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PantherPro/46 Image Recorder

ii

 October 1995

TP8251

PrePRESS SOLUTIONS CONFIDENTIAL

Section 6

Maintenance

Page

6-1

Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6-2

Optics Cleaning Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6-3

Adjustable Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-6

6-4

Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-9

Section 7

Removal/Replacement

Page

7-1

External Covers and Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7-1

7-2

Page Buffer Module(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7-5

7-3

Big OutPut Board/Wide Controller PCB . . . . . . . . . . . . . . . . . . . . . . . . .  7-5

7-4

Page Buffer (PB) Disk Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7-6

7-5

LCD and Terminator PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7-6

7-6

LCD Inverter PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7-6

7-7

Polygon Driver PCB/Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .  7-7

7-8

Zenith ZPS-300 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7-7

7-9

Condor Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7-8

7-10

Cooling Fan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7-8

7-11

High Speed Laser Amplifier PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7-8

7-12

Laser Fan (Retrofit Kit) Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7-8

7-13

Start Of Line Amplifier/Sensor PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7-9

7-14

High Speed Lased Driver/Laser Tube Assembly . . . . . . . . . . . . . . . . . .  7-9

7-15

Second Cylinder Lens Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7-10

7-16

Scan Lens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7-12

7-17

Gate Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7-13

7-18

Drag-Pinch Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7-14

7-19

Drive Pinch Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7-15

7-20

Gate Media Out Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7-15

7-21

Gate Punch Motor Home Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7-15

7-22

Adjustable Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7-16

7-23

Drag Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7-17

7-24

Drive Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7-18

7-25

Knife Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7-18

7-26

Knife Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7-19

7-27

Worm Gearbox Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7-19

7-28

Leading Worm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  7-19

7-29

Servo Leading Motor/Encoder Assembly . . . . . . . . . . . . . . . . . . . . . . .  7-20

7-30

Leading Spur Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20

Summary of Contents for PANTHER PRO/46

Page 1: ...10 Section 3 Theory of Operation 3 1 PantherPro 46 Image Recorder Overview 3 1 3 2 Big Output Board BOB 3 3 3 3 High Speed Laser Amplifier HSLA PCB 3 11 3 4 High Speed Laset Driver PCB Laser Tube Assm...

Page 2: ...er Supply 7 7 7 9 Condor Power Supply 7 8 7 10 Cooling Fan Assembly 7 8 7 11 High Speed Laser Amplifier PCB 7 8 7 12 Laser Fan Retrofit Kit Assembly 7 8 7 13 Start Of Line Amplifier Sensor PCB 7 9 7 1...

Page 3: ...eading 8 16 8 9 Margin 8 16 Section 9 Diagnostics 9 1 Panther Pro Software Overview Pro Downloader 9 1 9 2 PantherPro 46 Diagnostics Overview 9 6 9 3 PROM Resident Diagnostics 9 9 9 4 Disk Resident Di...

Page 4: ...PantherPro 46 Image Recorder iv October 1995 TP8251 PrePRESS SOLUTIONS CONFIDENTIAL...

Page 5: ...therPro 46 Image Recorder TP8251 v October 1995 PrePRESS SOLUTIONS CONFIDENTIAL TP8251 October 1995 PrePRESS SOLUTIONS CONFIDENTIAL 2 PantherPro 46 Image Recorder TECHNICAL MANUAL Preliminary Prelimin...

Page 6: ...in detail the functionality of the PantherPro 46 image recorder Section 4 Power Supply and Distribution contains details regarding the AC and DC power distribution of the PantherPro 46 image recorder...

Page 7: ...beam or any reflections from shiny sources Laser Warning Labels Figure 1 1 represents the laser warning label This label is located inside the Panther Pro 46 on a protective panel that encloses the la...

Page 8: ...aser safety goggles must be worn when making any adjustments to the recorder with the interlocks defeated 3 Any adjustments that are to be made with the interlocks defeated must be made in a secure ar...

Page 9: ...ield service kit when working near exposed electronic parts or when handling printed circuit boards 2 Make sure machine is plugged in a grounded outlet and switched off if using the machine frame as a...

Page 10: ...he boards are in antistatic bags Do not touch edge connectors on PCB s or exposed circuitry Handle IC s and boards by the edges and never place components on metal surfaces 13 Static is present at all...

Page 11: ...ng System Figure 2 1 The Multiport multiplexing architecture feature allows up to four RIPs to drive a single film recorder and allows the addition of multiple recorders The PantherPro 46 Image Record...

