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Endress+Hauser Liquiline System CA80PH, Operating Instructions Manual

The Endress+Hauser Liquiline System CA80PH is a state-of-the-art device that ensures precise pH measurement in various industrial processes. To help users get started quickly, we provide brief operating instructions. You can easily download the comprehensive user manual for free from our website, manualshive.com.

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Liquiline System CA80PH

Electrical connection

Hauser

39

Current inputs

Current outputs

Module 2AI

a0016184

Fig. 41: Module front

a0015761

Fig. 42: Wiring diagram

Module 2AO

Module 4AO

a0016179

Fig. 43: Module front

a0015759

Fig. 44: Wiring diagram

a0016178

Fig. 45: Module front

a0015760

Fig. 46: Wiring diagram

Summary of Contents for Liquiline System CA80PH

Page 1: ...Products Solutions Services BA01416C 07 EN 01 15 71287170 Valid as of Softwareversion 01 05 03 Operating Instructions Liquiline System CA80PH Molybdenum blue method ...

Page 2: ......

Page 3: ...ple preparation 32 6 4 Connection compartment in the controller housing 35 6 5 Connecting the sensors 37 6 6 Optional sensor inputs current outputs and relays 38 6 7 Connecting communication 42 6 8 Hardware settings 45 6 9 Guaranteeing the degree of protection 46 6 10 Post connection check 47 7 System integration 48 7 1 Web server 48 7 2 Service interface 50 7 3 Fieldbuses 51 8 Operation options 5...

Page 4: ...d and cleaning agent 169 12 3 Zero point calibration 170 12 4 Changing the hose 171 12 5 Changing the filter mats 172 12 6 Changing the dispensers 172 12 7 Changing the liquid manager 174 12 8 Decommissioning 175 13 Repair 176 13 1 Spare parts 176 13 2 Return 180 13 3 Disposal 180 14 Accessories 181 14 1 Sample preparation 181 14 2 Consumables for CA80PH 181 14 3 Maintenance kit CAV800 182 14 4 Cl...

Page 5: ...ituation will result in a fatal or serious injury WARNING Cause consequences Consequences if safety message is not heeded Corrective action This symbol alerts you to a dangerous situation Failure to avoid the situation can result in a fatal or serious injury CAUTION Cause consequences Consequences if safety message is not heeded Corrective action This symbol alerts you to a dangerous situation Fai...

Page 6: ...he product pages on the internet Brief Operating Instructions Liquiline System CA80PH KA01186C Operating Instructions Memosens BA01245C Software description for Memosens inputs Calibration of Memosens sensors Sensor specific diagnostics and troubleshooting Guidelines for communication via fieldbus and web server Modbus SD01189C Web server SD01190C EtherNet IP SD01293C ...

Page 7: ...phate in liquid media The analyzer is designed for use in the following applications Monitoring and optimization of the cleaning capacity of municipal and industrial wastewater treatment plants Monitoring and optimization of activated sludge basins Monitoring of the wastewater treatment plant outlet for documentation purposes Control of precipitant dosage Monitoring of cooling water circuits Any o...

Page 8: ...s due to start soon Wear protective clothing goggles and gloves or take other suitable measures to protect yourself 2 5 Product safety 2 5 1 State of the art The product is designed to meet state of the art safety requirements has been tested and left the factory in a condition in which it is safe to operate Relevant regulations and European standards have been observed Equipment connected to the ...

Page 9: ...e description 3 1 Device design a0022320 Fig 1 Example of Liquiline System CA80 with cooling module 1 2 3 4 5 6 7 Collecting vessel optional Window Air vent for cooling Bottle tray for reagents cleaner and standard Reagent insulation box optional Photometer Controller ...

Page 10: ... System CAT8x0 sample conditioning optional a0023120 Fig 2 Measuring system with Liquiline System CAT810 a0023080 Fig 3 Measuring system with Liquiline System CAT810 and cleaning valve 1 Overflow 1 Overflow 2 Liquiline System CA80 2 Liquiline System CA80 3 Collecting vessel overflow 3 Collecting vessel overflow 4 Sample 4 Sample 5 Pressurized sample 5 Cleaning valve 6 Filter unit 6 Pressurized sam...

Page 11: ... System CAT820 a0021105 Fig 5 Measuring system with Liquiline System CAT860 1 2 3 4 5 6 7 Pump Liquiline System CA80 Collecting vessel Collecting vessel overflow Sample Filter ceramic Medium 1 2 3 4 5 6 7 8 9 Pump Valve Liquiline System CA80 Sample Valve Compressed air Cleaning solution Filter ceramic Medium ...

Page 12: ...escription Liquiline System CA80PH 12 Endress Hauser a0021111 Fig 6 Measuring system with two Liquiline System CAT820 units 1 2 3 4 5 6 Filter ceramic Pump Liquiline System CA80 Sample Valve Medium 1 2 3 4 5 6 ...

Page 13: ...easuring system with Liquiline System CA80 Liquiline System CAT820 and a second analyzer 1 2 3 4 Backflushing with compressed air optional Valve optional Pump Liquiline System CA80 5 6 7 8 9 Sample Second analyzer Sample to second analyzer Filter ceramic Medium 1 2 3 4 5 6 7 8 9 ...

Page 14: ... are numbered consecutively in the housing Slots 0 and 1 are always reserved for the basic module Slot 2 is the analyzer interface module if no other modules are present Each electronics module has one or more inputs and outputs or relays Here they are all collectively known as ports Ports are consecutively numbered per electronics module and are recognized automatically by the software a0021498 d...

Page 15: ...nt SP1 is assigned to analyzer measuring channel 1 CH1 1 1 pH glass shown on the display for sensors means Channel 1 CH1 is slot 1 basic module port 1 input 1 and a pH glass sensor is connected to the port 3 3 2 Terminal diagram The unique terminal name for sensors is derived from the following Slot No Port No Terminal Example NO contact of a relay Device with 4 inputs for digital sensors 4 curren...

Page 16: ...e damaged products until the matter has been settled 3 Check that the delivery is complete and nothing is missing Compare the scope of delivery against the delivery papers and your order 4 Pack the product in such a way as to protect it reliably against impact and moisture for storage and transportation The original packaging offers the best protection Keep to the approved ambient conditions see T...

Page 17: ...The order code and serial number of your device can be found in the following locations On the nameplate In the delivery papers To establish your device version enter the order code from the nameplate in the search field at the following address www endress com order ident 4 3 Scope of delivery The scope of delivery comprises 1 analyzer in the version ordered and optional hardware 1 Brief Operatin...

Page 18: ...r a fork lift to transport the analyzer Two people are needed for the installation Lift the device by the recessed grips In the case of the version with the analyzer stand make sure that the housing is fixed to the floor Check that the analyzer is fully hooked into the wall holder unit at the top and bottom and secure the analyzer to the upper wall holder unit using the securing screw ...

Page 19: ...Liquiline System CA80PH Installation Endress Hauser 19 5 1 Installation conditions 5 1 1 Dimensions a0020696 Fig 10 Liquiline System CA80 without with base dimensions in mm inch ...

Page 20: ...er unit Mounting materials for securing the device to the wall screws wall plugs are not included in the delivery and must be provided by the client a0021955 Fig 11 Holder unit dimensions Engineering unit mm in a0021967 Fig 12 Securing the holder unit on the housing ...

Page 21: ...ystem CA80PH Installation Endress Hauser 21 5 1 3 Spacing required for mounting a0021961 Fig 13 Minimum spacing required for mounting Engineering unit mm in a0021997 Fig 14 Maximum opening angle 330 12 99 100 3 94 ...

Page 22: ...2 Endress Hauser 5 1 4 Hooking the analyzer into the wall holder unit a0021982 Fig 15 Hooking into the wall holder unit 1 Hook the analyzer into the wall holder unit 2 Secure the two top parts of the wall holder unit with the screw supplied ...

Page 23: ...3 5 1 5 Base mounting a0023032 Fig 16 Securing the base 1 Have two people lift the analyzer and place it on the base Use the recessed grips 2 Screw the base to the analyzer using 6 screws Screw the base to the ground see the Mechanical connection section ...

Page 24: ...aring suction lines First connect the liquid bearing suction lines and visually inspect the hoses before establishing the connection to the power supply It is possible that both the sample preparation and the analyzer will start directly and supply sample into the device The reagents used can be detrimental to health Pay attention to the information in the reagent safety data sheets Self priming C...

Page 25: ... diagram Connect reagent RB to R1 Connect reagent RK to R2 a0022578 Fig 17 Single channel device a0022578 Fig 18 Two channel device C Cleaner P Sample S1 Standard 1 SC Dispenser RB Reagent RB D Drain RK Reagent RK 2 7 Dispenser W1 Drain M Photometer measuring cell Cu Cell ...

Page 26: ...they are secure and leak tight Make sure that the hoses of the sample preparation system cannot be removed from the hose glands unless additional force is applied Visually inspect all the hose connections to ensure everything is correct a0021043 Fig 19 Foundation plan A Fasteners 4 x M10 Dimensions of Liquiline System CA80 624 24 57 417 16 42 530 20 87 297 11 70 A A A A A ...

Page 27: ...ersonnel must have read and understood the instructions in this manual and must adhere to them Prior to beginning any wiring work ensure that there is no voltage applied to any of the cables Before establishing the electrical connection check whether the pre installed power cable meets the local national electrical safety specifications 6 1 Connection conditions 6 1 1 Remote operation via Modbus R...

