Idex Hale Sam, Technical Manual

Page: 29 / 223

9
2. INTRODUCTION
This section provides a 10,000-foot-view of the SAM system and a how to use this manual expla-
nation; including SAM network and system diagrams, interface descriptions, and very top level
principles of operations.
2.1.
How To Use This Manual
This manual was developed for the purposes of FAST team and OEM support. This manual pro-
vides information and procedures to perform SAM maintenance (preventive and corrective). The
manual also provides information to be used to troubleshoot and R&R failed components.
The Introduction section is of interest to management for SAM familiarization, system identifica-
tion documentation, and risk assessment information (an EN 1028 only requirement).
The Safety section is of interest to both management and maintainers as it provides precautions
for maintenance (including operation for maintenance purposes) and definitions of dangers,
warnings, cautions, notices, and notes. This section also provides a summary of both PPE and a
DANGER/WARNING/CAUTION/NOTICE summary. The section provides a single point view of com-
piled hazards and PPE in a condensed format. The appropriate DANGER, WARNING, CAUTION,
NOTICE, and PPE listed also appear at each point of use throughout the manual.
Notice that the use of this manual also requires maintenance personnel to have received Hale
training prior to using it. All SAM password information (and a SAM USB Key) are ONLY provided
during the SAM Training portion of the Hale Training Academy. Use Hale Training Academy
(Pumping And Maintenance) and SAM training (see paragraph 1.3, Training – page 2) and the
two Maintenance sections for all aspects of maintaining the SAM system. These include:
• Preventive Maintenance • Troubleshooting
•
Corrective Maintenance
•
Remove And Replace Instructions
Within the two Maintenance sections, the troubleshooting provided utilizes SCR tables, which
provide the list of known symptoms associated with a SAM trouble/problem/failure. To use a
SCR table, locate the indicated SYMPTOM, verify the associated CAUSE (the maintainer must ver-
ify ALL the associated causes if multiple causes are listed) and then perform the associated
REMEDY (or remedies). If component repair is applicable, it is treated as a bench procedure.
Maintenance requires the associated repair kit be utilized. Utilizing the associated repair kit en-
sures all the required components are available for replacement. Utilizing the repair kits as in-
tended prolongs system performance and supports the manufacturer’s warranty.
Performing a procedure is NOT the ONLY key action in maintaining the system, documentation of
the Preventive Maintenance, R&R, and SYMPTOM/REMEDY history is also key to maintaining
each SAM system (including meaningful tracking of when each issue occurred). A maintenance
log with meaningful entries will provide invaluable insight, time/money savings (in reduced down
time and shorted troubleshooting time), and cost savings over the life cycle of the system.
Within the Maintenance section, parts identification is provided by a reference to the applicable
assembly/installation drawing(s) for the SAM system.