Page 12: ...500 MB hard disk drives Media widths from 12 30 5 cm to 18 1 46 cm can be loaded into the PantherPro 46 image recorder The PantherPro 36 accepts media widths up to 14 1 A smart cassette and power ope...

Page 13: ...he left side of the cabinet The major components contained in the electronics area include Controller Board WCB BOB and plug in Page Buffer Module s Polygon Driver PCB Page Buffer Drives Graphics LCD...

Page 14: ...TP8251 PantherPro 46 Image Recorder 2 4 PrePRESS SOLUTIONS CONFIDENTIAL October 1995 PantherPro 46 Electronics Chassis Component Layout Figure 2 3...

Page 15: ...the optics cover and supply cassette bottom shield The major components contained in the recorder optics bed include Polygon Scan Lens High Speed Laser Amplifier Board Laser Driver Laser Tube Assembl...

Page 16: ...TP8251 PantherPro 46 Image Recorder 2 6 PrePRESS SOLUTIONS CONFIDENTIAL October 1995 PantherPro 46 Optical Components Figure 2 4...

Page 17: ...ssed by removing the rear access panel The major components contained in the recorder media transport and drive include Smart Supply Cassette Drag Roller and Clutch Gate Assembly Media Out Switch Drag...

Page 18: ...TP8251 PantherPro 46 Image Recorder 2 8 PrePRESS SOLUTIONS CONFIDENTIAL October 1995 PantherPro 46 Media Transport Figure 2 5...

Page 19: ...be minimum 10 amp rating with isolated 3rd wire ground AC receptacle should be Hubbel outlet Part Number IG5262 or equivalent Input Voltage Power Line 115 VAC 10 2 amps single phase 50 60Hz 230 VAC 1...

Page 20: ...es minute 373mm min 2032 x 2032 dpi 17 4 inches minute 442mm min 1800 x 1800 dpi 19 7 inches minute 500mm min 1524 x 1524 dpi 23 2 inches minute 589mm min 1270 x 1270 dpi 27 9 inches minute 709mm min...

Page 21: ...is included Optional take up cassette for 0 007 0 008 thick film or direct to plate media approx 20 6 1m capacity varies with media type A separate cassette is required for each media width Page Depth...

Page 22: ...s media positioning time Media positioning 2 8 seconds at 900 DPI 9 0 second at 3048 DPI for holes located at the edge of the image area Time varies with used definable spacing Horiz position 0 015 ac...

Page 23: ...ors open and take up cassette in place Recorder Dimensions 53 W x 45 H x 28 D 1 346 2mm x 1143mm x 711 2mm Recorder Weight Approximately 454 lbs 206kg Tolerance based on eight consecutive pages using...

Page 24: ...us product enhancements are incorporated in the PantherPro 46 image recorder New features of the PantherPro 46 not contained in the Panther and PantherPro series are as follows The second cylinder len...

Page 25: ...le is a sub module of the BOB that will provide interfaces to the SCSI MUX Module the SCSI Page Buffer hard disk drive the Recorder OutPut Module ROPM and to theCPU Peripherals Module 3 When the page...

Page 26: ...d The BOB includes all the features of a WCB plus some minor new features Note The BOB can replace a WCB or HSCB in any PantherPro 46 or PantherPro recorder however because of hardware differences suc...

Page 27: ...ve Page Buffer Modules The SCSI MUX is implemented as five four to one input ports Each port is designed in a modular fashion This will allow a reduced cost for an entry level system It will also allo...

Page 28: ...port the PantherPro 46 image recorder The CPU and Peripherals Module consists of thirteen sections which are described below A Microprocessor A Motorola 68000 running at 16 67 MHz is utilized to provi...

Page 29: ...ce F DUART Timer A 2681 DUART Timer will be used This will provide 2 serial channels They are configured as DCE The timer is programmable Interrupts are generated when certain DUART conditions are met...

Page 30: ...IOP interfaces to the page buffer drive A Clock Generator The main clock is derived from a crystal oscillator 33 34 MHz that is at twice the frequency that the MC68000 will operate This clock is divid...

Page 31: ...he 3210 is used to compress the data received from the host SIOP for storage on the disk or to decompress the stored job for output to the Recorder OutPut Module Initially the host SIOP is set up in 8...

Page 32: ...rs stop with the Scan Line FIFO holding a complete scan line The Xcount register requires loading once per image D Margin and Blanking A programmable margin is provided by the Margin Register For each...

