GBC FusionPunch II, Service Manual

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GBC FusionPunch II Service Manual
REP 4.6 Punch Clutch Output Timing Belt
12/2003
4-12
REP 4.6 Punch Clutch Output
Timing Belt
Parts List: 4.3 C
WARNING
Switch off the Main Power.
Disconnect the power cord.
Removal
1. To access the Punch Clutch Output Timing
Belt you will have to undock the Stacker(s)
from the Punch. To undock the Stacker(s):
1.1 Remove the Stacker(s) and Punch Rear
Panels.
1.2 Lower the Casters on the Stacker(s) until
they make contact with the floor.
1.3 Raise the Leveling Pads on the
Stacker(s).
1.4 On the Punch Daughter PWB(s),
disconnect P22, 23, 24 and 25 coming
from the Stacker I/O PWB (s).
1.5 On the Punch AC/DC Power
Distribution PWB, disconnect P14 coming
from the Stacker #1 AC/DC Power
Distribution PWB.
1.6 Pull the connectors and wire harnesses
through the hole in the frame and secure
them in the back of Stacker #1.
1.7 Unlatch Stacker #1 and push the
Stacker(s) aside.
2. Remove the Punch Right Panel (10
screws).
3. Remove the Die Set.
4. Remove:
4.1 the Allen Head Cap screw and 3 Washers on the Front Punch Crank Arm (Figure 1).
4.2 the Front Punch Crank Arm (Figure 1).
5. Remove the Roll Pin in the Front Crank Arm Block (Figure 1).
6. Remove the Front Crank Arm Block (Figure 1).
7. Loosen the 2 setscrews in the 2 Bearing Collars (Figure 2).
8. Move the Punch Clutch Output Timing Belt from the Pulley. (Figure 3).
9. In the back of the machine, grasp the Rear Crank Arm and gently slide the shaft out about 2
inches (5 cm).
10. Fully loosen the Anti-rotation screw (Figure 2).
11. Remove:
12.1 the 4 Allen Head Cap screws and 8 Washers holding the Flanged Bearings (Figure 2).
12.2 the Front and Rear Flanged Bearings (Figure 2).
12.3 Punch Clutch Output Timing Belt (Figure 3).
ALLEN
HEAD CAP
SCREW
PUNCH
CRANK ARM
WASHERS
(3)
CRANK ARM
BLOCK
ROLL
PIN
Figure 1.