IVEK DIGISPENSE 3020 Manual Download Page 1

DIGISPENSE 3020 CONTROLLER MODULE

Page 3-1

7 April, 2011

IVEK Corp.

P03L011B

Table Of Contents

Section

Description

Page #

3.

Digispense 3020 Controller Module  ...................................................................................... 3-4

3.1

Description

 ............................................................................................................

3-4

3.1.1

Front Panel Controls And Indicators ............................................................................ 3-4

3.1.1.1

Function Push-buttons

 .......................................................................................

3-4

3.1.1.2

Display

 ............................................................................................................

3-4

3.1.1.3

Start Push-button

 ..............................................................................................

3-4

3.1.1.4

Active/Start LED

 ...............................................................................................

3-5

3.1.1.5

Stop Push-button

 ..............................................................................................

3-5

3.1.1.6

Idle/Stop LED

 ...................................................................................................

3-5

3.1.1.7

Arrow Push-buttons

...........................................................................................

3-5

3.1.1.8

Enter Push-button

 .............................................................................................

3-5

3.1.2

Rear Panel Detail

 ................................................................................................

3-5

3.1.2.1

Fan

 ..............................................................................................................

3-6

3.1.2.2

AUX OUT Terminal Strip

 ....................................................................................

3-6

3.1.2.3

CC TRIG Terminal Strip

 .....................................................................................

3-6

3.1.2.4

RS232 Connector

 .............................................................................................

3-6

3.1.2.5

AUX COMM Connector

 .....................................................................................

3-6

3.1.2.6

LOGIC I/O Connector

 ........................................................................................

3-6

3.1.2.7

MOTOR Connector

 ...........................................................................................

3-6

3.1.2.8

Power Entry Module

 ..........................................................................................

3-6

3.1.3

Fluid Movement

 ...................................................................................................

3-6

3.1.4

Dispense/Load Rate

.............................................................................................

3-7

3.1.5

Direction

 .............................................................................................................

3-7

3.1.6

Active Port

 ..........................................................................................................

3-7

3.1.7

Pump 90 Degree Offset

 ........................................................................................

3-8

3.1.8

Acceleration

 ........................................................................................................

3-9

3.1.9

Drawback

 ...........................................................................................................

3-9

3.1.10

Torque

 ..............................................................................................................

3-9

3.2.1

Dispense Mode

 .................................................................................................

3-10

3.2.2

Meter Mode

.......................................................................................................

3-10

3.2.3

Prime Mode

 ......................................................................................................

3-10

3.2.4

Display

 ............................................................................................................

3-10

3.2.5

Help

 ............................................................................................................

3-11

3.2.7

Screens

 ............................................................................................................

3-11

3.2.7.1

Power Up Screen

 ............................................................................................

3-13

3.2.7.2

Prime Screen

 .................................................................................................

3-15

3.2.7.3

Dispense Screen

 ............................................................................................

3-17

3.2.7.4

Meter Screen

 .................................................................................................

3-19

3.2.7.5

Setup A Screen

 ..............................................................................................

3-21

3.2.7.6

Drawback Screen.

...........................................................................................

3-23

3.2.7.7

Select New Value and Enter New Value Screens

................................................

3-25

3.2.7.8

Change Permission Screen

 ..............................................................................

3-27

3.2.7.9

Recipe Screen

 ................................................................................................

3-29

3.2.7.10

Warning Recipe Exists Screen

 .........................................................................

3-29

3.2.7.11

Fault Screen

...................................................................................................

3-31

3.2.8

Setup

  ............................................................................................................

3-33

3.2.9

Start-up

 ............................................................................................................

3-33

3.2.9.1

Prime

 ............................................................................................................

3-35

3.2.9.2

Dispense

 .......................................................................................................

3-35

3.2.9.3

Meter

............................................................................................................

