![background image](http://html1.mh-extra.com/html/gbc/fusionpunch-ii/fusionpunch-ii_service-manual_571157418.webp)
GBC FusionPunch II Service Manual
Bypass Kit Installation procedure
12/2003
8-16
11. Connect the Bypass Motor Harness to J10 of the Stacker AC/DC
Distribution PWB, then route it through the Stacker Electrical Panel,
then through the hole in the side of the Bypass Motor Cover. Connect
the Bypass Motor Harness to the capacitor and ground as shown in
Figure 8-15.
Figure 1-80 Connecting the Bypass Motor Harness
12. Reinstall the Bypass Motor Cover to the Bypass Motor Mounting
Bracket.
13. Loosen the 4 Hex Nuts securing the Bypass Motor and install the
Bypass Motor Timing Belt.
Figure 1-81 Installing and adjusting the Bypass Motor Timing Belt
14. Slide the Bypass Motor up or down until the Bypass Timing Belt
deflects 0.10 in. (2 - 3 mm).
15. Tighten the 4 Hex Nuts.
16. Mount the Top Bypass Motor Pulley Cover (4 Allen Head Cap screws
and 4 Lock Washers) and Bottom Bypass Motor Pulley Cover (2 Allen
Head Cap screws and 2 Lock Washers).
17. Mount the Bypass Exit Sensor Bracket Assembly (2 Allen Head Cap
screws and 2 Lock Washers).
Figure 1-82 Mounting the Bypass Exit Sensor Bracket Assembly
18. Route the Bypass Exit Sensor Harness together with the Stacker
Interlock Harness on the frame and connect it to the Stacker I/O PWB
connector J1.
Figure 1-83 Routing the Bypass Sensor Harness
BLUE
RED
BLACK
W HITE
BROW N
BYPASS
MOTOR
CAPACITOR
HEX NUTS (4)
BYPASS MOTOR TIMING BELT
SENSOR BRACKET
ALLEN HEAD CAP
SCREWS (2)
LOCK WASHERS
(2)
BYPASS EXIT
SENSOR CABLE
Summary of Contents for FusionPunch II
Page 10: ...GBC FusionPunch II Service Manual GBC Training Process 12 2003 1 6 Notes ...
Page 24: ...GBC FusionPunch II Service Manual Final Actions 12 2003 1 20 Notes ...
Page 80: ...GBC FusionPunch II Service Manual RAP 6 2 Printer Connectivity 12 2003 2 56 Notes ...
Page 324: ...GBC FusionPunch II Service Manual Host Machine Enablement DocuColor 6060 12 2003 6 52 ...
Page 332: ...GBC FusionPunch II Service Manual Notes 12 2003 6 60 Notes ...
Page 354: ...GBC FusionPunch II Service Manual Principles of Operation 12 2003 6 82 Notes ...
Page 364: ...GBC FusionPunch II Service Manual Tag Numbers 12 2003 6 92 ...
Page 402: ...GBC FusionPunch II Service Manual Component Locators 12 2003 7 38 Notes ...
Page 414: ...GBC FusionPunch II Service Manual Preparing to Install a Bypass Kit 12 2003 8 12 Notes ...
Page 430: ...GBC FusionPunch II Service Manual Notes 12 2003 8 28 Notes ...