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Mechanical and Electrical Installation I5300 User Manual

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3) Wiring of DO terminal

When the digital output terminal needs to drive the relay, an absorption diode shall be

installed between two sides of the relay coil. Otherwise, it may cause damage to the 24

VDC power supply. The driving capacity is not more than 50 mA.

Note

Do not reverse the polarity of the absorption diode during installation, as shown in

igure

3-11. Otherwise, the 24 VDC power supply will be damaged immediately once there is digital

output.

Figure 3-20 DO terminal wiring diagram

+24 V

CME

COM

Relay

Diode

3.2.5 Electric Wiring of the I5300

Figure 3-21 Electric wiring of the I5300

250 VAC, 10 mA to 3A

30 VDC, 10 mA to 1 A

Fault contact output

Interface for

external

operation

panel

Extension

card interface

R
S

(+) (-)

U
V

M F .K

R U N

S T O P

R E S

Q U IC K

P R G

E N T E R

R U N

L O C A L /R E M O T

F E D /R E V

T U N E /T C

R P M

H z

10V

AI1

AI2

COM

GND

AO1

DO1

GND

COM

24V

T/A1

T/C1

Fault output

(NC/NO)

Three-phase

AC power

L2
L3

MCCB

Contactor

Circular

magnetic core

(wind a coil)

Filter

MDBUN

Braking unit

Braking resistor

Shielded

cable

Main circuit

Control circuit

Jumper bar

DI1

DI2

DI3

DI4

1-5 k

Shielded

cable

Forward RUN

Forward JOG

Fault reset

Multi-reference

terminal 1

Multi-reference

terminal 2

CME

DI5

I V

AI2 voltage/current

selection

I V

AO1 voltage/current

selection

COM

Circuit

breaker

PG card interface

J12

Summary of Contents for I5300 Series

Page 1: ...s manual describes the correct use of the I5300 series AC drive including selection parameter setting commissioning maintenance inspection Read and understand the manual before use and forward the manual to the end user Notes The drawings in the manual are sometimes shown without covers or protective guards Remember to install the covers or protective guards as specified first and then perform ope...

Page 2: ...ed stability enhanced low frequency loading capacity and supports torque control 6 User programmable function 7 Advanced background software The background monitoring software helps to achieve functions of parameter upload download and a real time oscilloscope 8 Other new functions The newly added functions of the I5300 series AC drive are described as below Function Description Virtual I O It can...

Page 3: ...lect the frequency at which the AC drive continues to run PID parameters switchover Two groups of PID parameters can be switched over via terminals or can be automatically switched over according to deviation PID feedback loss detection The PID feedback loss value can be set to realize PID protection DI DO positive or negative logic You can set the DI DO positive or negative logic DI DO response d...

Page 4: ...fully If in doubt concerning some functions or performances contact the technical support personnel of Inovance to ensure correct use CE Mark The CE mark on the I5300 declares that the AC drive complies with the European low voltage directive LVD and EMC directive The I5300 series AC drive complies with the following LVD and EMC directives and standards Directive Directive Code Standard EMC Direct...

Page 5: ...on 35 Chapter 4 Operation Display and Application Examples 46 4 1 Operation Panel 46 4 2 Viewing and Modifying Function Codes 48 4 3 Structure of Function Codes 49 4 4 Quick View of Function Codes 50 4 5 Definition and Operation of the Multifunction Key MF K 52 4 6 Viewing Status Parameters 52 4 7 Starting or Stopping the AC Drive 54 4 8 Setting the Running Frequency 60 4 9 Setting and Auto tuning...

Page 6: ... 183 Group P8 Auxiliary Functions 187 Group P9 Fault and Protection 198 Group PA Process Control PID Function 207 Group PB Swing Frequency Fixed Length and Count 212 Group PC Multi Reference and Simple PLC Function 215 Group PD User defined Parameters 219 Group PE User Defined Function Codes 219 Group PP User Password 220 Group A0 Torque Control and Restricting Parameters 222 Group A1 Virtual DI V...

Page 7: ...d Dimensions 256 8 1 Electrical Specifications of the I5300 2 6 5 8 2 Physical Appearance and Overall Dimensions of the I5300 2 7 5 8 3 Selection of Peripheral Electrical Devices 259 8 4 Selection of Braking Unit and Braking Resistor 260 Chapter 9 Maintenance and Troubleshooting 262 9 1 Routine Repair and Maintenance of the I5300 262 9 2 Warranty Agreement 263 9 3 Faults and Solutions 263 9 4 Comm...

Page 8: ......

Page 9: ...1 Safety Information and Precautions ...

Page 10: ...t missing or damage upon unpacking Do not install the equipment if the packing list does not conform to the product you received WARNING Handle the equipment with care during transportation to prevent damage to the equipment Do not use the equipment if any component is damaged or missing Failure to comply will result in personal injury Do not touch the components with your hands Failure to comply ...

Page 11: ...hielding layer is reliably grounded Before power on DANGER Check that the following requirements are met The voltage class of the power supply is consistent with the rated voltage class of the AC drive The input terminals R S T and output terminals U V W are properly connected No short circuit exists in the peripheral circuit The wiring is secured Failure to comply will result in damage to the AC ...

Page 12: ...the AC drive is disconnected from all power supplies before starting repair or maintenance on the AC drive Set and check the parameters again after the AC drive is replaced All the pluggable components must be plugged or removed only after power off The rotating motor generally feeds back power to the AC drive As a result the AC drive is still charged even if the motor stops and the power supply i...

Page 13: ...ally when the AC drive s rated power is greater than the motor s adjust the motor protection parameters on the operation panel of the AC drive or install a thermal relay in the motor circuit for protection 5 Running at over 50 Hz The AC drive provides frequency output of 0 to 3200 Hz Up to 300 Hz is supported if the AC drive runs in CLVC and SFVC mode If the AC drive is required to run at over 50 ...

Page 14: ... the capacitor inside the AC drive When a contactor is installed between the output side of the AC drive and the motor do not turn off the contactor when the AC drive is active Otherwise modules inside the AC drive may be damaged 380 VAC 50 60 Hz Do not start stop the AC drive by switching the contactor on off If the AC drive has to be operated by the contactor ensure that the time interval is at ...

Page 15: ...hey are burnt Poisonous gas is generated when the plastic parts are burnt Treat them as ordinary industrial waste 16 Adaptable Motor The standard adaptable motor is adaptable four pole squirrel cage asynchronous induction motor or PMSM For other types of motor select a proper AC drive according to the rated motor current The cooling fan and rotor shaft of non variable frequency motor are coaxial w...

Page 16: ...Safety Information and Precautions I5300 User Manual 16 ...

Page 17: ...2 Product Information ...

Page 18: ...3PH AC 0 380V 2 4A 0 300Hz S N 3333333333333333333 POWER 0 75kW Nameplate AC drive model Power class Rated input Rated output Manufacturing SN I5300 D75 G 43A I5300 series AC drive 0 75 Mark D75 Adaptable motor kW 1 5 1R5 11 011 General type Nameplate 2 2 Components of the I5300 The I5300 series AC drives have two housing types plastic housing and sheet metal housing according to different voltage...

Page 19: ...ng board Power terminals Bottom cover Interface for connecting external operation panel AC drive nameplate Fan Fan cover Operation panel Control terminals Figure 2 3 Components of the I5300 series AC drive sheet metal housing I5300 Logo Front cover Grommet Power terminals Bottom cover AC drive nameplate Fan Operation panel Control board ...

Page 20: ...he I5300 Item Specifications Standard functions Maximum frequency Vector control 0 300 Hz V F control 0 320 Hz Carrier frequency 0 5 16 kHz The carrier frequency is automatically adjusted based on the load features Input frequency resolution Digital setting 0 01 Hz Analog setting maximum frequency x 0 025 Control mode Sensorless flux vector control SFVC Closed loop vector control CLVC Voltage Freq...

Page 21: ...r combination of DI terminal states Onboard PID It realizes process controlled closed loop control system easily Auto voltage regulation AVR It can keep constant output voltage automatically when the mains voltage changes Overvoltage Overcurrent stall control The current and voltage are limited automatically during the running process so as to avoid frequent tripping due to overvoltage overcurrent...

Page 22: ...ion of AC drive parameters and virtual oscillograph function via which the state inside the AC drive is monitored RUN Running command source Operation panel Control terminals Serial communication port You can perform switchover between these sources in various ways Frequency source There are a total of 10 frequency sources such as digital setting analog voltage setting analog current setting pulse...

Page 23: ...t circuit detection at power on input output phase loss protection overcurrent protection overvoltage protection undervoltage protection overheat protection and overload protection Optional parts LCD operation panel braking unit I O extension card 1 I O extension card 2 user programmable card RS485 communication card PROFIBUS DP communication card CANlink communication card CANopen communication c...

Page 24: ...reaker ELCB Three phase AC power supply Use within the allowable power supply specification of the AC drive Select a proper breaker to resist large in rush current that flows into the AC drive at power on Reliably ground the motor and the AC drive to prevent electric shock Suppress the high order harmonic to improve the power factor Braking resistor Noise filter on input side To guarantee safety u...

Page 25: ...ured with DC reactor as standard Improve the power factor of the input side Improve the efficiency and thermal stability of the AC drive Eliminate the impact of higher harmonics of the AC drive input side and reduce the external conduction and radiation interference AC output reactor Between AC drive output side and the motor close to the AC drive The output side of the AC drive generally has much...

Page 26: ...ns Rectifying unit I5300RU It is used in common bus and has energy saving function I O extension card 1 I5300IO1 It can extend 5 DIs 1 AI AI3 is used for separation analog input and can be connected to PT100 PT1000 1 relay output 1 DO and 1 AO RS485 and CANlink communication terminal It applies to the models of 3 7 kW and above I O extension card 2 Size B I5300IO2 It can extend 3 DIs It applies to...

Page 27: ...olver interface card PG4 It is applied to the resolver 10 kHz excitation frequency DB9 interface It applies to all models Open collector encoder interface card PG5 It is the open collector encoder interface card with 1 1 frequency division output It is adaptable to 15 V power supply It applies to all models External LED operation panel KE It supports LED display and operations It applies to the I5...

Page 28: ...Product Information I5300 User Manual 28 ...

Page 29: ...3 Mechanical and Electrical Installation ...

Page 30: ...tective enclosure The I5300 series AC drives of plastic housing are the whole unit built in products operated through remote control and need to be installed in the final system The final system must have the required fireproof cover electrical protective cover and mechanical protective cover and satisfy the regional laws regulations and related IEC requirements 3 1 2 Installation Clearance Requir...

Page 31: ...heating those in the upper row and causing faults Figure 3 2 Installation of the insulation guide plate Insulation guide plate I5300 I5300 3 1 3 Mechanical Installation Method and Process I5300 series AC drives have two housing types plastic housing and sheet metal housing according to different voltage and power classes The I5300 supports both wall mounting installation and embedded installation ...

Page 32: ...ic housing Figure 3 4 External hanging bracket for the I5300 External hanging bracket Figure 3 5 Embedded installation of the I5300 plastic housing Install the AC drive on the front of the control cabinet Back panel of control cabinet Figure 3 6 Embedded installation effect of the I5300 plastic housing ...

Page 33: ...nstallation of the I5300 sheet metal housing Install the AC drive on the front of the control cabinet Back panel of control cabinet Fix four screws Figure 3 8 Hoisting the I5300 sheet metal housing 4 Embedded installation of the I5300 sheet metal housing Figure 3 9 External hanging bracket for the I5300 sheet metal housing External hanging bracket ...

Page 34: ... 1 to ensure sufficient space for heat dissipation Take heat dissipation of other parts in the cabinet into consideration 2 Install the AC drives upright to facilitate heat dissipation If multiple AC drives are installed in the cabinet install them side by side If one row of AC drives need to be installed above another row install an insulation guide plate as shown in Figure 3 2 3 Use incombustibl...

Page 35: ... of the I5300 plastic housing 1 Press inward symmetrically to disconnect the hook from the hook slot Hook slot 2 Catch the edge of the cover and lift it Figure 3 13 Removal of the front cover of the I5300 sheet metal housing 1 Loosen the four screws 2 Remove the cover toward you Prevent the cover from falling off during the removal to avoid potential damage to the equipment or personal injury 3 2 ...

Page 36: ... input terminals Connect to the three phase AC power supply Positive and negative terminals of DC bus Common DC bus input point Connect the external braking unit to the AC drive of 37 kW and above PB Connecting terminals of braking resistor Connect to the braking resistor for the AC drive of 30 kW and below P Connecting terminals of external reactor Connect to an external reactor U V W AC drive ou...

Page 37: ... 37 kW and Above W V U M MCCB T S R T S R Three phase 220 V 50 60 Hz MDBUN Braking resistor Braking unit W V U M MCCB T S R T S R Three phase 220 V 50 60 Hz MDBUN Braking resistor Braking unit External reactor P Three phase 380 V 30 kW and Below Three phase 380 V 37 55 kW W V U PB M MCCB T S R T S R Three phase 380 480 V 50 60 Hz Braking resistor W V U M MCCB T S R T S R Three phase 380 480 V 50 6...

Page 38: ...ing terminals of the braking resistor are effective only for the AC configured with the built in braking unit The cable length of the braking resistor shall be less than 5 m Otherwise it may damage the AC drive 4 External reactor connecting terminals P For the AC drive of 37 kW and above 220 V and 75 kW and above other voltage classes remove the jumper bar across terminals P and and install the re...

