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18

Repairs, maintenance and settings by technicians

226

Comprima V 180

Original Operating Instructions 150001053_00_en

18

Repairs, maintenance and settings by technicians

This chapter describes repair, maintenance and adjustment work on the machine which may be
performed by qualified technicians only. The chapter "Personnel qualification of the technicians"
must be read and observed in full, 

refer to page 15

.

 WARNING

Risk of injury or damage to the machine due to incorrect repair, maintenance and
setting work.

Machines that are not repaired, maintained or set by technicians can exhibit faults caused by
a lack of knowledge. As a result, people may be seriously injured or killed.

„

Only an authorised technician may carry out repair, maintenance and setting work at the
machine.

„

Observe the qualification of technicians, 

refer to page 15

.

 WARNING

Risk of injury due to non-observance of relevant safety instructions

If the relevant safety instructions are not observed, persons may be seriously injured or killed.

„

To avoid accidents, the relevant safety instructions must be read and observed, 

refer to

page 14

.

 WARNING

Risk of injury due to non-observance of safety instructions

If the relevant safety routines are not observed, persons may be seriously injured or killed.

„

The safety routines must be read and observed to avoid accidents, 

refer to page 25

.

Summary of Contents for Comprima V 180

Page 1: ...Original Operating Instructions Document no 150001053_00_en RP701 40 Round Baler Comprima V 180 From machine no 995323 ...

Page 2: ...hone switchboard 49 0 59 77 935 0 Telefax switchboard 49 0 59 77 935 339 Telefax spare parts warehouse do mestic 49 0 59 77 935 239 Telefax spare parts warehouse export 49 0 59 77 935 359 Internet www landmaschinen krone de www mediathek krone de Information for enquiries and orders Type Vehicle identification number Year of manufacture Contact data of your dealer ...

Page 3: ... functionality of safety devices 19 2 4 12 Personal protective equipment 19 2 4 13 Safety markings on the machine 19 2 4 14 Road safety 20 2 4 15 Parking the machine safely 21 2 4 16 Consumables 21 2 4 17 Dangers arising from environment 21 2 4 18 Sources of danger on the machine 22 2 4 19 Dangers in connection with certain activities Working on the machine 23 2 4 20 Dangers in connection with cer...

Page 4: ...6 8 1 Preparation before baling 66 8 2 Filling the bale chamber 66 8 3 Improving bale chamber filling 68 8 3 1 Reducing the pressure on the side walls of the bale chamber 68 8 3 2 Mounting additional driver guide rails on the starter roller 68 8 3 3 Mounting additional deflector sheets in the tailgate 69 8 4 Completing the baling process starting tying cycle and ejecting round bales 69 8 5 Moving ...

Page 5: ... screen 108 12 7 3 Activating TIM functions 109 12 7 4 Pausing TIM functions 110 13 Terminal menus 112 13 1 Menu Structure 112 13 2 Recurring icons 113 13 3 Selecting a menu Level 114 13 4 Selecting a menu 114 13 5 Changing value 115 13 6 Changing mode 116 13 7 Tying in the menu level 116 13 8 Menu 1 Number of net layers net wrapping 118 13 9 Menu 1 Number of film layers chamber film wrapping 119 ...

Page 6: ...n 160 16 1 2 Maintenance once after 10 hours 161 16 1 3 Maintenance once after 50 hours 161 16 1 4 Maintenance Once after 500 round bales 161 16 1 5 Maintenance every 10 hours at least daily 161 16 1 6 Maintenance every 50 hours 161 16 1 7 Maintenance every 500 hours 162 16 1 8 Maintenance Every 1 000 round bales 162 16 1 9 Maintenance Every 2 years 162 16 1 10 Maintenance every 6 years 162 16 2 L...

Page 7: ...aps at the compressed air tank 192 16 23 Servicing the hydraulic system 193 16 23 1 Before working on the hydraulic system 193 16 23 2 Changing the hydraulic oil filter 194 17 Malfunction cause and remedy 195 17 1 Disturbances at the pick up or during picking up of crops 195 17 2 Disturbances during or after the baling process 196 17 3 Disturbances at the tying unit or during the tying cycle 197 1...

Page 8: ...bserve the following further applicable documents 1 4 Target group of this document This document aims at the operator of the machine who fulfills the minimum requirements of personnel qualification refer to page 14 1 5 How to use this document 1 5 1 Directories and references Contents headers The contents and headers in this document ensure quick orientation in the chapters Index The index contai...

Page 9: ...eans of representation icons are used to present the text more clearly This arrow characterizes an action step Several arrows in a row identify a sequence of actions to be performed step by step This icon identifies a prerequisite that has to be fulfilled to perform an action step or a sequence of actions This arrow marks the intermediate result of an action step This arrow identifies the result o...

Page 10: ...serve all notes marked with the danger sign in order to avoid injuries or death Explanation of signal words DANGER The signal word DANGER warns of a hazardous situation which will result in serious injuries or death if the warning sign is ignored WARNING The signal word WARNING warns of a hazardous situation which will result in serious injuries or death if the warning sign is ignored CAUTION The ...

Page 11: ... separated from the remaining text and marked with Information Example INFORMATION Each safety label is provided with an order number and can be ordered directly from the manufacturer or from the authorized specialist dealer 1 5 7 Conversion table The following table can be used to convert metric units into US units Size SI units metric Factor Inch pound units Unit name Abbrevi ation Unit name Abb...

Page 12: ...ts Unit name Abbrevi ation Unit name Abbrevi ation Velocity Metres per minute m min 3 2808 Feet per minute ft min Metres per second m s 3 2808 Feet per second ft s Kilometres per hour km h 0 6215 Miles per hour mph Volumes Litres L 0 2642 US gallon US gal Millilitre ml 0 0338 US ounce US oz Cubic centi metre cm 0 0610 Cubic inch in Weight Kilogram kg 2 2046 Pound lbs ...

Page 13: ...erty Unauthorised modifications to the machine may affect the properties of the machine or disrupt the proper operation For this reason unauthorised modifications shall exclude any liability of the manufacturer for consequential damage Intended use also comprises compliance with the terms of operation maintenance and repair specified by the manufacturer 2 2 Reasonably foreseeable misuse Any use be...

Page 14: ...e user and contain information relevant to safety Only the procedures indicated in the operating instructions are reliable If the operating instructions are not followed people may be seriously injured or killed Before using the machine for the first time read and follow all the Basic safety instructions Before working also read and observe the respective sections in the operating instructions Kee...

Page 15: ...ren in danger Children are not in a position to assess dangers and behave unpredictably Thus children are particularly at risk Keep children away from the machine Keep children away from consumables Make sure that there are no children in the danger zone especially when starting and triggering machine movements 2 4 5 Connecting the machine When tractor and machine are not correctly connected there...

Page 16: ...work must be performed according to the chapters Maintenance and Setting Before performing any maintenance and setting work shut down and safeguard the machine refer to page 25 Danger resulting from damage to the machine Damage to the machine may impair the operational safety of the machine and cause accidents As a result people may be seriously injured or killed The following parts of the machine...

Page 17: ... is not observed people may be seriously injured or killed Do not switch on the drives and engine if the minimum safety distance has not been observed If people fail to observe the minimum safety distance switch off the drives Switch the machine off in shunting and field mode The safety distance is For machine in shunting operation and field mode In front of the machine 3 m Behind the machine 5 m ...

Page 18: ...d seriously injured by the PTO shaft and driven parts Before switching on the PTO shaft Ensure that all protective devices are mounted and brought into protective position Make sure that there is no one in the danger zone of PTO shaft and universal shaft Switch off drives in case they are not needed Danger zone between tractor and machine Persons staying between tractor and machine can be seriousl...

Page 19: ... measure Missing or unsuitable personal protective equipment increases health risks and injuries Personal protective equipment is for example Suitable protective gloves Safety boots Close fitting protective clothing Hearing protection Safety glasses Specify and provide personal protective equipment for the particular job Use only personal protective equipment which is in proper condition and offer...

Page 20: ...serve measures for driving on road and field refer to page 141 Dangers if the machine is not prepared properly for road travel If the machine is not prepared properly for road travel serious accidents may occur with traffic Before driving on roads prepare the machine for road travel refer to page 141 Danger when cornering with a machine hitched and due to the overall width Accidents can occur when...

Page 21: ...nly consumables which comply with the requirements of the manufacturer For requirements on consumables refer to page 41 Environmental protection and disposal Consumables such as diesel fuel brake fluid antifreeze and lubricants e g gearbox oil hydraulic oil may damage the environment and the health of people Do not release consumables into the environment Fill consumables in a liquid tight labelle...

Page 22: ...ny conductive connection to the ground Warn persons Do not approach the machine Electrical voltage on the ground may lead to severe electric shocks Wait for help from professional rescue teams The overhead line must be switched off If people have to leave the cabin despite the voltage flashover for example because there is an imminent threat to life due to fire Avoid simultaneous contact with mach...

Page 23: ...tear off Hoses that move uncontrollably may hurt people seriously If it is suspected that the compressor unit is damaged immediately contact a specialist workshop Shut down and safeguard the machine refer to page 25 Damaged hydraulic hoses Damaged hydraulic hoses may tear off burst or cause oil leaks As a result the machine may be damaged and people may be seriously injured Shut down and safeguard...

Page 24: ...d Never perform welding work on the following components Gearbox Components of the hydraulics Components of the electronics Frame or supporting components Running gear Before carrying out welding work on the machine obtain consent by KRONE customer service and if required identify alternatives Before performing welding work on the machine park the machine safely and disconnect it from the tractor ...

Page 25: ...ple may be seriously injured or killed Before leaving the operating position Shut down and safeguard the machine To shut down and safeguard the machine Park the machine on a stable horizontal and level ground Switch off the drives and wait until coasting parts have come to a complete stop Switch off the tractor engine remove the ignition key and take it with you Secure the tractor against rolling ...

Page 26: ...to page 25 Observe the intervals for oil level check oil and filter element changes refer to page 160 Use only the oil grades and quantities specified in the consumables table refer to page 41 Clean the area around the parts for example gearbox high pressure filter and make sure that no foreign objects get into the parts or the hydraulic system Check existing seal rings for damage and replace them...

Page 27: ...rom a safe position outside the area that is affected by machine parts moved by the actuators 2 6 Safety labels on the machine Every safety label is provided with an order number and can be ordered directly from the authorised KRONE dealer Immediately replace missing damaged and unrecognisable safety labels When attaching safety labels the contact surface on the machine must be clean and free of d...

Page 28: ...fety 2 6 Safety labels on the machine 28 Comprima V 180 Original Operating Instructions 150001053_00_en Position and meaning of safety labels 1 6 11 4 3 9 7 3 8 10 5 5 2 4 6 8 3 8 3 8 7 11 12 13 RPG000 064 ...