3-35

Summary of Contents for DIGISPENSE 3020

Page 1: ...O Connector 3 6 3 1 2 7 MOTOR Connector 3 6 3 1 2 8 Power Entry Module 3 6 3 1 3 Fluid Movement 3 6 3 1 4 Dispense Load Rate 3 7 3 1 5 Direction 3 7 3 1 6 Active Port 3 7 3 1 7 Pump 90 Degree Offset 3...

Page 2: ...tate Screen 3 49 3 3 8 5 Dispense Screen 3 51 3 3 8 6 Dispense Mult Screen 3 53 3 3 8 7 Dispense MCV Screen 3 55 3 3 8 8 Meter Screen 3 57 3 3 8 9 Meter Mult Screen 3 59 3 3 8 10 Setup A Screen 3 61 3...

Page 3: ...Installation 3 111 3 5 Maintenance 3 111 3 5 1 Assembly Disassembly Procedures 3 111 3 5 1 1 Main Power Fuse 3 111 3 6 Problem Guide 3 112 3 7 Specifications 3 112 3 8 Model Number 3 112 3 9 Illustra...

Page 4: ...terface for controlling the system The following items are located on the front panel 1 Function Push buttons 5 Stop Push button 2 Display 6 Idle Indicator 3 Start Push button 7 Arrow Push buttons 4 A...

Page 5: ...sh buttons move the cursor on the display and are used to change values 3 1 1 8 Enter Push button Figure 3 1 Item 8 The Enter Push button has two functions the first function selects a value to change...

Page 6: ...e 3 2 Item 6 The Logic I O connector is used for making the electrical connection to the LOGIC I O Interface Device Refer to section 3 3 10 3 3 1 2 7 MOTOR Connector Figure 3 2 Item 7 The Motor connec...

Page 7: ...e fluidic characteristics etc This means the dispense rate is often lower than the load rate to increase repeatability and reduce the probability of fluid cavitations Advantages Disadvantages Decrease...

Page 8: ...he bottom of the page show the output port locations for the four outlet positions In Forward Port A is always the input and Port B is the output In Reverse Port B is always the input and Port A is th...

Page 9: ...awback Rate determines the rate of fluid movement during the backwards drawback The Drawback Dwell determines the amount of time the fluid movement pauses between the end of the cycle and the beginnin...

Page 10: ...ed the operation will terminate and drawback will occur if enabled This means that a metered dispense may only occur up to volumes of a pump chamber volume minus the drawback volume If the Metering is...

Page 11: ...be displayed Press the FPB1 key again to clear the help information from the screen 3 2 6 Permission Levels There are three levels of permission Operator I O Test and Supervisor Each level allows acc...

Page 12: ...up Displays the current recipe number and pump size Recipe Used for saving a new recipe or retrieving an existing recipe Select New Value Used for selecting a new value from a list Setup A Displays r...

Page 13: ...NSE CONTRAST 15 SCREEN ADJUST OR if prime mode and meter mode 14 PRIME METER CONTRAST 15 SCREEN SCREEN ADJUST OR if prime mode and disabled production mode 14 PRIME CONTRAST 15 SCREEN ADJUST OR if dis...

Page 14: ...Start push button is not functional while this screen is visible Status The status indicates the operational state of the system Refer to section 3 3 9 for an explanation of each status type Recipe T...

Page 15: ...5 SCREEN SCREEN SCREEN RECIPE OR if reference required 14 DISPENSE SETUP A REFERENCE GET 15 SCREEN SCREEN REQUIRED RECIPE OR if direction change disabled 14 DISPENSE SETUP A GET 15 SCREEN SCREEN RECIP...

Page 16: ...e volume of the pump and tubing The range is based on the pump size as shown in the Pump Minimum Maximum Chart The increment is equal to the minimum volume for the selected pump size Priming may be te...