Page 39: ...acity of the upstream power distribution of the equipment Generally make selection according to the recommended values in section 8 4 3 2 3 Description of Control Circuit Terminals Terminal Arrangement of Control Circuit DA AI2 DI1 DI2 DI3 DI4 DI5 COM GND T A T B T C Description of Control Circuit Terminals Table 3 3 Description of control circuit terminals Type Terminal Name Function Description ...

Page 40: ...lector output Output voltage range 0 24 V Output current range 0 50 mA Note that CME and COM are internally insulated but they are shorted by jumper externally In this case DO1 is driven by 24 V by default If you want to drive DO1 by external power supply remove the jumper FM COM High speed pulse output It is limited by F5 00 FM terminal output mode selection As high speed pulse output the maximum...

Page 41: ... for the external operation panel PG card interface Extension card interface Open collector output Open collector 1 Open collector 2 High speed pulse output M PE Note All I5300 series AC drives have the same wiring mode The figure here shows the wiring of single phase 220 VAC drive indicates main circuit terminal while indicates control circuit terminal When the external operation panel is connect...

Page 42: ... interference to the power supply It is recommended to use the contact control mode a SINK wiring Figure 3 17 Wiring in SINK mode 0V DI5 DI1 OP 24V 24V 2 4k 2 4k 3 3Ω NPN Signal External controller Control board ofthe AC drive VCC COM This is the most commonly used wiring mode To apply external power supply remove jumpers between 24 V and OP and between COM and CME and connect the positive pole of...

Page 43: ... OP 24V 2 4k Control board ofAC drive 1 COM b SOURCE wiring In such wiring mode remove the jumper between 24 V and OP Connect 24 V to the common port of external controller and meanwhile connect OP to COM If external power supply is applied remove the jumper between CME and COM Figure 3 19 Wiring in SOURCE mode 0V DI5 DI1 OP 24V 24V 2 4k 2 4k 3 3Ω PNP Signal External controller Control board of th...

Page 44: ...tric wiring of the I5300 250 VAC 10 mA to 3A 30 VDC 10 mA to 1 A Fault contact output Interface for external operation panel Extension card interface R S T M PB U V W M F K R U N S T O P R E S Q U I C K P R G E N T E R R U N L O C A L R E M O T F E D R E V T U N E T C R P M A V H z J7 10V AI1 AI2 PE COM GND AO1 DO1 GND COM OP 24V T A1 T B1 T C1 Fault output NC NO Three phase AC power L2 L3 L1 PE M...

Page 45: ...4 Operation Display and Application Examples ...

Page 46: ...ol Forward Reverse rotation indicator ON reverse rotation OFF forward rotation RUN indicator Data display Programming key Menu key RUN key Multi function key Stop Reset key Shift key Increment key Decrement key Confirm key Unit indicator Tuning Torque control Fault indicator Blinking Remote control Remot 4 1 1 Description of Indicators RUN ON indicates that the AC drive is in the running state and...

Page 47: ... A V RPM RPM unit of rotational speed Hz A V RPM percentage Digital Display The 5 digit LED display is able to display the set frequency output frequency monitoring data and fault codes 4 1 2 Description of Keys on the Operation Panel Table 4 1 Description of keys on the operation panel Key Name Function PRG Programming Enter or exit Level I menu ENTER Confirm Enter the menu interfaces level by le...

Page 48: ...igure 4 2 Operation procedure on the operation panel P0 P0 03 5 Select the function code group Select the function code Set the value of the function code Level I menu Level II menu Level III menu PRG PRG Not to save the setting ENTER To save the setting ENTER 50 00 ENTER Status parameter PRG P0 04 ENTER PRG Next function code default display If there is a blinking digit press to modify the digit ...

Page 49: ... with I5000 series function codes and adding some function codes A0 to A8 AC Advanced function code group Multi motor parameters AI AO correction optimization control PLC card extension function setting U0 to U3 Running state function code group Display of AC drive basic parameters In the function code display state select the required function code by pressing the key or as shown in the following...

Page 50: ...odified mode as listed in the following table Function Code Display Mode Display Base mode User defined mode User modified mode You can perform switchover between the three function code display modes by pressing QUICK The method of viewing and modifying function codes in each mode is the same as the method of operating the operation panel described above Figure 4 5 Switchover between three functi...

Page 51: ...d The user defned parameters are included in group PE If PE is set to P0 00 it indicates that no function codes are available A maximum of 30 parameters can be included in group PE If NULL is displayed it indicates that the user defined menu is null A total of 16 parameters are pre stored in the user defined menu as listed in the following table P0 01 Motor 1 control mode P3 01 Torque boost P0 02 ...

Page 52: ...ers Whether parameters are displayed is determined by the binary bits of values converted from the values of P7 03 P7 04 and P7 05 in the hexadecimal format In stop state a total of 13 status parameters can be displayed as listed in the following table Function Code Parameter Name Setting Range Default P7 05 LED display stop parameters 0000 FFFF 7 6 5 4 3 2 1 0 Bus voltage V DO output status AI1 v...

Page 53: ...power kW Output torque DI input status V 15 14 12 11 10 9 8 DO output status AI1 voltage V Count value Length value Load speed display PID setting 13 AI2 voltage V AI3 voltage V 1F P7 04 LED display running parameters 2 7 6 5 4 3 2 1 0 PID feedback PLC stage Pulse setting frequency kHz Running frequency2 Remaining running time AI1 voltage before correction AI2 voltage before correction AI3 voltage...

Page 54: ...top Command Source There are three start stop command sources namely operation panel control terminal control and communication control You can select the command source in P0 02 Function Code Parameter Name Setting Range Description Default P0 02 Command source selection 0 Operation panel control indicator OFF 1 Terminal control indicator ON 2 Communication control indicator blinking Press RUN or...

Page 55: ...tation when SW1 is OFF the AC drive stops When SW2 is ON the AC drive instructs reverse running when SW2 is OFF the AC drive stops If SW1 and SW2 are ON or OFF simultaneously the AC drive stops Example 2 To use the electromagnetic button as the start stop source and allocate the startup signal to DI2 stop signal to DI3 and reverse rotation signal to DI4 perform the setting as shown in the followin...

Page 56: ...ard Forward RUN Terminal control Command source selection Two line mode 1 RUN Reverse Reverse RUN SW2 SW1 When PD 04 is set to a non zero number the function of automatic AC drive stop upon communication timeout is enabled This prevents uncontrollable AC drive running due to faults of the communication cable or the host computer The communication port of the AC drive supports the Modbus RTU protoc...

Page 57: ... Running command Initial rotational speed of the load motor P6 00 1 Rotational speed tracking restart Automatic rotational speed tracking detection P0 12 Frequency upper limit P0 17 Acceleration time Frequency f Time t Running command Initial rotational speed of the load motor 0 P6 00 1 Rotational speed tracking restart Automatic rotational speed tracking detection P6 00 2 Pre excited start It is ...

Page 58: ...peed under load coast to stop by inertia Frequency f Time t Stop command P6 10 1 Coast to stop 4 7 4 Timing Stop The I5300 supports timing stop This function is enabled by P8 42 and the timing duration is determined by P8 43 and P8 44 Figure 4 13 Setting of the timing stop function P8 42 1 timing function enabled P8 43 0 timing duration determined by P8 44 Time t Running command Running state Auto...

Page 59: ...n time P8 02 JOG running frequency P0 08 JOG command Parameter Setting and Operation of JOG Running in Operation Panel Control Figure 4 15 JOG running in operation panel control JOG command key MF K P7 01 3 P0 02 0 P8 00 JOG running frequency P8 01 JOG acceleration time P8 02 JOG deceleration time Operation panel control Define the MF K key as the Forward JOG key Forward JOG stop state JOG running...

Page 60: ...ly main frequency source X and auxiliary frequency source Y You can select one frequency source and switch over between the two sources You can also perform superposition on the two sources by setting the calculation formula to meet different control requirements of different scenarios 4 8 1 Frequency Setting by the Main Frequency Source There are nine setting modes of main frequency sources digit...

Page 61: ...xtension board P4 04 30 DI5 Pulse setting 2 3 4 5 P4 00 to P4 09 12 13 14 15 Multi speed 6 Analog Analog DI1 DI10 PC 00 to PC 15 each frequency Group PC Simple PLC Group PA PID H1000 register Communication setting Host computer 7 8 9 AI1 AI2 P4 33 P4 33 P4 33 P4 29 to P4 32 Analog PD 00 to PD 05 Communication configuration DI5 f Digital setting Auxiliary frequency source Y P4 00 to P4 09 40 DI1 to...

Page 62: ...ction Frequency source operation Frequency source switchover Binding command source to frequency source Target running frequency Amplitude limit The operation between the main frequency source and the auxiliary frequency source can be used for closed loop speed control For example using the main frequency source for setting the required frequency and the auxiliary frequency source for automatic ad...

Page 63: ...quency source selection P0 07 0 Frequency feature setting P4 18 to P4 22 relationship between AI 1 setting and corresponding value Default 0 10 V corresponding to 0 50 Hz P4 33 AI curve selection P4 18 0 00 V P4 19 0 0 P4 20 10 00 V P4 21 100 P4 22 0 1s AI 20 0 P4 18 P4 19 P4 20 4 20 mA corresponding to 0 50 Hz P0 10 50 00 Hz 16 0 12 0 8 0 4 0 P4 33 10 100 0 P4 21 0 80 0 60 0 40 0 20 0 0 0 Corresp...

Page 64: ... pressure and tension control Figure 4 23 Automatic adjustment by PID regulator P0 07 0 P0 27 0 P0 03 8 Frequency source selection PA 00 PID setting source Setting target Built in PID regulator PA 01 PID digital setting PA 03 PID action direction 0 Forward action 1 Reverse action PA 09 PID deviation limit PA 04 PID setting feedback range PID1 Proportional Kp1 FA 05 Integral Ti1 FA 06 Derivative Td...

Page 65: ...ncy input terminals The multiple frequencies are set based on the multi frequency table in group PC In addition you need to set P0 03 Main frequency source X selection to 6 Multi reference The following figure shows how to set the multi speed function Figure 4 25 Setting the multi speed function P4 00 15 14 13 12 0 0 0 0 0 0 0 1 0 0 1 0 1 1 1 0 1 1 1 1 PC 00 P0 03 6 Target running frequency P0 10 ...

Page 66: ...source is terminal control and reverse rotation is required use the default value 0 of P8 13 to enable reverse control According to the preceding figure when the running frequency of the AC drive is set by means of communication P0 03 9 and reverse control is enabled P8 13 0 the AC drive instructs the reverse direction if the set frequency Fs is a negative value If the give running command is reve...

Page 67: ...the fixed length control mode the direction cannot be identified and only the length shall be calculated based on the number of pulses Only DI5 can be allocated with the function Length count input An automatic stop system can be implemented if the length reached signal output by the DO is fed back to the AC drive input terminal with the stop function Figure 4 28 Common application example of the ...

Page 68: ...gnated counting value is reached set the DO terminal to 1 Pb 08 Set counting value P5 00 to P5 05 9 Set counting value reached Reset After the set counting value is reached set the DO terminal to 1 Counting reset input Designated counting value reached output Set counting value reached output Counting pulses input U0 12 Counting value Pb 09 11 U0 12 11 1 2 3 10 11 12 U0 12 0 19 20 21 Pb 08 20 U0 1...

Page 69: ...rent Rated motor frequency Rated motor rotational speed Model parameters manual input P1 06 to P1 20 Motor internal equivalent stator resistance inductive reactance and rotor inductance Auto tuning parameters P1 27 28 34 Encoder parameters these parameters need to be set in the vector control mode with sensor Encoder parameters For complicated application system with multiple motors the parameters...

Page 70: ... tuned before into function codes P1 00 to P1 10 OK The following motor auto tuning description takes motor 1 as an example The auto tuning of motor 2 3 and 4 is the same and only the function codes are changed correspondingly The process of motor auto tuning is as follows 1 If the motor can be disconnected from the load disconnect the motor from the load mechanically after power off so that the m...

Page 71: ...1 06 to P1 10 If the motor cannot be disconnected from the load set P1 37 Auto tuning selection to 1 Asynchronous motor static tuning and then press RUN on the operation panel The motor auto tuning starts Note In the synchronous motor system driven by I5300 and encoder for signal feedback is required Therefore you need to set the encoder parameters correctly before the auto tuning During the synch...

Page 72: ...ve logic 1 When a DI terminal is not shorted to COM it is inactive logic 0 You can change the DI terminal active mode That is a DI terminal is inactive logic 0 when being shorted with COM and active logic 1 when being not shorted to COM In this case it is necessary to change the corresponding bit in P4 38 and P4 39 these two parameters respectively specifying the active mode setting of DI1 to DI5 ...

Page 73: ...O1 CME P5 04 Transistor drive capacity 24 VDC 50 mA DO2 CME P5 05 Extension card transistor drive capacity 24 VDC 50 mA When P5 00 0 the FM terminal is high speed pulse output The frequency of output pulses indicates the value of the internal running parameters The greater the value is the higher the output pulse frequency is The 100 value corresponds to 100 kHz The property of the indicated inter...

Page 74: ... by the user 4 13 Use of AO Terminals The AC drive supports a total of two AO terminals among which AO1 is provided by the control board and AO2 is provided on the extension card Terminal Output Signal Characteristic AO1 GND If J5 is connected to the position with V mark it outputs the signal of 0 10 VDC If J5 is connected to the position with I mark it outputs the signal of 0 20 mA AO2 GND It is ...

