Fels Mobilis ELITE Manual Download Page 105

Page: 105 / 223

Encombrement

Encombrement L x H x Z

29 x 64 x 193

Poids

According to reference

Calibre du chariot

40A

Tension d'emploi

750V

Température d'utilisation

-20°C to +55°C

Matière

Self-extinguishing thermoplastic, self-lubricating carbon brushes,
galvanized steel

Montage

Outils nécessaires au montage

Outils nécessaires au démontage

Règle d'installation 1

Providing

introduction

gate

allows

remove

the

trolley

for

maintenance,

see

the

section.

Règle de montage 1

Provide adequate loop of cable so as not to impede the motion of the
trolley

www.fels.fr

T +33(0)3 88 67 10 60

F +33 (0)3 88 55 01 79

Edité le 04/01/2017

Page 105/223

Summary of Contents for Mobilis ELITE

Page 1: ......

Page 2: ...without earth marking 37 Straight element with protection lips 41 Covering flange 44 End cap 47 Sliding hanger 49 Fixed hanger 52 Bracket 55 End line feed 58 M25 M32 in line feed 62 M40 in line feed 6...

Page 3: ...feed connection for 5th pole 137 Set of 10 screws 5 nuts 130A 138 Set of connection screws 160A 139 Set of connections for 200A 5 poles 140 Set of connection screws 200A 141 Set of 4 collector brushes...

Page 4: ...0 Cable eye stiffeners for feed 203 Brush for preparation of rail ends 204 Contact lubricant 205 Replacement brush for collector 206 Single cleaning collector 207 Cleaning and grindding brushes 209 Ki...

Page 5: ...s CE 218 Brushes of trolleys mobilis CE for lines with transfer element 219 Remote control brush Mobilis CE 220 Obsolete range MOBILIS UNIT 221 Brush for pantograph 100A Mobilis UNIT 222 www fels fr T...

Page 6: ...ory for time saving on the site Elite rails with safety pins for direction and intensity Wear parts size specially designed for long maintenance free operating life Sturdy design tried and tested over...

Page 7: ...OVIT High speeds Up to 600m min High currents Up to 630A High mechanical resistance H rigid profile and sturdy accessories ideal where reliability safety and high performance are required Optimized co...

Page 8: ...d for services on the part of its clients Fels has developed a capacity for listening and quick reaction within its organization Each client is provided with permanent and personalized assistance and...

Page 9: ...A Range or Movit 315A 630A Range The first selection criteria to be considered being the permissible current for Mobilis rails which must be higher than the installation intensity and the second crite...

Page 10: ...ycle of the receiver duty cycle You can find out immediately the most suitable intensity by connecting to our website www fels fr and using our on line Mobilis Price Calculator For help in calculation...

Page 11: ...lows Id K In for a single receiver Where In general K 5 to 6 for cage motors K 2 for slipring motors K 2 with frequency converter In the absence of information about running simultaneity of consumers...

Page 12: ...In the case of impulse running the voltage drop can be quickly checked using the continuous operation and start up graphs see on the following pages When operating at 60Hz overheating is similar but v...

Page 13: ...ation graph Continuous operation under 400V at 50Hz 35 C Start up phase graph Starting 2 seconds maximum under 400V at 50Hz 35 C Mobilis line calculation www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 5...

Page 14: ...inuous operation graph Continuous operation under 400V at 50Hz 35 C Start up phase graph Starting 2 seconds maximum under 400V at 50Hz 35 C Mobilis line calculation www fels fr T 33 0 3 88 67 10 60 F...

Page 15: ...he maximum permissible ambient temperature such intensity may be retained IN IFM An intensity lower than the nominal current may be retained if the requirements for voltage drop upon start up nominal...

Page 16: ......

Page 17: ...e full set of accessories has a protection level of IP23 which means that the equipment is protected so that people cannot access the dangerous sections even under the rain Operation reliability The c...

Page 18: ...ngerous sections even under rain according to international standards Quick and reliable connection system by built in removable self breaking screws guaranteeing tightening at optimum torque under al...

Page 19: ...uring defect recognized by ourselves As we are not responsible for its installation and operation our guarantee covers only replacement or repair at our own choosing of the part recognized to be defec...

Page 20: ...al intensities 20 A 40 A 60 A 100 A 130 A 160 A and 200 A Number of poles The MOBILIS ELITE lines are available in 4 pole or 5 pole version The ground conductor PE is marked on the line by a green yel...

Page 21: ...ors Losses of contact Damage to thermoplastics Disruption movements of mobile elements trolleys expansion joints Recommendations Humidity Ventilation element Collector with increased strength Cleaning...

Page 22: ...ilis Elite line is used in an area open to the public additional safety measures should be installed protection level IP4X required according to EN60204 32 6 INSULATION DISTANCES The insulation distan...

Page 23: ...RMAL CONDITION Impulse running When the rush of current is of short duration followed by long rest periods the figures in the table below can be used The value of the resistance R reactance X and impe...

