ROBBE TAK5-SA2-KFA-27-F1 Instruction Manual Download Page 3

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Table of contents

1 Introduction

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1.1 Icons Used in This Manual

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1.2 Safety Instructions

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1.3 Safety Signs on the Automatic Feeder and the Concentrate Feeder

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1.4 Information Signs on the Automatic Feeder

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1.5 Construction Parts Stand Alone Combi

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1.6 Construction Parts Concentrate Feeder

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1.7 Control of the Automatic Feeder

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1.7.1 Operating and Control Unit (with Motherboard)

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1.7.2 Power Unit Combi

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1.7.2.1 Relay Board

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1.7.2.2 Distribution Board

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1.8 Heat Exchanger with Separate Heating Circuits for Milk and Water

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1.9 Accessories (not illustrated)

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1.10 Manual Feeding Pump

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2 Technical Data of the Automatic Feeder

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3 Specifications Concentrate Feeder

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4 Locating the Automatic Feeder

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4.1 Local Electrical Connection

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4.2 Locating the Automatic Feeder

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4.3 Mounting the Feeding Station

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4.4 Mounting the Race--Way

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4.5 Connecting the Micro--Identification

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4.5.1 Identification „Mikro--Nedap“

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4.5.2 Identification „Mikro--Tiris“

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4.6 Water and Milk Connection

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4.6.1 Water Connection

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4.6.2 Milk Connection

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5 Locating the Concentrate Feeder

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5.1 Mounting the Concentrate Feeder

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5.2 Filling the Concentrate Feeder

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5.3 Connecting the Mains Plug

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5.4 Checking and Adjusting the Dosing Flap

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6 Operation and Operating Elements

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6.1 Operating Elements

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6.1.1 Program Switch and Switch Menu

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6.1.2 Keyboard and Keyboard Menu

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6.1.3 Manual Keys

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6.2 Input Routine

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6.2.1 Exercises Concerning the Switch Menus

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6.2.2 Exercises Concerning the Keyboard Menus

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7 Start--Up

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7.1 Connecting the Mains Plug

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7.2 Filling the Boiler of the Heat Exchanger with Water

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7.3 Dry--Running Protection for Circulation Pump (if available)

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7.4 Deaerating the Circulation Pump (if available)

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7.5 Filling the Milk Powder into the Powder Hopper

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Summary of Contents for TAK5-SA2-KFA-27-F1

Page 1: ...matic Calf Feeder Stand Alone 2 Plus Combi with Concentrate Feeder and Animal Scales As of Program Version 00 16 TAK5 SA2 KFA 27 F1 TAK5 SA2 KFA 28 P1 TAK5 SA2 KFA 30 P1 TAK5 SA2 KFA 32 P1 TAK5 SA2 KF...

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Page 3: ...ounting the Feeding Station 23 4 4 Mounting the Race Way 24 4 5 Connecting the Micro Identification 25 4 5 1 Identification Mikro Nedap 25 4 5 2 Identification Mikro Tiris 25 4 6 Water and Milk Connec...

Page 4: ...8 6 3 Measuring the Temperature 55 8 7 Heating for Milk Powder Outlet and Protection against Frost 56 8 8 Animal Identification and Responder Number Input 57 8 8 1 Animal Identification 57 8 8 2 Chec...

Page 5: ...g Levels for Milk 92 10 6 2 Warning Levels for Concentrate 93 10 7 Machine Data Station Number 94 10 8 Restricted Ad Libitum Mode 95 10 8 1 Restricted Ad Libitum Mode Automatic Feeder 95 10 8 2 Restri...

Page 6: ...6 Consumption 131 14 7 Total Consumption 132 15 Cleaning 133 15 1 HE with Sponge 133 15 2 Heat Exchanger 134 15 3 Heat Exchanger with Suction Hoses 136 15 4 Mixer 138 15 4 1 Automatic Mixer Cleaning...

Page 7: ...itive Dispenser Liquid 158 20 3 Electrical Vapour Screen for MP and Powder Additive Outlet 159 20 4 Fully Automatic Heat Exchanger Cleaning 160 20 5 Detergent Dosing Pump 161 20 6 Fly Protection Door...

Page 8: ...o signal you that here you can find important information and addi tional explanations on the operation of the automatic feeder You will find this icon next to examples in the user s manual This icon...

Page 9: ...may have serious consequences Therefore check the correctness of data input The livestock owner is liable for a regular and scrupulous control of his animals and the functioning of the equipment If fo...

Page 10: ...danger areas on the automatic feeder such as e g the power unit Moreover this sign is also located on poten tial danger areas on the concentrate feeder Turn off and lock out power before opening the p...