Page 33: ...ygon drive circuitry and resides on the Polygon Driver PCB N Leading Motor Control and Drive The Leading Motor Control consists of a paper feed register an adder accumulator and a Galil GL1200 motor c...

Page 34: ...ed Laser Driver HSLD PCB The start of line SOL sensor is also connected to J1 of the HSLA PCB New features included in the HSLA PCB are as follows Increased data throughput to allow for the higher dat...

Page 35: ...signals Start Start to the BOB s ROPM The most critical aspect of the SOL sensor is its left to right position For example the laser ENHANCE time power beam must fully sweep across the SOL left and r...

Page 36: ...rter PCB is located in the electronics chassis in the below the LCD 3 5 2 Description The Graphics LCD contrast is adjustable for easy viewing in a wide range of lighting conditions Refer to the Panth...

Page 37: ...tion is mounted to the outside of the bottom cover Inside the cassette is a shaft and two adjustable hubs with 2 media core spindles Refer to PantherPro 46 User s Guide for Loading the Supply Cassette...

Page 38: ...rovide back tension A copper grounding spring mounted on the right side of the casting is used to discharge static electricity from the bottom cover rivet 3 6 2 2 Pinch Roller The pinch roller which r...

Page 39: ...ed to the rear casting with two thumbscrews As the motor completes one revolution the switch plate attached to the cam bar will return to its original position and defeat the home switch Software reco...

Page 40: ...ia cannot be advanced and a media jam will occur Electronic OPTO sensors mounted to the left and right side of the base casting will be defeated when the knife carriage flag interrupts the RLED or LLE...

Page 41: ...collimated beam is formed This 20mm beam then strikes the scanning facet of the polygon It is reflected back through the scan lens at a continuously varying angle The horizontal beam converges toward...

Page 42: ...the beam to a spot 1 5 beyond the diode tube This focal point is exactly at the end of the diode tube Any reflections from the first cylinder lens or unwanted spreading beam are blocked by the mask a...

Page 43: ...the beam focal plane The start pulse detector pickup is mounted on the left margin area of the second cylinder lens assembly It detects the laser beam Enhance time power mode and sends a START signal...

Page 44: ...performed by a closed loop servo leading motor control circuit As mentioned in the ROPM description section the leading motor control circuit contains among other components the GL1200 integrated con...

Page 45: ...d by turning the fuse housing and lining up the arrowhead with the horizontal line on the module housing and by setting the jumpers on the Power Supplies Note The Condor Power Supply jumpers are solde...

Page 46: ...C NEUTRAL GROUND AC Line Cord Main ON OFF Switch POWER LINE FILTER WITH SWITCH AND FUSE P N 2 4 1 3 Ground N C N C Gn Y Blue Brown 4 1 Blu Brn Fuse Fuse Condor HN24 3 6 A Zenith ZPS 300A 10 Amp 1 Amp...

Page 47: ...e Zenith ZPS 300 power supply output specifications are as follows 5VDC 4 5 45 Amps 12VDC 6 6 Amps 12VDC 1 Amps AC Input Fuse channel 1 channel 2 channel 3 channel 4 5v 12v 12v 12v PB Drive 12v Voltag...

Page 48: ...r PCB via the BOB WCB The Condor Power Supply supplies 24 volts to polygon driver board 1 2 4 3 5 6 7 Transformer Terminals Power Supply Condor S OUT OUT S J2 24VDC BRN FUSE BLU To TB 1 To TB 2 Input...

Page 49: ...t all shipping cartons for any apparent damage note any damages on installation report 5 2 3 Remove equipment from shipping cartons Verify contents against Bill of Materials and Customer Order Form No...

Page 50: ...r board Step 6 Verify power supply AC and DC connections are secure Step 7 Verify switch and jumper settings of the main controller board and Page Buffer Module s Refer to Section 7 Step 8 Remove the...

Page 51: ...e which is available This step must be performed on each RIP that is connected to the imagesetter Refer to the PantherPro 46 User s Guide for details about the SCSI connections and RIP setup After ver...

Page 52: ...suspect refer to Section 9 Contact Support Services if necessary 5 6 Installation Completion Step 1 Shut down RIP s first and then the image recorder Step 2 Re install covers using the appropriate har...

Page 53: ...er 6 1 2 Check Check the following items when performing periodic maintenance on the PantherPro 46 image recorder Light shielding material Power knife carriage Spur gear and worm gear lubricant Adjust...