Page 24: ...1 43 1 47 1 48 1 48 1 48 100A R standard 0 868 0 885 0 885 0 885 0 885 0 885 0 885 H T 0 902 0 919 0 931 0 931 0 931 0 931 0 931 0 931 0 931 X 0 28 0 28 0 28 0 28 0 28 0 28 0 28 0 28 0 28 0 28 0 28 Z...

Page 25: ...000271 0 000271 0 000271 Xbph PE 0 000271 0 000271 0 000271 1 at 35 C ambient temperature and maximal rated current Protection against short circuits For intensities 130A Icw 10kA For intensities 160...

Page 26: ...If not refer to the following table for Elite 100 Duty Cycle Factor When the line carries a permanent current IN duty cycle factor 100 it may be necessary to downgrade the intensities according to th...

Page 27: ...ensity 20A 40A 60A 100A Max length of line without expansion joint 140m 150m 150m 150m However in some cases the feeding boxes are connected with rigid cables preventing expansion which should then be...

Page 28: ...close to the anchoring points the standard rules apply Otherwise lengths without expansion joints are limited to 30m for in line feeds between two anchoring points Beyond this an expansion joint is re...

Page 29: ...of the collector trolleys with Elite Check the surface condition of the tracks at a junction point between the casings The surface should be smooth If the tracks are rough to the touch run the cleanin...

Page 30: ...ments Refer to the section Spare parts for the following items Replacement connections Replacement brushes Replacement cleaning brushes Cones of transfer elements 22 GUARANTEE Our equipment is guarant...

Page 31: ...e standard straight elements are available with varying lengths of 4m 3m 2m 1m and special lengths with or without lips for high temperature up to 75 C see High temperature H T straight elements witho...

Page 32: ...e_DXF 7z Fichier 2D d implantation profil http catalogue fels fr medias produits Gaine_profile_DXF 7z Fichier 2D d implantation dessus http catalogue fels fr medias produits Gaine_top_DXF 7z Montage O...

Page 33: ...R gle de montage 2 R gle de montage 3 Maintenance See the rules of maintenance of the lines www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Page 33 223...

Page 34: ...tion against access to dangerous parts and rain R f rences et compatibilit s R f rences et variantes The high temperature straight elements are available with varying lengths of 4m 3m 2m 1m and specia...

Page 35: ...0A 130A 160A 200A Mati re Self extinguishing PVC white Montage Outils n cessaires au montage Outils n cessaires au d montage R gle d installation 1 Elements to be clipped in sliding hangers end to end...

Page 36: ...R gle de montage 3 Maintenance See the rules of maintenance of the lines www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Page 36 223...

Page 37: ...tection conductor are available with varying lengths of 4m 3m 2m 1m and special lengths with and without protection lips The references are identical to the standard line elements but with B quoted af...

Page 38: ...n cessaires au d montage R gle d installation 1 Elements to be clipped in sliding hangers end to end connection of elements by tightening the connections For lengths above 140 meters or when curves t...

Page 39: ...R gle de montage 2 www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Page 39 223...

Page 40: ...R gle de montage 3 Maintenance See the rules of maintenance of the lines www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Page 40 223...

Page 41: ...nst the access to the dangerous parts and the rain R f rences et compatibilit s R f rences et variantes The straight elements with lips are available in versions with lengths of 4m 3m 2m 1m and specia...

Page 42: ...d emploi 750V Temp rature d utilisation 20 C to 55 C Calibre 12A 20A 40A 60A 100A 130A 160A 200A Mati re Self extinguishing PVC light grey black lips Montage Outils n cessaires au montage Outils n ces...

Page 43: ...ion of silicone grease between the lips if excessive adhesion is observed The assembling of the lips can be made in the workshop using specific tools please enquire www fels fr T 33 0 3 88 67 10 60 F...

Page 44: ...broken Categorie Standard Avantage n 1 Non forgettable connection system Avantage n 2 Clipped on assembling no tools required R f rences et compatibilit s R f rences et variantes Ref ME2000 This refe...

Page 45: ...ssaires au montage Outils n cessaires au d montage R gle d installation 1 Provide one element at each junction outside feeding points Choose the version for curves ME2000 CO or ME2000 COLV between cur...

Page 46: ...R gle de montage 2 Maintenance This element does not require any special maintenance www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Page 46 223...

Page 47: ...ntes ME2400 Disponible avec l vres compatible Disponible en version haute temp rature compatible Disponible en version sans terre compatible Disponible en version courbe compatible Donn es techniques...

Page 48: ...ure 2 Ins rer la pi ce en querre 3 serrer la vis 4 Fermer le capot sur la gaine en faisant attention de positionner les rainures l une dans l autre R gle de montage 1 Before hand remove the connection...

Page 49: ...de precision adjustment of alignment in height Categorie Standard Avantage n 1 Self alignment system Avantage n 2 Easy assembling by screw and simple clip on of the line R f rences et compatibilit s R...

Page 50: ...n cessaires au montage Outils n cessaires au d montage R gle de montage 1 Simply clip on the line between the sides of the sliding hanger Requires two wrenches No 13 for assembling on the support Posi...

Page 51: ...e de montage 3 Maintenance Preventive maintenance of external or dusty installations check that the lines slide freely www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Page 51...