Page 28: ...Electrical connection Liquiline System CA80PH 28 Endress Hauser 6 1 2 Remote operation via Ethernet Web server Modbus TCP EtherNet IP a0015876 Fig 21 Modbus TCP and or ethernet ...

Page 29: ... Using a Phillips head screwdriver release the six screws on the electronics compartment cover and fold out the cover towards the front Route the cables on the rear panel of the device so that they are properly protected Cable glands are available for the cable entry For cabinet versions the cable length is approx 4 3 m 14 1 ft from the base of the housing For analyzer stand versions the cable len...

Page 30: ...uting the cables section Guide the 24V connecting cable from below through the cable gland on the inner rear panel of the device and feed it upwards into the electronics compartment Establish the connection as per å 22 a0023128 Fig 22 Terminal assignment 1 Assignment 100 to 120 V 200 to 240 V AC 10 2 Assignment 24 V DC 15 9 3 Internal 24 V voltage L N N L 1 2 3 ...

Page 31: ...loose easily if they have not been correctly inserted as far as possible All other plug in terminals a0012691 Fig 23 Press the screwdriver against the clip opens the terminal a0012692 Fig 24 Insert the cable until the limit stop a0012693 Fig 25 Remove the screwdriver closes the terminal a0012694 Fig 26 Insert the screwdriver opens the terminal a0012695 Fig 27 Insert the cable until the limit stop ...

Page 32: ...ifting up the recessed grip slightly and then pulling it towards the front 3 Guide the cable through the cable gland 4 Remove the protective cover in the upper right hand corner 5 Connect the valve to the following plug in terminals Secure the protective cover after connecting Make sure that no cables or hoses are jammed a0023101 Fig 29 Connection 1 Liquiline System CAT810 100 to 120 V 200 to 240 ...

Page 33: ...the spiral hose through the hose gland 5 Remove the protective cover in the upper right hand corner Cable example does not necessarily correspond to the original cable a0013210 Fig 30 Terminated cable 1 Outer shield exposed 2 Cable cores with ferrules 3 Cable sheath insulation a0023132 Fig 31 Inserting the cable 4 Grounding clamp for Memosens supply and power supply 5 Cable clamp for hose heating ...

Page 34: ...mp and clamp the cable in place Then tighten the screw of the cable clamp 8 Connect the cable or cables depending on the version to the following plug in terminals Secure the protective cover after connecting Make sure that no cables or hoses are jammed a0023131 Fig 33 Liquiline System CAT820 860 connection 1 Hose heating 100 to 120 V 200 to 240 V AC optional 2 Memosens supply and power supply SP2...

Page 35: ... compartment in the controller housing The controller housing has a separate connection compartment Release the 6 housing screws to open the connection compartment a0023129 Fig 34 Basic module E 1 Base E 2 Analyzer interface 3 Dummy cover 4 Module cover 1 2 BASE E 1 2 1 2 1 2 3 4 ...

Page 36: ...age connection1 Alarm relay connection Power supply for digital fixed cable sensors with Memosens protocol 1 Internal device connection Do not disconnect the connector 5 6 7 8 9 SD card slot Slot for the display cable 1 Service interface 1 Connections for 2 Memosens sensors optional Current outputs a0016537 Fig 36 E basic module wiring diagram ...

Page 37: ...ensors Only use terminated genuine cables a0003350 Fig 37 Example of Memosens data cable CYK10 Connecting the ferrules of the sensor cable to the E basic module The outer shield of the cable is grounded by means of the metal gland under the E basic module a0023172 Fig 38 Terminal strip ...

Page 38: ...e always fill the slots from left to right Do not leave any gaps If not all the slots are occupied always insert a dummy or end cover into the slot to the right of the last module This ensures the unit is shock protected Always ensure shock protection is guaranteed particularly in the case of relay modules 2R 4R AOR 6 6 1 Optional modules Digital inputs and outputs DIO module a0019917 Fig 39 Modul...

Page 39: ... Hauser 39 Current inputs Current outputs Module 2AI a0016184 Fig 41 Module front a0015761 Fig 42 Wiring diagram Module 2AO Module 4AO a0016179 Fig 43 Module front a0015759 Fig 44 Wiring diagram a0016178 Fig 45 Module front a0015760 Fig 46 Wiring diagram ...

Page 40: ...he compressed air cleaning unit 71072583 for CAS40D Module 2R Module 4R a0016181 Fig 47 Module front a0015758 Fig 48 Wiring diagram a0016182 Fig 49 Module front a0015757 Fig 50 Wiring diagram a0021353 Fig 51 Connecting the cleaning unit for CAS40D PE L1 N PE T2 0A 230V AC 50Hz 1 41 43 42 CA80 ...

Page 41: ...t Chemoclean CYR10 a0021354 Fig 52 Connecting the injector cleaning unit CYR10 1 External power supply 2 Cleaner to spray head 3 Container with cleaner 4 Motive water 2 to 12 bar 30 to 180 psi 5 Backflow valve to be provided by the customer 41 43 42 Relay 1 41 43 42 Relay 2 1 2 1 2 N L PE CA80 CYR10 1 2 3 4 5 ...

Page 42: ...485 LEDs on front of module LED Name Color Description RJ45 LNK ACT GN Off Connection is not active On Connection is active Flashing Data transmission RJ45 10 100 YE Off Transmission rate 10 MBit s On Transmission rate 100 MBit s PWR Power GN Supply voltage is applied and module is initialized BF Bus failure RD Bus failure SF System failure RD System failure COM Communication YE Sending or receivi...

Page 43: ...possible via the bus only via local operation Service OFF If the switch is set to ON the user settings for Ethernet addressing are saved and connection settings programmed into the device at the factory are activated IP address 192 168 1 212 subnet mask 255 255 255 0 gateway 0 0 0 0 DHCP Off If the switch is set to OFF the saved user settings are activated again a0025316 Fig 55 Module ETH a0025317...

Page 44: ...SF System failure RD System failure COM Communication YE Sending or receiving Modbus message DIP switches on front of module DIP Factory setting Assignment 1 128 ON not used OFF Write protection ON configuration is not possible via Ethernet only via local operation Service OFF If the switch is set to ON the user settings for Ethernet addressing are saved and connection settings programmed into the...

Page 45: ... a tweezers set all 4 DIP switches to the ON position The internal terminating resistor is used a0016306 Fig 58 Structure of the internal terminating resistor 2 External terminating resistor Here leave the DIP switches on the module board in the OFF position factory setting Connect the resistor to terminals 81 and 82 on the front of module 485 for 5 V power supply The external terminating resistor...

Page 46: ... described in this manual and are necessary for the required designated application may be established on the device supplied Please play close attention when performing the work as degrees of protection individually confirmed for this product ingress protection IP electrical safety EMC interference immunity can no longer be guaranteed in the case of the following for example Leaving off covers Lo...

Page 47: ...e the hoses free from damage on the outside Electrical connection 3 Are the mounted cables strain relieved Visual inspection of the liquid bearing lines 4 Is the suction line connected to the sample collector if present 5 Are the dispensers inserted correctly 6 Can the dispensers move up and down freely 7 Are all the hose connections leak tight 8 If sample preparation is provided has the connectio...

Page 48: ...tings of the operating system This address must be in the same subnetwork as the IP address of the device Example IP address for Liquiline System 192 168 1 212 Diagnose Systeminformationen Ethernet IP Adresse IP address for PC 192 168 1 213 3 Start the Internet browser If you use a proxy server to connect to the Internet 4 Disable the proxy browser settings under Connections LAN settings 5 Enter t...

Page 49: ...auser s Field Data Manager Software www endress com ms20 7 1 3 Operation The menu structure of the web server corresponds to the onsite operation a0022304 Fig 62 Example of web server menu language English Clicking a menu name or a function corresponds to pressing the navigator You can make your settings conveniently via the computer keyboard Instead of using an Internet browser you can also use F...

Page 50: ...the computer The software is either available on a CD or can be downloaded from www endress com a0015904 Fig 63 Connection overview Additional information can be found in TI405C FXA291 and CP010S FieldCare on the CD 7 2 2 Creating the data connection 1 Start Fieldcare 2 Establish a connection to the Commubox 3 To this end for Host PC click Add device and select CDI Communication FXA291 4 Click Con...

Page 51: ... and Further functions to start the logbook export Select dat in order to save the file in a protected format to process it with the Field Data Manager You can also print out configurations or save them as PDFs 7 3 Fieldbuses 7 3 1 Modbus With fieldbus module 485 and the appropriate device version you can communicate via Modbus RS485 or Modbus TCP The RTU and ASCII protocols are available when con...

Page 52: ...gator jog shuttle and press hold func tion Soft keys function depends on the menu Display red background in the event of an error a0021355 de Abb 65 Display example 1 2 3 Menu path and or device designation Status display Assignment of the soft keys e g ESC escape or abortion of a sampling process MODE quick access to frequently required functions DIAG link to Diagnostics menu Help if available ...

Page 53: ...g the soft key selecting the menu directly a0023169 de Fig 67 Turning the navigator moving the cursor in the menu a0021464 de Fig 68 Pressing the navigator launching a function a0013356 de Fig 69 Turning the navigator selecting a value e g from a list a0013357 de Fig 70 Pressing the navigator accepting the new value a0021465 de Fig 71 Result new setting is accepted ...