Page 75: ...t P1 27 Encoder pulses per revolution and set P1 28 to 4 Wire saving UVW encoder 4 15 Use of Serial Communication When communication mode RS485 Profibus DP or CANopen are adopted you need to install a corresponding extension card on the I5300 series AC drive and set P0 28 correctly according to the used communication protocol type CAN link is enabled by default and you need not select it For the c...

Page 76: ...ith isolation Applied to all models CANlink communication extension card CAN1 CANlink communication card Applied to all models CANopen communication extension card CAN2 CANopen communication card Applied to all models Profibus DP communication card DP Profibus DP communication card Applied to the models of 3 7 kW and above User programmable card PC1 User programmable extension card completely comp...

Page 77: ... backup and restoration of parameter setting which is convenient for commissioning The AC drive also provides the retentive function on alarm information and accumulative running time You can restore the backup values or default settings of the function codes of the AC drive or clear the running data through PP 01 For details see the description of PP 01 Figure 4 35 Parameter saving and default pa...

Page 78: ...Operation Display and Application Examples I5300 User Manual 78 ...

Page 79: ...5 Function Code Table ...

Page 80: ...e The parameter is the actually measured value and cannot be modified The parameter is factory parameter and can be set only by the manufacturer 5 1 Standard Function Parameters Function Code Parameter Name Setting Range Default Property Group P0 Standard Function Parameters P0 00 G P type display 1 G type constant torque load 2 P type variable torque load e g fan and pump Model dependent P0 01 Mo...

Page 81: ... 150 100 P0 07 Frequency source selection Unit s digit Frequency source selection 00 0 Main frequency source X 1 X and Y operation operation relationship determined by ten s digit 2 Switchover between X and Y 3 Switchover between X and X and Y operation 4 Switchover between Y and X and Y operation Ten s digit X and Y operation relationship 0 X Y 1 X Y 2 Maximum 3 Minimum P0 08 Preset frequency 0 0...

Page 82: ...celeration time 1 0 00 650 00s P0 19 2 0 0 6500 0s P0 19 1 0 65000s P0 19 0 Model dependent P0 19 Acceleration Deceleration time unit 0 1s 1 0 1s 2 0 01s 1 P0 21 Frequency offset of auxiliary frequency source for X and Y operation 0 00 Hz to maximum frequency P0 10 0 00 Hz P0 22 Frequency reference resolution 1 0 1 Hz 2 0 01 Hz 2 P0 23 Retentive of digital setting frequency upon power failure 0 No...

Page 83: ...communication command to frequency source 0 9 same as unit s digit P0 28 Serial communication protocol 0 Modbus protocol 1 Profibus DP bridge 2 CANopen bridge 0 Group P1 Motor 1 Parameters P1 00 Motor type selection 0 Common asynchronous motor 1 Variable frequency asynchronous motor 2 Permanent magnetic synchronous motor 1 P1 01 Rated motor power 0 1 1000 0 kW Model dependent P1 02 Rated motor vol...

Page 84: ...endent P1 10 No load current asynchronous motor 0 01 to P1 03 AC drive power 55 kW 0 1 to P1 03 AC drive power 55 kW Model dependent P1 16 Stator resistance synchronous motor 0 001 65 535 Ω AC drive power 55 kW 0 0001 6 5535 Ω AC drive power 55 kW Model dependent P1 17 Shaft D inductance synchronous motor 0 01 655 35 mH AC drive power 55 kW 0 001 65 535 mH AC drive power 55 kW Model dependent P1 1...

Page 85: ...2 Synchronous motor no load auto tuning 0 Group F2 Vector Control Parameters P2 00 Speed loop proportional gain 1 0 100 30 P2 01 Speed loop integral time 1 0 01 10 00s 0 50s P2 02 Switchover frequency 1 0 00 to P2 05 5 00 Hz P2 03 Speed loop proportional gain 2 0 100 20 P2 04 Speed loop integral time 2 0 01 10 00s 1 00s P2 05 Switchover frequency 2 P2 02 to maximum output frequency 10 00 Hz P2 06 ...

Page 86: ...adjustment 1 P2 19 Field weakening depth of synchronous motor 50 500 100 P2 20 Maximum field weakening current 1 300 50 P2 21 Field weakening automatic adjustment gain 10 500 100 P2 22 Field weakening integral multiple 2 10 2 Group F3 V F Control Parameters P3 00 V F curve setting 0 Linear V F 1 Multi point V F 2 Square V F 3 1 2 power V F 4 1 4 power V F 6 1 6 power V F 8 1 8 power V F 9 Reserved...

Page 87: ...00 Model dependent P3 13 Voltage source for V F separation 0 Digital setting P3 14 1 AI1 2 AI2 3 AI3 4 Pulse setting DI5 5 Multi reference 6 Simple PLC 7 PID 8 Communication setting 100 0 corresponds to the rated motor voltage P1 02 A4 02 A5 02 A6 02 0 P3 14 Voltage digital setting for V F separation 0 V to rated motor voltage 0 V P3 15 Voltage rise time of V F separation 0 0 1000 0s It indicates ...

Page 88: ...ence terminal 1 13 Multi reference terminal 2 4 P4 02 DI3 function selection 14 Multi reference terminal 3 15 Multi reference terminal 4 16 Terminal 1 for acceleration deceleration time selection 17 Terminal 2 for acceleration deceleration time selection 9 P4 03 DI4 function selection 18 Frequency source switchover 19 UP and DOWN setting clear terminal operation panel 20 Command source switchover ...

Page 89: ...tchover between auxiliary frequency source Y and preset frequency 41 Motor selection terminal 1 42 Motor selection terminal 2 43 PID parameter switchover 0 P4 08 DI9 function selection 44 User defined fault 1 45 User defined fault 2 46 Speed control Torque control switchover 47 Emergency stop 0 P4 09 DI10 function selection 48 External STOP terminal 2 49 Deceleration DC braking 50 Clear the curren...

Page 90: ...0 00 V 10 00 V P4 21 Corresponding setting of AI curve 2 maximum input 100 00 100 0 100 0 P4 22 AI2 filter time 0 00 10 00s 0 10s P4 23 AI curve 3 minimum input 0 00 V to P4 25 0 00 V P4 24 Corresponding setting of AI curve 3 minimum input 100 00 100 0 0 0 P4 25 AI curve 3 maximum input P4 23 to 10 00 V 10 00 V P4 26 Corresponding setting of AI curve 3 maximum input 100 00 100 0 100 0 P4 27 AI3 fi...

Page 91: ... AI3 curve selection Curve 1 to curve 5 same as AI1 P4 34 Setting for AI less than minimum input Unit s digit Setting for AI1 less than minimum input 000 0 Minimum value 1 0 0 Ten s digit Setting for AI2 less than minimum input 0 1 same as AI1 Hundred s digit Setting for AI3 less than minimum input 0 1 same as AI1 P4 35 DI1 delay time 0 0 3600 0s 0 0s P4 36 DI2 delay time 0 0 3600 0s 0 0s P4 37 DI...

Page 92: ... s digit DI10 valid mode 0 1 same as DI1 P4 40 AI2 input signal selection 0 Voltage signal 1 Current signal 0 Group P5 Output Terminals P5 00 FM terminal output mode 0 Pulse output FMP 1 Switch signal output FMR 0 P5 01 FMR function open collector output terminal 0 No output 1 AC drive running 2 Fault output stop 3 Frequency level detection FDT1 output 4 Frequency reached 5 Zero speed running no o...

Page 93: ... level detection FDT2 output 26 Frequency 1 reached 27 Frequency 2 reached 28 Current 1 reached 29 Current 2 reached 30 Timing reached 31 AI1 input limit exceeded 32 Load becoming 0 33 Reverse running 34 Zero current state 35 Module temperature reached 36 Software current limit exceeded 37 Frequency lower limit reached having output at stop 38 Alarm output 39 Motor overheat warning 40 Current runn...

Page 94: ...urrent 15 Output voltage 16 Output torque actual value 0 P5 07 AO1 function selection 0 P5 08 AO2 function selection 1 P5 09 Maximum FMP output frequency 0 01 100 00 kHz 50 00 kHz P5 10 AO1 offset coefficient 100 0 100 0 0 0 P5 11 AO1 gain 10 00 10 00 1 00 P5 12 AO2 offset coefficient 100 0 100 0 0 00 P5 13 AO2 gain 10 00 10 00 1 00 P5 17 FMR output delay time 0 0 3600 0s 0 0s P5 18 Relay 1 output...

Page 95: ... 0 Group F6 Start Stop Control P6 00 Start mode 0 Direct start 1 Rotational speed tracking restart 2 Pre excited start asynchronous motor 0 P6 01 Rotational speed tracking mode 0 From frequency at stop 1 From zero speed 2 From maximum frequency 0 P6 02 Rotational speed tracking speed 1 100 20 P6 03 Startup frequency 0 00 10 00 Hz 0 00 Hz P6 04 Startup frequency holding time 0 0 100 0s 0 0s P6 05 S...

Page 96: ... 0 0 36 0s 0 0s P6 15 Brake use ratio 0 100 100 Group P7 Operation Panel and Display P7 01 MF K Key function selection 0 MF K key disabled 1 Switchover between operation panel control and remote command control terminal or communication 2 Switchover between forward rotation and reverse rotation 3 Forward JOG 4 Reverse JOG 0 P7 02 STOP RESET key function 0 STOP RESET key enabled only in operation p...

Page 97: ...unning parameters 2 0000 FFFF Bit00 PID feedback Bit01 PLC stage Bit02 Pulse setting frequency kHz Bit03 Running frequency 2 Hz Bit04 Remaining running time Bit05 AI1 voltage before correction V Bit06 AI2 voltage before correction V Bit07 AI3 voltage before correction V Bit08 Linear speed Bit09 Current power on time Hour Bit10 Current running time Min Bit11 Pulse setting frequency Hz Bit12 Communi...

Page 98: ...tsink temperature of inverter module 0 0 100 0 C P7 08 Temporary software version P7 09 Accumulative running time 0 65535 h P7 10 Product number P7 11 Software version P7 12 Number of decimal places for load speed display 0 0 decimal place 1 1 decimal place 2 2 decimal places 3 3 decimal places 1 P7 13 Accumulative power on time 0 65535 h 0 h P7 14 Accumulative power consumption 0 65535 kWh Group ...

Page 99: ...uency lower limit 0 Run at frequency lower limit 1 Stop 2 Run at zero speed 0 P8 15 Droop control 0 00 10 00 Hz 0 00 Hz P8 16 Accumulative power on time threshold 0 65000 h 0 h P8 17 Accumulative running time threshold 0 65000 h 0 h P8 18 Startup protection 0 No 1 Yes 0 P8 19 Frequency detection value FDT1 0 00 Hz to maximum frequency 50 00 Hz P8 20 Frequency detection hysteresis FDT hysteresis 1 ...

Page 100: ...0 rated motor current 5 0 P8 35 Zero current detection delay time 0 00 600 00s 0 10s P8 36 Output overcurrent threshold 0 0 no detection 0 1 300 0 rated motor current 200 0 P8 37 Output overcurrent detection delay time 0 00 600 00s 0 00s P8 38 Any current reaching 1 0 0 300 0 rated motor current 100 0 P8 39 Any current reaching 1 amplitude 0 0 300 0 rated motor current 0 0 P8 40 Any current reachi...

Page 101: ...lt and Protection P9 00 Motor overload protection selection 0 Disabled 1 Enabled 1 P9 01 Motor overload protection gain 0 20 10 00 1 00 P9 02 Motor overload warning coefficient 50 100 80 P9 03 Overvoltage stall gain 0 no stall overvoltage 100 0 P9 04 Overvoltage stall protective voltage 120 150 130 P9 05 Overcurrent stall gain 0 100 20 P9 06 Overcurrent stall protective current 100 200 150 P9 07 S...

Page 102: ...eed 8 Buffer resistance overload 9 Undervoltage 10 AC drive overload 11 Motor overload 12 Power input phase loss 13 Power output phase loss 14 Module overheat 15 External equipment fault 16 Communication fault 17 Contactor fault 18 Current detection fault 19 Motor auto tuning fault 20 Encoder PG card fault 21 EEPROM read write fault 22 AC drive hardware fault 23 Short circuit to ground 24 Reserved...

Page 103: ...on 3rd fault P9 22 AC drive status upon 3rd fault P9 23 Power on time upon 3rd fault P9 24 Running time upon 3rd fault P9 27 Frequency upon 2nd fault P9 28 Current upon 2nd fault P9 29 Bus voltage upon 2nd fault P9 30 DI status upon 2nd fault P9 31 Output terminal status upon 2nd fault P9 32 Frequency upon 2nd fault P9 33 Current upon 2nd fault P9 34 Bus voltage upon 2nd fault P9 37 DI status upon...

Page 104: ...ault Err15 Same as unit s digit Ten thousand s digit Communication fault Err16 Same as unit s digit P9 48 Fault protection action selection 2 Unit s digit Encoder fault Err20 00000 0 Coast to stop 1 Switch over to V F control stop according to the stop mode 2 Switch over to V F control continue to run Ten s digit EEPROM read write fault Err21 0 Coast to stop 1 Stop according to the stop mode P9 48...

Page 105: ...requency and resume to the set frequency if the load recovers Ten thousand s digit PID feedback lost during running Err31 Same as unit s digit in P9 47 P9 50 Fault protection action selection 4 Unit s digit Too large speed deviation Err42 00000 Same as unit s digit in P9 47 Ten s digit Motor over speed Err43 Same as unit s digit in P9 47 Hundred s digit Initial position fault Err51 Same as unit s ...