Page 17: ...d 14 PRIME SETUP A SETUP C GET 15 SCREEN SCREEN SCREEN RECIPE OR if reference required 14 PRIME SETUP A REFERENCE GET 15 SCREEN SCREEN REQUIRED RECIPE OR if load required 14 PRIME SETUP A LOAD GET 15...

Page 18: ...mount of liquid dispensed in micro liters during a dispense cycle The range is based on the pump size as shown in the Pump Minimum Maximum Chart The increment is equal to the minimum volume for the se...

Page 19: ...r pump selected 14 PRIME SETUP A SETUP C GET 15 SCREEN SCREEN SCREEN RECIPE OR if reference required 14 PRIME SETUP A REFERENCE GET 15 SCREEN SCREEN REQUIRED RECIPE OR if load required 14 PRIME SETUP...

Page 20: ...se and Meter modes The direction is either Forward or Reverse Dispense Meter Rate The Dispense Meter Rate is the rate of the piston in micro liters per second during the meter operation The range is b...

Page 21: ...abled fluidic setup mode 14 METER SETUP B SAVE 15 SCREEN SCREEN RECIPE OR if disabled production mode and disabled fluidic setup mode 14 GET SETUP B SAVE 15 RECIPE SCREEN RECIPE OR if prime mode and f...

Page 22: ...section 3 3 1 for description of advanced modes Fluidic Setup Mode The Fluidic Setup Mode configures the current mode of operation during setup The mode can either be Disabled Prime Bubble Clr Clear o...

Page 23: ...Display Change N Not Accessible Viewable Operator 0 DRAWBACK status 2 3 4 DRAWBACK VOLUME 5 DRAWBACK RATE 6 DRAWBACK DWELL 7 8 9 10 11 12 13 14 15 BACK Displays the Controller Module Status D D D Dis...

Page 24: ...se volume plus drawback volume exceeds the full chamber volume Drawback Rate The Drawback Rate is the rate of the pump in micro liters per second during a drawback operation The range is based on the...

Page 25: ...erator 0 SELECT NEW VALUE 2 3 Value Label 4 Selection 1 5 Selection 2 6 7 8 9 10 11 If help NOT pressed 12 13 If help pressed 12 Help message line 1 for selection 13 Help message line 2 for selection...

Page 26: ...rameter to be changed and the current value Maximum Displays the maximum value for the parameter Minimum Displays the minimum value for the parameter Increment Displays the incremental value for the p...

Page 27: ...ALID PASSWORD 6 7 8 9 CURRENT PERMISSION OPERATOR 10 11 If help NOT pressed 12 13 If help pressed 12 Help message line 1 13 Help message line 2 14 TO CHANGE 15 HELP OPERATOR PASSWORD BACK Display chan...

Page 28: ...not functional but the Stop push button is functional while this screen is visible Enter Password This field is used to enter the password for the desired permission level Each permission level has a...

Page 29: ...d 12 Help message line 1 13 Help message line 2 14 15 HELP CANCEL 3 2 7 10 Warning Recipe Exists Screen Supervisor D Display P Push button Accessible I O Test C Display Change N Not Accessible Viewabl...

Page 30: ...as shown The Start push button is not functional but the Stop push button is functional while this screen is visible Warning Recipe Exists Screen Description The Warning Recipe Exists screen is inten...

Page 31: ...from above 0 FAULT status 2 3 WARNING trying to move a seized piston 4 may break actuator coupling Please 5 remove pump before initiating move 6 7 8 9 10 MOVE PISTON MOVE PISTON REFERENCE 11 CLEAR FAU...

Page 32: ...able as shown The Start push button is not functional but the Stop push button is functional while this screen is visible The Fault description lists the operational fault The error code is a numerica...

Page 33: ...c Connect the outlet fitting and tubing 3c d Connect the gland outlet fitting and tubing 3d optional 3 2 9 Start up a Switch the 1 0 power switch to the 1 position b The display will illuminate and sh...

