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Flavor Burst TS 80BLD, Manual

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Flavor Burst TS 80BLD Manual Download Page 2

 

1

TABLE OF CONTENTS 

 
Introduction……………………………...………………………………………….………….4 
 
Safety Precautions……………………………..…………….………..……..….…………....4 
 
Parts Identification/Function……...……………………….……..…..……….……..….…..5 

 

Daily Opening Procedures……..………………………….…….…..…….………..……...22 

 

Sanitizing the Blending System……………………………….……………...…...…22 

 

Assembling the Blending Assembly………………...………………………….....…23 

 

Installing the Blending System………………………………….……………....…...24 

 

Other items to check during opening procedures……………………………….…25 

 

Daily Closing Procedures………………………………………….……………….………26 

 

Removing the Blending System………………………………...………….…...…...26 

 

Disassembling the Blending Assembly…………………………………..…….……27 

 

Sanitizing the Blending System…………………………………....……..……...…..27 

 

Replacing the Syrup Flavors…………...…………………………..…….………...……...30 

 

Scheduled Maintenance…………...……………………………….…….………...…...….36 

 Clean-In-Place 

(CIP) 

Procedure…………………………………....…………..…...36 

 

 

CIP – Phase 1: Prep………………………...……………………………...…36 

 

 

CIP – Phase 2: Flush……………………………….....……………….......…37

 

 

 

CIP – Phase 3: Clean……………………...……………………………...…..39 

 

 

CIP – Phase 4: Reassemble………………………………….……….......…40 

 

Priming the Syrup System………………………………….....…………...….......…42 

 

Refilling the Sanitizer Tank…………………………………..........……………....…43 

 Replacing 

Blending 

Head O-Rings………………………………….....………...…44 

 

Miscellaneous Cleaning Procedures…………………………………………......…45 

 

 

Area Under the Cabinet………………………………….....……………...…45 

  Inside 

the 

Cabinet………………………………….....………………….....…45 

  Blending 

Assembly 

Suspension Bracket………………………….….…..…46 

 

 

Tube / Cable Casing Assemblies………………………….………….…..…46 

 

 

9-Tube Assembly Syrup Lines……………………....……………….…....…46 

 

Winterizing the Unit ………………………………..…………...……………..…...…47 

 

Summary of Contents for TS 80BLD

Page 1: ...528 Fax 317 745 2377 www flavorburst com For pricing ordering and support contact one of our qualified distributors Warranty An installation and warranty form is provided with every TS 80BLD system lo...

Page 2: ...the Blending Assembly 27 Sanitizing the Blending System 27 Replacing the Syrup Flavors 30 Scheduled Maintenance 36 Clean In Place CIP Procedure 36 CIP Phase 1 Prep 36 CIP Phase 2 Flush 37 CIP Phase 3...

Page 3: ...ng Size Draw Mode 69 Dispensing Product Timed Serving Size Draw Mode 70 Setting Serving Size Timing 72 Adjusting the End of Serving Delay Timing 73 Assigning Flavors to the Menu 74 Adjusting Flavor Di...

Page 4: ...3 PAGE INTENTIONALLY LEFT BLANK...

Page 5: ...for more than 24 hours follow the DAILY OPENING PROCEDURES NOTE PARTS AND PART NUMBERS MAY VARY FROM WHAT IS SHOWN AND LISTED CONSULT YOUR LOCAL DISTRIBUTOR IF YOU HAVE ANY QUESTIONS CONCERNING DIFFE...

Page 6: ...BAG ADAPTER 8 Connects flavor bag to syrup out tube 6 CAB 113 FLAVOR TRAY 8 Houses syrup bags 7 N A FLAVOR BURST SOFT SERVE CABINET ASSEMBLY 1 Houses syrup trays and bags 8 SAN 740 SANITIZER TANK ASS...

Page 7: ...6 General System Overview 1 3 7 9 8 6 4 5 26001 12 2 10 11 Figure 1...

Page 8: ...E CONNECT 1 Splices together flush tubes 13 CAB 134 DIVIDER PANEL 1 Holds tray support brackets and divides flavor trays 14 CAB 144R RIGHT PANEL BRACKET 3 Holds tray support rails 15 CAB 144L LEFT PAN...