Page 52: ...h 2 compression screws immobilising the profile of the line elements Categorie Standard Avantage n 1 Fitted with red discs of visual location Avantage n 2 Self alignment system R f rences et compatibi...

Page 53: ...the line 2 items on the straight elements or the transfer elements 2 or 3 items on the curves according to the expanded length Place the fixed hangers midway in the line between 2 expansion joints lin...

Page 54: ...R gle de montage 2 Maintenance This element does not require any special maintenance www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Page 54 223...

Page 55: ...running rail 2 section profiles are available and will be selected based on the load to be supported weight of element number of suspensions by element trolley parasitic load ice The fast assembling c...

Page 56: ...y case basis according to the cantilever distance and the overhung load Encombrement Temp rature d utilisation 30 C to 75 C Mati re Zinc coated steel Fichier 3D t l charger http catalogue fels fr medi...

Page 57: ...gers R gle de montage 1 Align the assembling holes of the sliding hangers in parallel to the travel path R gle de montage 2 R gle de montage 3 Maintenance This element does not require any special mai...

Page 58: ...use with aluminum cables provide bi metallic cable eye stiffeners and cables of minimum section of 16mm in conformance with Standard NF EN 60204 32 13 2 Categorie Standard Avantage n 1 Horizontal cab...

Page 59: ...avec l vres compatible Disponible en version haute temp rature compatible Disponible en version sans terre oui Disponible en version courbe compatible www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 0...

Page 60: ...nguishing thermoplastic Montage Outils n cessaires au montage Outils n cessaires au d montage R gle d installation 1 For choosing an end line feeding point consider the overall length of the line for...

Page 61: ...R gle de montage 2 Maintenance See the rules of maintenance of the lines www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Page 61 223...

Page 62: ...lable For cable of flexible copper and flexible aluminum For use with aluminum cables provide bi metallic cable eye stiffeners and cables of minimum section 16mm in accordance with Standard NF EN 6020...

Page 63: ...le avec l vres oui Disponible en version haute temp rature compatible Disponible en version sans terre oui Disponible en version courbe compatible www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79...

Page 64: ...Outils n cessaires au montage Outils n cessaires au d montage R gle d installation 1 Providing one or more feeding point in line rather than end of line reduces the voltage drop U Lt 3 Z I and allows...

Page 65: ...uld not impede the free expansion of the line provide adequate free loop of flexible cable Provide cable eye stiffeners of connection 5mm screws and bolts not included www fels fr T 33 0 3 88 67 10 60...

Page 66: ...R gle de montage 2 Maintenance See the rules of maintenance of the lines www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Page 66 223...

Page 67: ...of flexible copper and rigid aluminum When aluminum cables are used please request the specific instructions for rigid cables and provide cables of minimum section 16mm in accordance with Standard NF...

Page 68: ...onible avec l vres oui Disponible en version haute temp rature compatible Disponible en version sans terre oui Disponible en version courbe non www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Ed...

Page 69: ...d of line reduces the voltage drop U Lt 3 Z I and allows to choose a lower intensity because the length Lt taken into account in the calculation varies according to the number of feed boxes Providing...

Page 70: ...not impede the free expansion of the line provide adequate free loop of flexible cable If single wire aluminium cables are used multistrand prohibited use contact lubricant www fels fr T 33 0 3 88 67...

Page 71: ...R gle de montage 2 Maintenance See the rules of maintenance of the lines www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Page 71 223...

Page 72: ...n 2 Delivered with cable of 2m length R f rences et compatibilit s R f rences et variantes The pre mounted feed boxes are offered in standard versions of 1m or 4m using the references of the following...

Page 73: ...llation 1 Fitted in place of a straight element Provide a connecting box aside not supplied L 4m 3 sliding hangers L 1m 2 sliding hangers Providing one or more feeding point in line rather than end of...

Page 74: ...gers 2 Connect the line element at the ends 3 Connect the cables in the box aside The cable should not impede the free expansion of the line Provide adequate free loop before the junction box www fels...

Page 75: ...R gle de montage 2 Maintenance See the rules of maintenance of the lines www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Page 75 223...

Page 76: ...screw are reusable Caution the electrical supply to the line must be cut off before opening the introduction gate Categorie Standard Avantage n 1 Easy extraction of the trolley from the line Avantage...

Page 77: ...light grey self extinguishing thermoplastic zinc coated steel copper Montage Outils n cessaires au montage Outils n cessaires au d montage R gle d installation 1 To be located generally in a maintenan...

Page 78: ...R gle de montage 2 Maintenance See the rules of maintenance of the lines www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Page 78 223...

Page 79: ...and a cold section outside the factory Categorie Standard Avantage n 1 Limits condensation Avantage n 2 Pre mounted R f rences et compatibilit s R f rences et variantes The ventilation element is avai...

Page 80: ...nn es techniques Add 0 5 kg to the weight of the standard equivalent element Encombrement Encombrement L x H x Z 142 x 145 x 300 Poids According to reference Tension d emploi According to reference Ca...

Page 81: ...for a 1m element and of 2m for a 4m element R gle d installation 2 1 Ins rer les gaines dans les suspensions 2 Connecter les gaines R gle de montage 1 The edge of the PVC cap must be installed in the...