Page 34: ...Port 40 Pitch Actuator Module Actuator Connector 2a The numbers in correspond to the text instructions 3b 3d 3a 3c 20 Pitch Actuator Module Actuator Connector 2a Inlet 3b 3d Port A 3a 3c Standard Mic...

Page 35: ...wn go to SETUP A screen and change Production Mode to METER To start metering press the START button or supply a trigger to the rear panel The system will meter based on the Direction Load Threshold R...

Page 36: ...single Dispense using an end of the pump chamber the end of the pump chamber used is dependent on Direction This mode is typically used when small repeatable volumes with minimum reload time are desi...

Page 37: ...he next Production Mode operation but will not be automatically initiated In this case a manual initiation is required Every mode causes an automatic loading of the pump chamber after every Production...

Page 38: ...between Fluidic Setup Modes may be achieved using recipes 3 3 2 1 Prime Mode Prime Mode is the most typically used Fluidic Setup Mode and is used to prime the fluidic tubing and components from the re...

Page 39: ...d to perform one or more Waste operations in the desired Production Mode after an Agitate operation in order to properly setup the fluid for repeatable Dispenses 3 3 3 Port Parking PARK PORT Parking t...

Page 40: ...arameters and is the typical use setting Recipes can be selected and loaded but not changed See serial interface k1 command for additional restrictions 3 3 7 Recipes A recipe is a collection of the op...

Page 41: ...umerical value Fault Displays the current fault I O Test Displays trigger in input 2 CC trig in input 3 input 4 and RS232 Allows changing ready out fault out config 3 out config 4 out and auxiliary ou...

Page 42: ...B4 GET RECIPE SCREEN SAVE RECIPE SCREEN AUTOTRIGGER SCREEN PROD DWELLS SCREEN CHANGE PERMISSION SCREEN I O TEST SCREEN FPB1 traverses up the Screen Ladder FPB2 traverses down the Screen Ladder FPB3 ha...

Page 43: ...NSE CONTRAST 15 SCREEN ADJUST OR if prime mode and meter mode 14 PRIME METER CONTRAST 15 SCREEN SCREEN ADJUST OR if prime mode and disabled production mode 14 PRIME CONTRAST 15 SCREEN ADJUST OR if dis...

Page 44: ...Start push button is not functional while this screen is visible Status The status indicates the operational state of the system Refer to section 3 3 9 for an explanation of each status type Recipe T...

Page 45: ...5 SCREEN SCREEN SCREEN RECIPE OR if reference required 14 DISPENSE SETUP A REFERENCE GET 15 SCREEN SCREEN REQUIRED RECIPE OR if direction change disabled 14 DISPENSE SETUP A GET 15 SCREEN SCREEN RECIP...

Page 46: ...e volume of the pump and tubing The range is based on the pump size as shown in the Pump Minimum Maximum Chart The increment is equal to the minimum volume for the selected pump size Priming may be te...

Page 47: ...duction mode 14 SETUP A GET 15 SCREEN RECIPE OR if NO actutator pump selected 14 DISPENSE SETUP A SETUP C GET 15 SCREEN SCREEN SCREEN RECIPE OR if reference required 14 DISPENSE SETUP A REFERENCE GET...

Page 48: ...either 4A 3A 2A 1A B C D or NONE Discharge Rate The Discharge Rate is the rate of the pump in micro liters per second during a bubble clear operation The range is based on the pump size as shown in t...

Page 49: ...EEN RECIPE OR if NO actutator pump selected 14 DISPENSE SETUP A SETUP C GET 15 SCREEN SCREEN SCREEN RECIPE OR if reference required 14 DISPENSE SETUP A REFERENCE GET 15 SCREEN SCREEN REQUIRED RECIPE O...

Page 50: ...Pump Minimum Maximum Chart The increment is equal to 20 of the minimum rate for the selected pump size Intake Rate The Intake Rate is the rate the pump will operate during the load portion of an agita...