Page 106: ...stantaneous power failure 0 00 100 00s 0 50s P9 62 Action judging voltage at instantaneous power failure 60 0 100 0 standard bus voltage 80 0 P9 63 Protection upon load becoming 0 0 Disabled 1 Enabled 0 P9 64 Detection level of load becoming 0 0 0 100 0 rated motor current 10 0 P9 65 Detection time of load becoming 0 0 0 60 0s 1 0s P9 67 Over speed detection value 0 0 50 0 maximum frequency 20 0 P...

Page 107: ...limit 0 0 100 0 0 0 PA 10 PID differential limit 0 00 100 00 0 10 PA 11 PID setting change time 0 00 650 00s 0 00s PA 12 PID feedback filter time 0 00 60 00s 0 00s PA 13 PID output filter time 0 00 60 00s 0 00s PA 14 Reserved PA 15 Proportional gain Kp2 0 0 100 0 20 0 PA 16 Integral time Ti2 0 01 10 00s 2 00s PA 17 Differential time Td2 0 000 10 000s 0 000s PA 18 PID parameter switchover condition...

Page 108: ...t stop 1 PID operation at stop 0 Group PB Swing Frequency Fixed Length and Count PB 00 Swing frequency setting mode 0 Relative to the central frequency 1 Relative to the maximum frequency 0 PB 01 Swing frequency amplitude 0 0 100 0 0 0 PB 02 Jump frequency amplitude 0 0 50 0 0 0 PB 03 Swing frequency cycle 0 0 3000 0s 10 0s PB 04 Triangular wave rising time coefficient 0 0 100 0 50 0 PB 05 Set len...

Page 109: ...al values after the AC drive runs one cycle 2 Repeat after the AC drive runs one cycle 0 PC 17 Simple PLC retentive selection Unit s digit Retentive upon power failure 00 0 No 1 Yes Ten s digit Retentive upon stop 0 No 1 Yes PC 18 Running time of simple PLC reference 0 0 0 6553 5s h 0 0s h PC 19 Acceleration deceleration time of simple PLC reference 0 0 3 0 PC 20 Running time of simple PLC referen...

Page 110: ...f simple PLC reference 8 0 0 6553 5s h 0 0s h PC 35 Acceleration deceleration time of simple PLC reference 8 0 3 0 PC 36 Running time of simple PLC reference 9 0 0 6553 5s h 0 0s h PC 37 Acceleration deceleration time of simple PLC reference 9 0 3 0 PC 38 Running time of simple PLC reference 10 0 0 6553 5s h 0 0s h PC 39 Acceleration deceleration time of simple PLC reference 10 0 3 0 PC 40 Running...

Page 111: ...ference 14 0 3 0 PC 48 Running time of simple PLC reference 15 0 0 6553 5s h 0 0s h PC 49 Acceleration deceleration time of simple PLC reference 15 0 3 0 PC 50 Time unit of simple PLC running 0 s second 1 h hour 0 PC 51 Reference 0 source 0 Set by FC 00 1 AI1 2 AI2 3 AI3 4 Pulse setting 5 PID 6 Set by preset frequency F0 08 modified via terminal UP DOWN 0 ...

Page 112: ...BPs 8 57600 BPs 9 115200 BPs Ten s digit PROFIBUS DP baud rate 0 115200 BPs 1 208300 BPs 2 256000 BPs 3 512000 Bps Hundred s digit reserved Thousand s digit CANlink baud rate 0 20 1 50 2 100 3 125 4 250 5 500 6 1 M PD 01 Data format 0 No check data format 8 N 2 1 Even parity check data format 8 E 1 2 Odd Parity check data format 8 O 1 3 No check data format 8 N 1 Valid for Modbus 0 PD 02 Local add...

Page 113: ...08 CANlink communication timeout time 0 0s Invalid 0 1 60 0s 0 Group PE User defined Parameters PE 00 User defined function code 0 F0 00 to FP xx A0 00 to Ax xx U0 xx to U0 xx F0 10 PE 01 User defined function code 1 F0 02 PE 02 User defined function code 2 F0 03 PE 03 User defined function code 3 F0 07 PE 04 User defined function code 4 F0 08 PE 05 User defined function code 5 F0 17 PE 06 User de...

Page 114: ...ned function code 23 P0 00 PE 24 User defined function code 24 P0 00 PE 25 User defined function code 25 P0 00 PE 26 User defined function code 26 P0 00 PE 27 User defined function code 27 P0 00 PE 28 User defined function code 28 P0 00 PE 29 User defined function code 29 P0 00 Group PP Function Code Management PP 00 User password 0 65535 0 PP 01 Restore default settings 0 No operation 01 Restore ...

Page 115: ...ol 0 Digital setting A0 03 1 AI1 2 AI2 3 AI3 4 Pulse setting DI5 5 Communication setting 6 MIN AI1 AI2 7 MAX AI1 AI2 Full range of values 1 7 corresponds to the digital setting of A0 03 0 A0 03 Torque digital setting in torque control 200 0 200 0 150 0 A0 05 Forward maximum frequency in torque control 0 00 Hz to maximum frequency P0 10 50 00 Hz A0 06 Reverse maximum frequency in torque control 0 0...

Page 116: ... 0 1 same as VDI1 A1 06 VDI state selection Unit s digit VDI1 00000 0 Invalid 1 Valid Ten s digit VDI2 0 1 same as VDI1 Hundred s digit VDI3 0 1 same as VDI1 Thousand s digit VDI4 0 1 same as VDI1 Ten thousand s digit VDI5 0 1 same as VDI1 A1 07 Function selection for AI1 used as DI 0 59 0 A1 08 Function selection for AI2 used as DI 0 59 0 A1 09 Function selection for AI3 used as DI 0 59 0 A1 10 S...

Page 117: ...selection 0 Short with physical Dix internally 1 40 Refer to function selection of physical DO in group F5 0 A1 15 VDO5 function selection 0 Short with physical Dix internally 1 40 Refer to function selection of physical DO in group F5 0 A1 16 VDO1 output delay 0 0 3600 0s 0 0s A1 17 VDO2 output delay 0 0 3600 0s 0 0s A1 18 VDO3 output delay 0 0 3600 0s 0 0s A1 19 VDO4 output delay 0 0 3600 0s 0 0...

Page 118: ...pendent A2 06 Stator resistance asynchronous motor 0 001 65 535 Ω AC drive power 55 kW 0 0001 6 5535 Ω AC drive power 55 kW Model dependent A2 07 Rotor resistance asynchronous motor 0 001 65 535 Ω AC drive power 55 kW 0 0001 6 5535 Ω AC drive power 55 kW Model dependent A2 08 Leakage inductive reactance asynchronous motor 0 01 655 35 mH AC drive power 55 kW 0 001 65 535 mH AC drive power 55 kW Mod...

Page 119: ...e saving UVW encoder 0 A2 30 A B phase sequence of ABZ incremental encoder 0 Forward 1 Reserve 0 A2 31 Encoder installation angle 0 0 359 9 0 0 A2 32 U V W phase sequence of UVW encoder 0 Forward 1 Reverse 0 A2 33 UVW encoder angle offset 0 0 359 9 0 0 A2 34 Number of pole pairs of resolver 1 65535 1 A2 36 Encoder wire break fault detection time 0 0s No action 0 1 10 0s 0 0s A2 37 Auto tuning sele...

Page 120: ...AI1 AI2 0 A2 48 Digital setting of torque upper limit in speed control mode 0 0 200 0 150 0 A2 51 Excitation adjustment proportional gain 0 20000 2000 A2 52 Excitation adjustment integral gain 0 20000 1300 A2 53 Torque adjustment proportional gain 0 20000 2000 A2 54 Torque adjustment integral gain 0 20000 1300 A2 55 Speed loop integral property Unit s digit Integral separated 0 Disabled 1 Enabled ...

Page 121: ...ent Group A3 Motor 3 Parameters A3 00 Motor type selection 0 Common asynchronous motor 1 Variable frequency asynchronous motor 2 Permanent magnetic synchronous motor 0 A3 01 Rated motor power 0 1 1000 0 kW Model dependent A3 02 Rated motor voltage 1 2000 V Model dependent A3 03 Rated motor current 0 01 655 35 A AC drive power 55 kW 0 1 6553 5 A AC drive power 55 kW Model dependent A3 04 Rated moto...

Page 122: ... kW 0 0001 6 5535 Ω AC drive power 55 kW Model dependent A3 17 Shaft D inductance synchronous motor 0 01 655 35 mH AC drive power 55 kW 0 001 65 535 mH AC drive power 55 kW Model dependent A3 18 Shaft Q inductance synchronous motor 0 01 655 35 mH AC drive power 55 kW 0 001 65 535 mH AC drive power 55 kW Model dependent A3 20 Back EMF synchronous motor 0 1 6553 5 V Model dependent A3 27 Encoder pul...

Page 123: ...00s 0 50s A3 40 Switchover frequency 1 0 00 to A2 43 5 00 Hz A3 41 Speed loop proportional gain 2 0 100 15 A3 42 Speed loop integral time 2 0 01 10 00s 1 00s A3 43 Switchover frequency 2 A2 40 to maximum output frequency 10 00 Hz A3 44 Vector control slip gain 50 200 100 A3 45 Time constant of speed loop filter 0 000 0 100s 0 000s A3 46 Vector control over excitation gain 0 200 64 A3 47 Torque upp...

Page 124: ...n 10 500 100 A3 60 Field weakening integral multiple 2 10 2 A3 61 Motor 2 control mode 0 Sensorless flux vector control SFVC 1 Closed loop vector control CLVC 2 Voltage Frequency V F control 0 A3 62 Motor 2 acceleration deceleration time 0 Same as motor 1 1 Acceleration Deceleration time 1 2 Acceleration Deceleration time 2 3 Acceleration Deceleration time 3 4 Acceleration Deceleration time 4 0 A3...

Page 125: ...e power 55 kW Model dependent A4 08 Leakage inductive reactance asynchronous motor 0 01 655 35 mH AC drive power 55 kW 0 001 65 535 mH AC drive power 55 kW Model dependent A4 09 Mutual inductive reactance asynchronous motor 0 1 6553 5 mH AC drive power 55 kW 0 01 655 35 mH AC drive power 55 kW Model dependent A4 10 No load current asynchronous motor 0 01 A to A2 03 AC drive power 55 kW 0 1 A to A2...

Page 126: ...9 9 0 0 A4 34 Number of pole pairs of resolver 1 65535 1 A4 36 Encoder wire break fault detection time 0 0s No action 0 1 10 0s 0 0s A4 37 Auto tuning selection 0 No auto tuning 1 Asynchronous motor static auto tuning 2 Asynchronous motor complete auto tuning 11 Synchronous motor with load auto tuning 12 Synchronous motor no load auto tuning 0 A4 38 Speed loop proportional gain 1 0 100 30 A4 39 Sp...

Page 127: ...integral gain 0 20000 1300 A4 53 Torque adjustment proportional gain 0 20000 2000 A4 54 Torque adjustment integral gain 0 20000 1300 A4 55 Speed loop integral property Unit s digit Integral separated 0 Disabled 1 Enabled 0 A4 56 Field weakening mode of synchronous motor 0 No field weakening 1 Direct calculation 2 Adjustment 0 A4 57 Field weakening degree of synchronous motor 50 500 100 A4 58 Maxim...

Page 128: ...pensation mode 1 2 Compensation mode 2 1 A5 03 Random PWM depth 0 Random PWM invalid 1 10 0 A5 04 Rapid current limit 0 Disabled1 Enabled 1 A5 05 Current detection compensation 0 100 5 A5 06 Undervoltage threshold 60 0 140 0 100 0 A5 07 SFVC optimization mode selection 0 No optimization 1 Optimization mode 1 2 Optimization mode 2 1 A5 08 Dead zone time adjustment 100 200 150 A5 09 Overvoltage thre...

Page 129: ...onding setting of AI curve 5 inflexion 1 input 100 0 100 0 60 0 A6 14 AI curve 5 maximum input A6 14 to 10 00 V 10 00 V A6 15 Corresponding setting of AI curve 5 maximum input 100 0 100 0 100 0 A6 16 Jump point of AI1 input corresponding setting 100 0 100 0 0 0 A6 17 Jump amplitude of AI1 input corresponding setting 0 0 100 0 0 5 A6 18 Jump point of AI2 input corresponding setting 100 0 100 0 0 0 ...

Page 130: ...unit s digit A7 02 AI AO function selection of the user programmable card 0 AI3 voltage input AO2 voltage output 1 AI3 voltage input AO2 current output 2 AI3 current input AO2 voltage output 3 AI3 current input AO2 current output 4 AI3 PTC input AO2 voltage output 5 AI3 PTC input AO2 current output 6 AI3 PTC100 input AO2 voltage output 7 AI3 PTC100 input AO2 current output 0 A7 03 FMP output 0 0 1...

Page 131: ...f the master 1 Slave following running commands of the master 0 A8 03 Usage of data received by slave 0 Torque setting1 Frequency setting 0 A8 04 Zero offset of received data torque 100 00 100 00 0 00 A8 05 Gain of received data torque 10 00 10 00 1 00 A8 06 Point point communication interruption detection time 0 0 10 0s 1 0s A8 07 Master data sending cycle 0 001 10 000s 0 001s A8 08 Zero offset o...