Page 11: ...r gent dosing pump manual feeding pump box valves draining valve integrated la terally Milk supply Quick coupling for sponge cleaning of heat exchanger Solenoid valves for water and milk supply heat e...

Page 12: ...nk for concentrate with top section Dimensions of the concentrate feeder Height approx 955 mm width approx 496 mm depth without feeding bowl approx 383 mm depth with feeding bowl approx 650 mm Light E...

Page 13: ...tion button to carry out calibration LED green for data exchange between concen trate station and Stand Alone LEDs yellow for dosing flap 1 Master 2 Slave LED on signal empty LEDs green for identifica...

Page 14: ...n case you do not use the connections located at the bottom of the operating unit take care to close them by means of sealing covers The motherboard is hard faced among other things with interfaces fo...

Page 15: ...LEDs Transformer for weak current supply LED to control the fuses Fuse for transformer Fuse for 230 V external components Connector power supply 230 V Connector for output to 230 V external components...

Page 16: ...he milk powder outlet vapour screen By means of the right switch you can switch on and off the heating cable See chapter 8 7 page 56 Heating for Milk Powder Outlet and Protection against Frost Connect...

Page 17: ...tion for milk distribution Mixer outlet valve Stop valve 1 9 Accessories not illustrated You will find a more detailed description of the accessories in chapter 20 page 157 Ac cessories 2 Group Valve...

Page 18: ...tion The milk is then delivered directly from the mixer to the teat and into the mouth of the calf You can also use the feeding pump e g to drain off manually the rinsing water in the mixer jar via th...

Page 19: ...TAK5 SA2 27 F1 230 V 230V L N PE 50 Hz 16 A TAK5 SA2 32 P1 230V L N PE 50 Hz 20 A TAK5 SA2 30 P1 200V L1 L2 Grd 50 60 Hz 20 A TAK5 SA2 28 P1 only for U S A and Canada 240V L1 L2 Grd 60 Hz 15 A Water...

Page 20: ...20 30 rearing calves or 15 20 fattening calves per feeding station In case of two feeding stations an automatic feeder can provide approx 50 60 rea ring calves or 20 30 fattening calves or 20 rearing...

Page 21: ...approx 95 l Number of concentrate feeders and number of animals The concentrate control unit located on the Master station can control 2 concentrate feeders according to the Master Slave System The d...

Page 22: ...the earth circuit con nector by means of a short coupling As it is technically impossible to protect the installation against lightning stroke separately it is to the owner to install an adequate lig...

Page 23: ...the suction hose connection to the mixer Fix the suction hose in such a way that the mixer jar can be easily tipped in forward direction The suction hoses should not exceed 2 meters length Mount the...

Page 24: ...Mounting the Race Way Mount an appropriate race way in front of the sucking station resp of the concentrate feeder to protect a calf from being pushed aside by other calves Mount the race way accordi...

Page 25: ...st Should identification errors occur in case of Mikro Nedap you can set the identification range of the antennas by the Squelch value In case a concentrate feeder should be con nected you have to set...

Page 26: ...s not fall below 2 5 bar Take care that there is no pressure variation of the water pipe In case of water pipes with small cross section it may happen that in the feeding mode or when water is taken o...

Page 27: ...long and thin as well as thin walled pipes being prone to con tract lead to untimely switching off or change over of the system To avoid air bubbles do not hang the milk hose into the milk tank from...

Page 28: ...ox ground Diagram installation concentrate feeder dimensions in mm Mounting the race way refer to chapter 4 page 22 ff Locating the Automatic Calf Feeder Connecting the antennas refer to chapter 4 pag...

Page 29: ...fer to chapter 3 page 21 Specifications 5 4 Checking and Adjusting the Dosing Flap The quantity of concentrate dispensed may vary depending on the type of fodder and its composition Regulate the posit...

Page 30: ...f the dosing flap Upward less fodder in the bowl Take care that the signal empty is displayed LED must light Downward more fodder in the bowl If after approx 5 6 seconds 5 rotations of the shaft the s...

Page 31: ...tch Menu Turn the program switch to select the switch menus switch position 1 to 9 Switch Menu 6 1 2 Keyboard and Keyboard Menu Turn the program switch to position 10 to select the keyboard menus If t...

Page 32: ...he second function always appears at the lower right of the white key area Depending on the menu either the first or the second function will be active The following section is intended to describe th...

Page 33: ...e their function as soon as you press them The display shows the func tion that is currently active Yes turns into no into The memory is open or clo sed Horizontal arrow keys If the memory is closed t...

Page 34: ...order to activate the corresponding functions regardless of the con trol Milk solenoid valve Milk pump Water solenoid valve Mixer motor Powder motor Detergent dosing pump Additives Mixer outlet valve...

