the brightness here depending on the value set under Lighting Higher values result in a brighter image and better contrast T...

Page 79: ...mp or connect a different lamp programs that use these lamps internal or external are marked as non executable You must save the rele vant program again Note You define which internal and or external lamp is connected in the Lighting group of the Options menu Product name Depends on the option se lected under Lamp Depends on the op tion selected under Lamp The product name of the selected lamp is ...

Page 80: ...t white The parameter specifies how the white areas of the main reflector are aligned Reflector size 10 1000 mm 230 mm Use this parameter to specify the width of a white area of the main reflector This parameter is used to determine the distance between the camera and the reflector Reflector 300 x 300 125 mm Reflector 500 x 500 230 mm Parameterization 8 2 Application SIMOCRANE CenSOR 78 Operating ...

Page 81: ...se this parameter to specify the width of a white area of the additional reflector This parameter is used to search for the additional reflector Note You can find more information about the additional reflector in the chapter Installing an additional reflector optional Page 47 8 2 4 2 CenSOR Image processing parameters Figure 8 6 Image processing parameters Parameterization 8 2 Application SIMOCRA...

Page 82: ...when the calculated probability is greater than or equal to this value Note To avoid incorrect detection the value should at least be set to the factory setting 70 Edge smoothing fil ter Off Low Medium High Medium Use this parameter to define the extent to which the four inner edges of the main reflector are smoothed during image processing These edges are used for determining the rotation angle S...

Page 83: ...e is too bright during rapid hoist ing and too dark during rapid lowering Amount of Bright ness 0 100 10 This parameter specifies the Brightness value for creating an optimally exposed image in the form of a percentage Increasing this value makes it possi ble to achieve a shorter exposure time image ac quisition time However because a high brightness value results in image noise it should be set a...

Page 84: ...etween the camera and the reflector Off Internal measurement On External distance Detailed information about the different methods is provided in the description below External Distance Scale 100 100 1 000 Calibration value for the external distance position Refer to the section Parameterizing external distance for details External Distance Offset 10 000 10 000 mm 0 Parameterization 8 2 Applicatio...

Page 85: ...fore the search takes place This improves the reliability of reflector detection Note No reflector detection If external distance has been selected the reflector is not detected if hoisting height 0 is entered The value hoisting height 0 may not be transferred An interruption of the communication between SIMOCRANE CenSOR and the PLC must be avoided and must be monitored by suitable means Parameter...

Page 86: ...values Default Description X measured value Offset 10 000 10 000 mm 0 Calibration value for deflection in the X direc tion X measured value Smoothing time 0 10 s 0 00 Smoothing time for smoothing of deflection in the X direction Y measured value Offset 10 000 10 000 mm 0 Calibration value for deflection in the Y direc tion Y measured value Smoothing time 0 10 s 0 00 Smoothing time for smoothing of...

Page 87: ... as high as the set value Otherwise the reflector dis tance will be set to this value Reflector distance Max 10 100 000 mm 64 000 mm The reflector distance must not be higher than the set value Otherwise it will be set to this value Note Limit These two parameters are used as an additional plausibility check They can prevent a pattern which is similar to a reflector but which is situated outside t...

Page 88: ...ation To achieve a high measurement reliability and accuracy you need to calibrate the camera measuring system after installation The calibration determines the zero position of the reflector that is dependent on the hoisting height For this purpose the reflector is measured at two different hoisting heights Note Calibration of the main reflector The calibration relates exclusively to the main ref...

Page 89: ...ed deflection this value should be as accurate as possible If the value is specified externally scale and offset must be taken into account If it is calculated internally the correct lens and the accurate size of the white reflector area are crucial Perform the following steps in the specified sequence Step 1 Move the reflector to the lower work area Step 2 Press the Take lower position button The...