Page 132: ...ed AC 11 AI3 displayed voltage 2 9 999 10 000 V Factory corrected AC 12 AO1 target voltage 1 0 500 4 000 V Factory corrected AC 13 AO1 measured voltage 1 0 500 4 000 V Factory corrected AC 14 AO1 target voltage 2 6 000 9 999 V Factory corrected AC 15 AO1 measured voltage 2 6 000 9 999 V Factory corrected AC 16 AO2 target voltage 1 0 500 4 000 V Factory corrected AC 17 AO2 measured voltage 1 0 500 ...

Page 133: ...Hz 0 01 Hz 7001H U0 02 Bus voltage 0 1 V 7002H U0 03 Output voltage 1 V 7003H U0 04 Output current 0 01 A 7004H U0 05 Output power 0 1 kW 7005H U0 06 Output torque 0 1 7006H U0 07 DI state 1 7007H U0 08 DO state 1 7008H U0 09 AI1 voltage V 0 01 V 7009H U0 10 AI2 voltage V current mA 0 01 V 0 01 mA 700AH U0 11 AI3 voltage V 0 01 V 7007BH U0 12 Count value 1 700CH U0 13 Length value 1 700DH U0 14 Lo...

Page 134: ...0 1 7021H U0 34 Motor temperature 1 C 7022H U0 35 Target torque 0 1 7023H U0 36 Resolver position 1 7024H U0 37 Power factor angle 0 1 7025H U0 38 ABZ position 1 7026H U0 39 Target voltage upon V F separation 1 V 7027H U0 40 Output voltage upon V F separation 1V 7028H U0 41 DI state visual display 1 7029H U0 42 DO state visual display 1 702AH U0 43 DI function state visual display 1 1 702BH U0 44 ...

Page 135: ...6 Description of Function Codes ...

Page 136: ...drawing machine and injection moulding machine One AC drive can operate only one motor 1 Closed loop vector control CLVC It is applicable to high accuracy speed control or torque control applications such as high speed paper making machine crane and elevator One AC drive can operate only one motor An encoder must be installed at the motor side and a PG card matching the encoder must be installed a...

Page 137: ... Communication control LOCAL REMOT indicator blinking Commands are given from host computer If this parameter is set to 2 a communication card Modbus RTU PROFIBUS DP card CANlink card user programmable card or CANopen card must be installed If a PROFIBUS DP card is selected and PZD1 data is valid commands are given by means of PZD1 data If a user programmable card is selected commands are written ...

Page 138: ...current input determined by jumper J8 4 AI3 0 10 V voltage input The frequency is set by analog input The I5300 control board provides two analog input AI terminals AI1 AI2 Another AI terminal AI3 is provided by the I O extension card The I5300 provides fve curves indicating the mapping relationship between the input voltage of AI1 AI2 and AI3 and the target frequency three of which are linear poi...

Page 139: ...he frequency source data transmitted by the master is used as the set frequency For details see the description of group A8 If PROFIBUS DP communication is valid and PZD1 is used for frequency setting data transmitted by PDZ1 is directly used as the frequency source The data format is 100 00 to 100 00 100 corresponds to the value of P0 10 Maximum frequency In other conditions data is given by the ...

Page 140: ... operation panel or using the UP DOWN function of input terminals 2 If the auxiliary frequency source is analog input AI1 AI2 and AI3 or pulse setting 100 of the input corresponds to the range of the auxiliary frequency Y set in P0 05 and P0 06 3 If the auxiliary frequency source is pulse setting it is similar to analog input Note The main frequency source X and auxiliary frequency source Y must n...

Page 141: ...quency setting channel If the frequency source involves X and Y operation you can set the frequency offset in P0 21 for superposition to the X and Y operation result flexibly satisfying various requirements Figure 6 1 Frequency setting based on main frequency source X and auxiliary frequency source Y Frequency source selection Frequency source X and Y operation selection Setting of operation condi...

Page 142: ...ot use this function in applications where changing the rotating direction of the motor is prohibited after system commissioning is complete Function Code Parameter Name Setting Range Default P0 10 Maximum frequency 50 00 320 00 Hz 50 00 Hz When the frequency source is AI pulse setting DI5 or multi reference 100 of the input corresponds to the value of this parameter The output frequency of the I5...

Page 143: ...maximum frequency P0 10 0 00 Hz If the source of the frequency upper limit is analog input or pulse setting the final frequency upper limit is obtained by adding the offset in this parameter to the frequency upper limit set in P0 11 Function Code Parameter Name Setting Range Default P0 14 Frequency lower limit 0 00 Hz to frequency upper limit P0 12 0 00 Hz If the frequency reference is lower than ...

Page 144: ...Name Setting Range Default P0 16 Carrier frequency adjustment with temperature 0 No 1 Yes 1 It is used to set whether the carrier frequency is adjusted based on the temperature The AC drive automatically reduces the carrier frequency when detecting that the heatsink temperature is high The AC drive resumes the carrier frequency to the set value when the heatsink temperature becomes normal This fun...

Page 145: ...eration time unit 0 1s 1 0 1s 2 0 01s 1 To satisfy requirements of different applications the I5300 provides three acceleration deceleration time units 1s 0 1s and 0 01s Note Modifying this parameter will make the displayed decimal places change and corresponding acceleration deceleration time also change Function Code Parameter Name Setting Range Default P0 21 Frequency offset of auxiliary freque...

Page 146: ...fication by using keys and or the terminal UP DOWN function is cleared If P0 23 is set to 1 the digital setting frequency value is the set frequency at the moment when the AC drive stops The modification by using keys and or the terminal UP DOWN function remains effective Function Code Parameter Name Setting Range Default P0 24 Motor parameter group selection 0 Motor parameter group 1 1 Motor para...

Page 147: ...nning frequency and set frequency are different there will be a large difference between the AC drive s performance during the acceleration deceleration process Function Code Parameter Name Setting Range Default P0 27 Binding command source to frequency source Unit s digit Binding operation panel command to frequency source 000 0 No binding 1 Frequency source by digital setting 2 AI1 3 AI2 4 AI3 5...

Page 148: ...nt P1 03 Rated motor current 0 01 655 35 A AC drive power 55 kW 0 1 6553 5 A AC drive power 55 kW Model dependent P1 04 Rated motor frequency 0 01 Hz to maximum frequency Model dependent P1 05 Rated motor rotational speed 1 65535 RPM Model dependent Set the parameters according to the motor nameplate no matter whether V F control or vector control is adopted To achieve better V F or vector control...

Page 149: ...r resistance synchronous motor 0 001 65 535 Ω AC drive power 55 kW 0 0001 6 5535 Ω AC drive power 55 kW Model dependent P1 17 Shaft D inductance synchronous motor 0 01 655 35 mH AC drive power 55 kW 0 001 65 535 mH AC drive power 55 kW Model dependent P1 18 Shaft Q inductance synchronous motor 0 01 655 35 mH AC drive power 55 kW 0 001 65 535 mH AC drive power 55 kW Model dependent P1 20 Back EMF s...

Page 150: ...synchronous motor The A B phase sequence can be obtained through Asynchronous motor complete auto tuning or Synchronous motor no load auto tuning Function Code Parameter Name Setting Range Default P1 31 Encoder installation angle 0 0 359 9 0 0 This parameter is applicable only to synchronous motor It is valid for ABZ incremental encoder UVW incremental encoder resolver and wire saving UVW encoder ...

Page 151: ... cannot be performed because the asynchronous motor cannot be disconnected from the load Before performing static auto tuning properly set the motor type and motor nameplate parameters of P1 00 to P1 05 frst The AC drive will obtain parameters of P1 06 to P1 08 by static auto tuning Set this parameter to 1 and press RUN Then the AC drive starts static auto tuning 2 Asynchronous motor complete auto...

Page 152: ...o tuning During the process of no load auto tuning the AC drive performs with load auto tuning first and then accelerates to 80 of the rated motor frequency within the acceleration time set in P0 17 The AC drive keeps running for a certain period and then decelerates to stop within the deceleration time set in P0 18 Before performing no load auto tuning properly set the motor type motor nameplate ...

Page 153: ... in vector control can be adjusted by setting the proportional gain and integral time of the speed regulator To achieve a faster system response increase the proportional gain and reduce the integral time Be aware that this may lead to system oscillation The recommended adjustment method is as follows If the factory setting cannot meet the requirements make proper adjustment Increase the proportio...

Page 154: ...ut current Therefore set this parameter to a proper value in actual applications Set the over excitation gain to 0 in applications of small inertia the bus voltage will not rise during deceleration or where there is a braking resistor Function Code Parameter Name Setting Range Default P2 09 Torque upper limit source in speed control mode 0 P2 10 1 AI1 2 AI2 3 AI3 4 Pulse setting DI5 5 Communicatio...

Page 155: ...um field weakening current 1 300 50 P2 21 Field weakening automatic adjustment gain 10 500 100 P2 22 Field weakening integral multiple 2 10 2 These parameters are used to set field weakening control for the synchronous motor If P2 18 is set to 0 feld weakening control on the synchronous motor is disabled In this case the maximum rotational speed is related to the AC drive bus voltage If the motor ...

Page 156: ... centrifuge Any such V F curve can be obtained by setting parameters of P3 03 to P3 08 2 Square V F It is applicable to centrifugal loads such as fan and pump 3 to 8 V F curve between linear V F and square V F 10 V F complete separation In this mode the output frequency and output voltage of the AC drive are independent The output frequency is determined by the frequency source and the output volt...

Page 157: ...eters including the stator resistance P3 02 specifies the frequency under which torque boost is valid Torque boost becomes invalid when this frequency is exceeded as shown in the following figure Figure 6 4 Manual torque boost Output frequency Output voltage Vb fb f1 V1 f1 Cutoff frequency of manual torque boost fb Rated running frequency Vb Maximum output voltage V1 Voltage of manual torque boost...

Page 158: ... rotational speed slip of the asynchronous motor when the load of the motor increases stabilizing the motor speed in case of load change If this parameter is set to 100 it indicates that the compensation when the motor bears rated load is the rated motor slip The rated motor slip is automatically obtained by the AC drive through calculation based on the rated motor frequency and rated motor rotati...

Page 159: ... Setting Range Default P3 13 Voltage source for V F separation 0 Digital setting P3 14 1 AI1 2 AI2 3 AI3 4 Pulse setting DI5 5 Multi reference 6 Simple PLC 7 PID 8 Communication setting 100 0 corresponds to the rated motor voltage P1 02 A4 02 A5 02 A6 02 0 P3 14 Voltage digital setting for V F separation 0 V to rated motor voltage 0 V V F separation is generally applicable to scenarios such as ind...

Page 160: ...y means of communication The voltage source for V F separation is set in the same way as the frequency source For details see P0 03 100 0 of the setting in each mode corresponds to the rated motor voltage If the corresponding value is negative its absolute value is used Function Code Parameter Name Setting Range Default P3 15 Voltage rise time of V F separation 0 0 1000 0s 0 0s P3 16 Voltage decli...

Page 161: ...reserved terminals to avoid malfunction 1 Forward RUN FWD The terminal is used to control forward or reverse RUN of the AC drive 2 Reverse RUN REV 3 Three line control The terminal determines three line control of the AC drive For details see the description of P4 11 4 Forward JOG FJOG FJOG indicates forward JOG running while RJOG indicates reverse JOG running The JOG frequency acceleration time a...

Page 162: ...cy source is digital setting the terminal is used to clear the modification by using the UP DOWN function or the increment decrement key on the operation panel returning the set frequency to the value of P0 08 20 Command source switchover terminal If the command source is set to terminal control P0 02 1 this terminal is used to perform switchover between terminal control and operation panel contro...

Page 163: ...nction pauses However the proportional and differentiation adjustment functions are still valid 39 Switchover between main frequency source X and preset frequency After this terminal becomes ON the frequency source X is replaced by the preset frequency set in P0 08 40 Switchover between auxiliary frequency source Y and preset frequency After this terminal is enabled the frequency source Y is repla...

Page 164: ... P8 42 and P8 53 51 Switchover between two line mode and three line mode It is used to perform switchover between two line control and three line control If P4 11 is set to Two line mode 1 the system switches over to three line mode 1 when the DI allocated with this function becomes ON The four multi reference terminals have 16 state combinations corresponding to 16 reference values as listed in t...

Page 165: ...responding to four motors as listed in the following table Table 6 4 State combinations of two motor selection terminals Terminal 2 Terminal 1 Selected Motor Corresponding Parameters OFF OFF Motor 1 Group P1 Group P2 OFF ON Motor 2 Group A2 ON OFF Motor 3 Group A3 ON ON Motor 4 Group A4 Function Code Parameter Name Setting Range Default P4 10 DI filter time 0 000 1 000s 0 010s It is used to set th...

Page 166: ...igital common Reverse RUN REV As shown in the preceding figure when only K1 is ON the AC drive instructs forward rotation When only K2 is ON the AC drive instructs reverse rotation When K1 and K2 are ON or OFF simultaneously the AC drive stops 1 Two line mode 2 In this mode DI1 is RUN enabled terminal and DI2 determines the running direction The parameters are set as below Function Code Parameter ...

Page 167: ...SB1 SB2 SB3 Forward button Reverse button Stop button As shown in the preceding figure if SB1 is ON the AC drive instructs forward rotation when SB2 is pressed to be ON and instructs reverse rotation when SB3 is pressed to be ON The AC drive stops immediately after SB1 becomes OFF During normal startup and running SB1 must remain ON The AC drive s running state is determined by the final actions o...