Page 29: ...he permitted PTO speed machine parts may be destroyed or be hurled up uncontrollably When exceeding the maximum permitted op erating pressure hydraulic parts may be dam aged As a result people may be seriously or fatally injured Observe the permitted PTO speed Observe the permitted operating pressure 3 Order no 942 196 1 4x Risk of crushing or shearing Risk of injury due to crushing or shearing po...

Page 30: ...the raised tailgate 7 Ord no 939 520 1 2x Danger due to rotating auger There is a danger of becoming caught or wrapped by the rotating auger Never reach into the rotating auger Keep distance to moving machine parts 8 Ord no 942 002 4 4x Danger due to rotating machine parts When the machine is running there is a risk of injury due to rotating machine parts Before starting up move the guards into th...

Page 31: ...isk of being pulled in by rotating machine parts Before climbing onto the machine switch off the PTO shaft and the engine 12 Ord no 27 013 422 0 2x Danger from shock Risk of injury from the rolling bale Make certain no one remains in the danger zone 13 Ord no 939 529 0 2x Danger from high pressure liquid The pressure accumulator is under gas and oil pressure There is a risk of injury when the pres...

Page 32: ...king brake if the machine breaks away from the tractor while it is driving refer to page 74 In order to prevent the machine from rolling away also use the wheel chocks refer to page 74 2 de pending on country version Safety chain The safety chain is used for the additional protection of trailed machines in case they become unhitched during transport refer to page 65 The attachment of the safety ch...

Page 33: ...ion to the wheel chocks refer to page 73 5 Support jack The support jack is designed for the stability of the machine when it is not connected to the tractor refer to page 70 6 de pending on country version SMV emblem The Slow Moving Vehicle emblem may be attached to slow moving machines or vehicles refer to page 33 The country specific specifications must be observed The SMV emblem is at the rear...

Page 34: ...2 7 Safety equipment 34 Comprima V 180 Original Operating Instructions 150001053_00_en If the machine is transported on transport vehicles for example lorry or train the SMV emblem must be covered or dismounted ...

Page 35: ...chnical nature They are used to detect and remedy errors as well as to optimize machine functions There is no possibility to create motion profiles on driven routes from these data If services are used e g repair services service processes warranty cases quality assurance this technical information can be read out by employees of service network including manufacturer from the event and error data...

Page 36: ...port jack 5 Road lighting 14 Drawbar 6 Bale ejector 15 Universal shaft 7 Document storage tube 16 Catch loop 8 Feed rotor 17 Drawbar eye 9 Guide wheel 4 2 Overload protections on the machine Universal shaft To prevent an overload there is a friction clutch or cam clutch on the universal shaft depending on the version To vent the friction clutch refer to page 180 Pick up drive To prevent an overloa...

Page 37: ...ocated on the right hand machine side in the storage compartment Information for enquiries and orders If you have any further queries on the machine or if you want to order spare parts always enter type designation vehicle identification number and year of manufacture of the corresponding machine To ensure that these data are always available we recommend to enter them in the fields on the front c...

Page 38: ...o the feed roller 16 The feed roller 16 guides the net between the compression rollers to the round bale and pulls it off the round bale When the tying cycle of the set number of net layers is complete the cutting unit 8 swings over the net and cuts the net 4 5 Function description net and chamber film wrapping 2 3 4 5 6 7 8 9 13 1 16 15 17 14 18 11 12 10 RP000 181 1 Net or film roll 10 Cutting un...

Page 39: ...e When the tying cycle of the set number of net or film layers is complete the cutting unit 10 swings over the wrapping material net or film and cuts the wrapping material net or film 4 6 Function description of the bale formation conveyor stop For Bale formation conveyor stop version The bale formation conveyor stop is used to switch off the bale formation conveyor when opening the tailgate On ex...

Page 40: ...d bales Size of round bales diameter ø 1 000 1 800 mm Size of round bales width 1 200 mm Net wrapping Net max width 1 300 mm Net sleeve length 1 250 1 330 mm Net sleeve diameter ø 75 80 mm Net roll diameter ø max 310 mm 3 000 m roll Chamber film wrapping Film max width 1 280 mm Film sleeve length 1 295 mm Film sleeve diameter ø 77 3 mm Film roll diameter ø 225 mm 2 000 m roll Minimum requirements ...

Page 41: ...ar 500 50 17 1 0 bar 2 8 bar 2 0 bar 1 5 bar 500 55 20 1 0 bar 3 0 bar 1 5 bar 1 5 bar 1 This recommendation applies especially to the typical mixture of operation field road at the maximum permitted machine speed If required the tyre pressure can be reduced to the indicated minimum air pressure However the associated maximum speed must then be observed Ambient temperature Temperature range for ma...

Page 42: ...Lubricating greases For the manual lubrication points a lubricating grease pursuant to DIN 51818 of NLGI class 2 lithium soap with EP additives must be used KRONE recommends not to use lubricating greases based on other substances The filling quantity depends on the requirements Lubricate the manual lubrication points until lubricating grease escapes at the bearing position After lubrication remov...

Page 43: ... must only be carried out by authorised technicians Read in full and observe the Personnel qualification of technicians refer to page 15 WARNING Risk of injury due to non observance of relevant safety instructions If the relevant safety instructions are not observed persons may be seriously injured or killed To avoid accidents the relevant safety instructions must be read and observed refer to pag...

Page 44: ...versal shaft 13 Spanner for reversing device 3 Ring spanner 14 Bale ejector components 4 Terminal depending on version 14 1 Bale ejector 5 Small parts 14 2 Linkage 6 7 pin connection cable for road travel lighting 14 3 Eye bolts 7 Hose and cable support 14 4 Springs 8 Mounting material 14 5 Strips 9 Can of spray paint 14 6 Screws 10 Warning foil 14 7 Springs with clamping screws 11 Test roll KRONE...

Page 45: ...hand side of the drawbar Mount the hose and cable support 1 with the terminals 2 from the inside and with the nuts 4 from the outside Æ The hoses and cables can be guided through the eye on the hose and cable support 1 towards the tractor 6 3 Preparing the brake disc of the wrapping material brake RPG000 011 Remove the duct tape 1 provided as corrosion protection from the surface of the brake disc...

Page 46: ... slightly forward to the tractor X RPG000 058 When the machine is coupled to the tractor dimension X is the distance between the centre of the cutting rotor and the ground and must be X 700 750 mm When inserting straw large swaths the dimension may deviate X 750 800 mm Machines with tyres 15 0 55 17 in combination with a tandem axle X 680 mm Checking drawbar height ü The tyre pressure matches the ...

Page 47: ...ght of the drawbar eye 3 Loosen the screw connections 4 until the drawbar 3 can be moved in the toothed disc connections 2 Align the drawbar eye 3 parallel to the ground Ensure that the toothed disc connections 2 mesh Tighten the screw connections 1 and 4 Torque refer to page 166 After 10 operating hours tighten the screw connections 1 and 4 6 6 Universal shaft 6 6 1 Adjusting the length of the un...

Page 48: ...actor against rolling away Instructions on how to shorten the universal shaft 1 can be found in the operating instructions of the universal shaft manufacturer 6 6 2 Mounting protective cap of universal shaft RP000 267 ü The machine is shut down and safeguarded refer to page 25 Take the protective cap 1 out of the storage compartment Remove the screws 2 and washers 3 pre assembled on the machine Pu...

Page 49: ... to take account of the danger zone of the universal shaft If the danger zone of the universal shaft is ignored persons can be seriously hurt or killed To avoid accidents observe the danger zone of the universal shaft refer to page 18 1 2 RP000 281 ü The machine is shut down and safeguarded refer to page 25 ü The protective cap is mounted refer to page 48 Remove the screw connection 2 from the uni...

Page 50: ...efer to page 73 ü The machine is shut down and safeguarded refer to page 25 Undo the screw connections 1 on the mounting plates 2 on the right and left side but do not remove Fold the mounting plates 2 outwards 6 2 5 3 4 1 RP000 495 Slide the bale ejector 2 between the mounting plates 6 inserting the bolts 5 into the lower bores on the mounting plates 6 on the right and left side of the bale eject...

Page 51: ... 51 1 6 7 8 2 4 5 3 RP000 496 To mount the strip 1 on the right and left side of the bale ejector Fit a screw 6 disc 7 and locknut 8 Make sure that the screw 6 is not secured too tightly The screw 6 must be flush with the locknut 8 Fit a screw 2 springs 3 disc 4 and locknut 5 Place the bale ejector on the machine ...

Page 52: ...e frame and secure with a disc 5 and clamping sleeve 6 Push the linkage 1 on the left and right on the stud bolt 2 of the tailgate and secure with a disc 3 and clamping sleeve 4 1 5 3 4 2 RP000 498 Hook the tension spring 2 into the link 1 on the mounting plate Hook the eye bolt 3 into the tension spring 2 and guide it through the bore hole 5 Secure with the disc and nut 4 Tighten the nut 4 until ...

Page 53: ...uctions 150001053_00_en 53 2 1 RPG000 097 Mount the spacer 1 with the round head screws discs and nuts on the bale ejector 2 For single axis version 1 RP000 501 The under side of the bale ejector is shown Mount 2 support plates 1 with screws and washers on the under side of the bale ejector ...

Page 54: ...e 25 WARNING Risk of injury or damage to the machine due to connection lines which have been incorrectly connected interchanged or improperly installed If the connection lines of the machine have been incorrectly connected to the tractor or have been improperly installed they may pull off or be damaged This may result in serious accidents If connection lines are interchanged functions may inadvert...

Page 55: ...ouble acting control unit green 5 to lower the drawbar using the support jack until the ball drawbar eye is positioned on the ball head attachment Shut down and safeguard the machine refer to page 25 Secure the hitching device according to the operating instructions of the tractor manufacturer 7 2 Mounting the universal shaft on the tractor WARNING Risk of injury by failure to take account of the ...

Page 56: ...stem depressurise the hydraulic system When connecting the quick couplings ensure that they are clean and dry Check hydraulic hoses at regular intervals refer to page 174 and replace them if they are damaged e g chafing areas or points of contact or aged The replacement lines must comply with the technical requirements of the device manufacturer NOTICE Damage to the machine due to soiling of the h...

Page 57: ...green 5 to a double acting control unit of the tractor Hydraulic connection for the reversing device for hydraulic reversing device version Connect the hydraulic hose green 6 to a single acting control unit of the tractor 7 4 Connecting hydraulic brake export A hydraulic brake may be required on the machine to meet country specific standards A brake valve is required on the tractor for the hydraul...

Page 58: ... red coupling head and brake line 1 yellow coupling head of the tractor 1 2 BP000 101 ü The machine is shut down and safeguarded refer to page 25 Connecting Observe the correct order when connecting the compressed air lines Firstly connect the brake line 1 yellow coupling head Then connect the supply line 2 red coupling head Disconnecting Observe the correct order when disconnecting the compressed...

