SEW-Eurodrive MOVIDRIVE MD*60A Series Operating Instructions Manual Download Page 92

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MOVIDRIVE

MD_60A Operating Instructions

Index

8.2

Index

Assignment of braking resistors, chokes and filters

230 V units

400/500 V units

Braking resistor BW

Assignment

Connection

Absolute encoder

DIO11A option

Encoder and resolver, general notes

External encoders

HTL sensors

Incremental encoder simulation

Master/slave connection

Option USS21A

Resolver

RS-485 interface

sin/cos encoder

System bus (SBus)

TTL sensor

Connection of the basic unit

Control unit

Power section and brake

DBG11A

Language change

Startup functions

Startup of speed controller

Startup procedure

Structure of the startup menu

DBG11A keypad

Copy function

Information messages

IPOS parameters, editing

Menu structure of the DBG11A

Quick menu

DIO11A

Connection

Terminal description

Earth-leakage monitors for IT systems

Error memory

Error message

External encoder

Connection

Incremental encoder simulation

Connection

Installation

Braking resistor BW

Cable cross sections

Cables and fuses

HD output choke

Minimum clearance

Mounting position

NF input filter

On the motor side for class A or B limit

PE connection

Shielded control cables

Supply system and brake contactors

Tightening torques of the power terminals

UL compliant

List of errors

Master/slave connection

Motor encoder

Connection

Nameplate

Operating displays

7-segment display

Basic displays in DBG11A keypad

Options

Installation and removal

Possible combinations

Parameter list

Power shield clamp

Repair

Reset

Resolver, connection

RS-485 interface, description and connection

Safety notes

Scope of delivery

Service

Service label

Starting the motor

Analog setpoint specification

Fixed setpoints

Manual operation

Startup

General information

Preliminary work and resources

with a PC and MOVITOOLS

With the DBG11A keypad

Summary of Contents for MOVIDRIVE MD*60A Series

Page 1: ...A JAWNA Jana Dlugosza 2 6 Street 51 162 Wrocław Poland biuro rgbelektronika pl 48 71 325 15 05 www rgbautomatyka pl www rgbelektronika pl DATASHEET www rgbautomatyka pl www rgbelektronika pl OTHER SYMBOLS MDF60A0030 5A3 4 00 SEW EURODRIVE ...

Page 2: ...ed with a wide variety of tools and having several testing stands at their disposal are a guarantee of the highest quality service OUR SERVICES ENCODERS SERVO DRIVERS LINEAR ENCODERS SERVO AMPLIFIERS CNC MACHINES MOTORS POWER SUPPLIERS OPERATOR PANELS CNC CONTROLS INDUSTRIAL COMPUTERS PLC SYSTEMS Repair this product with RGB ELEKTRONIKA ORDER A DIAGNOSIS Buy this product at RGB AUTOMATYKA BUY ...

Page 3: ...MOVIDRIVE MD_60A Edition 09 2001 Operating Instructions 1053 2617 EN ...

Page 4: ...SEW EURODRIVE ...

Page 5: ...85 28 4 10 Combination of options 29 4 11 Installing and removing option pcbs 30 4 12 Connection and terminal description of the DIO11A option 32 4 13 Encoder and resolver connection 34 5 Startup 43 5 1 General startup instructions 43 5 2 Preliminary work and resources 45 5 3 Startup with the DBG11A keypad 46 5 4 Startup with a PC and MOVITOOLS 53 5 5 Starting the motor 54 5 6 Complete parameter l...

Page 6: ...itions where the unit is operated must be followed Do not start up the unit take it into operation in the designated fashion until you have established that the machine complies with the EMC Directive 89 336 EEC and that the conformity of the end product has been determined in accordance with the Machinery Directive 89 392 EEC with reference to EN 60204 Electrical hazard Possible consequences Seve...

Page 7: ...as Electronics scrap printed circuit boards Plastic housing Sheet metal Copper etc Use in explosion proof areas Use in areas exposed to harmful oils acids gases vapors dust radiation etc Use in non stationary applications which are subject to mechanical vibration and shock loads in excess of the requirements in EN 50178 MOVIDRIVE MD_60A drive inverters must not perform any safety functions without...

Page 8: ...tes after mains disconnection Dangerous voltages are present at the output terminals and the cables and motor terminals connected to them when the unit is switched on This also applies even when the unit is inhibited and the motor at a standstill Just because the operation LED and other display elements have gone out does not mean that the unit has been disconnected from the supply system and is d...

Page 9: ...izes 4 and 5 Touch guard for the power terminals 00880BEN Fig 1 Unit designation MOVIDRIVE MDV 60 A 0055 5A3 4 00 0055 5 5 kW 5 380 500 V 2 200 240 V AC AC Input filter A implemented 0 not implemented flux control mode without encoder for asynchronous motors only VFC operating modes VFC Voltage Flux Control field oriented control mode without and with encoder for asynchronous motors VFC and CFC op...

Page 10: ...CONTROL option slot 8 X11 Electronics terminal strip setpoint input AI1 and 10 V reference voltage 9 Switch S11 signal type AI1 and switch S12 system bus terminating resistor 10 X12 Electronics terminal strip system bus SBus 11 7 segment display 12 X10 Electronics terminal strip binary outputs and TF TH input 13 X13 Electronics terminal strip binary inputs and RS 485 interface 14 Only MDV MDS X14 ...

Page 11: ...option slot 8 X11 Electronics terminal strip setpoint input AI1 and 10 V reference voltage 9 Switch S11 signal type AI1 and switch S12 system bus terminating resistor 10 X12 Electronics terminal strip system bus SBus 11 7 segment display 12 X10 Electronics terminal strip binary outputs and TF TH input 13 X13 Electronics terminal strip binary inputs and RS 485 interface 14 Only MDV MDS X14 Incremen...

