GBC FusionPunch II Service Manual
REP 5.5 Bypass Motor and Timing Belt
12/2003
4-22
REP 5.5 Bypass Motor and
Timing Belt
Parts List: 1.3 A
WARNING
Switch off the Main Power.
Disconnect the power cord.
Removal
1.
Remove the Stacker Rear Panel.
2.
Remove the Bypass Pulley Top Cover (4
Allen Head Cap screws and 4 Lock
Washers) and the Bypass Pulley Bottom
Cover (2 Allen Head Cap screws and 2
Lock Washers) (Figure 3).
3.
Loosen the 4 Hex Nuts holding the Bypass
Motor (Figure 1).
4.
Remove the Bypass Motor Timing Belt
(Figure 1). (If only replacing the Bypass
Motor Timing Belt, proceed to
Replacement, Step 1.)
5.
Loosen the 2 Allen screws in the Bypass
Motor Pulley and remove the Bypass Motor
Pulley (Figure 1).
6.
Remove the 4 Allen Head Cap screws and
4 Lock Washers holding the Bypass Motor
Cover (Figure 1).
7.
Gently slide the Bypass Motor Cover to the
side.
8.
Disconnect the Bypass Motor Harness from
the Bypass Motor connection (Figure 2).
9.
Remove the 4 Hex Nuts, 4 Lock Washers
and 4 Flat Washers holding the Bypass
Motor (Figure 1).
NOTE: Be aware that after removing the Hex Nuts and Washers on the Bypass Motor, the
gearbox and the motor can separate from each other.
10. Replace the Bypass Motor.
Replacement
1.
Reinstall the parts in the reverse order.
2.
Perform ADJ 5.5 Bypass Motor Timing Belt Tension.
Figure 1.
BYPASS MOTOR TIMING BELT
BYPASS
MOTOR
PULLEY
HEX NUTS (4)
ALLEN HEAD CAP SCREWS (4)
LOCK WASHERS (4)
BYPASS MOTOR COVER
BLUE
RED
BLACK
W HITE
BROW N
BYPASS
MOTOR
CAPACITOR
Figure 2.
Figure 3.
Summary of Contents for FusionPunch II
Page 10: ...GBC FusionPunch II Service Manual GBC Training Process 12 2003 1 6 Notes ...
Page 24: ...GBC FusionPunch II Service Manual Final Actions 12 2003 1 20 Notes ...
Page 80: ...GBC FusionPunch II Service Manual RAP 6 2 Printer Connectivity 12 2003 2 56 Notes ...
Page 324: ...GBC FusionPunch II Service Manual Host Machine Enablement DocuColor 6060 12 2003 6 52 ...
Page 332: ...GBC FusionPunch II Service Manual Notes 12 2003 6 60 Notes ...
Page 354: ...GBC FusionPunch II Service Manual Principles of Operation 12 2003 6 82 Notes ...
Page 364: ...GBC FusionPunch II Service Manual Tag Numbers 12 2003 6 92 ...
Page 402: ...GBC FusionPunch II Service Manual Component Locators 12 2003 7 38 Notes ...
Page 414: ...GBC FusionPunch II Service Manual Preparing to Install a Bypass Kit 12 2003 8 12 Notes ...
Page 430: ...GBC FusionPunch II Service Manual Notes 12 2003 8 28 Notes ...