Page 82: ...act at the cross over point of the expansion joint The length of the line section is among other factors dependent on the absorption capacity of the expansion joint This is why line lengths without ex...

Page 83: ...Donn es techniques Donn es techniques www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Page 83 223...

Page 84: ...dilatation_2010_06 7z Montage Outils n cessaires au montage Outils n cessaires au d montage R gle d installation 1 General case Refer to the following diagram and the technical data for the layout of...

Page 85: ...joint must always be placed exactly at mid point between two fixed hangers Increase the setting Length by 5mm if the surrounding working temperature is from 30 C to 75 C www fels fr T 33 0 3 88 67 10...

Page 86: ...R gle de montage 2 Maintenance See the rules of maintenance of the lines www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Page 86 223...

Page 87: ...ntensities 160A and 200A the curves must be suspended by fixed hangers Special curves can be made on request including with straight sections at the ends or vertical curves please enquire Categorie Cu...

Page 88: ...res au d montage R gle d installation 1 ASSEMBLING When assembling scrupulously follow the specifications in the assembly instructions for curved elements SPMO 064 The curve must not move in the slidi...

Page 89: ...t the lines 3 Tighten the screws of the fixed hangers 4 Adjust the position carrier to have the trolley collector move smoothly Maintenance See the rules of maintenance of the lines www fels fr T 33 0...

Page 90: ...E1500 fixed hangers must always be used together with rigid brackets such as ME1760 or ME1780 or welded brackets for example Furthermore fixed hangers allow the transfer elements to withstand the stre...

Page 91: ...isponible avec l vres oui Disponible en version haute temp rature non Disponible en version sans terre oui Disponible en version courbe oui www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit l...

Page 92: ...the transfers maximum 70 m min beyond that enquire Encombrement Poids Identique celui des l ments droits de m me longueur Tension d emploi 750V Temp rature d utilisation 20 C to 55 C Calibre 20A 40A 6...

Page 93: ...nts are well aligned and if the trolleys are driven in the axis of the line For a pair of transfer elements the trolley should be replaced every 25 000 cycles through and back After the same number of...

Page 94: ...a Nota bene The length L of the element should be stated when ordering In the standard version the interruption is located at the centre of the element if you wish it to be placed elsewhere please pro...

Page 95: ...e d utilisation 30 C to 55 C Calibre 20A 40A 60A 100A 130A 160A 200A Mati re Self extinguishing PVC light grey Montage Outils n cessaires au montage Outils n cessaires au d montage R gle d installatio...

Page 96: ...pection is required to check the insulation between the conductors of the same pole on both sides of the interruption at least once a year www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le...

Page 97: ...X 4 mm or 5 X 4 mm or 6 mm The prewired trolley can be delivered with a cable length of 1m standard or more on request The carbon brush or brushes are the parts of the Mobilis Elite trolley most subj...

Page 98: ...s et variantes Disponible en version sans terre oui Disponible en version courbe see articulated trolleys Donn es techniques www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Pa...

Page 99: ...Donn es techniques www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Page 99 223...

Page 100: ...ger http catalogue fels fr medias produits Chariot_double_2010_06 7z Montage Outils n cessaires au montage Outils n cessaires au d montage R gle d installation 1 Providing an introduction gate allows...

Page 101: ...lley The brushes can be replaced easily with no intervention on wiring required A simple screwdriver only is necessary An indicator showing the maximum wear tolerance is etched on the body of the trol...

Page 102: ...Image maintenance www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Page 102 223...

Page 103: ...s of 2 5 mm to 6 mm 13 to 19 mm of Class 5 minimum only And a second version prewired with cable H07 RNF 4 X 4 mm or 6 mm The prewired trolley can be delivered with a cable length of 1m standard or mo...

Page 104: ...on haute temp rature non Disponible en version sans terre non Disponible en version courbe non Donn es techniques Donn es techniques www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01...

Page 105: ...cating carbon brushes galvanized steel Montage Outils n cessaires au montage Outils n cessaires au d montage R gle d installation 1 Providing an introduction gate allows to remove the trolley for main...

Page 106: ...R gle de montage 2 Maintenance Check the wear of the brushes and the general state of the trolley periodically www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Page 106 223...

Page 107: ...n with poles L1 to L5 Third version prewired with earth pole with cable H07 RNF 4 X 4 mm or 5 X 4 mm or 6 mm The prewired trolley can be delivered with a cable length of 1m standard or more on request...

Page 108: ...R f rences et variantes Disponible en version sans terre oui Donn es techniques www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Page 108 223...

Page 109: ...g to reference Calibre du chariot 40A 80A 120A Tension d emploi 750V Temp rature d utilisation 20 C to 75 C Mati re Self extinguishing thermoplastic self lubricating carbon brushes www fels fr T 33 0...

Page 110: ...lleys when carried in the curved sections including when the position of the current taker is shifted in relation to the mobile device and limit offsetting to a maximum of 50mm R gle de montage 1 Adju...

Page 111: ...ey The brushes can be replaced easily with no intervention on wiring required A simple screwdriver only is necessary An indicator showing the maximum wear tolerance is etched on the body of the trolle...

