Roland SP-300 Service Manual Book Download

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3 Replacement of Main Parts

3-15

Remove the I/S COVER, FRONT RAIL COVER and

FRONT COVER.

Remove the TOOL CARRIAGE COVER.

Remove the TOOL CARRIAGE TOP COVER.

Disconnect the CROP MARK, PINCH ROLLER and

SOLENOID Wirings.

3-4 TOOL CARRIAGE_REPLACEMENT

TOOL CARRIAGE COVER

TOOL CARRIAGE TOP COVER

I/S COVER

FRONT COVER

FRONT RAIL COVER

CROP MARK SENSOR

PINCH ROLLER SENSOR

SOLENOID

Summary of Contents for SP-300

Page 1: ...SERVICE GUIDE BOOK SERVICE GUIDE BOOK Model SP Model SP 300 300 Revision 1 20_November 21st 2003 Revision 1 20_November 21st 2003 Roland DG Corporation Roland DG Corporation ...

Page 2: ...d Revision No Date Description of changes 1 0 2003 10 30 First Edition 1 1 2003 11 13 1 4 Head Cleaning_ Ink consumption list has been revised 1 2 2003 11 21 1 5 Handling_HEAD WASH SP 300 requires 4 cleaning cartridges for Head Wash ...

Page 3: ...hapter 1 Technology Chapter 1 Technology Contents 1 Product Information 2 Printing Theory 3 Ink 4 Head Cleaning 5 Handling 6 Features 7 Cutting Function 8 Consumables 9 Periodical Maintenance 10 Sensors ...

Page 4: ... Appearance SP SP 300 300 1 1 1 Product Information 1 Product Information Dimensions With stand 1720 W x 770 D x 1275 H mm 67 3 4 W x 30 3 8 D x 50 1 4 H in ...

Page 5: ...energy and money and care for the environment Product Information _ continue Product Information _ continue Energy saving product SP 300 is an ENERGY STAR certified product ENERGY STAR is a government backed program helping businesses and individuals protect the environment through superior energy efficiency ...

Page 6: ...d 2 2 Heads 1 Machine 3 2 Colors 1 Head 4 Nozzles 180 nozzles 1 line Number of nozzles is 1 875 X compared to FJ PRO 96 nozzles 5 Nozzle Pitch 1 Color 180dpi 6 Print Width Approximately 1 inch K C M Y Chapter 1 Chapter 1 2 Printing Theory 2 Printing Theory 180dpi 360dpi ...

Page 7: ...ass of dots have enough time to dry up before the second pass of dots are fired which prevents dots to be mixed 2 Bi direction Head Carriage moves in both ways to print Printing quality is not so good as uni direction because the color order will be reversed and dots could be mixed to each other by printing the second pass before the first pass dries up ...

Page 8: ...re the dots depending on 1 Size of a dot 2 Dot Printing Method Fixed sized dot or Variable sized dot Piezo Driving Patterns Fixed Sized Dot 1 Small Dot 2 Middle Dot 3 Large Dot Variable Sized Dots 1 Variable Sized Dots 1 2 Variable Sized Dots 2 Printing Theory Printing Theory ...

Page 9: ...ing modes through Roland COLORIP Windows Driver Roland COLORIP 3 modes Windows Driver 2 modes High Speed High Quality Outputting with the best print quality suited for the media and your purpose Resolution Max 1440 dpi Printing Theory Printing Theory Speed priority Speed priority Quality priority Quality priority ...

Page 10: ...dows Driver Rotation 90 Others Carriage moves in full width Printing Theory Printing Theory Resolution Scan speed Direction Print Time Bi 2 33 Uni 5 02 360x720 500mm sec Bi 5 28 720x720 500mm sec Bi 8 34 720x1440 500mm sec Bi 17 07 720x1440 250mm sec Bi 39 46 360x720 1000mm sec ...

Page 11: ...s Bi GPPM White Matte Photo Paper 360x720 1000mm s Bi 720x720 500mm s Bi 360x720 1000mm s Bi 720x720 500mm s Bi 720x1440 500mm s Bi GVWG Self Adhesive Vinyl 360x720 500mm s Bi 720x1440 500mm s Bi 360x720 500mm s Bi 720x720 500mm s Bi 720x1440 500mm s Bi ECVP Economy Calenderd Vinyl 360x720 500mm s Bi 720x1440 500mm s Bi 360x720 500mm s Bi 720x720 500mm s Bi 720x1440 500mm s Bi PGVP Premium Cast Vi...

Page 12: ... be used for the media with high ink limit close to 300 Based Media Multi fix Digital White 6005PE Vinyl Generic 2 To be used for the media with lower ink limit close to 250 Based Media MacTac JT5829P Generic 3 To be used for the final try out to see whether the uncoated media can be printed or not Based Media Grafityp S12R White Glossy Vinyl Printing Theory Printing Theory ...

Page 13: ... Ink 3 Ink Same Ink as ProII EX series 1 Type of ink ECO SOL INK 2 Capacity of Ink 220ml 3 Color C M Y K 4 Advantage High outdoor durability Water resistance and UV resistance for up to 3 years It is not warranted 4 Colors ...

Page 14: ...n comparison to the water based inks Eco SOL INK takes longer time to dry the ink Note that the drying time depends on the media 2 Influence by the Temperature Eco SOL INK could change its characteristic when it is exposed to the environment of above 40 degrees Celsius for a long period and cause nozzle deflection or clog the nozzles of the head Ink_Eco Ink_Eco SOL Ink SOL Ink ...

Page 15: ... when it is exposed to the high temperature for a long time 8 Cleaning Warning SP 300 will display the warning message to perform the cleaning if the machine is left without using for 1 month It is necessary to prevent the nozzle damages on the head Therefore it is important to remind the users to keep the primary power switch on all the time Ink_Eco Ink_Eco SOL Ink SOL Ink ...

Page 16: ...ean the ink line of the machine with cleaning liquid before filling in the ink inside the machine SP 300 requires 2 SOL INK cleaning cartridges for FILL INK 2 SOL INK cleaning cartridges are included in the Accessories Cleaning Liquid Consumption 145cc SP 300 requires 4 SOL INK cleaning cartridges for Head Wash Ink_Fill Ink Ink_Fill Ink ...

Page 17: ...ads enough In order to save the ink to be wasted FILL INK can be stopped by pressing the 4 arrow keys if FILL INK is performed with the Fill Ink menu of the Service Mode You can check the amount of ink inside the Damper by opening the Carriage Cover when the machine is in the Service Mode Ink Consumption 4 colors 23cc 202 sec Referential Value Ink_Fill Ink Ink_Fill Ink ...

Page 18: ...It is necessary to keep the ink around the nozzles fresh and also the surface of the Head should be kept clean in order to have good printing quality Built in Cleaning function manages the cleaning to keep the ink around the nozzles fresh and the surface of the Head clean ...

Page 19: ...een turned off Other Cleaning Modes 1 Cleaning from the Cleaning Key 2 Medium Cleaning from the Head Cleaning menu 3 Powerful Cleaning from the Head Cleaning menu Test Print for Cleaning It is recommended to perform Test Print before actually printing the job Depending on the result of the Test Print choose the suitable cleaning modes from above Head Cleaning Head Cleaning ...

Page 20: ... Pump Unit When Cleaning is performed Ink will be sucked by the Pump located at the right side of the machine where the Heads are capped Head Cleaning Head Cleaning Same Pump Unit as SJ 740 540 SC 540 ...

Page 21: ...leaning Wiper located at the left side of the Capping Unit to remove foreign substances on the Heads 1 Wiping soft It is done at the rubber side of the cleaning wiper 2 Rubbing strong It is done at the felt side of the cleaning wiper Head Cleaning Head Cleaning Rubber side Felt side ...

Page 22: ...cleaning several times in case 40 or less dots are missing in the Test Print Head Cleaning Head Cleaning Sequence This Cleaning Mode consumes ink equivalent to the amount inside the Head Time Wiping Rubbing Ink Consumption per Color 82 sec 2 times 1 Head 0 time 1 Head 0 438 cc ...

Page 23: ...es in case 40 to 90 of dots are missing in the Test Print Sequence This Cleaning Mode consumes ink equivalent to the amount inside the Head and the Damper Head Cleaning Head Cleaning Time Wiping Rubbing Ink Consumption per Color 102 sec 2 times 1 Head 0 time 1 Head 2 251 cc ...

Page 24: ...ase 90 or more dots are missing in the Test Print Sequence This Cleaning Mode consumes ink equivalent to the amount inside the Ink Line Head Damper and the Tubes Head Cleaning Head Cleaning Time Wiping Rubbing Ink Consumption per Color 147 sec 2 times 1 Head 3 times 1 Head 7 209 cc ...

Page 25: ...Cleaning Cleaning Mode Time Wiping Rubbing Ink Consumption per Color Cleaning Key 82 sec 2 times 1 Head 0 time 1 Head 0 438 cc Medium Cleaning 102 sec 2 times 1 Head 0 time 1 Head 2 251 cc Powerful Cleaning 147 sec 2 times 1 Head 3 times 1 Head 7 209 cc ...

Page 26: ...st such as fiber dust accumulates around the Head Cleaning Wiper and the Cap It can not be removed by the Cleaning Function of the machine This causes printing problems such as missing dots ink drops on media etc Head Cleaning Head Cleaning ...

Page 27: ...ning Wiper and the Cap has to be removed by performing manual cleaning The machine is equipped with the Cleaning Kit and the instruction inside the User s Manual Cleaning Kit 1 Cleaning Sticks 10pcs 2 Tweezers 1pce 3 Wiper 2pcs Head Cleaning Head Cleaning ...

Page 28: ... Interval Flushing will be performed after printing every 1 pass 2 pass with bi direction print modes It is necessary to refresh the ink at the nozzles to prevent the ink from drying Head Cleaning Head Cleaning ...

Page 29: ... WASH Remove ink and also clean the ink line with cleaning liquid SP 300 requires 4 Cleaning cartridges for Head Wash 4 Cleaning Cartridges 423 sec Consumption Ink 26cc Cleaning Liquid 145cc Note Please make sure to fill ink within 1 week once you perform the HEAD WASH If not cleaning liquid remaining inside the Heads could cause the printing problems such as missing dots shifting dots In the wors...

Page 30: ... Transportation by Exhibitors Transportation by Exhibitors can be done without removing the ink It is important to vacuum the ink line and also securing the Carriage Handling Handling ...

Page 31: ...ansportation by Exhibitors Handling_Transportation by Exhibitors 1 Insert the Empty Cartridges 2 Secure the Carriage 3 Put the clip on the Drain Tube Procedure 4 Remove the Drain Bottle and attach the bottom plug ...

Page 32: ... Packing Transport Container box Can be split up Fold for compact storage Plywood skid Strengthened for transportation Handling Handling ...

Page 33: ...Bed It warms the media before printing improving ink adhesion Built In Dryer on the Front Apron It warms the media after printing making the ink dry more rapidly Total 300W Features Features Front Apron Bed Printing Heater Dryer Chapter 1 Chapter 1 6 Features 6 Features ...

Page 34: ...s When the preset temperature is reached the light remains lit continuously Preset temperature Actual temperature Operation Panel PRINT 35 25 DRYER 35 25 When media is loaded and set up the heaters are set at the temperature values Additional Info Heater can be controlled by RCR Windows Driver Default Use the Printer Settings ...

Page 35: ...warm up temperature which is Default set in the Service Mode PREHEAT TEMP menu PREHEAT TEMP Default 35 degree Celsius MENU Same temperature as Heater Configuration menu OFF Heaters do not operate MENU PREHEATING PREHEATING PREHEAT PREHEAT Features_Heater Features_Heater User Menu Service Menu SERVICE MENU PREHEAT TEMP PREHEAT TEMP 35 C 35 C ...

Page 36: ...the Dryer are located on the bottom of the machine Make sure both voltage settings are correct then switch on the power 100V to 120V region 220V to 240V region Default Setting 115V 230V Voltage switch Voltage switch Stand The bottom of the machine Features_Heater Features_Heater ...