Page 168: ...rence resolution is 1 the setting range is 0 01 655 35 Hz s Function Code Parameter Name Setting Range Default P4 13 AI curve 1 minimum input 0 00 V to P4 15 0 00 V P4 14 Corresponding setting of AI curve 1 minimum input 100 00 100 0 0 0 P4 15 AI curve 1 maximum input P4 13 to 10 00 V 10 00 V P4 16 Corresponding setting of AI curve 1 maximum input 100 00 100 0 100 0 P4 17 AI1 filter time 0 00 10 0...

Page 169: ...0 0 00 V P4 19 Corresponding setting of AI curve 2 minimum input 100 00 100 0 0 0 P4 20 AI curve 2 maximum input P4 18 to 10 00 V 10 00 V P4 21 Corresponding setting of AI curve 2 maximum input 100 00 100 0 100 0 P4 22 AI2 filter time 0 00 10 00s 0 10s Function Code Parameter Name Setting Range Default P4 23 AI curve 3 minimum input 0 00 V to P4 25 0 00 V P4 24 Corresponding setting of AI curve 3 ...

Page 170: ... to P4 21 Curve 3 2 points see P4 23 to P4 26 Curve 4 4 points see A6 00 to A6 07 Curve 5 4 points see A6 08 to A6 15 Ten s digit AI2 curve selection Curve 1 to curve 5 same as AI1 Hundred s digit AI3 curve selection Curve 1 to curve 5 same as AI1 The unit s digit ten s digit and hundred s digit of this parameter are respectively used to select the corresponding curve of AI1 AI2 and AI3 Any of the...

Page 171: ... 0 3600 0s 0 0s P4 37 DI3 delay time 0 0 3600 0s 0 0s These parameters are used to set the delay time of the AC drive when the status of DI terminals changes Currently only DI1 DI2 and DI3 support the delay time function Function Code Parameter Name Setting Range Default P4 38 DI valid mode selection 1 Unit s digit DI1 valid mode 00000 0 High level valid 1 Low level valid Ten s digit DI2 valid mod...

Page 172: ... cannot satisfy requirements use an optional I O extension card that provides an AO terminal AO2 a relay terminal relay 2 and a DO terminal DO2 Function Code Parameter Name Setting Range Default P5 00 FM terminal output mode 0 Pulse output FMP 1 Switch signal output FMR 0 The FM terminal is programmable multiplexing terminal It can be used for high speed pulse output FMP with maximum frequency of ...

Page 173: ...minal becomes ON when the count value reaches the value set in PB 09 10 Length reached The terminal becomes ON when the detected actual length exceeds the value set in PB 05 11 PLC cycle complete When simple PLC completes one cycle the terminal outputs a pulse signal with width of 250 ms 12 Accumulative running time reached If the accumulative running time of the AC drive exceeds the time set in P...

Page 174: ...et time 31 AI1 input limit exceeded If AI1 input is larger than the value of P8 46 AI1 input voltage upper limit or lower than the value of P8 45 AI1 input voltage lower limit the terminal becomes ON 32 Load becoming 0 If the load becomes 0 the terminal becomes ON 33 Reverse running If the AC drive is in the reverse running state the terminal becomes ON 34 Zero current state Refer to the descripti...

Page 175: ...cy 2 Output current 0 to 2 times of rated motor current 3 Output torque absolute value 0 to 2 times of rated motor torque 4 Output power 0 to 2 times of rated power 5 Output voltage 0 to 1 2 times of rated AC drive voltage 6 Pulse input 0 01 100 00 kHz 7 AI1 0 10 V 8 AI2 0 10 V or 0 20 mA 9 AI3 0 0 V 10 Length 0 to maximum set length 11 Count value 0 to maximum count value 12 Communication setting...

Page 176: ...he analog output is used as the running frequency and it is expected that the output is 8 V when the frequency is 0 and 3 V at the maximum frequency the gain shall be set to 0 50 and the zero offset shall be set to 80 Function Code Parameter Name Setting Range Default P5 17 FMR output delay time 0 0 3600 0s 0 0s P5 18 Relay 1 output delay time 0 0 3600 0s 0 0s P5 19 Relay 2 output delay time 0 0 3...

Page 177: ...ion of the motor first and then starts at the tracked frequency Such smooth start has no impact on the rotating motor It is applicable to the restart upon instantaneous power failure of large inertia load To ensure the performance of rotational speed tracking restart set the motor parameters in group P1 correctly 2 Pre excited start asynchronous motor It is valid only for asynchronous motor and us...

Page 178: ...ust be held for a certain period The startup frequency P6 03 is not restricted by the frequency lower limit If the set target frequency is lower than the startup frequency the AC drive will not start and stays in the standby state During switchover between forward rotation and reverse rotation the startup frequency holding time is disabled The holding time is not included in the acceleration time ...

Page 179: ...r current is less than or equal to 80 of the rated AC drive current the base value is the rated motor current If the rated motor current is greater than 80 of the rated AC drive current the base value is 80 of the rated AC drive current Function Code Parameter Name Setting Range Default P6 07 Acceleration Deceleration mode 0 Linear acceleration deceleration 1 S curve acceleration deceleration A 2 ...

Page 180: ...time proportions of the start segment and the end segment of S curve acceleration deceleration They must satisfy the requirement P6 08 P6 09 100 0 In Figure 6 12 t1 is the time defned in P6 08 within which the slope of the output frequency change increases gradually t2 is the time defned in P6 09 within which the slope of the output frequency change gradually decreases to 0 Within the time between...

Page 181: ...6 0s 0 0s P6 11 Initial frequency of stop DC braking During the process of decelerating to stop the AC drive starts DC braking when the running frequency is lower than the value set in P6 11 P6 12 Waiting time of stop DC braking When the running frequency decreases to the initial frequency of stop DC braking the AC drive stops output for a certain period and then starts DC braking This prevents fa...

Page 182: ...f stop DC braking Time t Effective value of output voltage Stop DC braking RUN command Waiting time of stop DC braking Stop DC braking time Function Code Parameter Name Setting Range Default P6 15 Brake use ratio 0 100 100 It is valid only for the AC drive with internal braking unit and used to adjust the duty ratio of the braking unit The larger the value of this parameter is the better the braki...

Page 183: ... command control terminal or communication You can perform switchover from the current command source to the operation panel control local operation If the current command source is operation panel control this key is invalid 2 Switchover between forward rotation and reverse rotation You can change the direction of the frequency reference by using the MF K key It is valid only when the current com...

Page 184: ...quency Hz Bus voltage V Output voltage V Output current A Output power kW Output torque DI input status V 15 14 12 11 10 9 8 DO output status AI1 voltage V Count value Length value Load speed display PID setting 13 AI2 voltage V AI3 voltage V If a parameter needs to be displayed during the running set the corresponding bit to 1 and set P7 03 to the hexadecimal equivalent of this binary number 1F ...

Page 185: ...ng time Minute Pulse setting frequency Hz Communication setting value Encoder feedback speed Hz Main frequency X display Hz Auxiliary frequency Y display Hz 13 If a parameter needs to be displayed during the running set the corresponding bit to 1 and set P7 03 to the hexadecimal equivalent of this binary number 0 These two parameters are used to set the parameters that can be viewed when the AC dr...

Page 186: ... binary number 0 Function Code Parameter Name Setting Range Default P7 06 Load speed display coefficient 0 0001 6 5000 1 0000 This parameter is used to adjust the relationship between the output frequency of the AC drive and the load speed For details see the description of P7 12 Function Code Parameter Name Setting Range Default P7 07 Heatsink temperature of inverter module 0 0 100 0 C It is used...

Page 187: ...d speed is the speed corresponding to the set frequency namely set load speed If the set frequency is 50 00 Hz the load speed in the stop state is 50 00 x 2 000 100 00 display of 2 decimal places Function Code Parameter Name Setting Range Default P7 13 Accumulative power on time 0 65535 h 0 h It is used to display the accumulative power on time of the AC drive since the delivery If the time reache...

Page 188: ...of DI terminals For more details see the descriptions of P4 01 to P4 05 Function Code Parameter Name Setting Range Default P8 09 Jump frequency 1 0 00 Hz to maximum frequency 0 00 Hz P8 10 Jump frequency 2 0 00 Hz to maximum frequency 0 00 Hz P8 11 Frequency jump amplitude 0 00 Hz to maximum frequency 0 00 Hz If the set frequency is within the frequency jump range the actual running frequency is t...

Page 189: ...ode when set frequency lower than frequency lower limit 0 Run at frequency lower limit 1 Stop 2 Run at zero speed 0 It is used to set the AC drive running mode when the set frequency is lower than the frequency lower limit The I5300 provides three running modes to satisfy requirements of various applications Function Code Parameter Name Setting Range Default P8 15 Droop control 0 00 10 00 Hz 0 00 ...

Page 190: ...the value set in this parameter the corresponding DO terminal becomes ON Function Code Parameter Name Setting Range Default P8 18 Startup protection 0 No 1 Yes 0 This parameter is used to set whether to enable the safety protection If it is set to 1 the AC drive does not respond to the run command valid upon AC drive power on for example an input terminal is ON before power on The AC drive respond...

Page 191: ...ting Range Default P8 21 Detection range of frequency reached 0 00 100 maximum frequency 0 0 If the AC drive running frequency is within the certain range of the set frequency the corresponding DO terminal becomes ON This parameter is used to set the range within which the output frequency is detected to reach the set frequency The value of this parameter is a percentage relative to the maximum fr...

Page 192: ...when the jump frequencies are valid during acceleration deceleration Frequency jump amplitude Frequency jump amplitude Output frequency Hz Jump frequency 2 Jump frequency 1 Time t Frequency jump amplitude Frequency jump amplitude Frequency jump amplitude Frequency jump amplitude Function Code Parameter Name Setting Range Default P8 25 Frequency switchover point between acceleration time 1 and acce...

Page 193: ...nabled 0 It is used to set whether terminal JOG is preferred If terminal JOG is preferred the AC drive switches to terminal JOG running state when there is a terminal JOG command during the running process of the AC drive Function Code Parameter Name Setting Range Default P8 28 Frequency detection value FDT2 0 00 to maximum frequency 50 00 Hz P8 29 Frequency detection hysteresis FDT hysteresis 2 0...

Page 194: ...equency OFF Any frequency reaching detection signal DO or relay OFF OFF ON ON Time Any frequency reaching Frequency reaching detection amplitude Frequency reaching detection amplitude Function Code Parameter Name Setting Range Default P8 34 Zero current detection level 0 0 300 0 rated motor current 5 0 P8 35 Zero current detection delay time 0 00 600 00s 0 10s If the output current of the AC drive...

Page 195: ...rcurrent detection signal Output overcurrent detection delay time P8 37 Function Code Parameter Name Setting Range Default P8 38 Any current reaching 1 0 0 300 0 rated motor current 100 0 P8 39 Any current reaching 1 amplitude 0 0 300 0 rated motor current 0 0 P8 40 Any current reaching 2 0 0 300 0 rated motor current 100 0 P8 41 Any current reaching 2 amplitude 0 0 300 0 rated motor current 0 0 I...

Page 196: ...ile the corresponding DO becomes ON The AC drive starts timing from 0 each time it starts up and the remaining timing duration can be queried by U0 20 The timing duration is set in P8 43 and P8 44 in unit of minute Function Code Parameter Name Setting Range Default P8 45 AI1 input voltage lower limit 0 00 V to P8 46 3 10 V P8 46 AI1 input voltage upper limit P8 45 to 10 00 V 6 80 V These two param...

Page 197: ...set frequency is lower than or equal to the dormant frequency P8 51 When the AC drive is in dormant state and the current running command is effective the AC drives starts up after the wakeup delay time P8 50 if the set frequency is higher than or equal to the wakeup frequency P8 49 Generally set the wakeup frequency equal to or higher than the dormant frequency If the wakeup frequency and dormant...

Page 198: ... AC drive does not report the alarm Function Code Parameter Name Setting Range Default P9 02 Motor overload warning coefficient 50 100 80 This function is used to give a warning signal to the control system via DO before motor overload protection This parameter is used to determine the percentage at which pre warning is performed before motor overload The larger the value is the less advanced the ...

Page 199: ...rcurrent stall protective current 100 200 150 When the output current exceeds the overcurrent stall protective current during acceleration deceleration of the AC drive the AC drive stops acceleration deceleration and keeps the present running frequency After the output current declines the AC drive continues to accelerate decelerate P9 05 Overcurrent stall gain is used to adjust the overcurrent su...

Page 200: ...is enabled the AC drive s UVW will have voltage output a while after power on Function Code Parameter Name Setting Range Default P9 09 Fault auto reset times 0 20 0 It is used to set the times of fault auto resets if this function is used After the value is exceeded the AC drive will remain in the fault state Function Code Parameter Name Setting Range Default P9 10 DO action during fault auto rese...

Page 201: ...g protection The I5300 AC drives below the power listed in the table do not have the function no matter whether P9 12 is set to 0 or 1 Function Code Parameter Name Setting Range Default P9 13 Output phase loss protection selection 0 Disabled 1 Enabled 1 It is used to determine whether to perform output phase loss protection Function Code Name Setting Range P9 14 1st fault type 0 99 P9 15 2nd fault...

Page 202: ...rted from the DI statuses P9 22 AC drive status upon 3rd fault Reserved P9 23 Power on time upon 3rd fault It displays the present power on time when the latest fault occurs P9 24 Running time upon 3rd fault It displays the present running time when the latest fault occurs P9 27 Frequency upon 2nd fault Same as P9 17 P9 24 P9 28 Current upon 2nd fault P9 29 Bus voltage upon 2nd fault P9 30 DI stat...