Page 12: ...rminal strip setpoint input AI1 and 10 V reference voltage 10 Switch S11 signal type AI1 and switch S12 system bus terminating resistor 11 X12 Electronics terminal strip system bus SBus 12 7 segment display 13 X10 Electronics terminal strip binary outputs and TF TH input 14 X13 Electronics terminal strip binary inputs and RS 485 interface 15 Only MDV MDS X14 Incremental encoder simulation or exter...

Page 13: ...Electronics terminal strip setpoint input AI1 and 10 V reference voltage 10 Switch S11 signal type AI1 and switch S12 system bus terminating resistor 11 X12 Electronics terminal strip system bus SBus 12 7 segment display 13 X10 Electronics terminal strip binary outputs and TF TH input 14 X13 Electronics terminal strip binary inputs and RS 485 interface 15 Only MDV MDS X14 Incremental encoder simul...

Page 14: ...nal strip setpoint input AI1 and 10 V reference voltage 10 Switch S11 signal type AI1 and switch S12 system bus terminating resistor 11 X12 Electronics terminal strip system bus SBus 12 7 segment display 13 X10 Electronics terminal strip binary outputs and TF TH input 14 X13 Electronics terminal strip binary inputs and RS 485 interface 15 Only MDV MDS X14 Incremental encoder simulation or external...

Page 15: ...100 mm 4 in clearance at the top and bottom for optimum cooling No lateral clearance required the units can be lined up side by side With sizes 4 and 5 do not install any components which are sensitive to high temperatures within 300 mm 11 81 in of the top of the unit Only install the units vertically You must not install them horizontally tilted or upside down It is essential to comply with the s...

Page 16: ...ction of the supply system lead in parallel to the protective earth via separate terminals or use a copper protective earth with a cross section of 10 mm2 AWG 8 With a supply system lead 10 mm2 AWG 8 Lay a copper protective earth with the cross section of the supply system lead IT systems SEW recommends using earth leakage monitors with a pulse code measuring process in voltage supply systems with...

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Page 18: ...r must be mounted either directly at the entry point into the switch cabinet or in the immediate vicinity of the inverter if several inverters are connected to the same input filter The input filter must be chosen on the basis of the total current of the connected inverters No EMC limits are specified for interference emission in voltage supply systems without an earthed star point IT systems The ...

Page 19: ..._3 400 500 V units and 240 VAC for MOVIDRIVE MD_60A 2_3 230 V units The performance data of the fuses must not exceed the values in the tables 400 500 V units 230 V units Only use tested units with a limited output voltage Vmax 30 VDC and limited output current I 8 A as an external 24 VDC voltage source MOVIDRIVE MD_60A 5_3 Max supply current Max supply voltage Fuses 0015 0022 0030 0040 10000 AAC ...

Page 20: ... power shield clamp with 2 retaining screws is supplied as standard with MOVIDRIVE size 2 Install this power shield clamp together with the two retaining screws on X6 1 Shield clamp 2 PE connection y Power shield clamps provide you with a very convenient way of installing the shield for the motor and brake leads Fit the shield and PE conductor as shown in the figures 02012BXX Fig 14 Power shield c...

Page 21: ...ith MOVIDRIVE size 4 500 V units MD_60A0370 0450 230 V units MD_60A0220 0300 and size 5 MD_60A0550 0750 Install the touch guard on the two hood covers for the power section terminals With installed touch guard MOVIDRIVE size 4 and 5 units achieve IP10 enclosure IP00 without touch guard 01470BXX Fig 16 Touch guard for MOVIDRIVE sizes 4 and 5 ...

Page 22: ... Important It is essential to adhere to the sequence of connections Incorrect connection will lead to irreparable damage to the brake A separate supply system lead is required for connecting the brake rectifier Powering it from the motor voltage is not permitted y BW X1 X2 X3 y y y y y F14 F15 F14 F15 L1 L2 L3 L1 L2 L3 F11 F12 F13 K11 AC 3 L1 L2 L3 PE L1 L2 L3 U V W R R PE 1 2 3 8 7 4 5 6 8 9 1 2 ...

Page 23: ... Note Pin assignment for connectors X14 and X15 Not all connectors avail able have this pin assignment V Ref potential for binary signals ReferenceX13 DIØØ DIØ5 Option slots Shield plate or shield terminal Referencepotentialforbinarysignals 24Vinput Common relay contact Ready for operation Contactnormallyclosed Contactnormallyopen Brake fault 24V output 24Voutput Incremental encoder simulation or ...

Page 24: ...60A Signal track A K1 Signal track B K2 Signal track C K0 Switchover Ref potential DGND Signal track A K1 Signal track B K2 Signal track C K0 24 V max 180 mA Output incremental encoder simulation or input external encoder Only encoders with a signal level according to RS 422 5 V TTL are allowed as external encoders If X14 is used as an incremental encoder simulation output X14 4 must be jumpered w...

Page 25: ... Line chokes Part numbers ND020 013 ΣIsystem 20 AAC 826 012 5 ND045 013 ΣIsystem 45 AAC 826 013 3 Input filters Part number NF009 503 Vmax 550 VAC 827 412 6 A NF014 503 827 116 X B A NF018 503 827 413 4 B NF035 503 827 128 3 Output chokes Inside diameter Part number HD001 d 50 mm 1 97 in 813 325 5 For cable cross sections 1 5 16 mm2 AWG 16 6 HD002 d 23 mm 0 91 in 813 557 6 For cable cross sections...

Page 26: ...system 150 AAC 825 548 2 B Input filters Part number NF035 503 Vmax 550 VAC 827 128 3 A NF048 503 827 117 8 B A NF063 503 827 414 2 B A NF085 503 827 415 0 B A NF115 503 827 416 9 B A NF150 503 827 417 7 B Output chokes Inside diameter Part number HD001 d 50 mm 1 97 in 813 325 5 For cable cross sections 1 5 16 mm2 AWG 16 6 HD003 d 88 mm 4 46 in 813 558 4 For cable cross sections 16 mm2 AWG 6 Outpu...