Page 9: ...PER WITH WASHER 6 Provides spacing between cabinet base and table 31 FAS 2035 8 32 NUTS EXT LOCK WASHER 6 Attaches to screw and holds rubber bumper in place 32 MIS 3074 SHORTY PLUG 1672 6 Covers screw...

Page 10: ...ween tube connectors 4E INJ 116 LINE COUPLER NUT BLACK 1 ea Attaches flavor tubes to flavor manifold 4F SYR 901 6 9 TUBE ASSEMBLY TUBES 9 ea Brings syrup from pump to Blending Head 4G ROT 511 LINE COU...

Page 11: ...O RING 1 ea Creates tension to secure Adapter to freezer door 13B RUB 640 FLAT ADAPTER GASKET 1 ea Provides sealed cavity inside Adapter 13C ADPT 101 BLENDING ADAPTER 1 ea Attaches Blending Assembly t...

Page 12: ...11 PAGE INTENTIONALLY LEFT BLANK...

Page 13: ...12 Blending Assembly and Related Parts 1 14 14C 14B 14A 14D 14E 4H 2 4 3 4B 4G 4E 4D 4B 4F 2C 2B 11A 4A 4A 4C 5 6 7 8 13 13A 13B 13C 13D 26003 2A 9 9B 9A 9C 9D 9E 10 11 12 12A 12B Figure 3...

Page 14: ...11 TUBE SILICONE 188X 375 PE FB80 1 ea Connects barb fitment to tube port 2D FIX 1048 FITTING 1 4X1 4 BARB FB80 1 ea Connects syrup tube to silicone tube 3 SYR 900 4 9 TUBE ASSEMBLY TUBE 9 Brings syru...

Page 15: ...14 Syrup Pump and Related Parts 26004 9A 9B 9 9C 2 2A 2C 2D 2B 11 3 10 4 5 6 8 7 1 1D 1C 1A 1G 1B 1E 1F 12 Figure 4...

Page 16: ...1 Connects sanitizer line to flush adapter and pump lines 14 MIS 3028 80 FLUSH TUBE ASSEMBLY 1 Connects with flavor line to flush with sanitizer solution 14A FIX 1054 1 4 ID HOSE BARB SHUTOFF 1 ea Con...

Page 17: ...16 Sanitizer Pump and Related Parts 16 10 13 10 26005 15 1 2 10 9 8 17 16 11 3 4 5 6 7 18 19 20 21 12 14 14C 14A 14B 14C 14C 14D 22 Figure 5...

Page 18: ...een to the freezer switch 1P ELE 807 SD CARD 1 ea Transfers updated files and programming from the computer to the Touchscreen 1Q N A TOUCHSCREEN ASSEMBLY 1 ea Command center for Flavor Burst systems...

Page 19: ...18 Electronic Parts and Connections 3 26006 11A 10A 7 10 9 7 6 14 8 5 17 7 7 13 12 16 13 11 13 10a 7 1 1E 1B 1J 1D 1J 1F 1L 1J 1F 1G 1D 1K 1G 1G 1A 1C 1I 1J 4 2 1M 1Q 1P 1N 1 O 1H 11a 15 Figure 6...

Page 20: ...dapter to freezer door 7 RUB 602 9 POS TUBE CONN GASKET 1 Provides sealed cavity 8 RUB 652 RSS SMALLER SYRUP PORT O RING 1 Provides sealed cavity inside syrup port 9 RUB 651 BLENDING HEAD O RING 2 020...

Page 21: ...20 Spare Parts Kit 10 12 13 2 6 5 11 7 16 3 4 1 14 9 15 8 26007 Figure 7...

Page 22: ...21 PAGE INTENTIONALLY LEFT BLANK...

Page 23: ...d cleaned according to the DAILY CLOSING PROCEDURES This is typically performed at the close of the previous business day Sanitizing the Blending System 1 Prepare an approved sanitizer solution accord...

Page 24: ...rings and the Gear Cartridge are wear items and will need to be replaced periodically Check for wear occasionally and always keep spares of these items on hand in the Spare Parts Kit 1 Place the Gear...