Page 203: ... s digit Ten thousand s digit Communication fault Err16 Same as unit s digit P9 48 Fault protection action selection 2 Unit s digit Encoder fault Err20 00000 0 Coast to stop 1 Switch over to V F control stop according to the stop mode 2 Switch over to V F control continue to run Ten s digit EEPROM read write fault Err21 0 Coast to stop 1 Stop according to the stop mode Hundred s digit reserved Tho...

Page 204: ...ion Err42 00000 Same as unit s digit in P9 47 Ten s digit Motor over speed Err43 Same as unit s digit in P9 47 Hundred s digit Initial position fault Err51 Same as unit s digit in P9 47 Thousand s digit Speed feedback fault Err52 Same as unit s digit in P9 47 Ten thousand s digit Reserved If Coast to stop is selected the AC drive displays Err and directly stops If Stop according to the stop mode i...

Page 205: ...s the value set in P9 58 the DO terminal on the AC drive allocated with function 39 Motor overheat warning becomes ON Function Code Parameter Name Setting Range Default P9 59 Action selection at instantaneous power failure 0 Invalid 1 Decelerate 2 Decelerate to stop 0 P9 60 Action pause judging voltage at instantaneous power failure 80 0 100 0 90 0 P9 61 Voltage rally judging time at instantaneous...

Page 206: ...1 0s If protection upon load becoming 0 is enabled when the output current of the AC drive is lower than the detection level P9 64 and the lasting time exceeds the detection time P9 65 the output frequency of the AC drive automatically declines to 7 of the rated frequency During the protection the AC drive automatically accelerates to the set frequency if the load resumes to normal Function Code P...

Page 207: ...rential operations on the difference between the feedback signal and the target signal it adjusts the output frequency and constitutes a feedback system to stabilize the controlled counter around the target value It is applied to process control such as flow control pressure control and temperature control The following figure shows the principle block diagram of PID control Figure 6 27 Principle ...

Page 208: ...uires forward PID action 1 Reverse action When the feedback value is smaller than the PID setting the AC drive s output frequency reduces For example the unwinding tension control requires reverse PID action Note that this function is influenced by the DI function 35 Reverse PID action direction Function Code Parameter Name Setting Range Default PA 04 PID setting feedback range 0 65535 1000 This p...

Page 209: ...imum frequency 2 00 Hz In some situations only when the PID output frequency is a negative value AC drive reverse rotation PID setting and PID feedback can be equal However too high reverse rotation frequency is prohibited in some applications and PA 08 is used to determine the reverse rotation frequency upper limit Function Code Parameter Name Setting Range Default PA 09 PID deviation limit 0 0 1...

Page 210: ...tchover deviation 2 PA 19 to 100 0 80 0 In some applications PID parameters switchover is required when one group of PID parameters cannot satisfy the requirement of the whole running process These parameters are used for switchover between two groups of PID parameters Regulator parameters PA 15 to PA 17 are set in the same way as PA 05 to PA 07 The switchover can be implemented either via a DI te...

Page 211: ...ID initial value function Output frequency PID initial value PA 21 PID initial value holding time PA 22 Time Function Code Parameter Name Setting Range Default PA 23 Maximum deviation between two PID outputs in forward direction 0 00 100 00 1 00 PA 24 Maximum deviation between two PID outputs in reverse direction 0 00 100 00 1 00 This function is used to limit the deviation between two PID outputs...

Page 212: ...Range Default PA 26 Detection value of PID feedback loss 0 0 Not judging feedback loss 0 1 100 0 0 0 PA 27 Detection time of PID feedback loss 0 0 20 0s 0 0s These parameters are used to judge whether PID feedback is lost If the PID feedback is smaller than the value of PA 26 and the lasting time exceeds the value of PA 27 the AC drive reports Err31 and acts according to the selected fault protect...

Page 213: ...ximum frequency P0 10 maximum output frequency It is fixed swing amplitude system The swing amplitude is fixed Function Code Parameter Name Setting Range Default PB 01 Swing frequency amplitude 0 0 100 0 0 0 PB 02 Jump frequency amplitude 0 0 50 0 0 0 This parameter is used to determine the swing amplitude and jump frequency amplitude The swing frequency is limited by the frequency upper limit and...

Page 214: ...ch meter When the actual length PB 06 exceeds the set length in PB 05 the DO terminal allocated with function 10 Length reached becomes ON During the fixed length control the length reset operation can be performed via the DI terminal allocated with function 28 For details see the descriptions of P4 00 to P4 09 Allocate corresponding DI terminal with function 27 Length count input in applications ...

Page 215: ...0 PC 01 Reference 1 100 0 100 0 0 0 PC 02 Reference 2 100 0 100 0 0 0 PC 03 Reference 3 100 0 100 0 0 0 PC 04 Reference 4 100 0 100 0 0 0 PC 05 Reference 5 100 0 100 0 0 0 PC 06 Reference 6 100 0 100 0 0 0 PC 07 Reference 7 100 0 100 0 0 0 PC 08 Reference 8 100 0 100 0 0 0 PC 09 Reference 9 100 0 100 0 0 0 PC 10 Reference 10 100 0 100 0 0 0 PC 11 Reference 11 100 0 100 0 0 0 PC 12 Reference 12 100...

Page 216: ...requency and direction after running one cycle 2 Repeat after the AC drive runs one cycle The AC drive automatically starts another cycle after running one cycle and will not stop until receiving the stop command Simple PLC can be either the frequency source or V F separated voltage source When simple PLC is used as the frequency source whether parameter values of PC 00 to PC 15 are positive or ne...

Page 217: ...e 0 0 0 6553 5s h 0 0s h PC 19 Acceleration deceleration time of simple PLC reference 0 0 3 0 PC 20 Running time of simple PLC reference 1 0 0 6553 5s h 0 0s h PC 21 Acceleration deceleration time of simple PLC reference 1 0 3 0 PC 22 Running time of simple PLC reference 2 0 0 6553 5s h 0 0s h PC 23 Acceleration deceleration time of simple PLC reference 2 0 3 0 PC 24 Running time of simple PLC ref...

Page 218: ...ime of simple PLC reference 12 0 3 0 PC 44 Running time of simple PLC reference 13 0 0 6553 5s h 0 0s h PC 45 Acceleration deceleration time of simple PLC reference 13 0 3 0 PC 46 Running time of simple PLC reference 14 0 0 6553 5s h 0 0s h PC 47 Acceleration deceleration time of simple PLC reference 14 0 3 0 PC 48 Running time of simple PLC reference 15 0 0 6553 5s h 0 0s h PC 49 Acceleration dec...

Page 219: ...r defined function code 13 P5 07 PE 14 User defined function code 14 P6 00 PE 15 User defined function code 15 P6 10 PE 16 User defined function code 16 P0 00 PE 17 User defined function code 17 P0 00 PE 18 User defined function code 18 P0 00 PE 19 User defined function code 19 P0 00 PE 20 User defined function code 20 P0 00 PE 21 User defined function code 21 P0 00 PE 22 User defined function cod...

Page 220: ...unction is disabled Function Code Parameter Name Setting Range Default PP 01 Restore default settings 0 No operation 1 Restore factory settings except motor parameters 2 Clear records 4 Restore user backup parameters 501 Back up current user parameters 0 1 Restore default settings except motor parameters If PP 01 is set to 1 most function codes are restored to the default settings except motor par...

Page 221: ...play modes Table 6 9 Three parameter display modes provided by I5300 Name Description AC drive parameter display Display function codes of the AC drive in sequence of P0 to PF A0 to AF and U0 to UF User defined parameter display Display a maximum of 32 user defined parameters included in group PE User modified parameter display Display the parameters that are modified If one digit of PP 03 is set ...

Page 222: ...ng Parameters Function Code Parameter Name Setting Range Default A0 00 Speed Torque control selection 0 Speed control 1 Torque control 0 It is used to select the AC drive s control mode speed control or torque control The I5300 provides DI terminals with two torque related functions function 29 Torque control prohibited and function 46 Speed control Torque control switchover The two DI terminals n...

Page 223: ...4 27 and function codes in group A6 and select curves for AI1 AI2 and AI3 in P4 33 When AI is used as frequency setting source the corresponding value 100 of voltage current input corresponds to the value of A0 03 5 Pulse setting DI5 The target torque is set by DI5 high speed pulse The pulse setting signal specification is 9 30 V voltage range and 0 100 kHz frequency range The pulse can only be in...

Page 224: ...the maximum frequency in torque control dynamically by controlling the frequency upper limit Function Code Parameter Name Setting Range Default A0 07 Acceleration time in torque control 0 00 65000s 0 00s A0 08 Deceleration time in torque control 0 00 65000s 0 00s In torque control the difference between the motor output torque and the load torque determines the speed change rate of the motor and l...

Page 225: ...state selection Unit s digit VDI1 00000 0 Invalid 1 Valid Ten s digit VDI2 0 1 same as VDI1 Hundred s digit VDI3 0 1 same as VDI1 Thousand s digit VDI4 0 1 same as VDI1 Ten thousand s digit VDI5 0 1 same as VDI1 Different from DI terminals VDI state can be set in two modes selected in A1 05 Decided by state of VDOx Whether the state a VDI is valid is determined by the state of the corresponding VD...

Page 226: ...and from the terminal Therefore The AC drive starts to run in forward direction Function Code Parameter Name Setting Range Default A1 07 Function selection for AI1 used as DI 0 59 0 A1 08 Function selection for AI2 used as DI 0 59 0 A1 09 Function selection for AI3 used as DI 0 59 0 A1 10 State selection for AI used as DI Unit s digit AI1 000 0 High level valid 1 Low level valid Ten s digit AI2 0 ...

Page 227: ... A1 13 VDO3 function selection 0 Short with physical Dix internally 1 40 Refer to function selection of physical DO in group P5 0 A1 14 VDO4 function selection 0 Short with physical Dix internally 1 40 Refer to function selection of physical DO in group P5 0 A1 15 VDO5 function selection 0 Short with physical Dix internally 1 40 Refer to function selection of physical DO in group P5 0 A1 16 VDO1 o...

Page 228: ... set in A1 21 The application examples of VDIx involve the use of VDOx and see the examples for your reference Group A2 to A4 Motor 2 to Motor 4 Parameters The I5300 can switch over the running among four motors For the four motors you can Set motor nameplate parameters respectively Perform motor parameter auto tuning respectively Select V F control or vector control respectively Set encoder relat...

Page 229: ... Mutual inductive reactance asynchronous motor 0 1 6553 5 mH AC drive power 55 kW 0 01 655 35 mH AC drive power 55 kW Model dependent A2 10 No load current asynchronous motor 0 01 A to A2 03 AC drive power 55 kW 0 1 A to A2 03 AC drive power 55 kW Model dependent A2 16 Stator resistance synchronous motor 0 001 65 535 Ω AC drive power 55 kW 0 0001 6 5535 Ω AC drive power 55 kW Model dependent A2 17...

Page 230: ...ng 11 Synchronous motor with load auto tuning 12 Synchronous motor no load auto tuning 0 A2 38 Speed loop proportional gain 1 0 100 30 A2 39 Speed loop integral time 1 0 01 10 00s 0 50s A2 40 Switchover frequency 1 0 00 to A2 43 5 00 Hz A2 41 Speed loop proportional gain 2 0 100 15 A2 42 Speed loop integral time 2 0 01 10 00s 1 00s A2 43 Switchover frequency 2 A2 40 to maximum output frequency 10 ...

Page 231: ...ent 0 A2 57 Field weakening degree of synchronous motor 50 500 100 A2 58 Maximum field weakening current 1 300 50 A2 59 Field weakening automatic adjustment gain 10 500 100 A2 60 Field weakening integral multiple 2 10 2 A2 61 Motor 2 control mode 0 Sensorless flux vector control SFVC 1 Closed loop vector control CLVC 2 Voltage Frequency V F control 0 A2 62 Motor 2 acceleration deceleration time 0 ...

Page 232: ...chronous modulation 1 Synchronous modulation 0 This parameter is valid only for V F control Synchronous modulation indicates that the carrier frequency varies linearly with the change of the output frequency ensuring that the ratio of carrier frequency to output frequency remains unchanged Synchronous modulation is generally used at high output frequency which helps improve the output voltage qual...

Page 233: ... AC drive current detection compensation Too large value may lead to deterioration of control performance Do not modify it generally Function Code Parameter Name Setting Range Default A5 06 Undervoltage threshold 60 0 140 0 100 0 It is used to set the undervoltage threshold of Err09 The undervoltage threshold 100 of the AC drive of different voltage classes corresponds to different nominal values ...

Page 234: ...when the setting of A5 09 is lower than the default value If the setting is higher than the default value use the default value Group A6 AI Curve Setting Function Code Name Setting Range Default A6 00 AI curve 4 minimum input 10 00 V to A6 02 0 00 V A6 01 Corresponding setting of AI curve 4 minimum input 100 0 100 0 0 0 A6 02 AI curve 4 inflexion 1 input A6 00 to A6 04 3 00 V A6 03 Corresponding s...

Page 235: ...s shown in the following figure Figure 6 34 Schematic diagram curve 4 and curve 5 AI corresponding setting Corresponding setting of AI max input Corresponding setting of AI curve inflexion 1 input 0 V 0 mA Corresponding setting of AI curve inflexion 2 input Corresponding setting of AI min input AI curve inflexion 1 AI curve inflexion 2 AI input voltage 10 V 20 mA When setting curve 4 and curve 5 n...