Page 90: ... After a successful calibration the Save button diskette icon is activated Use this to save the calibration parameters in the currently selected program Note Changing the program selection Each program has its own calibration parameters This makes it possible to simultaneously create several programs with different calibrations This could be useful for example if the position of the reflector rela...

Page 91: ...tion completed Note Calculated load deflection close to 0 When the calibration is complete the calculated load deflection in both directions must be close to 0 See display of Current values Parameterization 8 3 Calibration SIMOCRANE CenSOR Operating Instructions 07 2021 89 ...

Page 92: ...nication Figure 8 11 Communication 8 4 1 1 Interfaces In this area you define the communication interfaces and the parameters for the interfaces Parameterization 8 4 Settings SIMOCRANE CenSOR 90 Operating Instructions 07 2021 ...

Page 93: ...he bit belongs to the ad dress of the camera In binary terms xxx yyy zzz requires that the left part be made up of ones without a gap and the right part be made up of zeros without a gap Example 11111111 10100000 is not permitted Note also zzz 254 Gateway xxx xxx xxx xxx 0 0 0 0 Gateway IP address IP address of the network node that can establish connec tions from within the current subnet This is...

Page 94: ...ra in this group Table 8 19 Device name host name Parameter Possible values Default Description Device name host name String in which the following characters are permitted upper and lower case letters numbers and The string must match the conven tions of the Domain Name System DNS Name of the device in the network Parameterization 8 4 Settings SIMOCRANE CenSOR 92 Operating Instructions 07 2021 ...

Page 95: ...g the instance DB of FB79 Position and quality values in the for matted result string are not affected by this Specifies the byte order for data types with a width of 16 bits or more S7 Big endian for a data type with a width of 16 bits the low byte is at the most significant byte position None Little endian for a data type with a width of 16 bits the low byte is at the least significant byte posi...

Page 96: ...P client that is permitted to execute remote functions such as the remote XML command To deactivate the remote functions via this connection en ter 0 0 0 0 Correlations and dependencies of the parameters Table 8 23 Correlations and dependencies of the parameters Parameter Dependency Description PROFINET IO IP mode The parameters of the PROFINET IO group are only active when the PROFINET FB79 IP mo...

Page 97: ... Not relevant for CenSOR MV540 H Control DI DO PROFINET IO DI DO Specify the interface over which the signals DISA SEL0 SEL1 SEL2 SEL3 TRN RES IN_OP TRD RDY are transfer red DI DO DI DO interface possible only when Text PROFINET IO PROFINET IO depending on the IP mode input box in the Communication Interfaces menu Source program for saving New 1 2 15 New Select the source program that the controll...

Page 98: ... sufficient time must be available between two ser ies of images for the actual transfer Transfer data re cords None Archiving MMI None You specify whether the relevant data record is to be trans ferred to a server if one of the causes selected in Image under Settings Options Diagnostics monitoring occurs None No transfer Archiving MMI If transfer monitoring is activated the data records are trans...

Page 99: ...incorrectly selected lamp can cause an overload Select the lamp to be used under Settings Options Lighting Only in this way can the internal overload protection ensure that the limit values for duty cycle and maximum flash duration are adhered to An incorrectly selected lamp can result in the overload and destruction of that lamp in the long term Parameterization 8 4 Settings SIMOCRANE CenSOR Oper...

Page 100: ...ot relevant for SIMOCRANE CenSOR Lamp Internal Auto article num ber 6GF3440 8DA11 6GF3440 8DA21 6GF3440 8DA41 Other None Auto article num ber Not relevant for SIMOCRANE CenSOR External None Other Article number of external lamp Other Select None if you do not want to use an ex ternal lamp For the Indoor version select 6GF3400 0LT01 7BA1 For the Outdoor version select Other and leave the additional...

Page 101: ...y cycle is the ratio of flash duration to cycle duration It indicates how much load a lamp can accept A duty cycle of 5 means that on average the lamp may be on for a maximum of 5 of the time and must be off for 95 of the time Based on this value the internal lamp monitoring ensures that the connected lamp is not overloaded Wavelength 2 2000 nm 1 630 1 The wavelength information is required for th...