Page 54: ...olygon to stop rotating Step 2 Remove the optics cover Refer to Section 7 if necessary Step 3 Disconnect all power and signal harnesses associated with the polygon Step 4 Remove the three screws which...

Page 55: ...Remove the scan lens Refer to Section 7 if necessary Step 4 Carefully remove the scan lens and place it on a flat surface DO NOT touch the front or rear lens surface with your hands as this will leav...

Page 56: ...2 Open the supply cassette cover and remove the supply cassette Step 3 Remove the supply cassette bottom shield Refer to Section 7 if necessary Step 4 Using a flash light check the 2nd cylinder lens f...

Page 57: ...4 While the first cylinder lens is in place dampen the lens tissue with 99 pure alcohol and carefully wipe the front and rear side of the lens Step 5 The first cylinder cleaning is now complete Step 6...

Page 58: ...media feed The tension of the adjustable clutch is set between 35 40 ounces at the factory Before measuring or adjusting the clutch perform the following steps Step 1 Output the PantherPro 46 Customer...

Page 59: ...er rubber 12 13 Drag Roller Shaft Image Recorder Base 14 15 Ball Bearing 16 Clutch Mounting Pins 3 Adjustable Clutch Side View Figure 6 1 Note Item 8 is not required 6 3 1 Clutch Tension Set Up Proced...

Page 60: ...counter clockwise while holding the tension nut in place This will allow the tension nut to be adjusted as needed Step 4 Hold the drag roller steady and adjust the tension ring as needed Turning the t...

Page 61: ...and panels removed and electrical components exposed C Post a notice indicating that the machine is undergoing service D Prevent accidental operation of the machine under service by turning off power...

Page 62: ...adiation exposure CAUTION Remove recorder AC power cord before removing power supply from electronics chassis NOTE Maintain all anti static procedures while performing removal replacement procedures o...

Page 63: ...ectronics cover Step 2 Remove the 5 top screws and 5 bottom screws that fasten the electronics cover to the electronics chassis Note Hold electronics cover securely in place while removing the last sc...

Page 64: ...to crimp the keypad flat cable when replacing front bezel 7 1 C Front Panel Step 1 Remove the upper row of screws 5 that secure the front cover to the main bulkhead Two of the upper row of screws are...

Page 65: ...7 1 G Take up Cassette Door Step 1 Open the take up cassette door Step 2 Remove the shoulder screw that mounts the support wire cable lanyard to the door Step 3 Close the take up cassette door Step 4...

Page 66: ...s are located behind the left side of the panel and accessed at the storage compartment entrance The last two screws are located under the right panel Step 2 Replace the storage compartment door in re...

Page 67: ...from drive mount cage Step 4 To remove a PB disk drive positioned to the front of the drive mount cage refer to Note 1 Step 5 To remove a PB disk drive positioned to the rear of the drive mount cage...

Page 68: ...ed to the polygon driver PCB Step 3 Remove the optics cover Refer to 7 1 C Step 4 Remove the cables connected to the polygon motor assembly Step 5 Remove the polygon motor assembly by removing the thr...

Page 69: ...y Step 1 Remove the electronics cover Refer to 7 1 A Step 2 Remove the front bezel LCD keypad Refer to 7 1 B Step 3 Disconnect 12 volt cable from fan assembly Step 4 Remove the four screws that secure...

Page 70: ...Step 6 Remove the two screws that mount the SOL Sensor to the bracket Note the position of SOL bracket Step 7 Remove the two screws which secure the SOL SOL Amplifier assembly to the mounting bracket...

Page 71: ...areful not to damage the SOL SOL amplifier assembly Step 3 Carefully lift supply cassette shield away from SOL sensor and disconnect the smart cassette memory cable from main harness Note Observe the...

Page 72: ...r pins Make sure the black dot on the center edge of lens is facing down toward base casting with the convex face of 2nd cylinder lens facing away from the mounting pins Place mask between the flat si...

Page 73: ...ver Refer to 7 1 D Step 2 Note the position 12 o clock of the reference dot located on the scan lens housing Step 3 While holding the scan lens in place loosen the two screw that secure the scan lens...

Page 74: ...side to slide to dislodge registration and retaining pins Once the pins are displaced remove gate assembly without damaging cables Step 9 Put the replacement gate assembly into position Step 10 Assem...

Page 75: ...er Set Screw Lock Shoulder Set Screw The distance X1 must be equal to the distance X2 Lock Shoulder Lock Shoulder Set Screw Lock Shoulder Set Screw Lock Shoulder Set Screw Optical Bed Cutter Home Swit...