Page 59: ...connection 2 to mount it on the drawbar 1 Ensure that the toothed disc connections mesh 7 8 Connecting KRONE BETA II Terminal NOTICE Short circuit caused by impurities and moisture in the plug connection The machine may be damaged by a short circuit Make sure that the plugs and sockets are clean and dry Tractors without ISOBUS system EQ003 078 ü The machine is shut down and safeguarded see chapter...

Page 60: ...nal INFORMATION The cable 5 can be ordered by quoting the order number 20 085 866 Connect the 9 pin plug 4 of the cable 5 to the 9 pin ISOBUS socket 3 of the tractor Connect the 11 pin plug 6 of the cable 5 to the 11 pin socket 7 of the machine Tractors with integrated ISOBUS system EQ003 120 ü The machine is shut down and safeguarded see chapter Safety Shutting down and safeguarding the machine C...

Page 61: ...n plug 6 of the cable 5 to the 11 pin socket 7 of the machine 7 9 Connecting the KRONE ISOBUS terminal CCI 1200 NOTICE Short circuit caused by impurities and moisture in the plug connection The machine may be damaged by a short circuit Make sure that the plugs and sockets are clean and dry INFORMATION To mount the terminal in the tractor cabin observe the provided operating instructions of termina...

Page 62: ...red by quoting the order number 20 086 886 Connect the 9 pin plug 7 of the cable 8 to the 9 pin ISOBUS socket 6 of the tractor Connect the 11 pin plug 9 of the cable 8 to the 11 pin socket 10 of the machine Tractors without ISOBUS system 2 3 10 B290 4 5 7 8 9 6 1 EQ001 181 ü The machine is shut down and safeguarded refer to page 25 ü The accessories kit B290 KRONE tractor retrofitting is mounted C...

Page 63: ...urities and moisture in the plug connection The machine may be damaged by a short circuit Make sure that the plugs and sockets are clean and dry INFORMATION To mount the terminal in the tractor cabin observe the provided operating instructions of terminal EQ001 146 ü The machine is shut down and safeguarded refer to page 25 Connection tractor to machine Connect the 9 pole plug 5 of the cable 2 to ...

Page 64: ...1 EQ000 212 Insert the plug 4 on the camera 2 cable 3 into the connection C 6 of the KRONE ISOBUS terminal CCI 1200 1 To connect the plug 4 correctly ensure that it is aligned with the marked points 5 7 12 Connecting the road lighting NOTICE Short circuit caused by impurities and moisture in the plug connection The machine may be damaged by a short circuit Make sure that the plugs and sockets are ...

Page 65: ...r if the machine loosens unintentionally This may result in serious accidents Always use safety chain with a minimum tensile strength of 178 kN 40 000 lbf INFORMATION The attachment of the safety chain is not obligatory in all countries The countryspecific regulations for using the safety chain during transportation of the machine must be observed The safety chain serves as an additional safety pr...

Page 66: ...und bales in manual mode only On slopes always deposit round bales in such a way that they cannot start moving on their own 8 1 Preparation before baling ü The bale formation conveyor is in working position refer to page 69 ü The pick up is in working position refer to page 75 ü The crop press roller unit has been correctly set according to the amount of crops refer to page 78 ü The wrapping mater...

Page 67: ...y the round bale is frayed on the sides It is very difficult to carry it out of the bale chamber Make the swath narrower on the field If the swath is too narrow Even filling of the bale chamber is possible only if the swath is approached alternating from the left and the right side Too frequent changes and uneven filling of the bale chamber will produce barrel shaped round bales and uneven baling ...

Page 68: ...chamber continues to rotate so that the wrapping material is grabbed automatically It is possible to start picking up crops again while the tailgate is still closing 8 3 Improving bale chamber filling 8 3 1 Reducing the pressure on the side walls of the bale chamber If very heavy crops without structure are picked up the round bales may become very hard and press on the side walls of the machine T...

Page 69: ...73 ü The machine is shut down and safeguarded refer to page 25 Mount the deflector sheets 1 on the insides of the bale chamber by screwing the screw connections 2 into the available boreholes If the finished round bales are still not falling out of the bale chamber following installation of the deflector sheets 1 Remove the slide sheets 3 from the right and left sides of the machine housing 8 4 Co...

Page 70: ...block the baling pressure may drop over a prolonged period of time In order to obtain the baling pressure last set open and close the tailgate once using the control unit red 1 To set the baling pressure refer to page 146 Moving bale formation conveyors into the parking position Turn the handwheel 1 in the direction of the arrow II until the pressure gauge 2 indicates a baling pressure of 50 bar 8...

Page 71: ...position using the securing pin 4 Turn the support jack 2 anti clockwise firmly down onto the ground using the crank handle 1 until the drawbar is relieved Moving support jack into transport position Turn the crank handle 1 several revolutions clockwise until the support plate 3 is relieved WARNING Crush hazard due to the support jack Keep hands and feet out of the danger zone of the support jack ...

Page 72: ... to the right into the opening 6 and turn it by 90 to the left so that the locking pin 3 locks Actuate the double acting control unit green 5 until the support jack 5 is firmly on the ground and the drawbar eye is relieved Moving support jack into transport position 3 1 5 7 1 6 2 4 RP000 116 Actuate the double acting control unit green 5 until the support jack 3 has been retracted Turn the bolt 1 ...

Page 73: ...stop cock when carrying out work with the tailgate open RPG000 014 The tractor supplies pressure to the machine hydraulics via hydraulic hoses The tailgate stop cock 1 is a safety component which prevents the tailgate from unintentionally closing The tailgate stop cock 1 must be closed if working in the bale chamber or on the tailgate ü The machine is shut down and safeguarded refer to page 25 Ope...

Page 74: ...in the key 1 and press parking brake 2 all the way down Attaching safety cable of the parking brake 2 3 1 RP000 399 The safety cable 1 applies the parking brake 3 if the machine breaks away from the tractor while it is driving To attach the safety cable 1 to the machine attach the safety cable 1 to the parking brake 3 To do this pull the safety cable 1 through the smaller loop of the safety cable ...

Page 75: ... so close before and behind the same wheel that the machine cannot roll off 8 10 Pick up 8 10 1 Bringing the pick up to transport working position Working position WARNING Risk of injury due to falling pick up While the pick up is being lowered remove people from the movement range of the pick up To preselect the pick up press the key on the terminal refer to page 103 ð The key switches to To lowe...

Page 76: ...ck whether the distance between the tines and the ground is approx 20 30 mm If required re adjust the perforated bar 1 Check whether the drawbar height of the machine must be adjusted to the tractor refer to page 46 Setting the pick up working height more precisely RP000 152 If ground conditions are extreme the height of the pick up can also be set via the chain 2 To do this the pick up can be set...

Page 77: ...h sides of the machine with the aid of a spring 3 The spring 3 can be set on the ring screw 2 KRONE recommends the following setting Dimension X left side of machine 150 mm Dimension X right side of machine 42 mm ü The guide wheels have been adequately relieved On the right and left sides of the machine check whether the aforementioned dimensions match If required screw in or unscrew the nut 1 unt...

Page 78: ...ss roller 2 continuously touches the swath Adjusting the height of the crop press roller unit Attach the chains 1 to the swath correspondingly higher or lower Ensure that the chains 1 on the right and left sides of the machine have been set identically 8 11 2 Setting the baffle sheet on the crop press roller unit 1 2 3 4 12 7 3 3 8 9 2 2 4 11 5 13 5 5 10 4 6 RP000 140 The height of the baffle shee...

Page 79: ...ition II to position I Make the following setting on the right and left sides of the machine in the same way To remove the bracket 2 pull out the linch pin 3 loosen the round head screw 4 remove the spring 11 and remove the bracket 2 Pull out the linch pin 5 Move baffle sheet 1 into the lower borehole 11 and secure with the linch pin 5 To mount the bracket 2 insert the round head screw 4 into the ...

Page 80: ... reason plastic sleeves without grooves are not recommended When using cardboard sleeves make sure they are inserted in the correct position Moisture or high humidity may cause the cardboard sleeve to soften impairing the tying functionality Also observe the information on the package provided by the tying material manufacturer INFORMATION For trouble free use in the field KRONE recommends one of ...

Page 81: ... roll 9 has still not been centrally aligned Loosen both adjusting rings 8 11 Use a mounting lever 12 to push the net roll 9 in the required direction of the arrow until the net roll 9 is positioned in the centre Push both adjusting rings 8 11 each with a distance of 2 3 mm onto the sleeve 10 and fix them in this position 8 12 2 Insert net WARNING Risk of injury due to sharp blades at the cutting ...

Page 82: ... width of approximately 500 mm so that the drivers of the feed roller can pick the net up over its full width If the net tension is insufficient and the net is not pulled far enough to the outside of the round bale Place the net 7 under the deflection tube on the cross tube 9 To set the feed cutting and tying position refer to page 135 To set the number of net layers refer to page 118 8 13 Net and...

Page 83: ...ide of the film roll 8 9 10 11 1 6 4 7 3 5 2 2 RP000 039 Raise the lever 4 Swivel the roll holder 6 and brake disc 1 forwards Remove the brake disc 1 Take a new net or film roll out of the package Ensure that the beginning of the roll faces towards the machine and can be pulled out from above Push the net or film roll 9 onto the roll holder 6 and push on the support 7 Push the brake disc 1 with th...

Page 84: ... due to sharp blades at the cutting unit of the tying unit You may injure your fingers and hands when inserting the wrapping and tying material or working in the range of the cutting unit of the tying unit Always wear protective gloves when inserting the wrapping and tying material and when working in the range of the cutting unit When working in the range of the cutting unit work particularly car...

Page 85: ...7 which is required to insert the wrapping material is in the storage compartment on the right side Pre settings for net wrapping The tension lever 12 must touch and guide the wrapping material roll 1 To do this the tension lever 12 must be released refer to page 152 The conical roller 3 must be locked to prevent it from rotating during net wrapping refer to page 153 ...

Page 86: ...ver an area 8 of at least 2 feed strips Ensure that the wrapping material 11 projects over the edge of the retaining sheet 6 by at least X 250 mm To check the position of the feed rocker arm refer to page 157 To set the number of net layers refer to page 118 To set the number of film layers refer to page 119 8 13 3 Notes on operation When chamber film wrapping starts it is necessary to continue co...

Page 87: ...ines 1 which you have drawn Æ If the distance X is between 86 and 95 mm the pre tension has been correctly set Measured value X Pre tension Evaluation 86 mm 15 The pre tension is too strong Reduce the brake force on the wrapping material brake refer to page 151 86 mm 15 Correct 95 mm 5 Correct 95 mm 5 The pre tension is too weak Increase the brake force on the wrapping material brake refer to page...

Page 88: ...s when raised If this does not remove the crop blockage Shut down and safeguard the machine refer to page 25 CAUTION Risk of injury due to sharp parts Always wear appropriate protective gloves when removing crop blockages Remove the accumulated crops manually 8 15 2 Crop blockage in the pick up While the PTO shaft is running reverse and actuate the control unit in the tractor yellow 3 several time...