Page 102: ... camera Note Back up diagnostic data Back up your diagnostic data before you change the camera to setup mode If you have set the buffer type Ring for logging pictures pictures acquired in setup mode can overwrite pictures you have already recorded Table 8 28 Logging Parameter Possible values Default Description Image Buffer type Ring Stack Ring Type of buffer Ring When the buffer contains 50 entri...

Page 103: ...l processing takes place These images are then transferred completely Record Image 1 image Image Image If one or more of the causes selected above occurs the current image is saved 1 image Not only the current image but also the previous and the next image are saved Buffer size 1 50 50 Defines the number of images that are to be buffered in the diagnostics memory Note that you can increase the buf...

Page 104: ...ce Quality evaluation fair Not relevant for CenSOR Quality evaluation poor Not relevant for CenSOR Time basis In this group you specify the source for the time stamp of the diagnostics events Table 8 29 Time basis Parameter Possible values Default Description Source PC SNTP PC PC The PC provides the time stamp SNTP An SNTP server SNTP simple network time pro tocol in the network provides the time ...

Page 105: ...s soon as the function is activated the number of diagnostics entries you specify in the following input box are saved in the EPROM Existing entries are de leted when you switch over to On If the diagnostics buffer in the EPROM reaches the number of perma nently storable diagnostic data records no further en tries are made Note Deleting takes several seconds Number of data re cords 10 2000 2000 Se...

Page 106: ...diagnostics entry in the EPROM depends on the ambient temperature 25 ºC up to 1 ms 50 ºC up to 32 ms Operating the reader and controlling it from an automation system are possible however input is delayed Note Connection via Ethernet or PROFINET Longer storage times The storage times shown above apply only when there is no connection via Ethernet or PROFINET If there is such a connection storage t...

Page 107: ...in processing mode or in the Diagnostics menu View security relevant events Display security relevant events in the diagnostics data records and download the Auditlog files in the Diagnostics menu Note Blocked tasks are indicated by a padlock If one or more tasks are blocked for a user this is indicated by a padlock icon on the relevant pages Note Meaning of Take control Take control means that th...

Page 108: ... gives you the option of reverting to the previous state Note Check validity period and block status Note that the camera does not check the validity period or the block status of a certificate If these checks fail at the web browser end you may get locked out of the WBM of the camera Table 8 33 SSL certificate Parameter Description Certificate type You can select the file format of the device cer...

Page 109: ...er and Subject Key Identifier X509v3 Subject Key Identifier should also be filled in This facilitates the verification of trustworthiness by the web browser 8 4 4 User management In the User management menu you can activate or deactivate user management If user management is activated all users must log on in the login area of the WBM to be able to make changes in the WBM If user management is dea...

Page 110: ...g user management actions Table 8 35 Actions in the User profiles dialog Action Description Add new user This selection allows an administrator to create new user IDs A maxi mum of 16 user IDs are possible in total You must set the following parameters when you add a new user Name Maximum of 9 characters The name must be unique Role Assign a role to the user The role specifies the rights of the us...

Page 111: ... Changing the default passwords For security reasons it is essential that you change the default passwords that are set on delivery Use only secure passwords To ensure that you have access to user management and the security settings in the future keep the passwords in a safe place The following table lists the default passwords Table 8 36 Default passwords User Default password WEB WEB Service Se...

Page 112: ...is always shown in the same color When the read result is output the background of the corresponding image is color coded in the entire row The following information is displayed A sequence ID and an image ID In individual trigger mode the sequence ID is incremented with each start in processing mode otherwise at each external trigger The image ID is incremented for each image and reset at the sta...

Page 113: ...tored image if you have activated the with per sistent check box Click on an image to enlarge it Save When you click the Save button a window opens in which you can specify the format in which the images contained in the image buffer are to be saved on your computer If you have activated the with persistent check box the one image stored persistently on the camera will be stored on your computer R...