Page 51: ...d 14 PRIME SETUP A SETUP C GET 15 SCREEN SCREEN SCREEN RECIPE OR if reference required 14 PRIME SETUP A REFERENCE GET 15 SCREEN SCREEN REQUIRED RECIPE OR if load required 14 PRIME SETUP A LOAD GET 15...

Page 52: ...mount of liquid dispensed in micro liters during a dispense cycle The range is based on the pump size as shown in the Pump Minimum Maximum Chart The increment is equal to the minimum volume for the se...

Page 53: ...ARK GET 15 SCREEN PORT RECIPE OR if NO actuator pump selected 14 PRIME SETUP A SETUP C GET 15 SCREEN SCREEN SCREEN RECIPE OR if reference required 14 PRIME SETUP A REFERENCE GET 15 SCREEN SCREEN REQUI...

Page 54: ...a dispense cycle The range is based on the pump size as shown in the Pump Minimum Maximum Chart The increment is equal to the minimum volume for the selected pump size Dispense Meter Rate The Dispens...

Page 55: ...position 14 SETUP A PARK GET 15 SCREEN PORT RECIPE OR if NO actuator pump selected 14 PRIME SETUP A SETUP C GET 15 SCREEN SCREEN SCREEN RECIPE OR if reference required 14 PRIME SETUP A REFERENCE GET 1...

Page 56: ...ispense and Meter modes The direction is either Forward or Reverse Dispense Volume The Dispense Volume is the amount of liquid dispensed in micro liters during a dispense operation The range is based...

Page 57: ...r pump selected 14 PRIME SETUP A SETUP C GET 15 SCREEN SCREEN SCREEN RECIPE OR if reference required 14 PRIME SETUP A REFERENCE GET 15 SCREEN SCREEN REQUIRED RECIPE OR if load required 14 PRIME SETUP...

Page 58: ...se and Meter modes The direction is either Forward or Reverse Dispense Meter Rate The Dispense Meter Rate is the rate of the piston in micro liters per second during the meter operation The range is b...

Page 59: ...SETUP A PARK GET 15 SCREEN PORT RECIPE OR if NO actuator pump selected 14 PRIME SETUP A SETUP C GET 15 SCREEN SCREEN SCREEN RECIPE OR if prime mode and reference required 14 PRIME SETUP A LOAD GET 15...

Page 60: ...ONE Direction The Direction is the direction of liquid flow through the Pump Module for Dispense and Meter modes The direction is either Forward or Reverse Dispense Meter Rate The Dispense Meter Rate...

Page 61: ...abled fluidic setup mode 14 METER SETUP B SAVE 15 SCREEN SCREEN RECIPE OR if disabled production mode and disabled fluidic setup mode 14 GET SETUP B SAVE 15 RECIPE SCREEN RECIPE OR if prime mode and f...

Page 62: ...section 3 3 1 for description of advanced modes Fluidic Setup Mode The Fluidic Setup Mode configures the current mode of operation during setup The mode can either be Disabled Prime Bubble Clr Clear o...

Page 63: ...AULT I O TEST 15 SCREEN SCREEN SCREEN SCREEN OR if permission less than I O Test 14 SETUP A SETUP C 15 SCREEN SCREEN Displays the Controller Module Status D D D Display change the auxiliary output D D...

Page 64: ...led Busy Discharge Busy Prod Only Busy Moving Ready Idle Ready for Prod Ref Required Load Required or Port Park Refer to section 3 3 10 3 for signal functions Input CC The Input CC setting determines...

Page 65: ...OR if NOT configured 14 SETUP B SYSTEM CLEAR 15 SCREEN INFO TOTALIZER OR if reference required 14 SETUP B SYSTEM REFERENCE CLEAR 15 SCREEN INFO REQUIRED TOTALIZER OR if permission less than superviso...