Page 112: ...r long transfer elements The max speed when crossing the transfer elements is 70m min Apart from the transfer elements speed up to 100m min with rigid or articulated trolleys 180m min with high speed...

Page 113: ...e section on transfer elements to learn about the dead lengths Encombrement Encombrement L x H x Z 35 x 121 x 960 Poids According to reference Calibre du chariot Trolleys 80A 120A with reduced intensi...

Page 114: ...Outils n cessaires au d montage www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Page 114 223...

Page 115: ...e there is no excessive mechanical tension due to the adjustment of the carrier or to the traction of the cables R gle de montage 2 Maintenance Check the wear of the brushes periodically using the wea...

Page 116: ...ensions are identical to those of the rigid trolleys Version without cable allowing connection via flexible copper cables of 2 5 mm to 6 mm 13 to 19 mm of Class 5 minimum only Notice the triple high s...

Page 117: ...R f rences et variantes Disponible en version sans terre oui Disponible en version courbe non Donn es techniques www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Page 117 223...

Page 118: ...Donn es techniques www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Page 118 223...

Page 119: ...au montage Outils n cessaires au d montage R gle d installation 1 Providing an introduction gate allows to take out the trolley for maintenance see the related section The triple high speed trolleys...

Page 120: ...ey The brushes can be replaced easily with no intervention on wiring required A simple screwdriver only is necessary An indicator showing the maximum wear tolerance is etched on the body of the trolle...

Page 121: ...the application Caution the cleaning trolley brushes wear more rapidly than the collector brushes Do not couple permanently Categorie Standard Avantage n 1 Restores contact quality Avantage n 2 Remov...

Page 122: ...Outils n cessaires au montage Outils n cessaires au d montage R gle d installation 1 To be inserted into the line after cut off from the mains The cleaning trolley is not intended to be coupled with t...

Page 123: ...ng and replacing the scrubbing brushes regularly guarantees their effectiveness Reference of the sets of replacement brushes ME1356 www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01...

Page 124: ...r trolley which travels inside the Mobilis Elite line and the mobile device requiring current The triple carriers are not compatible with the triple high speed trolleys Categorie Standard Avantage n 1...

Page 125: ...ible en version courbe compatible Donn es techniques Donn es techniques see References Encombrement Poids According to reference Temp rature d utilisation 30 C to 75 C Mati re Zinc coated steel www fe...

Page 126: ...e to have the chain of traction of the trolley horizontal or tended downwards max 50mm In the horizontal plane the chain of the trolley must be in the axis of the line 50mm Correct adjustment increase...

Page 127: ...connection point between the collector s carried and the supply cable of the mobile device Categorie Standard Avantage n 1 Box with intermediate terminal between the trolleys and the mobile device re...

Page 128: ...imple carrier compatible Disponible en version sans terre compatible Disponible en version courbe compatible Donn es techniques Donn es techniques see References www fels fr T 33 0 3 88 67 10 60 F 33...

Page 129: ...e space required for the carrier is available all along the line R gle de montage 1 Adjust in the vertical plane to have the chain of traction of the trolley horizontal or tended downwards max 50mm In...

Page 130: ...R gle de montage 2 Maintenance This element does not require any special maintenance www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Page 130 223...

Page 131: ...s It is useless when short transfer elements with a space less than 30mm are used Categorie Transfer Avantage n 1 Supports the trolley outside of the line Avantage n 2 Unique model for single double o...

Page 132: ...a neur sur le mobile R gler l entra neur pour que le chariot entre dans les trompettes sans coup Positionner les c bles des chariots pour limiter les efforts parasites R duire au mieux la traction sur...

Page 133: ...R gle de montage 2 Maintenance This element does not require any special maintenance www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Page 133 223...

Page 134: ...or the end of line with no other elements required to be fitted to the structure Categorie Standard Avantage n 1 Position can be changed easily Avantage n 2 Easy fit on the Mobilis line R f rences et...

Page 135: ...au montage Outils n cessaires au d montage R gle d installation 1 To be positioned normally at each end of the line Provide suitable space to allow the travelling crane to stop at full speed Maintenan...

Page 136: ...100A Replacement connection screws and nuts for 1 element intensity 20A to 100A Categorie Accessories R f rences et compatibilit s R f rences et variantes ME1345 www fels fr T 33 0 3 88 67 10 60 F 33...

Page 137: ...r 5th pole Screws and spacers for feeding connection 5th pole intensity 20 to 100A Categorie Accessories R f rences et compatibilit s R f rences et variantes ME1360 www fels fr T 33 0 3 88 67 10 60 F...

Page 138: ...nuts 130A Replacement connection screws and nuts for 1 element 130A 5 poles Categorie Accessories R f rences et compatibilit s R f rences et variantes ME1357 www fels fr T 33 0 3 88 67 10 60 F 33 0 3...

Page 139: ...ion screws 160A Replacement connection part for 1 element 160A 5 poles Categorie Accessories R f rences et compatibilit s R f rences et variantes ME1353 www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55...