Page 76: ...er words as the gate is being closed the pinch rollers shall come in contact with the drive roller 1 8 before the gate reaches the stop pins This ensures proper pinch pressure between the drive roller...

Page 77: ...ead set screws that secure the clutch to the drag roller shaft Step 4 Remove the clutch Note To facilitate clutch removal rotate drag roller while pulling off clutch Step 5 Replace the consumable item...

Page 78: ...oint Set Screw 2 8 Neoprene Washer Drag Roller rubber 12 13 Drag Roller Shaft Image Recorder Base 14 15 Ball Bearing 16 Clutch Mounting Pins 3 Adjustable Clutch mounted cross section Figure 7 5 Note I...

Page 79: ...and flat washer from the left side of the drive roller shaft Step 7 Remove the drive roller Step 8 Replace drive roller in reverse order of removal 7 25 Knife Motor Assembly Step 1 Open the take up ca...

Page 80: ...ife carriage movement 7 27 Worm Gearbox Assy Step 1 Remove the rear access panel Refer to 7 1 I Step 2 Disconnect leading motor and encoder cables Note Observe encoder connector orientation before rem...

Page 81: ...t screws on the servo motor side Step 3 Remove the screws that mount the servo leading motor encoder to the gearbox Step 4 Replace the servo leading motor encoder in reverse order of removal 7 30 Lead...

Page 82: ...PantherPro 46 Image Recorder TP8251 October 1995 PrePRESS SOLUTIONS CONFIDENTIAL 7 21 Leading Motor and Worm Figure 7 7...

Page 83: ...val replacement procedures on PC boards or electronics components 8 1 PantherPro 46 Image Recorder Component Locations 8 1 1 Electronics Chassis Components referred to in the electronics chassis are a...

Page 84: ...ses to be found Provided the polygon is up to speed speed OK the laser will do the normal functions of sample hold and enhance finding start pulses If the laser beam path is interrupted or blocked by...

Page 85: ...should be lit HI and LO and HI never lit STOK Start pulses are being found by the SOL SOL Amplifier assembly and fed back to the BOB WCB via the High Sped Laser Amplifier PCB VMWR Indicates video wri...

Page 86: ...LEDs during normal recorder operation 1 At first only the LOCK and OK LEDs should be lit If they are not lit check polygon polygon driver board 24 volt Condor power supply and cabling 2 The VMWR LED...

Page 87: ...28 JP102JP29 JP103JP30 JP104JP31 JP105JP32 Note Etch jumpers JP110 through JP125 are cut on each plug in PBM Note Etch jumpers JP11 through JP26 are cut on the BOB WCB PBM LEDs On the BOB WCB the LEDs...

Page 88: ...nal is applied to ENABLE SYNC This output goes low when the polygon scanner is within 1 of the correct operating speed The LOCK LED will be lit at this time INDEX This output provides one pulse every...

Page 89: ...r Amplifier PCB Note All replacement High Speed Laser amplifier PCBs are factory tested and calibrated Perform the calibration procedure only if laser diode power or HSLA PCB performance is suspect St...

Page 90: ...ecorder Output Module Diagnostics The Laser Power Calibration Utility is primarily used in the field as a debug tool to measure and or calibrate the laser output power For example if two PatherPro 46...

Page 91: ...o enter the Recorder Utilities Step 8 Place the laser meter wand in a non perpendicular fashion directly in front of the laser tube between the laser tube and mask Position it to obtain the maximum la...

Page 92: ...ment Corporation DEC Series Jumper Settings are as follows Termination Header SCSI Power SCSI address ID is set to 0 no jumper on all Page Buffer drives The only jumpers required are shown above to pr...

Page 93: ...annel 4 5v 12v 12v 12v PB Drive 12v Voltage measure at PB drive 230V 115V 5V RTN 1 2 3 4 5 6 7 8 1 2 3 TB1 TB2 SWX2 AC Input Jumper 10 Amp TB2 DC Output Connections TB2 3 12V BOB WCB GRY TB2 4 12V Ret...

Page 94: ...s 24 volts to polygon driver board 1 2 4 3 5 6 7 Transformer Terminals S OUT OUT S P2 24VDC BRN FUSE BLU To TB 1 To TB 2 Input 120VAC 240VAC Transformer Terminals Jumper 1 3 2 4 2 3 24VAdj Fuse Rating...

Page 95: ...right ball plunger screw The left set screw is used to offset the shaft position to keep the shaft left end from digging into the cassette plastic housing Adjusting the left set screw will also change...