Page 54: ...r without a password The keys are locked No more entries can be made In the soft key bar you can see the symbol The password is 0000 when the device is delivered from the factory Make sure to note down any new password as otherwise you will not be able to unlock the keypad yourself Unlocking operating keys 1 Press the navigator for longer than 2 s A context menu for unlocking the operating keys is...

Page 55: ...8 1 213 3 Start the Internet browser If you use a proxy server to connect to the Internet 4 Disable the proxy browser settings under Connections LAN settings 5 Enter the IP address of your device in the address line The system takes a few moments to establish the connection and then the CM44 web server starts Enter the following address es to download logbooks 192 168 1 212 logbooks_csv fhtml for ...

Page 56: ...mple Menu Setup General settings Temperature unit 8 4 3 Numerical values You are changing a variable The maximum and minimum values for this variable are shown on the display Set a value within this range Example Menu Operation Display Contrast 8 4 4 Actions You trigger an action with the appropriate function You know that the item in question is an action if it is preceded by the following symbol...

Page 57: ...n use the characters in the editor for this purpose upper case and lower case letters numbers and special characters Using the soft keys you can Cancel your entries without saving the data Delete the character in front of the cursor Move the cursor back one position Finish your entries and save Example Menu Setup Basic setup analyzer Device tag ...

Page 58: ...mns with the navigator and changing the values of the cells You only edit the numerical values The controller automatically takes care of the engineering units You can add rows to the table softkey INSERT or delete them softkey DEL Afterwards you save the table soft key SAVE You can also cancel your entries any time via the soft key Example Menu Setup Inputs pH Medium comp ...

Page 59: ...connect the communication cable and hose heater of the sample preparation system to the analyzer Save configuration settings as a screenshot Screenshots can be taken at any time using the local display and are stored on an SD card 1 Insert an SD card into the SD card slot on the base module 2 Press the navigator button for at least 3 seconds 3 In the context menu select the Screenshot option The c...

Page 60: ...play is switched off Press the Navigator button to reactivate the display Screen rotation Options Manual Automatic Factory setting Manual If Automatic is selected the single channel measured value display switches from one channel to the next every second User definable screens Meas screen 1 Meas screen 6 You can create 6 measuring screens of your own and give them a name As the functions are the ...

Page 61: ...display different measured values depending on the source of data or output Actuator type A controller is the data source Options None Bipolar Unipolar Unipolar Factory setting None Label Customized text 20 characters User defined name for the parameter to be displayed Set label to 0V 1 Action If you perform this action you accept the parameter name that is automatically suggested Your own paramet...

Page 62: ... adjustment Stop calibration Stops the calibration currently underway any sample or reaction solution is discarded and the system is rinsed with the standard solution The analyzer is set to a defined state Clean Settings Residence time 00 01 to 05 00 MM SS Factory setting 00 30 For setting the residence time of the cleaner for the cell This residence time is independent of automatic clea ning Star...

Page 63: ... bottles that you would like to remove It is possible to select multiple bottles If at least one Bottle selection is selected Confirm bottles removed Bottle insertion Bottle selection Options None Cleaner Standard 1 Reagent RB connection R1 Reagent RK connection R2 Select the bottles that you would like to insert It is possible to select multiple bottles If at least one Bottle selection is selecte...

Page 64: ...period of usage in days and hours Reset Pump hose Read only Displays the period of usage in days and hours Reset Operation 20 C Read only Displays the period of usage in days Operation 50 C Read only Displays the period of usage in days Membrane pump CAT860 Read only Displays the period of usage in days Decommissioning Preparation for taking the unit out of service Sample collector Optional Empty ...

Page 65: ...for example Set date Depends on the format Editing mode DD day 01 to 31 MM month 01 to 12 YYYY year 1970 to 2106 Set time Depends on the format Editing mode hh hour 00 to 23 0 am to 12 pm mm minutes 00 to 59 ss seconds 00 to 59 Extended setup See the Extended setup section Bottle insertion Procedure for inserting the bottles Bottle selection Options None Cleaner Standard 1 Reagent RB connection R1...

Page 66: ... setup Extended setup Setup Analyzer Extended setup Measurement SP 0V Measurement SP 0V Setup Analyzer Measurement SP 0V Calibration Calibration Setup Analyzer Calibration Cleaning Cleaning Setup Analyzer Cleaning Sample preparation 1 Sample preparation 1 Setup Analyzer Sample preparation 1 Current output x y Outputs Setup Outputs Current output x y Alarm relay Outputs Setup Outputs Alarm relay Li...

Page 67: ... the associated main values are shown on the display 2 Main value of the selected channel The name of the channel the parameters and the current main value are shown on the display 3 Main value and time of next measured value The name of the channel the parameters and the current main value are shown on the display 4 Main value and status of the analyzer The name of the channel the parameters and ...

Page 68: ... Location Description Title bar Diagnostics message Failure Title bar Diagnostics message Maintenance request Title bar Diagnostics message Check Title bar Diagnostics message Out of specification Title bar Fieldbus or TCP IP communication active Title bar Hold active for sensors At measured value Hold for the actuator current output limit switch etc is active At measured value1 1 Only pH or ORP m...

Page 69: ...is possible to access the analyzer in the manual mode Some operations such as maintenance activities are possible only in manual mode 9 6 2 Automatic The individual actions sampling measuring cleaning calibration and maintenance are performed in the automatic mode Measuring sequences calibrations and cleaning intervals can be configured see the Analyzer section Only adjustments are performed in th...

Page 70: ... current outputs in the event of an error The value for Error current should be outside the measuring range If you decided that your Current output range 0 to 20 mA you should set an error current between 20 1 and 23 mA If the Current output range 4 to 20 mA you could also define a value 4 mA as the error current The device allows an error current within the measuring range In such instances pay a...

Page 71: ...me format Options HH MM am 12h HH MM 24h HH MM SS 24h Factory setting HH MM SS 24h Decide whether you want to use the 12 hour or 24 hour clock Seconds can also be displayed with the latter version Time zone Options None Choice of 35 time zones Factory setting None If no time zone is selected then Greenwich Mean Time is used London DST Options Off Europe USA Manual Factory setting Off The controlle...

Page 72: ...ions Disabled Enabled Factory setting Disabled Determine if when the menu is called up a hold status should be issued at the current output Diagnostics menu Options Disabled Enabled Factory setting Disabled Determine if when the menu is called up a hold status should be issued at the current output Calibration active Options Disabled Enabled Factory setting Enabled Determine if when the menu is ca...

Page 73: ... logbook Options Off Ring buffer Fill up buffer Factory setting Ring buffer All diagnostic messages are recorded Ring buffer If the memory is full the latest entry automatically overwrites the oldest entry Fill up buffer If the memory is full there is an overflow i e no new values can be saved The controller displays a corresponding diagnostic message The memory then has to be cleared manually Ana...

Page 74: ...alue Read only Information on the main value and the unit Unit Read only Logbook name Customized text 16 characters Line plotter Menu to define the graphic display Axes Options Off On Factory setting On Should the axes x y be displayed On or not Off Orientation Options Horizontal Vertical Factory setting Horizontal You can choose whether the value curves should be displayed from left to right Hori...

Page 75: ...ites the oldest entry Fill up buffer If the memory is full there is an overflow i e no new values can be saved The controller displays a corresponding diagnostic message The memory then has to be cleared manually Overflow warning Data logbook Fill up buffer Options Off On Factory setting Off If the fill up buffer overruns you can decide whether you want to receive a diagnostic message from the con...

Page 76: ...emory is full there is an overflow i e no new values can be saved The controller displays a corresponding diagnostic message The memory then has to be cleared manually Line plotter Menu to define the graphic display Axes Options Off On Factory setting On Should the axes x y be displayed On or not Off Orientation Options Horizontal Vertical Factory setting Horizontal You can choose whether the valu...

Page 77: ...e the graphic display mode in the Line plotter submenu 10 1 5 Extended setup Diagnostics settings The list of diagnostic messages displayed depends on the path selected There are device specific messages and messages that depend on what sensor is connected Path Extended setup Diagnostics settings Diag behavior Function Options Info List of diagnostic messages Select the message to be changed Only ...

Page 78: ... the problem Path Menu Setup General settings Extended setup Modbus Function Options Info Enable Options Off On Factory setting Off You can switch off Modbus communication at this point The software can then only be accessed via local operation Termination Read only If the device is the last in the bus you can terminate via the hardware Electrical connection section Settings Transmission Mode Opti...

Page 79: ...d for manual configuration Normally the client need only be configured for automatic retrieval of the IP addresses During startup the IP address the netmask and the gateway are retrieved from a DHCP server IP Address xxx xxx xxx xxx An IP address is an address in computer networks which are based on the Internet protocol IP Netmask xxx xxx xxx xxx On the basis of the IP address of a device the net...

Page 80: ...protocol Webserver login Options Off On Factory setting On You can switch user administration on and off at this point This makes it possible to create several users with password access User administration List of users already created View Edit You can edit user names or passwords or delete users One user is already created in the factory admin with password admin New user Name Customized text C...

Page 81: ...e update overwrites your settings with the factory settings After updating the firmware you can restore your setup by uploading it from the SD card To install a firmware update you must have the update available on an SD card 1 Insert the SD card into the controller card reader 2 Go to Menu Setup General settings Extended setup Data management Firmware update The update files on the SD card are di...