Page 66: ...ort B Refer to section 3 1 6 for additional information Valving Speed The Valving Speed is a percentage of the rate the piston flat moves between ports The range is 1 to 100 with an increment value of...

Page 67: ...Display Change N Not Accessible Viewable Operator 0 DRAWBACK status 2 3 4 DRAWBACK VOLUME 5 DRAWBACK RATE 6 DRAWBACK DWELL 7 8 9 10 11 12 13 14 15 BACK Displays the Controller Module Status D D D Dis...

Page 68: ...se volume plus drawback volume exceeds the full chamber volume Drawback Rate The Drawback Rate is the rate of the pump in micro liters per second during a drawback operation The range is based on the...

Page 69: ...ble Viewable Operator 0 AUTO TRIG status 2 3 AUTO RETRIGGER 4 RETRIGGER DWELL SEC 5 DISPENSE COUNT 6 RELOAD COUNT 7 8 9 10 11 12 13 14 15 BACK Displays the Controller Module Status D D D Display chang...

Page 70: ...nt of time in seconds between a dispense and the next auto retrigger The range is 0 0 seconds to 300 0 seconds with an increment value of 0 01 Refer to section 3 3 1 6 Dispense Count The Dispense Coun...

Page 71: ...on Accessible I O Test C Display Change N Not Accessible Viewable Operator 0 PROD DWELLS status 2 3 4 PRE OP DWELL SEC 5 POST OP DWELL SEC 6 7 8 9 10 11 12 13 14 15 BACK Displays the Controller Module...

Page 72: ...in Production mode The range is 0 00 seconds to 2 55 seconds with an increment value of 0 01 Refer to section 3 3 1 6 Post Op Dwell The Post Op Dwell indicates the time in seconds from the end of a p...

Page 73: ...P Push button Accessible I O Test C Display Change N Not Accessible Viewable Operator 0 ENCODER status 2 3 4 ENCODER 5 ENCODER LINES lines 6 7 8 9 10 11 12 13 14 15 BACK Displays the Controller Module...

Page 74: ...ng can either be Disabled if no encoder option purchased on the Actuator Module or Enabled if encoder option purchased on the Actuator Module Encoder Lines The number of encoder lines is based on the...

Page 75: ...11 12 http www ivek com 13 if NOT faulted 14 SETUP C CONTRAST 15 SCREEN ADJUST OR if faulted 14 SETUP C FAULT CONTRAST 15 SCREEN SCREEN ADJUST Displays the Controller Module Status D D D Displays the...

Page 76: ...tion 3 3 9 for an explanation of each status type Firmware Version The Firmware Version displays the current version of software installed on the Controller Module Firmware CRC The Firmware CRC confir...

Page 77: ...erator 0 SELECT NEW VALUE 2 3 Value Label 4 Selection 1 5 Selection 2 6 7 8 9 10 11 If help NOT pressed 12 13 If help pressed 12 Help message line 1 for selection 13 Help message line 2 for selection...

Page 78: ...rameter to be changed and the current value Maximum Displays the maximum value for the parameter Minimum Displays the minimum value for the parameter Increment Displays the incremental value for the p...

Page 79: ...VALID PASSWORD 6 7 8 9 CURRENT PERMISSION OPERATOR 10 11 If help NOT pressed 12 13 If help pressed 12 Help message line 1 13 Help message line 2 14 TO CHANGE 15 HELP OPERATOR PASSWORD BACK Display cha...

Page 80: ...not functional but the Stop push button is functional while this screen is visible Enter Password This field is used to enter the password for the desired permission level Each permission level has a...

Page 81: ...SSWORD ENTER NEW VALUE conditionally visible 6 7 MAXIMUM 8 MINIMUM 9 10 INCREMENT 11 If help NOT pressed 12 13 If help pressed 12 Help message line 1 13 Help message line 2 14 15 HELP MINIMUM MAXIMUM...

