GBC FusionPunch II, Service Manual

Page: 97 / 430

GBC FusionPunch II Service Manual
12/2003
4-1
4
4. Repairs/Adjustments
Section Contents
Title Page
REP 1.1 Punch AC/DC Distribution
PWB - - - - - - - - - - - - - - - - - - - 4-2
REP 2.1 Control Panel LCD Display
PWB - - - - - - - - - - - - - - - - - - - 4-3
REP 3.1 Little Star Controller PWB - - - - 4-4
REP 4.1 Swing Frame Flat Belts - - - - - - 4-5
REP 4.2 Interface Flat Belts - - - - - - - - - 4-6
REP 4.3 Document Transport Flat Belt - 4-7
REP 4.4 Punch Infeed Timing Belt - - - - 4-8
REP 4.5 Punch Infeed Flat Belts - - - - - 4-11
REP 4.6 Punch Clutch Output Timing
Belt - - - - - - - - - - - - - - - - - - - 4-12
REP 4.7 Punch Clutch Timing Belt - - - - 4-14
REP 4.8 Punch Motor - - - - - - - - - - - - - 4-15
REP 4.9 Document Transport Motor - - - 4-16
REP 5.1 Stacker Drive O-ring - - - - - - - 4-17
REP 5.2 Bypass Assy removal- - - - - - - 4-18
REP 5.3 Bypass Gate Solenoid - - - - - - 4-20
REP 5.4 Bypass Gate Fingers - - - - - - - 4-21
REP 5.5 Bypass Motor and Timing
Belt- - - - - - - - - - - - - - - - - - - - 4-22
REP 5.6 Bypass Flat Belt - - - - - - - - - - 4-23
REP 5.7 Rubber Drive Rollers - - - - - - - 4-24
REP 5.8 Compression Springs- - - - - - - 4-25
ADJ 4.1 Document Transport Timing
Belt Tension - - - - - - - - - - - - - 4-26
ADJ 4.2 Sheet Eject Solenoid - - - - - - - 4-27
ADJ 4.3 Back Gauge Fingers - - - - - - - 4-28
ADJ 4.4 Punch Clutch Home Position- - 4-29
ADJ 4.5 Punch Clutch Eccentric Stop - - 4-30
ADJ 4.6 Punch Clutch Timing Belt
Tension - - - - - - - - - - - - - - - - - 4-31
Title Page
ADJ 5.1 Stacker O-Ring Roller
Assembly - - - - - - - - - - - - - - - 4-32
ADJ 5.2 Stacker Tray Stop Position - - - 4-33
ADJ 5.3 Tapper Assembly - - - - - - - - - - 4-34
ADJ 5.4 Bypass Gate Solenoid and
Gate Fingers - - - - - - - - - - - - - - - - 4-35
ADJ 5.5 Bypass Motor Timing Belt
Tension- - - - - - - - - - - - - - - - - - - - 4-36
Introduction
The Section Contents gives references for all
procedures in the repair section.
The repair section contains removal and
replacement procedures. If a part procedure
cannot be found in this section, it means that
removal or replacement is supported by the
parts list, or that there is no requirement to
remove the part.
Removal
Removal contains step by step removal
procedures for a specific part or assembly.
You should refer to the specific parts list
illustration (listed under the repair title) for
locating most parts within a procedure.
Replacement
Replacement contains procedures to reinstall
or replace a part or assembly.
If a replacement can be completed in the
exact reverse order of the removal, a generic
replacement statement is provided.
If you are in one replacement procedure and
are directed to go to another procedure to
reinstall a part, reinstall that part, then return
to the original procedure. The original
procedure provides the best sequence for
reinstalling each part removed.
Adjustment
A purpose and a check for each adjustment is
listed before the procedure. Some procedures
may also contain a prerequisite that will
instruct you to do some steps before you can
start the adjustment procedure.