Page 82: ...stion is displayed The current parameter configuration will be overwritten After this the device will reboot Do you want to proceed The measurement parameter list is loaded and the device is then started Saving the setup Saving the setup gives you the following advantages Quick and easy to restore a setup following a firmware update Copying settings for other devices Quick and easy switching betwe...

Page 83: ...tup is restored after restarting the device Exporting the setup Exporting the setup gives you the following advantages Export in XML format with a stylesheet for formatted display in an XML compatible application such as Microsoft Internet Explorer Importing the data drag and drop the XML file into a browser window 1 Insert the SD card into the controller card reader 2 Go to Menu Setup General set...

Page 84: ...up Data management Activation code 2 Confirm your entry Your new hardware or software function is activated and can be configured The table below tells you what functions an activation code enables 10 2 Analyzer Function Activation code beginning with Two current outputs BASE E module only 081 Modbus TCP 0B4 Modbus RS485 0B5 EtherNet IP 0B6 Path Menu Setup Analyzer Function Options Info Mode Read ...

Page 85: ...o affects other display screens Howe ver it is only a factor Unit Options mg l ppm Factory setting mg l Main value format Options Factory setting Diagnostics settings Limits dispensers Control Options Off On Factory setting On Warning limit Remaining operating hours Read only Dispenser 2 3 4 7 1 to 90 d Factory setting 28 d Diag code733 Read only Alarm limit Remaining operating hours Read only Dia...

Page 86: ...RB connection R1 100 to 1000 ml Factory setting 1000 ml Reagent RK connection R2 100 to 1000 ml Factory setting 1000 ml Warning limits Cleaner 1 to 20 Factory setting 5 Standard 1 1 to 20 Factory setting 5 Reagent RB connection R1 1 40 Factory setting 10 Reagent RK connection R2 1 40 Factory setting 10 Diag code726 Read only Alarm limits Cleaner 1 to 20 Factory setting 2 Path Menu Setup Analyzer E...

Page 87: ...be recorded Only one curve can be selected at any one time The data are saved in a logbook After power failure Options Last mode Manual mode Factory setting Last mode Setting specifying how the analyzer should behave after a power failure and when the power is back on Last mode The analyzer remains in the mode that was last set Example The automatic mode was set The analyzer returns to operation o...

Page 88: ...condition Date time is selected Date 01 01 1970 07 02 2106 Factory setting DD MM YYYY Time 00 00 00 23 59 59 Factory setting HH MM SS 24 h Measuring interval 00 15 to 24 00 HH MM Factory setting 00 15 For configuring the time interval of the measurement Sequence of measurements Is only displayed for a two channel device For further information see the Sample preparation section SP1 0 to 99 Factory...

Page 89: ...setting 02 00 For configuring the time interval of the calibra tion adjustment Next calibration Mode Automatic Read only Calibration factor Read only Relationship of the measured concentration to the pre specified concentration of the calibration standard Zero point Read only Settings Nominal concentration 1 0 to 10 00 mg l Factory setting For configuring the concentration of the calibration stand...

Page 90: ...Cleaning of the valve manifold and cell starts immediately Date time Cleaning of the valve manifold and cell starts on the selected date time Disabled Additional cleaning is not enabled If Start condition Date timeis selected Date 01 01 1970 07 02 2106 Factory setting DD MM YYYY Time 00 00 00 23 59 59 Factory setting HH MM SS 24 h Cleaning interval 00 01 to 90 00 DD HH Factory setting 02 00 For co...

Page 91: ...e System CAT810 If Installation type Othersis selected Sample preparation 1 In the case of a two channel device Sample preparation 2 is also displayed Operating mode Options Controlled Independent Factory setting Controlled Controlled Sample preparation that is controlled by analyzer CA80 e g Liquiline System CAT820 CAT860 Independent No sample preparation that is controlled by the Liquiline Syste...

Page 92: ... 20 to 50 s Factory setting 30 Pressurized air cleaning CAT820 CAT860 Compressed air CAT820 Options Available Not available Factory setting Depends on the device version Settings for sample preparation with or without compressed air cleaning In the event of retrofitting the compressed air can be activated here Cleaning mode Options On Off Factory setting On Activates or deactivates automatic compr...

Page 93: ...Not available Factory setting Depends on the device version In the event of retrofitting the heating can be activated here Diagnostics settings Limit change filter CAT820 CAT860 Function Options Off On Factory setting Off Diag code729 Read only Warning limit 01 00 to 99 00 DD HH Factory setting 60 00 Limit change hose CAT820 CAT860 Function Options Off On Factory setting On Diag code337 Read only ...

Page 94: ...g On If Filter backflush On is selected Cleaning interval 00 10 to 02 00 HH MM Factory setting 00 30 Compressed air or water cleaning optional for longer filter maintenance intervals Cleaning duration 10 to 30 s Factory setting 10 s Cleaning duration of the automatic water or compressed air cleaning system Cleaning discard time 0 to 1800 s Factory setting 180 s Discard time once cleaning is comple...

Page 95: ...rameter name Input mode Parameter Customized text Assign a useful name such as the parameter name which the data source uses Unit of measure Input mode Parameter Customized text You cannot choose the unit from a list If you want to use a unit you must enter it manually here Lower range value Input mode Parameter 20 0 to Upper range value engineering unit Factory setting 0 0 engineering unit Enter ...

Page 96: ...etween different calibration data records in the case of optical sensors an external hold for sensors a cleaning interval to be triggered for sensors a PID controller to be switched on and off e g via proximity switch the use of the input as an analog input for pulse frequency modulation PFM via a digital output signal the static transmission similar to a relay of diagnostic states point level swi...

Page 97: ... input of the DIO module for enabling the controller 2 Connection of the signal from a flowmeter to the digital input of the DIO module using the pulse frequency modulation PFM setting in the Liquiline firmware for feedforward control 3 Activation of a pulse dosing pump via a digital output of the DIO module using the PFM A Dosing pump CCA250 CA80 Flow e g Promag53 A BU BK BN CCA250 INS 47 48 91 9...

Page 98: ...ue to the second input of the DIO module Set the Signal type for this input to PFM in the inputs menu and select the corresponding measured value You can now use this input in the controller menu as the disturbance variable for your controller 1 To do this in the submenu Disturbance variable select as Source of data the binary input to which you connected the measured flow value 3 You can activate...

Page 99: ...dium affected by cleaning the master and are set to hold by the trigger 3 The trigger is transferred via an additional binary output to another device whose connected sensors have their own cleaning units The signal can be used to simultaneously activate a self cleaning with the master a0021467 Fig 73 Example of a central cleaning control 1 External cleaning trigger at the binary input 2 Transferr...

Page 100: ...ed signal that is subsequently available on the device as a quasi continuous process value Example Measuring signal of a flowmeter Signal type Static signal Signal level Options High Low Factory setting High Determine which input signal levels should activate for example measuring range switching or a cleaning High Input signals between 11 and 30 V DC Low Input signals between 0 and 5 V DC Signal ...

Page 101: ...r range value Input mode Parameter 0 00 10000 00 Factory setting 0 00 The end of measuring range corresponds to the maximum frequency defined above The displayed unit is the one predefined by you Damping 0 to 600 s Factory setting 0 s The damping generates a floating average curve of the measured value over the specified time 1 x y slot no input number Path Menu Setup Outputs Binary output x y1 Fu...

Page 102: ...ce of data Inputs everything except controllers Actuator type Source of data a controller Options None Bipolar Unipolar Unipolar Factory setting None Determines which controller component the connected actuator e g the dosing pump should trigger Unipolar Part of the manipulated variable that the controller uses to increase the process value Unipolar For connected actuators that decrease the contro...

Page 103: ...ry output for the cleaner water dosing of a cleaning program You can define the cleaning programs under Menu Setup Additional functions Cleaning Data sources Function Limit switches Multiple selection Limit switch 1 Limit switch 8 Select the limit switch to be transmitted over the binary output The limit switches are configured in the Setup Additional functions Limit switches menu Operating mode F...

Page 104: ...a on offer depend on your device version The main value of the analyzer and all the sensors and controllers connected to inputs are available for selection Measured value Options None Depends on theSource of data Factory setting None The measured value you can select depends on the option selected under Source of data The table on the next page lists the measured values available depending on the ...

Page 105: ...tput at this current output in the event of a hold Measured valuedepending on theSource of data Source of data Measured value Ortho P Options Main value pH Glass Options Raw value mV pH Temperature pH ISFET ORP Options Temperature ORP mV ORP Oxygen amp Options Temperature Partial pressure Concentration liquid Saturation Raw value nA only Oxygen amp Raw value s only Oxygen opt fixed cable Oxygen op...

Page 106: ...anipulated variables y and y Only the two unipolar manipulated variable parts are available for selection for outputting to modulated relays If outputting the values via a current output you also have the possibility of outputting the bipolar manipulated variable y to one current output only split range ISE Options Temperature pH Ammonium Nitrate Potassium Chloride TU TS Options Temperature Turbid...

Page 107: ...unction Options Info Function Options Off LimitSwitch Controller Diagnostics Cleaning Sensor Factory setting Alarm relay Diagnostics All other relays Off The following functions depend on the option selected These versions are illustrated individually in the following section to provide a clearer understanding of the options Function Off switches off the relay function and means no further setting...