Page 27: ...2 7 BW106 IF 38 ARMS 821 050 0 C C BW206 IF 42 ARMS 821 051 9 C C Line chokes Part numbers ND020 013 ΣIsystem 20 AAC 826 012 5 A ND045 013 ΣIsystem 45 AAC 826 013 3 B A ND085 013 ΣIsystem 85 AAC 826 014 1 B A ND1503 ΣIsystem 150 AAC 825 548 2 B Input filters Part number NF009 503 Vmax 550 VAC 827 412 6 A NF014 503 827 116 X B A NF018 503 827 413 4 B NF035 503 827 128 3 NF048 503 827 117 8 A NF063 ...

Page 28: ...e permitted total cable length depends on the baud rate setting of the SBus P816 125 kbaud 320 m 1056 ft 250 kbaud 160 m 528 ft 500 kbaud 80 m 264 ft 1000 kbaud 40 m 132 ft Terminating resistor Switch on the system bus terminating resistor S12 ON at the beginning and end of the system bus connection Switch off the terminating resistor on the other units S12 OFF 02205BEN Fig 19 System bus connectio...

Page 29: ... end to the electronics shield clamp of the inverter or the machine control and ensure the shield is connected over a large area Also connect the ends of the shield to DGND Line length The permitted total line length is 200 m 660 ft Terminating resistor Dynamic terminating resistors are fitted Do not connect any external terminating resistors 02206AEN Fig 20 RS 485 connection X13 X13 X13 DGND ST11...

Page 30: ... 1 kHz The following cable is suitable for example BELDEN www belden com data cable type 3105A Connect the shield at either end to the electronics shield clamp of the inverter and ensure the shield is connected over a large area Also connect the ends of the shield to DGND EIA standard The RS 485 interface of the USS21A corresponds to the EIA standard Max transmission rate 9600 baud Max 32 particip...

Page 31: ...he title row to the OPTION1 slot 02714BXX Fig 23 Configuration of option slots OPTION1 L OPTION2 R CONTROL TERMINAL DIP11A DFP11A DFP21A DFI11A DFI21A DFC11A DFO11A DFD11A DIO11A DRS11A1 No 2nd option DIP11A R L R L R L R L R L2 R L R DFP11A DFP21A L R L R L R L DFI11A DFI21A L R L R L R L DFC11A DFO11A L R L R L R L DFD11A L R L R L R L DIO11A L R2 R L R L R L R L L R3 R L R DRS11A L R R L R L R ...

Page 32: ... the keypad serial interface or blank panel Remove the lower hood cover from the control unit Unscrew the electronics shield clamp Use a suitable screwdriver to lever out and remove the black cover plate Insert the option pcb into the guide rails of the OPTION1 or OPTION2 slot and push it in Apply moderate pressure to the front panel to push on the option pcb The option pcb has been clipped in cor...

Page 33: ... the lower hood cover from the control unit Unscrew the electronics shield clamp Use a suitable screwdriver to lever out the option pcb and pull it out Insert another option pcb or a black cover plate in the place of the option pcb Replace the electronics shield clamp and draw on retainer screws Put the hood cover of the control unit back on Put the keypad serial interface or blank panel back on 0...

Page 34: ...age outputs V1 2 10 V 0 10 V or the current outputs C1 2 0 4 20 mA are in effect Selection options for the binary outputs Parameter menu P640 643 Max permitted cable length 10 m 33 ft Reference potential for analog signals REF1 REF2 AI AO X22 1 8 DI1Ø 17 X22 9 DCOM X22 10 DGND Binary inputs 1 8 factory setting no function The binary inputs are electrically isolated by optocouplers Selection option...

Page 35: ...C1 and AOC2 must be assigned as shown in the following diagram 01671BXX Fig 27 Current input with external load DIO X20 AI21 AI22 AGND 1 2 3 0 20 mA 500 Ω 0 10 V 05203AXX Fig 28 Voltage outputs AOV1 and AOV2 10 0 10 V 10 0 10 V DIO DIO X20 X20 X21 X21 AI21 AI22 AGND AI21 AI22 AGND 1 2 3 1 2 3 AOV1 AOC1 AGND AOV2 AOC2 AGND AOV1 AOC1 AGND AOV2 AOC2 AGND 1 2 3 4 5 6 1 2 3 4 5 6 V V 05204AXX Fig 29 Cu...

Page 36: ...encoder plug to the inverter in the housing of the sub D plug Route the encoder resolver cable separately from the power cables Shield contact Connect the shield of the encoder resolver cable over a large area On the inverter Connect the shield on the inverter end in the housing of the sub D plug On the encoder resolver Connect the shield on the encoder resolver end in the cable screw fitting or i...

Page 37: ...type DWI11A option part number 822 759 4 sin cos encoders High resolution sin cos encoders ES1S ES2S or EV1S are recommended for operation with MOVIDRIVE MDV60A These encoders are powered with 24 VDC and do not need a sensor cable Connect the sin cos encoder as follows Cut off the violet conductor VT of the cable at the encoder end Part numbers of the pre fabricated cables For fixed routing 198 82...

Page 38: ...ll in order to correct the supply voltage of the encoder Connect these encoders as follows Connect the sensor line VT on the encoder to UB do not jumper on the DWI11A Part numbers of the pre fabricated cables MOVIDRIVE X15 DWI11A X1 MOVIDRIVE Only fixed routing 814 344 7 Encoder ES1T ES2T EV1T DWI11A X2 encoder For fixed routing 198 829 8 For cat track routing 198 828 X 03023AXX Fig 34 Connecting ...

Page 39: ...15 max 100 m 330 ft A K1 B K2 C K0 UB A K1 B K2 C K0 ES1C ES2C EV1C UB K1 K2 K0 K1 K2 K0 y y UB A B C A B C Pin Description Conductor color in pre fabricated cable 6 core cable 10 core cable 7 Supply voltage VS 10 15 24 30 VDC polarity reversal protected White WH White WH 10 Supply voltage GND Electrically isolated from AV1Y housing Brown BN Brown BN 14 Serial data output D 1 High signal Yellow YE...