Page 37: ...s 115V HEATING TIMEOUT CONTINUE This error appears when the heaters didn t reach the set temperatures even if approximately 20 minutes had passed It takes a long time to reach the set temperature and this error may appear when the voltage switches are set to 230V Default and the voltage of 115V is applied to the Heaters Voltage 115V Voltage Switches 230V Features_Heater Features_Heater Error Long ...

Page 38: ...ng system 2 Periodical Replacement Part Cap Top Same as ProII series No Adjustment after replacing the Cap Top 3 Elevator lifting system controlled by motor Capping System moves up down to cap the heads release the heads Cap Top Features Features ...

Page 39: ...system SC 500 mechanically controlled User s Manual says During operation if for some reason the printing carriage does not return to the standby position then follow the procedure cap the printing heads and contact the your authorized Roland DG Corp dealer or service center If the printing carriage is allowed to stand for a prolonged period with the printing heads uncapped that is with the printi...

Page 40: ...3 Pumping System Same Pump Unit as SJ 740 540 SC 540 1 Pump for 2 Heads Clean the 2 Heads at one time Features Features ...

Page 41: ...4 Wiping System Improved head cleaning 1 2 Wipers are fixed Clean 2 heads at one time 2 Periodical Replacement Part Wipers 2 Wipers are included in Accessories Sponge Features Features ...

Page 42: ...events cleaning ink mist from scattering to the heads aside It also prevents ink dropping Features_Wiping System Features_Wiping System Front Back Wiper S p o n g e Scraper 2 Scraper equipped to keep wiper edge clean Sponge absorbs the dropped ink from the Scraper ...

Page 43: ... and Flushing are equipped as separated unit The size is different from the one for ProII series Small size 1 Printing without interruption 2 Periodical Replacement Part Sponge 3 No Flushing Adjustment Sponge Features Features ...

Page 44: ...ia Clamps Long Media Clamps 6 Media Clamp Built in media clamp Prevent media curling Prevent jamming because of the Head Carriage strike to the media edge Built in feature encourages the usage There are two types of media clamps ...

Page 45: ...such as when you are printing media that warps easily Note The Long Media Clamps interfere with the separating knife Make sure that MEDIA CLAMP menu is set to LONG in the User s Menu so that the media cutoff operation is not performed Default SHORT MENU MEDIA CLAMP MEDIA CLAMP SHORT LONG If you don t set correctly the Media Clamp or the Cutting Carriage or machine may break ...

Page 46: ...machine Setup Sheet Loading Lever has a function as same as the SETUP key of the other machines such as ProII After the media is loaded the front cover is closed SP 300 detects the width of the media and displays the printable width The heater temperature also begins to rise There is no SETUP key on the Operation Panel Left ...

Page 47: ...8 Structure Easy to access It is possible to access the Wiper system the Capping System Ink Cartridge System from the rear side Features Features ...

Page 48: ...nd the saved value can be loaded easily when you change the media type Features Features Loading an Adjustment Value Saving an Adjustment Value MENU ADJUST BI DIR ADJUST BI DRI TEST PRINT PRESS ENTER KEY LOAD PRESETTING 1 ADJUST BI DRI LOAD PRESETTING SAVE PRESETTING 1 ADJUST BI DRI SAVE PRESETTING PRESETTING1 to PRESETTING8 PRESETTING1 to PRESETTING8 H1 H2 0 0 ADJUST BI DRI SETTING NO 1 SETTING N...

Page 49: ...lect the language the measurement unit for the lengths and temperatures shown on the display Features Features Setting range English Japanese Setting range mm inch Setting range C F MENU LANGUAGE ENGLISH LENGTH UNIT mm mm ENTER ENTER TEMP UNIT C C MENU POWER ...

Page 50: ...ace USB compliant with Universal Serial Bus Specification Revision 1 1 Use a shielded USB cable having a length of three meters or less Never use a USB hub or the like USB Connector Features Features Right View ...

Page 51: ...t easy for you to select the conditions just by choosing the Media Type Print Mode Following setting adjustment can be done easily Media Size Copies Printing Control Cutting Control Heater Control Fan Control Default Use the Printer Settings Brightness Contrast Saturation Features Features Right View ...

Page 52: ...There is a limitation of Application in the maximum print length with Adobe Illustrator Condition Bitmap Print OFF It is necessary to set Bitmap Print to OFF when you perform cutting print cut Maximum Print Length 1155 9mm 45 51 inch Features Features ...

Page 53: ... comes with the RIP Software RCR ver 2 0 and above USB port has been supported Features Features Right View Max Print Length Same as ProII series 360 x 720dpi approx 35 2m 720 x 720dpi approx 35 2m 720 x 1440dpi approx 17 6m ...

Page 54: ...sition Error 0102 Limit Sensor Error 0103 Cutting Limit Sensor Error 0104 Cap Unit Protection Error 0105 Carriage Connection Error 0106 Carriage Unconnection Error 0107 Unset up of the Linear Encoder 0109 Wiper Protection Error 0110 Linear Encoder Error 0111 Tool Crop Sensor Position Error 0120 Thermistor Error Print Heater 0121 Thermistor Error Dryer 0125 Heater Error Print Heater 0126 Heater Err...

Page 55: ...ge to the motor Solution Press any key to cancel the message Allow the unit to stand for about 40 minutes This error will appear when Head Wash Fill Ink Pump Up are performed over 3 times within 40 min Features Features Pump Up Head Wash Fill Eco Sol Ink again Fill Eco Sol Ink 0 6 min 20 min 1 time 2 times 3 times 4 times 25 min ERROR Accidentally power off Example Head Replacement ...

Page 56: ...Deviation Error 0004 Feed Motor Over Current Error 1 Big load is put on the motor movement instantaneously 0008 Feed Motor Over Current Error 2 A little load is put on the motor movement for a long time 0010 Scan Motor Deviation Error 0040 Scan Motor Over Current Error 1 Big load is put on the motor movement instantaneously 0080 Scan Motor Over Current Error 2 A little load is put on the motor mov...

Page 57: ...utting Function 1 Tool 1 CAMM 1 Series blade 2 Cutter force Max 300 gf Equivalent to ProII CJ SC 540 Controlled by 5 gf unit 2 Cutting Resolution Cutting Resolution is different between RCR and Windows Driver RCR 720 dpi Windows Driver 360 dpi ...

Page 58: ...mmx900mm Windows Driver Adobe Illustrator8 0J Cutting function Cutting function Model Max Speed Setting Speed Up Speed Cutting Time SP 300 300mm sec 300mm sec 300mm sec 3 18 CX 300 850mm sec 500mm sec 500mm sec 3 22 CX 300 850mm sec 300mm sec 500mm sec 3 40 CX 24 400mm sec 400mm sec 6 28 ...

Page 59: ... reading the crop marks automatically Purpose of Crop Marks To prevent the misalignment of the printing and cutting images which could be caused by removing the media once from the machine or by the media strain especially non coated media crop marks are used for aligning the positions of printing and cutting images Cutting function Cutting function ...

Page 60: ...ination 2 Crop Marks by Eco SOL INK are readable 3 Automatic crop mark detection 5 degrees Automatically prints crop marks Media strains with heat Crop mark Print Laminate Reload Cut Cutting follows the 4 point crop marks M e d i a s t r a i n Cutting Function_Crop Mark Cutting Function_Crop Mark ...

Page 61: ...ata through Roland COLORIP or Windows Driver SP 300 can not read the Crop Marks automatically without the command to read them from RCR or Windows Driver Note Set the media so that the crop marks are aligned with the cutter protection before sending the cutting data Cutting Function_Crop Mark Cutting Function_Crop Mark A Crop marks Cutter Protection ...

Page 62: ...position angle and strain of each print data 2 Adjusts to strain stretch of 4 each side Feeding direction Scanning direction Media Strain including angles of axes It assumes an even strain within a print data Cutting Function_Crop Mark Cutting Function_Crop Mark ...

Page 63: ...inch roller right Printing Cutting cordinates origin 0 0 12 5 mm 0 5 in 12 5 mm 0 5 in 12 5 mm 0 5 in Approx 1 5 mm About 0 06 in 10 mm 3 8 in Approx 19 2 mm about 13 16 in Printing or Cutting area when crop marks are printed 12 5 mm 0 5 in Pinch roller left Crop mark 12 5 mm 0 5 in Crop mark 12 5 mm 0 5 in Crop mark Pinch roller right Printing Cutting cordinates origin 0 0 12 5 mm 0 5 in 10 mm 3 ...

Page 64: ... cutting length is reduced from the maximum length by the amount equal to the crop marks 22 5mm 22 5mm Printing or Cutting area when crop marks are printed 12 5 mm 0 5 in Crop mark Crop mark Crop mark 12 5 mm 0 5 in 10 mm 3 8 in 10 mm 3 8 in 12 5 mm 0 5 in Crop mark 10 mm 3 8 in 12 5 mm 0 5 in Crop mark 10 mm 3 8 in ...

Page 65: ...ase Point Align 1 Align 3 Align 2 Detection Method Detects the difference between the Crop Mark and Plain Area Crop Marks by Eco SOL INK are readable Cutting Function_Crop Mark Cutting Function_Crop Mark 2 2 1 1 3 3 Mark Mark Plain Plain ...

Page 66: ... automatically when changing the Base Point Cutting Function_Crop Mark Cutting Function_Crop Mark W 500mm W 500mm B W 500mm B 1 W 500mm B 1 3 W 500mm B 1 2 3 Aligning Manually There is no ALIGN POINT key on the Operational Panel Different from ProII Press BASE POINT key for one second or longer to set the Align Point ...

Page 67: ...her Print Data doesn t overlap on the Crop Mark Sensor Same as SC CJ 540 Only Crop Marks printed by SP 300 can be detected Crop Marks may not be read depending on the kind of lamination performed Cutting Function_Crop Mark Cutting Function_Crop Mark NG ...

Page 68: ...s 6 billion shots How can it be checked Shots being fired from the Head could be checked from the SHOT CNT menu in the Service Mode 6 billion shots is equivalent to 6000000KShot in SHOT CNT menu What happens when Head reaches it s life Ink starts to be fired diagonally because the power to drive the Piezo element becomes weak Finally it starts having missing dots SHOT COUNT 1 6000000KShots ...

Page 69: ... 000 hours Different from ProII Above is just a reference How can it be checked Working time of the Carriage Motor can be checked from the MOTOR HOURS S menu in the Service Mode What happens when Motor reaches its life Machine causes Motor Error and stops functioning Consumables Consumables ...

Page 70: ...t becomes crumbly How can it be checked Number of times that Wiping and Rubbing took place can be check from the WIPE or RUB menu in the Service Mode What happens when Cleaning Wiper reaches its life Head Cleaning can not be performed efficiently Note Cleaning Wiper should be cleaned manually once in a while to maintain its cleaning capability Consumables Consumables ...

Page 71: ...is gone or not can be checked from CLOCK CHECK menu in the Service Mode What happens when Lithium Battery is gone Head Cleaning will be performed no matter how long the machine has been turned off This symptom happens only when the primary power is turned off There is no problem when only the secondary power is turned off Consumables Consumables ...

Page 72: ...e How can it be checked Replacement time of the Ink Tubes can be checked from the Printing Time in the Service Mode What happens when Ink Tubes are broken Head will not have enough ink supplied to maintain a good printing There would be missing dots or diagonally fired dots Consumables Consumables ...

Page 73: ...lacement 1 6 months Above is just a reference What happens when Cap Top are broken Head will not be capped correctly and ink bubbles will gather inside the Cap There would be missing dots or diagonally fired dots Consumables Consumables ...

Page 74: ...eferential time for replacement 6 months Above is just a reference Filter absorbs ink flushed from the Head What happens when Filter becomes crumbly It stops absorbing ink and results in ink drop problem Consumables Consumables Sponge ...

Page 75: ...8 Sponge at the Wiping System Referential time for replacement 1 12 months Above is just a reference Sponge absorbs the dropped ink from the Scraper to prevent ink drops Consumables Consumables Sponge ...

Page 76: ... Referential time for replacement 1 Pump times 50 000 times Above is just a reference What happens when Pump Unit reaches its life The machine will not suck ink and results in missing dots Consumables Consumables ...