Page 35: ...and in vertical or der Arrow Up on the display indicates that the switch menu consists of several submenus Press Arrow Right to select one after another all messages of the selected menu Arrow Right...

Page 36: ...to the following screen 6 2 2 Exercises Concerning the Keyboard Menus Turn the program switch to 10 keyboard Enter 10 and press ENTER to confirm the inputs Go to the first screen and press ENTER The c...

Page 37: ...f the Heat Exchanger with Water The automatic feeder in the Combi version has two water valves the one leading to the boiler of the heat exchanger the other one leading to the stainless steel coil Pre...

Page 38: ...h water Circulation pump connect 7 4 Deaerating the Circulation Pump if available Remove the cover loosen the deaeration screw and wait until some water comes out Fasten the deaeration screw Fix the c...

Page 39: ...duce the operational reliability considerably In case you should utilize cow milk and flaked milk use a slow running stirring device with intermittent action to avoid creaming of the milk Continuously...

Page 40: ...in keybo ard menu New installation in order to be sure that the memory does not contain any wrong data The animal data are deleted and the operational data are overwritten by standard values Animal d...

Page 41: ...over the standard values of the automatic feeder at any time All values modified manually like e g feeding plans are deleted and overwritten by standard values This process does not concern the animal...

Page 42: ...rate Turn program switch to 10 keyboard Enter 5 and press ENTER to confirm the input The display shows the menu Concentrate Press Arrow Right to move to the next screen of submenu Concentrate Press Ar...

Page 43: ...following table contains the Squelch values and identification ranges for the different Responders These Squelch values are empirical and have already been factory set Responder Squelch Standard value...

Page 44: ...to select menu Printing Press Arrow Right to move to the next screen Select yes in case the verification list should be printed automatically at midnight Press ENTER to confirm the input Press Arrow...

Page 45: ...r the weight factor needed to calculate the total weight of an animal Standard value 178 Press ENTER to confirm the input Press Arrow Right to move to the next screen In this menu the tare value is au...

Page 46: ...nnecting diagram Press Arrow Up or Arrow Down to select menu Interface test Press Arrow Right to go to the next screen Use Arrow Up or Arrow Down to select channel 1 5 Enter yes and press ENTER to con...

Page 47: ...e for the duration of the entered distribution pause Set a distribution pause only if you utilize not readily soluble milk powders or in case of very high concentrations 200 g L and extreme drinking s...

Page 48: ...automatic heat exchanger cleaning Press EN TER to confirm the input Press Arrow Right to move to the next screen Press Arrow Up or Arrow Down to select the heat exchanger with separate heating circuit...

Page 49: ...ing Press Arrow Right to go to the next screen If the automatic feeder is equipped with a device for compres sed air cleaning enter yes and press ENTER to confirm the input 8 3 11 Institute Press Arro...

Page 50: ...ove to the next screen Select yes and press ENTER to confirm the input If the connection e g to the silos 1 2 is o k the display shows In case of connection fault check the connecting cable to wards t...

Page 51: ...once again The entered figure disappears as soon as you press Start Stop The calibration process is said to be completed as soon as the set quantity is attained Press Arrow Right The display shows wh...

Page 52: ...onfirm the input Weigh the powder additives by means of a precision scales e g electronic scales Weighing precision has to be 0 1 g Hold the measuring vessel under the discharge Press Start Stop Weigh...

Page 53: ...icted and press RESET until both red alarm LEDs light up Then release RESET Enter the calibration values into the Stand Alone Turn the program switch to 5 calibration Select submenu concentrate The su...

Page 54: ...ating temperature is not attained the dis play shows the following message Factory settings The minimum operating temperature is factory set between 38 C and 39 C The minimum operating temperature sho...

Page 55: ...the animals To measure the temperature do not extract more than 0 5 liters If you want to carry out further measurements you have to wait until the boiler has restored the temperature Heat transmissio...

Page 56: ...nd off the hea ting for the milk powder outlet The right switch is used to switch the heating cable on and off In summer it is imperative to set both switches to 0 OFF The heating for the milk powder...

Page 57: ...s animal numbers from 1 to 999 However it can manage or store only 99 animals This means that only 99 out of 999 potential animal numbers can be assigned to Responder numbers for animal identification...

Page 58: ...oon as the Responder is read The cursor starts flashing on zero in case the number could not be read Press ENTER to confirm the read in number Press Arrow Right to go to the next screen Here you can s...

Page 59: ...rent Re sponders These Squelch values are empirical and already factory set Responder Squelch Standard values Identification range X Responder 0 max 25 30 cm Ear tag Responder 0 max 25 30 cm The enter...