Page 40: ...8 3 Encoder AV1Y DIP11A X62 Fig 138 For fixed routing 198 929 4 For cat track routing 198 930 8 Encoder AV1Y as combination encoder DIP11A X62 MOVIDRIVE X15 Fig 139 For fixed routing 198 890 5 For cat track routing 198 891 3 03978AXX Fig 37 Connecting AV1Y to DIP11A T T D D GND US max 100 m 330 ft y 3 8 1 6 5 9 N C 2 N C 4 N C 7 1 5 6 9 DIP11A X62 y 3 4 5 6 9 10 11 12 13 14 15 16 17 1 2 7 8 8 9 14...

Page 41: ...lug connection 2 Terminal strip If using the pre fabricated cable with conductor end sleeves cut off the violet conductor VT of the cable in the motor terminal box For motor type Part number Fixed routing Cat track routing CM71 112 with pl connection 199 214 7 199 215 5 DFS56 with terminal box 198 829 8 198 828 X with pl connection 198 927 8 198 928 6 DFY71 112 with terminal box 198 829 8 198 828 ...

Page 42: ... off the violet conductor VT of the cable at the encoder end External encoder with 5 VDC voltage supply Connect the sensor line VT on the encoder to UB do not jumper on the DWI11A 03776AXX Fig 40 External encoder direct to X14 03777AXX Fig 41 Connect via DWI11A 1 6 2 7 3 8 9 5 4 YE GN RD BU PK GY WH BN VT 5 1 9 6 MOVIDRIVE X14 max 100 m 330 ft A K1 B K2 C K0 UB A K1 B K2 C K0 ES1R ES2R EV1R UB K1 ...

Page 43: ...must jumper X14 4 with X14 5 switchover DGND X14 the supplies incremental encoder signals with a signal level according to RS 422 5 V TTL The number of pulses is as follows With MDV60A as on X15 Motor encoder input With MDS60A 1024 pulses revolution Connection Connect the evaluation for the incremental encoder simulation as follows Part number of the pre fabricated cable Only fixed routing 815 354...

Page 44: ...fabricated cable Only fixed routing 815 355 8 05036AXX Fig 43 X14 X14 connection 1 6 2 7 3 8 9 5 4 1 6 2 7 3 8 9 5 4 5 5 1 1 9 9 6 6 MOVIDRIVE X14 MOVIDRIVE X14 Slave Master max 100 m 330 ft y y The sub D sockets on the ends of the cable are marked with MASTER and SLAVE Make sure that you connect the socket marked MASTER to X14 of the master unit and the socket marked SLAVE to X14 of the slave uni...

Page 45: ...r MD_60A 2_3 4 pole and rated voltage 3 230 VAC 60 Hz which has been adjusted to the correct power level The motor can be connected and the drive started immediately in accordance with Sec Starting the motor page 277 Inverter motor combinations The following tables indicate which inverter motor combinations this applies to 400 500 V units It is essential to comply with the safety notes during star...

Page 46: ...d in this section are used for setting the inverter so it is optimally adapted to the motor which is actually connected and to the given boundary conditions It is essential to perform a startup as described in this section for the VFC operating modes with speed control all CFC operating modes and SERVO operating modes MOVIDRIVE MD_60A drive inverters must not be used as a safety device in hoist ap...

Page 47: ... interface cable RS 232 to connect it to the PC MOVIDRIVE and the PC must be de energized when you do this otherwise undefined states may be adopted Then switch on both units Install MOVITOOLS on the PC if you have not already done so Start the program Switch on the power system and if necessary the 24 V supply If you are using the DBG11A keypad the following message appears for about 13 s Underta...

Page 48: ...ent of inertia 10 4kgm2 of the motor brake and fan Rigidity of the closed loop control system factory setting 1 applies to most applications If the drive is tending to oscillate setting 1 If the transient recovery time is too long setting 1 Recommended setting range 0 90 1 1 10 Mass moment of inertia 10 4 kgm2 of the load gear unit driven machine extrapolated for the motor shaft Time for the short...

Page 49: ...ode for the menu command key One menu level up or deactivate edit mode for the menu command Q key Cancel startup and return to main display E key Cancel startup and return to main display E Q The main display of the keypad is in German REGLERSPERRE STROM 0 A Press the key twice to display parameter group 8 8 GERAETE FUNKTIONEN Press the key twice and the key once to display parameter 801 Language ...

Page 50: ...MODE 1 C0 VFC1 OPER MODE 1 1 C0 DV112M4 MOTOR TYPE 1 2 C0 400 V MOT RATED VOLT 1 3 C0 50 HZ MOT RATED FREQ 1 4 C0 400 V MAINS RAT VOLT 1 5 83 NO RESPONSE RESP TF SIGNAL 5 C0 NO CALCULATION 6 C06 _ NO CALCULATION C08 _ NO SAVE C08 _ YES SAVE C08 _ NO SAVE C06 _ YES CALCULATION and simultaneously PREPARE FOR STARTUP COPYING DATA STARTUP IPOS_VARIABLES CONTR INHIBIT CURR 0 A CONTR INHIBIT CURR 0 A 0 ...

Page 51: ...e of a non SEW motor or an SEW motor with more than four poles choose NON SEW MOTOR in the selection list C02 DV112M4 MOT TYPE 1 C02 NON SEW MOTOR MOT TYPE 1 7 Refer to the nameplate of the motor and enter the rated motor voltage for the selected connection type Example Nameplate 230 400W 50 Hz W connection Enter 400 V connection transition point at 50 Hz Enter 230 V connection transition point at...

Page 52: ...matically The keypad is already in edit mode C08 _NO SAVE 15 Set SAVE to YES The data motor parameters are copied into the non volatile memory of MOVIDRIVE DATA ARE BEING COPIED 16 This completes the startup Press the E or Q key to exit the startup menu The main display then appears CONTROL INHIBIT CURRENT 0 A Copy the parameter set from MOVIDRIVE into the DBG11A keypad after completing the startu...