Page 114: ...lication You can receive a full list of all events via the Syslog messages see below or via the security events that are transferred to the Syslog servers Note that you need the rights to View security relevant events Settings Se curity for this purpose Open Save Clicking the Open Save button opens a webpage with the events contained in the event buffer selected under Contents You can save this we...

Page 115: ...scription Open Save Clicking the Open save button opens a webpage with all the diagnostics entries that are saved permanently on the camera You can save this webpage on your PC Save as CSV When you click the Save as CSV button a dialog opens in which you can save the diagnostics entries saved permanently on the camera as a CSV file Post editing a CSV file with Microsoft Excel When you open a CSV f...

Page 116: ...sly filled Syslog file Delete the syslogs Delete all Syslog files 8 5 2 System In the System menu you can enter settings for the following Saving restoring and deleting settings programs and system images Updating firmware and resetting the camera to the factory settings Note Back up diagnostic images located in the camera memory When you execute any of the functions Backup save Restore and Firmwa...

Page 117: ...the connection settings options saved library elements and programs from a saved MV540 XML parameter file In doing so you can specify which settings you want to load and whether you want to load the file from the micro SD card or from a connected PC Note that loading the complete device configuration may take a few minutes The WBM informs you about the progress of the load process To ensure error ...

Page 118: ...a diagnostics package to the connected PC in the event of a problem folder Favorites Downloads Internal processes of the reader are saved in the diagnostics package The diagnostics package is required for service support by Siemens specialists Version Figure 8 16 Version Parameterization 8 5 Device SIMOCRANE CenSOR 116 Operating Instructions 07 2021 ...

Page 119: ...ion of the update For more detailed information refer to the displayed HTML page Factory settings Use this function to reset the camera to the factory settings All parameters will be reset to their default values All stored programs will also be deleted 8 5 3 Adapt In the Adapt menu you can show hidden dialogs or hide dialogs automatically Dialogs inform you for example that changes have been exec...

Page 120: ...All Click this button to hide all dialogs Program Click this button to hide all the dialogs in the Program menu Settings Click this button to hide all the dialogs in the Settings menu 8 5 4 Help The Help menu provides information on the MV540 camera and the WBM as well as links to the relevant documents and the Siemens Industry Online Support Parameterization 8 5 Device SIMOCRANE CenSOR 118 Operat...

Page 121: ... Two options are available for connecting the SIMATIC MV540 H CRANES camera to a controller 1 Connection via PROFINET IO Page 120 PROFINET IO is the preferred option for new systems 2 Connection via Ethernet UDP Page 128 The option of an Ethernet UDP link is provided for controllers that do not support PROFINET SIMOCRANE CenSOR Operating Instructions 07 2021 119 ...

Page 122: ...Interfaces select Ethernet IP mode PROFINET FB79 Specify the Device name The Device name must match the name entered in the HW Config of the PLC or SIMOTION controller and must be unique in the network Figure 9 1 Communication 3 Under Use Connection select PROFINET IO in the Text Result and Control drop down lists 4 The SIMATIC MV540 H CRANES camera must be rebooted after you save the settings Con...

Page 123: ... Only bytes 1 to 10 of the Receive user data interface are relevant After the camera has been switched on and a connection has been established to the controller via PROFINET IO a simple handshaking procedure is used The camera continuously sends its data as a result 9 1 3 Assignment of the interfaces relevant to PROFINET IO The camera has two different communication layers for Camera camera contr...

Page 124: ...yboard input program selection and program saving error acknowledgment starting of the processing unit 1 SEL0 Select 0 Program selection bit 0 2 SEL1 Select 1 Program selection bit 1 when TRN 0 Save program when TRN 1 3 SEL2 Select 2 Program selection bit 2 4 SEL3 Select 3 Program selection bit 3 5 TRN Save program Saves new program 6 TRG Not relevant for SIMOCRANE CenSOR 7 RES Reset Resets error ...