Page 60: ...ls being fed only with milk or only with milk pow der water have to be allocated to different feeding groups 8 9 1 Registering Individual Animals If the livestock gender age weight is not homogenous y...

Page 61: ...submenu Weight and Feeding Days you can rectify this manual input Setting housing date At registration the current date is automatically taken over as housing date You cannot change this date At regi...

Page 62: ...ENTER Enter a representative animal weight Press ENTER to confirm the input If one or more animal numbers have not been cancelled thus being unavailable the display will show e g Press Arrow Right to...

Page 63: ...go to the next screen Select yes and press ENTER to confirm the input Press Arrow Right to move to the next screen Press ENTER Select the group Press ENTER to confirm the input Enter a realistic hous...

Page 64: ...rrow Right to move to the following screen Select the animal number Press ENTER to confirm the input Enter the number of correction days and press ENTER to con firm the input At registration the anima...

Page 65: ...nput The following screen e g is displayed Select yes to clear the carryover Press ENTER to confirm the input Select no to maintain the carryover Press ENTER to con firm the input Go to the next scree...

Page 66: ...antity of concentrate type 1 In the second line you can raise or reduce the quantity of concentrate for a certain number of days starting from the concentrate plan Press ENTER Enter the number of days...

Page 67: ...mber of days Press ENTER Enter the number of days for the duration of addition reduction Press ENTER to confirm the input Press the key to select for addition and for re duction Press ENTER to confirm...

Page 68: ...ess ENTER Go to the next screen Select Warn Calves Box 1 or Box 2 You can only pri vilege warn calves or box 1 or box 2 Select yes if you want to privilege warn animals Press EN TER to confirm the inp...

Page 69: ...8 p m the total amount of non consumed feed will be available until midnight calculation Interval Feed System Basic function Animal with 5 L milk per day 1 5 L minimum saved quantity and 2 0 L maxi mu...

Page 70: ...able keeps the warm boiler water moving at high speed thus effecting rapid heat transfer to the liquid inside the stainless steel coil 15 minutes after the last portion has been distributed the circul...

Page 71: ...sponding suction line will open If the animal is not entitled anymore the suction line will close as soon as the long electrode is free again and the entered draining time has lapsed standard value 16...

Page 72: ...centrate portion is dispensed as soon as an entitled animal enters the concentrate sta tion and is identified The next portion will be dispensed as soon as the dosing flap is free and the animal is st...

Page 73: ...rom the mixer into the container The display shows You can also manually enter the output quantity the feed concentration and the milk ratio Press ENTER to raise the output quantity and to change the...

Page 74: ...mini mum operating temperature ensures that the preparation of the milk portions is interrupted as soon as the boiler has restored the temperature The extraction speed of the milk portions is also re...

Page 75: ...set back to 0 as soon as you delete it The animals are entitled to one milk portion according to drinking time Turn the program switch to 10 keyboard Enter 90 and press ENTER to confirm the input Sel...

Page 76: ...s ENTER to confirm the input 9 5 3 Delete Consumption for Individual Animals Move to the next screen Select the animal Select yes and press ENTER to confirm the input 3A consum group A delete no 3A co...

Page 77: ...ay At daily calculation the date feeding days and remaining days until the end of the plan are updated the carryover is transferred to the next feeding day the alarms are calculated the weight is upda...

Page 78: ...5 4 3 2 1 0 0 7 14 21 35 42 28 49 56 63 70 77 84 Periods of a Feeding Plan F rster Technik quantity in liter day P1 P2 P3 P4 P5 feeding days You can enter one feeding plan with 5 periods P1 P5 for ea...

Page 79: ...ing period Press Arrow Right to move to the periods 3 to 5 Proceed as with the periods 1 and 2 After the 5th period the display shows the total duration of the feeding plan The next screen shows plan...

Page 80: ...own to move to the following screen Press the Yes No key to change the standard setting no Press ENTER to confirm the input If the animals are weaned according to concentrate consumption or weight you...

Page 81: ...ill only get the minimum quantity set in the feeding plan The feeding plan indicates how long the minimum amount should be fed Standard values for weaning by concentrate start 0 5 kg end 2 0 kg The fe...

Page 82: ...s below the content of solid matter in the milk milk va lue generally 120 g L water will be added to the milk If the entered concentration value exceeds the milk value milk powder will be added to the...

Page 83: ...rate Plan F rster Technik quantity of concentrate in kg day P1 P2 P3 feeding days drinking days 91 98 2 2 2 4 2 6 Concentrate plan 1 Turn the program switch to 10 keyboard Enter 40 and press ENTER to...

Page 84: ...hows duration of the concen trate 1 plan and of the feeding plan Example with standard values The next screen shows plan requirement for the quantity of concentrate 1 Example with standard values Stan...

