GBC FusionPunch II, Service Manual

Page: 419 / 430

Bypass Kit Installation procedure
GBC FusionPunch II Service Manual
12/2003
8-17
19. Install the 7 Opto Relays into Stacker 1 I/O PWB in the following
locations:
• Opto4
• Opto9
• Opto10
• Opto11
• Opto14
• Opto15
• Opto16
20. Use the information below to connect the Cable Assemblies for the
specific configuration you are installing:
Note: Refer to the Installation Procedure in the Service Manual for
aligning and attaching the appropriate configuration that your are
installing.
Single Stacker with Bypass
1. Move the Interlock connection for the Top Cover from P/J 6A to
P/J 6B on the Stacker AC/DC Distribution PWB.
2. Move the Interlock connection for the Front Door from P/J 16A to
P/J 16B on the Stacker AC/DC Distribution PWB.
3. Move the Stacker I/O PWB cables from P/J 23A and P/J 24A to
P/J 23B and P/J 24B.
Note: You will receive an extra set of I/O cables and a DC power cable
in the Bypass Kit. These cable assemblies are only used when you are
connecting a second stacker in the system. Please leave the extra cable
assemblies in the bottom of the Punch for future use.
Dual Stacker with Bypass in Stacker 1
1. Move the Interlock connection for the Top Cover of Stacker 1 from P/J
6A to P/J 6B on the Stacker AC/DC Distribution PWB.
2. Move the Interlock connection for the Front Door of Stacker 1 from
P/J 16A to P/J 16B on the Stacker AC/DC Distribution PWB.
3. Move the Stacker I/O PWB cables of Stacker 1 from P/J 23A and P/J
24A to P/J 23B and P/J 24B.
4. Connect the I/O Cables that you received in the Bypass Kit to the
Second Punch Daughter PWB at P/J 22, 23, 24, and 25.
5. Connect the other end of the I/O Cables to the Second Stacker I/O
PWB at P/J 22A, 23A, 24A, and 25A.
6. Connect the DC Power Cable that you received in the Bypass Kit to
P/J 13 on the Stacker 1 AC/DC Distribution PWB and to P/J 13 of
Stacker 2 AC/DC Distribution PWB.
Dual Stacker with Bypass in Stacker 1 and Stacker 2
1. Move the Interlock connection for the Top Cover of Stacker 1 from
P/J 6A to P/J 6B on Stacker 1 AC/DC Distribution PWB.
2. Move the Interlock connection for the Front Door of Stacker 1 from
P/J 16A to P/J 16B on Stacker 1 AC/DC Distribution PWB.
3. Ensure the Interlock connection for the Top Cover of Stacker 2 is
connected to P/J 6B on Stacker 2 AC/DC Distribution PWB.
4. Ensure the Interlock connection for the Front Door of Stacker 2 is
connected to P/J 16B on Stacker 2 AC/DC Distribution PWB.
5. Connect the Stacker I/O PWB cables of Stacker 1 to P/J 22A, 23B,
24B, and 25A on the Stacker 1 I/O PWB. The other end of these
cables should already be connected to the first Punch Daughter
PWB.
6. Connect the I/O Cables that you received in the Bypass Kit to the
Second Punch Daughter PWB at P/J 22, 23, 24, and 25. Connect the
other end of these cables to the Second Stacker I/O PWB at P/J 22A,
23B, 24B, and 25A.
7. Connect the DC Power Cable that you received in the Bypass Kit to
P/J 13 on the Stacker 1 AC/DC Distribution PWB and to P/J 13 of
Stacker 2 AC/DC Distribution PWB.