Page 108: ...0 Types of modulation 1 PWM pulse width modulation The duty cycle is varied within a period T T t1 t0 The cycle duration remains constant Typical application solenoid valve Function Controller Function Options Info Source of data Options None Controller 1 Controller 2 Factory setting None Select the controller that should act as the data source Operating mode Options PWM PFM Factory setting PWM PW...

Page 109: ...ou wish to connect an actuator to the relay that causes the controlled variable to drop e g for cooling purposes Cycle duration Operating mode PWM Shortest turn on time to 999 0 s Factory setting 10 0 s Specify the cycle duration within which the duty cycle should be varied only PWM The settings for Cycle duration and Shortest turn on time mutually affect one another Cycle duration Shortest turn o...

Page 110: ... behavior you must first configure Outputs relay x y or Alarm relay Function Diagnostics Function Diagnostics Function Options Info Operating mode Options as assigned Namur M Namur S Namur C Namur F Factory setting as assigned as assigned If this option is selected the diagnostics messages which you have individually assigned to the relay are output via the relay Namur M F If you decided to use on...

Page 111: ...ignment Options None Cleaning 1 Water Cleaning 1 Cleaner Cleaning 2 Water Cleaning 2 Cleaner Cleaning 3 Water Cleaning 3 Cleaner Cleaning 4 Water Cleaning 4 Cleaner Factory setting None Here you can specify how a cleaning function should be displayed for the alarm relay You can define the cleaning programs under Menu Setup Additional functions Cleaning ...

Page 112: ...ior Freeze the system not only flags the status but also actually freezes the measured value Additional information is provided in the SD01189C document 10 6 4 EtherNet IP Determine which process values should be output via EtherNet IP communication You can define a maximum of 16 analog device variables AI Define the data source You can choose from the analyzer as well as sensor inputs binary inpu...

Page 113: ... Limit switches Limit switches 1 to 8 Function Options Info Source of data Options None Connected sensors Controllers available Analyzer Factory setting None Specify the input or output which should be the source of data for the limit switch Measuring value Options None Depends on theSource of data Factory setting None The measured value you can select depends on the option selected under Source o...

Page 114: ...ISE Options Temperature pH Ammonium Nitrate Potassium Chloride TU TS Options Temperature Turbidity g l Turbidity FNU Nitrate Options Temperature NO3 NO3 N Ultrasonic interface interface measurement Options Interface Turbidity SAC Options Temperature SAC Transm Absorption COD BOD Controller 1 Options Bipolar only current outputs Unipolar Unipolar Controller 2 Mathematical functions All the mathemat...

Page 115: ...aning 1 Cleaning 2 Cleaning 3 Cleaning 4 Factory setting None Use this function to choose the cleaning instance which should be started when the limit switch is active Function Options On Off Factory setting Off Activating deactivating the limit switch Operating mode Options Above limit check Below limit check In range check Out of range check Change rate Factory setting Above limit check Type of ...

Page 116: ...nge t1 t3 t5 No action t2 t4 An event is generated If the measured values MV are increasing the relay contact is closed when the on value Limit value Hysteresis has been exceeded and the start delay has elapsed Start delay If the measured values are decreasing the relay contact is reset when the off value is undershot Limit value Hysteresis and following the release delay Switch off delay Path Men...

Page 117: ... value Hysteresis and following the release delay Switch off delay Hysteresis Settings Depends on the measured value Operating mode In range check Out of range check Above limit check or Below limit check a0018140 Abb 76 Hysteresis taking the example of limit value over shoot 1 Limit value 2 Alarm range 3 Hysteresis range t1 t2 An event is generated The hysteresis is needed to ensure a stable swit...

Page 118: ...ases or decreases by more than the specified value Delta value No further event is generated if the value continues to experience such a steep increase or decrease If the slope is back below the limit value the alarm sta tus is reset after a preset time Auto Confirm Events are triggered by the following conditions in the example given t2 t1 Delta time and MV1 Delta value t4 t3 Auto Confirm and MV2...

Page 119: ...e integrator A low pass filter is added to the D section to damp hard D terms in the manipulated variable The sum of the 3 sections produces the internal controller manipulated variable which is limited according to the settings for PID 2s it is limited to 100 to 100 The graphic does not illustrate a downstream filter for limiting the rate of change of the manipulated variable can be configured in...

Page 120: ...ntinue with dosing At the end of a hold continue or restart the control loop affects I value 7 How should the actuator be triggered Assign Unipolar to the output for an actuator which can increase the measured value Assign Unipolar to the output for an actuator which can decrease the measured value Select Bipolar if you wish to output the manipulated variable via one current output only split rang...

Page 121: ...m is stable If the target value is overshot a two sided control system can compensate for this In the case of 2 sided batch control systems a neutral zone is used configured to suppress oscillations around the setpoint inline process In an in line process the control system works with the medium flowing by in the process Here the controller has the task of using the manipulated variable to set a m...

Page 122: ...illustrates the relationship y w x Xp Effective direction Controller type PID 1 sided Options Direct Reverse Factory setting Reverse In what direction should the controller influence the measured value The measured value should increase as a result of dosing e g heating Reverse The measured value should decrease as a result of dosing e g cooling Direct A 1 sided controller has a unipolar manipulat...

Page 123: ...ions None Depends on theSource of data Factory setting None Specify the measured value that should be your controlled variable The measured value you can select depends on the option selected under Source of data Setpoint Not available if a fieldbus has been selected as the Source of data Setpoint Range of adjustment and factory setting Depends on the Source of data Specify the setpoint for the co...

Page 124: ...rd control For the additive feedforward control that is alternatively available in the device the standardized disturbance variable is added to the controller actuating variable This enables you to set up a type of variable base load dosing The standardization of the disturbance variable is required both for multiplicative and for additive feedforward control and is done using parameters Z0 zero p...

Page 125: ...plemented in the serial structural form i e it has the following parameters Integral action time Tn Derivative action time Tv Proportional band Xp For Setup Level Advanced you can also configure the following Time constant Twu Time constant Alpha Width of the neutral zone Xn Width of the hysteresis range of the neutral zone Xhyst Cycle time of the controller Tn 0 0 to 9999 0 s Factory setting 0 0 ...

Page 126: ...Affects the additional damping filter of the D controller The time constant is calculated from alpha Tv Process balance Controller type PID 2 sided Options Symmetric Asymmetric Factory setting Symmetric Symmetric There is only one control gain and this applies for both sides of the process Asymmetric You can set the control gain individually for both sides of the process Xp Process balance Symmetr...

Page 127: ...ssible to configure a hysteresis via Xhyst to suppress oscillations at the edges Clock 0 333 to 100 000 s Factory setting 1 000 s Expert setting Only change the cycle time of the controller if you know exactly what you are doing Clock Twu 0 5 Tn Tv Max Y change rate s 0 00 1 00 Factory setting 0 40 Limits the change of the output variable Hold behavior Hold measured value is no longer reliable Man...

Page 128: ...rogram use the Cleaning type to decide which type of cleaning is to be performed The user can choose from the following cleaning types Standard clean Chemoclean Chemoclean Plus Under State of cleaning you can see whether the cleaning program is active or not This is for information purposes only Manual mode Y 100 100 Factory setting 0 Editable manipulated variable which is output in the manual mod...

Page 129: ...ing Cleaning 1 4 Standard clean Function Options Info Cleaning time 5 to 600 s Factory setting 10 s Cleaning time Cleaning duration The cleaning duration and interval depend on the process and sensor Determine the variables empirically or based on experience Path Menu Setup Additional functions Cleaning Cleaning 1 4 Chemoclean Function Options Info Cleaning time 0 to 900 s Factory setting 5 s Clea...

Page 130: ...m examples Failsafe step setup Table view In the table specify the states that the relays or outputs should assume in the event of an error Limit contacts 0 to 2 Select the number of digital input signals e g of limit position switches of the retractable assembly Limit contact 1 2 Options Binary inputs Fieldbus signals Define the signal source for each limit position switch Outputs 0 to 4 Select t...

Page 131: ...aning cycle Options Off Interval Weekly program Factory setting Off Choose from a cleaning routine that is restarted at set intervals and a user definable weekly program Cleaning cycle Interval Cleaning interval 00 00 01 to 07 00 00 DD hh mm Factory setting 01 00 00 The interval value can be between 1 minute and 7 days Example You have set the value 01 00 00 Each day the cleaning cycle starts at t...

Page 132: ...Hold Options On Off Factory setting On Decide whether there should be a hold during the cleaning process This hold affects the inputs to which this cleaning process is assigned Start single Action Start an individual cleaning process with the selected parameters If cyclical cleaning is enabled there are times in which it is not possible to manually start the process Manual mode Action You start th...

Page 133: ...fference You can subtract the measured values of two sensors and use the result to detect incorrect measurements for example To calculate a difference you must use two measured values with the same engineering unit Path Menu Setup Additional functions Mathematical functions MF 1 to 6 Mode Difference Function Options Info Calculation Options Off On Factory setting Off On off switch for the function...

Page 134: ...ions depend on the sensors connected You can select different types of sensor that output the same measured value Example for temperature redundancy You have a pH sensor and an oxygen sensor at inputs 1 and 2 Select both as Y1 and Y2 For Measured value select the temperature Measured value Y2 Measured value Y3 optional Measured value Deviation control Options Off On Factory setting Off You can mon...