Page 125: ...data defines the data transferred The coding matches bit 4 of the Receive user data interface With a read job on the Receive user data interface the ID of the data currently being transferred is entered here Table 9 3 Send application specific user data Byte no Name Unit Data type Description 0 Reserved 1 Consecutive number of da ta packet Byte Consecutive number of the current data packet receive...

Page 126: ...specific status word Table 9 4 Application specific status word Bit Name Description 0 Reserved 1 Reserved 2 Reserved 3 Camera measuring system warn ing The current measured values are invalid 4 Camera measuring system fault No reflector was detected 5 Invalid external distance The external position is outside the set limits 6 Invalid internal distance The internal position is outside the set limi...

Page 127: ...e 82 9 10 Application specific control word See the table Control word below 11 31 Reserved The data ID of the requested data defines the data to be read The data ID can have the following values Table 9 6 Data ID ID B 16 Meaning 09 User data byte 1 Output the code number selected on the SIMATIC MV540 H CRANES camera User data byte 2 If the DISA bit is set the display indicates whether a user is l...

Page 128: ...ls the end of the current data transfer to the PROFINET controller When the value in byte 1 1 the camera indicates that valid process data is available and can be used by the PROFINET controller Sequence for one time data exchange The sequence for one time data exchange is as follows 1 The camera sends new process data byte 1 send 1 2 The PROFINET controller acknowledges with byte 1 receive 1 and ...

Page 129: ... 15 When you select program 0 the program last selected is retained 6WDUW RU FKDQJH SURJUDP VHOHFWLRQ SSO SURJUDP VHOHFWLRQ bPV bPVbWR bV PD 6 6 6 6 75 6 5 6 751 1B23 75 5 W Figure 9 3 Time diagram Select program Connection to a controller 9 1 Connection via PROFINET IO SIMOCRANE CenSOR Operating Instructions 07 2021 127 ...

Page 130: ...op The status bits are IN_OP 1 and RDY 0 2 With RDY 1 the camera then signals that it is in processing mode 9 2 Connection via Ethernet UDP The connection option using UDP To allow use of automation systems that do not support PROFINET IO communication If PROFINET IO is supported You should give this preference over UDP communication since this achieves more reliable communication 9 2 1 Preparing ...

Page 131: ...UDP enter the IP address and the port of the PLC SIMOTION controller 5 Under Use Connection select Text UDP from the drop down list 6 Save the setting Connection to a controller 9 2 Connection via Ethernet UDP SIMOCRANE CenSOR Operating Instructions 07 2021 129 ...

Page 132: ...age 124 4 7 Deflection in X direction mm Int32 8 11 Deflection in Y direction mm Int32 12 15 Skew 1 100 degrees Int32 16 19 Distance between the cam era and the reflector mm Int32 20 23 Velocity in X direction mm s Int32 24 27 Velocity in Y direction mm s Int32 28 31 Rotation velocity 1 100 de grees s Int32 32 35 Distance change mm s Int32 36 39 Frame counter UInt32 40 43 Skew of additional reflec...

Page 133: ...nspections of the crane check that the reflector is firmly secured Maintenance of the SIMATIC MV540 H CRANES camera Version 1 indoor The device is maintenance free Only the protective lens barrel needs to be cleaned according to specifications when soiled in order to ensure that the reflectors can be detected at all times Version 2 outdoor The stainless steel housing is equipped with a combined dr...

Page 134: ... for repair Version 1 indoor Send only the element affected without any other accessories to Siemens AG for repair Possible affected elements include the SIMATIC MV540 H CRANES camera the lighting unit and the reflector Version 2 outdoor Send only the element affected to Siemens AG for repair Possible affected elements include the complete housing including contents or the reflector Maintenance an...