Page 85: ...ENTER to confirm the input Select the group Press Arrow Right to move to the next screen Press ENTER Enter duration of the feeding intervals After the last feeding interval has lapsed the total milk q...

Page 86: ...lable as a remaining quantity Press ENTER to confirm the input Potential input 6 p m to 11 p m Standard value 8 p m Move to the next screen Press ENTER Enter the number of entitlement intervals Press...

Page 87: ...up quantity plan The minimum save up quantity for concentrate is entered per group as a percentage of the day quantity Example Day quantity of animal 1A 1 0 kg day quantity of animal 2A 2 0 kg If for...

Page 88: ...t the group Move to the next screen and press ENTER Enter the number of days for period 1 Press ENTER to con firm the input Enter the milk amount in litres for the minimum save up quantity and press E...

Page 89: ...0 L 2 5 L 3 36 days 2 5 L 3 0 L 4 5 not active as a standard Group D 1 7 days 1 0 L 1 5 L 2 14 days 1 5 L 2 0 L 3 14 days 2 0 L 2 5 L 4 36 days 2 5 L 3 0 L 5 not active as a standard 10 5 2 Carryover...

Page 90: ...tity Press ENTER to confirm the input Standard value minimum save up quantity for all four groups 10 Select submenu Maximum quantity Move to the next screen Select the group Press ENTER Enter the maxi...

Page 91: ...t yes or no Press ENTER to confirm the input Carryover yes means that the carryover is bound to the minimum save up quantity Carryover no means that the remaining quantity is not carried over to the f...

Page 92: ...ly consume concentrate 10 6 1 Warning Levels for Milk Turn the program switch to 10 keyboard Enter 20 and press ENTER to confirm the input Select submenu Feeding Press Arrow Right to go to the next sc...

Page 93: ...rning today Press ENTER to confirm the input Enter the warning level Press ENTER to confirm the input Go to the next screen and press ENTER Enter the warning level for day warning for concentrate type...

Page 94: ...his number accordingly Turn the program switch to 10 keyboard Enter 1 and press ENTER to confirm the input Go to the second screen The display shows the abbreviation ME in the second line Press ENTER...

Page 95: ...owl is empty 10 8 1 Restricted Ad Libitum Mode Automatic Feeder Turn the program switch to 10 keyboard Enter 2 and press ENTER to confirm the input Select yes for restricted mode or no for ad libitum...

Page 96: ...tricted Ad Libitum Mode 10 8 2 Restricted Ad Libitum Mode Concentrate Feeders Set the slide switch located on the Master board to the desired position Slide switch RAT RESET Taste ADLIB Press the RESE...

Page 97: ...e If the milk tank is empty the automatic feeder will switch off or commute to milk powder mode Change to MP yes means that the automatic feeder continues to operate in the milk pow der mode as soon a...

Page 98: ...xchanger is then filled with water and not with milk anymore Press ENTER Enter a pause Potential input 1 to 9 hours Press ENTER to confirm the input The pause is defined as the time after dispense of...

Page 99: ...automa tic feeder is equipped with a circulation pump Press ENTER If all animals fall below the set threshold value for milk ratio the automatic feeder will au tomatically commute to the one circuit...

Page 100: ...ould only get milk you have to enter the desired milk ratio into the milk ratio plan In case e g the animals of group B should only get MP water you have to set the milk ratio to 0 for all periods in...

Page 101: ...ives Info Below you will find the description of all steps that have to be taken to activate a prescrip tion or to allocate it to individual animals or groups Please observe the package insert Discuss...

Page 102: ...and day The additive amount will neither depend on the milk amount nor on animal s weight If the additive is distributed in g 100 kg and g day you may choose how often the additive should be distribut...

Page 103: ...the portion size is below 2 g L add glucose or milk powder to the additive in order to get larger portions Move to the next screen For the periods 2 to 5 proceed as with period 1 Unlike the feeding pl...

Page 104: ...of days for electrolyte distri bution Press ENTER to confirm the input Enter the electrolyte amount to be daily fed in grams per li ter Press ENTER to confirm the input Press Arrow Right to move to t...

Page 105: ...e Press Arrow Right to move to the next screen Press Arrow Up or Arrow Down to select the animal to be treated with medicine Enter yes if the animal has to be treated with medicine ac cording to the e...

Page 106: ...to Groups proceed as with Animal Specific Medicine Dis tribution Press Arrow Up or Arrow Down to move to menu Automa tic Prophylaxis Here you can activate the automatic prophy laxis Press Arrow Right...

Page 107: ...milk amount to which it is entitled feeding will be blocked for 2 hours After the 2 hours have lapsed the animal will be entitled to the available electrolyte drinking Feeding is then blocked once aga...