Page 135: ...ctions Mathematical functions MF 1 to 6 Mode rH calculation Function Options Info Calculation Options Off On Factory setting Off On off switch for the function pH source Connected pH sensor Set the input for the pH sensor and the input for the ORP sensor Measured value interrogation is obsolete as you must select pH or ORP mV ORP source Connected ORP sensor Calculated rH Read only View this value ...

Page 136: ...o the turbine far earlier during startup If the conductivity value increases during normal operation it is possible to immediately determine an ingress of coolant or air by calculating the degassed conductivity Path Menu Setup Additional functions Mathematical functions MF 1 to 6 Mode Degassed conductivity Function Options Info Calculation Options Off On Factory setting Off On off switch for the f...

Page 137: ...ing Off On off switch for the function Inlet The options depend on the sensors connected Select the sensors that are to be used as the minuend Inlet e g sensor upstream from the ion exchanger and subtrahend Outlet e g sensor downstream from the ion exchanger Measured value Outlet Measured value Main value format Options Auto Factory setting Auto Cond unit Options Auto μS cm mS cm S cm μS m mS m S ...

Page 138: ...LiOH Factory setting NaOH The calculation is performed on the basis of Guideline VGB R 450L of the Technical Association of Large Power Plant Operators Verband der Großkesselbetreiber VGB NaOH pH 11 log v 1 3 h 273 NH3 pH 11 log v 1 3 h 243 LiOH pH 11 log v 1 3 h 228 v Inlet direct conductivity h Outlet acid conductivity Inlet Choice of conductivity sensor Inlet Sensor upstream from the cation exc...

Page 139: ... the diagnostic message Follow the instructions to rectify the problem 2 If this does not help Search for the diagnostic message under Overview of diagnostic information ä 144 in this manual Use the message number as a search criterion Ignore the letters indicating the Namur error category Follow the troubleshooting instructions provided in the last column of the error tables 3 If the measured val...

Page 140: ...ration No reagents sample Check levels Check hose R2 Check sample only for self priming Cell is dirty Calibration with zero standard Cleaning with manual cleaning then new calibration with zero standard Incorrect reagent Check the configured measurement parameter and the reagents used Incorrect concentration of the stan dard solution Check the setting for the concentration of the stan dard solutio...

Page 141: ...agnostics messages are characterized by Message number Error category letter in front of the message number F Failure a malfunction has been detected The measured value of the specific channel is no longer reliable The cause of the malfunction is to be found in the measuring point Any controller connected should be set to manual mode C Function check no error Maintenance work is being performed on...

Page 142: ...effect errors have on the measuring point can be configured individually Furthermore every diagnostics message can be disabled Example The controller returns diagnostics message 531 Logbook full You want to change this message so that an error is not indicated on the display for example 1 Go to Menu Setup General settings Extended setup Diagnostics Device behavior for device specific diagnostics m...

Page 143: ...cification S Function check C Failure F Factory setting Depends on the message The messages are divided into different error categories in accordance with NAMUR NE 107 Decide whether you want to change a status signal assignment for your application Diag output Options None Alarm relay Relay 1 to n depends on the device version Factory setting None You can use this function to select an output to ...

Page 144: ...r displayed 242 Firmware incomp F On On Firmware incompatible 1 Check firmware version 2 Update firmware 243 Firmware failure F On On Internal device error 1 Update the software 2 Replace displayed assembly 3 Contact the service department and quote the number displayed 261 Electronics module F On On Electronics module defective 1 Restart the device 2 Check module 3 Replace module 262 Module conne...

Page 145: ...ice configuration does not match firmware Contact the Service Department 312 Temperature sensor F On On Temperature sensor PT3 for ambient temperature measurement is faulty Winter operation regulation not possible Sampling and distribution arm blocked to protect against freezing 1 Deactivate winter operation mode at Setup Inputs Temperature S 3 Winter operation 2 Replace sensor 360 Cooling Heating...

Page 146: ...e of decomposition reactor not reached Contact the Service Department 369 Reactor temp is high F On On Temperature of decomposition reactor is too high 1 Check the reactor temperature on the display If the reactor temperature does not drop disconnect the power supply 2 Contact the Service Department 370 Internal voltage F On On Internal 24 V voltage outside the valid range Check supply voltage 372...

Page 147: ...ff Calibration was aborted 412 Writing backup F On Off Wait for the write process to be finished 413 Reading backup F On Off Wait 460 Output below limit S On Off Current output not reached Measured value is outside the specified current range Possible reasons Sensor in air Air pockets in assembly Incorrect flow to sensor Sensor fouled Measures 1 Check the application 2 Check configuration of curre...

Page 148: ... Parameter reset ok M On Off Setting of device configuration to factory setting has failed 565 Configuration M On Off Invalid configuration of sample preparation system In Setup Sample preparation check the number of channels used their mode of operation and installation method Check the permitted combinations of sample preparation and analyzers see the Operating Instructions for the sample prepar...

Page 149: ...ff Photometer test Buildup high level of pollution measurement no longer possible 1 Start cleaning 2 Contact the Service Department 726 Liquids warning M On Off Consumable liquids warning Level monitoring or shelf life Measurement can still take place Possible reasons The level of one or more liquids is low or the expiry date of one or more liquids is approaching Top up replace liquids in question...

Page 150: ...f the sample preparation system 731 Leackage sensor F On Off Leakage detected in the sample preparation system 1 Check hoses and connections 2 Check solenoid valves 3 Check leakage sensor 4 Replace defective parts and if necessary reset the operating hours counters in the Diagnostics menu 732 Wear parts alarm F On On One or more wear parts has exceeded its service life Replace the wear parts in qu...

Page 151: ... 3 Check configuration of the temperature sensor sample preparation system and the heating 937 Controller Variable S On Off Controller input warning Status of controlled variable is not OK Check application 938 Controller Setpoint S On Off Controller input warning Status of set point is not OK Check application 939 Control Disturbance S On Off Controller input warning Status of disturbance variabl...

Page 152: ... confirm C Off Off User has acknowledged the message displayed in the measuring menu The diagnostics display is disabled in all measuring menus until the next diagnostic message occurs 975 Device reset C Off Off Device reset 976 PFM value high S On Off Pulse frequency modulation output signal exceeded undershot Measured value outside the specified range Reasons sensor in air air pockets in assembl...

Page 153: ...sage recorded with the highest criticality level Past message Diagnostic message whose cause is no longer present All the other functions in the Diagnostics menu are described in the following chapters 11 8 Diagnostics list All the current diagnostics messages are listed here A time stamp is available for each message Furthermore the system also displays the configuration and description of the me...

Page 154: ...Analyzer events 2500 No No Yes Yes Analyzer calibration log book Analyzer calibration logbook 250 Yes No Yes Yes Analyzer data logbook Analyzer data logbooks 5000 No No Yes Yes Version logbook All events 50 No No No Yes Hardware version logbook All events 125 No No No Yes Data logbook for sensors optional Data logbooks 150 000 Yes Yes Yes Yes Debugging logbook Only accessible with the special acti...

Page 155: ...list is always visible however Delete all entries Action You can delete all the operation logbook entries here Diagnostic events Chronological list of the diagnostics events Show Events are displayed Select a particular event to display more detailed information Go to date User input Go to date Time Use this function to go directly to a specific time in the list In this way you avoid having to scr...

Page 156: ...plot å 79 A small cross marks the currently selected graph for which the zoom can be changed or a cursor used for example You can select the other graph in the context menu by pressing the navigator button and then apply the zoom function a movement or a cursor to this graph Using the context menu you can also select both graphs simultaneously This allows you to use the zoom function simultaneousl...

Page 157: ...etailed information Go to date User input Go to date Time Use this function to go directly to a specific time in the list In this way you avoid having to scroll through all the information The complete list is always visible however Show plot Graphic display of the logbook entries The entries are displayed according to your settings in the General settings Logbooks menu Delete all entries Action Y...

Page 158: ...logbook entries here Save logbooks File format Options CSV FDM Save the logbook in the preferred file format You can then open the file you saved csv on the PC and process it in MS Excel for example 1 You can import the FDM files into Fieldcare and archive them so they are tamper proof All data logbooks Data logbook SP1 Absorption data logbook Raw data logbook All event logbooks Calibration logboo...

Page 159: ...rder code ext Customized text Current code taking into account changes to the hardware You must enter this code yourself Serial number Read only The serial number allows you to access device data and documentation on the Internet www endress com device viewer Software version Read only Current version Measuring parameter Read only Set measuring parameter MPL version Read only Current version FXAB1...

Page 160: ...e sensors connected Read only Description Serial number Order code Hardware version Software version This information is provided for every sensor available Specify the serial numbers and order codes when servicing for example Save system information Save to SD card File name assigned automatically includes a time stamp The information is saved on the SD card in a sysinfo subfolder The csv file ca...

Page 161: ...h the sensor has been exposed to up until now e g min max temperatures2 Operating time Operation time of the sensor under defined extreme conditions Calibration information Calibration data of the last calibration Sensor specifications Measuring range limits for main measured value and temperature General information Sensor identification information The sensor dictates what the specific data are ...

Page 162: ...Factory setting Off If you simulate the relay state this is indicated on the display by a simulation icon in front of the relay display State Options Low High Factory setting Low Set the desired state The relay switches in accordance with your setting when you switch on the simulation The display shows On Low or Off High for the simulated relay state Meas inputs Simulation of a measured value only...