Page 135: ...n of digital outputs 1 high speed strobe output for external lighting not used 2 isolated outputs short circuit proof max 100 mA Optical data Design of image sensor camera CMOS 1 3 megapixels 1280 1024 Type of image capture Global shutter with manual or automatic exposure time Mounting type of lens C mount lens connection Type of light source Built in ring lights or external ring lights Image acqu...

Page 136: ... H D 68 122 45 mm Weight 0 55 kg Type of mounting 4 x M4 screws LED display design 7 LEDs Standards specifications approvals Approvals CE MTBF MV540 31 years 11 1 2 Mechanical ambient conditions Mechanical environmental conditions of SIMATIC MV540 H CRANES Mechanical environmental conditions for operation SIMATIC MV540 H CRANES is designed for fixed installation in weather protected locations and ...

Page 137: ...58 Hz f 500 Hz constant acceleration 1 g 10 Hz f 55 Hz amplitude 1 mm only sensor head and lighting unit Vibration duration 10 frequency cycles per axis in each of the 3 mutually perpendicular axes Test for test standard Comments Shock Shock test accord ing to IEC 60068 2 29 Type of shock Half sine Strength of the shock for the camera 10 g peak value 16 ms duration Direction of shock 100 shocks in...

Page 138: ...ss 2K4 for transportation The mechanical conditions correspond to IEC 60721 3 2 Class 2M2 Conditions Permitted range Free fall 1 m up to 10 kg Temperature 30 to 70 C Atmospheric pressure 660 1080 hPa corresponds to an altitude of 0 3500 m Relative humidity at 25 C 5 to 95 without condensation Sine shaped oscillations complying with IEC 60068 2 6 5 to 9 Hz 3 5 mm 9 to 500 Hz 9 8 m s2 Shock complyin...

Page 139: ... shields Test values Corr to severity According to IEC 61000 4 6 Test voltage 10 V at 80 amplitude modulation of 1 kHz in the range from 9 kHz to 80 MHz 3 Emission Limit class Emitted interference of electromagnetic fields according to EN 55011 Limit class A group 1 Emitted interference via the AC input power supply in accordance with EN 55011 Limit class A group 1 11 2 Stainless steel housing Sta...

Page 140: ...tion in mm m relative to the distance 176 Measuring range in y direction in mm m relative to the distance 140 Recommended maximum distance 35 mm Reflector 300 x 300 mm Up to 50 m Reflector 500 x 500 mm Up to 75 m 11 4 Retro reflective reflector 300x300 Reflector 300 Weight 4 6 kg Dimensions width x depth x height in mm 312 x 312 x 72 Operating temperature 25 to 70 C Storage temperature 30 to 70 C ...

Page 141: ...0 C Storage temperature 30 to 70 C Supply voltage 230 V AC Power 500 W Degree of protection Heating elements and internal switch box IP53 Technical data 11 5 Retro reflective reflector 500x500 SIMOCRANE CenSOR Operating Instructions 07 2021 139 ...

Page 142: ...Technical data 11 5 Retro reflective reflector 500x500 SIMOCRANE CenSOR 140 Operating Instructions 07 2021 ...

Page 143: ...Dimension drawings 12 All dimensions are specified in millimeters mm 12 1 Camera housing SIMOCRANE CenSOR MV540 camera housing version 2 outdoor SIMOCRANE CenSOR Operating Instructions 07 2021 141 ...

Page 144: ...ounting holes d 8 5 mm 8 5 mm long slot for adjustment SIMATIC MV540 H CRANES camera Lens Drainage Direction of view of the reflector IR flash Figure 12 1 Dimension drawing Camera housing view from above Dimension drawings 12 1 Camera housing SIMOCRANE CenSOR 142 Operating Instructions 07 2021 ...