Page 25: ...sts 26040 3 Install the Blending Head fully over the Spout Adapter Rotate the locking collar over the Adapter tabs to secure 26042 4 Connect the Drive Motor cable to the Motor 26048 5 Ensure that the...

Page 26: ...d and adjusted if necessary 1 Ensure that the Sanitizer Tank has plenty of approved sanitizer solution and refill according to instructions if necessary 2 Ensure that desired flavors are installed and...

Page 27: ...remove the Blending System from the freezer 1 With a container under the dispensing spout press the INJECTOR FLUSH key on the Touchscreen to purge any remaining product from the Blending Head Injecto...

Page 28: ...anufacturer s instructions Also prepare approved sanitizer solution according to manufacturer s instructions 2 Place the Drive Assembly Gear Box in warm water and soak for at least 5 minutes Proceed w...

Page 29: ...TE DO NOT OPEN OR DISASSEMBLE THE DRIVE ASSEMBLY GEAR BOX 6 Brush and clean the Adapter and o ring 26139 7 Place the Gear Box Suspension Bracket Gear Cartridge Spout Adapter and Blending Head in appro...

Page 30: ...et using detergent water clean water and single service towels Detergent CLEAN Water RINSE DRY 26014 13 The 9 Tube Assembly coupler and tubes do not need to be sanitized on a daily basis However inspe...

Page 31: ...quire a Syrup Bag Adapter or lock Use the adapters and locks on any bag with the wide fitment 1 Mix approved detergent with warm water according to manufacturer s instructions Also prepare approved sa...

Page 32: ...sh Connect Water Flush Line to flavor connector P2 1 and place container under spout to collect flushed syrup Start Stop 26581 11 To flush the syrup line press the START STOP key Sanitizer solution wi...

Page 33: ...g 26194 17 Holding the fitment in place raise the open end of the tray and flip the tray right side up As the tray is set back down allow the bag to settle in the tray 26195 18 Make sure the syrup bag...

Page 34: ...izer solution spray the syrup bag fitment and the Syrup Bag Connector Allow these parts to sanitize for at least 1 minute 26271 25 If the newly installed bag has the direct connect nozzle fitment skip...

Page 35: ...h Menu Setup Adjust Dispense Rate 26547 34 The system is now in the Prime Syrup function mode Done Back Prime Syrup Pump Chocolate Swirl Strawberry Butter Pecan Classic Cherry Banana Ripple Green Appl...

Page 36: ...syrup lines with replaced flavors have been primed press the INJECTOR FLUSH key to clean the Blending Head Injector Flush 26250 39 Press DONE to exit the Prime Syrup Pump mode and return to the main...

Page 37: ...mixed according to the product manufacturer s instructions This Clean In Place procedure is detailed in four phases 1 Prep 2 Flush 3 Clean 4 Reassemble To ensure maximum results the following instruc...

Page 38: ...ve Motor 26166 CIP Phase 2 Flush NOTE THE FOLLOWING CLEAN IN PLACE PROCEDURE SHOULD BE COMPLETED CONSECUTIVELY BEGINNING WITH SYRUP LINE 1 UNTIL ALL EIGHT SYRUP LINES HAVE BEEN FLUSHED 8 Locate the Pu...

Page 39: ...collect flushed syrup Start Stop 26581 14 To flush the syrup line press the START STOP key Sanitizer solution will begin to clear out the syrup line Chocolate 26255 15 Once the flush process has comp...

Page 40: ...using the other end of the Pump Flush Adapter Place a container on level with or below the sanitizer tank Remove a Syrup Bag Adapter from the sanitizer solution and connect it to the Pump Flush Adapte...

Page 41: ...BAGS MANUFACTURED IN 2016 AND LATER HAVE A NEW DIRECT CONNECT NOZZLE FITMENT THEY CONNECT DIRECTLY TO THE SYRUP LINE CONNECTOR AND NO LONGER REQUIRE A SYRUP BAG ADAPTER OR LOCK USE THE ADAPTERS AND L...

Page 42: ...lution and allow it to sanitize for at least 1 minute 26177 33 Carefully align the pins of the Syrup Line Manifold with the Syrup Line Connector and insert the end of the 9 Tube Assembly fully into th...

