Hisun HS200UTV, Service Manual

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-216-
CHASSIS
- 216-
Front Suspension and arm
DISASSEMBLING, SERVICE AND ASSEMBLY
THE SUPPORTING ROCKER PARTS
1. Disassembling and Service
In the suspension, there is easy to appear the
problem with bushing, cotter pin and shock
absorber.
●
If the left and right rocker rocks fiercely, check the
few aspect, whether the bushing of the rocker is
crushed, the middle rubber separate is aging and
chapped.
●
check whether the cotter pin is credible, if it is not
instead the same spec cotter pin.
●
The problem with the shock absorber and
maintain method, whether it can returns to the
position under the pressure and the torsional
spring is rupture. If it is rupture or nearly to rupture,
instead the shock absorber. whether it leak oil, if so
instead the same spec shock absorber. According
to the different request, if there is a oil cup on the
rocker, must check it whether complete and
refuels.
2. Install:
Mount fore L/R damper, up-and-down rocker arm
assembly onto the frame with flange bolt nuts,
self-locking to ensure a torque of 40
～
45Nm.
CAUTION:
●
These components should be greased with
butter before assembly.
●
The surface of components can not be
cracked.
CHASSIS
- 217-
Front Suspension and arm
●
Check whether these components are greased
with butter and then tighten the up-and-down
rocker arm assembly and L/R fore dampers
and the components. Fix the L/R tension rods
into hole by way of the trough of open-groove
nut with cotter pin, and make these tension rods
bisection on feet.
CHECKING THE BALANCE LEVER
1. Check:
•
Balance lever
Bends/cracks/damage Replace.
CHECKING THE FRONT ARMS
1. Check:
• front arms
Bends/damage Replace.
2. Check:
• bushing
Wear/damage Replace.
3. Check:
• Axle sleeve, liner
Damage/pitting Replace the axle sleeve,
liner
Free play
Replace the axle sleeve,
liner
Turns roughly
Replace the axle sleeve,
liner