Page 77: ...eplacement Cycle Head 6 billion shots Wiper 6 months or Wiping 3000 times Rubbing 100 times Cap Top 6 months Pump for Sol Ink 50 000 times Carriage Motor 2 000h Ink Tube 2 000h Sponge of the Flushing 6 months Sponge of the Wiper 12 months Battery 24 months ...

Page 78: ...nd Users It is highly recommended to perform the manual cleaning around the Head Cap Assembly and Cleaning Wiper once a day in order to keep the machine in a good condition Followings are included in the machine for User Maintenance 1 Cleaning Sticks 10pcs 2 Tweezers 3 Wiper 2pcs 4 User s Manual ...

Page 79: ...ecommended to have the service engineers visit the end users at least once in 6 months to have customer satisfaction Purpose 1 Replacement of Consumable Parts 2 Cleaning Maintenance on the Machine 3 Software Support Periodical Maintenance Periodical Maintenance ...

Page 80: ...odical Replacement Parts Periodical Maintenance Periodical Maintenance Description Qty Unit Replacement Cycle Head 2 6 billion shots Cap Top 2 6 months Wiper 2 6 months Pump Unit 1 50 000 times or 6 months ...

Page 81: ...Chapter 1 Chapter 1 10 Sensors 10 Sensors I S Cover Sensor Rear Paper Sensor RIGHT_VIEW RIGHT REAR_VIEW Front Paper Sensor Front Cover Sensor Limit Sensor Head Lock Sensor ...

Page 82: ...Thermistor Heater Sensors Sensors Ink Cartridge Sensor Ink Empty Sensor Thermostat Sheet Load Sensor Maintenance Cover Sensor LEFT REAR_VIEW BED REAR FACE_VIEW ...

Page 83: ...Sensors Sensors Crop Mark Sensor Pinch Roller Position Sensor Wiper Sensor Capping Sensor Thermistor Head Encoder Module ...

Page 84: ...e limit Front Cover Sensor It detects whether the Front Cover is opened or closed Front Paper Sensor It detects whether the media is set or not and also its front edge Rear Paper Sensor It detects whether the media is set or not and also its rear edge Head Lock Sensor It detects whether Head Carriage is at locking position or not Sensors Sensors ...

Page 85: ...r not Ink Empty Sensor It detects whether the Ink Cartridge is empty or not Sheet Load Sensor It detects whether the Sheet Loading Lever is up or down and makes the machine start the media setup Thermostat Heater It stops power supply if the Heater temperature is over the upper limit Thermistor Heater It takes the temperature around the Heater Sensors Sensors ...

Page 86: ...sition of the Capping Unit Encoder Module It detects coordinates for Carriage moving direction Thermistor Head It takes the temperature around the Head The BK CY Head is used for the measurement Crop Mark Sensor It detects the Crop Mark Pinch Roller Position Sensor It detects the position of Pinch Roller Sensors Sensors ...

Page 87: ...ent Tool_PECK exe ver 1 3 2 Firmware Upgrade 3 Head Rank Setting 4 Head Alignment 5 Linear Encoder Setup 6 Limit Position Cut Down Position Initialize 7 Calibration 8 Crop Mark Sensor Adjustment 9 Tool Crop Mark Sensor Position Adjustment 10 Print Cut Position Adjustment ...

Page 88: ...h the USB port Note It is necessary to install the SP 300 Windows Driver in your PC enable the USB connection before using PECK3 exe 1 Receive Service Report History Report 2 Receive all parameters on the Mainboard 3 Send the parameters to the Mainboard 4 Set the Head Rank 5 Firmware Upgrade SP 300 ProII series are supported ...

Page 89: ... Upgrade Flash Memory Easy Upgrade of Firmware Firmware can be upgraded easily through the USB port Necessary Tools 1 Firmware Disk 2 PC SP 300 Windows Driver is installed in the PC 3 Peck exe ver 1 3 4 USB Cable Firmware Disk USB Cable USB Connector ...

Page 90: ...ufacturing tolerance Head Rank has to be set to drive the Piezo element with the suitable power so that ink will be fired straight or fire with the same quantity with all other heads Necessary when 1 Head replaced Note Please carry out this before replacing with the new head 2 Main Board is replaced 75U3D36 ZR1RXWS S 12YZ0 122VWTS 40NXUC Head Rank ...

Page 91: ... such as banding or fines lines and in the worst case Head could be damaged by supplying too much power Number of entered digit 35 digit number and alphabet Head Rank Settings Head Rank Settings 6 F 0 3 7 3 8 S X W W W W R Q 0 0 Q D 19 digit Head for Sol Ink Eco Sol Ink ...

Page 92: ... It is designed to ensure the printing quality by aligning each head to be in the correct positions There are 4 different adjustments 1 Bias Adjustment_mechanical 2 Vertical Adjustment_mechanical 3 Horizontal Adjustment_software 4 Bidirection Adjustment_software ...

Page 93: ...2 4 1 Bias Adjustment_mechanical It is for adjusting the position of each Head so that it is placed horizontally to the Carriage Base Bias Adjustments Bias Adjustments Head K C M Y ...

Page 94: ...ced What happens if not adjusted It could result in the printing problems such as white fine lines across the printing or banding Necessary Tools 1 Media Factory Standard PET G 2 Torque Driver ST 056 Bias Adjustments Bias Adjustments ...

Page 95: ...t_mechanical This adjustment is for aligning Right Head to the Left Head so that all 4 colors will be printed in the same positions when firing from the same nozzles in each Head Vertical Adjustments Vertical Adjustments Head ...

Page 96: ...What happens if not adjusted It could result in the printing problems such as white fine lines across the printing or banding Necessary Tools 1 Media Factory Standard PET G 2 Torque Driver ST 056 Vertical Adjustments Vertical Adjustments ...

Page 97: ...erance such as in the Head itself and Head Carriage the positions to land the dots are different when firing it with the same timing This adjustment is to setup the timing in each Head to match the timing of the BK CY Head Horizontal Adjustments Horizontal Adjustments ...

Page 98: ...nding position of the dots will also be different depending on the size of dots In order to have good printing results timing to fire the ink has to be calibrated Horizontal Adjustments Horizontal Adjustments ...

Page 99: ...ain Board is replaced What happens if not adjusted It could result in the printing problems such as white fine lines across the printing or banding Necessary Tools 1 Media Factory Standard PET G Horizontal Adjustments Horizontal Adjustments ...

Page 100: ...hen printing in bidirection color order for printing will be reversed in each way Therefore the timing to fire ink has to be matched between both direction to land the dots in the same position Bidirection Adjustments Bidirection Adjustments ...

Page 101: ...ding position of the dots will also be different depending on the size of dots In order to have good printing results timing to fire the ink has to be calibrated Bidirection Adjustments Bidirection Adjustments ...

Page 102: ...at happens if not adjusted It could result in the printing problems such as white fine lines across the printing or banding and some dots shift in the scanning direction Necessary Tools 1 Media Factory Standard PET G Bidirection Adjustments Bidirection Adjustments ...

Page 103: ...p Purpose It is used for checking whether the Linear Encoder is reading correctly It also sets up the maximum width for using the clear film Necessary when 1 Main Board is replaced 2 Encoder Scale is replaced 3 Encoder Module is replaced 4 Carriage Wire is replaced ...

Page 104: ...djusted When there is a problem in the Linear Encoder following symptoms occur 1 Print Error occurs and machine stops functioning 2 Printing position shifts from the correct position Linear Encoder Setup Linear Encoder Setup ...

Page 105: ...imit in carriage moving direction and also the position for the Auto Sheet Cutter to move down Based on the limit following positions will be memorized too 1 Head Capping Position 2 Head Carriage Locking Position 3 Flushing Position Necessary when 1 Main Board is replaced 2 Carriage Wire is replaced 3 Auto Sheet Cutter Assembly is replaced ...

Page 106: ...ion is adjusted to the Locking Position SC CJ 540 Locking Position is adjusted to the Capping Position What happens if not adjusted 1 Head Carriage cannot be locked 2 Auto Sheet Cutter doesn t move down Limit Cut Limit Cut Down Position Initialize Down Position Initialize ...

Page 107: ...se It is designed to calibrate the feeding rate of the Grit Roller Feeding distance could be changed because the radius changes depending on the thickness of the media Feeding distance could also be changed depending on the diameter of the Grit Roller Necessary when 1 Main Board is replaced ...

Page 108: ...the fact that the machines are calibrated with PET G film it is necessary to calibrate the other media What happens if not adjusted It could result in the printing problems such as fine lines across the printing or banding Necessary Tools 1 Media Factory standard PET G Calibration Calibration ...

Page 109: ...the Crop Marks correctly by adjusting its sensitivity Necessary when 1 Crop Mark Sensor is replaced 2 Tool Carriage Board is replaced 3 Having problem detecting Crop Marks What happens if not adjusted Positions of printing and cutting images will be shifted Crop Marks can not be read by the SP 300 Necessary Tools Media Factory Standard PET G ...

Page 110: ... is design to calibrate the offset in the relative positions of Tool and Crop Mark Sensor Necessary when 1 Main Board is replaced 2 Tool Carriage is replaced 3 Crop Mark Sensor is replaced What happens if not adjusted Positions of printing and cutting images will be shifted Necessary Tools Media Factory Standard PET G ...

Page 111: ...gn to calibrate the offset in the relative positions of printing and cutting Necessary when 1 Main Board is replaced 2 Tool Carriage is replaced 3 Crop Mark Sensor is replaced What happens if not adjusted Positions of printing and cutting images will be shifted Necessary Tools Media Factory Standard PET G ...

Page 112: ...6 PARTS LIST Supplemental Parts 13 22195119 00 FRAME COVER F SP 300 Parts No Parts Name 14 21655261 00 HOLDER COVER F SP 300 S1 31329601 00 CLAMP INSULOK T 18S 15 21645106 00 HOOK INT SW FJ 540 S2 31289112 00 CUPSCREW M3 10 NI 16 22495211 00 KEYTOP DS LD1H BLK S3 31289102 00 CUPSCREW M3 6 NI 17 22495210 00 KEYTOP DS LX1H BLK S4 31289111 00 CUPSCREW M4 6 NI 18 22535287 00 LABEL CAUTION CARRIAGE LA2...

Page 113: ...1 1 2 3 4 4 5 6 7 39 8 6 10 11 12 36 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 31 29 30 32 33 34 35 37 38 40 41 42 43 44 45 46 47 48 49 50 8 S1 S1 S2 S2 51 S3 S15 S15 S3 S3 S3 S4 S4 S5 S5 S6 S7 S7 S8 S8 S8 S8 S9 S9 S10 S11 S12 S12 S12 S13 S13 S13 S12 S14 S14 S14 S17 ...

Page 114: ... MOTOR SP 300 S16 31239125 00 SCREW W SEMS M3 8 SUS 17 22045120 00 COVER UNDER L SP 300 S17 31369102 00 SPACER PCB SUPPORT PCB 8S 18 22045121 00 COVER UNDER R SP 300 19 22195106 00 FRAME MIDDLE L SP 300 20 22195102 00 FRAME MIDDLE R SP 300 21 22195105 00 FRAME SCAN MOTOR SP 300 22 22195104 00 FRAME SIDE L SP 300 23 22195103 00 FRAME SIDE R SP 300 24 22305101 00 GUIDE LEVER SP 300 25 W840605320 00 ...

Page 115: ...31 32 33 33 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 47 48 49 50 51 52 53 54 55 57 56 56 58 S1 S1 S1 S1 S1 S2 S3 S3 S4 S4 S1 S4 S5 S1 S6 S7 S8 S8 S9 S13 S13 S13 S13 S13 S13 S13 S10 S11 S10 S13 S11 S11 S4 S4 S12 S12 S12 S14 S3 S3 S3 S3 S12 S12 S13 S13 38 S12 S13 S15 S9 38 20 S16 S16 S17 S16 S10 59 S18 S13 S13 S13 ...