Page 140: ...cement connection part for 1 element 200A 5 poles Categorie Accessories R f rences et compatibilit s R f rences et variantes For elements 200A ME1358 For 200A TR elements ME1358 TR www fels fr T 33 0...

Page 141: ...screws for phase and earth conductors on element 200A 5 poles Categorie Accessories R f rences et compatibilit s R f rences et variantes For elements 200A ME1352 For 200A TR elements ME1352 TR www fel...

Page 142: ...shes Replacement brushes for single 4 pole trolley type ME3043 and derivatives Categorie Accessories R f rences et compatibilit s R f rences et variantes ME1354 www fels fr T 33 0 3 88 67 10 60 F 33 0...

Page 143: ...shes Replacement brushes for single 5 pole trolley type ME3051 and derivatives Categorie Accessories R f rences et compatibilit s R f rences et variantes ME1355 www fels fr T 33 0 3 88 67 10 60 F 33 0...

Page 144: ...mplified trolley Replacement brush for simplified trolley type ME2034 Categorie Accessories R f rences et compatibilit s R f rences et variantes ME0306 www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55...

Page 145: ...Replacement brushes for single 5 pole cleaning trolley type ME4525 and derivative Categorie Accessories R f rences et compatibilit s R f rences et variantes ME1356 www fels fr T 33 0 3 88 67 10 60 F...

Page 146: ...l screws for fixed hangers Converts a sliding hanger into a fixed hanger Categorie Accessories R f rences et compatibilit s R f rences et variantes ME1501 www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88...

Page 147: ...rings Replacement rings linking the chains of the trolley to the carrier Categorie Accessories R f rences et compatibilit s R f rences et variantes ME1359 www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88...

Page 148: ...gle de montage 1 Cut off mains voltage to the line Remove the covering flange of transfer element using a flat screwdriver Replace the cone making sure to insert all guiding studs of and the cone ful...

Page 149: ...s R f rences et variantes ME0189 Montage R gle de montage 1 Cut off mains voltage to the line Remove the covering flange of transfer element using a flat screwdriver Replace the cone making sure to in...

Page 150: ......

Page 151: ...d high performance are required Optimized contact Angle offset is provided to control collector contact 1 DETAILS OF PROFILE Number of poles 1 to infinity Intensities 315A 450A 630A Maximum voltage 75...

Page 152: ...e quickly mounted with no special tool flanges feed boxes etc Compactness with 50mm clearance between rails takes up minimum space on side unusual for this type of product Compact patented self aligni...

Page 153: ...ring defect recognized by ourselves As we are not responsible for its installation and operation our guarantee covers only replacement or repair at our own choosing of the part recognized to be defect...

Page 154: ...30 C to 55 C Protection against short circuits Please inquire for intensities above Icw 8 5 kA 0 2s and Ipk 17kA Protection against fire All plastic accessories used with the Mobilis Movit lines are s...

Page 155: ...has been designed to meet Standards EN60439 2 and EN60204 32 It bears the marking 5 PROTECTION INDEX A mounted line with the full set of accessories has a protection level of IP23 according to EN60529...

Page 156: ...hot line tests under 960 C for elements in contact with live parts and V 0 according to UL 94 8 SAFETY PINS Rail The ground rail is marked on the line with a green yellow band The ground conductor sho...

Page 157: ...t the value of the maximum permissible intensity for a 100 duty cycle C 315A 450A 630A 30 1 36 1 2 0 98 35 1 23 1 11 0 90 40 1 14 1 0 84 45 1 0 91 0 75 50 0 90 0 80 0 68 55 0 8 0 71 0 61 Impedance on...

Page 158: ...actor according to the maximum operating temperature C 315A 450A 630A 30 100 100 95 35 100 100 75 40 100 100 58 45 100 89 44 50 100 67 32 55 76 39 22 12 LINE CALCULATION See related section Data requi...

Page 159: ...mble in the reverse order After the brushes are fitted make sure that the head of the collector rests smoothly in a neutral position horizontally and in the axis MONITORING AND RENOVATION OF TRACKS Tr...

Page 160: ...han the rated voltage The insulation sectors should be cleaned as necessary SPARE PARTS Replacement Brush 60A MC0114 200A MC8041 Simple cleaning Brush MC4190 17 GUARANTEE Our equipment is guaranteed o...

Page 161: ...t shunting Phase versions and earth versions are available gray envelope for phases gray envelope with standard green yellow earthing on both faces of the element The envelope ensures the electrical i...

Page 162: ...4000 Poids see table des r f rences Tension d emploi 750V Temp rature d utilisation 30 C to 55 C Calibre 315A 450A 630A Mati re Aluminium Stainless steel track self extinguishing PVC Envelope light gr...

Page 163: ...sted The end of the rails must be within 0 5m of sliding hangers The earth rail must be in the location the furthest away from the running beam to make the foolproofing system of the current collector...

Page 164: ...track may take various forms abrasive dust damage due to electrical arcs etc Regular inspection is required to check the wear of the brushes and the quality of the conductive tracks according to the...

Page 165: ...ter preparation of aluminum rail ends The connection itself requires no preparation before assembling After assembling the connection provides an available space in rail core where a heating cable can...