Page 145: ...ing Camera housing side view Drainage Mounting holes d 8 5 mm 8 5 mm slotted for adjustment tightening torque approximately 20 Nm IR flash Figure 12 3 Dimension drawing Camera housing view from above in the direction of the load suspension device Dimension drawings 12 1 Camera housing SIMOCRANE CenSOR Operating Instructions 07 2021 143 ...

Page 146: ...NES camera 12 3 Protective lens barrel for SIMATIC MV540 H CRANES camera Figure 12 5 Protective lens barrel for SIMATIC MV540 H CRANES camera Dimension drawings 12 3 Protective lens barrel for SIMATIC MV540 H CRANES camera SIMOCRANE CenSOR 144 Operating Instructions 07 2021 ...

Page 147: ...e for SIMATIC MV500 12 5 SIMATIC MV540 H CRANES with external ring light Figure 12 7 SIMATIC MV540 H CRANES with external ring light and mounting plate Dimension drawings 12 5 SIMATIC MV540 H CRANES with external ring light SIMOCRANE CenSOR Operating Instructions 07 2021 145 ...

Page 148: ...ernal 12 7 Ring light holder for external ring light 96 82 76 50 68 20 42 5 46 36 5 Figure 12 9 Ring light holder for external ring light Dimension drawings 12 7 Ring light holder for external ring light SIMOCRANE CenSOR 146 Operating Instructions 07 2021 ...

Page 149: ...sh ring type 1 adapter cable for the external ring light to establish the power supply directly from the MV540 Mounting brackets 1x for camera 1x for IR flash unit RJ45 Ethernet cable Power IO RS232 cable open cable end Product DVD Retroreflective reflector separate order number Version 2 outdoor SIMATIC MV540 H CRANES camera C mount lens IR filter Stainless steel housing IR flash unit mounted on ...

Page 150: ...n find detailed product and ordering information for the SIMOCRANE CenSOR camera measuring system at the Industry Mall https mall industry siemens com mall en WW Catalog Products 10168411 tree CatalogTree Components of the product spares accessories 13 2 Order information and ordering data SIMOCRANE CenSOR 148 Operating Instructions 07 2021 ...

Page 151: ...hone 49 0 911 895 7 222 Fax 49 0 911 895 7 223 Email Support Europe mailto support automation siemens com Hotline for America Phone 1 423 262 5710 Fax 1 423 262 2231 Email Support America mailto support america automation siemens com Hotline for Asia Pacific Phone 86 10 6475 7575 Fax 86 10 6474 7474 Email Support Asia Pacific mailto support asia automation siemens com Siemens product support for S...

Page 152: ...r on the load suspension device of the outdoor crane Connect components on the outdoor crane Set up the interface applies to both versions Establish the preconditions Check that the preconditions are fulfilled Install PRONETA on the PC programming de vice Establish the connection to the SIMOCRANE CenSOR MV540 H camera and start the user interface Connect the SIMOCRANE CenSOR MV540 camera and the P...

Page 153: ...rs Minimum reflector contrast Edge determination threshold Probability of detection Edge smoothing filter Activate exposure control Control Gain Amount of Brightness Measured values for parameters group set the fol lowing parameters Activate External Distance input value if required Determine and enter scale and offset for external distance if necessary Offset and smoothing time for all meas ured ...

Page 154: ...esponding documentation is available for the responsible authorities according to the above mentioned EC Directive at the following address Siemens AG Drive Technologies Division Motion Control Systems Frauenauracherstrasse 80 91056 ERLANGEN GERMANY Your marketing contact can provide these if requested Installation guidelines The installation guidelines and safety notices specified in the document...

Page 155: ...he user s authority to operate the equipment Conditions of Opera tions This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation CANADA Canadian Notice This Class B digital apparatus complies...

Page 156: ...f static electricity Always discharge your body s static electricity before handling modules for example by touching a grounded object The devices and tools used must also be free of static charges Pick up the modules only on their edges and do not touch any pins or printed conductors Electrostatic charging Anyone who is not connected to the electrical potential of their surroundings can be electr...