Page 43: ...n the Prime Syrup function mode Done Back Prime Syrup Pump Chocolate Swirl Strawberry Butter Pecan Classic Cherry Banana Ripple Green Apple Blue Goo Purple Grape Injector Flush 26583 NOTE IF THE FLAVO...

Page 44: ...itizer manufacturer s information for potency and longevity Replace older solution with fresh solution when necessary Additionally use hot water when mixing the sanitizer solution as it will be much m...

Page 45: ...an all exposed surfaces of the Blending Head with detergent water Use a small brush to ensure that the syrup orifices are clear of any residual syrup 4 Place the Blending Head and the new replacement...

Page 46: ...le service towel and clean warm water and then wipe dry with a dry single service towel 4 Clean the outside and underside of the cabinet using detergent water and single service towels 5 Carefully ret...

Page 47: ...etergent water and a single service towel clean the two Casings attached to the freezer 3 Rinse with a single service towel moistened with clean water 4 Dry the Casings with a dry single service towel...

Page 48: ...Body Duckbill Check Valve and Manifold 26178 3 Place the 9 Tube Assembly line inside a container 26256 4 Remove each syrup bag from its tray and store as directed on the label 26190 5 Empty the Saniti...

Page 49: ...r connector which you should have already done in Step 6 It will also show a START STOP key Back Water Syrup Flush Connect Water Flush Line to flavor connector P2 1 and place container under spout to...

Page 50: ...according to DAILY CLOSING PROCEDURES and SCHEDULED MAINTENANCE sections 26010 NOTE DO NOT OPEN OR DISASSEMBLE THE DRIVE ASSEMBLY GEAR BOX 19 When opening next season be sure to perform the Clean In...

Page 51: ...AND 80 DEGREES FAHRENHEIT FOR CORRECT OPERATION NOTE INSTALL THE SYSTEM IN A LOCATION WHERE ITS USE AND MAINTENANCE IS RESTRICTED TO TRAINED PERSONNEL Installing the Touchscreen and Mounting Bracket...

Page 52: ...1 hour 26122 NOTE IF THE ADHESIVE DOES NOT HAVE TIME TO CURE PROPERLY THE CONSTANT WEIGHT OF THE TOUCHSCREEN CAN PULL THE ADHESIVE AWAY FROM THE FREEZER SURFACE THIS COULD EVENTUALLY RESULT IN THE TO...

Page 53: ...OR FOR MORE OPTIONS Sanitizing the Blending System If the Blending Assembly is already assembled disassemble it according to instructions in the DAILY CLOSING PROCEDURES 1 Prepare approved sanitizer s...

Page 54: ...apter fits most other freezers and has no tabs Additional adapters are available from your local distributor for use with other models and freezer manufacturers See the ALTERNATE PARTS AND KITS BY FRE...

Page 55: ...If the 9 Tube Assembly is installed on the right side the outtake vents could warm the syrup and melt the soft serve product when served Installing the 9 Tube Assembly on the intake vent side left wil...

Page 56: ...y in a level position LEVEL 26084 7 Tighten the thumb nut and screws to secure the Suspension Bracket NOTE THE SUSPENSION BRACKET SHOULD BE POSITIONED ON THE DRIVE ASSEMBLY GEAR BOX DURING INITIAL SET...

Page 57: ...asing may also be installed on the other side 1 The Casing Assembly contains very power magnets to attach to the side of the freezer Simply place the assembly in line with the Blending Assembly with t...

Page 58: ...sembly with the ninth tube connecting the Sanitizer Tank to the Blending Assembly 1 Locate the 9 Tube Lead at the back of the cabinet Remove the dust cap and slide the coupler casing toward the unit t...

Page 59: ...ongevity Replace older solution with fresh solution when necessary Additionally use hot water when mixing the sanitizer solution as it will be much more effective in cleaning the system 1 Prepare appr...

Page 60: ...n The round connection piece under the switch is where the Touchscreen cable will connect 26220 2 Secure the Touchscreen power cable to the syrup pump cable connection 26221 3 Plug the power cord into...