Page 89: ...ly For manual reversing device version RP000 290 Switch off the PTO shaft and the tractor engine Remove the ignition key Move the cover 1 to the side Remove the actuating lever 2 from the storage compartment and attach to the drive shaft for the pick up 3 on the right hand side of the machine Manually turn back the feed rotor with the actuating lever Reset the machine and manually remove any remai...

Page 90: ...e line of the reversing device Turn on the tractor engine To turn back the feed rotor 1 about a quarter revolution activate the control unit in the tractor green 6 for the reversing device 4 5 times Reset the tractor with the machine Depressurize the hydraulic cylinder 2 Switch off tractor engine remove the ignition key and take it with you Make certain the hydraulic cylinder 2 is completely retra...

Page 91: ...evolution of the drive shaft the pump 3 pumps oil out of the tank 2 via the rails with the dosing units 1 and 4 to the brushes on the drive chains Different dosing units are integrated in the rails for each lubrication point The oil quantity can be adjusted using the eccentric cam 5 on the drive roll In doing so the oil quantity is adjusted for all dosing units in the entire machine To service the...

Page 92: ... up drive 8 Pick up auger conveyor Dosing units on left side of machine 2 3 4 1 RP000 405 The dosing units on the rail on the left side of the machine oil the chains of the following machine components Pos Designation 1 Bale formation conveyor drive at front 2 Bale formation conveyor drive at front 3 Roller drive feed roller 4 Pick up auger conveyor Setting oil quantity Loosen the screws 6 Turn th...

Page 93: ...the machine consists essentially of the job computer 1 the terminal 2 and the control and function elements The job computer 1 is located on the right side of the machine under the side hood Functions of the job computer 1 Control of actuator system installed on the machine Transmission of error messages Evaluation of sensor system Diagnostics of sensor system and actuator system The driver gets i...

Page 94: ... main menu after switching on ð If the machine is connected the display shows the road travel screen after switching on Æ The terminal is ready to operate Switching off Move the toggle switch 1 from position II to position I If machine is not connected Main window If machine is connected Road travel EQG001 003 INFORMATION For more details on how the terminal functions follow the terminal operating...

Page 95: ...nto the following sections Status line 1 The status line 1 indicates current states of the machine depending on how it is equipped refer to page 102 Keys 2 The machine is operated by actuating the keys 2 next to the icons on the grey fields refer to page 103 Main window 3 There are the following main window views Road travel screen Working screen s refer to page 106 Menu level refer to page 114 ...

Page 96: ...n and transmission of commands The system also enables machines to be operated with operation units terminals which are already available on the tractor or have been attached e g to the tractor cabin The relevant information can be found in the technical documents of the operation device or on the units themselves KRONE machines which have ISOBUS equipment are coordinated with this system 2 EQG000...

Page 97: ...ey 1 ð If the machine is not connected the display shows the main menu after switching on ð If the machine is connected the display shows the road travel screen after switching on Æ The terminal is ready to operate If machine is not connected Main menu If machine is connected Road travel screen EQG000 056 The display appears in landscape mode after starting the terminal Refer to the CCI terminal o...

Page 98: ...ications apps can be selected from the App menu and displayed in the Informa tion view The apps can be dragged and dropped into the Main view INFORMATION For more details on how the terminal functions follow the terminal operating instructions 10 4 Design of the KRONE machine application 1 2 3 EQG000 059 The KRONE machine application is divided into the following areas Status line 1 The status lin...

Page 99: ... There are the following main window views Road travel screen Working screen s refer to page 106 Menu level refer to page 114 10 5 Setting units on the terminal The units e g metric or imperial can be set on the terminal in the menu User settings This setting is accepted after the terminal has been restarted as well as for the machine software The procedure and other settings can be found in the o...

Page 100: ...ng instructions INFORMATION KRONE ISOBUS systems regularly pass the ISOBUS COMPATIBILITY TEST AEF DLG VDMA test The operation of this machine at least requires implementation level 3 of ISOBUS system The ISOBUS system is an internationally standardised communications system for agricultural machines and systems The designation of the associated series of standards is ISO 11783 The agricultural ISO...

Page 101: ...external ISO terminal is similar to the KRONE ISOBUS terminal Prior to start up refer to the mode of operation of the KRONE ISOBUS terminal in the operating instructions One major difference from the KRONE ISOBUS terminal is the arrangement and number of keys with functions which are specified by the selected external ISOBUS terminal The values for bale diameter Comprima V and baling pressure Comp...

Page 102: ... cannot be remedied consult a KRONE service partner 12 1 Status line INFORMATION Using a terminal with a resolution of less than 480x480 pixels On terminals with a resolution of less than 480x480 pixels only 7 fields are displayed in the status line Thus not all icons for the status line are shown On terminal with a resolution of more than equal to 480x480 pixels 8 fields are shown in the status l...

Page 103: ...epresented icons are not always available Icon Designation Explanation Feed net in manual mode Press the key to guide the net to the round bale Feed film in manual mode Press the key to guide the film to the round bale Net wrapping in manual mode The previously selected mode manual mode or automatic mode is displayed in the set tying type Press the key to change the mode Net wrapping in automatic ...

Page 104: ...open menu 13 Counter refer to page 126 12 3 Displays on the working screen 125 cm 1 160 140 120 100 80 100 5 1 126 cm EQG003 009 The available icons comply with the equipment of the machine The following represented icons are not always available Icon Explanation 1 Customer counter 1 is activated Set baling pressure for version with Electronic baling pressure adjust ment The TIM status indicates t...

Page 105: ...er to ensure the bale chamber is filled evenly If the direction of travel is not corrected the arrow displayed starts flashing and an acoustic signal sounds 160 140 120 100 80 125 cm Set and display bale diameter The bale diameter can be set directly on the working screen refer to page 107 TIM function Opening and closing tailgate at the end of the tying cycle has been activated The TIM function c...

Page 106: ...m is cut off 7N 7F Net film was not cut off 8N 8F Net chamber film wrapping process is complete 12 4 Accessing the working screen Road travel screen Example menu EQG003 045 From the road travel screen Press Æ The working screen is shown refer to page 104 From each menu ü One menu is called up Press longer 12 5 Automatic call of the Road travel screen EQG000 026 ...

Page 107: ... 80 125 cm 126 cm 1 2 EQG003 037 1 Adjusted target bale diameter in cm 2 Actual bale diameter in cm Adjusting the bale diameter via the scroll wheel Select the blue value to be changed using the scroll wheel ð The icon is shown in reverse colours Press the scroll wheel ð An input field opens To increase or reduce the value turn the scroll wheel To save the value press the scroll wheel ð The settin...

Page 108: ...opes always deposit round bales in such a way that they cannot start moving on their own TIM 1 0 Tractor Implement Management uses data exchange between the ISOBUS job computers on machine and tractor so that the machine can control the tractor and therefore take pressure off the driver When the tying cycle starts the tractor is automatically stopped by TIM When the tying cycle is complete the tai...

Page 109: ...akes over control of the TIM func tions on the tractor refer to page 108 Flashing 2 TIM functions are currently active one TIM function of which has been overridden The connection is restored by pressing the key TIM and then confirming on the tractor The keys can be used to operate the following functions If the key is greyed out the function is not available Icon Explanation TIM TIM Start TIM fun...

Page 110: ...age 129 INFORMATION In the case of the TIM function Stop tractor when the tying cycle starts the tractor must be driven at a speed of at least 0 5 km h before the TIM function can be confirmed on the tractor INFORMATION If 2 TIM functions are active and one of them is overridden the TIM status flashes If only one TIM function is active and is overridden the TIM status switches to To restore the co...

Page 111: ...tivate only the individual TIM function Opening and closing tailgate at the end of the tying cycle e g if the machine is in an unfavourable position for ejecting the round bale To deactivate the TIM function Opening and closing tailgate at the end of the tying cycle select the checked checkbox next to the icon Æ The checkbox is empty and the TIM function has been deactivated ...

Page 112: ...page 119 3 Advance signalling refer to page 119 4 Tying start delay for net wrapping refer to page 120 4 Tying start delay for chamber film wrapping for the Net and chamber film wrapping version refer to page 121 6 Electronic baling pressure adjustment for Electronic baling pressure adjustment version refer to page 121 8 Type of tying for the Net and chamber film wrapping version refer to page 122...

Page 113: ... info refer to page 140 13 2 Recurring icons To navigate in the menu level menus the following icons appear again and again Icon Designation Explanation Arrow pointing up Move up in order to select something Arrow pointing down Move down in order to select something Arrow pointing to the right Move to the right in order to select some thing Arrow pointing to the left Move to the left in order to s...

Page 114: ...mode 13 3 Selecting a menu Level To bring up the menu level from the working screen press Æ The display indicates the menu level Return from the menu pages to the main menu Keep pressing until the main menu appears For an overview of the menus refer to page 112 13 4 Selecting a menu Calling up menu The menus are selected depending on used terminal touch sensitive or not touch sensitive For version...

Page 115: ...e menu opens Leaving menu Press or adjacent key Æ The menu closes 13 5 Changing value For the settings in the menus values must be entered or changed The values are selected depending on used terminal touch sensitive or not touch sensitive For version with touch sensitive or not touch sensitive terminal By means of the scroll wheel Additionally for Touch sensitive terminal version By pressing or B...

Page 116: ...ses Using the value Tip the value ð An input mask opens Increase or reduce value Press to save the value Æ The setting is saved and the input mask closes 13 6 Changing mode It is possible to select between different modes in individual menus To select the next mode press To select the previous mode press To save press Æ An acoustic signal sounds the set mode is saved and the icon is briefly displa...

Page 117: ...ment of the machine the menu items 1 2 and 3 for tying in the menu level may look different For the Net wrapping and twine tying version Pos Icon Explanation 1 n Number of net layers if net has been selected as the type of tying un der 3 n Number of twine layers if twine has been selected as the type of tying under 3 2 Tying start delay net wrapping if net has been selected as the type of tying un...

Page 118: ...et has been selected as the type of tying under 3 Tying start delay chamber film wrapping if film has been selected as the type of tying under 3 3 Select type of tying net or film 13 8 Menu 1 Number of net layers net wrapping 5 0 1 5 2 5 n 1 n EQG003 000 ü For The menu level is active refer to page 114 ü For the Net and chamber film wrapping version Net wrapping is selected in menu 8 Type of tying...

Page 119: ... of film layers Adjusting the number of film layers Increase or decrease the value refer to page 115 To save the value press INFORMATION KRONE recommends 3 5 4 film layers for optimum chamber film wrapping The minimum required film layers depend on the condition of the crops With round bales whose diameter measures more than 130 cm and or very dry or very wet crops KRONE recommends at least one ad...

Page 120: ...5 To save the value press 13 11 Menu 4 Tying start delay net wrapping Tying start delay is used to set the period of time which is required between completion of round bale in the bale chamber and triggering the tying cycle The tying start delay is set in seconds Setting range 0 0 2 5 s n 2 5 0 0 0 0 s 4 EQG003 003 ü For The menu level is active refer to page 114 ü For the Net and chamber film wra...