Page 236: ...ion Function Code Parameter Name Setting Range Default A8 00 Point point communication selection 0 Disabled 1 Enabled 0 It is used to decide whether to enable point point communication Point point communication indicates direct communication between two or more I5300 AC drives by using CANlink The master gives target frequency or target torque to one or multiple slaves according to its own frequen...

Page 237: ... 00 and the gain is 1 00 it means that the slave directly takes the output torque of the master as the target torque When the AC drive is a slave in point point communication and receives data for frequency setting 100 00 of the received data corresponds to the value of P0 10 Maximum frequency For example to balance the load do the following settings Table 6 14 Settings for balancing the load Mast...

Page 238: ... offset of received data frequency 100 00 100 00 0 00 A8 09 Gain of received data frequency 10 00 10 00 1 00 These two parameters are used to adjust data received from the master and define the frequency reference relationship between the master and the slave If b expresses the zero offset of received data k expresses the gain and y expresses the actually used data The actually used data can be ob...

Page 239: ...s Generally you need not perform correction in the applications Measured voltage indicates the actual output voltage value measured by instruments such as the multimeter Displayed voltage indicates the voltage display value sampled by the AC drive For details refer to U0 21 U0 22 and U0 23 During correction send two voltage values to each AI terminal and save the measured values and displayed valu...

Page 240: ... 2 0 000 20 000 mA Factory corrected These parameters are used to correct the AO They have been corrected upon delivery When you resume the factory values these parameters will be restored to the factory corrected values You need not perform correction in the applications Target voltage indicates the theoretical output voltage of the AC drive Measured voltage indicates the actual output voltage va...

Page 241: ...ry number each bit corresponds to a DI 1 indicates high level signal and 0 indicates low level signal The corresponding relationship between bits and DIs is described in the following table Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Bit7 Bit8 Bit9 DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 DI9 DI10 Bit10 Bit11 Bit12 Bit13 Bit10 Bit11 Bit12 Bit13 Bit14 Bit15 VDI1 VDI2 VDI3 VDI4 VDI1 VDI2 VDI3 VDI4 VDI5 Function Code ...

Page 242: ...18 Input pulse frequency 0 00 100 00 kHz It displays the high speed pulse sampled frequency of DI5 in minimum unit of 0 01 kHz Function Code Parameter Name Display Range U0 19 Feedback speed 320 00 320 00 Hz 3200 0 3200 0 Hz It displays the actual output frequency of the AC drive If P0 22 Frequency reference resolution is set to 1 the display range is 3200 00 3200 00 Hz If P0 22 Frequency referenc...

Page 243: ...r the difference in units Function Code Parameter Name Display Range U0 28 Communication setting value 100 00 100 00 It displays the data written by means of the communication address 0x1000 Function Code Parameter Name Display Range U0 29 Encoder feedback speed 320 00 320 00 Hz 3200 0 3200 0 Hz It displays the motor running frequency measured by the encoder If P0 22 Frequency reference resolution...

Page 244: ...factor angle It displays the current power factor angle Function Code Parameter Name Display Range U0 38 ABZ position 0 65535 It displays the phase A and B pulse counting of the current ABZ or UVW encoder This value is four times the number of pulses that the encoder runs For example if the display is 4000 the actual number of pulses that the encoder runs is 4000 4 1000 The value increase when the...

Page 245: ...F indicates low level Function Code Parameter Name Display Range U0 43 DI function state visual display 1 It displays whether the DI functions 1 40 are valid The operation panel has five 7 segment LEDs and each 7 segment LED displays the selection of eight functions The 7 segment LED is defined in the following figure Figure 6 36 Definition of 7 segment LED 1 DI function state display ON indicates...

Page 246: ...ency P0 10 Function Code Parameter Name Display Range U0 61 AC drive running state 0 65535 It displays the running state of the AC drive The data format is listed in the following table U0 61 Bit0 0 Stop 1 Forward 2 Reverse Bit1 Bi2 0 Constant 1 Accelerate 2 Decelerate Bit3 Bit4 0 Bus voltage normal 1 Undervoltage Function Code Name Display Range U0 62 Current fault code 0 99 It displays the curre...

Page 247: ...7 EMC ...

Page 248: ...ludes all establishments other than those directly connected to a low voltage power supply network which supplies buildings used for domestic purposes 4 Category C1 AC drive Power Drive System PDS of rated voltage less than 1 000 V intended for use in the first environment 5 Category C2 AC drive PDS of rated voltage less than 1 000 V which is neither a plug in device nor a movable device and when ...

Page 249: ...electromagnetic noise in the surrounding environment on the AC drive but also prevents the interference from the AC drive on the surrounding equipment The I5300 series AC drive satisfes the requirements of category C2 only with an EMC filter installed on the power input side The installation precautions are as follows Strictly comply with the ratings when using the EMC filter The EMC filter is cat...

Page 250: ...0 35 I530045G43A 69 92 DL 100EBK5 FN 3258 100 35 I530055G43A 85 113 DL 130EBK5 FN 3258 130 35 I530075G43A 114 157 DL 160EBK5 FN 3258 180 40 I530090G43A 134 180 DL 200EBK5 FN 3258 180 40 AC Drive Model Power Capacity kVA Rated Input Current A AC Input Filter Model AC Input Filter Model Three phase 380 V 50 60 Hz I530D75G43A 1 5 3 4 DL 5EBK5 FN 3258 7 44 I5301D5G43A 3 5 DL 5EBK5 FN 3258 7 44 I5302D2...

Page 251: ...n the following table install an AC output reactor on the power output side of the AC drive 7 3 2 Installation of AC Input Reactor on Power Input Side An AC input reactor is installed to eliminate the harmonics of the input current As an optional device the reactor can be installed externally to meet strict requirements of an application environment for harmonics environment for harmonics Table 7 ...

Page 252: ...tor cable and four conductor cable are shown in the following figure PE Shield PE conductor and shield PE Shield To suppress emission and conduction of the radio frequency interference effectively the shield of the shielded cable is cooper braid The braided density of the cooper braid should be greater than 90 to enhance the shielding efficiency and conductivity as shown in the following figure Ca...

Page 253: ...s recommended that the motor cables power input cables and control cables be laid in different ducts To avoid electromagnetic interference caused by rapid change of the output voltage of the AC drive the motor cables and other cables must not be laid side by side for a long distance 3 If the control cable must run across the power cable make sure they are arranged at an angle of close to 90 Other ...

Page 254: ...to the PE of the mains voltage Add a safety capacitor to the power input cable and wind the cable with magnetic rings Add a safety capacitor to the interfered signal port or wind the signal cable with magnetic rings Connect the equipment to the common ground Communication interference Connect the motor housing to the PE of the AC drive Connect the PE of the AC drive to the PE of the mains voltage ...

Page 255: ...8 Selection and Dimensions ...

Page 256: ...5 I530022G43A 30 46 5 I530030G43A 40 62 I530037G43A 57 76 I530045G43A 69 92 I530055G43A 85 113 I530075G43A 114 157 I530090G43A 134 180 AC Drive Model Power Capacity KVA Input Current A Three phase 380 V 50 60 Hz I530D75G43A 1 5 3 4 I5301D5G43A 3 5 I5302D2G43A 4 5 8 I5304D0G43A 5 9 10 5 I5305D5G43A 8 9 14 6 Output Current A Adaptabl Motor KW 25 32 37 45 60 75 91 112 150 176 11 15 18 5 22 30 37 45 5...

Page 257: ...8 2 Physical Appearance and Overall Dimensions of the I5300 Figure 8 1 Physical appearance and overall dimensions of the I5300 plastic housing W A B D H Figure 8 2 Physical appearance and overall dimensions of the I5300 sheet metal housing W A H B D ...

Page 258: ...30022G43A I530030G43A I530037G43A I530045G43A I530055G43A I530075G43A I530090G43A Three phase 380 V 50 60 Hz I530D75G43A I5301D5G43A I5302D2G43A I5304D0G43A I5305D5G43A 80 130 170 200 240 280 228 272 414 450 530 648 246 292 438 470 550 680 125 190 243 270 336 430 166 186 190 246 278 310 ø7 ø10 ø9 ø10 ø9 ø11 Table 8 2 Overall dimensions and mounting hole dimensions of the I5300 ...

Page 259: ...e Model Three phase 380 V 50 60 Hz I530D75G43A I5301D5G43A I5302D2G43A I5304D0G43A I5305D5G43A MCCB A Contactor A Cable of Input Side Main Circuit mm2 Cable of Output Side Main Circuit mm2 Cable of Control Circuit mm2 4 6 10 16 20 25 32 40 50 50 63 9 9 12 18 25 25 32 40 50 50 63 0 75 0 75 0 75 1 5 2 5 4 0 6 0 6 0 10 10 16 0 75 0 75 0 75 1 5 2 5 4 0 6 0 6 0 10 10 16 0 5 0 5 0 5 0 5 0 75 0 75 0 75 0...

Page 260: ...rocess to the whole working process Application Elevator Winding and unwinding Centrifuge Occasional braking load General application Braking Frequency 20 30 20 30 50 60 5 10 8 4 Selection of Braking Unit and Braking Resistor 8 4 1 Physical Dimensions of External DC Reactor The motor and load s regenerative energy is almost completely consumed on the braking resistor when braking According to the ...

Page 261: ...9 Maintenance and Troubleshooting ...

Page 262: ...ing involves Keep the AC drive clean all the time Remove the dust especially metal powder on the surface of the AC drive to prevent the dust from entering the AC drive Clear the oil stain on the cooling fan of the AC drive 9 1 2 Periodic Inspection Perform periodic inspection in places where inspection is difficult Periodic inspection involves Check and clean the air duct periodically Check whethe...

Page 263: ...ng term storage degrades the electrolytic capacitor Thus the AC drive must be energized once every 2 years each time lasting at least 5 hours The input voltage must be increased slowly to the rated value with the regulator 9 2 Warranty Agreement 1 Free warranty only applies to the AC drive itself 2 Inovance will provide 18 month warranty starting from the leave factory date as indicated on the bar...

Page 264: ...rcuit is grounded or short circuited 2 Motor auto tuning is not performed 3 The acceleration time is too short 4 Manual torque boost or V F curve is not appropriate 5 The voltage is too low 6 The startup operation is performed on the rotating motor 7 A sudden load is added during acceleration 8 The AC drive model is of too small power class 1 Eliminate external faults 2 Perform the motor auto tuni...

Page 265: ...celeration time is too short 4 The braking unit and braking resistor are not installed 1 Adjust the voltage to normal range 2 Cancel the external force or install the braking resistor 3 Increase the deceleration time 4 Install the braking unit and braking resistor Overvoltage at constant speed Err07 1 The input voltage is too high 2 An external force drives the motor during deceleration 1 Adjust t...

Page 266: ...ormal 3 Contact the agent or Inovance Module overheat Err14 1 The ambient temperature is too high 2 The air filter is blocked 3 The fan is damaged 4 The thermally sensitive resistor of the module is damaged 5 The inverter module is damaged 1 Lower the ambient temperature 2 Clean the air filter 3 Replace the damaged fan 4 Replace the damaged thermally sensitive resistor 5 Replace the inverter modul...

Page 267: ...ltage exists 2 Overcurrent exists 1 Handle based on overvoltage 2 Handle based on overcurrent Short circuit to ground Err23 The motor is short circuited to the ground Replace the cable or motor Accumulative running time reached Err26 The accumulative running time reaches the setting value Clear the record through the parameter initialization function User defined fault 1 Err27 1 The user defined f...

Page 268: ...ing 3 Set P9 69 and P9 70 correctly based on the actual situation Motor over speed Err43 1 The encoder parameters are set incorrectly 2 The motor auto tuning is not performed 3 P9 69 and P9 70 are set incorrectly 1 Set the encoder parameters properly 2 Perform the motor auto tuning 3 Set P9 69 and P9 70 correctly based on the actual situation Motor overheat Err45 1 The cabling of the temperature s...

Page 269: ...ircuited to the ground 4 The HALL device is faulty 5 The power input to the AC drive is too low 1 Re connect the 8 core and 28 core cables 2 Contact the agent or Inovance for technical support 3 Err23 is displayed at power on 1 The motor or the motor output cable is short circuited to the ground 2 The AC drive is damaged 1 Measure the insulation of the motor and the output cable with a megger 2 Co...

Page 270: ...lways low in CLVC mode 1 The encoder is faulty 2 The encoder cable is connected incorrectly or in poor contact 3 The PG card is faulty 4 The drive board is faulty 1 Replace the encoder and ensure the cabling is proper 2 Replace the PG card 3 Contact the agent or Inovance for technical support 9 The AC drive reports overcurrent and overvoltage frequently 1 The motor parameters are set improperly 2 ...

Page 271: ... Fire flood abnormal voltage other disasters and secondary disaster c Hardware damage caused by dropping or transportation after procurement d Improper operation e Trouble out of the equipment for example external device 3 If there is any failure or damage to the product please correctly fill out the Product Warranty Card in detail 4 The maintenance fee is charged according to the latest Maintenan...

Page 272: ... Card Customer information Add of unit Name of unit P C Contact person Tel Product information Product model Body barcode Attach here Name of agent Failure information Maintenance time and content Maintenance personnel ...

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Summary of Contents for I5300 Series

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IACDRIVE I5300 Series, User Manual, Page: 44 / 272

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Summary of Contents for I5300 Series

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