Page 108: ...yte Prescription you reduce the duration of an ongoing treatment the treatment of an animal will be interrupted automatically as soon as its duration has lapsed In switch menu Alarms you can view as a...

Page 109: ...Turn program switch to 9 additives The display shows Press Arrow Up or Arrow Down to move to menu Additives Info Press Arrow Right to go to the next screen Press Arrow Up or Arrow Down to select the d...

Page 110: ...g days till the end of additive distribution as well as the number of feeding days till the end of the plan Press Arrow Right to move to the next screen The display shows whether the corresponding ani...

Page 111: ...d animal The current animal is displayed only in case the animal scales have been selected in Setup The display shows whether the sensor is free or covered Sensor free Mixer jar empty Sensor covered M...

Page 112: ...it is fed again after having consumed electrolyte or milk See chapter 12 4 page 107 Distributing the Elec trolyte The display shows whether the milk in the mixer jar should be blocked or not because...

Page 113: ...dentified in none of the feeding stations today s milk quantity and today s real consumption in litres in brak kets If an animal is in a temporary feed delay after having claimed the maximum quantity...

Page 114: ...elect submenu C1 Go to the next screen The first line shows the available quan tity of C1 The second line indicates in brackets the day quan tity and the real consumption in kg Go to the next screen T...

Page 115: ...cond line shows the number of non entitled visits today and yesterday to the concentrate station 13 2 6 Animal Scales In submenu Animal Scales you can view all information on the animal scales Press A...

Page 116: ...rday 13 2 7 Number of Animals This submenu shows the number of registered animals the numbers still available and the number of registered animals per group Select submenu Number of animals Go to the...

Page 117: ...kept up If failures occur the display will show Turn the program switch to 3 alarms to view the error mes sages 14 1 1 Connection Error concerning Animal Scales or Concentrate Feeder If the connection...

Page 118: ...tive In this case contact Service 14 1 4 Idling of the Shaft on the Concentrate Feeder As soon as an animal consumes its concentrate portion the dosing flap starts moving after approx 5 6 seconds 5 re...

Page 119: ...ntakes some liquid Press 0 C to delete the error message after the mixer jar has been emptied 14 1 6 Remaining Detergent If during the cleaning processes with detergent in case the automatic feeder is...

Page 120: ...en released less than 2 hours before day change 0 00 h and the animal has not claimed this amount until then Turn the program switch to 3 alarms Select submenu Warning Animals Move to the next screen...

Page 121: ...health of the animal is deteriorating If the drinking speed of many or all animals deteriorates the following may be the reason for it the suction hose is clogged the milk is getting sour the milk te...

Page 122: ...The same applies to a Responder number that has been allocated to a non registered animal number Example Responder number 1234 has been read and alloca ted to collar number 100 The animal number is a...

Page 123: ...mal will appear in 3 day warning Press 0 C to delete the 3 day warning If an animal appears in warning yesterday the 3 day warning will not be displayed Turn the program switch to 3 alarms Select subm...

Page 124: ...be deleted for one day only They reappear the next day until the animal is cancelled End of the concentration plan After the duration of the con centration plan has lapsed the animals will be fed acco...

Page 125: ...centration plan The animal is fed according to the concentrate plan The animal is fed according to the medicine prescription plan The animal is fed according to the electrolyte plan 12C feeding deviat...

Page 126: ...and days until the end of the plan Turn the program switch to 6 animal data and Info Select submenu Weight Days Fed Go to the next screen Here you can check and if necessary alter the animal weight a...

Page 127: ...of the feeding plan are always updated Therefore the setting changes after the correction days have been keyed in After the end of the plan has been attained the milk is no longer dispensed unless an...

Page 128: ...res depending on concentration milk ratio of the group and milk value input in Milk Functions Move to the next screen If a powder additive is fed the dis play will show the day quantity for the select...

Page 129: ...to the next screen In the second line are displayed the re maining days until the end of the feeding plan for the corres ponding animal Select the number of the animal that has to be cancelled Select...

Page 130: ...to another group Select submenu Change Registration Go to the next screen The second line shows the remaining days until the end of the plan Select the animal number Press ENTER to confirm the input...

Page 131: ...t screen In the first line the display shows the day requirement for additive of the currently active prescrip tion calculated according to animal s weight In the second line the display shows the alr...

Page 132: ...n of milk and milk powder of the corresponding animal The next screen shows the total consumption of the additives X1 X2 Press Arrow Right to move to the next screen The display shows the total consum...

Page 133: ...outlet valve If the automatic feeder is equipped with a detergent dosing pump you have to select it in Setup In this case the detergent is added automatically to all cleaning processes except for HE...