Page 121: ...lm wrapping is selected in menu 8 Type of tying refer to page 122 To open the menu press Æ The display shows menu Tying start delay Special feature of chamber film wrapping The tying start delay is automatically set to 0 0 s for chamber film wrapping KRONE recommends this setting At high driving speeds the tying start delay can be set to a minimum for chamber film wrapping Increase or decrease the...

Page 122: ...pressure adjustment Setting the baling pressure Increase or decrease the value refer to page 115 To save the value press Approximate values for setting the baling pressure Percentage setting Baling pressure 100 approx 180 10 bar 0 approx 60 5 bar 13 14 Menu 8 Type of tying for the Net and chamber film wrapping version n 1 2 8 EQG003 005 ü For The menu level is active refer to page 114 To open the ...

Page 123: ...ct the bale diameter within a pre defined range bale size 10 to 10 cm n 10 10 0 cm 9 EQG003 018 ü For The menu level is active refer to page 114 To open the menu press Æ The display shows menu Filling correction Adjusting the filling correction Increase or decrease the value refer to page 115 To save the value press Example The set target bale diameter is 108 cm If the actual bale diameter is only...

Page 124: ...may appear on the screen Icon Explanation Tying actuator is in feed position Tying actuator is in cutting position Tying actuator is in tying position Position is not defined The keys on the sides can be used to control the following functions Icon Explanation Move tying actuator to feed position Move tying actuator to cutting position Move tying actuator to tying position Moving the tying actuato...

Page 125: ...n Icon Explanation Tying actuator net film is in feed position Tying actuator net film is in cutting position Tying actuator net film is in tying position Position is not defined The keys on the sides of the terminal can be used to control the following functions Icon Explanation Move tying actuator net film to feed position Move tying actuator net film to cutting position Move tying actuator net ...

Page 126: ...u The Counter menu is divided into the following submenus Menu Sub menu Designation 13 Counter refer to page 126 13 1 n Customer counter refer to page 126 13 2 all Total counter refer to page 128 13 18 1 Menu 13 1 Customer counter n all n h 17 1 0 4 0 0 0 0 2 3 ALL 13 1 EQG003 012 ü Menu 13 Counter is called refer to page 126 To open the menu press n Æ The display shows menu 13 1 Customer counter ...

Page 127: ...Activating customer counter Use and to navigate to the desired customer counter and activate it with Æ The desired customer counter is highlighted in grey Changing the number of bales The number of bales can be changed manually in the customer counter The respective customer counter does not have to be activated for this Use and to navigate to the desired customer counter To increase the number of...

Page 128: ...s that appear in the working screen have the following meaning Icon Explanation Total counter cannot be deleted 1 Season counter 1 can be deleted 2 Season counter 2 can be deleted Total of pressed round bales h Operating hours counter The keys on the sides of the terminal can be used to control the following functions Icon Explanation 1 Set season counter 1 to zero 2 Set season counter 2 to zero S...

Page 129: ...ded into the following submenus depending on the machine equipment Menu Sub menu Designation 14 ISOBUS refer to page 129 14 9 Switch between terminals refer to page 131 13 19 1 Menu 14 5 Configuring TIM software for TIM 1 0 version TIM 0 TIM Brand Model Function Instance TIM TIM TIM TIM 14 5 EQG003 015 ü The menu 14 ISOBUS has been selected refer to page 129 Select TIM to open the menu Æ The displ...

Page 130: ...tractor is not connected to the machine via TIM If TIM functions have been selected the key switches to TIM TIM TIM TIM TIM TIM Start registration and authentication of the TIM functions TIM TIM Start TIM functions can be selected only when tailgate closed TIM TIM Stop TIM functions In doing so registration and authentic ation are also disconnected between tractor and machine TIM TIM Pause TIM fun...

Page 131: ...tor Æ The TIM status switches to The machine automatically takes over control of the TIM functions on the tractor refer to page 108 13 19 2 Menu 14 9 Switching between terminals INFORMATION This menu is only available if several ISOBUS terminals are connected When the user switches terminals for the first time the configuration of the machine is loaded into the next terminal The loading process ca...

Page 132: ... the next terminal press 13 20 Menu 15 Settings n EQG003 036 ü For The menu level is active refer to page 114 To open the menu select Æ The display shows the Settings menu The Settings menu is divided into the following submenus Menu Sub menu Designation 15 Settings refer to page 132 15 1 Sensor test refer to page 133 15 2 Actuator test refer to page 138 15 3 Software info refer to page 140 ...

Page 133: ... 3V 7 3V 5 2V 2 4V 7 9V 13 1 EQG003 030 ü Menu 15 Settings is called refer to page 132 To open the menu press Æ The display shows the Sensor test menu Icon Designation Explanation Select previous sensor Select next sensor Exit menu Setting values The minimum and maximum setting value with attenuated sensor metal in front of the sensor are shown in the upper part of the bar display The current sett...

Page 134: ... B09 B09 L Filling display left B10 B10 R Filling display right B11 B11 L Lock hook bale chamber left B12 B12 R Lock hook bale chamber right B61 B61 M1 Tying 1 passive Possible status displays of the sensors Icon Designation 0 Sensor ready to operate 1 Sensor attenuated metal in front of the sensor 2 Sensor unattenuated no metal in front of the sensor 7 Cable break or short circuit 8 Defect in sen...

Page 135: ...e bale core see operating instructions chapter Operation Adjusting the density of the bale core ü Menu 15 1 Sensor test is open ü Sensor B09 or B10 has been selected If the bar 2 is not inside the rectangle 1 when the bale chamber is closed and empty adjust the sensor B09 or B10 mechanically Loosen the screw connections of the sensor and move them in the oblong hole until the bar 2 on the display ...

Page 136: ...e bargraph Setting feed position RP000 043 The distance X between the pivot point of the ratchet 1 and the adjusting lever 2 must be X 285 295 mm The feed position for net and chamber film wrapping has been optimally set when the feed rocker arm moves close enough to the stop so that the distance is 5 mm see chapter Chamber film wrapping Checking and setting the feed position For net wrapping Pres...

Page 137: ...s been optimally set when the dimensions are as follows with raised ratchet mechanism 1 Dimension X Dimension Y Net wrapping 410 mm 365 mm Chamber film wrapping 400 mm 370 375 mm Press the key or until the tying actuator retracts far enough and the dimensions X and Y from the table above are achieved Press Æ The set position is saved Setting the tying position RP000 045 ...

Page 138: ...ously injured or killed The safety routines must be read and observed to avoid accidents refer to page 25 The actuator test is used to test the actuators installed on the machine An actuator can only be tested when current is flowing through it Therefore in the Actuator test menu the actuator must be controlled manually for a short time in order to determine possible errors in the actuator system ...

Page 139: ...21 E21 Working lights chamber film wrapping for the Net and cham ber film wrapping version E22 E23 E22 E23 Maintenance lighting side hood left right M01 M01 M1 Motor tying 1 passive Q30 Q30 Baling pressure for the Electronic baling pressure adjust ment version Diagnostics for digital actuators 2 state K01 K03 15 2 EQG000 019 Errors are only displayed if the actuator is turned on and a test for the...

Page 140: ...ing it into the feed or cutting position To move the actuator for wrapping process into the feed position press To move the actuator for wrapping process into the cutting position press 13 20 3 Menu 15 3 Software info KRONE SW D2515020105400000 0B0 15 3 EQG000 016 ü Menu 15 Settings is called refer to page 132 To open the menu press Æ The display shows the Software info menu Display area Icon Desi...

Page 141: ...s a risk of accidents When driving on public roads ensure that full load 1 1 is set on the brake force regulator When working for example on wet fields deceleration may be reduced WARNING Risk of injury due to non observance of relevant safety instructions If the relevant safety instructions are not observed persons may be seriously injured or killed To avoid accidents the relevant safety instruct...

Page 142: ... refer to page 70 On the tractor side remove the safety chain from the universal shaft disconnect the universal shaft and place in the universal shaft chain Disconnect the road lighting plug refer to page 64 Remove the power supply cable for the terminal Disconnect the hydraulic hose lines and hook them into the support at the machine Drive the tractor away carefully 14 3 Securing the universal sh...

Page 143: ...ft bracket 1 and place the universal shaft 2 on the universal shaft bracket 1 14 4 Checking road travel lighting 1 2 2 RPG000 073 Connect the road travel lighting to the vehicle electrical system refer to page 64 Check whether the rear lights 1 are functional Clean the rear lights 1 and the side reflectors 2 1 RPG000 074 The 2 reflectors 1 are located on the rear of the taillights Clean the reflec...

Page 144: ...ge it Carry out the following measures to secure moving machine parts 14 5 1 Securing the side hoods 1 2 4 3 RPG000 070 Make the following setting on the right and left sides of the machine Open the side hood 1 Guide a cable tie 2 through the openings of the flap lock 3 Carefully close the side hood 1 Lay the cable tie 2 around the lock holder 4 and tighten it 14 5 2 Securing the storage compartme...

Page 145: ...uipped with 3 suspension points 1 suspension point is located in the front area of the drawbar 2 suspension points can be found at the rear on the yoke right and left upper machine side To lift the machine a hoist must be used which has a minimum load bearing capacity depending on the permitted total weight of the machine see type plate on the machine refer to page 37 ü The machine is shut down an...

Page 146: ... with the pressure controller will invalidate the guarantee 1 3 2 RP000 428 The baling pressure is set on the left side of the machine The following pressure ranges are recommended by KRONE Type of crop Recommended pressure range Hay low Straw medium high Silage high The baling pressure can only be adjusted when crops are supplied to the bale chamber The maximum baling pressure must not exceed 180...

Page 147: ...g the bale formation conveyor tension Setting the double rocker arm Then check again whether the spring of the bale formation conveyor tension has been correctly set The bale core density can be adjusted to differently structured crops by setting the double rocker arm Then check again whether the spring of the bale formation conveyor tension has been correctly set Adjusting the bale formation conv...

Page 148: ...emove the screw 2 Move the stop 3 to the right or left by one borehole into the next position I II or III ð The 3 positions are explained in more detail below Fit the screw 2 Ensure that the stop 2 on the right hand and left sides of the machine is set identically To alter the density of the bale core you can set the following positions This is exemplified by the Comprima V 180 1 I RP000 293 Posit...

Page 149: ... 25 ü The stop 2 is in position III low bale core density ü The double rocker arm 1 is positioned on the stop 2 ü The bale chamber is closed Set the spring 3 so that the dimensions X 130 mm and Y 690 mm 15 4 Setting the brake force release when feeding wrapping material 1 3 2 4 RP000 019 Particularly when the chamber film wrapping is set there is a risk that the film will overturn on the film roll...

Page 150: ...ting as an op timum brake force release during the feeding of the wrapping material bottom strong The wrapping material can be pulled easily 15 5 Setting wrapping material brake For version with Net wrapping RP000 020 The wrapping material brake is located on the right side of the machine under the storage compartment The spring 2 is mounted in such a way that the brake pad 1 is pressed onto the b...