Page 53: ...C n CTRL OPER MODE 1 03025AEN Fig 45 Structure of startup with the speed controller E Q C0 NO CALCULATION 6 C06 _ NO CALCULATION C08 _ NO SAVE C08 _ YES SAVE C08 _ NO SAVE C09 _ YES COMISS N CTLR C09 _ NO COMISS N CTLR C0 n CONTROL COMMISSIONING 0 C1 INCREM TTL ENCODER TYPE 5 C1 1024 inc ENC PULSE COUNT 6 C1 WITH BRAKE 7 C1 1 STIFFNESS 8 C1 WITHOUT Z FAN 9 C2 209 5 INERTIA 0 C2 0 s SHORTEST RAMP 1...

Page 54: ...r the shortest ramp 10 Commence the speed controller startup calculation by selecting YES 11 The SAVE menu command appears automatically Set SAVE to YES The data are copied into the non volatile memory of MOVIDRIVE 12 The SAVE menu command appears again Press the E or Q key to exit the startup menu The main display then appears Copy the parameter set from MOVIDRIVE into the DBG11A keypad after com...

Page 55: ...speed controller can be selected separately when startup is repeated When startup is repeated the startup functions of the DIP11A absolute encoder interface if installed can also be selected separately Set the operating mode Select an SEW motor 2 or 4 pole or a non SEW motor SEW motors with more than four poles are set as non SEW motors Enter the motor type data and if speed control is being used ...

Page 56: ...X13 1 DIØØ Controller inhibit X13 2 DIØ1 CW STOP X13 3 DIØ2 CCW STOP X13 4 DIØ3 Enable rapid stop Controller inhibit X 0 X X X Rapid stop X 1 X X 0 Enable and stop X 1 0 0 1 Clockwise at 50 nmax 5 V 1 1 0 1 Clockwise at nmax 10 V 1 1 0 1 C clockw at 50 nmax 5 V 1 0 1 1 Counterclockw at nmax 10 V 1 0 1 1 05033AEN Fig 47 Travel cycle with analog setpoints The motor is not energized in the event of c...

Page 57: ...P X13 3 DIØ2 CCW STOP X13 4 DIØ3 Enable rapid stop X13 5 DIØ4 n11 n21 X13 6 DIØ5 n12 n22 Controller inhibit 0 X X X X X Rapid stop 1 X X 0 X X Enable and stop 1 0 0 1 X X Clockwise at n11 1 1 0 1 1 0 Clockwise at n12 1 1 0 1 0 1 Clockwise at n13 1 1 0 1 1 1 C clockw at n11 1 0 1 1 1 0 05034AEN Fig 48 Travel cycle with internal fixed setpoints The motor is not energized in the event of controller i...

Page 58: ...op or CCW stop binary inputs Instead you select the direction of rotation using the keypad Fig 150 Manual operation remains active even after the supply system power has been switched off on The inverter is then inhibited however A change of direction command using the or key produces an enable and a start in the selected sense of rotation at nmin The speed is increased and decreased using the and...

Page 59: ... 2 014 Heat sink temperature 20 0 100 C 076 Firmware basic unit 015 Mains ON operation time 0 25000 h 077 Technology function 016 Operating time enabled 0 25000 h 08_ Fault memory 017 Electrical energy kWh 080 Fault t 0 02_ Analog setpoints 081 Fault t 1 020 Analog input AI1 10 0 10 V 082 Fault t 2 021 Analog input AI2 10 0 10 V 083 Fault t 3 022 External current limit 0 100 084 Fault t 4 03_ Bina...

Page 60: ...amp t21 UP CW 0 2 2000 s 131 Ramp t11 DOWN CW 0 2 2000 s 141 Ramp t21 DOWN CW 0 2 2000 s 132 Ramp t11 UP CCW 0 2 2000 s 142 Ramp t21 UP CCW 0 2 2000 s 133 Ramp t11 DOWN CCW 0 2 2000 s 143 Ramp t21 DOWN CCW 0 2 2000 s 134 Ramp t12 UP DOWN 0 2 2000 s 144 Ramp t22 UP DOWN 0 2 2000 s 135 S pattern t12 0 3 145 S pattern t22 0 3 136 Stop ramp t13 0 2 20 s 146 Stop ramp t23 0 2 20 s 137 Emergency ramp t1...

Page 61: ...99 999 222 Slave gear ratio factor 1 3 999 999 999 223 Mode selection Mode 1 Mode 2 Mode 3 Mode 4 Mode 5 Mode 6 Mode 7 Mode 8 224 Slave counter 99 999 999 10 10 99 999 999 inc 225 Offset 1 32767 10 10 32767 inc 226 Offset 2 32767 10 10 32767 inc 227 Offset 3 32767 10 10 32767 inc 228 Feedforward filter DRS 0 100 ms Only with MOVITOOLS Not visible on the DBG11A keypad 23_ Synchr oper w sync encoder...

Page 62: ...N COOLED forced cooling 343 Cooling type 2 FAN COOLED forced cooling 35_ Motor sense of rotation 350 Change direction of rotation 1 ON OFF 351 Change direction of rotation 2 ON OFF 360 Startup YES NO Only available in DBG11A not in MOVITOOLS SHELL 4__ REFERENCE SIGNALS 40_ Speed reference signal 400 Speed reference value 0 1500 5000 rpm 401 Hysteresis 0 100 500 rpm 402 Delay time 0 1 9 s 403 Signa...

Page 63: ...DRS SLAVE START DRS TEACH IN DRS MAST STOPPED 601 Binary input DIØ2 CCW STOP 602 Binary input DIØ3 ENABLE RAP STOP 603 Binary input DIØ4 n11 n21 604 Binary input DIØ5 n12 n22 61_ Binary inputs option 610 Binary input DI1Ø NO FUNCTION 611 Binary input DI11 NO FUNCTION 612 Binary input DI12 NO FUNCTION 613 Binary input DI13 NO FUNCTION 614 Binary input DI14 NO FUNCTION 615 Binary input DI15 NO FUNCT...