Page 116: ...RING E ETW 6 SUS 19 22195118 00 FRAME SUPPORT RAIL SP 300 20 21685116 00 GEAR H235S20 B8 21 21685128 00 GEAR H300 S10 B6C16POM 22 22305102 00 GUIDE CABLE FLEX CUT SP 300 23 22305103 00 GUIDE CABLE CARD SP 300 24 22135559 00 GUIDE TUBE 8 FJ 500 25 21655262 00 HOLDER CABLE SP 300 26 21655131 00 HOLDER LINEAR SCALE CJ 70 27 22115121 00 HOUSING R BEARING FRAME FJ 540 28 22535388 00 LABEL G ROLLER 170 ...

Page 117: ...AMPER INK BK 2FAI S11 31179908 00 SCREW UREA N 1 M3 20 WH 12 22195111 00 FRAME CARRIAGE SIDE L SP 300 S12 31239103 00 SCREW W SEMS M3 8 BC PW12 1 13 22195101 00 FRAME CARRIAGE SIDE R SP 300 S13 31069104 00 SCREW CAP M4 6 FL C 14 22135618 00 GUIDE CARRIAGE CAP FJ 540 15 22135440 00 GUIDE HEAD AL FJ 540 16 21655262 00 HOLDER CABLE SP 300 17 11659149 00 HOLDER RING O 2FAI FJ 50 18 21345105 00 LOCK CJ...

Page 118: ...300 S12 31049137 00 SCREW CAP M4 25 BC 13 22535452 00 LABEL VOLTAGE SW SP 300 LA648 S13 31049169 00 SCREW CAP M4 8 BC PW4 10 0 8 14 21545157 00 PAD CUTTER SP 300 S14 31049117 00 SCREW CAP M4 12 BC PW 15 22055599 00 PLATE SHUTTER END SP 300 S15 31089110 00 SCREW PAN M3 4 C PW 16 22055590 00 PLATE SHUTTER SP 300 S16 31199704 00 SCREW SET WP M3 8 BC 17 15099124 00 SENSOR US 602SXTLAS 65OFF 50ON 18 15...

Page 119: ...ADDLE LOCKING WIRE LWS 0711Z 12 23415132 00 CABLE ASSY THERM JUNCTION SP 300 S12 31019116 00 SCREW BINDING M3 6 BC 13 23475197 00 CABLE CARD 25P1 105L BB S13 31049169 00 SCREW CAP M4 8 BC PW4 10 0 8 14 23475211 00 CABLE CARD 14P1 350L BB S14 31169103 00 SCREW FLAT M3 6 BC 15 23475217 00 CABLE CARD 18P1 80L BB S15 31369101 00 SPACER PCB SUPPORT PCB 8L 16 23475212 00 CABLE CARD 24P1 600L BB 17 23475...

Page 120: ... M2 5 BC 3 22115782 00 FRAME PINCH ROLL CX 24 S3 31249211 00 WASHER PLAIN 4 3 7 0 5 C 4 22145416 00 LEVER P ROLLER PNC 960 5 22145831 00 PIN NO 1 214 831 6 22145832 00 PIN NO 2 214 832 7 22055264 00 PLATE GUIDE P PNC 960 8 21565102 00 P ROLLER TD16S4 B10 TYPE2 9 22625101 00 SPRING PINCH LEFT SP 300 10 22625102 00 SPRING PINCH RIGHT SP 300 11 22715377 00 STAY PINCH SENSOR SP 300 12 11539104 00 PIN ...

Page 121: ...s Parts No Parts Name 1 22145200 00 ARM SP 300 2 21815106 00 BOLT SHOULDER PNS 501 3 22485107 00 LEVER BRAKE SP 300 4 21545139 00 PAD BRAKE PNS 501 5 22295269 00 SHAFT SHEET SP 300 6 22245108 00 STOPPER SHAFT SP 300 1 10 1 1 2 3 4 5 6 6 ...

Page 122: ...P M4 12 BC PW 9 W840605060 00 CROP MARK BOARD SP 300 S9 31049169 00 SCREW CAP M4 8 BC PW4 10 0 8 10 W8406050E0 00 CUT CARRIAGE BOARD SP 300 S10 31169103 00 SCREW FLAT M3 6 BC 11 22285503 00 NUT PENHOLDER S11 31089110 00 SCREW PAN M3 4 C PW 12 21495115 00 SCREW BLADE SET CM 500 S12 31229103 00 SCREW TRUSS M2 6 BC 13 15099115 00 SENSOR INTERRUPTER GP2A25NJ S13 31249402 00 WASHER EXTERNAL TOOTH M4 C ...

Page 123: ...1995104 00 FLANGE PULLEY STX 7 12 22195113 00 FRAME WIPER B SP 300 13 22195112 00 FRAME WIPER F SP 300 14 21685144 00 GEAR S53S5 B15 15 21655263 00 HOLDER SCRAPER SP 300 16 21655245 00 HOLDER WIPER FJ 540 17 22435106 00 MOTOR 103 593 1041 18 21545158 00 PAD WIPER UNDER SP 300 19 22055601 00 PLATE SERGE MIST SP 300 20 21975124 00 PULLEY T14P2S4 GEAR S53 21 21975123 00 PULLEY WD6 94S9 22 22645114 00...

Page 124: ...685122 00 GEAR S10S20 PARTS LIST Supplemental Parts 17 21685120 00 GEAR S34S4 3 Parts No Parts Name 18 22135616 00 GUIDE CAP CASE FJ 540 S1 31289107 00 CUPSCREW M3 12 NI 19 22135614 00 GUIDE SIDE FRAME FJ 540 S2 31289102 00 CUPSCREW M3 6 NI 20 21655264 00 HOLDER T SPRING SP 300 S3 31289108 00 CUPSCREW M3 8 NI 21 21645107 00 HOOK CAP CASE SP 300 S4 31109601 00 NUT SQUARE M3 FE CC 22 22435106 00 MOT...

Page 125: ...00 HOLDER I C SC 500 S4 31019120 00 SCREW BINDING M3 15 BC 5 11659149 00 HOLDER RING O 2FAI FJ 50 S5 31019803 00 SCREW BINDING S TIGHT M3 6 BC 6 W8406050B0 00 INK JUNCTION BOARD SP 300 7 W8406050A0 00 JUNCTION BOARD 2 SP 300 8 22055594 00 PLATE HOLDER I C SP 300 9 22055435 00 PLATE INK FJ 500 10 22055593 00 PLATE INK JOINT SP 300 11 21475153 00 SHEET INKCARTRIDGE SP 300 12 22625103 00 SPRING PRESS...

Page 126: ...11379105 00 WIPER HEAD ASP FJ 50 11 22805507 00 ASS Y STOPPER CARRIAGE SP 300 36 STAY MOUNTING BLACKET 12 22845112 00 BASE CLAMP MEDIA SP 300 13 21845104 00 BLADE NAG 5025LC 14 11849102 00 BLADE OLFA AUTO CUTTER XB10 15 13439801 00 CABLE AC 3P CHINA 10A 250V S 16 12339128 00 CAP R 7545 B 17 11369115 00 CASE PP BOTTLE 18 12329504 00 CASTER DNB50 B 19 11759105 00 CLEANER STICK TX712A 20 21995112 00 ...

Page 127: ...8 CABLE ASSY WIPER CAP SEN SP 300 2 23505632 CABLE ASSY JUNBI B PC 600 22 23415123 CABLE ASSY CUT CAR ORG SP 300 3 23505633 CABLE ASSY JUNBI C PC 600 23 23415127 CABLE ASSY PRI CAR ORG SP 300 4 23415116 CABLE ASSY JUNBI D PC 600 24 23415113 CABLE ASSY FRONT COVER SW SP 300 5 23415131 CABLE ASSY JUNBIWIRE E SP 300 25 23415118 CABLE ASSY PAPER SENS SP 300 6 23415130 CABLE ASSY POWER H AC SP 300 26 2...

Page 128: ...2 Electrical Section 2 2 2 2 2 MAIN BOARD DIP SW DIP SW bit 1 bit 8 Always OFF ...

Page 129: ...03J 1 2 3 4 5 10 9 8 7 6 RA30 EXBA10E103J R137 10K R139 10K R140 10K PC59 CE1u PC60 CE1u PC68 CE1u PC67 CE1u PC69 CE1u R144 10K R141 10K R143 10K R145 10K R179 10K R187 10K R186 10K R185 10K R156 10K PC63 CE1u PC62 CE1u PC61 CE1u PC56 CE1u PC54 CE1u PC55 CE1u 1 2 3 4 5 10 9 8 7 6 RA58 EXBA10E103J R147 10 R149 10 R154 33 R153 33 R152 33 R151 33 R107 33 R112 33 R111 33 R117 33 R115 33 R114 33 R90 33...

Page 130: ... CE0 1u PC34 CE0 1u PC35 CE0 1u PC20 CE0 1u PC19 CE0 1u PC36 CE0 1u PC38 CE0 1u PC49 CE0 1u PC57 CE0 1u D1 2 D2 3 D3 4 D4 5 D5 6 D6 7 D7 8 D8 9 Q1 18 Q2 17 Q3 16 Q4 15 Q5 14 Q6 13 Q7 12 Q8 11 E1 1 E2 19 IC8 74LVC541 1 2 3 4 5 10 9 8 7 6 RA8 EXBA10E103J LAB BA 1 LB0 2 LB1 3 GND 4 LB2 5 LB3 6 VCC3 7 LB4 8 LB5 9 GND 10 LB6 11 LB7 12 HB0 13 HB1 14 GND 15 HB2 16 HB3 17 VCC3 18 HB4 19 HB5 20 GND 21 HB6 ...

Page 131: ...187 GND 188 I O 189 I O 190 I O 191 I O 192 I O 193 VCCIO 194 I O 195 I O 196 I O 197 I O 198 I O 199 I O 200 VCCINT 201 I O 202 I O 203 nRS 204 I O 205 nWS 206 CS 207 nCS 208 IC21 EP1K50QC208 3 SAB_LA0 SAB_LA1 SAB_LA2 SAB_LA3 SAB_LA4 SAB_LA5 SAB_LA6 SAB_LA7 SAB_LA8 SAB_LA9 SAB_LA10 SAB_LA11 SDB_LD0 SDB_LD1 SDB_LD2 SDB_LD3 SDB_LD4 SDB_LD5 SDB_LD6 SDB_LD7 SDB_LD8 SDB_LD9 SDB_LD10 SDB_LD11 SDB_LD12 ...

Page 132: ...RTC_CLK RTC_WDATA SENSOR RTC_WR VCC3 EXTIN SERIAL_START SRVBRD_RESET MTRERR MAINTENANCECOVER_L RESERVE_PORT EXTIN VCC RTC_CE RTC_CLK RTC_DATA RTC_WR VCC3 2 1 BT1 BCR20V4 CR2032 RTC BACKUP HOLDER BATTERY BCR20V4 5 6 IC37C 74LVC14 WWR D1 2 D2 3 D3 4 D4 5 D5 6 D6 7 D7 8 D8 9 Q1 18 Q2 17 Q3 16 Q4 15 Q5 14 Q6 13 Q7 12 Q8 11 E1 1 E2 19 IC2 TC74VHCT541AFT 5 5 4 4 6 6 3 3 7 7 2 2 8 8 1 1 RA5 EXBV8V103J VC...

Page 133: ...K R188 10K R177 10K C46 10u 16V C60 10u 16V 12 13 IC37F 74LVC14 10 11 IC37E 74LVC14 R211 1K R204 1K R207 1K R208 33 R205 33 R125 43 R127 510 TR13 2SC2873 R129 1 R126 510 TR9 2SA1213 TR8 2SC4131 TR5 2SA1746 R101 43 R103 10 C24 CE0 022u R71 4 7 0 25W PC51 CE0 1u R70 43 R102 510 TR6 2SC2873 R99 1 R100 510 TR10 2SA1213 TR7 2SC4131 TR11 2SA1746 R123 43 R121 10 C27 CE0 022u R120 4 7 0 25W PC50 CE0 1u R1...

Page 134: ...2 Electrical Section 2 8 2 2 3 SERVO BOARD ...