Page 151: ...duce the brake force of the wrapping material brake by means of the nut 5 at the eyelet bolt 3 To check the stretching refer to page 86 The pre set dimension X for net wrapping and chamber film wrapping is X 21 mm If KRONE excellent net or film is not used for the tying the brake force may have to be adjusted at the eyelet bolt 3 ü The machine is shut down and safeguarded refer to page 25 ü The ro...

Page 152: ...and chamber film wrapping version 3 3 I II 4 4 2 1 RP000 187 Position I net wrapping The locking pin with ball head 3 is released shown with a red border in the figure The tension lever 2 is positioned on the net roll 1 Position II chamber film wrapping The locking pin with ball head 3 is locked in the side wall shown with a red border in the figure This keeps the tension lever 2 in bottom positio...

Page 153: ...e the locking pin with ball head 3 turn the ball head anti clockwise and pull the bolt in the direction of the arrow until the roll pin 4 moves through the slot and the bolt has engaged 15 8 Setting the lock of the tapered roller For the Net and chamber film wrapping version 1 I II 2 2 RP000 465 Position I net wrapping The lever 2 locks the conical roller 1 to prevent it from rotating during net w...

Page 154: ...Checking the retaining comb for net wrapping For version with Net wrapping 1 2 X 3 RP000 186 The retaining comb 1 is located on the front of the machine under the storage compartment Check whether the dimension X on the spring 2 on the right side of the machine is X 15 mm If the dimension is not X 15 mm set the dimension on the nut 3 ...

Page 155: ...ng the retaining comb for chamber film wrapping For the Net and chamber film wrapping version 2 X 3 1 RP000 025 The retaining comb 1 is located on the front of the machine under the storage compartment Check whether the dimension X on the spring on the right side of the machine is X 20 mm If the dimension is not X 20 mm set the dimension on the nut 3 ...

Page 156: ...ion I II 3 4 4 5 5 1 2 RP000 030 Position I The trapezoidal rubbers 4 on the underside of the retaining comb have been pre assembled with the short side pointing backwards seen in direction of travel The figure shows the underside of the retaining comb Position II If the blue strips 1 are taken along by the first net feed roller with a delay or are not taken along you can reverse the trapezoidal r...

Page 157: ...p 2 is facing against the direction of travel 15 12 Checking and setting the position of the feed rocker arm For the Net and chamber film wrapping version For more information on how the feed rocker arm is moved into the feed or end position refer to page 135 Checking and adjusting the feed position X 1 2 RP000 029 For optimum film reception check the feed position and adjust if required Open menu...

Page 158: ...ing end position 1 2 3 RP000 028 For version with Chamber film wrapping the feed rocker arm 1 in its end position must be positioned on the insulation of the pressure shaft 2 For optimum film reception check the end position and adjust if required Open menu 10 Manual operation on the terminal refer to page 125 Move the feed rocker arm 1 with the terminal to the saved end position Switch off the tr...

Page 159: ... and pressure shaft Select the key Æ The set position is saved The icon is displayed 15 13 Using the bale ejector 1 RP000 502 The round bale is automatically conveyed from the bale chamber via the bale ejector onto the field NOTICE Machine damage due to an incorrectly positioned bale ejector The connecting rod can be bent if the bale ejector is not positioned on the axis after ejection After the r...

Page 160: ...box refer to page 173 Central chain lubrication system refer to page 188 Components Adjust drive chains refer to page 181 Tighten screws nuts on the machine refer to page 166 Retighten wheel nuts refer to page 172 Check tyre pressure refer to page 172 Vent friction clutch refer to page 180 Clean the bushing and the drawbar eye refer to page 176 Change filter on the central chain lubrication system...

Page 161: ...age 185 16 1 3 Maintenance once after 50 hours Changing oil Main gearbox refer to page 173 16 1 4 Maintenance Once after 500 round bales Components 16 1 5 Maintenance every 10 hours at least daily Checking oil level Main gearbox refer to page 173 Components Clean the machine refer to page 174 Check that the brake system functions Clean the bushing and the drawbar eye refer to page 176 Check dosing...

Page 162: ... approved and when mixing different lubricating greases the lubricated parts may be damaged Only use approved lubricating greases refer to page 42 Do not use graphite containing lubricating greases Do not mix different lubricating greases NOTICE Environmental damage caused by consumables If consumables are not stored and disposed of properly they may escape into the environment As a result the env...

Page 163: ...ti purpose grease Apply two strokes of lubricating grease from the grease gun per grease nipple Remove excess lubricating grease at the grease nipple Lubricating Multi purpose grease Remove old lubricating grease Apply a coat of new lubricating grease thinly with a brush Remove excessive lubricating grease Left side of machine 1 5 6 8 2 7 3 4 RPG000 029 ...

Page 164: ...16 Maintenance 16 2 Lubrication chart 164 Comprima V 180 Original Operating Instructions 150001053_00_en Every 20 operating hours 3 4 5 6 8 Every 50 operating hours 1 2 7 ...

Page 165: ...Maintenance 16 Lubrication chart 16 2 Comprima V 180 Original Operating Instructions 150001053_00_en 165 Right and rear side of machine 6 5 4 3 2 1 RPG000 030 Every 20 operating hours 1 3 4 5 ...

Page 166: ...the lubrication intervals indicated in the following table using a multi purpose grease For a list of the lubricating greases to be used refer to page 41 The following table provides information on the lubricant quantity and the lubrication interval per lubrication point Pos Lubricant quantity Lubrication interval 1 18 g 50 hours 2 30 g 3 20 g 4 6 g 16 4 Tightening torques Metric thread screws wit...

Page 167: ...X Strength class 5 6 8 8 10 9 12 9 Tightening torque Nm M4 3 0 4 4 5 1 M5 5 9 8 7 10 M6 10 15 18 M8 25 36 43 M10 29 49 72 84 M12 42 85 125 145 M14 135 200 235 M16 210 310 365 M20 425 610 710 M22 571 832 972 M24 730 1 050 1 220 M27 1 100 1 550 1 800 M30 1 450 2 100 2 450 Metric thread screws with fine thread DV000 001 X Thread size 1 Strength class on screw head ...

Page 168: ...21 1 312 M27 x 2 1 148 1 635 1 914 M30 x 1 5 800 2 100 2 650 Metric thread screws with countersunk head and hexagon socket INFORMATION The table applies only to countersunk screws with hexagon socket and metric thread tightened via hexagon socket DV000 000 X Thread size 1 Strength class on screw head X Strength class 5 6 8 8 10 9 12 9 Tightening torque Nm M4 2 5 3 5 4 1 M5 4 7 7 8 M6 8 12 15 M8 20...

Page 169: ...lation and breather filters The table only applies to locking screws with external hexagon together with copper seal ring and for bleed valves made of brass with shaped seal ring Thread Locking screw and viewing glass with copper ring Ventilation breather filter made of steel Bleed valve made of brass Ventilation and breather filter made of brass Steel and cast Aluminium Steel and cast Aluminium M...

Page 170: ...0 Comprima V 180 Original Operating Instructions 150001053_00_en 16 5 Position of the sensors Right side of machine 4 2 3 1 RPG000 099 1 B10 Filling display right 3 B01 Speed of bale chamber 2 B61 Tying 1 passive 4 B12 Lock hook bale chamber right ...

Page 171: ...amber left 2 B09 Filling display left 4 B02 Tying process active 16 6 Checking maintaining tyres ü The machine is shut down and safeguarded refer to page 25 Inspect the tyres visually Visually inspect tyres for cuts or breaks Æ If there are cuts or breaks in the tyres have the tyres repaired or replaced by a KRONE service partner Maintenance intervals for visual inspection of the tyres refer to pa...

Page 172: ...60 Retighten wheel nuts DVG000 002 Retighten the wheel nuts crosswise as shown with a torque wrench tightening torque refer to page 172 Maintanance intervals refer to page 160 Tightening torque Wheel nuts Thread Width across flats Amount of bolts per hub Maximum tightening torque black galvanised M12 x 1 5 19 mm 4 5 units 95 Nm 95 Nm M14 x 1 5 22 mm 5 units 125 Nm 125 Nm M18 x 1 5 24 mm 6 units 29...

Page 173: ...ole 3 ð The oil must reach the inspection and filling hole 3 If the oil reaches the inspection and filling hole 3 Screw the locking screw into the inspection and filling hole 3 tightening torque refer to page 169 If the oil does not reach the inspection and filling hole 3 Top up with fresh oil via the inspection and filling hole 3 up to the inspection and filling hole 3 Screw the locking screw int...

Page 174: ...ressed air or with high pressure cleaner the dirt particles are slung away at high speed The dirt particles may hit the eyes and hurt them Keep persons away from working range When performing cleaning work with compressed air or with high pressure cleaner wear suitable working clothes for example eye protection ü The machine is shut down and safeguarded refer to page 25 After each use clean the fo...

Page 175: ...l tying roller 16 10 Comprima V 180 Original Operating Instructions 150001053_00_en 175 For version with Net wrapping 1 2 RP000 467 Remove any corrosion from all fixed deflection pipes 1 and from the brake surface of the brake disc 2 in the tying unit ...

Page 176: ...y corrosion from the brake surface of the brake disc not shown here on the wrapping material brake 16 11 Clean the bushing and the drawbar eye RP000 198 The drawbar eye must always be coupled horizontally in the towing hitch The wear limit of bushing 1 in the drawbar eye 2 is X 43 mm If the dimension X is exceeded the drawbar eye 1 must be replaced by a KRONE service partner To minimize wear clean...

Page 177: ... drawbar eye to the tightening torque 730 Nm Maintenance interval refer to page 160 16 13 Setting the scraper and stone deflector 16 13 1 Setting the scraper to the spiral roller For the Net and chamber film wrapping version The following information label is affixed to the machine 27 018 237 0 1 2 RP000 301 Ensure that the scraper 2 is very close to the spiral roller 1 If the scraper 2 is not ver...

Page 178: ...ail For version with Net wrapping or Net and chamber film wrapping 5 6 3 1 2 3 4 7 RP000 531 Mount the scraper bar 1 in the centre of the oblong hole in the lateral housing part and slightly tighten the screw connection 6 on both outer sides of the bale chamber Position the scraper rail 3 up to the spiral roller 4 Tighten all screw connections 2 and the threaded pins 7 Hammer in the clamping wedge...

Page 179: ...g the scraper reinforcer For the Net and chamber film wrapping version 1 3 1 3 4 2 RP000 302 Place the scraper reinforcer 3 on the spiral roller 4 Tighten the screw connections 2 tightening torque refer to page 166 16 13 2 Setting the stone deflectors All stone deflectors on the deflection shafts must be regularly checked and adjusted 1 1 2 RP000 312 Proceed as follows on all stone deflectors Set ...