Page 157: ... This prevents electrostatic charge Avoid direct contact As a general rule only touch electrostatic sensitive devices when this is unavoidable e g during maintenance work Handle the modules without touching any chip pins or PCB traces In this way the discharged energy can not affect the sensitive devices Discharge your body before you start taking any measurements on a module Do so by touching gro...

Page 158: ...Appendix A 3 Standards and certifications SIMOCRANE CenSOR 156 Operating Instructions 07 2021 ...

Page 159: ...pheral I O DSP Digital Signalprocessor EMC Electro Magnetic Compatibility EN Europäische Norm European standard ESD Electrostatic Discharge FB Function Block GSD Generic Station Description I O Input Output ISO International Organization for Standardization from Gr isos meaning equal IEC International Electrotechnical Commission IP Internet Protocol or International Protection IR Infrared radiatio...

Page 160: ...elfehler SNTP Simple Network Time Protocol PLC Programmable Logic Controller SPMS Spreader Position Measurement System SR Standard Resolution ST Structured Text TCP IP Transmission Control Protocol Internet Protocol a reference module for com munication on the Internet Tx Transmit Tx identifies a transmitter UDP User Datagram Protocol URL Uniform Resource Locator V4A Stainless steel VDE Verband de...

Page 161: ...puter system Buses are characterized by the number of bits they can transfer simultaneously We differentiate between serial bus systems one bit after the other and parallel bus systems multiple bits simultaneously over several lines CSV file A CSV file is a text file for storage or for exchange of simply structured data these files can be read for example with Microsoft Excel DHCP client Each devi...

Page 162: ...e stored in firmware In terms of user friendliness firmware takes an intermediate position between software and hardware Function Block Diagram Function Block Diagram is a graphical representation of control functions Each control function has a corresponding symbol HW Config Part of STEP 7 for configuring hardware IP address A 32 bit address to identify a node in an IP network Each node in the IP...

Page 163: ...data from a device in the memory addresses and sends data from these addresses to the device Some ports are only for input and some only for output Power IO RS232 cable The Power IO RS232 cable is used for the power supply for the connection to digital I Os and for the communication interface of an automation device via RS232 interface PROFINET device A PROFINET IO system is made up of the followi...

Page 164: ...g algorithm Thereflector design can be passive active with IR LED or retroreflective Ring light A ring shaped infrared flash fitted with LEDs Sensor In electrical engineering a sensor is a component that can qualitatively measure not only specific physical or chemical properties such as heat radiation temperature humidity pressure excess pressure sound luminance magnetism acceleration force but al...

Page 165: ...oller is available in two variants SIMOTION C240 SIMOTION C240 PN The C240 and C240 PN variants feature the same PLC and Motion Control performance but differ with regard to their interfaces SIMOTION D A Control Unit SIMOTION D is used for coordinated motion control tasks such as synchronous operation electronic gearing cams or complex electronic functions The SIMOTION D control units are availabl...

Page 166: ...ontrol Protocol Internet Protocol TCP IP is a family of network protocols Due to its considerable significance for the Internet this family is also known as the Internet protocol family Trigger A trigger is a switch that activates an action when a specific event occurs UDP User Datagram Protocol UDP is a minimal connectionless network protocol belonging to the transport layer of the internet proto...

Page 167: ...c compatibility 136 137 Electrostatic sensitive module 16 EMC Directive 152 ESD guidelines 153 G Guidelines ESD guidelines 153 I Image acquisition 26 Image processing 31 L Lens Focal lengths 138 M Maintenance of SIMATIC MV540 H CRANES 131 Maintenance of the reflector 131 Measuring the offset 25 Measuring the rotation angle 26 Module Electrostatic sensitive 16 O Overview of the hardware 20 R Reflec...

Page 168: ...Index SIMOCRANE CenSOR 166 Operating Instructions 07 2021 ...

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