Page 135: ...2 Electrical Section 2 9 2 ...

Page 136: ... VCC3 62 GND 63 I4 CLK3 64 I O48 D15 65 I O49 D13 66 I O50 D11 67 I O51 D9 68 I O52 D7 69 I O53 D5 70 I O54 D3 71 I O55 D1 72 TRST 73 TDO 74 GND 75 GND 76 GND 77 I O56 D14 78 I O57 D12 79 I O58 D10 80 I O59 D8 81 I O60 D6 82 I O61 D4 83 I O62 D2 84 I O63 D0 85 I5 86 VCC3 87 GND 88 GND 89 VCC3 90 I O0 91 I O1 92 I O2 93 I O3 94 I O4 95 I O5 96 I O6 97 I O7 98 GND 99 GND 100 IC11 M4A3 64 64 TQFP100 ...

Page 137: ...57 TP54 TP52 TP50 TP14 TP16 TP24 TP31 TP27 TP13 TP10 TP8 TP7 TP17 TP12 TP15 TP9 TP11 TP36 TP22 TP25 TP23 TP30 TP29 TP35 HVref0 VCC 19 ALM 24 PHA 26 PHB 17 ENA A 27 ENA B 16 VREFA 23 VREFB 20 CR 25 NC 4 VSA 22 RSA 5 RSB 10 NC 13 VSB 21 VMMA 1 VMMB 14 OUT1 3 OUT2 7 OUT3 8 OUT4 12 LG A 28 LG B 15 DECAY 18 GND HS1 GND HS2 NC 2 NC 6 NC 9 NC 11 NC 13 IC18 MTD2005F VCC 19 ALM 24 PHA 26 PHB 17 ENA A 27 EN...

Page 138: ... C104 CE0 22u 50V C108 CE0 22u 50V Y_PWM Y_PWM Sol_PWM Y_En Sol_En TP69 TP77 TP76 TP78 TP75 Y_En X_CURNT FL17 EXCML20A390U FL18 EXCML20A390U CropMark Crop_ON VCC PinchPos TP47 TP48 TP49 10 9 8 IC1C 3403A 27V C113 CE0 1u R13 100 C4 CE470p R6 100K R141 10K R51 10K 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 CN6 52808 1591 VCC HEncA HEncB To CUTTING CARRIAGE BOARD C90 CE1000p C87 CE1000p VCC Scan_Encoder_Pha...

Page 139: ...CN4 B4P VH 41V VHEAD To MAIN BOARD Head_Power_On 3 1 2 Q7 DTC114EK 41V C2 1000u 63V Q1 2SJ553S R158 1K 0 5W R154 2 2K 0 5W 3 1 2 Q8 DTC114EK R155 15K Head_Slow_Power_On IN 1 GND 2 OUT 3 IC13 uPC2933T VCC3 C29 100u 25V C71 CE0 1u R127 10K VCC D5 1SS355 1 2 3 Q3 2SK2796S R151 1 0K R150 100 C94 CE470p D42 PTZ43A VM R149 47 1W C3 1000u 63V D1 DE3L20U Q2 2SJ553S R152 1K 0 5W R147 2 2K 0 5W 3 1 2 Q5 DTC...

Page 140: ...2 Electrical Section 2 14 2 2 4 HEATER BOARD ...

Page 141: ...D4 D5 D6 D7 1 2 3 4 5 10 9 8 7 6 RA12 EXBA10E103J 1 2 3 4 5 10 9 8 7 6 RA9 EXBA10E103J D8 D9 D10 D11 D12 D13 D14 D15 VCC3 VCC3 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 1 2 3 4 5 10 9 8 7 6 RA2 EXBA10E103J 1 2 3 4 5 10 9 8 7 6 RA3 EXBA10E103J A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 VCC3 I O0 11 I O1 12 I O2 13 I O3 15 I O4 16 I O5 17 I O6 18 I O7 19 WE 27 CS 20 OE 22 A0 21 A1 2...

Page 142: ... R56 390 1W to Reserve Thermistor to Servo Board R64 15 1W NON Apron_Heater_ON Bed_Heater_ON Drain1 8 Drain1 7 Drain2 6 Drain2 5 Source1 1 Gate1 2 Source2 3 Gate2 4 IC7 UPA1759 R60 390 1W R63 10K R59 0 R61 0 T58 T61 1 2 3 4 CN5 53398 0490 NON 1 2 3 4 CN7 5267 04A 1 2 3 4 CN6 53014 04 to Heater Power Board to Heater Power Board 1 2 3 4 CN109 B2P 4 2 3 VH to Bed Thermostat to Bed Heater 2 to Power J...

Page 143: ...2 Electrical Section 2 17 2 NOT USE NOT USE NOT USE NOT USE NOT USE NOT USE NOT USE NOT USE NOT USE NOT USE NOT USE NOT USE NOT USE 2 5 SUB BOARD ...

Page 144: ...4A5 64 32 TQFP48 PC401 CE1 0u PC402 CE1 0u TDI TCK 5 5 4 4 6 6 3 3 7 7 2 2 8 8 1 1 RA402 EXBV8V101J C408 CE470p C407 CE470p C406 CE470p C405 CE470p 5 5 4 4 6 6 3 3 7 7 2 2 8 8 1 1 RA403 EXBV8V101J C412 CE470p C411 CE470p C410 CE470p C409 CE470p TDI TMS TCK TDO R400 10K R401 10K 1 2 3 4 5 6 7 8 CN402 53014 08 isp Download TDO TMS C414 47u 16V 1 2 CN407 53014 02 5 5 4 4 6 6 3 3 7 7 2 2 8 8 1 1 RA401...

Page 145: ...VQ21305R SW101 EVQ21305R SW103 EVQ21305R SW110 EVQ21305R SW100 EVQ21305R SW104 EVQ21305R SW107 EVQ21305R SW111 EVQ21305R R113 100 Q107 2SK2796S VCC VCC R114 10K RS R W E VLED VLSS VSS VDD V0 LED104 NON LED106 SEL6410E TP5 LED103 NON LED100 SEL6410E TP5 LED101 SEL6410E TP5 OC 1 CLK 11 1D 2 2D 3 3D 4 4D 5 5D 6 6D 7 7D 8 8D 9 1Q 19 2Q 18 3Q 17 4Q 16 5Q 15 6Q 14 7Q 13 8Q 12 IC100 VHCT574 PD0 PD1 PD2 P...

Page 146: ...D CH1 SCK1_YA SCK1_ZA SI1_YA SI1_ZA C201 10u 50V C202 CE0 1u VHV1 ENC_PHASE_A ENC_PHASE_B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 CN201 52808 2191 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 CN202 52808 2191 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 CN200 52808 2191 1 2 3 4 CN304 5267 04A Wipe_Origin_Sens Cap_Origin_Sens Ink_Pump Cap_UP DOWN Wipe To Servo Board ...

Page 147: ... TR5 15129121 TR 2SA1746 OY HEAD DRIVER HEAD1 TR15 15129122 TR 2SC4131 GB HEAD DRIVER HEAD1 TR12 15129121 TR 2SA1746 OY HEAD DRIVER HEAD1 F1 999 FUSE CCF1NTE2 REGURATOR FUSE F3 999 FUSE CCF1NTE1 6 HEAD POWER FUSE HEAD0 F2 999 FUSE CCF1NTE1 6 HEAD POWER FUSE HEAD1 SERVO BOARD IC No Parts No Description Function IC17 15189105 IC LINEAR MTD2005 PUMP MOTOR DRIVER IC14 15189111 IC LINEAR MTD2005F 4072 ...

Page 148: ...OR CHECK 5 Total Time 15min HEAD LOCK SENSOR LIMIT SENSOR FRONT COVER SENSOR MAINTENANCE COVER SENSOR SHEET LOAD SENSOR MAIN BOARD REPLACEMENT 25 min FRONT PAPER SENSOR REAR PAPER SENSOR 1 DIP SW SETTING 2 CAP WIPER CHECK 2 2 BATTERY INSTALLATION 3 FAN CHECK 6 3 FIRMWARE INSTALLATION 4 SCAN MOTOR AGING Adj Time 8min 4 SYSTEM PARAMETER INITIALIZE Total Time 18min 5 HEAD RANK SETTING 6 SERIAL NUMBER...

Page 149: ... going to be installed Turn on the SUB POWER SW while pressing the Left Right and Down keys to enter the SERVICE MODE MENU key POWER ON MENU SERVICE MENU Make sure to input the HEAD RANK before replacing the head because the sticker which the head rank is written on will be hidden once the head is installed 2 From the menu NOT from the service menu select INK CONTROL PUMP UP and remove the INK INK...

Page 150: ...o disconnect the AC code ENTER SERVICE MENU CAP WIPER CTRL CAP WIPER CTRL CAP CAP OPEN Turn off the SUB POWER SW and then turn off the MAIN POWER SW MAIN POWER SW Select CAP WIPER CTRL CAP OPEN and press the ENTER key The CAPPING UNIT moves down and allows you to move the HEAD CARRIAGE by hand Remove the CARRIAGE COVER CARRIAGE COVER 5 Remove the I S COVER I S COVER ...

Page 151: ...2 Disconnect the 2 flexible cables from the HEAD 11 Remove the HEAD BOARD COVER the transparent cover 10 9 Remove the DAMPER PLATE and remove the 2 INK DAMPERs from the HEAD which will be replaced DAMPER PLATE Do not hold both sides of the INK DAMPER so hard It could break Be sure to remove and fix the INK DAMPER with the HEAD BOARD COVER fixed It prevents the ink from dropping on the HEAD BOARD ...

Page 152: ...ly Then fix the SPRING and tighten up the 3 screws in order as shown in the figure Connect the 2 flexible cables to the HEAD BOARD Do not connect cable to the wrong connecter ADAPTER HEAD Use the 2kgf cm torque driver ST 056 to tighten up the screws Fix the HEAD BOARD COVER temporarily The cover should be fixed to prevent the ink from dropping on the HEAD BOARD when fixing the INK DAMPERs It is no...

Page 153: ...ss the ENTER key to move up the capping unit 1 step Check that the GUIDEs at the two ends of the capping unit align with the GUIDEs at the two ends of the head carriage Then press the ENTER key twice more to cap the heads 20 17 Fix the 2 INK DAMPERs to the head Do not hold both sides of the INK DAMPER so hard It could break CYAN YELLOW BLACK MAGENTA 18 Move the HEAD CARRIAGE by hand to the lock po...

Page 154: ...ERMISTER CHECK 2 HEAD ALIGNMENT 3 HEAD INFORMATION CLEAR 4 TOOL CROP MARK SENSOR POSITION SERVICE MENU HISTORY MENU SHOT COUNT 1 21166 KShots SHOT COUNT 2 21166 KShots SHOT COUNT 3 21166 KShots HISTORY MENU MOTOR GROUP SHOT COUNT 1 CLEAR SHOT COUNT 2 CLEAR SHOT COUNT 3 CLEAR HISTORY MENU HEAD GROUP SHOT COUNT 4 21166 KShots SHOT COUNT 4 CLEAR 21 From the menu NOT from the service menu select INK C...

Page 155: ...nance mode Select WIPER REPLACE and press the ENTER key The head moves to the left side 3 2 WIPER REPLACEMENT Make sure the screen shown in the figure is displayed Then remove the I S COVER Attach the Cleaning Stick at the location as shown in the figure MAINTENANCE WIPER REPLACE NOW PROCESSING I S COVER INSERT STOPPER ...

Page 156: ...ake it off the hook Use the tweezers to press the area shown in the figure and engage the WIPER on the hook Remove the Cleaning Stick and fix the I S Cover Then press the ENTER key I S COVER Head Cleaning starts automatically After cleaning has finished the Sub Power will be turened off automatically 8 ...

Page 157: ...P REPLACEMENT Turn on the SUB POWER SW while pressing the Left Right and Down keys to enter the SERVICE MODE Move the HEAD CARRIAGE slowly leftwards so that it is not above the capping unit Select CAP WIPER CTRL CAP OPEN and press the ENTER key The CAPPING UNIT moves down and allows you to move the HEAD CARRIAGE by hand Remove the I S COVER I S COVER ...