Page 134: ...with sponge Cleaning in program switch position Rinsing without inserting the sponge 15 2 Heat Exchanger The heat exchanger cleaning consisting of pre cleaning main cleaning and rinsing has to be carr...

Page 135: ...led with wa ter If an entitled animal enters the feeding station and is identified the water portion in the heat exchanger will be delivered into the mixer jar and then drained off via the mixer outle...

Page 136: ...ividual functional steps in chapter Func tional Steps Cleaning the Heat Exchanger with Suction Hoses in the annex of this instruc tion manual Turn the program switch to 2 rinsing Select submenu HE wit...

Page 137: ...es starts running automatically If the detergent dosing pump is available and you activated it in Se tup the detergent will be automatically added to the water Time starts running backwards from 10 to...

Page 138: ...hat there is a water discharge next to the automatic feeder If not put the outlet hose of the mixer into a bucket Empty the bucket regularly Make sure that the outlet hose of the mixer does not hang i...

Page 139: ...ained off via the mixer outlet valve and the cleaning cycle starts running 15 4 2 Calling Up Automatic Mixer Cleaning Manually You can activate automatic mixer cleaning manually at any time in menu Cl...

Page 140: ...ch to position 2 cleaning The display shows Press Arrow Up or Arrow Down to select submenu Air clea ning Press Arrow Right to go to the next screen Enter the number of the feeding station where compre...

Page 141: ...e coil is filled with the water needed for cleaning it may happen that the first two drinking portions for an an imal being entitled e g to 2 liters of milk consist of milk and the following of milk p...

Page 142: ...and as of a certain age weeks after housing After an animal has drunk the last available portion a 0 25 liter water portion is delivered into the mixer jar after draining time has lapsed Usually an a...

Page 143: ...ndividual animals get some medicine or if only a few animals have been housed As soon as the mixer is empty a 0 25 liter water por tion is delivered into the mixer jar and subsequently drained off via...

Page 144: ...u Detergent Press Arrow Right to move to the next screen Enter the detergent amount and press ENTER to confirm the input For dosage refer to the package insert 15 5 6 Cleaning Settings Compressed Air...

Page 145: ...itled animal leaves the feeding station where it has been identified the following compressed air cleaning will not start until the pre set time in submenu remaining portion empty after minutes has la...

Page 146: ...er Take care that the electrode is in the correct position Keep the electrode shaft and the clamps clean and dry Moisture causes earthing of the electrode preventing preparation of the next milk porti...

Page 147: ...xer jar every 1 2 days 16 1 1 The Day after the First Commissioning In case the automatic feeder is equipped with a circulation pump carry out the following functional check Deaerate the circulation p...

Page 148: ...ressure may reduce the liquid amount too 16 1 3 Shutdown Before shutdown Turn the thermostat for minimum operating temperature and the heating thermostat entirely counter clockwise Turn the main switc...

Page 149: ...the Boiler of the Heat Exchanger with Water 16 2 Service and Maintenance of the Concentrate Feeder Carry out daily Check the feed level of the concentrate feeder Fill up the concentrate feeder if nec...

Page 150: ...ning messages Two lists are printed the one for milk warnings and another for concentrate warnings The Verification list contains information about feed entitlement milk consumption as well as drinkin...

Page 151: ...mum operating temperature the display will show Check the position of the thermostats Check the heating 18 4 The Data Are Deleted If the data are deleted a bleep will be emitted This message occurs ve...

Page 152: ...ng Mode 18 6 Milk Shortage If the short supply electrode is not hit by the milk jet milk dosing is cut off 1 second after the start This process takes place repeatedly up to 5 times at short intervals...

Page 153: ...you can view the number of reboots of the automatic feeder e g after power failure The displayed date is the date of last deletion Press 0 C to set the number of power failures to 0 and to update the...

Page 154: ...checks to 0 and to up date the date Go to the next screen The display shows the number of milk checks that have been carried out since the indicated date A milk check will be carried out if the elect...

Page 155: ...tch to 10 keyboard Enter 25 Press ENTER to confirm the input The automatic feeder briefly tests automatically whether communication to the animal scales has been established or not The display shows P...

Page 156: ...are on the scales Press Arrow Right to move to the next screen Put a weight on the scales 50 kg e g two sacks of milk powder and start the weighing process The display indicates the ascertained weigh...

Page 157: ...e box valves to the teat at the front side of the corresponding solenoid valves The milk is conveyed to the corresponding feeding stations via the suction hoses The hose connection from the mixer outl...

Page 158: ...r and Additive Dispenser Liquid You can connect only one dosing device Powder or Liquid to Stand Alone II Plus For installation and start up refer to the mounting instructions Additive Dispenser Powde...