Page 163: ...tomatically emptied in this menu Start Stop Photometer Cleaning factor Read only Raw value Read only Temperature Read only Power supply Read only Digital Supply 1 1 2V Digital Supply 2 3 3V Analog Supply 12 5V Sensor Supply 24V Temperature Detailed list of power supply to instrument The actual values can vary without a malfunction being present Diagnostics Reset Function Options Info Device reset ...

Page 164: ...tions Info Operating time filter mats Filter mats Read only Displays the period of usage in days Operating time photometer Photometer Read only Displays the hours of operation in hours Remaining operating hours Dispensers Displays the remaining period of usage in days i e the individual dispensers can still be used for this many days Remaining operating hours Read only Dispenser 2 7 Dispenser 2 3 ...

Page 165: ... furnished to do so subject to the following conditions The above copyright notice and this permission notice shall be included in all copies or substantial portions of the Software THE SOFTWARE IS PROVIDED AS IS WITHOUT WARRANTY OF ANY KIND EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE AND NONINFRINGEMENT IN NO EVENT SHALL THE A...

Page 166: ...f NOTICE Electrostatic discharge ESD Risk of damaging the electronic components Take personal protective measures to avoid ESD such as discharging beforehand at PE or permanent grounding with a wrist strap For your own safety only use genuine spare parts With genuine parts the function accuracy and reliability are also ensured after maintenance work VORSICHT Automatic mode during calibration or ma...

Page 167: ...e steam for cleaning purposes 12 1 2 Automatic cleaning of Liquiline System CAT8x0 The Liquiline System CAT8x0 for sample preparation facilitates regular backflushing of the filter and the sample hoses Select a suitable cleaning interval under Menu Setup Sample preparation Sample preparation 1 see Sample preparation section 12 1 3 Flushing the system Measurement cleaning or calibration is not poss...

Page 168: ... months 1 Open the analyzer 2 Press the soft key MODE and select Manual mode 3 Wait until all operations have stopped 4 Disconnect or stop pumping of the sample 5 Select Menu Operation Maintenance Decommissioning Sample collector Empty sample collector and press Start There should not be any more sample left in the sample collecting vessel 6 Remove all the hoses from the sample collecting vessel a...

Page 169: ...nance Bottle change mode Bottle insertion Bottle selection 10 Select all the bottles that you replaced and press OK to confirm 11 Select Confirm bottles inserted 12 If bottle level monitoring is enabled Menu Setup Analyzer Extended setup Diagnostics settings Bottles you can reset it under Menu Operation Maintenance Bottle change mode Bottle insertion Reset filling levels 13 The system must be cali...

Page 170: ...nsertion Bottle selection 5 Select Standard 1 and confirm with OK 6 Select Confirm bottles inserted 7 Go to Menu Operation Manual operation and select Determine zero point 8 Perform zero point calibration twice one directly after the other The values should differ only marginally 0 1 mg l NH4 N 9 Following successful calibration you will be asked Do you want to accept the calibration data for adju...

Page 171: ...be routed behind dispenser 7 5 Secure the cover and the bottle tray back into the housing 6 Connect the bottles to the appropriate covers and hoses 7 Select Menu Operation Maintenance Bottle replacement Bottle insertion Bottle selection 8 Select all the bottles and press OK to confirm 9 Select Confirm bottles inserted 10 Press the soft key MODE and select Continue automatic mode or Start automatic...

Page 172: ...election 5 Select the dispenser n that you wish to replace e g dispenser 2 and 7 10 ml or dispenser 3 and 4 2 5 ml 6 Select Draw up dispenser 7 Open the dispenser holder by pressing both snap fit hooks together and removing it 8 Turn the dispenser counterclockwise to remove it from the liquid manager Interval at which the filter mats need to be cleaned Depends on the application recommendation eve...

Page 173: ...e sure that the drain hose D6 is routed behind dispenser 7 12 Secure the cover and place the bottle tray back into the housing 13 Connect the bottles to the appropriate covers and hoses 14 Select Menu Operation Dispenser replacement Dispenser selection 15 Select the dispensers that you replaced and click OK to confirm 16 Select Reset operating hours counter 17 Select Menu Operation Bottle replacem...

Page 174: ... dispenser by the black block at the lower end and pull it from the metal pin 11 Open and remove the 4 Allen screws 4mm on the liquid manager 12 Disconnect the two plug in connectors of the liquid manager from the main PCB 13 Install the new liquid manager in the reverse order 14 Screw the dispensers onto the liquid manager Make sure that the end of the dispenser is parallel to the liquid manager ...

Page 175: ...enu Operation Decommissioning Sample collector Empty sample collector Start The system is rinsed automatically and drained This operation takes about 4 minutes 6 Open all the chemical bottles and carefully remove the hoses 7 Dry the ends of the hoses with a clean paper towel 8 Place the ends of the hoses into an empty beaker 9 Once the operation has stopped select Menu Operation Decommissioning Ri...

Page 176: ...Repair Liquiline System CA80PH 176 Endress Hauser 13 Repair 13 1 Spare parts a0023551 a0023552 a0023558 a0023560 111 117 128 103 107 109 115 116 101 ...

Page 177: ...igit sensor Kit instructions CA8x electronic parts 71218419 109 Kit CA8x CAT860 closing cylinder Kit instructions CA8x housing parts 71218425 111 Kit CA8x CAT860 door stop Kit instructions CA8x housing parts 71218429 113 Kit CA8x drain pipe Kit instructions CA8x housing parts 71218431 114 Kit CA8x valve Kit instructions CA80 collecting vessel 71218433 115 Kit CA8x bottle tray no cooling Kit instru...

Page 178: ...2 Kit CA8x linear drive 1 pc Kit instructions CA8x process engineering 71218490 133 Kit CA8x dispenser holder 10ml 10 pcs Kit instructions CA8x process engineering 71222105 134 Kit CA8x dispensers 10 ml 20 pcs Kit instructions CA8x process engineering 71222106 135 Kit CA8x dispensers 2 5 ml 20 pcs Kit instructions CA8x process engineering 71222107 136 Kit CA8x light barrier linear drives Kit instr...

Page 179: ...le Kit instructions CA8x electronic parts 71239305 Item Kit CA80 Order number No graphic C Flex hose ID 3 2 mm price per meter 51504114 No graphic C Flex hose ID 6 4 mm material sold by the meter 51504115 No graphic Hose NORPRENE A ID 1 6 mm price per meter 51504116 No graphic Safety bottle black 1l 51505802 No graphic Safety bottle colorless 1l 51505808 No graphic Kit buffer battery for backplane...

Page 180: ...ucts that are in contact with the medium To ensure the safe reliable and professional return of your product to the manufacturer visit our website to obtain information about the procedure and basic conditions www services endress com return material 13 3 Disposal The product contains electronic components and must therefore be disposed of in accordance with regulations on the disposal of electron...

Page 181: ...em CAT820 Sampling membrane filtration Order as per product structure Online Configurator www endress com cat820 Technical Information TI01131C 07 EN Liquiline System CAT860 Sampling membrane filtration Order as per product structure Online Configurator www endress com cat860 Technical Information TI01137C 07 EN 14 2 Consumables for CA80PH 14 2 1 Reagent set CY80PH HINWEIS Reagents can be harmful ...

Page 182: ...7 mg l PO4 Order No CY80PH E2 TP 20 mg l PO4 P 61 3 mg l PO4 Order No CY80PH E2 TQ 50 mg l PO4 P 153 mg l PO4 Order No CY80PH E2 TS 14 2 3 Cleaner CY800 500 ml 16 91 fl oz container Order No CY800 EE11 14 3 Maintenance kit CAV800 Maintenance kit CAV800 for CA80 Standard Dispensers 4 x 2 5 ml and 4 x 10 ml including mounted adapter Hoses Silicone grease medium viscosity tube 2 g Blind plug Screw ca...

Page 183: ...r upgrade with cooling system Cooling module integrated in base of housing Bottle tray with recess and insulation Activation code Order No CAZ800 EAN1 Kit for upgrade for second downstream analyzer Valve for switching sample flow Hoses connection adapters Activation code Order No CAZ800 EAM1 Kit for upgrade from yellow method to blue method Dispensers Activation codes Order No CAZ800 EBE1 Kit for ...

Page 184: ...pH sensor with Memosens technology Poison resistant reference with ion trap Order as per product structure Online Configurator www endress com cps71d Technical Information TI00245C 07 EN Orbipore CPS91D pH sensor with Memosens technology Open aperture junction for media with high potential for fouling Order as per product structure Online Configurator www endress com cps91d Technical Information T...

Page 185: ...mmersion operation in industrial water and wastewater Order as per product structure Online Configurator www endress com cpf82d Technical Information TI00191C 07 EN Orbipore CPS92D ORP sensor with Memosens technology Open aperture junction for media with high potential for fouling Order as per product structure Online Configurator www endress com cps92d Technical Information TI00435C 07 EN 14 7 4 ...

Page 186: ...P sensor for chemical processes With poison resistant reference with ion trap With Memosens technology Order as per product structure Online Configurator www endress com cps96d Technical Information TI00507C 07 EN 14 7 6 Inductive conductivity sensors Indumax CLS50D Inductive conductivity sensor with very good resistance properties for standard Ex and high temperature applications Memosens protoco...

Page 187: ...ion TI01188C 07 EN 14 7 8 Oxygen sensors Oxymax COS51D Amperometric sensor for dissolved oxygen with Memosens technology Order as per product structure Online Configurator www endress com cos51d Technical Information TI00413C 07 EN Oxymax COS61D Optical oxygen sensor for drinking water and industrial water measurement Measuring principle quenching Memosens protocol Material stainless steel 1 4571 ...