Page 158: ... ENTER key 3 times because the capping unit moves up in 3 steps Turn off the SUB POWER SW and then turn off the MAIN POWER SW MAIN POWER SW Disconnect the tube Black of the CAP TOP from the tube White of the PUMP Keep the JOINT TUBE for connecting the tube of the new CAP TOP Make sure to replace the CAP TOP one by one If you disconnect the 2 tubes at the same time there is a danger of connecting t...

Page 159: ...PRING under the CAP TOP The CAP TOP will jump out unless you hold the cap frame when removing it Remove the CAP TOP together with the tube Fix the new CAP TOP Make sure to fix it so that the tube side faces the front Make sure not to touch the sponge Make sure the SPRING is properly fixed under the CAP TOP Fix the CAP FRAME CAP FRAME CAP TOP CAP TOP CAP FRAME ...

Page 160: ... of the PUMP using the JOINT TUBE Turn on the MAIN POWER SW then turn on the SUB POWER SW while pressing the Left Right and Down keys to enter the SERVICE MODE Select CAP WIPER CTRL CAP OPEN and press the ENTER key The capping unit moves down 16 JOINT TUBE Fix the PUMP COVER PUMP COVER Make sure to set the direction of the TUBE HOLDER so that open side faces front and rear TUBE HOLDER ...

Page 161: ... ENTER key to move up the capping unit 1 step Check that the GUIDEs at the two ends of the capping unit align with the GUIDEs at the two ends of the head carriage Then press the ENTER key twice more to cap the heads GUIDE 17 Move the HEAD CARRIAGE by hand to the lock position GUIDE ...

Page 162: ...T COVER Remove the TOOL CARRIAGE COVER Remove the TOOL CARRIAGE TOP COVER Disconnect the CROP MARK PINCH ROLLER and SOLENOID Wirings 3 4 TOOL CARRIAGE_REPLACEMENT TOOL CARRIAGE COVER TOOL CARRIAGE TOP COVER I S COVER FRONT COVER FRONT RAIL COVER CROP MARK SENSOR PINCH ROLLER SENSOR SOLENOID ...

Page 163: ... the TOOL CARRIAGE BOARD Remove the AUTO SHHET CUTTER together with the PLATE from TOOL CARRIAGE and fix the AUTO SHEET CUTTER to the new TOOL CARRIAGE SCREW TOOL CARRIAGE BOARD SCREW 7 Remove the TOOL CARRIAGE SCREW TOOL CARRIAGE BOARD STAY TOOL CARRIAGE ASSY TOOL CARRIAGE TOOL CARRIAGE PLATE AUTO SHEET CUTTER ...

Page 164: ... to the TOOL CARRIAGE BOARD STAY SCREW 10 11 Fix the TOOL CARRIAGE BOARD 12 SOLENOID CROP MARK SENSOR PINCH ROLLER SENSOR Fix the new TOOL CARRIAGE SCREW TOOL CARRIAGE BOARD STAY Connect the CROP MARK PINCH ROLLER and SOLEDOID Wirings SCREW TOOL CARRIAGE BOARD ...

Page 165: ...nd settings 1 PINCH ROLLER POSITION SENSOR CHECK 2 LIMIT POSITION CUT DOWN POSITION INITIALIZE 3 TOOL HEIGHT ADJUSTMENT 4 TOOL PRESSURE ADJUSTMENT 5 CROP MARK SENSOR ADJUSTMENT 6 TOOL CROP MARK SENSOR POSITION ADJUSTMENT 7 PRINT CUT POSITION ADJUSTMENT 8 CUTTING QUALITY CHECK 15 Fix the FRONT RAIL COVER FRONT COVER and I S COVER FRONT RAIL COVER FRONT COVER I S COVER ...

Page 166: ...2 3 4 3 5 CARRIAGE MOTOR REPLACEMENT Turn off the MAIN POWER SW Remove the I S COVER Remove the PANEL COVER Be sure to disconnect the flexible cable connected to the PANEL BOARD Remove the SPRING PANEL COVER SPRING MAIN POWER SW I S COVER ...

Page 167: ...ble Remove the screws fixing the FLANGE and remove the MOTOR together with the FLANGE Remove the Motor from the Frange and fix the new Motor to the Frange Be careful with the fixing direction of the Frange FLANGE CONNECTOR Rotate the Motor 90 degree and remove it downward FLANGE SCREW ...

Page 168: ... under the MOTOR BASE Connect the connector of the Motor cable CONNECTOR Fix the Motor Frange fixing the 2 SCREWs temporalily SCREW 12 MOTOR BASE Fix the SPRING then tighten up the 2 SCREWs to fix the FRANGE with checking the gears mesh without the baklash SPRING ...

Page 169: ...he sub power while pressing the Left Right and Down keys to enter the SERVICE MODE 15 16 SERVICE MENU SERVO LOCK SERVO LOCK S 3 ENTER SERVO LOCK S 1688 SERVO LOCK S 1688 In SERVO LOCK menu select S Move the head carriage left and right by hand and make sure the value on the LCD changes depending on the head position Press the ENTER key to excite the MOTOR Make sure the MOTOR is locked and the valu...

Page 170: ...the ENTER key The motor working hours will be reset to 0 17 SERVICE MENU AGING AGING SCAN Check the AGING Go back to the SERVICE MENU and select AGING SCAN and press the ENTER key Make sure the machine do the AGING and finish it SERVICE MENU HISTORY MENU HISTORY MENU MOTOR GROUP MOTOR HOURS S 1653 hours ENTER MOTOR HOURS S CLEAR 18 Fix the I S COVER I S COVER ...

Page 171: ... CAP OPEN 3 6 PUMP REPLACEMENT Turn on the SUB POWER SW while pressing the Left Right and Down keys to enter the SERVICE MODE Select CAP WIPER CTRL CAP OPEN and press the ENTER key The CAPPING UNIT moves down and allows you to move the HEAD CARRIAGE by hand Remove the I S COVER I S COVER Unlock the Head and move it leftward by hand ...

Page 172: ... PUMP UNIT PUMP TUBE PUMP COVER Disconnect the tube Black of the CAP TOP from the tube White of the PUMP And disconnect the PUMP TUBE from the DRAIN TUBE Keep the JOINT TUBE for connecting the tube of the new PUMP JOINT TUBE Turn off the SUB POWER SW and then turn off the MAIN POWER SW DRAIN TUBE SCREW MAIN POWER SW ...

Page 173: ...connect the tube of the PUMP to the DRAIN TUBE 11 Fix the PUMP COVER 12 Make sure that the Gear of the PUMP UNIT and the Gear of the PUMP MOTOR mesh without backlash And make sure to set the direction of the TUBE HOLDER so that open side faces front and rear JOINT TUBE PUMP TUBE DRAIN TUBE You can connect either tube of the CAP TOP to the either tube of the PUMP Move the HEAD CARRIAGE by hand to t...

Page 174: ...ge Then press the ENTER key twice more to cap the heads 16 Fix the I S COVER Turn on the MAIN POWER SW Then turn on the SUB POWER SW while pressing the Left Right and Down keys to enter the SERVICE MODE MENU key POWER ON MENU SERVICE MENU I S COVER 15 Clear the PUMP TIMES Select HISTORY MENU MOTOR GROUP PUMP TIMES CLEAR and press the ENTER key SERVICE MENU HISTORY MENU HISTORY MENU MOTOR GROUP PUM...

Page 175: ...turned off Turn on the SUB POWER SW while pressing the Left Right and Down keys to enter the SERVICE MODE INK CONTROL EMPTY MODE MENU INK CONTROL INK CONTROL PUMP UP MENU key POWER ON MENU SERVICE MENU ENTER SERVICE MENU CAP WIPER CTRL CAP WIPER CTRL CAP CAP OPEN Select CAP WIPER CTRL CAP OPEN and press the ENTER key Turn off the SUB POWER SW and then turn off the MAIN POWER SW MAIN POWER SWITCH ...

Page 176: ...d put the scotch tape at the tip of the ink tubes to prevent the ink from spilling out Disconnect the INK TUBEs from the INK CARTRIDGE HOLDER and put the scotch tape at the tip of the ink tubes to prevent the ink from coming out CARRIAGE COVER Remove LEFT COVER I S COVER FRONT RAIL COVER and FRONT COVER FRONT RAIL COVER FRONT COVER I S COVER LEFT COVER TOP COVER INK CARTRIDGE COVER INK TUBE ...

Page 177: ...LDER and connect the INK TUBEs to the CARTRIDGE HOLDERs and INK DAMPERs Be careful which hole of the TUBE GUIDE should be used for each INK TUBE 9 Disconnect 2 FLEXIBLE CABLEs that are coming from the CABLE BEAR from the CARRIAGE BOARD 10 Remove the GUIDE PLATEs of the CABLE BEAR Then take out the FLEXIBLE CABLEs from the CABLE BEAR GUIDE PLATE ...

Page 178: ...RINT CARRIAGE BOARD and put back the GUIDE PLATEs 14 Move the HEAD CARRIAGE by hand to the lock position 16 Select CAP WIPER CTRL CAP UP and press the ENTER key to move up the capping unit 1 step Check that the GUIDEs at the two ends of the capping unit align with the GUIDEs at the two ends of the head carriage Then press the ENTER key twice more to cap the heads MENU key POWER ON MENU SERVICE MEN...

Page 179: ...3 32 3 From the menu NOT from the service menu select INK CONTROL FILL INK and press the ENTER key 17 INK CONTROL EMPTY MODE INK CONTROL PUMP UP INK CONTROL HEAD WASH INK CONTROL HEAD REPLACE MENU INK CONTROL EMPTY MODE STOP STOP ...

Page 180: ...SWITCH 3 8 BATTERY REPLACEMENT Reference Time 5min Do not recharge short circuit disassembly the lithium battery nor put it into fire It may cause heat explosion and fire Put tape around the lithium battery for insulation for disposal or preservation It may cause heat explosion and fire CHASSIS COVER ...

Page 181: ...t 1 SOCKET MAIN BOARD 2 3 Replace the BATTERY with new one SOCKET BATTERY MAIN BOARD Be careful with the direction of the BATTERY 4 Clear the BATTERY FLAG from the CLOCK CHECK menu in the SERVICE MODE 5 Dispose the BATTERY FOLLOWING MAY CAUSE EXPLOSION OF BATTERY RECHARGE SHORT CIRCUIT DISASSEMBLY HEATING PUTTING INTO FIRE DON T PUT BATTERY WITH OTHER METAL OR BATTERY DISPOSE BATTERY WITHOUT INSUL...

Page 182: ... COVER 1 Turn off the MAIN POWER SW 4 Loosen the screw fixing the TOOL CARRIAGE to the CARRIAGE WIRE 3 9 CARRIAGE WIRE REPLACEMENT MAIN POWER SW I S COVER FRONT RAIL COVER TOP COVER FRONT COVER LEFT COVER 3 Remove the PANEL COVER with disconnecting the flexible cable connected to the PANEL BOARD PANEL COVER PANEL COVER ...

Page 183: ...the MOTOR FLANGE 6 Remove the CARRIAGE WIRE as shown in the figure 8 Remove the SHAFT STAY and the E RING then remove the DRIVE PULLEY from the shaft 5 Loosen the 2 screws and then the ADJUSTMENT SCREW in order to loosen the wire tension ADJUSTMENT SCREW SPRING FLANGE SHAFT STAY E RING ...

Page 184: ...e DRIVE PULLEY into the shaft and fix it with the E RING Then fix the SHAFT STAY Wind the CARRIAGE WIRE around the DRIVE PULLEY from bottom to the top and fix the other end of the WIRE Remove the screws fixing the DRIVE GEAR and remove the CARRIAGE WIRE from the PULLEY Make sure that the CARRIAGE WIRE does not cross over SHAFT STAY E RING ...

Page 185: ...ate the DRIVE PULLEY until the CARRIAGE WIRE comes to its second wind from the top 16 13 Fix the SPRING then tighten up the 2 screws to fix the FLANGE with checking the gears mesh without backlash SPRING FLANGE ADJUSTMENT SCREW Make sure that the Tool Carriage is connected to the Printing Carriage and also Printing Carriage is locked when fixing the WIRE SCREW SCREW WIRE WASHER ...