Page 96: ...ll the anti slip tape Step 1 From a single piece of tape cut two pieces 3 8 wide and 3 4 long Step 2 Open the supply cassette and remove the media shaft Step 3 Peal the protective film from the back o...

Page 97: ...e length and leading value is recorded in the electronics chassis Note If having difficulty setting line length and leading values perform the following 1 Set line length and leading values to zero 2...

Page 98: ...The margin values are changed using the local or remote keypad on the image recorder This procedure is explained in the PantherPro 46 User s Guide The magic key sequence is not necessary Note Moving t...

Page 99: ...n application software is divided into many modules of two different types called Processes and Drivers Drivers do things in real time using interrupts from the hardware A Process is where most of the...

Page 100: ...debug port The default port parameters are 9600 N 8 1 Refer to the MicroPhone terminal emulation program set up procedure below Microphone Setup Macintosh 1 Launch the Microphone utility program This...

Page 101: ...Sniff Debug 0 Bit 3 Standalone SCSI Init 0 Bit 18 Start in Probe 0 Bit 2 Standalone SCSI Targ 0 Bit 17 Disable Leading 0 Bit 1 Targ Max Discon time 0 Bit 16 Enable Test Process 0 Bit 0 Targ SCSI trace...

Page 102: ...return type from PLATE process BOMB_ENGP_REVERSE 22 Bad driver request for PM3 REVERSE BOMB_ENGP_REVERSE 23 Bad driver return for PM3 REVERSE BOMB_ENGP_PM3_DRIVE 24 Bad driver return for PM3 DRIVE Eng...

Page 103: ...returned error BOMB_DSKD_DE 304 DELETE_X returned error BOMB_DSKD_NX 305 No exchange to wakeup BOMB_DSKD_AB 306 Error aborting disk read write BOMB_DSKD_ERR_0 310 Callback sense error path 0 BOMB_DSKD...

Page 104: ...designed to verify the operation of all the major components of the PantherPro 46 image recorder The PantherPro 46 image recorder may be controlled by the BOB or the WCB The BOB WCB diagnostics are pa...

Page 105: ...ecorder Controller diagnostic wcb_diag is a set of comprehensive tests and debug tools which verify the operation of the CPU LCD LCD interface Page Buffer Modules PBMs and Front End SCSI Ports The Rec...

Page 106: ...keypad If Level 1 diagnostics pass the CPU starts its PROM Monitor routine The PROM Monitor launches the level 2 diagnostics if enabled If level 2 diagnostics fail an error is reported to both the LCD...

Page 107: ...s completed 9 3 2 Level 1 Interactive Mode Debug Port Once the CPU subsystem has passed Level 1 tests the level 2 diagnostics may be executed Typing control C after Level 1 tests are completed will ab...

Page 108: ...the BOB WCB built in Page Buffer Module to load and execute the Main Application the Controller Board wcb_diag Diagnostic and the ROPM ropmdiag Diagnostics The Level 2 tests are executed after a syste...

Page 109: ...Level 2 Commands Options Name Description Test Test testname s Execute testname s or all if none given Repeat Repeat n Repeat command n times or 0 forever Quit Quit Quit diagnostic and return to moni...

Page 110: ...ostic Option Menu and restart the recorder type Q to quit At the PROM Monitor type RES return Diagnostics Options Menu As shown above the Level 2 Diagnostics option C may be accessed from the Diagnost...

Page 111: ...lay modify control Register CONTROL REGISTER EDITOR Bit 31 LED MSB 1 Bit 15 CPU IMG 0 Bit 30 LED 7th 1 Bit 14 PBM4 IMG 0 Bit 29 LED 6th 1 Bit 13 PBM3 IMG 0 Bit 28 LED 5th 1 Bit 12 PBM2 IMG 0 Bit 27 LE...

Page 112: ...Bit 1 Targ Max Discon time 0 Bit 16 Enable Test Process 0 Bit 0 Targ SCSI trace msgs 0 Enter bit s to set clear h for help or q to quit For example to set bit 28 type s28 To clear bit 28 type c28 PRES...

Page 113: ...TYPE SPACE FOR MORE CMDS A Autoload from SCSI AI num Set autoloader target ID to num AS Autoload from Sun B breakpoint C continue D Diagnostics options Menu DU Dump 68000 Register Set FD Display file...