Page 64: ...Y START 71_ Current at standstill 710 Standstill current 1 0 50 IMot 711 Standstill current 2 0 50 IMot 72_ Setpoint stop function 720 Setpoint stop function 1 ON OFF 723 Setpoint stop function 2 ON OFF 721 Stop setpoint 1 0 30 500 rpm 724 Stop setpoint 2 0 30 500 rpm 722 Start offset 1 0 30 500 rpm 725 Start offset 2 0 30 500 rpm 73_ Brake function 730 Brake function 1 ON OFF 733 Brake function 2...

Page 65: ...ant operation 1 ON OFF 821 4 quadrant operation 2 ON OFF 83_ Fault response 830 response EXT FAULT EMERG STOP FAULT The following fault responses can be programmed NO RESPONSE DISPLAY FAULT IMM STOP FAULT EMERG STOP FAULT RAPID STOP FAULT IMM STOP WARNG EMERG STOP WARNG RAPID STOP WARNG 831 Response FIELDBUS TIMEOUT RAPID STOP WARNG 832 Response MOTOR OVERLOAD EMERG STOP FAULT 833 Response RS485 T...

Page 66: ...eference speed 2 0 50 5000 rpm 903 Reference travel type 0 7 91_ IPOS Travel parameter 910 Gain X controller 0 1 0 5 32 911 Positioning ramp 1 0 1 20 s 912 Positioning ramp 2 0 1 20 s 913 Travel speed CW 0 1500 5000 rpm 914 Travel speed CCW 0 1500 5000 rpm 915 Speed feedforward 199 99 0 100 199 99 916 Ramp type LINEAR SINE SQUARED BUSRAMP 92_ IPOS Monitoring 920 SW limit switch CW 231 0 231 1 inc ...

Page 67: ...6 x32 x64 Only with MOVITOOLS Not visible on the DBG11A keypad 95_ DIP 950 Encoder type NO ENCODER 951 Counting direction NORMAL INVERTED 952 Cycle frequency 1 200 953 Position offset 231 1 0 231 1 954 Zero offset 231 1 0 231 1 955 Encoder scaling x1 x2 x4 x8 x16 x32 x64 96_ IPOS Modulo Function 960 Modulo function OFF SHORT CW CCW 961 Modulo numerator 0 231 962 Modulo denominator 0 231 963 Modulo...

Page 68: ...standstill 4 VFC mode 5 n control 6 M control 7 Hold control 8 Factory setting 9 Limit switch reached A Technology option b Free C IPOS reference travel d Flying start E Free F Fault display flashing page 294 H Manual operation t Timeout active page 293 CONTROL INHIBIT CURRENT 0 A Display when X13 1 DIØØ CONTROL INHIBIT 0 NO ENABLE CURRENT 0 A Display when X13 1 DIØØ CONTROL INHIBIT 1 and inverter...

Page 69: ...ced if the and keys are pressed at the same time Sec Startup or key Select menu command increase or decrease value in edit mode The new value comes into effect in edit mode when the or key is released Q key Back to main display in startup mode cancel startup E key Startup Cancel startup Normal operation Signature display the signature can only be entered or edited with MOVITOOLS SHELL and is used ...

Page 70: ...d to another MOVIDRIVE unit Parameter P931 can be used for starting and stopping the IPOSplus program from the DBG11A keypad 02408AEN Fig 51 DBG11A quick menu SETPOINTS RAMP GENERATORS DISPLAY VALUES MOTOR PARAMETERS UNIT FUNCTIONS BASIC DISPLAY 001 0 USER rpm SPEED 942 rpm CURR 2 51 A 006 0 MOTOR UTIL 1 036 000000 INPUT DIO 012345 048 00000000 INPUT DI1 01234567 053 001 OUT TERM DOØ 012 068 00000...

Page 71: ... altered 5 SETUP ACTIVE Attempt to alter parameters during active factory setting 6 VALUE TOO LARGE Attempt to enter a value which is too large 7 VALUE TOO SMALL Attempt to enter a value which is too small 8 REQ PCB MISSING The option pcb required for the selected function is missing 10 ONLY VIA ST1 Manual mode must be completed using X13 ST11 ST12 RS 485 11 TERMINAL ONLY Manual mode must be compl...

Page 72: ...ter the brake reaction time has elapsed P732 P735 Emergency stop The drive is braked with the emergency ramp t14 t24 Once the stop speed is reached the brake is applied DBØØ Brake 0 The output stage goes to high resistance after the brake reaction time has elapsed P732 P735 Reset A fault message can be acknowledged by Switching the supply system off and on again Recommendation Observe a minimum sw...

Page 73: ... cause Measure 00 No fault 01 Over current Immediate shut off Short circuit on output Motor too large Defective output stage Rectify the short circuit Connect a smaller motor Contact SEW Service for advice if the output stage is defective 03 Ground fault Immediate shut off Ground fault in the connecting harness in the inverter in the motor Eliminate ground fault Contact SEW Service for advice 04 B...

Page 74: ...lectronics disrupted possibly due to effect of EMC Check ground connections and shields improve them if necessary Contact SEW Service for advice if this reoccurs 25 EEPROM Rapid stop Fault when accessing EEPROM Call up default setting perform reset and set parameters again Contact SEW Service for advice if this reoccurs 26 External terminal Emergency stop Read in external fault signal via programm...

Page 75: ...er and PC interrupted Check connection between inverter and PC Contact SEW Service for advice if necessary 44 Unit utilization Immediate switch off Unit utilization IxT value exceeds 125 Reduce power output Extend ramps Use a larger inverter if the specified points are not possible 45 Initialization Immediate switch off No parameters set for EEPROM in power section or parameters set incorrectly Op...

Page 76: ...dapt maximum speed in machine parameters 62 FLASH EPROM DPx No response Only with DPx11A Fault during write access to flash EPROM of DPx11A Contact SEW Service for advice if this reoccurs 63 Division by zero No response Only with DPx11A Division by zero was performed in user program using calculation operation SET Hxx Hyy Correct user program 64 Subroutine nesting No response Only with DPx11A Maxi...