Page 180: ...htened Undo the 8 screws 1 by one sixth of a turn 16 15 Releasing the cam clutch on the universal shaft If the cam clutch was actuated during the baling process on the universal shaft due to an overload proceed as follows Switch off the PTO shaft Switch on the PTO shaft at a lower idle speed until the cam clutch has engaged Shift up the PTO shaft to rated speed 16 16 Releasing baling pressure with...

Page 181: ...isk of injury due to moving drive chains When working on drive chains there is a risk of injury due to entanglement of loose long hair or loose clothing When working on the drive chains wear protective equipment refer to page 19 Before working on any drive chains shut down and safeguard the machine refer to page 25 16 17 1 Drive chain of the pick up 1 2 3 5 4 3 X1 X 2 RP000 160 The drive chain of ...

Page 182: ...t To reduce the chain tension turn nut 4 and 5 anti clockwise until the dimension X1 60 mm and X2 60 mm has been set INFORMATION The drive chain is supplied with oil via the central chain lubrication system refer to page 91 Spring discs of the pick up drive 1 2 RP000 472 After repairing the pick up drive 1 ensure that the disc springs 2 are arranged as shown 16 17 2 Drive chain of the intake 1 2 X...

Page 183: ...he dimension X2 of the stop rubber 7 must be within a range of X2 105 110 mm Setting drive chain ü The machine is shut down and safeguarded refer to page 25 ü The left side hood is open To tension the drive chain 1 use the nut on the eyelet bolt 5 to set the dimension X1 220 mm If the spring tension cannot be set to the dimension X1 in this way Remove the support 3 Turn and mount the support 3 ver...

Page 184: ...ion X 465 mm INFORMATION The drive chain is supplied with oil via the central chain lubrication system refer to page 91 16 17 4 Drive chain of the auger conveyors 1 2 X 3 4 RP000 473 The drive chain 2 of the auger conveyors is on the left side of the machine behind the pick up guard 1 The dimension X of the tensioned spring length 3 must be X 60 mm ü The machine is shut down and safeguarded refer ...

Page 185: ...il via the central chain lubrication system refer to page 91 16 18 Checking rear bale formation conveyor 2 3 1 X B 4 RP000 453 The rear bale formation conveyor should be regularly checked to prevent the rear bale formation conveyor from being damaged or torn The maintenance intervals are in the maintenance table refer to page 160 Start to press a round bale 4 with the machine When the bale diamete...

Page 186: ... side has been removed Removing the scraper 3 Remove the threaded pin from the adjusting ring on the deflection shaft 2 and remove the adjusting ring Remove the deflection shaft 2 Mount the deflection shaft 2 with the deflection shaft 1 in position II Push the adjusting ring onto the deflection shaft 2 and secure with the threaded pin Mount the scraper 3 at a higher position Check whether the tens...

Page 187: ...ess active Tying process active refer to page 133 The axial play must be X 0 5 1 5 mm To release the wrapping material brake press the lever 5 downwards Measure the axial play X of the brake disc 4 to the adjusting collar 1 If the axial play is not X 0 5 1 5 mm Raise the lever 6 Swivel the brake disc 4 with the roll holder 3 forwards and pull off the brake disc 4 Loosen the threaded pin 2 and dism...

Page 188: ...r 3 If the oil level is too low top up the oil via the opening 4 refer to page 42 Bleeding central chain lubrication system If the reservoir 3 is empty the central chain lubrication system must be bled On the reservoir 3 top up the oil via the opening 4 refer to page 42 Remove the hose from the connection 6 of the pump 7 and wait until oil runs out When oil has run out connect the hose to the pump...

Page 189: ...ain lubrication system are located on the right and left sides of the machine behind the front side hood ü The machine is shut down and safeguarded refer to page 25 ü The front side hood is open Unscrew the cap nut 1 from the dosing unit 2 Unscrew the dosing unit 2 from the distributor block 3 Unscrew the cap 6 from the dosing unit 2 Carefully remove the spring and the shut off valve 5 Ensure that...

Page 190: ... cut any further than the piece which is damaged Pull the defective hose 4 out of the cap nut 1 and dispose of Screw the cap nut 1 onto the dosing unit 2 hand tight Insert the new end of the hose 4 Ensure that the hose 4 has been completely inserted into the cap nut 1 16 22 Servicing compressed air brake for version with Compressed air brake 16 22 1 Cleaning air filter 3 4 5 6 7 2 8 1 RP000 436 1 ...

Page 191: ...ne is shut down and safeguarded refer to page 25 Insert the filter element 3 with the spring 2 Insert the spacer 4 Insert the spring 5 Insert the seal ring 6 Insert the cover cap 7 Mount the clasp locking ring 8 16 22 2 Drain condensation water from the compressed air tank WARNING Risk of injury from corroded or damaged compressed air reservoirs Damaged or corroded compressed air reservoirs may bu...

Page 192: ... Visually inspect the drain valve 2 to ensure that it is not defective or soiled Æ If the drain valve 2 is defective and is no longer sealed immediately have the drain valve 2 replaced by a KRONE service partner Æ If the drain valve 2 is soiled clean the drain valve 2 16 22 3 Retighten tensioning straps at the compressed air tank DVG000 015 Shut down and safeguard the machine refer to page 25 Chec...

Page 193: ...f the hydraulic system If foreign objects or liquids get into the hydraulic system the hydraulic system may be severely damaged Clean hydraulic connections and components before removal Seal open hydraulic connections with protective caps Ensure that foreign objects or liquids do not get into the hydraulic system NOTICE Storing and disposing of oils and used oil filters If oil and used oil filters...

Page 194: ... before use Display Meaning Green Filter element 3 adequately clean Red The filter element 3 must be changed If the cold contamination indicator 1 jumps out during start up Wait until the operating temperature has been reached before pressing in the contamination indicator 1 again If the contamination indicator 1 immediately jumps out again change the filter element 3 as follows Changing the filte...

Page 195: ...y connect the hydraulic hose for the pick up refer to page 56 Disturbance There are crop blockages in the intake area CAUTION Machine damage due to crop blockages Immediately stop switch off PTO shaft and remove the crop blockages Possible cause Remedy The swaths are uneven or too large Divide the swaths The tractor driver is driving too fast Reduce the driving speed Slow down at the beginning of ...

Page 196: ...l drive The additional drive can be ordered by quoting order number 20 063 652 Malfunction Pressure does not build up Possible cause Remedy The handwheel for setting the baling pressure is in the park ing position Turn the handwheel to the working position refer to page 146 Set the required baling pressure on the handwheel refer to page 146 Disturbance The round bale does not roll or rolls just sl...

Page 197: ...yers is too low Increase the number of net layers via the terminal refer to page 118 The wrapping material is torn Use only wrapping material of the designated quality KRONE recommends one of the KRONE excellent products see label on the machine with the number 27 018 640 Disturbance The round bale has a barrel shape This causes the wrapping and tying material to tear in the centre Possible cause ...

Page 198: ...d chamber film wrapping refer to page 84 The wrapping material brake has not been correctly set Adjust the wrapping material brake refer to page 150 Malfunction The wrapping material net or film is not cut cleanly Possible cause Remedy The cutting unit does not drop completely because deposits are impairing the movement Remove deposits from the cutting unit The cutting unit is blunt Have the blade...

Page 199: ...ontaminated Clean the entire central chain lubrication system Malfunction The oil consumption is too high Possible cause Remedy The main tube is torn Have the main tube repaired or replaced changed by a KRONE service partner The oil is too thin Use recommended oil refer to page 41 Reduce the set oil quantity Malfunction The machine is dry Possible cause Remedy There is no pressure The pump is not ...

Page 200: ...QG000 034 The display shows an error message if a malfunction occurs on the machine At the same time an audio signal will be heard continuous horn sound Description of malfunction possible cause and remedy refer to page 202 Configuration of an error message The error message is configured according to the following sample e g error message 520192 19 KBT 520192 19 KBT SPN Suspect Parameter Number e...

Page 201: ...tage or a short circuit to ground 5 A cable is broken or amperage is too low 6 There is a short circuit to ground or amperage is too low 7 The mechanics do not respond or the expected result was not achieved 8 The frequency is not permitted 9 There is an abnormal update rate 10 There is an abnormal rate of change 11 The error cause is unknown 12 There is an internal error 13 The values of the cali...

Page 202: ...ard the machine refer to page 25 Check sensor actuator externally for damage Æ If the sensor actuator is damaged replace the sensor actuator Æ If the sensor actuator is not damaged continue with the next test step Check connector cable and plug connection for damage and tightness Æ If the connector cable plug connection is damaged replace the connector cable plug connection Æ If the sensor actuato...

Page 203: ...NE operating terminal KBT Possible cause Remedy FMI 19 There is a CAN communication malfunction The cabling is faulty Check the cabling for damage refer to page 202 The operating terminal is de fective Note the error number with the FMI and contact the KRONE service partner 520194 KBT KRONE operating terminal KBT Possible cause Remedy FMI 19 There is a CAN communication malfunction The cabling is ...

Page 204: ...nd has occurred The cabling is faulty Check the cabling for damage refer to page 202 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram refer to page 231 Check the sensor and cabling for damage refer to page 202 The control unit KMC is de fective Replace the control...

Page 205: ...ly voltage has occurred The cabling is faulty Check the cabling for damage refer to page 202 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram refer to page 231 Check the sensor and cabling for damage refer to page 202 The control unit KMC is de fective Replace the...

Page 206: ...ity is too low The cabling is faulty Check the cabling for damage refer to page 202 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram refer to page 231 Check the sensor and cabling for damage refer to page 202 The control unit KMC is de fective Replace the control ...

Page 207: ...is too weak The cabling is faulty Check the cabling for damage refer to page 202 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram refer to page 231 Check the sensor and cabling for damage refer to page 202 The control unit KMC is de fective Replace the control uni...

Page 208: ...nd has occurred The cabling is faulty Check the cabling for damage refer to page 202 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram refer to page 231 Check the sensor and cabling for damage refer to page 202 The control unit KMC is de fective Replace the control...

Page 209: ...ly voltage has occurred The cabling is faulty Check the cabling for damage refer to page 202 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram refer to page 231 Check the sensor and cabling for damage refer to page 202 The control unit KMC is de fective Replace the...

Page 210: ...ity is too low The cabling is faulty Check the cabling for damage refer to page 202 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram refer to page 231 Check the sensor and cabling for damage refer to page 202 The control unit KMC is de fective Replace the control ...

Page 211: ...is too weak The cabling is faulty Check the cabling for damage refer to page 202 One or several sensors actu ators connected to the voltage group are defective An overview of the position of the sensors actuators and control units is provided in the circuit diagram refer to page 231 Check the sensor and cabling for damage refer to page 202 The control unit KMC is de fective Replace the control uni...