Page 114: ...wcb_diag return WCB test The following will be displayed WCB test Test names lcdram LCD Display Ram Tests pbmopen Initialize Page Buffer Module hsipwrrd HostSiop Data and CTL Bus Test hsipsfifo HostS...

Page 115: ...rn The suIte of tests listed in example 4 will be executed on PBM 1 Example 6 SCSI and Drive Commands SCSI and Page Buffer Drive Commands also use the PBMUT to identify which PBM to operate on To form...

Page 116: ...g the MuxLPBK command The MuxLPBK command tests the SCSI paths between the FES SCSI Port and each installed Page Buffer Module PBM Before executing the MuxLPBK test Disconnect the MAC or PC SCSI 2 Cab...

Page 117: ...cted c PBM0 DEC DSP3133LS ROPM Diagnostic V1 0R6 BOB configured for PantherPro 46 with punch ROPM Example 2 To list the ROPM commands and their descriptions type ROPM return The following will be disp...

Page 118: ...ommands for working with a macro Execute Execute the previously defined macro Options Set test parameters Help How do I use this program Quit Quit this program Example 3 To list all test names and des...

Page 119: ...Test MTRSTP MTRSTP Test PaperFeed Paper Feed Test PFullIntr PIPEFULL Interrupt Test PFull281Intr PIPEFULL Interrupt Test 530281 PixelClock Pixel Clock Test SpeedDetect Speed Detect Test SpeedDetImg Sp...

Page 120: ...ime 0 86 sec Cutter right 100 time 0 90 sec Example 8 To repeat the cutter test multiple times type ROPM SubTest repeat cutter return Cutter Test Cutter left 100 time 0 87 sec Cutter right 100 time 0...

Page 121: ...nt panel keypad and LCD display The LCD Keypad interface allows the user to perform the following Enable the SCSI Downloader Change the Down Loader s SCSI ID Set show the debug port baud rates Set sho...

Page 122: ...Recorder utilities cutter test interlock switch test smart cassette touch test keypad test laser power calibration test laser intensity DAC test laser system test leading motor driver test on line pr...

Page 123: ...HostSiop NCR DMA FIFO test HostSiop NCR interrupt HostSiop read write test HostSiop NCR SCSI FIFO test DiskSiop read write test DiskSiop NCR SCSI FIFO test DiskSiop NCR DMA FIFO DiskSiop NCR interrupt...

Page 124: ...1 Section 10 Parts Listing Table of Contents Title Group Page Explanatory 2 Covers Doors and Panels 1 3 Electronics Chassis 2 6 Optical Base Components 3 8 Media Feed Transport 4 10 Media Feed Transpo...

Page 125: ...r connected to an assembly 2 To indicate parts which are identical as far as installation and function are concerened but which differ in part numbers For example motors for different worm gear boxes...

Page 126: ...Group 1 Covers Doors and Panels Group 1 Covers Doors and Panels Front and Side KEY PART QTY DESCRIPTION 1 225 009159 000 1 Bezel PantherPro46 36 2 200 005057 000 1 Panel Front PantherPro 46 36 2A 201...

Page 127: ...brane 7D 201 009589 000 1 Bracket Mounting LCD 8 200 009295 000 1 Bulkhead Main located behind front panel 9 200 009592 000 1 Door Access Take up Cassette 9A 291 005321 000 1 Cable Lanyard Door Limit...

Page 128: ...201 009286 000 1 Panel Access Rear 2A 205 000840 000 8 Screws Mounting Panel Access Rear 3 505 007599 000 1 Power Switch Receptacle 3A 4333600 1 Fuse 4 Amp for 110V System long fuse 3B 3036770 2 Fuse...

Page 129: ...TP8251 PantherPro 46 Image Recorder 10 6 PrePRESS SOLUTIONS CONFIDENTIAL October 1995 Group 2 Electronics Chassis View Group 2 Electronics Chassis KEY PART QTY DESCRIPTION...

Page 130: ...n Polygon driver PCB power harness phase A B C and ribbon cable index signal etc 5 500 007547 000 1 PCB Inverter LCD 6 516 007834 000 1 Power Supply Zenith ZPS 300 5V 12V 7 480 009134 001 1 Power Supp...

Page 131: ...TP8251 PantherPro 46 Image Recorder 10 8 PrePRESS SOLUTIONS CONFIDENTIAL October 1995 15C 280 000614 000 6 Velcro Loop Tape 1 Group 3 Optical Base Components View...

Page 132: ...PantherPro 46 Image Recorder TP8251 October 1995 PrePRESS SOLUTIONS CONFDENTIAL 10 9...