Page 166: ...between rails No connections end of line R gle de montage 1 A connection requires preparation of the rail ends before it can be installed to eliminate oxides present on the aluminium surface and to p...

Page 167: ...R gle de montage 2 Maintenance This element does not require any particular maintenance www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Page 167 223...

Page 168: ...h 2 articulated wings a lid made of the same material The 2 components are delivered pre assembled Categorie Standard Avantage n 1 Clip on assembling no tools needed Avantage n 2 IP23 Protection of th...

Page 169: ...flange on each connection at the junctions of the rails except at the feeding points R gle de montage 1 To be installed dismounted on the line with mains voltage cut off 1 Hang the base by its clips...

Page 170: ...R gle de montage 2 Maintenance This element does not require any particular maintenance www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Page 170 223...

Page 171: ...ype HO7 RNF equipped with cable eye stiffeners to be crimped with connection 10 suitable to the connection screws We can provide the cable eye stiffeners for cables 50 70 and 95 mm The cable glands ar...

Page 172: ...ows to choose a lower intensity because the length Lt taken into account in the calculation varies according to the number of feed boxes Providing a feeding point midway in the line reduces by half th...

Page 173: ...ing and position it on the connection 3 Pass the cables through the cable glands 3 Crimp the cable eye stiffeners and connect them to connection 4 Close the feeding and tighten the cable glands www fe...

Page 174: ...R gle de montage 2 Maintenance This element does not require any particular maintenance www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Page 174 223...

Page 175: ...e n 2 Protection IP23 for the ends of the line R f rences et compatibilit s R f rences et variantes MC2400 Donn es techniques Donn es techniques D passement par rapport l extr mit du rail 79mm Encombr...

Page 176: ...d end of line Provide enough space so as not to impede line expansion minimum of 6cm for 50metres minimum of 2 5cm for 100metres R gle de montage 1 To be installed dismounted on the line with mains vo...

Page 177: ...R gle de montage 2 Maintenance This element does not require any particular maintenance www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Page 177 223...

Page 178: ...lastic fixing parts have bent wings to limit the surface of contact with the rail envelope This limits the retention of water thereby reducing the strength of sticking between the suspension and the r...

Page 179: ...es et variantes Donn es techniques Donn es techniques Centre axis distance of the poles 50mm Encombrement Poids see table www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Page...

Page 180: ...u montage Outils n cessaires au d montage R gle d installation 1 Position the first sliding hanger at 0 5m of the line end then every 2 metres Extra sliding hanger on the last element of the line if l...

Page 181: ...R gle de montage 2 Maintenance This element does not require any particular maintenance www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Page 181 223...

Page 182: ...er is made of 2 fixing clamps engaged vertically on the rail and which must be sticked on both sides of a sliding suspension pressing against the suspension support section Each clamp is dismountable...

Page 183: ...ssaires au d montage R gle d installation 1 Provide a pair of clamps on each pole midway on the line with not expansion joint or midway of the segment if an expansion joint is fitted see related secti...

Page 184: ...R gle de montage 2 www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Page 184 223...

Page 185: ...R gle de montage 3 Maintenance This element does not require any particular maintenance www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Page 185 223...

Page 186: ...ohibit any contact on a phase thereby ensuring the safety of the operators The safety pins can be moved to fit the direction of assembling chosen by the installer All collectors are delivered with 2 m...

Page 187: ...expansion joint one double collector above 150m min for spark free operation In vertical position with rail slot downwards Horizontal position not feasible with rail slot sideways Average operating li...

Page 188: ...Outils n cessaires au d montage R gle d installation 1 Insert and take out of the rail only after mains has been cut off Provides spaces large enough to take the collectors out of the rails and repla...

Page 189: ...of the rail Collector 200A Pull up the brush to take it out of the box of pantograph and unscrew the bolted connection with the cable Check that the cable eye stiffener is correctly fitted when reasse...

Page 190: ...Image maintenance www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Page 190 223...

Page 191: ...s of the collectors It sets the position of the collectors on the rails 2 models are available a model with tube 40x40 for collectors 200 and 400A and a model with tube 30x30 for collectors 60A Catego...

Page 192: ...to 55 C Mati re Galvanized steel Montage Outils n cessaires au montage Outils n cessaires au d montage R gle d installation 1 Use M8 bolts Install in accordance with the following instructions Set the...

Page 193: ...R gle de montage 2 Maintenance This element does not require any particular maintenance www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Page 193 223...

Page 194: ...ed to fit to the lower part of the beams of a maximum width of 300mm by tightening 2 lugs The offset must be adjusted in relation to the running rail Taking into account the possible load on the suppo...

Page 195: ...lisation 30 C to 55 C Mati re Galvanized steel Montage Outils n cessaires au montage Outils n cessaires au d montage R gle d installation 1 Number and position according to the placement rules for sli...

Page 196: ...R gle de montage 2 Maintenance This element does not require any particular maintenance www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Page 196 223...

Page 197: ...intensities The expansion joint is available in phase and earth versions Categorie Standard Avantage n 1 Small overall dimensions Avantage n 2 Required only beyond 250m or even 350m R f rences et comp...