Page 186: ...AR ENCODER SETUP 4 CUTTING QUALITY CHECK MENU key POWER ON MENU SERVICE MENU ENTER SERVICE MENU CAP WIPER CTRL CAP WIPER CTRL CAP CAP OPEN Select CAP WIPER CTRL CAP OPEN and press the ENTER key The CAPPING UNIT moves down and allows you to move the HEAD CARRIAGE by hand Turn on the MAIN POWER SW Then turn on the SUB POWER SW while pressing the Left Right and Down keys to enter the SERVICE MODE Con...

Page 187: ...R ON MENU SERVICE MENU ENTER SERVICE MENU CAP WIPER CTRL CAP WIPER CTRL CAP CAP OPEN Turn on the SUB POWER SW while pressing the Left Right and Down keys to enter the SERVICE MODE Select CAP WIPER CTRL CAP OPEN and press the ENTER key The CAPPING UNIT moves down and allows you to move the HEAD CARRIAGE by hand TOP COVER Move the HEAD CARRIAGE slowly leftwards Be careful that the head does not stri...

Page 188: ...ix the right end with the PLATE and hook up the SPRING on the left end Make sure that the ENCODER SCALE is in place Make sure not to make scratches or put grease on the ENCODER SCALE when fixing it Do not loosen or tinghten the screws fixing the ENCODER PLATE ENCODER SCALE PLATE SPRING SPRING PLATE BLACK DOT ENCODER PLATE ENCODER SCALE PLATE SPRING ENCODER PLATE Move the HEAD CARRIAGE in a whole w...

Page 189: ...3 Replacement of Main Parts 3 42 3 9 Carry out the LINEAR ENCODER SETUP ...

Page 190: ...o lose the washers PINCH ROLLER SHAFT E RING 2 Put the new PINCH ROLLER with washers and insert the SHAFT into the PINCH ROLLER Fixing operation becomes easy when you put the washers to the PINCH ROLLER with grease 3 Fix the E RING and make sure that the PINCH ROLLER rotates smoothly E RING Red marking is done on the outer side of LEFT RIGHT PINCH ROLLERS ...

Page 191: ...MENT 1 Remove the CUTTER PROTECTION 2 Wipe the adhesive on the BED with the alcohol CUTTER PROTECTION 3 Align the CUTTER POROTECTION fully to the right side of the BED CUTTER PROTECTION 4 Make sure that the CUTTER PROTECTION is not bumpy by pressing it with your hand ...

Page 192: ...lacing the SW POWER SUPPLY adjust the output voltage of the SW POWER SUPPLY by rotating the VOLUME clockwise so that the output voltage will be 41V 0 1V In order to confirm the output voltage put the probes of the multimeter to the CN51 at 6pin Vout and 1 pin GND SW POWER SUPPLY VOLUME CN51 When the output voltage exceeds the 41 4V SW POWER SUPPLY does not output the voltage by the protection circ...

Page 193: ...SION METER Purpose WIRE TENSION ADJUSTMENT Tool No ST 013 Tool Name DIAL TENSION METER DT 100 100g 1N Purpose Tool Pressure Adjustment Tool No ST 037 Tool Name CLEAN STICK TX712A Purpose Manual Head Cleaning Tool No 21755107 Tool Name CLEANING LIQUID SL 500ML Purpose HEAD CLEANING SOL Tool No 22085118 Tool Name KIT CLEANING SL Purpose HEAD CLEANING SOL Cleaning Liquid Cleaning Sticks 10 pcs 4 Adju...

Page 194: ...phabet in the menu stands for F Front Paper Sensor R Rear Paper Sensor S Crop mark sensor H Head Origin Sensor O Origin Sensor C I S Cover Sensor P Maintenance Cover Sensor L Pinch Roller Sensor W Paper Side Sensor c Cap Sensor w Wiper sensor P Display in the Maintenance Cover Sensor R I S Cover is ON L Maintenance Cover is ON I S Cover Maintenance Cover are ON Blank I S Cover Maintenance Cover ar...

Page 195: ...nu is displayed when the pinch roll is not downed This menu is continued when the pinch roll is downed This menu is used for checking the calibration value for Encoder Scale Refer to 4 6 Linear Encoder Setup This menu is used for checking the FAN FAN will be ON HIGH while in this mode The temperature detected by the thermistor on the Head will be displayed Temperature will be displayed in Celsius ...

Page 196: ...ing the head alignment Refer to 4 4 HEAD ALIGNMENT HEAD ADJUST STANDARD HEAD STANDARD HEAD 1 1 The standard head of head adjustment can be changed by setup of STANDARD HEAD Usually there is no necessity of changing from default value 1 This menu is displayed when the bit 2 of a page 2 in the system switch is set as 1 Change parameter with key 30 30 0 5unit 0 60 0 5unit 1 2 Change parameter with ke...

Page 197: ...TED This menu is used for adjusting the position of Tool Crop Mark Sensor Refer to 4 8 Tool Crop Mark Sensor Position Adjustment When the ENTER key is pressed the HEAD CARRIAGE stops Aging and moves back to the locking position Make sure not to perform Aging for a long time when the machine is filled with ink to prevent the ink from drying up This menu is used for Calibration Refer to 4 10 CALIBRA...

Page 198: ...PATTERN HORIZONTAL TEST PATTERN BI DIR TEST PATTERN FILL TEST PATTERN BI DIR CHECK 100 fill pattern of all heads will be printed Printing is done by 720 x 720dpi 16 pass It is for checking the shifting with Bidirection printing It will be printed in a whole width of the media It is for checking the Head Alignment in Bidirection It is for checking the Head Alignment in Horizontal SERVICE MENU CHANG...

Page 199: ... on the offset temperature SERVICE MENU HEAT TIMEOUT HEAT TIMEOUT OFF 10min OFF 10 30min This menu is used for setting time to display a check message during temperature control of the print heater at the time of a printing start When temperature control is not completed even if time passes and printing cannot be started The message of Temperature has not gone up Is control continued is displayed ...

Page 200: ...will be displayed on the top row and the parameters will be displayed on the bottom row Refer to the table on the next pages Each parameter can be cleared when the ENTER key is pressed while the CLEAR is displayed in the menu Service Report will be printed Information necessary for service activity will be printed together with the system report It will be printed in A4 size with either left or ri...

Page 201: ...EAR ALL Clear all the value of all the Head MAINTENANCE GROUP Item Contents Unit Reference COUNT Number of times the Head Maintenance has been performed times TOTAL TIME Lapsed time from the last Head Maintenance hours This value is cleared automatically after carrying out the Head Maintenance PRINTING TIME Printing time from the last Head Maintenance hours This value is cleared automatically afte...

Page 202: ...gency Capping Error has occurred times Number of times it is capped compulsorily to protect the head from drying up when the head is out of the cap more than 10 min START UNCAPPED Number of times the machine starts with the uncapped times HEATER VOLTAGE Number of times the Heater Voltage Error has occurred times CLEAR ALL Clear all the value in the ERROR GROUP SYSTEM GROUP Item Contents Unit Refer...

Page 203: ...4 11 4 Adjustment 4 Service Report ...

Page 204: ...ours Wiper group Wiping count 0 times Rubbing count 0 times Wiper replace count 0 times Print group Printing time 0 hours Print pages by Pigment 0 pages by Dye ink 0 pages by ECO SOL 62 pages Ink group Cartridge change 1 4 0 0 0 0 times Change ink type 0 times Error group Service call count 0 times Service call history Motor error feed 0 times Motor error scan 1 times Low temperature error 0 times...

Page 205: ...o be canceled by pressing the POWER key The power will be off automatically when initialize is completed It is necessary to do the LIMIT POSITION INITIALIZE after this operation The error message SERVICE CALL 0101 will appear if you don t setup the LIMIT POSITION SYSTEM PARAMETER INITIALIZE ENTER POWER ON INITIALIZE ALL SYS PARAMETER INITIALIZE COMPLETED DISPLAYED LANGUAGE SERVICE REPORT_PRINTING ...

Page 206: ...age to cap Heads Press ENTER and set up Cut Down Pos Press ENTER History Report REPORT Select HISTORY REPORT and press Then select Head and press ENTER to print History Report Service Report Sub Power Service Report Adjustment value will be printed Users Menu Users Menu Item Comments Language Menu Sub Power Press to select Language Manual Cleaning Cleaning Sub Power Select CLEANING and Press ENTER...

Page 207: ...be installed in the PC 3 Peck exe 4 USB cable Connect the PC that the SP 300 windows driver is installed in and SP 300 with a USB CABLE Confirm that main power of SP 300 is turned on and sub power of SP 300 is turned off Double click Peck exe to start the Peck 3 Peck screen is displayed Click Select Port button Select Port screen is displayed Select SP 300 in the Product column Confirm that via US...

Page 208: ... NG NG NG NG Machine goes into Firmware Upgrade mode auto matically When upgrade is completed sub power sw will be turned off automatically 5 6 7 Peck screen is displayed again Click Firmware Upgrade button Open screen is displayed Select the firmware file and click Open Peck starts to send the firmware to the machine ...

Page 209: ... ALIGNMENT HEAD ALIGNMENT is necessary to obtain the good printing quality If the heads are not aligned printing problems such as banding fine lines gap between bands could occur 1 2 3 Remove the I S COVER Remove the DAMPER PLATE CARRIAGE COVER Remove the CARRIAGE COVER DAMPER PLATE I S COVER ...

Page 210: ...lear Cover 6 7 Select the BIAS TEST PRINT menu under the HEAD ADJUST menu and press the ENTER key Turn on the SUB POWER SW while pressing and keys to enter the SERVICE MODE Setup the PET film on the machine SERVICE MENU HEAD ADJUST HEAD ADJUST BIAS BIAS TEST PRINT POWER ON MENU key SERVICE MENU Menu HEAD BOARD COVER K C M Y ...

Page 211: ...adjustments could not be performed correctly Insert the 1 5 mm Hexagonal Wrench to the hole of the HEAD CARRIAGE then turn the screw so that the lines of each color in the test pattern will be straight Reference Position of the printing moves 1 line by turning the screw 3 4 turn When the upper lines are the left side of the lower lines turn the screw CW When the upper lines are the right side of t...

Page 212: ...the reverse order when fixing with using the TORQUE DRIVER ST 056 Print the test pattern again If the result is NG repeat 6 10 The shifting of lines should be within 1 2 dot Torque for tightening is 2kgf cm 20cNm Make sure not to tighten the screws too tightly 3 2 1 ...

Page 213: ...DJUST HEAD ADJUST VERTICAL VERTICAL TEST PRINT Loosen the 3 screws fixing the Head in order as shown in the figure Loosen the screws fixing the Head for 1 2 turn If the screws are loosened too much adjustments could not be performed correctly Turn the ADJUSTMENT SCREW so that the lines of each color in the test pattern will be straight Reference Position of the printing moves 1 line by turning the...

Page 214: ...ad on the basis of the K C Head It is not necessary to adjust the K C Head 17 Print the test pattern again If the result is NG repeat 12 16 The shifting of lines should be within 1 2 dot Tighten the screws fixing the Head in the reverse order when fixing with using the TORQUE DRIVER ST 056 Torque for tightening is 2kgf cm 20cNm Make sure not to tighten the screws firmly 3 2 1 ...

Page 215: ...he number between the 2 numbers can be selected The number with is the current setting SERVICE MENU HEAD ADJUST HEAD ADJUST HORIZONTAL HORIZONTAL TEST PRINT 20 Select DT1 and DT3 in the HORIZONTAL menu and enter the parameters checked at 19 with and keys Press the ENTER key to save the settings Parameters can be entered with an increment of 0 5 H2 2 1 0 1 2 3 4 5 6 20 3 4 5 6 20 H2 DT3 DT1 2 1 0 1...