Page 61: ...elect the syrup flavor you wish to use then place the bag on the table with the fitment up and remove the dust cap 26192 4 Lifting up with the bag fitment press the center pin of the bag fitment valve...

Page 62: ...e SCHEDULED MAINTENANCE section The Clean In Place procedure MUST be done during the initial setup of the TS 80BLD to ensure all the parts and syrup lines are sanitized and ready for use NOTE ALTERNAT...

Page 63: ...the product flow setting of the freezer The TS 80BLD system will also dispense plain product if no flavors are selected on the Touchscreen Use the following instructions to learn how to set up adjust...

Page 64: ...or is not used for a long period of time 1 Ensure the TS 80BLD system and the freezer are connected to a power source and turned on Ensure syrup flavor bags are in all 8 trays and soft serve product...

Page 65: ...lender should be operated from the P2 connector 26590 Next Back Pre Setup Verification 2 The following rules MUST be followed for the touch screen to operate properly 3 When the touch screen operates...

Page 66: ...P3 CABLE CONNECTOR AT THE TOP IF IT SAYS P3 CLEAR OUT THE CHECKED BOXES PRESS THE BACK BUTTON TO RETURN TO THE CORRECT SCREEN AND REPEAT STEPS 11 12 13 Press DONE to return to the main screen Done 26...

Page 67: ...rough the syrup line when the draw handle is in the open dispensing position The flavor continues to flow until the draw handle is closed In this mode the operator can clear out the remaining flavors...

Page 68: ...sh Menu Setup Adjust Dispense Rate 26548 4 Ensure the boxes next to ENABLED TIMED SERVING SIZE and ENABLE AUTO DISPENSE MODE are deselected If there is a check in the box press the box to remove the s...

Page 69: ...HILE MOVING THE DRAW HANDLE INTO THE FULL OPEN POSITION THIS ACTIVATES THE FLOW OF SYRUP TO THE SPOUT 3 Move the draw handle into the closed position when the desired amount of product is drawn Flavor...

Page 70: ...operator to finish a serving according to the size selected on the Touchscreen In this mode carryover is automatically reduced because flavor flow is programmed to stop just before the alert is given...

Page 71: ...the timed serving size draw mode the flavors selected will automatically shut off after the draw handle is open to dispense for a preset time and a beep alerts the operator to close the draw handle Th...

Page 72: ...dispense briefly to clear the Blending Head so that flavor carryover to the next serving is minimized 26212 NOTE IF YOUR SYSTEM HAS A DRAW HANDLE SWITCH RELEASE THE SWITCH WHEN THE BEEP SOUNDS DRAW FO...

Page 73: ...closed 2 The Touchscreen should show Small Medium Large and Extra Large keys above the menu flavors If not follow the instructions in the previous section Enabling the Timed Serving Size Draw Mode 3...

Page 74: ...flavored product to pass through the Blending Head and clears out the flavoring so there is less carryover to the next serving Depending on your freezer s product flow rate you may need more or less t...

Page 75: ...SETTING MAY RESULT IN TOO MUCH UNFLAVORED PRODUCT AT THE END OF A SERVING TOO LOW OF A SETTING MAY NOT PRODUCE ENOUGH UNFLAVORED PRODUCT TO CLEAR THE BLENDING HEAD OF SYRUP RESULTING IN FLAVOR CARRYO...

Page 76: ...IT 8 Press DONE to return to the main screen Done 26508 Adjusting Flavor Dispense Rate To produce the best serving the output must be adjusted to the proper level Each flavor is formulated to dispens...

Page 77: ...decrease the flow rate in the second box A higher number increases the amount of flavor per serving Back Done Adjust Dispense Rate 5 Chocolate 26589 NOTE THE STANDARD SETTING IS 5 HOWEVER THIS SHOULD...

Page 78: ...na Ripple Green Apple Blue Goo Purple Grape Setup 26501 2 Press the MAINTENANCE key Exit Setup and Maintenance System Setup Maintenance 26531 3 Press the TIMING SETTINGS key Back Done Maintenance Setu...

Page 79: ...k Done Maintenance Setup Options Prime Syrup Pump Serving Counter Timing Settings Water Syrup Flush Menu Setup Adjust Dispense Rate 26548 4 Check the ENABLE INJECTOR FLUSH box to activate the flush fu...