Page 188: ...ht With Memosens protocol Order as per product structure Online Configurator www endress com cus51d Technical Information TI00461C 07 EN Turbimax CUS52D Hygienic Memosens sensor for turbidity measurement in drinking water process water and in utilities With Memosens protocol Order as per product structure Online Configurator www endress com cus52d Technical Information TI01136C 07 EN 14 7 12 SAC a...

Page 189: ... 71125376 Kit CM442 CM444 CM448 CM442R CM444R CM448R CSF48 CA80 Extension module 2AO 2 x analog output 0 4 to 20 mA Order No 71135632 Kit CM444 CM448 CM444R CM448R CSF48 CA80 Extension module 4AO 4 x analog output 0 4 to 20 mA Order No 71135633 Kit CM444 CM448 CM444R CM448R CSF48 CA80 Extension module 2DS 2 x digital sensor Memosens Order No 71135631 Kit CM442 CM444 CM448 CM442R CM444R CM448R CSF4...

Page 190: ...e kit CM442 CM444 CM448 CM442R CM444R CM448R CSF48 CA80 Extension module 485 EtherNet IP Ethernet configuration Order No 71219868 Kit CM442 CM444 CM448 CM442R CM444R CM448R CSF48 CA80 Extension module ETH Ethernet configuration Extensible with activation code on Modbus TCP or EtherNet IP Order No 71272410 Kit CM442 CM444 CM448 CM442R CM444R CM448R CSF48 CA80 Extension module ETH Modbus TCP Etherne...

Page 191: ... 2nd digital sensor input Order No 71249555 Activation code for feedforward control Order No 71211288 14 9 Software Memobase Plus CYZ71D PC software to support laboratory calibration Visualization and documentation of sensor management Sensor calibrations saved in the database Order as per product structure www products endress com cyz71d Technical Information TI00502C 07 EN 14 10 Other accessorie...

Page 192: ...optional 15 1 4 Input signal Depending on version 2 x 0 4 to 20 mA optional passive potentially isolated 15 1 5 Current input passive Span 0 to 20 mA Signal characteristic Linear Internal resistance Non linear Test voltage 500 V 15 1 6 Hose specification self priming Distance max 1 0 m 3 3 ft Height max 0 5 m 1 6 ft Hose ID 1 6 mm 1 16 inch CA80PH AAE1 0 05 to 2 5 mg l PO4 P blue method CA80PH AAE...

Page 193: ...t signal Depending on version 2 x 0 4 to 20 mA active potentially isolated 4 x 0 4 to 20 mA active potentially isolated 6 x 0 4 to 20 mA active potentially isolated Modbus RS485 Ethernet and Modbus TCP Signal coding EIA TIA 485 Data transmission rate 2400 4800 9600 19200 38400 57600 and 115200 Baud Galvanic isolation Yes Bus termination Internal slide switch with LED display Signal coding IEEE 802...

Page 194: ...ctory setting for error current for both measuring ranges 21 5 mA 15 2 3 Load max 500 15 2 4 Transmission behavior Linear 15 3 Current outputs active 15 3 1 Span 0 to 23 mA 15 3 2 Signal characteristic Linear 15 3 3 Electrical specification Output voltage Max 24 V Test voltage 500 V Signal coding IEEE 802 3 ethernet Data transmission rate 10 100 MBd Galvanic isolation Yes Connection RJ45 optional ...

Page 195: ...angeover contacts optional with extension modules Relay switching capacity Basic module alarm relay Switching voltage Load max Switching cycles min 230 V AC cos 0 8 to 1 0 1 A 700 000 0 5 A 450 000 115 V AC cos 0 8 to 1 0 1 A 1 000 000 0 5 A 650 000 24 V DC L R 0 to 1 ms 0 1 A 500 000 0 5 A 350 000 Extension modules Switching voltage Load max Switching cycles min 230 V AC cos 0 8 to 1 0 1 A 700 00...

Page 196: ...status 8 digital values value status Input data 4 setpoints value unit status 8 digital values value status diagno stic information Supported features Address can be configured via switches or the software TCP port 502 TCP connections 3 Protocol TCP Function codes 03 04 06 08 16 23 Broadcast support for function codes 06 16 23 Output data 16 measured values value unit status 8 digital values value...

Page 197: ...server via DTM or Internet Explorer Login Web server can be switched off Protocol EtherNet IP ODVA certification yes Device profile Generic device product type 0x2B Manufacturer ID 0x049Eh Device type identification 0x109F Polarity Auto MIDI X Connections max CIP 12 I O 6 Explicit message 6 Multicast 3 consumers Minimum RPI 100 ms default Maximum RPI 10000 ms System integration EtherNet IP EDS Roc...

Page 198: ...er hose heating system max 1450 VA version with cooling 15 6 4 Fuse 5 x 20 mm 10 A 250 V fine wire fuse for hose heating system 15 6 5 Cable entries 4 x bores for M16 G3 8 NPT3 8 Memosens connection 4 x bores for M20 G1 2 NPT1 2 15 6 6 Hose entries 4 x bores for M32 for sample inflow and outflow 15 6 7 Cable specification Cable glands mounted at the factory are tightened with 2 Nm Cable gland Perm...

Page 199: ...splay value 0 05 mg l 15 7 5 Repeatability Sensor inputs Documentation of the connected sensor 15 7 6 Measuring interval Blue method continuous approx 11 min adjustable 11 min Yellow method continuous approx 8 min adjustable 10 min 15 7 7 Sample requirement 22 ml measurement 3 following ISO 15839 with standard solutions Measured errors include all the uncertainties of the analyzer They do not incl...

Page 200: ...nts Weekly visual inspection Quarterly 1 hour 15 8 Environment 15 8 1 Ambient temperature range 5 to 40 C 41 to 104 F 15 8 2 Storage temperature 20 to 60 C 4 to 140 F 15 8 3 Humidity 10 to 95 not condensing 15 8 4 Degree of protection IP55 cabinet analyzer stand 15 8 5 Electromagnetic compatibility Interference emission and interference immunity as per EN 61326 1 2013 class A for industry 15 8 6 E...

Page 201: ...40 C 40 to 104 F 15 9 2 Consistency of the sample Low solids content turbidity 50 FNU 15 9 3 Sample supply Unpressurized 15 10 Mechanical construction 15 10 1 Dimensions See Installation chapter 15 10 2 Weight Weight with cooling module Weight without cooling module Cabinet version 42 kg 92 6 lbs 39 5 kg 87 1 lbs Open installation 34 kg 74 96 lbs 31 5 kg 69 45 lbs Analyzer stand 75 kg 165 3 lbs 72...

Page 202: ... coated Reagent container Plastic PP Insulation Plastic EPP extruded PP Base analyzer stand Powder coated sheet steel Parts in contact with medium Dispensers Plastic PP and elastomer TPE Liquid manager Plastic PP and elastomer FKM Hoses C Flex NORPRENE Cell Outer material Optical window Molded seal PP GF30 Glass Elastomer EPDM Drain pipe Plastic PP Collecting vessel optional Beaker Cover Level det...

Page 203: ...ied electrician 27 Changing dispensers 172 Filter mats 172 Check Function 59 Post connection 47 Post installation 26 Chemoclean 129 Chemoclean Plus 130 Cleaner 169 Cleaning 90 167 Chemoclean 129 Chemoclean Plus 130 Cycle 131 Housing 167 Manual cleaning 132 Sample collecting vessel 168 Standard cleaning 129 Cleaning programs 128 Cleaning the housing 167 Commissioning Language 59 Switching on the un...

Page 204: ...cs settings 77 Dimensions 19 201 dispenser replacement 172 Display 52 67 Display settings 60 E Electrical connection 27 Electromagnetic compatibility 7 EMC 200 Environment Ambient temperature range 200 Degree of protection 200 EMC 200 Pollution degree 201 Relative humidity 200 Storage temperature 200 Error categories 141 Ethernet Connection at a glance 28 EtherNet IP 79 112 Connection at a glance ...

Page 205: ...dundancy 134 rH value 135 Measured error Current inputs and outputs 199 Sensor inputs 199 Measured values 67 Measured variable 192 Measurement 88 Measurement parameter list 82 Measuring cable 183 Measuring range 192 Mechanical construction Dimensions 201 Material 202 Weight 201 Menu Basic setup analyzer 65 Modbus Connection at a glance 28 Modbus RS485 112 Modbus TCP 112 Mode Automatic 69 Manual 69...

Page 206: ...29 Run times 164 S Safety instructions 7 Sample preparation 32 167 Scope of delivery 17 SD card 191 Security IT 8 Sensor information 161 Sensors Chlorine 188 Conductivity conductive 186 Conductivity inductive 186 Enamel pH electrodes 184 Interface 188 ISE 188 Nitrate 188 ORP sensors 185 Oxygen 187 pH glass electrodes 184 pH ISFET 185 SAC 188 Turbidity 188 Serial number 17 Service interface 50 Setu...

Page 207: ...ystem CA80PH Endress Hauser U Unlocking operating keys 54 Update Firmware 81 Measurement parameter list 81 Use 7 W Web browser 141 Web server 48 80 Connection at a glance 28 Weight 201 Z Zero point calibration 170 ...

Page 208: ...www addresses endress com ...

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