Page 133: ...Amplifier SOL Assy 6 505 010158 000 1 Optical Fan Assy 6A 360 010137 000 1 Fan 6B 285 010136 000 1 Filter and Guard Fan 6C 285 010152 000 1 Bracket Fan 6D 4304110 1 Connector 6E 4319060 2 Pin Connect...

Page 134: ...PantherPro 46 Image Recorder TP8251 October 1995 PrePRESS SOLUTIONS CONFDENTIAL 10 11 Group 4 Media Feed Transport View...

Page 135: ...Hand 3A 201 007878 000 1 Washer Shoulder 3B 2601210 2 Washer Copper 3C 2606720 1 Washer Spring curved 3D 250 009541 000 1 Screw BT HD 4 250 006305 000 2 Screw Ball Plunger 5 206 009179 000 1 Roller Pi...

Page 136: ...1 Spring Compression 12H 260 009889 000 2 Nut Hand Knurled 12J 255 009882 000 1 Washer 654 Inside Diameter Teflon Side 13 505 009487 000 1 Roller Drive 13A 210 009185 000 2 Bearing Roller Drive 14 28...

Page 137: ...0 14 PrePRESS SOLUTIONS CONFIDENTIAL October 1995 Group 4 Media Feed Transport continued 22 350 009199 000 1 Switch Take up Cassette Home 23 285 009525 000 4 Contact Grounding Reverse Bend Clip on 24...

Page 138: ...PantherPro 46 Image Recorder TP8251 October 1995 PrePRESS SOLUTIONS CONFDENTIAL 10 15 Group 5 Media Feed Drive View...

Page 139: ...ousing 1E 26 0616 0 3 Washer 2 5 Helical 1F 26 0612 0 1 Washer Spring Curved 1G 26 0130 0 2 E Retaining Ring 1 4 1H 3030370 1 Coupling Worm to Motor Shaft 1J 201 009209 000 3 Washer 1K 0923820 A R Gre...

Page 140: ...PantherPro 46 Image Recorder TP8251 October 1995 PrePRESS SOLUTIONS CONFDENTIAL 10 17 Group 6 Cables and Harnesses Interconnection Diagram See Cables and Harnesses Interconnection Diagram on next page...

Page 141: ...J23 to High Speed Laser Amp 8 540 009210 000 1 Cable BOB WCB J22 to Terminator LCD 9 540 009558 000 1 Cable BOB WCB J21 to Inverter PCB Buzzer 10 540 009212 000 1 Cable Inverter PCB to LCD 10 540 0092...

Page 142: ...1 October 1995 PrePRESS SOLUTIONS CONFDENTIAL 10 19 20 540 009655 000 1 Harness Media Out Switch 21 540 009645 000 Harness High Speed Laser Amplifier to BOB WCB J23 22 540 009311 000 Harness Laser Dri...

Page 143: ...TP8251 PantherPro 46 Image Recorder 10 20 PrePRESS SOLUTIONS CONFIDENTIAL October 1995 Group 7 Supply Cassette View...

Page 144: ...000 1 Screw Flat Head 4 40 Sensor Cover 9 250 009193 000 1 Screw Thumb Shaft 10 250 009194 000 1 Screw Set Oval 10 32 x 3 8 Left Side 11 250 009195 000 1 Ball Plunger 10 32 Right Side 12 250 009200 00...

Page 145: ...oup 7 Supply Cassette continued 19C 270 008837 000 1 Rivet Button Head Grip Length 20 2105920 16 Screw 2 56 250 flat 21 204 008499 000 1 Sensor 22 202 009477 000 1 Handle 23 100 008586 000 1 I C 1K Bi...

Page 146: ...PantherPro 46 Image Recorder TP8251 October 1995 PrePRESS SOLUTIONS CONFDENTIAL 10 23 Group 8 Take Up Cassette View...

Page 147: ...Take up 7 2105930 5 Screw Button Head 6 32 x 1 4 7 210593 7 Screw Button Head 6 32 x 1 4 7 MIL Qty 8 220 008272 000 3 Spring Back up 8 220 009699 000 2 Spring Back up 7 MIL T U Only 9 225 008148 000...

Page 148: ...ke up 3 4MIL T U Only 285 009579 000 3 Guide Media 701 009609 001 1 Label I D 16 701 009609 002 1 Label I D 14 701 009609 003 1 Label I D 13 3 701 009609 004 1 Label I D 12 821 009695 000 1 Instructio...

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