Page 80: ...y in the upper left corner Enter the password if required Injector Flush Chocolate Swirl Strawberry Butter Pecan Classic Cherry Banana Ripple Green Apple Blue Goo Purple Grape Setup 26501 2 Press MAIN...

Page 81: ...assic Cherry Banana Ripple Green Apple Blue Goo Purple Grape Setup 26501 2 Press the MAINTENANCE key Exit Setup and Maintenance System Setup Maintenance 26531 3 Press the PRIME SYRUP PUMP key Back Don...

Page 82: ...reen Apple Blue Goo Purple Grape Setup 26501 2 Press the SYSTEM SETUP key Exit Setup and Maintenance System Setup Maintenance 26533 3 Press the PASSCODE ENABLE key Back Done System Setup Exit to Menu...

Page 83: ...SERVING COUNTER key Timing Settings Back Done Maintenance Setup Options Prime Syrup Pump Serving Counter Water Syrup Flush Menu Setup Timing Settings Adjust Dispense Rate 26546 4 The number of servin...

Page 84: ...ss the SYSTEM SETUP key Exit Setup and Maintenance System Setup Maintenance 26533 3 Press the DIAGNOSTICS key Back Done System Setup Exit to Menu Second Language Passcode Enable Program Updates Initia...

Page 85: ...ntenance System Setup Maintenance 26533 3 Press the SECOND LANGUAGE key Back Done System Setup Exit to Menu Second Language Passcode Enable Program Updates Initial Equipment Setup Diagnostics Touch Sc...

Page 86: ...Maintenance 26531 3 Press the SETUP OPTIONS key Back Done Maintenance Setup Options Prime Syrup Pump Serving Counter Timing Settings Water Syrup Flush Menu Setup Adjust Dispense Rate 26548 4 Press th...

Page 87: ...P key invisible although it is still active in the upper left corner disables the Timed Serving Size option and also disables the Injector Flush option It is recommended that the Dispense Instruction...

Page 88: ...EVER NOT ESSENTIAL TO ENABLE THE DISPENSE INSTRUCTION SCREEN WHEN USING THE SELF SERVE MODE DESELECTING THE INSTRUCTION SCREEN WILL ELIMINATE THE NEXT KEY IN THE CORNER AND THE OPERATOR CAN SIMPLY DRA...

Page 89: ...ile OK Cancel FBConvert x 26351 2 Click the button of the desired file you wish to create with the altered labels Create Flavor File Create Language File Create Mix in File OK Cancel FBConvert x 26352...

Page 90: ...he Touchscreen OFF ON 26358 2 Ensure the slide lock button on the Secure Digital SD Card is in the locked position 26341 3 Insert the SD Card in the card slot underneath the edge of the Touchscreen wi...

Page 91: ...e it is updating Depending on the content this could take a few minutes Program Updates Please wait Program update in progress Do not turn off Do not remove SD card 26573 NOTE DO NOT TURN OFF THE TOUC...

Page 92: ...he SD card drive Select Format from the list x Local Disk C DVD RW Drive E Removeable Disk H Name Local Disk D Removeable Disk G Removeable Disk G Computer Open Share Format Eject Safely Remove Cut Co...

Page 93: ...ar Box Spout Adapter and o ring 9 Tube Assembly opening DAILY CLOSING PROCEDURES page 26 Blending Head Gear Cartridge Drive Assembly Gear Box Spout Adapter and o ring 9 Tube Assembly opening Drive Mot...

Page 94: ...to keep replacements in stock inside the Spare Parts Kit for easy access PARTS REPLACEMENT SCHEDULE Part No Part Description Every 3 months Every 6 months Annually FLAVOR BURST COMPONENTS ADPT 101A S...

Page 95: ...stallation requirements This includes adapter kits adapters brackets and switches for various freezer models and manufacturers Please contact your local distributor or visit us online at www flavorbur...

Page 96: ...nel inside the cabinet Complete for quick reference when this information is requested 1 Model Number TS 80BLD _____________________________ 2 Serial Number ____________________________________ 3 Volt...

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