Page 82: ...imum Displays the maximum value for the password The maximum value is 65535 Increment Displays the incremental value for the password The increment value is 1 To change the password 1 Use the up and d...

Page 83: ...y P Push button Accessible I O Test C Display Change N Not Accessible Viewable Operator 0 CONTRAST ADJUST 2 3 Press UP Arrow to increase contrast 4 Press DOWN Arrow to increase contrast 5 6 Press SELE...

Page 84: ...permission level determines which push buttons are available as shown NOTE The Contrast Adjust screen may not be available on all units The Start push button is not functional but the Stop push button...

Page 85: ...sage line 1 13 Help message line 2 14 15 HELP CANCEL 3 3 8 23 Warning Recipe Exists Screen Supervisor D Display P Push button Accessible I O Test C Display Change N Not Accessible Viewable Operator 0...

Page 86: ...as shown The Start push button is not functional but the Stop push button is functional while this screen is visible Warning Recipe Exists Screen Description The Warning Recipe Exists screen is inten...

Page 87: ...ton Accessible I O Test C Display Change N Not Accessible Viewable Operator 0 RESET PARAMETERS 2 WARNING 3 4 5 6 PUSH ERASE TO ERASE ALL RECIPES 7 AND RESET PASSWORDS 8 9 PUSH KEEP TO KEEP RECIPES AND...

Page 88: ...l while this screen is visible Reset Parameter Warning Screen Description The Reset Parameter Warning screen is intended to prevent accidently resetting all the Controller Module parameters This scree...

Page 89: ...from above 0 FAULT status 2 3 WARNING trying to move a seized piston 4 may break actuator coupling Please 5 remove pump before initiating move 6 7 8 9 10 MOVE PISTON MOVE PISTON REFERENCE 11 CLEAR FAU...

Page 90: ...able as shown The Start push button is not functional but the Stop push button is functional while this screen is visible The Fault description lists the operational fault The error code is a numerica...

Page 91: ...T 3 OFF 9 CONFIG OUT 4 OFF 10 AUXILIARY OUT OFF 11 RS232 RS485 12 IN xxxxxxxxxxxxxxxx disabled 13 OUT 232 test 14 15 BACK Displays the trigger in and input 3 setting N D D Displays the input 2 and inp...

Page 92: ...r OFF if no external signal is applied or ON if an external signal is applied Ready Out Fault Out Config Out 3 Config Out 4 Auxiliary Out The status of the output signals are displayed and changed her...

Page 93: ...perations ISOLATING The Isolation portion of an Agitate operation is active AGITATING The Agitate portion of an Agitate operation is active RETURNING The Return portion of an Agitate operation is acti...

Page 94: ...g Config Serial Interface h12 h13 h14 X X X CLEAR FAULT 0 Activate input to clear fault and initiate reference if REF required X X X FLUIDIC MODE 1 Activate input to initiate the currently configured...

Page 95: ...Reference Required C Idle Load Required C Idle Production Mode Disabled C Idle Fluidic Mode Disabled C Idle Not Configured C Idle Motion Stopped C Initializing C Faulted NC Referencing C Porting C Loa...

Page 96: ...the 4th output Signal Levels All signals are optically isolated The power for all signals is provided by the customer s equipment All inputs accept a 24 VDC signal and require 20 mA All outputs condu...

Page 97: ...not broadcast messages such as fault conditions but only responds when it receives a command Command Structure The command is a string of ASCII characters The use of the ASCII backspace or rub out ch...

Page 98: ...s in the command string which are not required by the command specified will be ignored Following is an example of a command string p1 100 CR Command p1 valving speed a setting of 100 Transmission sho...

Page 99: ...lue2 a3 value2 Returns current Autotrigger Count setting Autotrigger Count value2 2 minimum default a4 a4 value2 65535 maximum a4 value2 a4 value2 Returns current Autoreload Count setting Autoreload C...