Page 159: ...a heating element located right below the milk pow der resp powder additive outlet In case of bad weather conditions such as e g too high atmospheric humidity the electrical vapour screen should prev...

Page 160: ...valve and of a detergent dosing pump During the cleaning cycle the water runs through the stainless steel coil in the heat exchanger into the mixer jar where it is lead via the circulation valve thro...

Page 161: ...e is no need anymore to add the detergent ma nually The detergent dosing pump is located in the left interior of the automatic feeder below the two group valve unit The detergent is taken from a conta...

Page 162: ...ccurring particularly in summer we recommend to protect the mixer jar by a large fly protection door Water vapour can easily escape through the ope nings of the fly protection door The fly protection...

Page 163: ...ning detergent 119 the shaft is blocked 118 amount limits concentrate 90 drinking 87 animal alarms 120 additive alarm 122 break 121 drinking alarms 120 drinking speed 121 unknown transmitters 122 anim...

Page 164: ...nstruction parts Stand Alone Combi 11 construction parts concentrate feeder 12 13 heat exchanger 17 consumption 131 consumption totals 132 control Master Slave 13 control of the automatic feeder 14 co...

Page 165: ...ume 19 coil volume 19 separate heating circuits 17 heat exchanger cleaning 134 with sponge 133 with suction hoses 136 heating adjusting the thermostats 54 avoiding measuring errors 55 for milk powder...

Page 166: ...milk shortage 152 milk value 100 milk expelling 98 minimum saved quantity 69 87 88 minimum saved quantity plan 89 mixer cleaning 138 automatic manually 139 automatic time controlled 138 mode ad libit...

Page 167: ...erface test 46 registering and cancelling feeding stations 46 selecting the animal scales 45 selecting the printing function 44 setting the baud rate for PC and concentrate feeder 43 shutdown 148 sign...

Page 168: ...EN 292 2 06 95 Basic concepts of general design of machines part 2 EN 294 8 92 Safety clearance for upper limbs EN 349 6 93 Minimum clearance for avoiding crushing upper limbs EN 50081 1 3 93 Norm co...

Page 169: ...ter has to be equipped with a serial interface port RS 232 with the following configuration 1200 baud rate 8 data bit 1 stopbit without parity standard ASCII character table and standard IBM character...

Page 170: ...ic feeder starts checking automatically whether the short electrode is permanently earthed The cleaning process is interrupted as soon as a fault message is displayed See chapter Alarms If the short e...

Page 171: ...ards Now 1 liter of water is delivered once again from the coil into the mixer jar and is drained off again via the mixer outlet valve Finally the mixer jar is rinsed by a 500 ml water portion This wa...

Page 172: ...he automatic feeder The cleaning process takes place with detergent if the automatic feeder is equipped with a detergent dosing pump that has been previously selected in Setup Turn the program switch...

Page 173: ...following message is displayed In support of the deaeration process push the button located at the upper left of the chassis to activate the feeding pump After deaeration has been completed within 3 s...

Page 174: ...n located at the upper left of the chassis to activate the feeding pump The cleaning water is pumped out via the mixer jar and the suction hoses connected to it The next water portion will be delivere...

Page 175: ...from 8 to 8 L P4 42 days from 8 to 2 5 L total 77 days 478 L Standard Concentration Plan P1 77 days from 120 to 120 g L total 77 days 57 kg MP Standard Limited Quantities P1 14 days 1 5 L Min 2 0 L M...

Page 176: ...from 7 to 2 5 L P4 5 days from 2 5 to 2 5 L total 70 days 384 L Standard Concentration Plan P1 70 days from 120 to 120 g L total 70 days 46 kg MP Standard Limited Quantities P1 14 days 1 5 L Min 2 0 L...

Page 177: ...from 6 to 6 L P4 35 days from 6 to 2 5 L total 64 days 316 L Standard Concentration Plan P1 64 days from 120 to 120 g L total 64 days 38 kg MP Standard Limited Quantities P1 14 days 1 5 L Min 2 0 L M...

Page 178: ...P4 35 days from 6 to 2 5 L total 71 days 346 L Standard Concentration Plan P1 71 days from 120 to 120 g l total 71 days 42 kg MP Standard Limited Quantities P1 7 days 1 0 L Min 1 5 L Max P2 14 days 1...

Page 179: ...L Annex Example Milk ratio plan group A...

Page 180: ...M Annex Example Milk ratio plan group B...

Page 181: ...N Annex Form Feeding plan...

Page 182: ...O Annex Form Concentration plan...

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ROBBE TAK5-SA2-KFA-27-F1, Instruction Manual

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