Page 212: ...e refer to page 202 The control unit KMC is de fective Replace the control unit KMC Note the error number with the FMI and contact the KRONE service partner 521107 Low Supply voltage for the KRONE Machine Controller KMC at connection UE Possible cause Remedy FMI 4 An undervoltage or a short circuit to ground has occurred The cabling is faulty Check the cabling for damage refer to page 202 One or s...

Page 213: ... the FMI and contact the KRONE service partner 521112 Low The voltage group UB5 has not passed the self test Possible cause Remedy FMI 4 An undervoltage or a short circuit to ground has occurred There is a cable break or short circuit Note down the error number on the FMI and contact the KRONE service partner 521113 Low The voltage group UB6 has not passed the self test Possible cause Remedy FMI 4...

Page 214: ... Note down the error number on the FMI and contact the KRONE service partner 521118 Low Voltage group UB2 switched off Possible cause Remedy FMI 11 The error cause is unknown The supply voltage of the sensors could not be activ ated Note the error number with the FMI and contact the KRONE service partner 522005 Universal shaft Possible cause Remedy FMI 0 The universal shaft is rotating more quickl...

Page 215: ... 522020 Chamber film wrapping Possible cause Remedy FMI 7 The film has not been pulled The film roll has the wrong di mensions Use only film rolls with the prescribed dimensions refer to page 40 The film roll is not correctly in serted into the roll holder and or the brake force release has not been set correctly Insert the film roll according to the description refer to page 82 Check and set the ...

Page 216: ...22022 Net wrapping Possible cause Remedy FMI 7 The net is running even though tying has not been started The net is pulled during bal ing Adjust the wrapping material brake refer to page 150 The net is too far in the bale channel Check the net overhang Check the sensor B61 Tying 1 passive and set the feed position refer to page 136 522022 Chamber film wrapping Possible cause Remedy FMI 7 The film ...

Page 217: ...defective Check the actuator for wrapping process The ratchet on the cutting unit does not move upwards Check the wire rope on the cutting unit and if required shorten 522035 MAX Filling the bale chamber Possible cause Remedy FMI 0 The maximum filling of the bale chamber has been reached The round bale is forcibly tied even if it should be manually tied This may damage the machine in the long term...

Page 218: ...more slowly at the end of the round bale Check and adjust sensor B09 Filling display left refer to page 135 522044 Tailgate Possible cause Remedy FMI 2 When moving to a position the current position of the tailgate could not be determined The sensors are defective or have been incorrectly set Check and set the following sensors refer to page 202 Sensor B11 Lock hook bale chamber left Sensor B12 Lo...

Page 219: ...ber left Lock hook bale chamber right refer to page 202 522049 Tailgate Possible cause Remedy FMI 2 An open tailgate was detected although no tying has occurred since it was last closed The baling pressure is too high Start net or chamber film wrapping in manual mode and tie the round bale For Net wrapping version refer to page 124 For Net and chamber film wrapping version refer to page 125 The ba...

Page 220: ... L Sensor B11 Lock hook bale chamber left Possible cause Remedy FMI 4 An undervoltage or a short circuit to ground has occurred FMI 5 A cable break has occurred or the current intensity is too weak The sensor shows external damage Check sensor and wiring for damage refer to page 202 The wiring of the sensor is de fective 522112 B12 R Sensor B12 Lock hook bale chamber right Possible cause Remedy FM...

Page 221: ...FMI 5 A cable break has occurred or the current intensity is too weak The sensor shows external damage Check sensor and wiring for damage refer to page 202 The wiring of the sensor is de fective 522300 M01 M1 Actuator M01 Motor tying 1 passive Possible cause Remedy FMI 5 A cable break has occurred or the current intensity is too weak FMI 6 There is a short circuit to ground or current intensity is...

Page 222: ...o low The actuator is damaged ex ternally Check actuator and wiring for damage refer to page 202 The wiring of the actuator is faulty 522421 E21 Actuator E21 Working lights chamber film wrapping for the Net and chamber film wrapping version Possible cause Remedy FMI 5 A cable break has occurred or the current intensity is too weak FMI 6 There is a short circuit to ground or current intensity is to...

Page 223: ... cause Remedy FMI 19 There is a CAN communication malfunction The wiring is faulty Check wiring The control unit is defective Note the error number with the FMI and contact the KRONE service partner 522532 KMB2 Possible cause Remedy FMI 31 The condition has been fulfilled The wiring is faulty Check wiring The control unit is defective Note the error number with the FMI and contact the KRONE servic...

Page 224: ...ger closes fully the tailgate lock must be set Make the following setting on the right and left sides of the machine in the same way ü The safety guard 3 is dismounted Check dimension X of the spring 2 ð If the dimension is X 340 mm the setting is correct ð If the dimension X is not X 340 mm the tailgate lock must be set To set the tailgate lock release or tighten the nut 1 until the dimension is ...

Page 225: ...n the baling pressure indicators 2 are lifted slightly off the stop 5 and the wire rope 3 is tensioned If the baling pressure indicators 4 are lifted considerably off the stop 5 the tailgate no longer closes fully Make the following setting on the right and left sides of the machine in the same way Check that the tailgate lock is set correctly refer to page 224 To set the baling pressure indicator...

Page 226: ...ns can exhibit faults caused by a lack of knowledge As a result people may be seriously injured or killed Only an authorised technician may carry out repair maintenance and setting work at the machine Observe the qualification of technicians refer to page 15 WARNING Risk of injury due to non observance of relevant safety instructions If the relevant safety instructions are not observed persons may...

Page 227: ...d observed to avoid accidents refer to page 25 Placing the machine in storage at the end of the harvest season is the best possible way to preserve the machine Park the machine in a weatherproof and dry place which is not in close proximity to corrosive substances Protect the tyres against external influences such as oil grease or direct sunlight NOTICE Damage to the machine by jacking up improper...

Page 228: ...chine to distribute the engine oil on all contact surfaces Check the chains and sprocket wheels for wear Disassemble the universal shaft Lubricate the inner tubes with grease Grease the grease nipples on the universal joint of the universal shaft as well as on bearing rings of the protective tubes refer to page 166 Follow the operating instructions of the universal shaft manufacturer Liberally gre...

Page 229: ...riginal Operating Instructions 150001053_00_en 229 Stick insulating tape on the tying brake disc 1 2 RP000 466 To prevent corrosion on the wrapping material brake mask the brake surface of the brake disc 2 with insulating tape 1 ...

Page 230: ...s and lubricants gearbox oil oil from hydraulic system before being scrapped The operating fluids and lubricants must be brought separately to an environmentally friendly disposal point or recycling centre Operating fluids and lubricants Operating fluids and lubricants diesel fuel coolant gearbox oil oil from hydraulic system must be brought to a disposal point for waste oil Synthetic materials Al...

Page 231: ...ng hydraulic diagram For an overview of the location of the sensors refer to page 170 A list of the sensors actuators and control units is provided in the circuit diagram refer to page 231 Icon Actuator Explanation Pick up Q30 Baling pressure for the Electronic baling pressure adjustment version Tailgate on the bale chamber Hydraulic support jack Reversing device Documents about this 2 150102247_0...

Page 232: ...ng pressure relief for the pick up 77 Adjusting the drawbar height 46 Adjusting the length of the universal shaft 47 Appendix 231 Applicable documents 8 Automatic call of the Road travel screen 106 Straßenfahrtbild 107 B B09 B10 Sensor Befüllungsanzeige links rechts einstellen 135 B61 sensor tying 1 passive adjustment 135 Baling pressure adjustment electronic terminal 122 Ballendurchmesser Sensor ...

Page 233: ...90 Cleaning deflection pipes or conical tying roller 174 Cleaning nozzles of the central chain lubrication system 189 Cleaning the dosing units 189 Cleaning the drawbar eye 176 Cleaning the machine 174 Commissioning 54 Completing the baling process starting tying cycle and ejecting round bales 69 Compressed air brake Cleaning air filter 190 Drain condensation water out of the compressed air tank 1...

Page 234: ...king screen 104 Disturbance Crop blockages 195 Pick up 195 Round bale does not roll out of the bale chamber 196 Round bale has barrel shape wrapping and tying material tears 197 Short crops 195 Tailgate does not close 196 The tailgate does not open 197 Disturbances at the pick up or during picking up of crops 195 Disturbances at the tying unit or during the tying cycle 197 Disturbances during or a...

Page 235: ...000 round bales 162 Maintenance every 10 hours at least daily 161 Maintenance Every 2 years 162 Maintenance every 50 hours 161 Maintenance every 500 hours 162 Maintenance every 6 years 162 Maintenance once after 10 hours 161 Maintenance once after 50 hours 161 Maintenance Once after 500 round bales 161 Maintenance prior to the beginning of the season 160 Maintenance and repair work 24 Maintenance ...

Page 236: ...e thread 167 Mode of operation of TIM 1 0 108 Mounting additional deflector sheets in the tailgate 69 Mounting additional driver guide rails on the starter roller 68 Mounting hose and cable support 45 Mounting protective cap of universal shaft 48 Mounting safety chain 65 Mounting the bale ejector 50 Mounting the universal shaft on the machine 49 Mounting the universal shaft on the tractor 55 Mount...

Page 237: ...the machine for shipment 144 Pre signalling terminal 119 R Raise the pick up 75 Raised machine and machine parts 24 Rear bale formation conveyor Moving deflection roll 186 Reasonably foreseeable misuse 13 Recurring icons 113 Reducing the pressure on the side walls of the bale chamber 68 Releasing baling pressure with electronic baling pressure adjustment 180 Releasing the cam clutch on the univers...

Page 238: ...on the crop press roller unit 78 Setting the bale diameter 147 Setting the baling pressure 146 Setting the brake force release when feeding wrapping material 149 Setting the crop press roller unit 78 Setting the cutting position 137 Setting the density of the bale core 147 Setting the double rocker arm 147 Setting the lock of the tapered roller 153 Setting the pick up working height 76 Setting the...

Page 239: ...n terminals 132 Switching between the terminals 131 Tying in the menu level 117 Tying start delay chamber film wrapping 121 Tying start delay net wrapping 120 Terminal machine functions 102 Terminal menus 112 Tightening torque Wheel nuts 172 Tightening torques 166 TIM Keys on the working screen 108 Mode of operation 108 TIM displays and keys on the working screen 108 Total counter 128 Touchable di...

Page 240: ...240 Comprima V 180 Original Operating Instructions 150001053_00_en This page has been left blank deliberately ...

Page 241: ... our sole responsibility that the Machine Round Baler Type RP701 40 to which this declaration refers is in compliance with the following relevant provisions EU Directive 2014 30 EU EMC The harmonised standard EN ISO 14982 2009 has been applied in accordance with the directive EC Directive 2006 42 EC Machinery The undersigned Managing Director is authorised to compile the technical documents Dr Ing...

Page 242: ...Maschinenfabrik Bernard Krone GmbH Co KG Heinrich Krone Straße 10 D 48480 Spelle Postfach 11 63 D 48478 Spelle 49 0 59 77 935 0 6 49 0 59 77 935 339 ü www landmaschinen krone de V 2 ...

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