Page 77: ...increments greater than 230 and therefore located outside range limit Check user program 77 IPOS control word No response Only in IPOS operating mode Attempt was made to set an invalid automatic mode via external control P916 BUSRAMP set Check serial connection to external control Check write values of external control Set P916 correctly 78 IPOS SW limit switches No response Only in IPOS operating...

Page 78: ...ect Send the unit in for repair 95 DIP plausibility error Emergency stop Only with DIP11A option Unable to determine a plausible position Incorrect encoder type set IPOS travel parameter set incorrectly Numerator denominator factor set incorrectly Zero adjustment performed Encoder defective Set the correct encoder type Check IPOS travel parameter Check traveling velocity Correct numerator denomina...

Page 79: ... section and another for the control unit These are located on the side next to the nameplate Please provide the following information if you are sending the unit in for repair Serial number nameplate Unit designation Standard type or technology type Digits of the service code Brief description of the application application control via terminals or serial Connected motor motor type motor voltage ...

Page 80: ...ature Climate class 0 C 50 C at ID 100 IN and fPWM 4 kHz VFC mode 0 C 40 C at ID 125 IN and fPWM 4 kHz VFC mode 0 C 50 C at ID 100 IN and fPWM 8 kHz CFC mode PN reduction 3 0 IN per K to max 60 C EN 60721 3 3 class 3K3 Storage temperature1 ϑS 1 Connect to supply voltage for min 5 minutes every 2 years if stored for long periods otherwise the unit s service life may be reduced 25 C 70 C EN 60721 3 ...

Page 81: ... 4 kHz factory setting MDF60A standard type VFC 0015 5A3 4 00 0022 5A3 4 00 0030 5A3 4 00 0040 5A3 4 00 Part number 826 464 3 826 465 1 826 466 X 826 467 8 MDF60A technology type VFC 0015 5A3 4 0T 0022 5A3 4 0T 0030 5A3 4 0T 0040 5A3 4 0T Part number 827 322 7 827 323 5 827 324 3 827 325 1 Constant load Rec motor power PMot 1 5 kW 2 0 HP 2 2 kW 3 0 HP 3 0 kW 4 0 HP 4 0 kW 5 0 HP Variable torque lo...

Page 82: ...nits in VFC operating modes The performance data apply to fPWM 4 kHz factory setting MDF60A standard type VFC 0055 5A3 4 00 0075 5A3 4 00 0110 5A3 4 00 Part number 826 468 6 826 470 8 826 472 4 MDF60A technology type VFC 0055 5A3 4 0T 0075 5A3 4 0T 0110 5A3 4 0T Part number 827 326 X 827 327 8 827 328 6 Constant load Rec motor power PMot 5 5 kW 7 5 HP 7 5 kW 10 HP 11 kW 15 HP Variable torque load ...

Page 83: ...DV units in VFC operating modes The performance data apply to fPWM 4 kHz factory setting MDF60A standard type VFC 0150 503 4 00 0220 503 4 00 0300 503 4 00 Part number 826 474 0 826 475 9 826 476 7 MDF60A technology type VFC 0150 503 4 0T 0220 503 4 0T 0300 503 4 0T Part number 827 329 4 827 330 8 827 331 6 Constant load Rec motor power PMot 15 kW 20 HP 22 kW 30 HP 30 kW 40 HP Variable torque load...

Page 84: ...e reduced by 20 from the nominal values for Vin 3 500 VAC 2 MDF and MDV units in VFC operating modes The performance data apply to fPWM 4 kHz factory setting MDF60A standard type VFC 0370 503 4 00 0450 503 4 00 Part number 826 477 5 826 478 3 MDF60A technology type VFC 0370 503 4 0T 0450 503 4 0T Part number 827 332 4 827 333 2 Constant load Rec motor power PMot 37 kW 50 HP 45 kW 60 HP Variable to...

Page 85: ...e reduced by 20 from the nominal values for Vin 3 500 VAC 2 MDF and MDV units in VFC operating modes The performance data apply to fPWM 4 kHz factory setting MDF60A standard type VFC 0550 503 4 00 0750 503 4 00 Part number 826 479 1 826 480 5 MDF60A technology type VFC 0550 503 4 0T 0750 503 4 0T Part number 827 334 0 827 335 9 Constant load Rec motor power PMot 55 kW 75 HP 75 kW 100 HP Variable t...

Page 86: ...0 W Cooling air consumption 40 m3 h 24 ft3 min Weight 3 5 kg 7 72 lb Dimensions W H D 105 315 273 mm 4 13 12 40 10 75 in 1 MDF and MDV units in VFC operating modes The performance data apply to fPWM 4 kHz factory setting MDF60A standard type VFC 0015 2A3 4 00 0022 2A3 4 00 0037 2A3 4 00 Part number 826 719 7 826 720 0 826 721 9 MDF60A technology type VFC 0015 2A3 4 0T 0022 2A3 4 0T 0037 2A3 4 0T P...

Page 87: ...wer loss at PN PVmax 300 W 380 W Cooling air consumption 80 m3 h 48 ft3 min Weight 6 6 kg 14 55 lb Dimensions W H D 130 336 325 mm 5 12 13 23 12 80 in 1 MDF and MDV units in VFC operating modes The performance data apply to fPWM 4 kHz factory setting MDF60A standard type VFC 0055 2A3 4 00 0075 2A3 4 00 Part number 826 722 7 826 723 5 MDF60A technology type VFC 0055 2A3 4 0T 0075 2A3 4 0T Part numb...

Page 88: ...NERAL Power loss at PN PVmax 580 W 720 W Cooling air consumption 180 m3 h 108 ft3 min Weight 15 kg 33 07 lb Dimensions W H D 200 465 345 mm 7 87 18 31 13 58 in 1 MDF and MDV units in VFC operating modes The performance data apply to fPWM 4 kHz factory setting MDF60A standard type VFC 0110 203 4 00 0150 203 4 00 Part number 826 724 3 827 176 3 MDF60A technology type VFC 0110 203 4 0T 0150 203 4 0T ...