Page 100: ...ing h0 value2 h0 value2 Sets the Auxiliary Output configuration value2 0 Disabled 1 Conducts during fluid mode 2 Conducts during both default 3 Conducts during prod mode h1 h1 value2 Returns the Contr...

Page 101: ...ady out idle 5 Ready Out for production operation default h23 h23 value2 Returns the Output 3 setting h23 value2 h23 value2 Sets the Output 3 configuration value2 0 Disabled 1 Busy during discharge on...

Page 102: ...Permission value2 Password for Desired Permission Level in command Current Permission Level in response Maximum 65 535 Minimum 10 k3 k3 value2 Returns the current Power Up Permission setting k3 value...

Page 103: ...percentage setting p1 value2 p1 value2 Sets the Valving Speed percentage value2 Maximum 100 default Minimum 1 p2 p2 value2 Returns the Park Position p2 value2 p2 value2 Sets the Park Position Maximum...

Page 104: ...load rate r3 value2 r3 value2 Sets the current Fluidic Mode load rate in microliters per second value2 Maximum Pump Dependent Minimum Pump Dependent s STATUS s0 s0 value2 Returns the volume remaining...

Page 105: ...mode v2 v2 value2 Returns the Load Threshold v2 value2 v2 value2 Sets the Load Threshold value2 Dependent on pump selection and Mode v3 v3 value2 Returns the Fluidic Mode isolation volume v3 value2 v3...

Page 106: ...0 value2 y10 value2 Sets the Pump 90 degree offset value2 0 Disabled default 1 Enabled z SOFTWARE VERSION z or z0 z0 value2 Returns the Software Version as text This is the only command that returns a...

Page 107: ...the affected channel is performed Faults cause the Fault screen section 3 2 7 11 to appear If a fault occurs the type of fault will be displayed on the screen Once the problem is corrected press the R...

Page 108: ...or slightly higher than the Pump Module and the Pump Module even with or slightly higher than the dispense tip Adjust as necessary to fit your application a Connect the inlet fitting and tubing 3a b C...

Page 109: ...e Port 40 Pitch Actuator Module Actuator Connector 2a The numbers in correspond to the text instructions 3b 3d 3a 3c 20 Pitch Actuator Module Actuator Connector 2a Inlet 3b 3d Port A 3a 3c Standard Mi...

Page 110: ...id displaced the actual forward motion is the sum of the specified dispense volume and the drawback volume The Drawback Rate during drawback and the Drawback Dwell time between the forward and reverse...

Page 111: ...ger to the rear panel The system will meter based on the Direction Rate and Load Rate Pressing the STOP push button can stop the priming any time 3 4 INSTALLATION General operating practices provide t...

Page 112: ...O Trigger In Requirements 24 VDC 20mA max Customer power source AUX OUT Signal Requirements Maximum external voltage 48 VDC Maximum current 250 mA 3 8 MODEL NUMBER The model number provides important...

Page 113: ...r Controller power on and opera Motor Cable Check the cable connection between the Controller tional but will not actuate pump Module and Actuator Module Inspect and repair motor faulty cable Cannot r...

Page 114: ...up screen Press FPB4 to enter Contrast Adjust screen and then press Down Arrow until contrast is acceptable No fluid movement Pump 90 Degree Offset Make sure pump orientation matches this setting doe...

Page 115: ...pense Rate Load Rate or Acceleration rate of piston movement settings Fluid viscosity too high for Increase Torque setting torque setting Tubing too small for rate of Increase tubing diameter fluid mo...

Page 116: ...he recipe Unable to Erase All Recipes An error occurred when Cycle power and attempt to reset parameters resetting parameters again Unable to Erase At Least One An error occurred when Cycle power and...

Page 117: ...ill reset all param corrupted eters and recipes Configuration Value Out of A stored configuration data Cycle power Bounds Fault is corrupted Reset parameters WARNING will reset all param eters and rec...

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