Page 216: ...ing problem deciding the number the number between the 2 numbers can be selected The number with is the current setting 17 16 15 14 13 12 11 10 9 0 18 19 20 21 40 H2 H1 DT1 17 16 15 14 13 12 11 10 9 0 18 19 20 21 40 H2 H1 DT3 23 Select DT1 and DT3 and in the BI DIR DEFAULT menu and enter the parameters checked at 22 with and keys Press the ENTER key to save the settings Parameters can be entered w...

Page 217: ...4 25 4 Adjustment 4 25 Fix the DAMPER PLATE 24 Fix the HEAD BOARD COVER Clear Cover HEAD BOARD COVER DAMPER PLATE ...

Page 218: ... the Limit Position is not correctly set locking problem could occur Remove the I S COVER Turn on the SUB POWER SW while pressing and keys POWER ON LIMIT INITIALIZE MENU MOVE TO CAP POS I S COVER After the HEAD CARRIAGE is locked push the Head Carriage to the left until it stops because there is a play with the HEAD CARRIAGE Connect the Tool carriage and Head carriage Push the HEAD CARRIAGE leftwa...

Page 219: ...f the CAPPING UNIT Make sure the HEADs are capped correctly If the WHITE GUIDEs of the CAPPING UNIT come inside from the BLACK GUIDEs of the HEAD CARRIAGE at either side the capping position is not OK Proceed to the next step If the capping position is OK press ENTER and proceed to 12 WHITE GUIDE BLACK GUIDE PUMP COVER Remove the PUMP COVER ...

Page 220: ...osen four screws for fixing the CAPPING UNIT Fix the four screws for fixing the CAPPING UNIT at that position Press the ENTER key 4 screws for fixing the CAPPING UNIT Adjust the position of CAPPING UNIT by moving it left and right by hand so that the caps come straight below the each head Move the CAPPING UNIT up and down with the cursor keys and cap the heads at that position 4 screws for fixing ...

Page 221: ...TOOL CARRIAGE will be separated from the HEAD CARRIAGE Move the TOOL CARRIAGE with your hand until it makes full contact with the LEFT FRAME and make the cutter down Confirm the CAPPING UNIT is capped at correct position press ENTER Key again After the LIMIT POSITION INITIALIZE is completed the message appears as shown in the figure DETECTING SETTING UP CUTTER DOWN POS PUMP COVER Fix the PUMP COVE...

Page 222: ...ing and keys to enter the SERVICE MODE Select the LINEAR ENCODER menu in the SERVICE MENU and press the ENTER key Either of the messages will appear at the completion of the set up In case of SETUP error check the followings POWER ON MENU key SERVICE MENU Menu LINEAR ENCODER SETUP COMPLETED LINEAR ENCODER SETUP FAILED SERVICE MENU LINEAR ENCODER NOW PROCESSING POS 1361 00mm 1 Dirt Scratch on the E...

Page 223: ...UP COMPLETED LENEAR CALIB 0 18 ENTER LINEAR CALIB SETUP FAILED In case of an error check the followings 5 1 Dirt Scratch on the ENCODER SCALE 2 Dirt Scratch on the ENCODER MODULE 3 ENCODER SCALE is not between the ENCODER MODULE 4 Backlash of the CARRIAGE MOTOR GEAR and the DRIVE GEAR 5 Fixation between the CARRIAGE and the CARRIAGE WIRE 6 Bad Contact in the cables ...

Page 224: ...R If not adjusted crop marks can not be read correctly and result in a problem that the cutting shifts from the printing 2 3 POWER ON MENU key SERVICE MENU Menu Turn on the sub power switch while pressing and keys to enter the SERVICE MODE Set the SV GG media on the machine and lower the Pinch Rollers FRONT COVER FRONT RAIL COVER Remove the TOOL CARRIAGE COVER and CARRIAGE BOARD COVER TOOL CARRIAG...

Page 225: ...alue If it is out of range adjust it again VR 4 The voltage displayed in the LCD decreases for some degree due to the ink drying MIN 1 9V MAX 2 6V 2 4V Select OUTLEVEL CHECK under the CROPMARK SENS menu Press the ENTER key and the Crop Mark will be printed Then the TOOL CARRIAGE moves on the Crop Mark automatically MIN 1 9V MAX 2 6V 2 4V SERVICE MENU CROPMARK SENS CROPMARK SENS OUTLEVEL CHECK ...

Page 226: ...sting ways prepared in this Mode Manual and Auto We recommend to carry out the Manual Adjustment for the more accurate adjustment 1 Turn on the sub power switch while pressing and keys to enter the SERVICE MODE Set the SV GG media on the machine and lower the Pinch Rollers Select TEST PRINT2 under the CROP TOOL ADJ menu Test Pattern will be printed and cut when the ENTER key is pressed 2 From the ...

Page 227: ...ADJ ENTER CROP TOOL ADJ FEED SETTING FEED SETTING 0 15mm 0 23mm SERVICE MENU CROP TOOL ADJ ENTER CROP TOOL ADJ SCAN SETTING SCAN SETTING 0 40mm 0 40mm 6 Select TEST PRINT under the CROP TOOL ADJ menu Test Pattern will be printed and cut when the ENTER key is pressed If the cutting line is shifted from the printed image fine adjust the error in Scan Direction and Feed Direction in the step 4 and 5 ...

Page 228: ...ODE Select AUTO under the CROP TOOL ADJ menu Crop Mark will be cut when the ENTER key is pressed 9 While the Vinyl is still set on the Machine peel off the Crop Mark being cut when the message shown in the right figure is displayed on the LCD Then press the ENTER key 10 AUTOMATIC ADJUSTMENT POWER ON MENU key SERVICE MENU Menu SERVICE MENU CROP TOOL ADJ ENTER SERVICE MENU MENU CROP TOOL ADJ AUTO CR...

Page 229: ...commend to carry out the Manual Adjustment for more accurate adjustment 1 Turn on the sub power switch while pressing and keys to enter the SERVICE MODE Set the SV GG media on the machine and lower the Pinch Rollers 2 3 Select TEST PRINT2 under the PRINT CUT ADJ menu Test Pattern will be printed and cut when the ENTER key is pressed MANUAL ADJUSTMENT POWER ON MENU key SERVICE MENU Menu SERVICE MEN...

Page 230: ...er the PRINT CUT ADJ menu Test Pattern will be printed and cut when the ENTER key is pressed ENTER SCAN SETTING 0 40mm 0 40mm SERVICE MENU PRINT CUT ADJ PRINT CUT ADJ SCAN SETTING ENTER SERVICE MENU PRINT CUT ADJ PRINT CUT ADJ FEED SETTING FEED SETTING 0 15mm 0 23mm SERVICE MENU PRINT CUT ADJ PRINT CUT ADJ TEST PRINT ENTER 7 If the cutting line is shifted from the printed image fine adjust the err...

Page 231: ... is no shifting between the positions of the Crop Mark and Cutting In case of correcting the error perform Manual Adjustment AUTOMATIC ADJUSTMENT CHECKING POWER ON MENU key SERVICE MENU Menu ENTER SERVICE MENU PRINT CUT ADJ PRINT CUT ADJ AUTO PRINT CUT ADJ COMPLETED SERVICE MENU PRINT CUT ADJ PRINT CUT ADJ TEST PRINT ENTER TOOL CROP MARK SENSOR POSITION ADJUSTMENT needs to have been done before ca...

Page 232: ...ith an incorrect printing length Turn on the sub power switch while pressing and keys to enter the SERVICE MODE Set the PET G on the machine and lower the Pinch Rollers POWER ON MENU key SERVICE MENU Menu Select the TEST PRINT menu under the CALIB DEFAULT menu and press the ENTER key CALIB DEFAULT TEST PRINT SERVICE MENU CALIB DEFAULT TEST PATTERN will be printed Calibrating amount can be calculat...

Page 233: ...ating Amount 2 CL Commanded Length 400mm 3 ML Measured Length Select the SETTING menu under the CALIB DEFAULT menu and change the amount to be calibrated with and keys Press the ENTER key to save the setting Parameters can be entered with an increment of 0 02 MAX 2 00 MIN 2 00 CALIB DEFAULT SETTING SETTING 0 00 0 14 SERVICE MENU CALIB DEFAULT ...

Page 234: ... COVER FRONT RAIL COVER When you enter the FORCE ADJUST menu you can move only the TOOL CARRIAGE 3 Remove the TOOL CARRIAGE COVER TOOL CARRIAGE COVER POWER ON MENU key MENU SERVICE MENU SERVICE MENU FORCE ADJUST About TOOL HEIGHT ADJUSTMENT This adjustment is for getting correct Tool Pressure when cutting is performed When this adjustment is not performed correctly lines are cut like dashed lines ...

Page 235: ...t the clearance between the pen tip and the BED to 2 5 2 6mm Carry out TOOL PRESSURE ADJUSTMENT after this adjustment ADJUSTMENT SCREW BED There is no H mark on this machine 5 Lower the PINCH ROLLERs at both edges of the GRIT ROLLER 4 Put the WHITE DUMMY PEN ST 006 on the TOOL CARRIAGE WHITE DUMMY PEN ...

Page 236: ...n on the sub power switch while pressing and keys to enter the SERVICE MODE Enter the FORCE ADJUST menu When you enter the FORCE ADJUST menu you can move only the TOOL CARRIAGE About TOOL PRESSURE ADJUSTMENT This adjustment is for having the correct tool pressure Perform this adjustment at the right end of BED There is no H mark POWER ON MENU key MENU SERVICE MENU SERVICE MENU FORCE ADJUST WHITE D...

Page 237: ...ED There is no H mark on this machine ST 013 TOOL HOLDER Pull up the Handle part of the TOOL HOLDER with the DIAL GAUGE ST 013 and measure the pressure when the pen tip leaves the BED Adjust the parameter in the 30gf menu with and keys so that the pressure will be 25 35gf 0 25N 0 35N Press the ENTER key to save the settings TEST CUT 30gf 17 16 SERVICE MENU FORCE ADJUST FORCE ADJUST 30gf ENTER 30gf...

Page 238: ...ress the ENTER key to save the settings Enter 30gf menu under FORCE ADJUST menu for checking again Press the TEST CUT key and move the TOOL down ST 013 TOOL HOLDER 11 Pull up the Handle part of the TOOL HOLDER with the DIAL GAUGE ST 013 and confirm the value when the pen tip leaves the BED If the value is 25 35gf 0 25N 0 35N it is OK If it is out of the range adjust it again ST 013 TEST CUT 30gf 1...

Page 239: ... that it will be as 6 5lb 7 5lb when replacing the wire or 4 5lb 5 5lb in other cases 4 5lb 5 5lb is the optimal wire tension The value for the wire tension when replacing the wire is set on the assumption that the tension will get settled in the optimal wire tension 4 5lb 5 5lb due to the stretch of the wire Measure the wire tension with the TENSION METER ST 011 at the center of the LM GUIDE Loos...

Page 240: ...t again 5 Tighten the screws shown in the figure after completing the adjustment SERVICE MENU AGING AGING SCAN Turn on the SUB POWER SW while pressing and keys to enter the SERVICE MODE Select the SCAN menu under the AGING menu and press the ENTER key to start AGING POWER ON MENU key SERVICE MENU Menu Check and make sure that the tension is within the range If not adjust it again ...

Page 241: ...nd also whether the media is set or not Rear of the machine Front View of the machine I S COVER SENSOR It detects whether the I S Cover is opened or closed HEAD LOCK SENSOR It detects wheter the HEAD CARRIAGE is at locking position or not MAINTENANCE COVER SENSOR It detects whether the Maintenance Cover is opened or closed SHEET LOAD SENSOR It detects whether the Sheet Loading Lever is UP or DOWN ...

Page 242: ... for the measurement ENCODER MODULE It detects coordinates for Carriage Moving Direction PINCH ROLLER POSITION SENSOR It detects the positions of Pinch Roller CROP MARK SENSOR It detects the Crop Mark CAPPING SENSOR It detects the limit position of the Capping Unit THERMISTOR HEATER It takes the temperature of the Heater THERMOSTAT If the Heater exceeds the limit temperature it stops the power sup...

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Roland SP-300, Service Manual Book

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