Page 89: ...ower loss at PN PVmax 1100 W 1300 W Cooling air consumption 180 m3 h 108 ft3 min Weight 27 kg 59 53 lb Dimensions W H D 280 522 345 mm 11 02 20 55 13 58 in 1 MDF and MDV units in VFC operating modes The performance data apply to fPWM 4 kHz factory setting MDF60A standard type VFC 0220 203 4 00 0300 203 4 00 Part number 827 177 1 827 178 X MDF60A technology type VFC 0220 203 4 0T 0300 203 4 0T Part...

Page 90: ...PLC compatible EN 61131 2 response time 5 ms Signal level 0 0 V 1 24 V Important Do not apply external voltage Function X10 3 X10 7 DBØØ With fixed assignment Brake Imax 150 mA short circuit proof DOØ2 Selection option Parameter menu P62_ Imax 50 mA short circuit proof Relay output X10 4 X10 6 DOØ1 Load capacity of the relay contacts Vmax 30 VDC Imax 800 mA Function X10 4 X10 5 X10 6 DOØ1 C Shared...

Page 91: ...4 kgm2 JZ Mass moment of inertia of heavy fan 10 4 kgm2 kT Torque constant Nm A Ma Output torque Nm MB Braking torque Nm MH MN Ratio acceleration torque rated torque motor MS Starting torque Nm nA Output speed 1 min nbase Base speed 1 min nE Input speed 1 min nM Motor speed 1 min nsetp Rated speed 1 min Pa Output power kW Pe Mathematical input power of gear unit kW PN Rated power kW Preduced Power...

Page 92: ...rror memory 70 Error message 71 External encoder Connection 40 I Incremental encoder simulation Connection 41 Installation Braking resistor BW 15 Cable cross sections 14 Cables and fuses 14 HD output choke 16 Minimum clearance 13 Mounting position 13 NF input filter 16 On the motor side for class A or B limit 16 PE connection 14 Shielded control cables 15 Supply system and brake contactors 14 Tigh...

Page 93: ...82 Size 5 83 Electronics data of basic units 88 General technical data 78 Terminal description Basic unit power section and control unit 22 DIO11A option 32 Terminal expansion board DIO11A Connection 32 Terminal description 32 Timeout active 70 Touch guard for the power terminals 19 U UL compliant installation 17 Unit design Size 1 8 Size 2 9 Size 3 10 Size 4 11 Size 5 12 Unit designation 7 USS21A...

Page 94: ...st France Production Sales Service Haguenau SEW USOCOME 48 54 route de Soufflenheim B P 185 F 67506 Haguenau Cedex Tel 03 88 73 67 00 Fax 03 88 73 66 00 http www usocome com sew usocome com Assembly Sales Service Bordeaux SEW USOCOME Parc d activités de Magellan 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Tel 05 57 26 39 00 Fax 05 57 26 39 09 Lyon SEW USOCOME Parc d Affaires Roosevelt Rue J...

Page 95: ...ive ca Additional addresses for service in Canada provided on request Chile Assembly Sales Service Santiago de Chile SEW EURODRIVE CHILE Motores Reductores LTDA Panamericana Norte No 9261 Casilla 23 Correo Quilicura RCH Santiago de Chile Tel 02 6 23 82 03 6 23 81 63 Fax 02 6 23 81 79 sewsales entelchile net China Production Assembly Sales Service Tianjin SEW EURODRIVE Tianjin Co Ltd No 46 7th Aven...

Page 96: ...s Service Baroda SEW EURODRIVE India Pvt Ltd Plot No 4 Gidc Por Ramangamdi Baroda 391 243 Gujarat Tel 0 265 83 10 86 Fax 0 265 83 10 87 sew baroda gecsl com Ireland Sales Service Dublin Alperton Engineering Ltd 48 Moyle Road Dublin Industrial Estate Glasnevin Dublin 11 Tel 01 8 30 62 77 Fax 01 8 30 64 58 Italy Assembly Sales Service Milano SEW EURODRIVE di R Blickle Co s a s Via Bernini 14 I 20020...

Page 97: ...Peru Assembly Sales Service Lima SEW DEL PERU MOTORES REDUCTORES S A C Los Calderos 120 124 Urbanizacion Industrial Vulcano ATE Lima Tel 511 349 52 80 Fax 511 349 30 02 sewperu terra com pe Poland Sales Lodz SEW EURODRIVE Polska Sp z o o ul Techniczna 3 5 PL 92 519 Lodz Tel 042 6 77 10 90 Fax 042 6 77 10 99 http www sew eurodrive pl sew sew eurodrive pl Portugal Assembly Sales Service Coimbra SEW ...

Page 98: ...ejsvägen 6 8 S 55303 Jönköping Box 3100 S 55003 Jönköping Tel 0046 036 34 42 00 Fax 0046 036 34 42 80 http www sew eurodrive se info sew eurodrive se Switzerland Assembly Sales Service Basel Alfred lmhof A G Jurastrasse 10 CH 4142 Münchenstein bei Basel Tel 0041 061 4 17 17 17 Fax 0041 061 4 17 17 00 http www imhof sew ch info imhof sew ch Thailand Assembly Sales Service Chon Buri SEW EURODRIVE Th...

Page 99: ... com Dayton SEW EURODRIVE INC 2001 West Main Street Troy Ohio 45373 Tel 9 37 3 35 00 36 Fax 9 37 4 40 37 99 cstroy seweurodrive com Dallas SEW EURODRIVE INC 3950 Platinum Way Dallas Texas 75237 Tel 214 3 30 48 24 Fax 214 3 30 47 24 csdallas seweurodrive com Additional addresses for service in the USA provided on request Venezuela Assembly Sales Service Valencia SEW EURODRIVE Venezuela S A Av Norte...

Page 100: ...10 2000 ...

Page 101: ...10 2000 ...

Page 102: ...SEW EURODRIVE GmbH Co P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 http www sew eurodrive com sew sew eurodrive com ...

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