Page 198: ...e layout of the expansion joints Special case with curves or circuit interruption elements provided Refer to these sections R gle de montage 1 To be adjusted imperatively according to the calculation...

Page 199: ...This element does not require any particular maintenance Check periodically the continuity of the earth on the expansion joint once every 2 years www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79...

Page 200: ...run The circuit interruption element consists of an insulating part located at mid point on a single conductor rail of 4m length This element ensures the electrical insulation of the circuits while e...

Page 201: ...Donn es techniques Donn es techniques www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Page 201 223...

Page 202: ...n 1 Identical to the standard phase rail R gle de montage 1 The circuit interruption element is at mid point of the rail Position the rail in accordance with the layout provided for the feeding areas...

Page 203: ...a 10 mm screw Categorie Accessories Avantage n 1 Galvanized copper cable eye stiffener Avantage n 2 3 formats available R f rences et compatibilit s R f rences et variantes Ref MC8095 for cables 95mm...

Page 204: ...ove the insulating and invisible alumina layer before making the connection Categorie Accessories Avantage n 1 Narrow to facilitate passage between 2 rails Avantage n 2 Contributes to connection quali...

Page 205: ...Categorie Accessories Avantage n 1 Makes connection leakproof Avantage n 2 Contains metal particles R f rences et compatibilit s R f rences et variantes Ref MC1010 Donn es techniques Donn es technique...

Page 206: ...ent of the brush the base of the chamfer is the wear limit point R gle de montage 1 Replace the brush after mains voltage cut off Collector 200A Pull up the brush to remove it from the case of pantogr...

Page 207: ...he collector and the conductor Categorie Accessories Avantage n 1 Allows periodic cleaning of the tracks Avantage n 2 Delivered with 1 Cleaner 1 Grinding tool R f rences et compatibilit s R f rences e...

Page 208: ...ls one by one Double collectors replace a collector brush by a maintenance brush fix the cable to one of the maintenance brushes Run the cleaning brushes back and forth several times with abrasive foa...

Page 209: ...of 120 Montage R gle d installation 1 Do not connect a cable to these brushes R gle de montage 1 Replace the brush after mains voltage cut off Maintenance Simple collectors fit the cleaning collector...

Page 210: ...liding suspensions apart to remove the single conductor easily Categorie Accessories Avantage n 1 Allows easy disassembling Avantage n 2 Saves time R f rences et compatibilit s R f rences et variantes...

Page 211: ...eating cable thereby preventing the formation of white frost on the surface of the track Categorie Accessories Avantage n 1 Prevents formation of white frost Avantage n 2 Fits into the rail R f rences...

Page 212: ......

Page 213: ...otection against access to dangerous parts and rain R f rences et compatibilit s R f rences et variantes Straight element of 4 metre length 4 poles Ref ME8284 straight Element of 4 metre length 5 pole...

Page 214: ...nd facing to determine the element of adaptation required for an extension to the right or to the left The straight elements 200A of 4 meters in version non TR are supported by 3 sliding hangers in al...

Page 215: ...R gle de montage 3 Maintenance See the rules of maintenance of the lines www fels fr T 33 0 3 88 67 10 60 F 33 0 3 88 55 01 79 Edit le 04 01 2017 Page 215 223...

Page 216: ...range CE was sold from 1978 to 2005 Some spare parts can still be supplied Categorie Historical range Avantage n 1 Intensities 40A 60A 100A 130A 200A color gray anthracite or white High temperature ra...

Page 217: ...le outlet or box outlet Avantage n 2 equipped with 4mm 131 cable of 1 meter R f rences et compatibilit s R f rences et variantes Trolley 4 Poles Ref MO2043 Trolley 5 Poles Ref MO2051 Donn es technique...

Page 218: ...pole R f rences et compatibilit s R f rences et variantes MO3407 Donn es techniques Donn es techniques The dimensions shown are those of the brush only Encombrement L x H x Z 27 x 24 x 7 6 Tension d e...

Page 219: ...inforced stop Avantage n 2 1 brush per pole R f rences et compatibilit s R f rences et variantes MO3427 Donn es techniques Donn es techniques The dimensions shown are those of the brush only Encombrem...

Page 220: ...ating brush Avantage n 2 1 brush per pole R f rences et compatibilit s R f rences et variantes MO6204 Donn es techniques Donn es techniques The dimensions shown are those of the brush only Encombremen...

Page 221: ...lis range UNIT was in sale from 1985 to 2005 Some spare parts can still be supplied Categorie Historical range Avantage n 1 Intensities 250A and 320A Avantage n 2 Aluminium rails with stainless track...

Page 222: ...Categorie Historical range Avantage n 1 No tool required for assembling and disassembling Avantage n 2 2 brushes per collector R f rences et compatibilit s R f rences et variantes MU4031 Donn es techn...

Page 223: ...tion notre choix de l l ment reconnu d fectueux Notre responsabilit ne saurait tre engag e en cas de d faut de surveillance et d entretien De m me que les arr ts de production ne sauraient nous tre im...

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Summary of Contents for Mobilis ELITE

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Fels Mobilis ELITE, Manual, Page: 105 / 223

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Summary of Contents for Mobilis ELITE

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